k313 (CVT) - Fluid Adjustment

Download as pdf or txt
Download as pdf or txt
You are on page 1of 15

Last Modified: 06-14-2019 6.8:8.0.

48 Doc ID: RM1000000009J8D

Model Year Start: 2014 Model: Corolla Prod Date Range: [08/2013 - ]
Title: K313 (CVT): CONTINUOUSLY VARIABLE TRANSAXLE FLUID: ADJUSTMENT; 2014 - 2019 MY Corolla
[08/2013 - ]

ADJUSTMENT
PROCEDURE
1. PRECAUTIONS AND WORK DESCRIPTION
(a) The K313 continuously variable transaxle assembly does not have an oil filler tube or oil level gauge. When
adding fluid, add fluid through the refill hole in the continuously variable transaxle assembly. The fluid level
can be adjusted by draining excess fluid (allowing excess fluid to overflow) through the No. 1 transmission
oil filler tube of the transaxle oil (CVT) pan sub-assembly.

HINT:
"Overflow" indicates the condition under which fluid comes out of the overflow plug hole.

(b) When adding fluid, add the specified amount of fluid while the engine assembly is cold. Then, warm up the
engine assembly to circulate the fluid in the continuously variable transaxle assembly and adjust the fluid
level with the engine idling at the specified fluid temperature.

(c) The K313 continuously variable transaxle assembly requires Toyota Genuine CVT fluid FE.

(d) When adjusting the fluid level, park the vehicle on level ground (make sure that the tilt angle from the front
to rear of the vehicle is within +/-1°).

(e) When adjusting the fluid level, turn off all electrical systems, such as the air conditioning, lighting system,
electric fan and audio system, to reduce load.

(f) The fluid temperature shown in the text is "A/T Oil Temperature 1" displayed on the Techstream.

(g) Fluid level adjustment should be performed according to the following procedure and notes.
2. WORK FLOW
(a) The adjustment should be performed according to the procedure referenced in the work flow below.
3. PREPARATION WORK

NOTICE:
If the continuously variable transaxle assembly is hot (fluid temperature is high), wait until the fluid
temperature becomes the same as the ambient temperature before starting the following procedure
(recommended fluid temperature: approximately 20°C [68°F]).

(a) Lift the vehicle.

NOTICE:
Set the vehicle on a lift so that the vehicle is kept level when it is lifted up (make sure that the tilt angle
from the front to rear of the vehicle is within +/-1°).

(b) Remove the engine under cover LH.

for 2ZR-FE: Click here

for 2ZR-FAE: Click here

4. PERFORM INITIAL FILLING

NOTICE:
After performing either of the following operations, it is not necessary to perform the initial filling procedure.
Proceed to Add Specified Amount of Fluid (Step 5).

OPERATIONS THAT DO NOT REQUIRE INITIAL FILLING

Repair of a fluid leak, etc.


Installation of a new continuously variable transaxle assembly (with new torque converter assembly).

(a) Remove the refill plug and gasket from the


continuously variable transaxle assembly.

(b) Using a 6 mm hexagon socket wrench, remove


the overflow plug and gasket from the
continuously variable transaxle assembly.

NOTICE:
If fluid comes out after removing the overflow
plug, wait until the fluid flow slows and only
drops come out.
If fluid comes out, it is not necessary to perform
the initial filling procedure. After checking the
tightening torque of the No. 1 transmission oil
filler tube, temporarily install the overflow plug.

(c) Using a 6 mm hexagon socket wrench, check


that the No. 1 transmission oil filler tube is
tightened to the specified torque.

Torque:
1.7 N·m {17 kgf·cm, 15 in·lbf}

NOTICE:
If the No. 1 transmission oil filler tube is not
tightened to the specified torque, the amount of
fluid cannot be precisely adjusted.

HINT:
To check the torque of the No. 1 transmission oil
filler tube, insert the hexagon socket wrench into
the overflow plug hole. *1 No. 1 Transmission Oil Filler Tube

(d) Perform initial filling.

(1) Add fluid to the refill hole until it flows out of


the overflow plug hole.

NOTICE:
Use Toyota Genuine CVT fluid FE.

(e) Wait until the fluid flow slows and only drips
come out.
(f) Temporarily install the gasket and overflow plug to the continuously variable transaxle assembly.

HINT:
Reuse the old gasket as the overflow plug will be removed again to adjust the fluid level.

(g) Temporarily install the gasket and refill plug to


the continuously variable transaxle assembly.

HINT:
Reuse the old gasket as the refill plug will be
removed again to adjust the fluid level.

5. ADD SPECIFIED AMOUNT OF FLUID

(a) Remove the refill plug and gasket from the


continuously variable transaxle assembly (when
initial filling was not performed).

(b) Add fluid to the refill hole using the correct


amount of fluid as listed in the table below.

NOTICE:
The refill amount differs depending on the
operation that was performed.

Standard Capacity:

OPERATION PERFORMED FILL AMOUNT

Installation of the continuously 3.2 liters (3.4


variable transaxle assembly with US qts, 2.8
torque converter assembly Imp. qts.)

Replacement of the continuously


3.0 liters (3.2
variable transaxle assembly (when
US qts, 2.6
replacing the torque converter
Imp. qts.)
assembly with a new one)

Replacement of the torque converter


assembly
2.7 liters (2.9
Replacement of the continuously US qts, 2.4
variable transaxle assembly (when Imp. qts.)
reusing the torque converter
assembly)

2.3 liters (2.4


Removal and installation of the
US qts, 2.0
torque converter assembly
Imp. qts.)

Removal and installation of the front


drive shaft assembly
1.2 liters (1.3
Fluid drain and refill US qts, 1.1
Imp. qts.)
Removal and installation of the
transmission oil cooler
OPERATION PERFORMED FILL AMOUNT

Removal and installation of the


transaxle oil (CVT) pan sub-assembly

Replacement of the front drive shaft


oil seal

0.4 liters (0.4


Repair of a fluid leak, etc. US qts, 0.4
Imp. qts.)

(c) Temporarily install the gasket and refill plug to


avoid fluid spillage.

HINT:
Reuse the old gasket as the refill plug will be
removed again to adjust the fluid level.

(d) Lower the vehicle.

6. ADJUST FLUID TEMPERATURE


(a) When using the Techstream:

(1) Connect the Techstream to the DLC3 with the ignition switch off.

(2) Turn the ignition switch to ON and turn the Techstream on.

(3) Enter the following menus: Powertrain / Engine and ECT / Active Test / Connect the TC and TE1.

Powertrain > Engine and ECT > Active Test

TESTER DISPLAY

Connect the TC and TE1

(4) Select the Data List item: A/T Oil Temperature 1.

(5) According to the display on the Techstream, perform the Active Test "Connect the TC and TE1 / ON".

HINT:
The indicator lights on the combination meter blink to indicate that a DTC has been stored when the Active
Test "Connect the TC and TE1 / ON" is performed.

(b) When not using the Techstream:

(1) Using SST, connect terminals 13 (TC) and 4


(CG) of the DLC3 with the ignition switch off.

SST: 09843-18040

*a Front view of DLC3

(c) Depress and hold the brake pedal.

(d) Start the engine.

NOTICE:
To reduce load, make sure that all electrical systems, such as the air conditioning, lighting system, electric
fan and audio system, are off.

(e) Slowly move the shift lever from P to D, and then back to P (keep the shift lever in each position for
approximately 3 seconds).

HINT:
Slowly move the shift lever to circulate the fluid through each part of the continuously variable transaxle
assembly.

(f) While observing the D shift indicator on the


combination meter, move the shift lever back and
forth between N and D at an interval of less than
1.5 seconds for 6 seconds or more.

NOTICE:
Do not pause for more than 1.5 seconds.

HINT:
Performing this operation will cause the vehicle to
enter fluid temperature detection mode.
*a Shift Position
*b Indication of Shift Position

*c Fluid Temperature Detection Mode


*d 6 sec. or more

*e 2 sec.
*f Less than 1.5 sec.

(g) Check that the D shift indicator comes on for 2


seconds.

HINT:
When fluid temperature detection mode is
activated, the D shift indicator on the
combination meter comes on for 2 seconds.
If the D shift indicator does not come on for 2
seconds, return to the first step and perform the
procedure again.
*A Standard Type
*B Sport Type

(h) Move the shift lever to P.

(i) Release the brake pedal.

(j) Disconnect the terminals of the DLC3.

(1) When using the Techstream:

According to the display on the Techstream, perform the Active Test "Connect the TC and TE1 /
OFF".

(2) When not using the Techstream:

Remove SST from terminals 13 (TC) and 4 (CG).

NOTICE:
Make sure that terminals 13 (TC) and 4 (CG) are not connected. If the terminals are connected, the fluid
level cannot be precisely adjusted due to fluctuations in engine speed.

HINT:
Disconnecting the terminals activates engine idle speed control mode.
In engine idle speed control mode, engine idle speed control starts when the fluid temperature reaches the
specified value and the engine speed is maintained.
Even after the terminals are disconnected, fluid temperature detection mode remains active until the
ignition switch is turned off.
(k) Adjust the fluid temperature to the fluid level adjustment temperature.

(1) Check the fluid temperature by monitoring the D shift indicator.

HINT:
In fluid temperature detection mode, the D shift indicator comes on, goes off, or blinks depending on the
fluid temperature.
The fluid filling procedure should be performed when the D shift indicator is on (the fluid temperature is
within the fluid level adjustment temperature range).

(2) Adjust the fluid temperature.

If the D shift indicator is off [Below Fluid Level Adjustment Temperature: 35°C (95°F) or less]:
Warm up the engine with the engine idling in engine idle speed control mode until the D shift
indicator turns on.

If the D shift indicator is on [Fluid Level Adjustment Temperature: 35 to 45°C (95 to 113°F)]:
Immediately proceed to Adjust Fluid Level (Step 7).

If the D shift indicator is blinking [Above Fluid Level Adjustment Temperature: 45°C (113°F) or
more]: Stop the engine and wait until the fluid temperature drops to 35°C (95°F) or less (the
D shift indicator goes off). Then perform the adjust fluid temperature procedure again from the
beginning.

Relationship between Fluid Level Adjustment Temperature and the D Shift Indicator:

BELOW FLUID LEVEL FLUID LEVEL ABOVE FLUID LEVEL


ADJUSTMENT ADJUSTMENT ADJUSTMENT
TEMPERATURE TEMPERATURE TEMPERATURE

Fluid Temperature ("A/T Oil


35 to 45°C (95 to
Temperature 1" displayed on the 35°C (95°F) or less 45°C (113°F) or more
113°F)
Techstream)

D Shift Indicator Off On Blinks

7. ADJUST FLUID LEVEL

CAUTION:
Use caution while the engine assembly is idling and the radiator fan is operating.

(a) Lift the vehicle.

NOTICE:
Set the vehicle on a lift so that the vehicle is kept level when it is lifted up (make sure that the tilt angle
from the front to rear of the vehicle is within +/-1°).

(b) Using a 6 mm hexagon socket wrench, remove


the overflow plug and gasket from the
continuously variable transaxle assembly.

CAUTION:
Be careful as the fluid coming out of the overflow
plug hole is hot.
(c) Check the amount of fluid that comes out of the overflow plug hole.

If the amount of fluid that comes out of the overflow plug hole is large, proceed to *1.
If no fluid comes out of the overflow plug hole, proceed to *2.

NOTICE:
If only a small amount of fluid (approximately 5 cc) comes out of the overflow plug hole, then only fluid
remaining in the No. 1 transmission oil filler tube has come out. This is not considered to be overflow.

(d) *1:

If the amount of fluid that comes out of the


overflow plug hole is large, wait until the fluid
flow slows and only drips come out.

HINT:
The fluid flow will not stop completely because
the fluid continues to expand as its temperature
increases.
(e) *2:

If no fluid comes out of the overflow plug hole,


remove the refill plug and gasket. Then add fluid
through the refill hole until fluid comes out of the
overflow plug hole. Wait until the fluid flow slows
and only drips come out.

NOTICE:
Use Toyota Genuine CVT fluid FE.

(f) Install a new gasket and the overflow plug to the


continuously variable transaxle assembly.

Torque:
40 N·m {408 kgf·cm, 30 ft·lbf}

(g) Install a new gasket and the refill plug to the


continuously variable transaxle assembly.

Torque:
49 N·m {500 kgf·cm, 36 ft·lbf}

(h) Lower the vehicle.

(i) Turn the ignition switch off.

HINT:
Turning the ignition switch off exits fluid temperature detection mode.

(j) Remove the Techstream from the DLC3 (when using the Techstream).

8. REBUILD WORK
(a) Lift the vehicle.
(b) Clean each part.

(c) Check for fluid leaks.

(d) Install the engine under cover LH.

for 2ZR-FE: Click here

for 2ZR-FAE: Click here

(e) Lower the vehicle.

You might also like