PI044H - Technical Data Sheet Winding 05

PI044H
SPECIFICATIONS & OPTIONS

STANDARDS TERMINALS & TERMINAL BOX

Stamford industrial generators meet the requirements of Dedicated Single Phase generators have 4 ends brought
BS EN 60034 and the relevant section of other out to the terminals, which are mounted at the non-drive end
international standards such as BS5000, VDE 0530, of the generator. A sheet steel terminal box contains
NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. provides ample space for the customers' wiring and gland
Other standards and certifications can be considered on arrangements. Alternative terminal boxes are available for
request. customers who want to fit additional components in the
terminal box.
VOLTAGE REGULATOR
SHAFT & KEYS
AS480 AVR fitted as STANDARD
All generator rotors are dynamically balanced to better than
With this self-excited system the main stator provides BS6861:Part 1 Grade 2.5 for minimum vibration in
power via the AVR to the exciter stator. The high operation. Two bearing generators are balanced with a half
efficiency semi-conductors of the AVR ensure positive key.
build-up from initial low levels of residual voltage.
The exciter rotor output is fed to the main rotor through a INSULATION / IMPREGNATION
three-phase full-wave bridge rectifier. The rectifier is
protected by a surge suppressor against surges caused, The insulation system is class 'H'.
for example, by short circuit or out-of-phase paralleling. All wound components are impregnated with materials and
The AS480 will support limited accessories, RFI processes designed specifically to provide the high build
suppession remote voltage trimmer and for the P1 range required for static windings and the high mechanical
only a 'droop' Current Transformer (CT) to permit parallel strength required for rotating components.
operation with other ac generators.
The AVR is can be fitted to either side of the generator in QUALITY ASSURANCE
its own housing in the non-drive end bracket.
Generators are manufactured using production procedures
Excitation Boost System (EBS) (OPTIONAL) having a quality assurance level to BS EN ISO 9001.

The EBS is a single, self-contained unit, attached to the The stated voltage regulation may not be maintained in the
non-drive end of the generator. presence of certain radio transmitted signals. Any change
The EBS unit consists of the Excitation Boost Controller in performance will fall within the limits of Criteria 'B' of EN
(EBC) and an Excitation Boost Generator (EBG). Under 61000-6-2:2001. At no time will the steady-state voltage
fault conditions, or when the generator is subjected to a regulation exceed 2%.
large impact load such as a motor starting, the generator
voltage will drop. The EBC senses the drop in voltage and DE RATES
engages the output power of the EBG. This additional
power feeds the generator’s excitation system, supporting All values tabulated on page 7 are subject to the following
the load until breaker discrimination can remove the fault reductions
or enable the generator to pick up a motor and drive the
voltage recovery. 5% when air inlet filters are fitted.
3% for every 500 metres by which the operating altitude
WINDINGS & ELECTRICAL PERFORMANCE exceeds 1000 metres above mean sea level.
3% for every 5°C by which the operational ambient
All generator stators are wound to 2/3 pitch. This temperature exceeds 40°C.
eliminates triplen (3rd, 9th, 15th …) harmonics on the Note: Requirement for operating in an ambient exceeding
voltage waveform and is found to be the optimum design 60°C must be referred to the factory.
for trouble-free supply of non-linear loads. The 2/3 pitch
design avoids excessive neutral currents sometimes seen
with higher winding pitches, when in parallel with the
mains. A fully connected damper winding reduces
oscillations during paralleling. This winding, with the 2/3 NB Continuous development of our products entitles us to
pitch and carefully selected pole and tooth designs, change specification details without notice, therefore they
ensures very low waveform distortion. must not be regarded as binding.

Front cover drawing typical of product range.

2
 PI044H
WINDING 05
CONTROL SYSTEM STANDARD AS480 AVR (SELF EXCITED)
VOLTAGE REGULATION ± 1.0 %
SUSTAINED SHORT CIRCUIT SELF EXCITED MACHINES DO NOT SUSTAIN A SHORT CIRCUIT CURRENT

CONTROL SYSTEM AS480 AVR WITH OPTIONAL EXCITATION BOOST SYSTEM (EBS)
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVE (page 6)

INSULATION SYSTEM CLASS H

PROTECTION IP23

RATED POWER FACTOR 0.8

STATOR WINDING SINGLE LAYER CONCENTRIC

WINDING PITCH TWO THIRDS

WINDING LEADS 4

STATOR WDG. RESISTANCE 0.283 Ohms AT 22°C SERIES CONNECTED

ROTOR WDG. RESISTANCE 0.545 Ohms at 22°C

EXCITER STATOR RESISTANCE 18.5 Ohms at 22°C

EXCITER ROTOR RESISTANCE 0.228 Ohms PER PHASE AT 22°C

EBS STATOR RESISTANCE 12.9 Ohms at 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING LINEAR LOAD < 5.0%

MAXIMUM OVERSPEED 2250 Rev/Min

BEARING DRIVE END BALL. 6309-2RS (ISO)

BEARING NON-DRIVE END BALL. 6306-2RS (ISO)

1 BEARING 2 BEARING

WITH EBS WITHOUT EBS WITH EBS WITHOUT EBS

WEIGHT COMP. GENERATOR 107 kg 105.3 kg 110 kg 108.3 kg

WEIGHT WOUND STATOR 38 kg 38 kg 38 kg 38 kg

WEIGHT WOUND ROTOR 37.51 kg 35.81 kg 38.51 kg 36.81 kg

2
WR² INERTIA 0.1374 kgm 0.1357 kgm2 0.1375 kgm2 0.1358 kgm2
SHIPPING WEIGHTS in a crate 124 kg 122.3 kg 133 kg 131.3 kg

PACKING CRATE SIZE 71 x 51 x 67 (cm) 71 x 51 x 67 (cm)

TELEPHONE INTERFERENCE THF<2% TIF<50

COOLING AIR 0.110 m³/sec 233 cfm

VOLTAGE SERIES 220 230 240

VOLTAGE PARALLEL 110 115 120

kVA BASE RATING FOR REACTANCE
11.7 11.7 11.7
VALUES
Xd DIR. AXIS SYNCHRONOUS 1.84 1.69 1.55

X'd DIR. AXIS TRANSIENT 0.19 0.17 0.16

X''d DIR. AXIS SUBTRANSIENT 0.12 0.11 0.10

Xq QUAD. AXIS REACTANCE 0.88 0.81 0.74

X''q QUAD. AXIS SUBTRANSIENT 0.19 0.17 0.16

XL LEAKAGE REACTANCE 0.07 0.07 0.06

X2 NEGATIVE SEQUENCE 0.15 0.14 0.13

X0 ZERO SEQUENCE 0.08 0.08 0.07

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.013 s
T''d SUB-TRANSTIME CONST. 0.003 s
T'do O.C. FIELD TIME CONST. 0.31 s
Ta ARMATURE TIME CONST. 0.007 s
SHORT CIRCUIT RATIO 1/Xd

3
 PI044H
Winding 05

SINGLE PHASE EFFICIENCY CURVES

4
 PI044H
Winding 05
Locked Rotor Motor Starting Curve

AS480 AVR Without EBS

220V 230V 240V
30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0
0 2 4 6 8 10 12
LOCKED ROTOR kVA

AS480 AVR With EBS

220V 230V 240V

30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0
0 1 2 3 4 5 6 7 8 9 10 11 12 13
LOCKED ROTOR kVA

5
 PI044H
Winding 05
Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on series connection.
WITH EBS FITTED
1000

SYMMETRICAL

ASYMMETRICAL
CURRENT (Amps)

100

10
0.001 0.01 TIME (secs)
0.1 1 10

Sustained Short Circuit = 213 Amps

Note
The following multiplication factors should be used to adjust the
values from curve between time 0.001 seconds and the minimum
current point in respect of nominal operating voltage :

Voltage Factor
220V X 1.00
230V X 1.05
240V X 1.09

The sustained current value is constant irrespective of voltage level

6
 PI044H
Winding 05 / 0.8 Power Factor

50Hz RATINGS

Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C
Series (V) 220 230 240 220 230 240 220 230 240 220 230 240
Parallel (V) 110 115 120 110 115 120 110 115 120 110 115 120
kVA 10.7 10.7 10.7 11.7 11.7 11.7 12.7 12.7 12.7 12.9 12.9 12.9
kW 8.6 8.6 8.6 9.4 9.4 9.4 10.2 10.2 10.2 10.3 10.3 10.3
Efficiency (%) 75.7 76.0 76.2 75.3 75.7 75.9 74.9 75.3 75.6 74.8 75.2 75.5

kW Input 11.3 11.3 11.2 12.4 12.4 12.3 13.6 13.5 13.4 13.8 13.7 13.7

DIMENSIONS

Barnack Road • Stamford • Lincolnshire • PE9 2NB

Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100

© 2009 TD_PI044H.05.GB_03.09_03_GB