Links Between ISO/TS 16949:2009 and

AIAG Core Tool Manuals & Other Sources

This document is prepared for awareness purposes and can be used to plan and implement changes to the current QMS

Note: This document is not intended to be all-inclusive

Additional links exist that are not listed here

IATF Requirements are in blue italics Hyperlinks are in bold red (Click on the cell)
1 ISO/TS 16949:2009 AIAG Core Tool Manuals + Other Sources
2 Clause Number and Title Page Abbreviated Title Page

3 Contents iii
4 Foreword vii www.iso.org Link
5 Remarks for certification viii IATF Global Oversight Offices Link

6 Introduction ix
7 0.1 General (Last sentence) Quality Management Principles ix Eight Quality Management Principles Link
8 ISO 9000:2005 - 0.2 Quality management principles v-vi
10 0.2 Process approach x ISO 9000:2005 - 2.4 The process approach 2-3
12 0.3 Relationship with ISO 9004 xii ISO 9004:2009 Link
14 0.4 Compatibility with other management systems xii ISO 14001:2004 Link
ISO 9001:2008 Link
15 0.5 Goal of this Technical Specification xii

16 Quality management systems - Requirements 1

17 1 Scope (Title only) 1

18 1.1 General 1 ISO 9001:2008 QMS - Requirements
19 Rules for achieving IATF recognition (AIAG) 3rd Ed. Link
20 1.2 Application 1

21 2 Normative references 2 ISO 9000:2005 QMS - Fundamentals and vocabulary Link

22 3 Terms and definitions (See also ISO 9000:2005) 2 ISO 9000:2005 QMS - Fundamentals and vocabulary Link
23 3.1 Terms and definitions for the automotive industry 2

24 4 Quality Management System (Title only) 4

25 4.1 General requirements (Including a to f) 4

26 4.1.1 General requirements - supplemental 4

27 4.2 Documentation requirements (Title only) 5

28 4.2.1 General 5
29 4.2.2 Quality manual 5
30 4.2.3 Control of documents (Including a to g) 6
31 4.2.3.1 Engineering specifications 6 APQP (AIAG) 2.6 Engineering Drawings 20
32 APQP (AIAG) 2.7 Engineering Specifications 21
33 PPAP (AIAG) 2.2.1 Design Record 4
34 PPAP (AIAG) 2.2.2 Authorized Engr Change documents 5
35 4.2.4 Control of records 6
36 4.2.4.1 Records retention 7 IATF Global Oversight Offices Link
37 OEM Customer-Specific Requirements Link
PPAP (AIAG) Section 6 Record Retention 21
38 5 Management Responsibility (Title only) 7

39 5.1 Management commitment (Including a to e) 7

40 5.1.1 Process efficiency 7 ISO 9004:2009 Link

41 5.2 Customer focus 7 APQP (AIAG) 1.1 Voice of the Customer 9-11

42 5.3 Quality policy 7 APQP (AIAG) Introduction 1

43 5.4 Planning (Title only) 8

44 5.4.1 Quality objectives 8
45 5.4.1.1 Quality objectives - Supplemental 8 The organization's business plan
46 APQP (AIAG) 1.2 Business Plan/Marketing Strategy 11
47 5.4.2 Quality management system planning 8 APQP (AIAG) Entire Manual……….. Link

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 48 5.5 Responsibility, authority and communication (Title only) 8
49 5.5.1 Responsibility and authority 8 APQP (AIAG) Organize the Team 3
50 5.5.1.1 Responsibility for quality 8
51 5.5.2 Management representative 9 Certification Body's registration/certification requirements
52 5.5.2.1 Customer representative 9
53 5.5.3 Internal communication 9 APQP (AIAG) Team-to-Team 4

54 5.6 Management review (Title only) 9

55 5.6.1 General 9
56 5.6.1.1 Quality management system performance 10
57 5.6.2 Review input 10 APQP (AIAG) 1.13 - 2.13 - 3.11 - 4.8 14-22-29-35
58 5.6.2.1 Review input - supplemental 10
59 5.6.3 Review output 10 APQP (AIAG) 1.13 - 2.13 - 3.11 - 4.8 14-22-29-35

60 6 Resource Management (Title only) 11

61 6.1 Provision of resources 11

62 6.2 Human resources (Title only) 11

63 6.2.1 General 11
64 6.2.2 Competence, training and awareness 11
65 6.2.2.1 Product design skills 11
66 6.2.2.2 Training 12 APQP (AIAG) Training 4
67 6.2.2.3 Training on the job 12
68 6.2.2.4 Employee motivation and empowerment 12

69 6.3 Infrastructure 12
70 6.3.1 Plant, facility and equipment planning 12 APQP (AIAG) 3.4 Floor Plan Layout 26-27
71 6.3.1 Plant, facility and equipment planning (NOTE) 12 Lean Manufacturing Principles (Various sources) Link
72 6.3.2 Contingency plans 12

73 6.4 Work environment 13

74 6.4.1 Personal safety to achieve conformity to prod reqs 13 FMEA (AIAG) Design FMEA - Process FMEA Link
75 6.4.2 Cleanliness of premises 13

76 7 Product Realization (Title only) 13

77 7.1 Planning of product realization 13 APQP (AIAG) Entire Manual……….. Link

78 7.1.1 Planning of product realization - Supplemental 14 OEM Customer-Specific Requirements Link
79 7.1.2 Acceptance criteria 14
80 7.1.3 Confidentiality 14
81 7.1.4 Change control 14 PPAP (AIAG) 3 Cust. Notification and Submission Req's 13-15

82 7.2 Customer-related processes (Title only) 14

83 7.2.1 Determination of requirements related to the product 14 APQP (AIAG) 1.1 Voice of the Customer 9-11
84 Government, Safety and Environmental Regulations Link
85 7.2.1.1 Customer-designated special characteristics 15 APQP (AIAG) 2.11 Special Product and Process Char. 21-22
86 7.2.2 Review of requirements related to the product 15
87 7.2.2.1 Review of req's related to the product - Suppl. 15
88 7.2.2.2 Organization manufacturing feasibility 15 APQP (AIAG) 2.13 Team Feas. Comm and Mgt. Support 22
89 7.2.3 Customer communication 15
90 7.2.3.1 Customer communication - Supplemental 16 OEM Customer-Specific Requirements Link

91 7.3 Design and development (Title only) 16

92 7.3.1 Design and development planning 16 APQP (AIAG) 2.0 Product Design and Development 17-22
93 7.3.1.1 Multidisciplinary approach 16 APQP (AIAG) Organize the Team 3
94 7.3.2 Design and development inputs 17
95 7.3.2.1 Product design input 17 APQP (AIAG) 2.0 Product Design and Development 17
96 7.3.2.2 Manufacturing process design input 17 APQP (AIAG) 3.0 Process Design and Development 23
97 7.3.2.3 Special characteristics 17 APQP (AIAG) 2.11 Special Product and Process Char. 21-22
98 7.3.3 Design and development outputs 18 APQP (AIAG) 2.0 Product Design and Development 17
99 7.3.3.1 Product design outputs - Supplemental 18 APQP (AIAG) 2.1 through 2.13 18-22
100 FMEA (AIAG) Design FMEA 16-66
101 7.3.3.2 Manufacturing process design output 18 APQP (AIAG) 3.1 through 3.12 25-36
102 FMEA (AIAG) Process FMEA 68-112
103 FMEA Info Centre Link
104 7.3.4 Design and development review 19 APQP (AIAG) 2.4 Design Reviews 19
105 7.3.4.1 Monitoring 19 APQP (AIAG) 1.13 - 2.13 - 3.11 - 4.8 14-22-29-35
106 7.3.5 Design and development verification 19 APQP (AIAG) 2.3 Design Verification 19
107 7.3.6 Design and development validation 19 APQP (AIAG) 4.0 Product and Process Validation 33
108 7.3.6.1 Design and development validation - Suppl. 19 APQP (AIAG) Product Quality Timing Plan 5
109 7.3.6.2 Prototype programme 20 APQP (AIAG) 2.5 Prototype Build - Control Plan 20
110 7.3.6.3 Product approval process 20 PPAP (AIAG) All requirements Link
111 7.3.7 Control of design and development changes 20 PPAP (AIAG) 3 Cust. Notification and Submission Req's 13-15

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 112 7.4 Purchasing (Title only) 20
113 7.4.1 Purchasing process 20 APQP (AIAG) 1.9 Preliminary Bill of Material 12
114 7.4.1.1 Statutory and regulatory conformity 21 Government, Safety and Environmental Regulations
115 7.4.1.2 Supplier quality mgt. system development 21 ISO 9001:2008 QMS - Requirements
116 IATF SI 1 - Supplier Quality System Development Link
117 7.4.1.3 Customer-approved sources 21 Customer's requirements relative to approved sources
118 7.4.2 Purchasing information 21
119 7.4.3 Verification of purchased product 21
120 7.4.3.1 Incoming product conformity to requirements 22
121 7.4.3.2 Supplier monitoring 22

122 7.5 Production and service provision (Title only) 22

123 7.5.1 Control of production and service provision 22
124 7.5.1.1 Control plan 22 APQP (AIAG) 6.0 Control Plan Methodology 43-70
125 7.5.1.2 Work instructions 23 APQP (AIAG) 3.8 Process Instructions 28
126 7.5.1.3 Verification of job set-ups 23
127 7.5.1.4 Preventive and predictive maintenance 23 Equipment manuals, manuf. and suppl. recommendations
128 7.5.1.5 Management of production tooling 24
129 7.5.1.6 Production scheduling 24
130 7.5.1.7 Feedback of information from service 24 APQP (AIAG) 1.1.2 Historical Warranty and Quality Info. 10
131 7.5.1.8 Service agreement with customer 24
132 7.5.2 Valid. of processes for prod. and service provision 24
133 7.5.2.1 Valid. of proc. for prod. and service prov - Suppl. 25
134 7.5.3 Identification and traceability 25 Customer's specific labeling requirements
135 7.5.3.1 Identification and traceability - Supplemental 25
136 7.5.4 Customer property 25
137 7.5.4.1 Customer-owned production tooling 25
138 7.5.5 Preservation of product 26 APQP (AIAG) 3.1 Pack Specs and 4.6 Pack Evaluation 26 and 35
139 7.5.5.1 Storage and inventory 26

140 7.6 Control of monitoring and measuring equipment 26 ISO 10012:2003 Link
141 7.6.1 Measurement system analysis 27 MSA (AIAG) Link
142 7.6.2 Calibration/verification records 27
143 7.6.3 Laboratory requirements (Title only) 27
144 7.6.3.1 Internal laboratory 27 ISO/IEC 17025:2005 Link
145 7.6.3.2 External laboratory 27 ISO/IEC 17025:2005 Link

146 8 Measurement, analysis and improvement (Title) 28

147 8.1 General 28

148 8.1.1 Identification of statistical tools 28 SPC (AIAG) Link
149 8.1.2 Knowledge of basic statistical concepts 28 SPC (AIAG) Link

150 8.2 Monitoring and measurement (Title only) 28

151 8.2.1 Customer satisfaction 28 APQP (AIAG) 5.2 Improved Customer Satisfaction 40
152 8.2.1.1 Customer satisfaction - Supplemental 29
153 8.2.2 Internal audit 29 ISO 19011:2002 Link
ANSI/ISO/ASQ QE19011S-2004 Link
154 8.2.2.1 Quality management system audit 29
155 8.2.2.2 Manufacturing process audit 29
156 8.2.2.3 Product audit 30
157 8.2.2.4 Internal audit plans 30
158 8.2.2.5 Internal auditor qualification 30 OEM Customer-Specific Requirements Link
159 8.2.3 Monitoring and measurement of processes 30 SPC (AIAG) Chapter IV Understanding Process Capability 125-138
160 8.2.3.1 Monitoring and measurement of manuf proc 30 PPAP (AIAG) 2.2.11 Initial Process Studies 7-8
161 8.2.4 Monitoring and measurement of product 31
162 8.2.4.1 Layout inspection and functional testing 31
163 8.2.4.2 Appearance items 31 PPAP (AIAG) 2.2.13 Appearance Approval Report 10

164 8.3 Control of nonconforming product 32

165 8.3.1 Control of nonconforming product - Supplemental 32
166 8.3.2 Control of reworked product 32
167 8.3.3 Customer information 32
168 8.3.4 Customer waiver 32 PPAP (AIAG) 5.2.2 Interim Approval 19

169 8.4 Analysis of data 33

170 8.4.1 Analysis and use of data 33 APQP (AIAG) 5.1 Reduced Variation 39

171 8.5 Improvement (Title only) 33

172 8.5.1 Continual improvement 33 ISO 9004:2009 Table A.7 - Self-assessment 36-37
173 8.5.1.1 Continual improvement of the organization 33 APQP (AIAG) 5.1 Reduced Variation 39
174 8.5.1.2 Manufacturing process improvement 34
175 8.5.2 Corrective action 34 APQP (AIAG) 5.0 Feedback, Assessment and Corr Action 39
176 8.5.2.1 Problem solving 34 Customer-prescribed problem-solving formats
177 Effective Problem Solving A Guideline (AIAG) CQI-10 Link
178 8.5.2.2 Error-proofing 34 Mistake Proofing Center Link
179 8.5.2.3 Corrective action impact 34

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 180 8.5.2.4 Rejected product test/analysis 34 APQP (AIAG) 1.1.2 Historical Warranty and Quality Info 10
181 8.5.3 Preventive action 35

182 Annex A (normative) Control plan 36 APQP (AIAG) 6.0 Control Plan Methodology 43-70
183 A.1 Phases of the control plan 36
184 A.2 Elements of the control plan 36 APQP (AIAG) 6.0 Control Plan Column Descriptions 47-55

185 Bibliography 38

186 [20] Quality Management Principles 38 Quality Management Principles Link

187 [21] ISO 9000 - Section and use 39 ISO 9000 - Selection and use Link
188 [22] ISO 9001 for Small Business 39 ISO 9001 for Small Business Link
189 [23] ISO Management Systems 39 ISO Management Systems Link
190 [24] Reference websites: 39
ISO ISO Link
TC176 TC176 - Quality Management & Quality Assurance Link
TC176 - SC 2 TC176 - Quality Systems Link
TC 176 - Auditing Practices Group TC 176 - Auditing Practices Group Link

IATF Global Oversight Offices - SI's and FAQ's viii IATF Global Oversight - SI's & FAQ's ISO/TS 16949:2009 Link
viii IATF Global Oversight - SI's & FAQ's Rules Link

Notes

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