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Qaqc Manual

This document summarizes the results of a field dry density test conducted on material from the ash dyke package of the 3x800 MW Kudgi Super Thermal Power Project. Testing found an average relative density of 96.33% was achieved, which passes the required compaction percentage. A batching plant calibration was also performed in December 2016. Testing of the scale found load and unload readings to be within tolerance limits as per IS 4925 for cement and water, with a maximum deviation of -0.557%.

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0% found this document useful (0 votes)
121 views10 pages

Qaqc Manual

This document summarizes the results of a field dry density test conducted on material from the ash dyke package of the 3x800 MW Kudgi Super Thermal Power Project. Testing found an average relative density of 96.33% was achieved, which passes the required compaction percentage. A batching plant calibration was also performed in December 2016. Testing of the scale found load and unload readings to be within tolerance limits as per IS 4925 for cement and water, with a maximum deviation of -0.557%.

Uploaded by

syed suleman
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1/ 10

'QAQC LAB DETAIL'!

A1

3x800 KUDGI SUPER THERMAL POWER PROJECT


FIELD DRY DENSITY TEST [As Per IS 2720 (Part-29)]

Client : NTPC Limited


Package :ASH DYKE
Contractor : Sunil Hitech Engineers Limited
LOA NO CS-9573-331(R1)-9-CS-LOA-6430 Dt.30-10-15

Source of material Date of Testing


Max Dry Density 1.4 M.D.D.No.
Optimum Moisture Content 18 App Qty.
Layer No. Avg.R.L.
Location

FIELD DENSITY
Sample No./Core Cutter No.: 2 10 1 2 6 7
Wt. of Core Cutter W1 (gm) 920 946 1032 920
Wt. of Core Cutter+Wet soil W2 (gm) 2483 2538 2578
Wt. of Wet Material W3=W2-W1 (gm) 1563 1592 1546
Volme of Core Cutter V1 (cc) 1000 1000 1000
Bulk Density of Material Ƴb=W3/V (gm/cc) 1.563 1.592 1.546
MOISTURE CONTENT
Wt. of Wet Soil W5 (gm)
Wt. of Dry Soil W6 (gm)
Wt. of Dry Water W7=W5-W6 (gm)
Water Content(%) 17.5 16 15
RESULTS
Field Max. Dry Density Ƴd=Ƴb/(1+W/100)}*100 g/cc 1.330 1.372 1.344
Compaction Obtained (FDD/MDD)X100 (%) 95.00 98.00 96.00
Average Relative Density Obtained (%) 96.33
% Of Compaction Required
Remarks Pass/Fail

SHEL (QA/QC) NTPC(CCD) NTPC(FQA)


10000

1.563 1.592 1.546

1.330 1.372 1.344


95.02 98.03 96.02
96.36
'QAQC LAB DETAIL'!A1
SUNIL HI TECH ENGINEERS Ltd
KUDGI SUPER THERMAL POWER PROJECT (3X800 MW)
BATCHING PLANT CALIBRATION
Month:-DEC 2016
Date of Calibration 28/12/2016 Due date 28/03/2017 Tolerance As per IS 4925
Capacity of Batching Plant 18 cu.m/hr Aggregate :
Scale Electonic Scale Reading Water :
Location SHEL batching pant (Ash Dyke) Cement :
Type of Material Calibrated Cement and Water Admixture :
Accuracy (%)
Standard Weight (Kg.) Load Unload
Load Unload
0 0 0 0.00 0.00

20 20 20 0.00 0.00

40 40 40 0.00 0.00

60 60 60 0.00 0.00

80 80 80 0.00 0.00

100 100 100 0.00 0.00

120 120 120 0.00 0.00

140 139 140 -0.71 0.00

160 160 159 0.00 -0.63

180 179 179 -0.56 -0.56

200 200 199 0.00 -0.50

220 220 220 0.00 0.00

240 240 241 0.00 0.41

260 260 260 0.00 0.00

280 281 280 0.36 0.00

300 300 300 0.00 0.00

Remarks by NTPC

Rectification by SHEL

Calibrated by (SHEL) NTPC (CCD) NTPC (FQA)

Name : Name : Name :

Designation : Designation : Designation :

Sign : Sign : Sign :

Date : Date : Date :


NIL HI TECH ENGINEERS Ltd
SUPER THERMAL POWER PROJECT (3X800 MW)
BATCHING PLANT CALIBRATION
Month:-DEC 2016
Tolerance As per IS 4925
±2%
±1%
±1%
±3%

% Deviation

0.000

0.000

0.000

0.000

0.000

0.000

0.000

-0.357

-0.314

-0.557

-0.251

0.000

0.207

0.000

0.179

0.000

NTPC (FQA)

Name :

Designation :

Sign :

Date :
'QAQC LAB DETAIL'!A1 SUNIL HI TECH ENGINEERS LTD
KUDGI SUPER THERMAL POWER PROJECT (3X800 MW)
BATCHING PLANT CALIBRATION
Month:- DEC 2016
Date of Calibration 28/12/2016 Due Date 28/03/2017 Tolerance as per IS:4925

Capacity of Batching Plant 18 cu.m/hr Aggregate : ±2%

Scale Electonic Scale Reading Water : ±1%

Location SHEL batching plant (Ash Dyke) Cement : ±1%

Type of Material Calibrated Admixture Admixture : ±3%

ELECTRONIC SCALE

Standard Weight Accuracy (%)


Load Unload % Deviation
(gram.) Load Unload
0 0 0 0 0 0

500 499 501 -0.20 0.20 0.00

1000 996 1000 -0.40 0.00 -0.20

1500 1495 1500 -0.33 0.00 -0.17

2000 1999 1999 -0.05 -0.05 -0.05

2500 2502 2504 0.08 0.16 0.12

3000 3001 3007 0.03 0.23 0.13

3500 3503 3497 0.09 -0.09 0.00

4000 4000 3998 0.00 -0.05 -0.03

4500 4503 4499 0.07 -0.02 0.02

5000 4999 4998 -0.02 -0.04 -0.03

Remarks by NTPC

Rectification by SHEL

Calibrated by (SHEL) NTPC (CCD) NTPC (FQA)

Name: Name: Name :

Designation : Designation : Designation :

Sign : Sign : Sign :

Date : Date : Date :


ISGEC Heavy Engineering Limited
SITE INSPECTION PROTOCOL

BATCHING PLANT CALIBRATION


Date of Calibration : 17/03/2020 Project Code : EC0034 Document No. ISGEC/EC0034/AGG/001

Project Name : 564 MLD (124 MGD) WWTP - Okhla, Delhi Tolerance : As Per IS : 4925 (2004)

Client : Suez India Pvt Ltd Aggregate : ±2%

Capacity of B/Plant : 30 cu.m/hr Equip. Make : SIMEM Water : ±1%

RMC Supplier : YUG Enterprises B.P - S. No. 2020 02 SUN 750 559 Cement : ±1%

Location : Batching plant - I (Zone - II) Admixture : ±3%

Type of Material : Aggregate (M-sand / 10 mm / 20 mm)


Standard Weight Loading Diffence % of Unloading Difference
% of Variation Remarks
(Kg.) (Kg) (Kg) Variation (Kg) (Kg)
0 0 0 0.00 0 0.0 0.00
20 20 0 0.00 20 0.0 0.00
40 40 0 0.00 40 0.0 0.00
60 60 0 0.00 60 0.0 0.00
80 80 0 0.00 80 0.0 0.00
100 100 0 0.00 100 0.0 0.00
120 120 0 0.00 120 0.0 0.00
140 140 0 0.00 140 0.0 0.00
160 160 0 0.00 160 0.0 0.00
180 180 0 0.00 181 1.0 0.56
200 200 0 0.00 200 0.0 0.00
220 220 0 0.00 220 0.0 0.00
240 240 0 0.00 240 0.0 0.00
260 260 0 0.00 260 0.0 0.00
280 280 0 0.00 280 0.0 0.00
300 300 0 0.00 300 0.0 0.00
320 319 -1 -0.31 320 0.0 0.00
340 339 -1 -0.29 340 0.0 0.00
360 359 -1 -0.28 360 0.0 0.00
380 379 -1 -0.26 380 0.0 0.00
400 399 -1 -0.25 400 0.0 0.00
420 419 -1 -0.24 420 0.0 0.00
440 439 -1 -0.23 440 0.0 0.00
460 459 -1 -0.22 460 0.0 0.00
480 479 -1 -0.21 480 0.0 0.00
500 499 -1 -0.20 500 0.0 0.00
520 519 -1 -0.19 520 0.0 0.00
540 539 -1 -0.19 540 0.0 0.00
560 559 -1 -0.18 560 0.0 0.00
580 579 -1 -0.17 580 0.0 0.00
600 599 -1 -0.17 600 0.0 0.00
620 619 -1 -0.16 620 0.0 0.00
640 639 -1 -0.16 640 0.0 0.00
660 659 -1 -0.15 660 0.0 0.00
680 679 -1 -0.15 680 0.0 0.00
700 699 -1 -0.14 700 0.0 0.00
720 719 -1 -0.14 720 0.0 0.00
740 739 -1 -0.14 740 0.0 0.00
760 759 -1 -0.13 760 0.0 0.00
780 779 -1 -0.13 780 0.0 0.00
800 799 -1 -0.13 800 0.0 0.00
820 819 -1 -0.12 820 0.0 0.00
840 839 -1 -0.12 839 -1.0 -0.12
860 859 -1 -0.12 859 -1.0 -0.12
880 880 0 0.00 880 0.0 0.00

Remarks :

ISGEC ISGEC
Contractor QC Eng Site In-charge Suez India Pvt Ltd

Name :

Sign :
Date :
ISGEC Heavy Engineering Limited
SITE INSPECTION PROTOCOL

BATCHING PLANT CALIBRATION


Date of Calibration : 17/03/2020 Project Code : EC0034 Document No. ISGEC/EC0034/CEM/001

Project Name : 564 MLD (124 MGD) WWTP - Okhla, Delhi Tolerance : As Per IS : 4925 (2004)

Client : Suez India Pvt Ltd Aggregate : ±2%

Capacity of B/Plant : 30 cu.m/hr Equip. Make : SIMEM Water : ±1%

RMC Supplier : YUG Enterprises B.P - S. No. 2020 02 SUN 750 559 Cement : ±1%

Location : Batching plant - I (Zone - II) Admixture : ±3%

Type of Material : Cement


Standard Weight Loading Diffence % of Unloading Difference
% of Variation Remarks
(Kg.) (Kg) (Kg) Variation (Kg) (Kg)
0 0 0 0.00 0 0.0 0.00
20 20 0 0.00 20 0.0 0.00
40 40 0 0.00 40 0.0 0.00
60 60 0 0.00 60 0.0 0.00
80 80 0 0.00 80 0.0 0.00
100 100 0 0.00 99 -1.0 -1.00
120 120 0 0.00 119 -1.0 -0.83
140 140 0 0.00 139 -1.0 -0.71
160 160 0 0.00 159 -1.0 -0.63
180 180 0 0.00 179 -1.0 -0.56
200 200 0 0.00 199 -1.0 -0.50
220 220 0 0.00 219 -1.0 -0.45
240 239 -1 -0.42 239 -1.0 -0.42
260 260 0 0.00 260 0.0 0.00
280 279 -1 -0.36 279 -1.0 -0.36
300 299 -1 -0.33 299 -1.0 -0.33

Remarks :

ISGEC ISGEC
Contractor QC Eng Site In-charge Suez India Pvt Ltd

Name :

Sign :
Date :
ISGEC Heavy Engineering Limited
SITE INSPECTION PROTOCOL

BATCHING PLANT CALIBRATION


Date of Calibration : 17/03/2020 Project Code : EC0034 Document No. ISGEC/EC0034/WAT/001

Project Name : 564 MLD (124 MGD) WWTP - Okhla, Delhi Tolerance : As Per IS : 4925 (2004)

Client : Suez India Pvt Ltd Aggregate : ±2%

Capacity of B/Plant : 30 cu.m/hr Equip. Make : SIMEM Water : ±1%

RMC Supplier : YUG Enterprises B.P - S. No. 2020 02 SUN 750 559 Cement : ±1%

Location : Batching plant - I (Zone - II) Admixture : ±3%

Type of Material : Water


Standard Weight Loading Diffence % of Unloading Difference
% of Variation Remarks
(Kg.) (Kg) (Kg) Variation (Kg) (Kg)
0 0 0 0.00 0 0 0.00
20 20 0 0.00 20 0 0.00
40 40 0 0.00 40 0 0.00
60 60 0 0.00 60 0 0.00
80 80 0 0.00 80 0 0.00
100 100 0 0.00 100 0 0.00
120 121 1 0.83 121 1 0.83

Remarks :

ISGEC ISGEC
Contractor QC Eng Site In-charge Suez India Pvt Ltd

Name :

Sign :
Date :
ISGEC Heavy Engineering Limited
SITE INSPECTION PROTOCOL

BATCHING PLANT CALIBRATION


Date of Calibration : 17/03/2020 Project Code : EC0034 Document No. ISGEC/EC0034/ADM/001

Project Name : 564 MLD (124 MGD) WWTP - Okhla, Delhi Tolerance : As Per IS : 4925 (2004)

Client : Suez India Pvt Ltd Aggregate : ±2%

Capacity of B/Plant : 30 cu.m/hr Equip. Make : SIMEM Water : ±1%

RMC Supplier : YUG Enterprises B.P - S. No. 2020 02 SUN 750 559 Cement : ±1%

Location : Batching plant - I (Zone - II) Admixture : ±3%

Type of Material : Admixture


Standard Weight Loading Diffence % of Unloading Difference
% of Variation Remarks
(Kg.) (Kg) (Kg) Variation (Kg) (Kg)
0.000 0.00 0.00 0.00 0.00 0.00 0.00
0.500 0.49 -0.01 -2.00 0.49 -0.01 -2.00
1.000 1.00 0.00 0.00 0.99 -0.01 -1.00
1.500 1.49 -0.01 -0.67 1.49 -0.01 -0.67
2.000 1.99 -0.01 -0.50 1.99 -0.01 -0.50
2.500 2.48 -0.02 -0.80 2.48 -0.02 -0.80
3.000 3.00 0.00 0.00 3.00 0.00 0.00

Remarks :

ISGEC ISGEC
Contractor QC Eng Site In-charge Suez India Pvt Ltd

Name :

Sign :
Date :

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