Automatic Feed Company
Operation Training Manual
for
Automatic Feed Company
Blanking Lines
automatic
FEED COMPANY
Furnished to:
Honda/Marysville
476 East Riverview + Napoleon, Ohio 43545 « Phone:419-592-0050 « Fax:419-592-8590INSTRUCTIONS FOR
SERIAL NO. 86086 MODEL 607278 COLL STORAGE RACK
86087 MODEL 607278 COLL ANTI-TIP GUIDES
86088 MODEL 607278 COIL LOADING CART
86089 MODEL 607278 UNCOILER
86090 MODEL 7278 PEELER AND HOLD DOWN
86091 MODEL 872 PINCH ROLL AND CROP SHEAR
86093 MODEL 872 WASHER/FLEX UNIT
SERIAL NO. 86092 MODEL 19-2.62-72 LEVELLER
SERIAL NO. 86095 MODEL 72 THREAD TABLE
SERIAL NO. 86096 MODEL 872 DIGITAL CONTROL FEED
SERIAL NO. 86097 MODEL 72160 BLANK STACKER
SERIAL NO. 86098 MODEL 72160 RUNOUT CONVEYOR
SERIAL NO. 86099 15,500 LB. CAPABILITY SCISSORS LIFT
SERIAL NO. 86100 PALLET CONVEYOR
SERIAL NO, 86101 PALLET LOAD STATION
FURNISHED 10
HONDA OF AMERICA MFG.
24000 U.S. HIGHWAY 33
MARYSVILLE, OHIO 43040
PURCHASE ORDER NO, STR-6103SPECIFICATIONS FOR: SERIAL NO. 86086 THRU 86101
MATERIAL: 60,000 lbs. maximum weight coil
19.7" minimum to 72" maximum wide
20" minimum to 28" maximum 1.D.
23.6" minimum to 78.8" maximum 0.D.
STRAIGHTEN: .020" minimum to .079 maximum thick x 72"
maximum wide
58,000 lbs. maximum yield strength
FLEX: +020" minimum to .048" maximum thick
LEVELLER SPEED: 373 F.P.M. maximum
FEEDER SPEED: 660 F.P.M. maximum
ESTIMATED PRODUCTIONS
LENGTH STROKES PER MINUTE
INCHES @ 270! Press Cycle
2. 70
36 63
48 57
60 sl
72 47
84 43
96 39
108 7
120 35
160 28
STACKER: 19.7" minimum to 72" maximum wide
8" minimum to 160" maximum long
22" maximum stack height/includding
al let
15,500 bs. maximum stack weightOPERATION
COLL LOADING PROCEDURE:
“MASTER START".
"MASTER HAND".
"START" main hydraulic pump
Select uncoiler unwind "OVER" or "UNDER".
Uncoiler motor "ON",
Straightener motor "ON".
Feed motor "ON".
Set all coil/stock guides for correct width
(pinch roll and feeder).
Coil rack "RIGHT" or "LEFT" to desired position.
Remove banding running thru 1.0. of coil (do not remove bands
around coil 0.D.).
"RAISE" hold down roll.
"RETRACT" peeler.
“RETRACT" mandrels.
“UNCOTLERS MAXIMUM OUT".
Move cart under coil.
"RAISE" cart cylinder to lift coil off rack.
Move cart "FORWARD" to its maximum in position.
“LOWER cart Lift to ‘*s maximum down position.
CENTER" coil lift.
Move uncoilers "IN" against coil (back slightly off to allow
1/4" clearance).
053-119OPERATION
CONTINUATION OF COLL LOADING PROCEDURE:
21, “EXPAND uncoiler mandrels and adjust cart lift cylinder to
compensate for coil expansion.
22, "LOWER" cart lift cylinder and move cart out of loading
position.
23, Genter coil with center line of machine. Scales ere provided
for correct coil placement,
a. Coil can be centered with "SHIFT UNCOLLER LEFT" or "SHIFT
UNCOILER RIGHT" pushbuttons. ‘This moves both uncoilers
together in the desired direction.
b. Coil can also be centered with "CENTER UNCOILERS"
pushbutton. moves both uncoilers in proper
direction.
24, "LOWER" held down roll.
687 053-120OPERATION
COTL THREADING PROCEDURE:
Hold down drive "ON".
2, “OPEN peeler rolls.
3. Jog uncoiler "FORWARD" until leading edge of coil is just beyond
hold dow roll. (‘This prevents coil from unwrapping when
bands are cut.)
4, Cat and remove outside bands.
5. Position peeler point ageinst coil and jog coiler forverd using
peeler point co thread leading edge of coil onto peeler table
and into peeler rolls
6. "CLOSE" pecler rolls.
7. "RETRACT peeler point.
8. OPEN" shear pinch rolls.
9. Jog uncoiler "FORWARD" threading material into pinch coll.
10. "CLOSE" shear pinch rolls.
Li. “RATSE" hold dow. .
12. Hold down drive "OFF".
13. "OPEN" peeler rolls.
14. "LOWER" pecler table.
15, "RAISE" spanning table.
16. "OPEN" washer entry pinch rolls.
17. Jog shear pinch rolls "FORWARD" threading, material past shear
blades.
Note: (Maximum scrap length not to exceed 36")
687 053-121,OPERATION
CONTINUATION OF COLL THREADING PROCEDURE:
18. Crop shear "ON",
19. Crop shear “TRIP,
20, "306" scrap conveyor to unload cut strip.
21. Repeat steps 17, 19, end 20 until material is satisfactory to
thread into entry pinch rolls.
22. "LOWER" conveyor spanning table.
23, "MOG" material forward into washer entry pinch rolls.
24, "CLOSE" washer entry piach roll.
053-122
687OPERATION
WASHER/LEVELLEK THREADING PROCEDURE,
ny
Pow
10.
le
12.
1B.
14.
687
NOPEN" wringer roll.
Select flex roll travel "MAX".
"LOWER" flex roll.
“OPEN” entry pinch voli.
(See note A oz B)
Note: A - If washer section is to be used, proceed with steps
5-9 then proceed with step
Select brush roll "CLOSE".
"RAISE" bottom brush roll.
"LOWER" top brush roll.
Select brush roll "AUTO".
Washer “ON,
Note: B - If washer section is not used, proceed with
step 10.
“RAISE top brush roll to maximum open position.
LOWER" bottom brush roll to maximum open position.
Leveller "THREAD FORWARD" jog material forward thru brush rolls
and into wringer rolls.
"CLOSE" weiager roils.
Jog leveller "FORWARD" jog material forward thru flex rolls and
into entry pinch rolls.
entry pinch rolls.
Select flex roli "ADIUST" positicn. (optional)
"RAISE flex roll to desired position. (uptional)
Adjust leveller rolls (see adjustment section).
Jog leveller "FORWARD". Thread material forward uatil leading
edge is beyond exit pinch rolls.
053-123Ope:
ATION
CONTINUATION OF WASHER /LEVELLER, THREADLN
PROCEDURE,
20. "CLOSE" exie pinch rolls.
21. "RAISE" thread table.
687
053-124OPERATION
RUN SET-UP PROCEDURES:
1, Select desired part number in universal systems controller.
2. Depress "BATCH RESET".
Note: "BATCH COMPLETE" light must be off for feed to run in
automatic mode,
See stacker set-up procedure.
4. Conveyor belts "ON".
Depress “FEED TRIP HAND".
6. Depress “FEED TRIP",
Neve: In the feed trip "HAND" position, the feed will index
the material forward the amount entered into the length
controller each time the press eyclus and the "FEED TRIP"
pushbutton is depressed.
7. Depress feed trip "RESET",
8. Depress feed crip "AUTO".
Note: In the feed trip "AUTO" position, the feed will index
the material forward the emount entered into the length
controller each time the press cycles.
687 053-125OPERATION
PALLET LOADING PROCEDURE (MANUAL):
1.
B
3.
1287
Select stacker "HAND".
Select pallet loader "HAND".
Load “SMAUL: and “LARGE pallets (up to five (5) maximum) in
respective storage stations.
Select "SMALL PALLET LOAD". (optional)
Depress "RAISE SMALL PALLET". Pallet lift will raise 8", forks
will extend and lift will raise an additional 2" to allow
lower pellet to be conveyed to tilt table.
Depress "RAISE LARGE PALLET". Forks will extend and pallet Lift
will raise 2" to allow conveyor to move under large pallets.
Note: If large pallet is to be used, opposite procedure is
required in steps 4, 5, and 6.
"Joc" pallet conveyor to convey pallet to tilt table.
“RAISE” tilt table to load pallet on stack unload conveyor.
Select "LOAD" pallet to load pallet on stack lift.
"LOWER" tilt table.
053-126OPERA TON
STACKER SET-UP PROCEDURES
1. START" stacker hydraulic pump.
2. Belt conveyors "ON".
3. Servo controi "ON".
4. Position
6 drives "ON".
5. Magnets "ON".
6. Select stacker "HAND".
7. Check to see that all positioning drives (frontstop/backstop,
back side guide and front side guide) are veferenced. If not
select drive to be referenced and depress "REFERENCE"
pushbutton.
8, "POSITION" front side guide.
9. “POSTTION" back side guide.
10. "POSITION" frontstop/backstop.
11, "POSITION" frontstop angle.
12, "POSITION" backstop angle. ‘
13. "POSITION" sheet drop probe.
14. "POSITION" extension conveyor.
Note: “EXTENTION CONVEYOR-DIE CHANGE" pushbutton
automatically retracts conveyor to maximum retracted
position.
15, Select tamp "ON" (optional).
Note: "SIDE" tamping, "BACK" camping or "BOTH" may be
selected.
16. "SHIFT" stack lift righe or left as required. (optional)
Note: This must be done with stack lift down and no pallet
in piace.
1287 053-127OPERATION
CONTINUATION STACKER SET-UP PROCEDURE:
1.
18.
19.
22.
Bs
29.
30,
1287
Select pallet loader "HAND".
Select pallet "LARGE" or "SMALL".
Select pallet "LOAD" to load pallet on stack Lift.
Rote: With pallet loader in "AUTO" and stacker in "AUTO",
pallet will load onto stack lift and raise to stacking
position automatically each time stack is mloaded and
pallet is preset at load station.
"RAISE" stack life.
"JOG" conveyors forward conveying a cut sheet into stacking
area.
Note: "TAKE AWAY" conveyor, "MAGNETIC' conveyor or "BOTH"
conveyors may be selécted when jogging.
"RELEASE" sheet.
Adjust backstop angle plus or minus if requir
Adjust frontstop angle plus or minus if required.
"SHIFT" backstop left or right as required.
"RESET" stack count.
Select pallet loader "AUTO".
Select stacker "AUTO".
Continue with feed cun set-up procedure.
Observe sheets striking backstop. "LENGTHEN" or "SHORTEN" drop
point to allow sheet to “strike upper half of backstop.
The drop point will be changed by the amoun entered in
the USC each time the "LENGTHEN" or "SHORTEN"
pushbutton is depressed
Not:
053-128"OPERATION"
F COIL, NO L002, & FAULT PROCEDURE
End of Coil bypass
Note: At end of coil, "END OF COIL BYPASS" may
be depressed. This will allow straightener
to remain ia auto until all material in
loop is used up.
No loop bypass
Will allow feed to remain in auto until
there is no material in the feed.
Not:
Fault reset.
Note: After a fault occurs (and is corrected)
the Fault reset mst be depressed to clear
the fault. If the fault is still present,
the "FAULT" light will continue to flash
diagnostic display. The diagnostic display
will correspond to the "FAULT" lights. Tt
will display faults and also incorcect line
procedures.
036-038