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    Standard Operating Procedure: Indus Pharma (PVT.) LTD

    Uploaded by

    Umair Shekhani
    This document outlines the standard operating procedure for maintenance of coating pans at Indus Pharma's Korangi Industrial Area facility in Karachi, Pakistan. It describes the preventative maintenance process, responsibilities of roles, procedures for inspecting and maintaining conventional and high-speed coating pans, required records and reports, distribution of the SOP, and history of revisions. The purpose is to describe maintenance of coating pans to ensure their smooth operation.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Standard Operating Procedure: Indus Pharma (PVT.) LTD

    Uploaded by

    Umair Shekhani
    92 views4 pages
    This document outlines the standard operating procedure for maintenance of coating pans at Indus Pharma's Korangi Industrial Area facility in Karachi, Pakistan. It describes the preventative maintenance process, responsibilities of roles, procedures for inspecting and maintaining conventional and high-speed coating pans, required records and reports, distribution of the SOP, and history of revisions. The purpose is to describe maintenance of coating pans to ensure their smooth operation.

    Original Title

    EN-ENG-059-new

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    This document outlines the standard operating procedure for maintenance of coating pans at Indus Pharma's Korangi Industrial Area facility in Karachi, Pakistan. It describes the preventative maintenance process, responsibilities of roles, procedures for inspecting and maintaining conventional and high-speed coating pans, required records and reports, distribution of the SOP, and history of revisions. The purpose is to describe maintenance of coating pans to ensure their smooth operation.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    92 views4 pages

    Standard Operating Procedure: Indus Pharma (PVT.) LTD

    Uploaded by

    Umair Shekhani
    This document outlines the standard operating procedure for maintenance of coating pans at Indus Pharma's Korangi Industrial Area facility in Karachi, Pakistan. It describes the preventative maintenance process, responsibilities of roles, procedures for inspecting and maintaining conventional and high-speed coating pans, required records and reports, distribution of the SOP, and history of revisions. The purpose is to describe maintenance of coating pans to ensure their smooth operation.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    Indus Pharma (Pvt.) Ltd.

    65/27, Korangi Industrial Area, Karachi – 74900

    Standard Operating Procedure Page No. 1 of 4

    Title: Maintenance of Coating Pan SOP No. EN-ENG-059

    Department: Engineering Revision No. “01’’

    Osama Hussain Signature


    Prepared By Assistant Manager Engineering
    Date
    MMS

    Saad Bin Zia Signature


    Reviewed By
    Assistant Manager Production
    Date
    Maintenance

    Ahtisham Irshad Signature


    Reviewed By Manager In-Process & Document
    Control Date

    Waseem Raza Signature


    Reviewed By
    Head of Engineering Date

    Waqas Bin Zakir Signature


    Reviewed By
    Deputy General Manager Date

    Muhammad Umair Signature


    Approved By
    Manager Quality Assurance Date

    1. Purpose:
    Indus Pharma (Pvt.) Ltd.
    65/27, Korangi Industrial Area, Karachi – 74900

    Standard Operating Procedure Page No. 2 of 4

    Title: Maintenance of Coating Pan SOP No. EN-ENG-059

    Department: Engineering Revision No. “01’’

    To describe the preventive maintenance procedure of Coating Pan.

    2. Scope:

    This procedure is applied to the coating pans installed at OSD area.

    S.No. ID No. Location


    1 LCP-CS1 OSD
    2 LCP-CS2 OSD
    3 LCP-CS3 OSD
    4 LCP-CS4 OSD
    5 LCP-CS5 OSD
    6 LCP-CS6 OSD
    7 CP-RD-01 OSD
    8 CSA-CS3 OSD

    3. Reference:

    3.1 SOP # EN-ENG-030 “Management of Maintenance”

    4. Definition and Abbreviation:

    MMS: Maintenance Management System

    5. Responsibilities:

    5.1. Assistant manager production maintenance is responsible for the coordination /


    execution of maintenance according to the procedure outlined.
    5.2. Assistant manager MMS is responsible for publishing and implementing the planned
    maintenance schedule.

    6. Procedure:
    Indus Pharma (Pvt.) Ltd.
    65/27, Korangi Industrial Area, Karachi – 74900

    Standard Operating Procedure Page No. 3 of 4

    Title: Maintenance of Coating Pan SOP No. EN-ENG-059

    Department: Engineering Revision No. “01’’

    6.1. Precautions
    Following actions are taken.
    6.1.1. Check emergency stop buttons are operational
    6.1.2. Main power supply breakers should be OFF before starting the maintenance.
    6.1.3. Electrical panels should be properly grounded.
    6.1.4. Use face masks, safety shoes and gloves during maintenance of the machine.
    6.1.5. Confirm the machine’s availability date so that maintenance work does not
    disturb any operations.

    6.2. Maintenance (conventional coating pans)


    Inspect the following for smooth operations:
    6.2.1. Pan’s surface for smoothness.
    6.2.2. Loose wiring and earthing.
    6.2.3. Motor overload.
    6.2.4. Operational switches for looseness, replace if required
    6.2.5. Motors bearing, replace if found damaged.
    6.2.6. Hot air and pan’s motor rotation is clockwise and running smoothly.
    6.2.7. Compressed air and hot air pipes for leakages.
    6.2.8. Temperature controller, thermocouples and heaters for proper functioning.
    6.2.9. Verify temperature controller is calibrated.
    6.2.10. Clean spray nozzle.
    6.2.11. Clean electrical panel.RPM of coating pan.
    6.2.12. INLET AND EXHAUST
    6.2.13. BLOWER
    6.2.14. Coating pan flanges are fitted properly with the platform. Inspect bolts
    condition. Replace, if required.

    6.3. Maintenance (high speed coating pan)


    Inspect the following for smooth operations:
    6.3.1. Pan’s surface for smoothness.
    6.3.2. Loose wiring and earthing.
    6.3.3. Motor overload.
    6.3.4. Operational switches for looseness, replace if required
    6.3.5. Check pan, hot air and exhaust air units for any abnormal noise. Replace
    bearings, if found damaged.
    6.3.6. Hot air, exhaust air unit and pan’s motor rotation is clockwise and running
    smoothly.
    6.3.7. Ensure hot air and exhaust air unit functioning properly.
    6.3.8. Compressed air pipe for leakages.
    Indus Pharma (Pvt.) Ltd.
    65/27, Korangi Industrial Area, Karachi – 74900

    Standard Operating Procedure Page No. 4 of 4

    Title: Maintenance of Coating Pan SOP No. EN-ENG-059

    Department: Engineering Revision No. “01’’

    6.3.9. Hot air and exhaust pipe and ducts for leakages.
    6.3.10. Thermocouples and heaters for proper functioning.
    6.3.11. Verify thermocouples are calibrated.rpm
    6.3.12. Clean exhaust air and hot air unit, including filters. Replace filters if
    necessary.
    6.3.13. Clean spray nozzle.
    6.3.14. Clean electrical panel.

    6.4. Frequency:
    6.4.1. Maintenance carried out on six monthly basis.

    7. Records/ Reports

    7.1. Checklist of maintenance of coating pan (F-EN-ENG-059-01).


    7.2. Checklist of maintenance of high speed coating pan (F-EN-ENG-059-02).

    8. Distribution and Retrieval

    S.No Received Retrieved Destroyed


    Department Copy No.
    . by by by
    1. Manager QA Master
    2. QA Executive Doc. Control 01
    3. Head of Engineering 02
    Maintenance Section
    4. 03
    Engineering
    5. Deputy General Manager 04
    6. Manager OSD 05

    9. History

    S. Revision
    Date Change Description
    No. No.
    1. 00 25-11-2016 New SOP
    2. 01 03-12-2019 1) As per change request no.DCR-0698-19

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