Demarque 2018
Demarque 2018
com
ScienceDirect
http://ees.elsevier.com/stmat
Science and Technology of Materials 30 (2018) 51–59
Abstract
Welding processes are generally used in almost every industrial segment, but there are some applications that demand special attention to the
product obtained, due to the security it must offer against possible failures. In the present study, the influence of the heat input variation on the weld
bead geometry, the austenitic grain size in the HAZ, the microhardness in the HAZ (heat affect zone), and the ␦ ferrite volumetric fraction using
the gas metal arc welding (GMAW) performed with pulsed chain spray transfer, on AISI316L steel plates. The samples had their microstructure
characterized by optical microscopy, in their different regions, performing a comparative study of these regions for the different welding conditions.
From the variations in the thermal contributions it was demonstrated that the choice of the ideal heat input for a given process has an important
effect on the phenomena that occur during welding. The increase of the contribution caused a variation of almost 300% in the austenitic grain size,
approximately 100% in the ␦ ferrite volumetric fraction, and about 240% in the area of the fusion zone (FZ). The temperature distributions of the
plates were recorded using a thermal camera in order to monitor the maximum temperatures in each region of the welded joint, the microstructures
resulting from the process were later compared with the results of the thermal cycles obtained through numerical simulations. The results showed
good agreement and also contributed to the validation of the proposed numerical method, which allowed a better understanding of the thermal
history during welding and, consequently, of their effects on the microstructural transformations developed in the AISI 316L steel.
© 2018 Sociedade Portuguesa de Materiais (SPM). Published by Elsevier España, S.L.U. All rights reserved.
Keywords: GMAW welding; Thermal cycle; Stainless steel; Heat affected zone; Melted zone
https://doi.org/10.1016/j.stmat.2018.09.001
2603-6363/© 2018 Sociedade Portuguesa de Materiais (SPM). Published by Elsevier España, S.L.U. All rights reserved.
52 R. Demarque et al. / Science and Technology of Materials 30 (2018) 51–59
2. Experimental work
The materials used in the experimental welding process of Fig. 1. Example of weld bead deposition on the sheet.
the present work were three sheets of austenitic stainless steel
AISI 316L. Tables 1 and 2 show, respectively, the dimensions Table 4
Subdivision of the sheets to be welded in the GMAW process with pulsed metal
of the plates analyzed and the chemical analysis of the steel. transfer for different bands of thermal input (predetermined values).
It is important to mention that the materials, after the man-
ufacturing process, were subjected to adequate solubilization Material Welding process GMAW Thermal input bands (kJ/mm)
heat treatment in order to dissolve formed precipitates during AISI Metal transfer 0.4–0.7
the working and shaping processes. However, no information is 316L Pulsed spray 1.3–1.7
available from suppliers regarding temperatures and solubiliza- 3 Plates 2.4– 2.7
tion times. Therefore in this study we carried out as received
analysis for understanding the initial microstructure and propri-
eties. 2.3. Welding
T0 (environment temperature) = 25 ◦ C; In this topic we will discuss the results concerning the
ε (emissivity) = 0.682; microstructure, austenitic grain size, ␦ ferrite volumetric frac-
σ (constant of Stefan–Boltzman) = 5.67 × 10−8 W/(m2 K4 ); tion and Vickers microhardness exhibited by welded joints of
h (convection coefficient) = 15 W/(m2 K). AISI 316L steel.
Fig. 4 shows the binary phase transformation diagram of the
The initial condition adopted assumes that the temperature 316L steel, the straight line segment AB highlighted in red. In
of the domain is same as the environment equal to 25 ◦ C. this region during the cooling process of the steel occurs the
The solution to the differential equation of energy conser- formation of ferrite ␦, because it is a diffusional reaction the for-
vation (Eq. [2]) can be obtained by applying the finite volume mation of the ferrite depends on the time, so the longer the alloy
technique to a generalized coordinate system. After integration remains in this field, the greater the fraction of ferrite ␦ formed.
R. Demarque et al. / Science and Technology of Materials 30 (2018) 51–59 55
Fig. 7. Photograph taken with the thermal camera at 1 m of the joint welded at
According to Ronqueti [14], the heat affected zones, HAZ the end of the process with the contribution of 0.5 kJ/mm.
of AISI 316L austenitic stainless steels contains amounts of
ferrite ␦ and austenitic grains [14]. In addition, the transition
zone (ZT), between the molten zone (MZ) and HAZ, is mainly
differentiated by the ␦ ferrite morphology [14,15].
The curves represent the simulated thermal cycle in the region
indicated by the number at each curve. Figs. 5–7 show respec-
tively the microstructure of the BM/HAZ/MZ interfaces, the
thermal cycle calculated by the numerical model, and the ther-
mal image obtained after the welding process, for the welded
joint with heat input of 0.5 kJ/mm.
Figs. 8–10 show respectively the microstructure of the
interfaces BM/HAZ/MZ, The thermal cycle calculated by the
numerical model, and the thermal image obtained shortly after
Fig. 8. AISI 316L heat affected zone (HAZ), melt zone (MZ) and metal of
base (MB) for heat input of 1.5 kJ/mm. Image obtained with 200× in optical
microscope (OM), chemical attack of Beraha reagent.
Fig. 5. AISI 316L HAZ, heat input of 0.5 kJ/mm. Image obtained with increase
of 200× in optical microscope, chemical attack performed with reagent Beraha.
Fig. 9. Thermal cycles calculated by the numerical model for the AISI 316L
input of 1.5 kJ/mm.
the welding process, for the welded joint with heat input of
1.5 kJ/mm.
Figs. 10–12 show respectively the microstructure of the
BM/HAZ/MZ interfaces, the thermal cycle calculated by the
numerical model, and the thermal image obtained shortly after
Fig. 6. Thermal cycles calculated by the numerical model for the AISI 316L
the welding process, for the welded joint with heat input of
input of 0.5 kJ/mm. 2.5 kJ/mm (Fig. 13).
56 R. Demarque et al. / Science and Technology of Materials 30 (2018) 51–59
Fig. 10. Photograph taken with the thermal camera at 1 m of the joint welded at Fig. 13. Photograph taken with the thermal camera at 1 m of the joint welded at
the end of the process with the contribution of 1.5 kJ/mm. the end of the process with the contribution of 2.5 kJ/mm.
Fig. 14. Plot of grain size versus heat input in the HAZ region.
Table 8
␦ ferrite quantification in the HAZ of the welded joints of the AISI 316L with
Fig. 11. AISI 316L of HAZ, MZ and MB for heat input of 2.5 kJ/mm. Image different bands of heat input and metal transfer by pulsed spray (P).
obtained with increase of 200× in optical microscope, chemical attack per- Samples Volumetric fraction of ferrite ␦
formed with reagent Beraha.
0516 10.8
1516 11.5
2516 12.2
Fig. 15. Plot of ferrite fraction ␦ versus heat input in the HAZ.
Fig. 18. AISI 316L MZ, heat input of 2.5 kJ/mm. Image obtained with increase
of 200× in optical microscope, chemical attack performed with reagent Beraha
200×.
Fig. 16. AISI 316L MZ, heat input of 0.5 kJ/mm. Image obtained with increase
of 200× in optical microscope, chemical attack performed with reagent Beraha.
Fig. 19. Thermal cycles calculated by the numerical model for the AISI 316L
input of 2.5 kJ/mm.
Table 9
Average values of Vickers microhardness (HV) of welded joints of AISI 316L
steel.
Samples Welded joint zone Microhardness Vickers (HV)
0516 MZ 191
HAZ 186
BM 175
1516 MZ 178
HAZ 185
BM 174
Fig. 20. Methodology used to size the weld metal in the macrograph of the AISI
2516 MZ 174 316L weld bead.
HAZ 173
BM 169
Table 10
Dimensions of weld seams and HAZ for different inputs.
Heat input (kJ/mm) Sample Width MZ (mm) Height MZ (mm) Dimensions HAZ (mm) Area MZ (mm2 )
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