HT-70 Plus MANUAL DE SERVICIO

Download as pdf or txt
Download as pdf or txt
You are on page 1of 90

Newport HT70P Service Manual

Newport Medical Instruments, Inc


N e w port H T 7 0 P V e nt ila t or

Se rvic e M a nua l

SERHT70P Rev. A
10/11

Newport Medical Instruments, Inc.


1620 Sunflower Ave.
Costa Mesa, CA 92626
Tel: 1.714.427.5811
Tel: 1.800.451.3111 (USA Only)
Fax: 1.714.427.0489
Technical Service ext. 500

www.ventilators.com
Email: [email protected]

HT70P Service Manual Rev. A October 10, 2011 1/90


Newport HT70P Service Manual

TABLE OF CONTENTS
1. INTRODUCTION
a. Definitions
b. General Warnings and Cautions
c. Copyright
d. Warranty
e. Company Information

2. General Information
a. Intended Use
b. Symbols
c. Front Panel Indicators
d. Control and Monitor Specifications
i. Control
ii. Monitor Data
e. Alarm Specifications
i. Alarm Indicator Descriptions
ii. User Adjustable Alarms
iii. Automatic Alarms
f. Hardware Specifications
g. Environmental Specifications
h. Physical Specifications
i. Factory Default Parameters
j. Accessory Specifications

3. Theory of Operation
a. Device Description
b. System Overview
i. Pneumatic
1. Gas Delivery Sub-system
2. Exhalation Valve Control
3. Safety
4. Oxygen (O2) Enrichment
5. Pneumatic System Diagram
ii. Electrical

HT70P Service Manual Rev. A October 10, 2011 2/90


Newport HT70P Service Manual

1. Graphical User Interface (GUI)


2. Servo-controlled Motor and Pump
3. Safety System
4. Power Management
5. Electronics System Diagram
c. Ventilation functions
i. Modes of Ventilation
1. ACMV
2. SIMV
3. SPONT
4. NIV
5. BUV
ii. Breath Types
1. PCV (Pressure Control Ventilation)
2. VCV (Volume Control Ventilation)

4. Cleaning and Maintenance


a. Introduction
b. Cleaning and Disinfecting
i. Ventilator
ii. Accessories
iii. Reusable Patient Circuits
iv. Reusable Exhalation Valve
v. Air Intake Filter
vi. Fan Filter
vii. Proximal Inline Filter
c. Maintenance
i. General Information
ii. Routine Maintenance
1. Weekly
2. Every six (6) months
3. Annually
iii. Preventive Maintenance (PM)
1. Every two (2) years
iv. Overhaul Maintenance (OVL)

HT70P Service Manual Rev. A October 10, 2011 3/90


Newport HT70P Service Manual

1. Every four (34) years or 15,000 Operational


Hours
5. Service and Repair
a. General Information
b. Tools Required
c. Removal and Replacement of the Rear Panel Assembly
i. Rear panel assembly
ii. Single Board Computer (SBC) assembly
iii. Main Control Board (MCB) assembly
iv. Power switch assembly
d. Removal and Replacement of Top Case Assembly
i. Inlet filter
ii. Fan filter and guard
iii. Top case assembly
iv. Fan assembly
v. Backup battery
vi. Display board
vii. Chassis assembly
viii. Buzzer assembly
ix. LCD/Touch screen assembly
x. Handle assembly
xi. Membrane switch assembly
e. Removal and Replacement of the Base Assembly
i. Speaker assembly
ii. Solenoid valve group assembly
iii. Pump assembly
iv. Manifold assembly
v. Bottom plate assembly

6. Performance Verification
a. General Information
b. Test Equipment
c. Quick Check
i. Introduction
ii. Equipment Setup and Circuit Check
iii. Standard Settings
iv. Quick Check Procedure

HT70P Service Manual Rev. A October 10, 2011 4/90


Newport HT70P Service Manual

1. External Power
2. Alarm Indicators
3. Pressure Gauge and PEEP
4. Tidal Volume / Minute Volume / Respiratory Rate
5. Integrated Battery System
6. Quick Check Record
d. Calibration Procedures
i. Introduction
ii. Equipment Setup
iii. Pressure Transducer Calibration
iv. Motor Speed Calibration
v. Pump Leak Calibration
vi. FiO2 Calibration
vii. LCD Display Calibration
e. Operational Verification Procedure (OVP) Testing
i. Equipment Setup
ii. Electrical Safety Test (EST)
iii. Front Panel
iv. AC Power Loss and Shutdown Buzzer Alarm Test
v. Pressure Relief Valve Test
vi. Pressure Verification Test
vii. Flow Measurement and System Leak Test
viii. Emergency Intake Valve Test
ix. Patient Effort Indicator Test
x. Pressure Control and PEEP Test
xi. Volume Control Test
xii. Manual Inflation Test
xiii. Integrated Battery System Check
xiv. OVP Test Record

7. Troubleshooting
a. Table 7.1 Troubleshooting Guide

8. Diagrams and Assembly Part Lists


a. Diagram 8.1 Pneumatics System
b. Diagram 8.2 Electronic System
c. Figure 8.1 Top Level and Rear Panel Assembly

HT70P Service Manual Rev. A October 10, 2011 5/90


Newport HT70P Service Manual

i. Table 8.1 Parts List


d. Figure 8.2a and Figure 8.2b Case Assembly
i. Table 8.2 Parts List
e. Figure 8.3 Base Assembly
i. Table 8.3 Parts List
9. Appendix
a. Appendix A Tables, Diagrams, and Figures
i. Table A Table Descriptions and Locations
ii. Table B Diagram Descriptions and Locations
iii. Table C Figure Descriptions and Locations
iv. Table D Accessories
v. Table E Abbreviations Used
b. Appendix B Ventilator Accessories

HT70P Service Manual Rev. A October 10, 2011 6/90


Newport HT70P Service Manual

INTRODUCTION
The design and intended use of the HT70 Ventilator requires that the operation and servicing of
the HT70 ventilator is restricted to trained medical professionals. This includes an implied
understanding that certain inherent characteristics of the HT70 Ventilator are known by the
operator. Instructions, warnings, and caution statements are therefore limited to the specifics of
the Newport HT70 ventilator.
This service manual provides instructions for service of the HT70 Ventilator System. Included
are a description of the ventilator controls and indicators, performance specifications,
maintenance schedule, and required tools and test equipment. It is imperative that the service
manual is read and understood prior to servicing the HT70 ventilator.
Federal law in the US restricts this device for sale by or on the order of a physician.

Please review all warnings and cautions in this manual prior to servicing the HT70 ventilator.

DEFINITIONS
WARNING: Describes a condition that can cause personal injury.
Caution Describes a condition that can cause damage to equipment.
Note: Emphasizes information that is important or convenient.
Inspection: An examination of the actual condition of the ventilator.
Service: The action(s) required to maintain a specified performance condition.
Repair: The action(s) required to restore to specified performance condition.
Maintenance: The routinely scheduled inspection, service, and repair (if necessary) of
the ventilator.
Preventive Maintenance: The maintenance performed at the required regular intervals
as stipulated by Newport Medical.
Operational Verification: The required performance verification procedure to ensure
proper operation as stipulated by Newport Medical.
Overhaul Procedure: The procedure for replacing key components at the required
intervals as stipulated by Newport Medical.

HT70P Service Manual Rev. A October 10, 2011 7/90


Newport HT70P Service Manual

GENERAL WARNINGS AND CAUTIONS


Please review all warnings and cautions in this manual before attempting to service the
ventilator. Warnings and Cautions appear throughout this manual where they are relevant. The
Warnings and Cautions listed here apply generally any time the ventilator is serviced.

CAUTIONS

Do not place liquids on or near the ventilator.

Damage can occur if the HT70 is exposed to extreme temperatures. Do not store the HT70 in
areas where it may expose to temperatures below -40° C (-40° F) or above 65° C (149° F).

All service and repairs performed on the HT70 must be done by an authorized Newport Medical
factory-trained technician.

Clean and decontaminate all external parts of the HT70 prior to performing any service.

Prior to performing any type of service, disconnect the HT70 from external power.

Use standard ESD protection techniques while servicing or handling any electronics parts.

WARNINGS
This manual excludes references to various hazards which are obvious to medical professionals
and operators of this equipment including consequences of product misuse, and potential
adverse effects in patients with abnormal conditions.
Product modification or misuse can be dangerous. Newport Medical Instruments, Inc. disclaims
all liability for the consequences of product alterations or modifications, as well as for the
consequences which might result from the combination of this ventilator with other products,
whether supplied by Newport Medical or by other manufacturers, unless such a combination
has been specifically endorsed by Newport Medical.

There is a risk of explosion if used in the presence of flammable anesthetics.

All settings and adjustments in the different ventilation modes must be made in accordance with
a physician s prescribed therapy.
Adding attachments or other components or sub-assemblies to the ventilator breathing system
can increase the pressure gradient across the ventilator breathing system, measured with
respect to the patient connection port.

Newport Medical cannot warrant or endorse the safe performance of third party humidifiers for
use with the HT70.
Do not use electrically conductive patient circuits.
Always use a clean and dry patient circuit.
Do not block the Emergency Gas Intake or the Fresh Gas Intake Port.
Ensure the air inlet filter is inspected and changed regularly.

HT70P Service Manual Rev. A October 10, 2011 8/90


Newport HT70P Service Manual

Always use an inline filter (P/N: HT6004701 or equivalent) at the Airway Pressure Connector to
protect the internal transducers from moisture or other contaminants.
Always use appropriate patient monitors (such as pulse oximeter and/or capnograph) to ensure
sufficient oxygenation and ventilation when the HT70 Ventilator is in use on a patient.
The optional Air/Oxygen Entrainment Mixer is designed to operate with medical grade oxygen.
Ensure the oxygen source is not empty before and during the use of the optional Air/Oxygen
Entrainment Mixer or Oxygen Blending Bag Kit.

When the optional Air/Oxygen Mixer is secured in place, ensure that the oxygen supply is
enabled prior to powering on the HT70 to avoid putting unnecessary stress on the internal
pump and compromising gas delivery to the patient.

Continuous oxygen monitoring is required for patient safety. The optional built-in Oxygen
Monitoring System on the HT70 includes both High and Low FiO2 alarms which can be used to
assure proper oxygen delivery.

The ventilator is ready for operation only when:


a) It is completely assembled.
b) The Quick Check Procedure including the Circuit Check (Section 4, HT70 Operating
Manual) or the Operational Verification Procedure (OVP) has been successfully
completed.

Constant attention by qualified medical personnel or trained caregiver is required whenever a


patient is connected to a ventilator.

When the HT70 is used in homecare environments, proper education and training of the
appointed caregiver must be provided by the dispensing healthcare facility or the Durable
Medical Equipment (DME) provider prior to the patient leaving the healthcare facility.

If a fault is detected in the ventilator and the life support functions are in doubt, immediately
discontinue use of the ventilator. Change to an alternative method of ventilation until the fault
has been corrected. Contact the dispensing healthcare facility or Durable Medical Equipment
(DME) provider immediately.

Always ensure that the caregiver can hear the audible alert when the alarm sounds. Do not use
the ventilator in an environment where the audible alarms cannot be heard by the caregivers
when set at the maximum volume.

Failure to identify and correct alarm violations may result in patient injury.

When oxygen is in use, oxygen monitoring is required for patient safety.

The primary Power Pac battery should be replaced every 24 months (from the date of purchase)
or sooner if the usage time no longer meets the requirements of the user, whichever comes
sooner. This battery performance will depend on a number of factors including the patient
settings and usage patterns.

The HT70 is life support equipment. As with all life support equipment, an appropriate alternate
power source and means of ventilation should be readily available in case of a mechanical or
system failure.

HT70P Service Manual Rev. A October 10, 2011 9/90


Newport HT70P Service Manual

When the HT70 is used for transport applications, ensure that the Power Pac battery is fully
charged prior to use. The Power Pac battery requires a constant charge of at least three (3)
hours to achieve a 100% full charge.

The transport of patients using the HT70 requires the medical staff to have a good working
knowledge of the ventilator use and problem resolution. Ensure proper emergency backup
equipment is readily available during transport.

When the Battery Empty audible alarm sounds, only a limited time of internal battery power
remains and an alternate power source should be found immediately.

Always plug the HT70 into an external power supply source when not in use to ensure the best
battery performance. Check the battery capacity on the front panel before disconnecting from
external power.

Verify the green External Power LED activates when the HT70 is connected to an external AC
or DC power source.

Only use the Newport Medical supplied AC Power Supply (P/N: PWR3204P) with the HT70
ventilator.

To maintain grounding integrity, ensure the HT70 power cord is attached to a known good
receptacle with a secure connection.

Always disconnect the external power supply prior to servicing.

The functioning of this machine may be adversely affected by the operation of equipment, such
as high frequency surgical (diathermy) equipment, defibrillators or short-wave therapy
equipment in the vicinity.

This device has undergone EMC testing and found to be in conformance with IEC 60601-1-
2:2001 and meets the requirements of CISPR11:2004 (Class B), IEC 61000-3-2:2006, and IEC
61000-3-3:1995 +A1:2001 +A2:2005. These requirements are designed to provide reasonable
protection against harmful interference in a typical medical installation, as well as in
homecare environments. The equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with these instructions, may cause
harmful interference to other devices in the vicinity. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful
interference with other devices, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more of the following
measures:
Reorient or relocate the receiving device
Increase the separation between the equipment
Connect the equipment into an outlet on a circuit different from that to which the
devices(s) is connected
Consult the manufacturer or field service technician for help.

Copyright Information

HT70P Service Manual Rev. A October 10, 2011 10/90


Newport HT70P Service Manual

© Copyright 2011 Newport Medical Instruments, Inc. All rights reserved. The Newport HT70
Ventilator system is manufactured in accordance with Newport Medical Instruments, Inc.
proprietary information. This product is protected by U.S. Patent #7654,802.
The information in this manual is the sole property of Newport Medical Instruments, Inc. and
may not be duplicated without permission. This manual may be revised or replaced by Newport
Medical Instruments, Inc. at any time and without notice.

Limitation of Liability
The liability of Newport Medical, whether arising out of, or related to manufacture and sale of the
goods, their installation, demonstration, sales representation, use, performance, or otherwise,
including any liability based upon Newport Medical s product warranty, is subject to and limited
to the exclusive terms and conditions as set forth, whether based upon breach of warranty or
any other cause of action whatsoever, regardless of any fault attributable to Newport Medical
and regardless of the form of action (including, without limitation, breach of warranty,
negligence, strict liability, or otherwise).
The stated expressed warranties are in lieu of all other warranties, expressed or implied,
including, without limitation, warranties of merchantability, fitness for any purpose, or non-
infringement.
Newport Medical shall not be liable for, nor shall the buyer be entitled to recover, any special
incidental or consequential damages or any liability incurred by buyer to any third party in any
way arising out of or relating to the goods.

Warranty
The Newport HT70 Ventilator is warranted to be free of defects for a period of two (2) years
from the invoice date of purchase.
The following are exceptions to this warranty:
Defects caused by misuse, mishandling, tampering, or by modifications not authorized
by Newport Medical or its representatives are not covered.
Rubber and plastic components and materials are warranted to be free of defects at time
of delivery.
The Power Pac Battery and Backup Battery system is warranted for six months.
If installed, the O2 sensor is covered for a period of six months from the invoice date of
purchase.
If installed, the Flow sensor is warranted to work at the time of delivery.
Accessory items, not manufactured by Newport Medical, supplied with the ventilator are
warranted in accordance with the original manufacturer s warranty. These included (but
are not limited to) items such as humidifiers, nebulizers, monitors, and patient circuits.
Any product which proves to be defective in workmanship or material will be replaced, credited,
or repaired with Newport Medical holding the option. Newport Medical is not responsible for
wear or abuse. In all cases, Newport Medical will not be liable beyond the original selling price.
Application of this warranty is subject to the following conditions:
Newport Medical or its authorized representatives must be promptly notified upon
detection of the defective material or equipment. This can be accomplished by filling out
the online complaint form at www.ventilators.com.

HT70P Service Manual Rev. A October 10, 2011 11/90


Newport HT70P Service Manual

Defective material or equipment must be returned to Newport Medical or its authorized


representative.
Examination by Newport Medical or its authorized representatives must confirm that the
defect is covered by the terms of this warranty.
This warranty is applicable to the original purchaser/facility and is non-transferable.
Repairs, maintenance, or servicing of the Newport HT70 Ventilator by personnel other
than Newport Factory Trained Technicians or authorized representatives will void this
warranty.
In order to assure complete protection under this warranty, the customer must register the
product within ten (10) days of receipt of the equipment by visiting the Newport Medical website
www.ventilators.com.
The above is the sole warranty provided by Newport Medical. No other warranty, expressed or
implied, is intended. Representatives of Newport Medical are not authorized to modify the
terms of this warranty.

HT70P Service Manual Rev. A October 10, 2011 12/90


Newport HT70P Service Manual

Contact Information
Telephone:
+1.714.427.5811
1.800.451.3111 (US only)
Fax:
+1.714.427.0489
Departments:
Customer Service (Ext. 282)
Technical Services (Ext. 500) available 24/7
Clinical Support (Ext. 123) available 24/7
Operational Hours:
Days: Monday through Friday
Hours: 8:00 am to 5:00 pm (PST)
Emergency After-hours: 24-Hour Clinical and Technical Support
Email:
Customer Service: [email protected]
Clinical Education and Support: [email protected]
Technical Education and Support: [email protected]
Internet:
www.ventilators.com
Shipping Address:
Newport Medical Instruments
Attn: Receiving Department
1620 Sunflower Avenue
Costa Mesa, CA 92626, USA

EC REP
Emergo Europe
Molenstraat 15
2513 BH, The Hague
The Netherlands

HT70P Service Manual Rev. A October 10, 2011 13/90


Newport HT70P Service Manual

SECTION 2: GENERAL INFORMATION


Intended Use
The Newport HT70 family of ventilators is intended to provide continuous or intermittent positive
pressure mechanical ventilatory support for the care of individuals who require mechanical
ventilation through invasive or non-invasive interfaces. Specifically, the Newport HT70 family of
ventilators is applicable for infant, pediatric and adult patients greater than or equal to 5 kg (11
lbs).

The Newport HT70 ventilator is suitable for use in hospital, sub-acute, emergency room, and
home care environments as well as for transport and emergency response applications.

SYMBOLS

Symbol Description

Device Manufacturer Information

EC REP Authorized European Union Representative


Main Power On / Off
O
(Momentary Switch)
P Low Paw Alarm

P High Paw Alarm

Min Vol Low Inspiratory Minute Volume Alarm

Min Vol High Inspiratory Minute Volume Alarm

FiO2 High FiO2 Alarm

FiO2 Low FiO2 Alarm

RR High Respiratory Rate

Refer to Operating Manual

Applied Parts Type BF

Brightness Control

Alarm Silence

/ Up / Down Arrow

Table 2.1 Symbols

HT70P Service Manual Rev. A October 10, 2011 14/90


Newport HT70P Service Manual

FRONT PANEL BUTTONS and INDICATORS

Button / Indicator Action

Cancel - Press to cancel any touch screen settings


changes that have not been accepted

Accept - Press to confirm or accept any touch screen


setting changes

Use up arrow to increase and down arrow to decrease


/
adjustable setting parameters

Brightness - Press to select brightness levels, maximum,


medium high, medium and low
Manual Inflation - While button is pressed, the ventilator
closes the exhalation valve and delivers an operator
controlled breath to the patient for up to a 3-second
maximum
External Power LED - Lights to indicate the ventilator is
powered by external power
Device Alert LED Lights to indicate a ventilator
malfunction.
WARNING Use alternate ventilation source.

Breath Indicator Lights to indicate the delivery of a breath

Press to reset or silence an alarm.


Alarm Silence is active for 60 Seconds.

Table 2.2 - Front Panel Button and Indicators

HT70P Service Manual Rev. A October 10, 2011 15/90


Newport HT70P Service Manual

CONTROL and MONITOR SPECIFICATIONS


(Subject to change without notice)

Controls Range Resolution


Mode A/CMV
(Pressure or Volume
SPONT
Control)
SIMV
NIV ON or OFF
(Non-Invasive Ventilation) (When ON, allows Low Minute Volume to be set to OFF)
VT 50 to 2,200mL, ATPS ±10% 0.01 L
(Tidal Volume)
PC 5 to 60 cmH2O / mbar 1.0 cmH2O /mbar
(Pressure Control)
Flow 6 to 100 L/min 1.0 L/min
i-Time 0.1 to 3.0 sec 0.1 sec
(Inspiratory Time)
RR 1 to 99 b/min 1.0 b/min
(Respiratory Rate)
Ptrig -9.9 to 0 cmH2O / mbar 0.1 cmH2O /mbar
(Pressure Trigger)
PEEP / CPAP 0 to 30 cmH2O 1.0 cmH2O /mbar
PS 0 to 60 cmH2O / mbar above baseline pressure 1.0 cmH2O /mbar
(Pressure Support) (Limit: PEEP + PS 60 cmH2O / mbar)

I:E Ratio 1:99.0 to 3.0:1 0.1 (9.9:1 to 1:9.9)

1.0 (99:1 to 1:99)

Airway Pressure -10 to 100 cmH2O / -10 to 98 mbar


Gauge (includes High and Low Paw alarm settings)
(Indicator Bar)
O2 Sensor Enabled / Disabled
(optional) (When Enabled, High and Low FiO2 alarms are active)

PS Max i-Time 0.1 to 3.0 sec 0.1 sec


(maximum inspiratory time for
pressure support breaths)

PS % Expiratory 5 to 55% 5
Threshold
(percent of peak flow for flow
cycling off threshold for pressure
support breaths)

Slope Rise 1 to 10 - 1 is slowest / 10 is fastest 1


(pressurization gain for pressure
control and pressure support
breaths)
Flow Wave Pattern Square or Descending
AutoLock Function Enabled / Disabled

AutoLock Icon Touch for 3 seconds to unlock when AutoLock


feature is active.

HT70P Service Manual Rev. A October 10, 2011 16/90


Newport HT70P Service Manual

Note: All controls are locked except Alarm


Silence/Reset and Brightness Control when
AutoLock is active.
Monitors Range Resolution
Inspiratory Tidal 0.01L to 3.0L 0.01L
Volume
Inspiratory Minute 0.01L to 50.0L 0.01L
Volume
RR Total 0 to 200 b/min 1 b/min
Peak Paw 0 to 100 cmH2O / mbar 1 cmH2O / mbar
Mean Paw 0 to 100 cmH2O / mbar 1 cmH2O / mbar
PEEP 0 to 30 cmH2O / mbar 1 cmH2O / mbar
FiO2 0.21 to 1.00 0.01
Flow 5 to 150 L/min 1 L/min
I:E Ratio 1:599 to 3:1 0.1 for 9.9:1 to 1:99
and 1 for 99:1 to 1:99

Table 2.3 - Controls and Monitors (cont)

HT70P Service Manual Rev. A October 10, 2011 17/90


Newport HT70P Service Manual

ALARM SPECIFICATIONS
(Indicators, Adjustable, and Automatic)

Indicators Description
Handle LED LED Indicators in ventilator handle flash red or yellow for violated alarms.
When the alarm is no longer violated, the indicator latches (stays lit). Cancel
a latched indicator by pressing the Alarm Silence/Reset button
Alarm Silence / Silences audible alarm for 60 seconds and resets latched alarm messages
Reset Button and LED indicators
Alarm Silence LED LED remains lit during the alarm silence period
Message Display Alphanumeric display changes color during an alarm violation and shows
Area alarm message. Multiple alarm messages display in order of priority
Alarm Loudness Range: 1 to 10 (10 is the loudest)
Adjustable Alarms Range / Description Alarm Priority
P 4 to 99 cmH2O / 4 to 99 mbar High
(High Airway Pressure)
P 3 to 98 cmH2O / 3 to 98 mbar, limited by PEEP + 3 High
(Low Airway Pressure) (when NIV is active 1-98 cmH2O /mbar)
Min Vol 1.1 to 50.0 L/min High
(High Inspiratory Minute
Volume)
Min VoI 0.1 to 49.0 L/min High
(Low Inspiratory Minute Volume)
RR Off, 30-100 b/min Medium
(High Respiratory Rate)
Apnea 5 to 60 seconds High
FiO2 Off, 24 100 Medium
(Only available when optional O2 Sensor is installed and enabled)

FiO2 Off, 22 98 Medium


(Only available when optional O2 Sensor is installed and enabled)
BUV Can be set to be activated by either the Low Insp. Medium
(Backup Ventilation) Minute Volume alarm or the Apnea alarm or both via the
Advanced screen/BUV Settings. Functional in all modes
Automatic Alarms Range / Description Alarm Priority
Low Baseline Pressure Paw < PEEP minus 2 cmH2O /mbar for 3 sec High
High Baseline Pressure Paw 5 above set PEEP at onset of a time-triggered High
breath
Pressure Control Ppeak < 50% of PCV setting for 2 consecutive breaths High
Setting Not Reached
Check Circuit Patient circuit not connected or leaking High
No External Power Loss of External power Low
(Automatic switchover to internal battery system)
Occlusion An occlusion between ventilator and patient circuit High
Occlusion - Sustained Occlusion continues for 10 sec or 2 breath periods, High
whichever is shorter
Device Alert Ventilator malfunction, Device Alert LED lights red High
Shut Down Alert On to Off Shut Down Alert High
(Silence by pressing Alarm Silence/Reset button)

HT70P Service Manual Rev. A October 10, 2011 18/90


Newport HT70P Service Manual

Motor Fault A hardware detected fault in the motor drive circuit has High
occurred
Internal Temperature Internal temperature is > 60° C Low
Backup Battery Backup Battery temperature is > 60° C Low
Temperature
Power Pac Battery Power Pac Battery temperature is > 60° C Low
Temperature
Power Pac Battery Less than 2 Ah of charge is left on Power Pac battery Medium
Pack Low pack
Switching to Backup Indicates that the Power Pac battery pack is not Medium
Battery available or useable. Ventilator is switching battery
operation to Backup Battery.
Operating on Backup The ventilator is operating on Backup Battery for > 15 Medium
Battery minutes. Audible alarm will sound every 5 minutes
Backup Battery Low Backup Battery has insufficient charge (< 1Ah) High
Backup Battery Backup Battery is extremely low and will lose power High
Shutdown Imminent very soon. Connect to external power or insert new
Power Pac battery pack
Backup Battery Failure Indicates a failure in Backup Battery due to High
communication fail with host processor or capacity is
below 1 Ah

Table 2.4 - Alarm Specifications (cont)

HT70P Service Manual Rev. A October 10, 2011 19/90


Newport HT70P Service Manual

HARDWARE SPECIFICATIONS

Requirements Description

Patient outlet 22 mm OD

Power switch Momentary switch to power On and Off

RS-232C Interface 9 pin standard RS232 connector

Nurse Call Remote Alarm RJ435 connector


Two USB ports for connecting to central monitoring systems and
USB Ports
to upload software upgrade
Applied parts type BF
Electrical Class I Protection Against Electric Shock
100-240 VAC, max. 2A, 50 / 60, 12-24 VDC, max. 5A
Power Pac Battery Pack: 14.4 VDC, 6.5 amp hours
When new and fully charged, the Lithium Ion battery pack
supplies power for up to 10 hours of operation at these settings:
A/CMV mode, RR=15, Tidal Volume=500 mL, i time=1.0 sec,
PEEP=Ø, max. airway pressure 30 cmH2O /mbar, Power Save
mode ON, Bias flow Off.

Recharge: Minimum 3 hours for 100% charge


Integrated Battery System
NOTE: The Power Pac and Backup batteries are charged
whenever the HT70 is connected to an external power source.
Battery charge level is best maintained by keeping the HT70
continuously connected to external power.
Backup Battery: 14.4 VDC, 2 amp hour
The internal Lithium Ion backup battery will supply power for a
minimum of 30 minutes.
Pneumatics Dual micro-piston system requires no external air compressor.
Maximum inspiratory and expiratory pressure drop at single fault
Emergency Intake conditions: 10 cmH2O/L/sec
(Measured at patient connection port)
Maximum Limited Pressure 100 cmH2O/mbar
(Pressure Relief)

Table 2.5 - Hardware Specifications

HT70P Service Manual Rev. A October 10, 2011 20/90


Newport HT70P Service Manual

ENVIRONMENT SPECIFICATIONS

Environment Description
18ºC to 40ºC

NOTE: For proper operation at low range temperatures


Operating Temperature
(-18°C), the HT70 must be started in a normal room temperature
environment and allowed to run for 30 minutes prior to transfer to
colder environment.
Water Ingress Protection IEC 60529 IPX4

Operating Humidity 15 to 95% non-condensing


Sea level to 15,000 ft (0 to 4,572 m)
Operating Altitude
NOTE: There is no altitude limitation when HT70 is operated in a
pressurized environment.
Operating Pressure 600 to 1,100 mbar
Storage and Shipping
40ºC to 65ºC
Temperature
Storage and Shipping Humidity 0 to 95% non-condensing

Table 2.6 - Environment Specifications

PHYSICAL SPECIFICATIONS

Physical Description
Height 10.25 inches (26.04 cm)
(including handle)

Width 9.75 inches (24.77 cm)

Depth 11.00 inches (27.94 cm)

Weight 15.40 lbs. (6.9kg)

Table 2.7 - Physical Specifications

HT70P Service Manual Rev. A October 10, 2011 21/90


Newport HT70P Service Manual

FACTORY DEFAULT PARAMETERS


Parameter Patient Setting
Main Screen
MODE A/CMV
Breath Type VC
NIV Off
VT
500mL
(Volume Control)
Flow 30
i-Time 1.0sec
RR 15 b/min
Ptrig 1 cmH2O / mbar
PEEP 0 cmH2O / mbar
PS 0 cmH2O / mbar

Advanced Screen
Flow Wave Pattern Square
Slope / Rise 5
PS Exp Threshold 25%
PS Max i-Time 1.0
Utility Screen
Autolock Disabled
Language English
Measurement cmH2O
Power Save On
FiO2 Disabled
BUV Screen
Minimum RR 15
Rate Multiplier 1.5
Ventilation Link BUV to LMV
SPONT Delta P 15
SPONT i-Time 1.0
Alarm Screen
P 8 cmH2O
(Low Airway Pressure)
P 40 cmH2O
(High Airway Pressure)
Min Vol 12 L/min
(High Inspiratory Minute Volume)
Min VoI 3 L/min
(Low Inspiratory Minute Volume)
RR 18 b/min
(High Respiratory Rate)

Apnea 20
Alarm Loudness
1
Level
Table 2.8 - Factory Default Parameters

HT70P Service Manual Rev. A October 10, 2011 22/90


Newport HT70P Service Manual

HT70 ACCESSORY SPECIFICATIONS

Accessory Description
Reusable or disposable 22 mm I.D. adult/pediatric circuit with 3/16
inch (4.8 mm) I.D. proximal pressure sensing line, 1/8 inch (3.2mm)
I.D. exhalation valve control drive line, and exhalation valve.
Patient Circuit
NOTE: Newport Medical cannot guarantee the safe use of
breathing circuits that are not recommended by Newport Medical.
The Newport Medical reusable exhalation valve
(P/N EXH3203P) is manufactured specifically for the HT70
Ventilator.
Exhalation Valve
(Reusable)
NOTE: Newport Medical does not recommend the use of any type
or brand of exhalation valve that has not been tested and approved
by Newport Medical for use with the HT70.
Air / Oxygen Entrainment Mixer
Pneumatics Requirements
Oxygen 35 to 90 psig (2.4 to 6.2 Bar) full operating range
40 to 50 psig (2.7 to 3.4 Bar) accuracy ± .08
Air Atmospheric pressure

FiO2 Control FiO2, Adjusted from 21% to 100% via the HT70 Mixer control knob

Low Flow Oxygen Adapter


Pneumatics Requirements
Oxygen 0-10 L/min (calibrated)
Air Atmospheric pressure
FiO2, Indirectly adjusted from 0.21 up to 1.00 via
FiO2 Control
oxygen flow (L/min)

Table 2.9 - HT70 Accessory Specifications

HT70P Service Manual Rev. A October 10, 2011 23/90


Newport HT70P Service Manual

SECTION 3: THEORY OF OPERATION


Device Description
The Newport HT70 ventilator is a state of the art ventilator that combines ruggedness,
exceptional portability and ease of use with clinical proficiency to provide ventilatory support for
infant, pediatric and adult patients. The HT70 is built for hard work with a durable polymer
exterior and robust overall design that stands up to the harsh environments found in the world of
emergency response, transport and homecare ventilation.
The unique design of the HT70 provides maximum mobility and safety for short or long distance
transport of critically ill patients and for patients to enjoy their normal activities of daily life. This
exceptional mobility is derived from two sources: the patented, power conserving dual-micro-
piston technology which eliminates the need for an external compressed gas source, and the
Integrated Battery System which allows virtually continuous use from battery power through hot-
swappable technology.
The Integrated Battery System consists of two independent but coordinated Lithium ion
batteries the Power Pac battery, located on the back of the ventilator, and, the Backup
Battery, located inside the HT70. When new and fully charged, the Integrated Battery System
can provide up to 10 hours of operation at standard settings.
The Backup Battery maintains operation without interruption when the Power Pac is swapped
out and also provides a minimum of 30 minutes operation when all other power sources are
depleted.
The HT70 may be operated from the following power sources: A.C. (100-240 VAC @ 50 / 60),
D.C. (12-24 VDC) external power source, HT70 Integrated Battery System, or the optional D.C.
Auto Lighter Power Adapter accessory which enables connection to an automobile-type D.C.
outlet.
All controls are easily found on the front touch screen and panel. There are no complicated
menus or difficult sequences to follow in order to make necessary adjustments for common
operations.
The compact lightweight HT70 ventilator incorporates powerful clinical capability for both
invasive and non-invasive applications. The dual micro-piston ability to deliver variable flow
enables the HT70 to provide a full range of operating modes and breath types with servo-
controlled, leak-compensated PEEP.
The HT70 provides monitoring of inspiratory tidal volume (every breath), inspiratory minute
volume, total respiratory rate, peak pressure, mean pressure and baseline (PEEP) pressure.
A comprehensive alarm system is built-in to alert the user to violations of user-set or ventilator
set safety limits. An optional built-in oxygen monitor with high and low FiO2 alarms may be
added.
Gas delivery to the patient may be enriched with oxygen (.21-1.00) using either the optional Low
Flow Oxygen Reservoir or high pressure entrainment mixer.
The HT70 has been tested for and meets the requirements for use in a medical evacuation
helicopter and fixed wing transport.

HT70P Service Manual Rev. A October 10, 2011 24/90


Newport HT70P Service Manual

Functional Subsystems Overview


Pneumatics System
The Newport HT70 pneumatics system consists of three subsystems: gas delivery, exhalation
control, and safety. The gas delivery subsystem drives the movement of air into the lungs of the
patient by converting electrical energy into positive air pressure. The exhalation control
subsystem changes the breathing cycle from inspiration to expiration and provides positive end
expiratory pressure (PEEP). The safety subsystem protects the patient by preventing high
pressure and providing a capability to breathe in ambient air in the case of a potential failure of
the ventilator. In addition, the safety subsystem is used to measure the air pressure
requirements for ventilator safety, control, and monitoring. Refer to the section 8:
Diagram 8.1 Pneumatics System Diagram.
Gas Delivery Subsystem
The gas delivery subsystem draws in air through the cover and inlet filter on the right-hand side
of the ventilator. The semi-transparent cover allows the user to directly view the condition of the
filter cover to allow for periodic replacement of the inlet filter. The air continues into the muffler,
to reach the inlet side of the pump.
The HT70 does not require a gas source unless oxygen (O2) enrichment is desired. For oxygen
enrichment, an optional oxygen mixer or low flow oxygen adapter kit may be used. Both items
connect to the air intake filter cover and allow the manual adjustment of oxygen enrichment from
21% to 100%. The low flow oxygen adapter provides a low flow of oxygen up to 10 L/min.
Exhalation Valve Control Subsystem
The exhalation valve control subsystem connects within the manifold at the outlet port of the air
delivery section. During inspiration, the expiratory valve control circuit actuates the exhalation
control On/Off valve to pressurize the exhalation valve drive line. When Positive End-Expiratory
Pressure (PEEP) is required, the exhalation control proportional solenoid valve applies pressure
to the exhalation valve diaphragm, provides resistance to the expiratory flow, and maintains the
patient airway pressure at a set level.
Safety Subsystem
The mechanical relief valve provides the primary high pressure relief
function which opens at a pressure of 100 cmH2O. The safety valve
provides secondary high pressure relief function by actuating whenever
the pressure exceeds 120 cmH2O. In the event of a pump failure, the
safety system allows the patient to draw ambient air into the breathing
circuit through the emergency intake valve and exhale through the
exhalation valve. If an occlusion blocks the circuit for greater than 10
seconds, the safety valve opens and relieves pressure in the patient
circuit.

HT70P Service Manual Rev. A October 10, 2011 25/90


Newport HT70P Service Manual

Electronics System
The microprocessor-based design incorporates a Graphical User Interface (GUI), a Single
Board Computer (SBC), and the electronics to control the motor/pump, power management,
and safety functions of the HT70.
Refer to section 8: Diagram 8.2 Electronics System Diagram.
Graphical User Interface (GUI) Subsystem
The Graphical User Interface (GUI) consists of a Touch Screen LCD display, membrane panels
with embedded discrete Light Emitting Diodes (LED), Display Board, Single Board Computer
(SBC) and Main Control Board, and supporting electronics. Refer to the Diagram 3.3. Graphical
User Interface
The touch screen overlays the LCD display and the modes and functions are shown on the LCD
display. The user can select or change these parameters by pressing the soft keys shown on
the LCD display.
The HT70 powers up into a standby condition, in which, there is no patient ventilation occurring.
Upon completion of programming the patient settings while in the standby mode, the user can
begin patient ventilation by pressing the Start Ventilation soft key displayed on the LCD.
The membrane keys and the LEDs are controlled by the microcontroller on the SBC board.

LCD &
Touch Screen

LCD
DATA
3

Display Board

2 2
VIDEO
CTRL 4
DRAM
Micro
Processor
SBC/MAIN
BOARD

Diagram 3.3 Graphical User Interface

HT70P Service Manual Rev. A October 10, 2011 26/90


Newport HT70P Service Manual

Servo-controlled Motor and Pump Subsystem


The servo-controlled motor and pump subsystem utilizes the software algorithm to execute the
servo controls for patient ventilation based on the patient settings. The software establishes the
flow by controlling the motor speed which drives the piston-based pump. Refer to Diagram 3.4.
Motor and Pump Electronics Diagram.

INPUT GAS Motor/Pump


5

Drive Motor AMP


Transistors Adapter 7
12 11 ADC

Motor Micro
DAC
Controller Processor
10
8

Diagram 3.4 Motor and Pump Electronics


Safety Subsystem
The HT70 can be brought to a safe state by the SBC microprocessor or independently by
discrete hardware. The alarm system is comprised of two separate alarms for clinical alerts and
hardware faults. The clinical alarm uses dual speakers and is controlled by the SBC
microprocessor. The hardware fault alarm uses a piezo buzzer to indicate a Device Alert alarm
to force the system into a safe state.
The remote alarm circuit is implemented with a software configurable set/reset relay which
configures the nurse call for either a normally open or normally closed system. The relay is
energized to the no alarm condition and de-energized to the alarm condition to ensure that
nurse call is activated on loss of power.
Upon alarm activation, the software monitors the status of the signal to ensure the speaker is
active. The device alert alarm uses a high reliability piezo buzzer powered by a super capacitor
to provide an alarm for a minimum of two minutes at the detection of power loss. In addition to
the audible alarms, the HT70 has dual LED indicators on the handle to visually display the
alarms. When a high priority alarm is active, both LED indicators flash red. When a medium
priority alarm is active, the red and yellow LED indicators both flash. When a low priority alarm
is active, the LED indicators flash yellow.
To prevent the accidental shut down of the HT70, the safety subsystem uses an intelligent
On/Off momentary contact switch. Upon confirmation from the user by pressing the Accept
membrane button, software shuts down the system and triggers an alarm. Press the Alarm
Silence membrane button to silence the alarm. Refer to Diagram 3.5. Safety Subsystem
Electronics.

HT70P Service Manual Rev. A October 10, 2011 27/90


Newport HT70P Service Manual

Alarm
Silence

Nurse Call
Nurse Call
Electronics
17
Watchdog
Timer
16 Motor Drive
Logic
Electronics
Watchdog
Out

Audible
Strobe Device Alert
Alarm
Alarm 15
Electronics
On/Off
Electronics +5V Power
18 Monitoring
+12V Electronics

Display
Dual LEDs
Board
19
13
Audio
SBC/ Dual Speaker
Amplifier
Microprocessor 14

Diagram 3.5 Safety Subsystem Electronics


Power Management Subsystem
The HT70 draws power from three sources: external power, Power Pac, and Backup Battery.
External power to the HT70 is supplied through the Power Pac , The Power Pac electronics
arbitrates the power source and sends the data to the Main Control board. The established
power precedence is external power, Power Pac, and backup battery.
The Power Pac battery assembly slides and latches onto the HT70 and allows for easy removal
when swapping the Power Pac is required. When swapping the Power Pac, the HT70 is
powered from the Backup Battery.
The HT70 Backup Battery is mounted internally and cannot be swapped by the user. The
Backup Battery contains the battery gas gauge and battery cells. The battery charge
electronics is located on the Main Control Board. Refer to Diagram 3.6. Power Management
Subsystem Diagram.
The HT70 Integrated Battery System is charged when connected to an external power source
even while the ventilator is in use.
AC

24V AC/DC
POWER PAC
CONVERSION
20 21

16/24V

BACKUP VOLTAGE
BATTERY BOOST 23
22

24V 24V MOTOR


ELECTRONICS

SMBus DC/DC 25
CHARGER
24 CONVERSION

24V 12V 5V

26
MAIN
SBC 27 BOARD

Diagram 3.6 Power Management Subsystem

HT70P Service Manual Rev. A October 10, 2011 28/90


Newport HT70P Service Manual

Ventilation Functions Overview


Modes of Ventilation
A/CMV Mode
(Assist/Control Mandatory Ventilation)
In A/CMV mode, time activated (mandatory) breaths are delivered in accordance with the RR
setting. Patients can trigger mandatory breaths in addition to, or in place of, time activated
(mandatory) breaths if the effort they generate causes airway pressure to meet the Ptrig setting.
Every such patient effort results in a mandatory breath. The breath can be volume or pressure
controlled. PEEP/CPAP may be added. In Pressure Control, tidal volume is determined by the
target pressure, i-Time, and patient respiratory mechanics and in Volume Control, by the tidal
volume setting.
SIMV Mode
(Synchronized Intermittent Mandatory Ventilation)
In SIMV mode, patients receive a fixed number of volume or pressure controlled mandatory
breaths (time or patient activated) and may breathe spontaneously between mandatory breaths,
with or without pressure support (Psupport). PEEP/CPAP may be added.
The first patient triggered breath in any mandatory breath interval will be a patient triggered
mandatory breath. The patient has the rest of the interval to breathe spontaneously. If the
patient does not trigger the ventilator, and one complete mandatory breath interval has elapsed,
a time triggered mandatory breath is delivered.
A mandatory breath lockout interval is activated whenever the patient triggers a mandatory
breath. This limits the number of mandatory breaths (time triggered or patient triggered) the
patient receives in 60 seconds to the RR (b/min) setting.
SPONT Mode
(Spontaneous Ventilation)
In SPONT mode, mandatory breaths are not delivered but the user can adjust both PEEP/CPAP
and pressure support (Psupport) levels. The patient has control over each breath.
When PEEP/CPAP is set above 0, the ventilator mode is CPAP (without Psupport) or Bi-level
Positive Airway Pressure (with Psupport). Ensure that Ptrig is set so the HT70 detects all
spontaneous patient efforts.
Entries for tidal volume, respiratory rate, i time and Low Paw alarm limit are all inactive in
SPONT mode. However, users can preset these parameters for future A/CMV or SIMV
operation. As with all HT70 operating modes, Backup Ventilation is activated if the BUV linked
alarm is violated.
NIV
(Non Invasive Ventilation)
The HT70 can be used for noninvasive ventilation in all modes. Press the NIV button on the left
side of the touch screen to toggle ON noninvasive.
When NIV is on the following features are activated to assist with noninvasive ventilation:
Bias flow becomes adjustable from 3 to 30 L/min to help manage leaks.
The Low Minute Volume alarm can be turned off in the Alarms screen
The Low Pressure alarm can be set closer to the base pressure (within 1 cmH2O /mbar
above baseline)
BUV

HT70P Service Manual Rev. A October 10, 2011 29/90


Newport HT70P Service Manual

Backup Ventilation
Backup Ventilation activates when the currently linked alarm occurs. This function can be linked
with the Low Minute Volume (MVI) alarm, the Apnea alarm, or both alarms. During Backup
Ventilation the linked alarm(s) will sound and the message window will indicate that Backup
Ventilation is in use. There are default Backup Ventilation parameters, but the user may adjust
these in the Advanced Screen.
Backup Ventilation is functional in all modes.
Backup Ventilation is not active for 60 seconds after the user adjusts ventilator controls,
changes modes or starts ventilation from the Setting condition.
During Backup Ventilation, the Alarm Silence/Reset button can be pressed to silence the
audible alarm. This will not cancel Backup Ventilation.
When linked with the Low Minute Volume alarm, Backup Ventilation is based on the delivered
inspiratory minute volume. The inspiratory minute volume may be different from the expiratory
minute volume in some conditions, such as in the case of a patient breathing circuit or airway
leak.
Backup Ventilation in A/CMV and SIMV Modes:
The factory default setting for Backup Ventilation in these two modes will increase the
respiratory rate by 1.5 times the set rate, up to a maximum of 99 b/min. The minimum breath
rate delivered is 15 b/min.
The respiratory rate (RR) will only increase up to a rate that produces a 1:1 I:E ratio even if the
calculated Backup Ventilation rate is higher.
Backup Ventilation in Spont Mode:
The factory default setting for Backup Ventilation in the SPONT mode will implement these
changes:
SPONT = SIMV mode
Rate = 15 b/min
Pressure Control breath type = 15 cmH2O above set PEEP
i-time = 1.0 sec

Cancellation of Backup Ventilation


User Cancelled
If during Backup Ventilation, the user adjusts any ventilation parameter, Backup Ventilation is
suspended for one minute and all user selected ventilation parameters are employed.
Sixty (60) seconds must pass after parameter adjustments before a linked alarm violation will
result in Backup Ventilation.
Patient Cancelled
If linked to low minute volume, when delivered inspiratory minute volume exceeds the Low MVI
alarm setting by 10%, Backup Ventilation is cancelled. If linked to Apnea Alarm, after 2 minutes
of Backup Ventilation it is cancelled. At that time the audible alarm stops, the alarm indicator
latches and the HT70 resumes ventilation at the user-selected parameters.

Breath Types

HT70P Service Manual Rev. A October 10, 2011 30/90


Newport HT70P Service Manual

PC (Pressure Control Ventilation)


The HT70 targets and maintains patient airway pressure at the set pressure control level
throughout inspiration. Breath termination occurs when (1) the set i time elapses, or (2) Paw
exceeds the Pressure Control setting by 8 cmH2O (mbar). Maximum airway pressure never
exceeds the user set High P alarm setting.
The target airway pressure for pressure controlled mandatory breaths in A/CMV and SIMV is
the display setting above ambient pressure, not above PEEP.
Both time and patient triggered mandatory breaths can be delivered in A/CMV and SIMV
Pressure Control operation. During SIMV Pressure Control operation, patients can breathe
spontaneously between mandatory breaths with or without pressure support.
When disconnecting the patient circuit during PC/PS ventilation, i.e. for suctioning, the flow may
increase in order to compensate for the low pressure. After reconnecting the patient circuit, the
flow will automatically readjust to meet the patient s demand.
VC (Volume Control Ventilation)
During Volume Control ventilation, tidal volume can be set for mandatory breaths. If a volume
setting is changed while the ventilator is operating, the change takes place in increments over a
series of breaths.
When tidal volume is adjusted, inspiratory time remains constant and mandatory flow changes.
If an attempted tidal volume setting results in a flow rate in excess of 100 L/min or less than 6
L/min, flow adjustment ceases, the user is alerted by an audible beep, and a message appears
in the Message Display Window. To allow further volume adjustment, change the inspiratory
time to set the Flow to meet the need of the patient.

HT70P Service Manual Rev. A October 10, 2011 31/90


Newport HT70P Service Manual

SECTION 4: CLEANING AND MAINTENANCE


General Warnings
Preventive maintenance work, repairs and service may only be performed by Newport Medical
trained or factory-authorized personnel.

Always follow accepted hospital procedures or physician instructions for handling equipment
contaminated with body fluids.

The ventilator and its accessories must be thoroughly cleaned and disinfected after each patient
use.

Certain components of the ventilator, such as the exhalation valve and the front panel, consist
of materials that are sensitive to some organic solvents used for cleaning and disinfection (e.g.
phenols, halogen releasing compounds, oxygen releasing compounds, and strong organic
acids). Exposure to such substances may cause damage that is not immediately recognizable.

The reusable exhalation valve, reusable breathing circuit and other parts that come in direct
contact with the patient should be sterilized between uses.

Cleaning and Disinfecting


Perform all cleaning and sterilization of external parts and accessories in conjunction with
established hospital policy, physician prescription, or Homecare Dealer instructions.

Consult accessory manufacturer instructions for specific cleaning, disinfecting and sterilizing
guidelines.

Definition of CLEAN: Employ a medical detergent or alcohol based cleaning solution to remove
blood, tissue and other residue. Rinse thoroughly with sterile, distilled water, and allow to air
dry.

Definition of DISINFECT: Employ liquid chemicals to disinfect.

Definition of Sterilize: Employ pasteurization, steam autoclave or Ethylene Oxide (EtO) to


sterilize.

Caution: When using liquid chemical agents, closely follow the manufacturer s
recommendations. Prior to use, verify that the agent is compatible with plastics.

WARNING Ethylene Oxide (EtO) is toxic. All accessories MUST be completely dry prior to
packaging for ethylene oxide sterilizing. After sterilizing, they must be properly aerated to
dissipate residual gas absorbed by the material. Follow the EtO manufacturer s
recommendations for the specific aeration periods required.

Caution: Ethylene Oxide may cause superficial crazing of plastic components and will
accelerate the aging of rubber components.
Caution: Always inspect breathing circuits and accessories after cleaning, disinfecting or
sterilizing to check for deterioration. If any part is damaged or shows excessive wear, replace
with a new part. Do not use cracked or damaged parts.

HT70P Service Manual Rev. A October 10, 2011 32/90


Newport HT70P Service Manual

Ventilator
Wipe clean between patients and as needed while in use. The exterior of the ventilator should
be wiped clean with a cloth dampened with a medical detergent, disinfectant or alcohol based
cleaning solution.

Caution: Do not use agents that contain acetone, toluene, halogenated hydrocarbons, or strong
alkalines on the face panel or ventilator housing.

Caution: Never autoclave or EtO sterilize the HT70 ventilator. These processes will damage the
HT70, rendering it unusable.

Reusable Breathing Circuits


The HT70 ventilator may be used with a standard breathing circuit with a quality exhalation
valve.

Reusable breathing circuits are generally provided in clean, but not sterile, condition. Follow the
manufacturer s instructions to clean and/or disinfect a circuit prior to use.

WARNING Do not use electrically conductive breathing circuits. Always use clean and dry
breathing circuits.

Reusable circuits should be cleaned and disinfected between patients and once per week while
in use. Always use a clean, disinfected exhalation valve (and humidifier/probe assembly if
appropriate) when a breathing circuit is reassembled for patient use. Clean and sterilize
between patients in accordance with the instructions provided by the manufacturer.

Caution: To avoid damage to a reusable circuit, attach and detach the circuit by grasping the
cuffs at the end of the circuit tubing. Do not pull or twist the circuit tubing.

General Cleaning Instructions: Use a low flow of running water or low flow of air to clear tubings
and passages of organic matter. Wash all components of the breathing circuit with a soft brush.
Rinse thoroughly with sterile, distilled water. Shake off excess water and place all parts on a
clean towel to air dry. Do not heat or blow dry. Always follow the instructions provided by the
manufacturer.

Disinfect: Refer to the instructions provided by the breathing circuit manufacturer.

Sterilize: Refer to the instructions provided by the breathing circuit manufacturer.

Air Intake Filter (HT460300)


The Air Intake Filter, located on the right side of the ventilator behind the Filter Cover, keeps dirt
and particles out of the ventilator s piston system. As the filter becomes dirty it can reduce the
volume of air drawn into the ventilator. Check the Intake filter weekly. Replace with a new filter
when the majority of the filter surface area is no longer white. Intake filters are not reusable.

WARNING NEVER operate the HT70 without a clean Air Intake Filter in place. NEVER reverse
the Air Intake Filter when dirty.

Fan Filter (FLT3202P)


The fan filter will collect dust as the HT70 draws in air from the room to cool the interior. Check
and clean the fan filter regularly. Replace as necessary or at least every 6 months.

HT70P Service Manual Rev. A October 10, 2011 33/90


Newport HT70P Service Manual

Proximal Inline Filter (p/n HT6004701)


Check the Proximal (Prox) Inline Filter weekly and replace it every 3 months. Discard it and
replace with a new filter if it appears to have gotten wet or come in contact with a contaminant.
Proximal Inline filters are not reusable. If the filter becomes occluded, replace the filter. The
primary indication for this would be a Low Pressure Alarm or Prox Line Alarm.

WARNING: Always use a Proximal Inline Filter (p/n HT6004701) at the Airway Pressure
Connector to protect the internal pressure transducers from moisture or other contaminants.

WARNING: Never reverse the Proximal Inline Filter.

Newport Medical strongly recommends that extra Prox Inline Filters be available at all times
when using the HT70 ventilator

CAUTION: Do not wash or sterilize the Prox Inline Filter.

Maintenance Guidelines
General Information
The maintenance for the HT70 ventilator is separated into three schedules routine, preventive,
and overhaul. By following the scheduled maintenance ensures the HT70 continually functions
at an optimum level.

Example:
Annual Routine Maintenance
1. Inspect and replace the Air Inlet Filter
2. Inspect and replace the Proximal Line Filter
3. Replace the Fan Filter
4. Perform the Operational Verification Procedure (OVP)

Additional factors to ensure the optimum performance of the HT70:


Replace the air inlet filter when the majority of the filter surface area has become dirty.
The inlet air filter is NOT reusable.
NEVER reverse the Air Intake Filter when dirty.
Replace proximal line filter when it appears wet or contaminated. The proximal line filters
are NOT reusable.
Inspect the A.C. Power Adapter on a regular basis for signs of broken or frayed power
cord.
Plug into external power source to charge and maintain the Power Pac and Backup
batteries.
Inspect the exhalation valve after cleaning. Replace if cracks or damaged surfaces are
found.
Wipe down the surface of the ventilator housing regularly to remove any accumulated
dust.
Contact Newport Medical Technical Service Department regarding service or
maintenance requirements.

HT70P Service Manual Rev. A October 10, 2011 34/90


Newport HT70P Service Manual

Routine Maintenance
Weekly
1. Inspect and if necessary replace the air inlet and proximal inline filters.
2. When frequently using battery power, ensure the HT70 is connected to an external
power source to charge the Power Pac and Backup Battery.
Every Six (6) Months
1. Replace the air inlet filter and proximal inline filter as needed.
2. Perform a Quick Check.
Annually
1. Replace the air inlet filter and proximal inline filter as needed.
2. Perform a Quick Check.

Preventive Maintenance (PM)


Every Two (2) Years
1. Replace the air inlet filter, proximal inline filter and cooling fan filter.
2. Replace the Power Pac Battery.
3. Replace the Backup Battery
4. Replace the O2 sensor (optional)
5. Perform a complete calibration.
6. Perform an Operational Verification Procedure (OVP).

Overhaul Maintenance (OVL)


Every four (4) Years or 15,000 Operational Hours
1. Replace the air inlet filter, proximal inline filter and cooling fan filter.
2. Replace the Pump Assembly.
3. Replace the Power Pac Battery
4. Replace the Backup Battery.
5. Replace the O2 sensor (optional)
6. Perform a complete calibration.
7. Perform an Operational Verification Procedure (OVP).

HT70P Service Manual Rev. A October 10, 2011 35/90


Newport HT70P Service Manual

SECTION 5: SERVICE AND REPAIR


General Information
This chapter describes how to repair the HT70 ventilator including instructions on how to
remove and replace the major assemblies, subassemblies, and components, if necessary.
Unless otherwise instructed, reinstall the assemblies, subassemblies, and components by
reversing the disassembly procedure.

Prior to servicing the HT70, be sure to do the following:


1. Disconnect from external power.
2. Disconnect oxygen (O2), if applicable.
3. Put on ESD protective equipment and ensure the service area is an ESD safe
environment.

WARNING
These instructions are intended for use only by a Newport Medical Instruments factory-trained
technician. Do not perform any unauthorized modifications or repairs to the ventilator or its
components.
Caution
To avoid damaging equipment, always use standard electrostatic discharge (ESD) precautions,
including an ESD wrist strap, when servicing the ventilator.
Caution
To avoid damage to the HT70 due to over tightening of the screws, reference the called out
torque settings for each of the screws as noted in the removal instructions.

Tools Required
#1 Phillips Screwdriver (short)
#1 Phillips Screwdriver
#1 Flat Screwdriver
5/64 Hex Driver
3/32 Hex Driver
3/16 Nut Driver
Torque Driver (8.0 inch/pounds)
Torque Driver (10.0 inch/pounds)
Torque Driver (16.0 inch/ounces)
Large Pliers
Anti-static Wrist Strap
Anti-static Mat or Grounded Workstation

HT70P Service Manual Rev. A October 10, 2011 36/90


Newport HT70P Service Manual

Anti-static Parts Bin

Removal and Replacement of the Rear Panel Assembly


Including associated assemblies
Rear Panel Assembly
1. Disconnect the power cord PWR3204P from the HT70.
2. Press the release latch and remove the Power Pac BAT3271A.

Figure 5.1 Power Pac Removal

3. Using a #1 Phillips screwdriver, remove the nine (9) outside screws on the rear panel.
Note: The two (2) outside top screws are longer and must be used to secure the top
portion only.
Note: When reinstalling the above screws, the 6 side screws (SCR3210P) are secured
with a torque setting of 6 8 in-lb. At the top, the 2 screws (SCR3211P) and 1 screw
(SCR3210P) are secured with a torque setting of 40 in-oz

Remove

Figure 5.2 Rear Panel Screws


4. Carefully slide the rear panel back to expose the cable harnesses and pneumatic tubes
connected to the Main Control Board (MCB).

HT70P Service Manual Rev. A October 10, 2011 37/90


Newport HT70P Service Manual

5. Disconnect the following cables from the MCB: J8, J16, J22, J26 J35 and J42.

J22
J8 CBL3214A
Backup Battery
J35
CBL3208A

J16 J26
From Motor CBL3209A J42
CBL3403A

Figure 5.3 MCB Connections


6. Unscrew the luer-lock connectors on the Yellow tube from XD2 and the small Green
tube from XD22.

XD22
XD2 (Green Tube)
(Yellow Tube)

Figure 5.4 Pressure Transducers


7. Disconnect the LCD data cable (CBL3219A) from J800 (push tab release) on the Single
Board Computer board (SBC).

HT70P Service Manual Rev. A October 10, 2011 38/90


Newport HT70P Service Manual

J800 SBC

J39

J38

J36
J28

Figure 5.5 SBC and MCB Connections


8. Disconnect the remaining cables on the MCB: J28, J36, J38, and J39.
9. Lay the rear panel on the work surface.

Single Board Computer (PCB3207A)


1. Using a #1 Phillips screwdriver, remove the four (4) screws (SCR3274P) and washers
(WSH1512P) securing the SBC EMI shield (PLT3270M). Between the EMI shield and
the SBC there are 4 spacers (SPC3205P).
1. Note: The routing of the cable CBL3220A (temperature sensor) is very important. If the
cable is removed from the EMI panel, ensure the cable is secured with tape NMI part
number TAP077P and is properly routed when installing.

CBL3220A

TAP077P
Remove
PLT3270M

Figure 5.6 SBC EMI Shield


2. Carefully disconnect the SBC from the MCB.

HT70P Service Manual Rev. A October 10, 2011 39/90


Newport HT70P Service Manual

MCB SBC
Board Board

Figure 5.7 SBC and MCB Connection


3. Reverse the above steps to reinstall.
Note: The 4 screws (SCR3274P) are secured with a torque setting of 4 6 in-lb.

Main Control Board (MCB) Assembly (PCB3252A)


1. Perform above steps for removal of Single Board Computer (SBC) assembly.
2. Disconnect the Power Pac Battery Connector Board cable (PCB3203A) from J5 on the
MCB.
3. Disconnect the Power Switch cable (CBL3217A) from SW1 on the MCB.

SW1

J5

Power
Switch

Figure 5.8 Main Control Board (MCB)


4. Using a 3/16 nut driver, remove the two (2) hex jack nuts (SCR1855P) that secure the
RS232 communication port.
5. Using a #1 Phillips screwdriver, remove the four (4) screws (SCR3210P) securing the
MCB.

HT70P Service Manual Rev. A October 10, 2011 40/90


Newport HT70P Service Manual

Screws

Figure 5.9 MCB Screws


6. Reverse the above steps to reinstall.
Note: The 4 screws (SCR3210P) are secured with a torque setting of 3.5 4 in-lb and the 2
screws (SCR1855P) are secured with a torque setting of 4 5 in-lb.

Power Switch Assembly (SWI3204P)


1. With the rear panel removed, use a small flat screwdriver to carefully press the locking
tabs against the sides of the power switch.

Power
Switch

Figure 5.10 Power Switch


2. While pressing the locking tabs, press the back of the switch to remove the switch from
the back plate.

HT70P Service Manual Rev. A October 10, 2011 41/90


Newport HT70P Service Manual

Note: Note the position of the tabs on the switch and be sure to position the new switch
in the same configuration. The black wire is on the left side of the switch and the red wire
is on the right side. The ON position faces to the right, looking from the rear of the HT70
3. Reverse the above steps to reinstall.

Removal and Replacement of the Top Case Assembly


Including associated assemblies

Inlet Air Filter (HT460300)


1. Facing the HT70, the inlet air filter is located on the right-hand side.
2. Turn the knurled screws counter-clockwise to remove.
3. Remove the inlet filter cover (CVR3215A) assembly by sliding the cover toward the back
of the HT70 and lift out.
4. Remove the Air Inlet Filter Gasket (GKT3201M) by carefully pulling it away from the side
of the HT70.

5. Remove the inlet air filter

Figure 5.11 Air Inlet Filter Cover (CVR3215A)

HT70P Service Manual Rev. A October 10, 2011 42/90


Newport HT70P Service Manual

Figure 5.12 Air Inlet Filter (HT460300)

Figure 5.13 Air Inlet Filter Gasket (GKT3201M)


6. Reverse the above steps to reinstall.
Note: To reattach Air Inlet Filter Gasket (GKT3201M), use adhesive NMI part number
ADH110P. Apply the adhesive to the rear surface of the gasket avoiding the slotted areas.
Align the tab in the gasket with the slot on the HT70 and press firmly and allow curing
overnight before returning to service

Fan Filter and Guard (FLT3202P)


1. Facing the HT70, the fan filter is located on the left-hand side.
2. Turn the knurled screw counter-clockwise to remove.
3. Remove the fan filter cover (CVR3216A) assembly by sliding the cover toward the back
of the HT70 and lift out

Figure 5.14 Fan Filter Cover

HT70P Service Manual Rev. A October 10, 2011 43/90


Newport HT70P Service Manual

Figure 5.15 Fan Filter and Guard


4. Using a #1 Phillips screwdriver, remove the four (4) screws (SCR3213P) securing the
fan filter and guard (FLT3202P).
5. Discard the filter guard assembly.
6. Install the new filter assembly by reversing the above steps.
Note: The 4 screws (SCR3213P) are secured with a torque setting of 6 8 in-lb

Top Case Assembly (CVR3205A)


1. Refer to the Rear Panel Assembly section to remove the rear panel.
2. Lay the HT70 on the left or right side to expose the screws on the bottom plate.
3. Using a #1 Phillips screwdriver, remove the six (6) (SCR3217P) outside screws.

Remove

Figure 5.16 Top Case Screws


4. Sit the HT70 upright.
5. Disconnect the inlet tube from the muffler (MUF3210A).
a. For the HT70 with O2 sensor, disconnect the oxygen sensor cable (CBL3200A)
from the sensor.

Gasket
GKT3206M Oxygen
Sensor Cable
CBL3200A
Muffler
Inlet Tube

Figure 5.17 Muffler w/Oxygen Sensor (optional)


6. Using a #1 Phillips screwdriver, remove the two (2) screws (SCR3210P) securing the
muffler located on the left side when facing the rear of the HT70. Remove the muffler
and gasket.

HT70P Service Manual Rev. A October 10, 2011 44/90


Newport HT70P Service Manual

7. Carefully lift the rear portion of the top case Assembly. Ensure the fan clears the pump
assembly.
8. Slide the top case assembly forward to clear the Gas Output, Proximal Line, and
Exhalation Valve ports.
9. Reverse the above steps to reinstall.
Note: When reinstalling the muffler, ensure the gasket (GKT3206M) is between the
muffler and the inside of the HT70. The 2 screws (SCR3210P) to secure the muffler to
the HT70 are secured with a torque setting of 4 in-lb.)

Fan Assembly (CBL3208A)


1. Using a short #1 Phillips screwdriver, remove the four (4) screws with captured washers
(SCR3218P) securing the fan and four (4) washers (WSH1512P) between the fan and
housing
2. Reverse the above steps to reinstall.
Note: The 4 screws (SCR3218P) are secured with a torque setting of 6 8 in-lb.

CBL3208A
Fan Assembly

Figure 5.18 Fan Assembly


Backup Battery (BAT3205A)
1. Using a #1 Phillips screwdriver, remove the four (4) screws (SCR3215P) securing the
bracket (BKT3214M) that holds the backup battery pack.

HT70P Service Manual Rev. A October 10, 2011 45/90


Newport HT70P Service Manual

Backup
Battery

Figure 5.19 Backup Battery


2. Remove the backup battery.
3. Install the gasket (GKT4408P) on the bottom, opposite end from the wire harness, of the
battery pack.
If the gasket on the bracket has come off, replace with a new gasket.
Note: The gasket is double-side adhesive. DO NOT remove both protective covers.
Only remove one protective cover to attach the gasket to the bottom of the battery
or the middle of the bracket.
4. Reverse the above steps to reinstall.
Note: The 4 screws (SCR3215P) are secured with a torque setting of 6 8 in-lb

Display Board (PCB3206A)


1. Disconnect the cables from the display board at these connections: J2, J3, J4, J5, J6,
J7, J8, and J9.
2. Using a #1 Phillips screwdriver, remove the four (4) screws securing the display board (3
screws (SCR3215P) and 1 screw (SCR3216P)
3. Reverse the above steps to reinstall.
Note: During reassembly, ensure the LCD data cable CBL3219A is secured by the
yellow cable clamp (CLP2101P). The CLP2101P is secured with SCR3216P and is
installed under the PCB3206A. The ground connector for the LCD cable is installed on
above the PCB3206A. (Screw Ground Connector PCB CLP2101P Chassis)
Note: The 4 screws (SCR3215P and SCR3216P) are secured with a torque setting of
6 8 in-lb

J6
J2
J9
J8

J3
J4
LCD back light 2 wire J7 (Under J3)
connector on INV3201A from touch screen
panel PNL3205P

J5 Inverter cable

Figure 5.20 Display Board

HT70P Service Manual Rev. A October 10, 2011 46/90


Newport HT70P Service Manual

Chassis Assembly (BSE3251A)


1. Using a #1 Phillips screwdriver, remove the two (2) screws (SCR3215P) securing the
ground strips for the left and right switch membranes and use a 3/16 nut driver and
remove the nut (NUT2107P) and washer (WSH3207P) securing the top membrane
ground strip.
2. Using a #1 Phillips screwdriver, remove the seventeen (17) screws (SCR3215P)
securing the top and sides of the chassis.
3. From the inverter board (INV3201A) remove the LCD back light cable from the 2 pin
connector.
4. Carefully separate the chassis from the top case.
5. Guide the switch membrane, LCD back light, and touch screen cables through each
perspective slot. Take note of each connector to ensure they are not damaged during
disassembly.
6. Reverse the above steps to reinstall
Note: The 19 screws (SCR3215P) are secured with a torque setting of 6 8 in-lb. When
feeding the cables back through slots, ensure the EMI shielding (GKT3214M) is intact. If
the gasket is not in good condition, replace the gasket. Use tape NMI part number
TAP077P to cover all slots as shown in figure 5.21

Use tape TAP077P to


cover all openings for
cables going through the
slots to maintain proper
EMI/RFI protection

Figure 5.21

Buzzer Assembly (CBL3210A)


1. Located on the front side of the chassis assembly, turn the securing mounting ring
counter-clockwise to loosen and remove the buzzer cable assembly.
2. Be sure to take notice of the position of the silicon o-ring on the buzzer.
3. Reverse the above steps to reinstall.

HT70P Service Manual Rev. A October 10, 2011 47/90


Newport HT70P Service Manual

Buzzer
Assembly

Figure 5.22 Buzzer Assembly

LCD/Touch Screen Display (DSP2105P)


1. Disconnect the LCD Display cable (CBL3219A) from the back of the display.
2. Using a #1 Phillips screwdriver, remove the four (4) screws P/N SCR2133P securing the
LCD/Touch Screen assembly to the chassis.
Note: The LCD display and Touch Screen must be replaced as a whole assembly
including the LCD gasket. (GKT3208M, PNL3205P and DSP2105P)

Note: The 4 screws (SCR2133P) are secured with a torque setting of 8 16 in-Oz

Remove 4 screws
(2 each side)
securing display to
chassis

Figure 5.23 LCD Touch Screen Display


3. Reverse the above steps to reinstall.

Handle Assembly (HDL3215A)


1. Using a #1 Phillips screwdriver, remove the four (4) screws (SCR3216P) securing the
handle to the Top Case assembly.
2. Carefully feed the two (2) sets of LED cables through the feed holes.
3. Reverse the above steps to reinstall.
Note: In the event an LED is no longer functioning, the complete handle assembly is
replaced.

Note: The 4 screws (SCR3216P) are secured with a torque setting of 6 8 in-lb

HT70P Service Manual Rev. A October 10, 2011 48/90


Newport HT70P Service Manual

Remove 4 screws
(2 each side)
securing the handle
to cover assembly

Figure 5.24 Handle Removal

Membrane Switch Assemblies


1. Using a small flat screwdriver, carefully remove the Right (MEM3210M), Top
(MEM3212M), or Left (MEM3211M) Membrane Switch assemblies.
2. Feed the cable connection and ground strip through the slot openings.
3. Clean the surface area to remove any adhesive residue.
4. Remove the protective the cover from the new membrane switch.
5. After feeding the cable connection and ground strips through the slot openings, align the
membrane switch on the top case and press into place.
6. Verify the membrane switch sits fully inside the recess on the top case.
Note: After replacing any of the membrane assemblies, it will be necessary to replace
the membrane overlay p/n OVR32XXA (language specific)
OVR3215A English
OVR3220A Symbols
OVR3221A Japanese
OVR3222A Spanish
OVR3223A Portuguese
OVR3224A Vietnamese
OVR3225A Chinese
OVR3226A Russian

HT70P Service Manual Rev. A October 10, 2011 49/90


Newport HT70P Service Manual

Before installing a new


membrane, clean the
surface of the cover
assembly to remove
any adhesive.

Figure 5.25 Membrane removal and replacement

Removal and Replacement of the Base Assembly


Including associated assemblies
Refer to the Rear Panel Assembly and the Top Case Assembly sections for removal of the rear
panel and top case.

Speaker Assembly (CBL3209A)


1. Using a #1 Phillips screw driver, remove the four (4) screws (SCR3234P) securing the
speaker covers.
2. Using a #0.5 Phillips screwdriver, remove the four (4) screws (SCP2025P) securing the
speakers to the bottom plate.

Figure 5.26 Dual Speaker Assembly


3. Reverse the above steps to reinstall.
Note: Under the speakers, there is a gasket (SEL3201M). Before replacing speaker
assembly, ensure the gasket is installed.
Note: Both speakers must be replaced when replacing either speaker.
Note: The 4 screws (SCR3234P) are secured with a torque setting of 8 10 in-lb
Note: The 4 screws (SCP2025P) are secured with a torque setting of 8 16 in-Oz

HT70P Service Manual Rev. A October 10, 2011 50/90


Newport HT70P Service Manual

Solenoid Valve Group Assembly (SOL3250A)


1. Refer to Figure 5.27 and 5.28 for the following steps.

All 4 Solenoids are


Qty 2 SCR3234P
P/N VL3226M

Solenoid mounting
plate P/N PLT3276M

Qty 4 SCR3215P
Qty 6 SCR3219P

Figure 5.27 Solenoid Valve Group Assembly

Remove 4 Screws SCR3215P

Figure 5.28 Solenoid Group Screws

HT70P Service Manual Rev. A October 10, 2011 51/90


Newport HT70P Service Manual

2. Disconnect the Auto-zero Solenoid yellow tube from the Y port connection on the
manifold.
3. Disconnect the Auto-zero Solenoid green tube from the G port connection on the
manifold.
4. From the bottom of the base assembly, remove the 4 screws p/n SCR3215P securing
the solenoid plate p/n PLT3276M to the HT70 base.
5. Remove the plate. To replace any of the 4 solenoids p/n VLV3226M, remove the 2
screws securing the solenoid, install the new solenoid and secure with the 2 screws
removed.
Note: The 4 screws (SCR3215P) are secured with a torque setting of 6 8 in-lb
Note: The 4 screws (SCR3219P) are secured with a torque setting of 8 10 in-lb
Note: The 4 screws (SCR3234P) are secured with a torque setting of 8 10 in-lb

On / Off valve (VLV3225M)


1. Remove the clear tube from the top of the solenoid.
2. From the bottom of the base assembly, remove the 2 screws (SCR3219P) securing the
solenoid. Install the new solenoid and secure with the 2 screws removed.
Note: The 2 screws (SCR3219P) are secured with a torque setting of 8 10 in-lb
Note: When reinstalling the On / Off valve, it is important to align the OUT port with the exhaust
hole on the bottom of the base plate.

Safety Valve (VLV3227M)


1. Remove the clear tube from the side of the solenoid.
2. From the bottom of the base assembly, remove the 2 screws (SCR3232P) securing the
solenoid. Install the new solenoid and secure with the 2 screws removed.
Note: The 2 screws (SCR3232P) are secured with a torque setting of 8 10 in-lb
Note: When reinstalling the safety valve, route the cable under the pump assembly as shown in
figure 5.30

Pump Assembly (PMP3251A)


1. Position the base assembly on one side to access the screws securing the pump
assembly.
2. Using a Phillips screwdriver, remove the four (4) screws (SCR3219P) and two (2)
screws (SCR3232P) securing the pump assembly to the base plate.
3. Reverse the above steps to reinstall.

Note: The 4 screws (SCR3219P) and 2 screws (SCR3232P are secured with a torque
setting of 8 10 in-lb
Note: When reinstalling the pump assembly, make sure the 3 stacks of gasket
GKT3212P are in place. If you need to replace the gaskets, order Qty 7.5 and cut to ½
lengths. See figure 5.30 for location

HT70P Service Manual Rev. A October 10, 2011 52/90


Newport HT70P Service Manual

Remove Qty 2
Screws SCR3232P

Remove Qty 4
Screws SCR3219P

Figure 5.29 Pump/Manifold Screws

Location of GKT3212P

Routing for Safety Valve

Base Plate PLT3219M EMI /RFI Gasket GKT3250P


25 inches, use ADH108P to
secure to base

Figure 5.30 Base Plate

HT70P Service Manual Rev. A October 10, 2011 53/90


Newport HT70P Service Manual

Manifold Assembly (MNF3200A)


1. Refer to the Solenoid Valve Removal section for regarding the disconnection of the
pneumatic tubes.
2. Refer to Figure 5.29, Pump Assembly Removal, regarding the removal of the pump
assembly from the base plate.
3. Disconnect the black and red wires from the Proportional solenoid.
Note: Note the black wire connects to the outside connection on the proportional
solenoid. Make sure to reconnect the wires properly.

Remove Qty 2 Screws


SCR3231P and Washers
WSH3207P to remove
Remove Qty 3 Screws proportional valve VLV3217P
SCR3207P and Washers
WSH1250P

GKT3254M

Figure 5.31 Proportional Solenoid Wire Connections


4. Using a 3/32 hex driver, remove the three (3) screws (SCR3207P) and washers
(WSH1250P) securing the manifold to the pump assembly.
5. Using a 1/16 hex driver, remove the two (2) screws (SCR3231P) and washers
(WSH3207P) securing the Proportional solenoid valve (VLV3217P) to the manifold.
6. Reverse the above steps to reinstall.
Note: When reinstalling the Proportional solenoid valve to the manifold and the manifold
to the pump assembly, ensure the o-rings (ORG200P) are fully seated to avoid any
possible damage to the o-rings.
Note: The 2 screws (SCR3207P) are secured with a torque setting of 5.5 6 in-lb
Note: The 2 screws (SCR3231P) are secured with a torque setting of 6 7 in-lb
Note: The gasket (GKT3254M) is installed over the gas outlet and Prox and Exh fittings.

HT70P Service Manual Rev. A October 10, 2011 54/90


Newport HT70P Service Manual

SECTION 6: PERFORMANCE VERIFICATION


General Information
This chapter describes how to perform a Quick Check, calibration, and Operational Verification
Procedure of the HT70 ventilator. These performance checks ensure the HT70 is in proper
operating condition after a service and/or repair has been performed.

WARNING Do not use the HT70 ventilator unless it passes the OVP.

Test Equipment Required


Certified calibration analyzer manufactured by TSI, Inc. or equivalent
Oxygen Analyzer
Newport Medical disposable patient breathing circuit (BCD43811P) or equivalent
Adult 500mL test lung (LNG800P or LNG600A with an Rp20 parabolic airway restrictor)
Parabolic Airway Restrictors Rp20 & Rp50
Medical grade oxygen source, if testing the HT70 with the O2 option
Cap (CAP100P) to occlude the patient circuit Y-piece or equivalent
20cc Locking Syringe (TOL1952P)
T-connector (TOL200A)
Caution The accuracy of all test equipment (electronic or pneumatic) used for
verification or calibration procedures should be certified annually by a testing laboratory
before use.

HT70P Service Manual Rev. A October 10, 2011 55/90


Newport HT70P Service Manual

Quick Check
Introduction
This procedure is intended to assist qualified operators establish a routine program for verifying
proper HT70 operation. Perform the Quick Check procedure before the first patient use,
between patient uses, every 6 months.

HOMECARE PROVIDERS: This procedure should be performed prior to delivery of the HT70 to a
pat ient s home and every 6 months.

NOTE: If Power Save is On, the screen will go to sleep (go blank) when not used for two
minutes. Just touch any button or the screen anywhere to bring it back into view.

WARNING Do not use the HT70 if it fails the Quick Check Procedure.

Pre-test Inspection
1. Inspect the Air Intake Filter through the filter cover on the right side of HT70.
Replace the filter if it is dirty.
2. Examine the test lung and patient circuit to ensure that there are no holes that will
cause leaks.
3. Verify that the A.C. power adapter PWR3204P is in good condition.
Setup
1. Connect the A.C. power adapter to an A.C. power source.
2. Verify that the External Power LED is lit .
3. Turn the ventilator on and verify that the audible alarm sounds and the LEDs light
during the self test.
4. Connect a breathing circuit with exhalation valve
5. Perform the Circuit Check.
a. Connect the breathing circuit to the ventilator as it will be used for your
patient.
b. Touch the Circuit Check button at the top of the touch screen.
c. For Step 1, occlude the patient connection end of the circuit. (Do not use a test
lung.)

HT70P Service Manual Rev. A October 10, 2011 56/90


Newport HT70P Service Manual

Figure 6.1

d. Press the Accept button to confirm and start the Circuit Check .
e. For Step 2, open the end of the patient circuit.
f. Press the Accept button to continue the Circuit Check.
g. If the test passes, the message "Circuit Check PASSED Press Accept to Confirm"
will be displayed.
h. When the Circuit Check is completed, press the Accept button and adjust
patient settings as needed and touch the Start Ventilation button to begin
ventilation.
i. To cancel the Circuit Check and return to the Startup Screen, press the Cancel
button.
j. If the Circuit Check fails:
i. The message "Circuit Check FAILED Press Accept to Confirm" will be
displayed.
ii. Press the Accept button to return to Startup Screen.
iii. Restart the Circuit Check.
iv. Check that the accessories and all tubing connections are properly
connected and leak free.
v. Then touch the Circuit Check button to redo the test.
WARNING Do not use the HT70 if the Circuit Check fails, inadequate
ventilation may result. Use an alternate method of ventilation. Contact
Newport Medical Technical Support.

NOTE: The Circuit Check results are logged into Event History and retained
after power down.
6. Connect the test lung to the breathing circuit.
7. Press the Brightness button and verify that it scrolls through 4 levels of brightness.
Set the brightness at desired level.

HT70P Service Manual Rev. A October 10, 2011 57/90


Newport HT70P Service Manual

8. Set the ventilator to the following Standard Test Settings as shown in Table 6.1 and
press St art Vent ilat ion .

STANDARD TEST SETTINGS (STS)

Parameter Patient Setting


Main Screen
Mode A/CMV
Breath Type VC
NIV Off
VT 500 mL
Flow 30
i-Time 1.0 sec
RR 15 b/min
Ptrig 1 cmH2O / mbar
PEEP/CPAP Off
PS*
10 cmH2O / mbar
PC 15 cmH2O / mbar
Advanced Screen
Flow Wave Pattern Square
Slope/Rise 6
PS Exp Thresh *
25%
PS Max i-Time *
3.0

Alarm Screen
P 3 cmH2O / mbar
(Low Airway Pressure)

P
(High Airway Pressure) 99 cmH2O / mbar

Min Vol
(High Inspiratory Minute 50 L (maximum setting)
Volume)
Min VoI
(Low Inspiratory Minute Volume) 1 L (minimum setting)

Max RR 100
Apnea 60
Max FiO2 Off
Min FiO2 Off
Alarm Loudness 1
Table 6.1 - Standard Test Settings

HT70P Service Manual Rev. A October 10, 2011 58/90


Newport HT70P Service Manual

Quick Check Procedure


1) No External Power Alarm Check
a) Disconnect the A.C. power adapter. Verify that there is an audible alarm and the alarm
LEDs in the HT70 handle turn on. Verify that the Ext. Power LED turns off, and the
Message Area turns yellow and displays the No External Power alarm message. Confirm
that HT70 continues to ventilate.
b) Press the Alarm Silence/Reset button and confirm that its LED lights yellow, the
audible alarm turns off and the message area returns to black.
c) Press the Alarm Silence/Reset button again and confirm that the alarm message clears.
d) Reconnect the A.C. power adapter. Verify that the Ext. Power LED lights green.

2) Alarms and Indicators Check


a) High P Alarm
i) Set the High Paw alarm limit to 20 cmH2O/mbar. Verify that an audible alarm
sounds, the RED LED in the handle flashes, the High Paw message displays and that
inspiration ends when pressure reaches the high limit. Set the High Paw alarm limit
back to 99 cmH2O /mbar and verify that the audible alarm stops, the RED LED in
the handle is cleared and the alarm message remains. Press the Alarm
Silence/Reset button to clear the alarm message.
b) Low P Alarm
i) Disconnect the test lung from the breathing circuit and verify that after two
breaths an audible alarm sounds and the Check Circuit or Prox Line/Low Pressure
alarm message displays
ii) Attach the test lung to the breathing circuit and verify that the audible alarm
ceases and the alarm message remains. Press Alarm Silence/Reset button to clear
the message.
3) Pressure Gauge / PEEP Check
a) Verify that the pressure gauge moves up and down with each breath.
b) Select PEEP and Peak Paw to display in each of two Monitor Data buttons.
c) Adjust PEEP to 5 cmH2O. Verify that the Monitor Data button displays a PEEP value of 4
to 6 cmH2O. Reduce PEEP to zero.
d) Select Pressure Control and set pressure at 20 cmH2O. Verify that the Monitor Data
button displays a Peak Paw of 17 to 23 cmH2O.
e) Place the ventilator in Volume Control.

4) Tidal Volume/Minute Volume/Respiratory Rate Monitor Check

HT70P Service Manual Rev. A October 10, 2011 59/90


Newport HT70P Service Manual

a) Confirm that Tidal Volume is set to 500.


b) Select VT, Min Vol and RR Tot to display in each of three Monitor Data buttons. Verify
that VT= 450-550, Min Vol = 6-9 and RR Tot = 13-17.

5) Integrated Battery System Check


a) Unplug the A.C. power adapter, clear the alarm with the Alarm Silence/Reset button.
Verify that HT70 continues to ventilate and the Power Pac battery gauge (blue icon)
reads at least 80%. If battery charge level is not sufficient, plug into external power to
fully charge the Integrated Battery System.
b) Remove the Power Pac battery pack. Verify that HT70 continues to ventilate, the alarm
sounds, the alarm LEDs light and the message in the message area indicates that the Backup
Battery is in use.
c) Verify that the battery gauge is now red (for internal backup battery) and reads at least 80%. If
the internal backup battery charge level is not sufficient, re-insert the Power Pac battery and
plug into external power to fully charge the system.
d) Replace the Power Pac battery pack and verify that the audible alarm clears but the
message remains.
e) Reconnect the A.C. power adapter into the Power Pac battery pack and confirm that
the Ext. Power LED turns green.
f) Press the Alarm Silence/Reset button repeatedly until all alarm messages are cleared.

HT70P Service Manual Rev. A October 10, 2011 60/90


Newport HT70P Service Manual

SECTION 6

HT70 Ventilator Quick Check Record


Pass / Fail Check-Off Sheet

Preparation for Use Tests Test Results


1) No External Power Alarm Check Pass ______ Fail ______
2) Alarm & Indicators Check
High Paw Pass ______ Fail ______
Low Paw Pass ______ Fail ______
3) Pressure Gauge / PEEP Check Pass ______ Fail ______
4) Volume / Minute Volume / Respiratory Monitor Check Pass ______ Fail ______
5) Integrated Battery System Check Pass ______ Fail ______

The ventilator is ready for operation when all tests have passed each test.

Note:
Use the space below to document any comments on inspection of the unit, corrective
actions taken, or recommendations for further action.

Completed By: Date:

Facility:
Serial #:
Unit Hours:

Table 6.2 Quick Check Record

HT70P Service Manual Rev. A October 10, 2011 61/90


Newport HT70P Service Manual

Calibration
Introduction
The HT70 calibration procedure should be performed for any repair, scheduled preventive
maintenance (every 24 months), 15,000 hour service, OVP failure, or software downloads. The
calibration procedure is not required for routine maintenance except in the event of a failure

Equipment Setup
1) Plug the HT70 into AC and leave powered off for 30 minutes prior to testing to ensure the
ventilator has sufficient power to complete the calibration testing.

Figure 6.2 Equipment Setup


Pressure Transducer
The pressure transducer calibration is based on two reference points: (1) zero pressure (the
sensor port open to atmosphere) and (2) reference pressure (an applied pressure of 60 ± 0.02
cmH2O to the pressure transducer).
1) Press and hold the manual inflation button and power up the ventilator to activate the
Calibration Screen Figure 6.3.
Note: Do not release the manual inflation button until the Start Up window is displayed

HT70P Service Manual Rev. A October 10, 2011 62/90


Newport HT70P Service Manual

Figure 6.3 Calibration Screen


2) Remove the Power Pac and, using a #1 Phillips screwdriver, remove the screws securing
the Rear Panel Assembly. Refer to section 5 for the detailed instructions.
3) Disconnect the luer-lock on the red tubing connected to the Airway Pressure Transducer
(XD1) mounted to the Main Control Board PCB.
a) Select Start Paw Cal to zero the reading.
Note: The Message Apply zero pressure to the Airway Pressure Transducer. Press
zero when ready
b) Verify the sensor port is open to atmosphere and press Zero Ready .
Note: The Message Apply 60 cmH2O pressure to the Airway Pressure
Transducer. Press Pressure Ready when ready is displayed.
4) Connect the certified test analyzer and locking pressure syringe (TOL1952P) to XD1 using a
Tee connector

Tee
Connector

Main Control Board


Transducers
(XD1 & XD2)

Locking Pressure
Syringe

Refer to Figure 6.4 Transducer Calibration


5) Adjust the syringe and monitor the analyzer until a pressure of 60±0.02 cmH2O is achieved.
When the reading is stable, press the Pressure Ready . Avoid over-pressurization above
100 cmH2O to prevent damage to the transducers.

HT70P Service Manual Rev. A October 10, 2011 63/90


Newport HT70P Service Manual

6) If the calibration is passed, the message Calibration passed . Press the Accept Cal button
to save the cal value . Press the Accept Cal button.
a) If the test fails, press Cancel Cal and repeat the calibration procedure.
Note: Any time during the process, the calibration may be canceled by pressing Cancel
Cal .
7) Disconnect the luer-lock on the clear tubing connected to the Internal Pressure Transducer
(XD2) mounted to the Main Control Board PCB.
a) Select Start Internal Cal to zero the reading.
Note: The Message Apply Zero Pressure to the Internal Pressure Transducer. Press
Zero When Ready
b) Verify the sensor port is open to atmosphere and press Zero Ready .
Note: The Message Apply 60 cmH2O pressure to the Internal Pressure
Transducer. Press Pressure Ready when ready is displayed.
8) Connect the certified test analyzer and locking pressure syringe (TOL1952P) to XD2 using a
Tee
Tee connector
Connector
9) Adjust the syringe and monitor the analyzer until a pressure of 60±0.02 cmH2O is achieved.
When the reading is stable, press the Pressure Ready . Avoid over-pressurization above
100 cmH2O to prevent damage to the transducers.
10) If the calibration is passed, the message Calibration passed. Press the Accept Cal button
to save the cal value . Press the Accept Cal button.
a) If the test fails, press Cancel Cal and repeat the calibration procedure.
11) Note: Any time during the process, the calibration may be canceled by pressing Cancel
Cal .
12) Reconnect the luer-lock to XD1 and XD2 transducer pressure tubes.
13) Reassemble the Rear Panel Assembly and reinstall the Power Pac removed in step 2.

Motor Speed
1) Disconnect the circuit from the output port
2) On the calibration screen, select Motor Speed Cal .
3) The unit will slowly increase speed motor. Wait approximately 3 minutes for the ventilator to
perform and complete this calibration.
Note: If the calibration is passed, the message Calibration passed. Press the Accept
Cal button to save the cal value .
4) Press the Accept Cal .
a) If the test fails, press Cancel Cal and repeat the calibration procedure.

Pump Leak
1) On the Calibration screen, select Pump Leak Cal .
Note: The Message Attach the Rp50 to the patient outlet. Press the button when ready
2) Connect an Rp50 parabolic resistor to the Main Flow Outlet and DO NOT block the open
end.

HT70P Service Manual Rev. A October 10, 2011 64/90


Newport HT70P Service Manual

3) Select Rp50 Ready .


4) The unit will slowly increase speed. Wait for the ventilator to perform and complete this
calibration.
5) If the calibration is passed, the message Calibration passed. Press the Accept Cal button
to save the cal value .
a) If the test fails, press Cancel Cal and repeat the calibration procedure.
6) Remove RP50 from Gas Output and Reconnect breathing circuit to Gas Output.

FiO2 Sensor (if applicable)


1) Press and hold the manual inflation button and power up the ventilator to activate the
Calibration Screen.
2) Press the Start FiO2 Cal button.
3) Press the FiO2 Ambient Ready button.
Note: During the test the ventilator will display Please Wait . Upon completion, the
ventilator will state FiO2 100% Ready .
4) Connect the HT70 Low Flow Oxygen Reservoir to the ventilator.
5) Connect the O2 psi source to your flow meter. (note: make sure the flow meter adjustment
knob is in the off position.)
6) Turn on the oxygen source and turn the flow meter up to 10 L/Min to flush the reservoir.
Note:
7) Press the FiO2 100% Ready button.
Note: During the test the ventilator will display Please Wait .
8) After the button is pressed you will need to adjust the flow meter in order to maintain a
steady flow of O2 going through the system.
9) Once the Calibration Passed shows on the message screen you will need to adjust the
flow meter down to zero and press Accept Cal button on the main screen.
10) Disconnect all accessories from the air inlet port

LCD Calibration
1) Press the LCD Cal button.
2) Follow the instructions as indicated on the screen.
3) Upon completion, press the On/Off Switch and the Accept button to power down the
ventilator.

Flow Sensor Board PCB3212A


The flow sensor board PCB3212A calibration is not available at the time of release for
this manual. Please contact Newport Medical Instruments for in field calibration
instructions for this board.

HT70P Service Manual Rev. A October 10, 2011 65/90


Newport HT70P Service Manual

Operational Verification Procedure (OVP)


Note: If the HT70 has been repaired, had a scheduled PM or 15000 hour service performed,
failed during the OVP testing, or had a software download, perform a full system
calibration prior to performing the OVP.

Electrical Safety Testing (EST)


1. The electrical safety testing is not required as the HT70 Ventilator is operated on DC power
from the AC/DC power supply.

Equipment Setup
1) Plug the HT70 into AC and leave off for 30 minutes prior to testing to ensure the ventilator
has sufficient power to complete the calibration testing.
2) Connect a new or test patient circuit and test lung to the HT70 as shown in Figure 6.4.
a) Connect one end of the patient circuit to the GAS OUTPUT port and the other end to
the exhalation valve.
b) Connect one end of the exhalation drive line tubing to the EXH. VALVE port and the
other end to the small port on the exhalation valve.
c) Connect one end of the proximal pressure tubing to the PROX. LINE and the other end
to the large port on the exhalation valve.

Front Panel Test


1) Press the On/Off switch once. The ventilator performs a self-test. During the self-test, verify
no error messages are displayed.
2) Using the Touch Screen, select Advance>Utility Settings>Date/Time
a) Using the Touch Screen, touch the year and use Up/ Down button to select the
correct Year.
b) Repeat the above step for the Month, Day, Hour, and Minute.
3) When finished, select Accept.
4) Press all membrane switch buttons and verify that all buttons are functional.

AC Power Loss and Shutdown Buzzer Alarm Test


1) Disconnect the ventilator from A.C. power. Verify the AC power disconnect alarm is
activated.
2) Shutdown the ventilator by pressing the On/Off switch once. Touch the Accept button on
the touch screen to confirm.
3) Verify the audible shutdown alarm activates and allow the alarm to continue for at least two
(2) minutes before pressing the Alarm/Silence button.
4) Connect the ventilator to A.C. power and power up the ventilator.

HT70P Service Manual Rev. A October 10, 2011 66/90


Newport HT70P Service Manual

Circuit Check
1) If the calibration procedures were not required, perform a circuit check as outlined in the
Equipment Setup and Circuit Check section.

LED / Solenoid Check


1) Turn on the ventilator and hold cancel until the Service screen comes up Figure 6.5.

Figure 6.5 Service Screen


2) Use the touch screen to activate and deactivate each item below to verify operation:
Fan Listen for the fan to start
Relief Valve Listen for the solenoid to click
Paw and Pint Auto Zero - Listen for the solenoid to click for each
Exhalation Valve Listen for the solenoid click
Red and Yellow LED The red and yellow indicators activate
Alarm/Silence LED The indicator activates
Device Alert LED The indicator activates
Breath LED The indicator activates
3) To test the remote alarm, use an external remote alarm fixture to observe the following
conditions:
a) Select Set NC Rem Alrm
i) Verify the external alarm fixture LED deactivates when the Remote Alarm is
enabled.
b) Select Set NO Rem Alrm
i) Verify the external alarm fixture LED activates when the Remote Alarm is enabled.

HT70P Service Manual Rev. A October 10, 2011 67/90


Newport HT70P Service Manual

Pressure Relief Valve Test


1) Continue in the Service screen for the Pressure Relief Valve Test.
2) Select Motor Speed and use Up/ Down to enter 200 RPM. Press Accept.
3) Select Relief Valve to activate the valve.
4) Select Motor Enable to activate the motor.
5) After the motor starts, use the blue cap (CAP100P) to block the gas outlet.
a) Verify the internal pressure increases between 80 - 125 cmH2O (displayed on the screen
area int press ). Record the value on the Test Record.
b) Verify all air leakage must be from the pressure relief valve.
6) Select the Enable Motor to deactivate the motor.
7) Remove the blue cap.

Pressure Verification Test


1) Continue in the Service screen for the Pressure Verification Test.
2) Attach the breathing circuit to the ventilator and connect the T-connector from a calibrated
pressure analyzer to the patient connection.
3) Select Motor Speed and use the Up/ Down to enter 200 RPM. Press Accept.
4) Use the blue cap that comes with the circuit to block the end of the breathing circuit and also
block the outlet on the exhalation valve to close the system and allow the pressure to build.
5) Select Motor Enable .
6) Verify the internal and airway pressure display and the external pressure analyzer are within
10% of each other. Record the values on the Test Record.
7) Select the Enable Motor again to deactivate the motor.
8) Reset the Motor Speed to 0 and press Accept.
9) Remove the blue cap.

System Leak Test


1) Continue in the Service screen for the System Leak Test.
2) Connect the flow monitor to the Main Flow Outlet
3) Set the Motor Flow to 30 Lpm.
4) Remove the air inlet filter assembly and gasket.
5) Completely block the inlet air for more than 3 seconds and measure the flow.
6) Select Motor Enable .
7) Verify the flow is less than 5 Lpm. Record the results on the Test Record.
8) Select the Enable Motor again to deactivate the motor.
9) Reinstall the air inlet filter and cover

Flow Measurement

HT70P Service Manual Rev. A October 10, 2011 68/90


Newport HT70P Service Manual

1) Continue in the Service screen for the Flow Measurement Test.


2) Connect the flow monitor between the Main Flow Outlet and the breathing circuit.
3) Select Relief Valve to activate the valve. A check mark will be displayed to verify
activation.
4) Select Motor Flow . Use the Up/ Down to enter 30 Lpm and press Accept.
5) Select Motor Enable .
a) Verify the measured flow is within +/-15% of the set value.
b) Record the value on the Test Record.
6) Select the Enable Motor again to deactivate the motor.
7) Repeat steps 4 thru 6 for Flow setting at 60 Lpm.
8) Exit the Service Screen.
a) Press and hold the On/Off Switch until the system shuts down (approximately 20
seconds).
b) Press the Alarm Silence button to deactivate the alarm.

Emergency Intake Valve Test


1) With the ventilator off, attach a test lung (LNG600P) to the Main Flow Outlet.
2) Verify air can be pulled through the emergency intake valve by gently squeezing the test
lung and creating a negative effort (vacuum) in the breathing circuit.
3) Remove the test lung

Patient Effort Indicator Test


1) Power up the ventilator with Standard Test Settings and attach breathing circuit and test
lung (LNG600P) with an RP20.
2) Touch the Start Ventilation on the touch screen.
3) Set RR to1 b/min and trigger breaths by squeezing the test lung hard enough to create a
negative pressure equal to or greater than 1 cmH2O/mbar.
Note: Negative efforts are displayed by a yellow bar on the graph.
4) Verify the Patient Effort Indicator (on touch screen) blinks and the ventilator delivers a
mandatory breath every successful squeeze of the test lung.
5) Set RR to 10 b/min, PEEP to Off, and Ptrig to 0.2 cmH2O/mbar.
a) Verify that there is no auto-triggering by looking at RR monitor and Patient Effort
indicator.
6) Change the settings to SPONT mode with Pressure support set at 10 and Ptrig to 1 cmH2O.
7) Trigger a breath and verify the ventilator delivers pressure support breaths.

Pressure Control and PEEP Test


1) Set the ventilator to Standard Test Settings (STS) except for the following:
RR 10, i-Time 3.0, and Ptrig 5.0.

HT70P Service Manual Rev. A October 10, 2011 69/90


Newport HT70P Service Manual

2) Attach the calibration analyzer inline with the patient circuit and the test lung (LNG600P)
with airway restrictor (Rp20).
3) Set PC 15 and PEEP 3.
a) Verify the ventilator monitored Peak pressure is within ±2 cmH2O and the PEEP is within
±1cmH2O of the measured pressures.
4) Set PC 15 and PEEP 5.
a) Verify the ventilator monitored Peak pressure is within ±2 cmH2O and the PEEP is within
±2 cmH2O of the measured pressures.
5) Set PC 30 and PEEP 15.
a) Verify the ventilator monitored Peak pressure is within ±3 cmH2O and the PEEP is within
±2 cmH2O of the measured pressures.
Note: The inspiratory pressure shall be maintained during entire inspiration time. To verify
this watch the bar graph on the monitor.
6) Record the results on the Test Record.

FiO2 Verification Test (if applicable)


1) Set the ventilator to Standard Test Settings and connect the test lung (LNG600P) with an
Rp20.
2) Attach the oxygen analyzer to the Main Flow Outlet on the HT70 with a T-Adapter in-line
with your breathing circuit.
3) Attach the HT70 Mixer to the Gas Inlet port and the mixer hose to the oxygen source.
Note: Verify the oxygen gas source delivers at a pressure setting of 40 to 50 psig.
4) Start ventilation and allow the several breaths to be delivered at each to ensure stable
readings. Record the results on the Test Record.
a) Mixer Setting: 21% Measured range 21 to 29
b) Mixer Setting: 60% Measured range 52 to 68
c) Mixer Setting: 100% Measured range 92 to 100.
5) Turn off the oxygen source, disconnect the mixer hose, and remove the mixer from the
HT70.

Volume Control Test


1) Set the ventilator to Standard Test Settings and connect the test lung (LNG600P) with an
Rp20.
2) Place the TSI Certifier FA analyzer at outlet gas in order to measure the tidal volume. Wait
for measurements to stabilize.
Note: Be sure the analyzer is set to measure using the ATP (Ambient Temperature and
Pressure) parameters.
3) Set the following parameters and record the values on the Test Record.
a) VT 200mL / Flow 30 / iTime 0.4s / RR 10 bpm. Spec: 180 220 mL.
b) VT 500mL / Flow 50 / iTime 0.6s / RR 10 bpm. Spec: 450 550 mL.

HT70P Service Manual Rev. A October 10, 2011 70/90


Newport HT70P Service Manual

Manual Inflation Test


1) Set ventilator to the Standard Test Settings. Set RR to 1. Press, hold and release the
Manual inflation button.
2) Verify that a manual inflation occurs each time the manual inflation button is pressed. Verify
inflation is terminated when the button is released. Set RR to 15.
3) Record the results on the Test Record.

Pressure Alarm Test


Note: All activated alarms trigger an audible tone, visual LED indicators, and a displayed
message.
1) Set the ventilator per Standard Test Settings (STS).
2) Set high pressure alarm 10 cmH2O.
a) Verify the High Pressure alarm is activated.
b) Verify the Red LED indicators are activated.
c) Verify the message High Pressure is displayed.
d) Reset the High Pressure Alarm setting to 99 cmH2O
3) Set the low pressure alarm 2 cmH2O higher than the displayed Peak Paw.
a) Verify the Low Pressure alarm is activated.
b) Verify the Red LED indicators are activated.
c) Verify the message Low Pressure is displayed.
4) Return the alarm settings to the STS.
5) Disconnect the individual limbs of the patient circuit and verify the appropriate alarm is
activated.
a) Remove the Proximal Line tube and verify the Check Circuit or Prox Line alarm is
activated.
i) Reconnect the tube and verify the alarm is cleared.
b) Remove the Exhalation Valve tube and verify the Low Pressure is activated.
i) Reconnect the tube and verify the alarm is cleared.
c) Remove the Gas Output tube and verify the Check Circuit or Prox Line alarm is
activated.
i) Reconnect the tube and verify the alarm is cleared.
6) Block the exhalation valve completely to trigger an Occlusion Alarm.
a) Verify the ventilator audible alarm is activated.
b) Verify the Red LED indicators are activated.
c) Verify the message Circuit Occlusion is displayed and the pressure does not rise.
d) Continue to block the exhalation valve and verify the message Sustained Occlusion is
displayed and the relief valve opens in approximately 10 seconds.
e) Unblock the exhalation valve and verify the alarm is cleared.

HT70P Service Manual Rev. A October 10, 2011 71/90


Newport HT70P Service Manual

7) Press the Alarm/Silence Reset button multiple times to clear the displayed alarm history.

Integrated Battery System Check


1) Unplug the A.C. power supply.
a) Verify the HT70 continues to ventilate.
b) Verify the audible alarm and handle alarm indicators activate.
c) Verify the HT70 displays No Ext Power / Switching to Battery Power .
d) Verify the battery level indicator has changed to blue and the power level indicates at
least 80%.
e) Press the Alarm Silence/Reset button to clear the alarm.
2) Remove the Power Pac battery.
a) Verify the HT70 continues to ventilate.
b) Verify the audible alarm activates and handle alarm indicators flash.
c) Verify the HT70 displays Switching to Backup Battery .
d) Verify the battery level indicator changes to red and power level indicates at least 80%.
Note: If battery power level indicates less than 80%, connect the HT70 to external
power to fully charge the Integrated Battery System.
3) Reinstall the Power Pac battery.
a) Verify the alarm clears, but the message remains.
b) Press the Alarm Silence/Reset button to clear the alarm message.
4) Reconnect the A.C. power supply.
a) Verify the External Power indicator activates.
5) If any alarm messages are displayed, press the Alarm Silence/Reset button until all alarm
messages are cleared.

HT70P Service Manual Rev. A October 10, 2011 72/90


Newport HT70P Service Manual

SECTION 6
HT70 Plus TEST RECORD
Hospital / Organization:
Serial Number Software Version Hour Meter

Completed By: Date:

TEST EQUIPMENT ID No. ELECTRICAL SAFETY TEST NOT APPLICABLE


Calibration Analyzer
Oxygen Analyzer

PASS / FAIL
TEST NA
PRESSURE RELIEF VALVE
Calibration Tests Expected Actual
Pressure Transducer 80-125
Motor Speed PRESSURE VERIFICATION
Pump Leak Display Indicator Actual Tolerance
FiO2 Sensor (if applicable) Internal Pressure
OVP Tests Airway Pressure <10% Variance
Front Panel External Pressure
AC Power Loss / Shutdown
FLOW MEASUREMENT / SYSTEM LEAK
Alarm
Circuit Check Setting Actual Tolerance
Pressure Relief Valve 30 25.5 34.5 Lpm
Check 60 51 69 Lpm
System Leak <5 Lpm
Pressure Verification
PRESSURE CONTROL and PEEP/CPAP
Flow Measurement / PC
Displayed Measured Tolerance
System Leak Setting
Emergency Intake Valve 15
±2 cmH2O
Pressure Trigger (Ptrig)
Pressure Control / PEEP 30 ±3 cmH2O
FiO2 Verification PEEP
Displayed Measured Tolerance
(if applicable) Setting
3 ±1 cmH2O
Volume Control
5
±2 cmH2O
15
Manual Inflation
FiO2 VERIFICATION (if applicable)
Setting Displayed Measured Range
Pressure Alarms
21% 21 - 29
High Pressure 60% 52 - 68

Low Pressure 100% 92 100

Proximal Line VOLUME CONTROL


Exhalation Valve Setting Displayed Measured Range
Gas Output 200mL 180 - 220mL
Integrated Battery System 500mL 450 - 550mL
Table 6.3 HT70 Test Record

HT70P Service Manual Rev. A October 10, 2011 73/90


Newport HT70P Service Manual

SECTION 7: TROUBLESHOOTING
General Information
This troubleshooting guide is intended to assist a Newport Medical factory-trained and
authorized technician to troubleshoot and repair the HT70 Ventilator. Although the table will be
advantageous during the evaluation of the problem, all issues may not be addressed.
The troubleshooting instructions are separated into two sections:
Mechanical and Pneumatic
Electronic
Contact the Newport Medical Technical Services Department for additional assistance.

WARNING
Hazardous voltages are present inside the ventilator. Disconnect electrical power and oxygen
sources before attempting any disassembly. Failure to do so could result in injury to service
personnel and/or equipment.

MECHANICAL and PNEUMATIC TROUBLESHOOTING


Problem Potential Cause Corrective Action
Ventilator fails the Leaking patient circuit Check breathing circuit for leaks
circuit check and/or proper connections

Change the patient circuit

Safety valve does not close Replace the Pump Assembly

Manifold leaks Replace the Pump Assembly

Low proximal pressure Faulty patient circuit Check breathing circuit for leaks
(Paw) with normal and/or proper connections
output flow
External humidifier chamber leaking Bypass humidifier and retest. If
problem is solved, inspect and
adjust the external humidifier

Pressure transducers out of Perform a complete calibration of


calibration the ventilator. Refer to section 6,
Calibrations

Faulty exhalation valve Replace valve

Pressure relief valve leaking Perform the Pressure Relief Valve


Check in the OVP section. If the
failure persists, contact Newport
Medical Technical Support for
further assistance.

Emergency intake valve leaking Perform the Emergency Intake


Valve Check in the OVP section.
If the failure persists, contact
Newport Medical Technical
Support for further assistance.

HT70P Service Manual Rev. A October 10, 2011 74/90


Newport HT70P Service Manual

MECHANICAL and PNEUMATIC TROUBLESHOOTING


Problem Potential Cause Corrective Action
Low proximal pressure Air inlet filter blocked Replace air filter
(Paw) with low output
flow Internal leak (i.e. ruptured pump Check the diaphragm and replace
diaphragm, leaking check valve, etc.) if necessary

Inspect check valves. Faulty or


damaged check valves require the
replacement of the pump
assembly. Contact the Newport
Medical Technical Support for
further assistance.

Low proximal pressure Pressure relief valve leaking Perform the Pressure Relief Valve
(Paw) with low output Check in the OVP section. If the
flow (cont) failure persists, contact Newport
Medical Technical Support for
further assistance.

Emergency intake valve leaking Perform the Emergency Intake


Valve Check in the OVP section.
If the failure persists, contact
Newport Medical Technical
Support for further assistance.

Proximal pressure Blocked air inlet Replace air inlet filter


increasing slowly (Device
Alert alarm may or may not High FiO2 setting with a depleted Inspect oxygen source and
occur)
oxygen supply replace if necessary

If problem persists, remove the


air/oxygen mixer. If the problem
is resolved, replace the mixer

If the problem persists, replace


the pump/manifold assembly.

HT70P Service Manual Rev. A October 10, 2011 75/90


Newport HT70P Service Manual

MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)


Problem Potential Cause Corrective Action
Unstable baseline Patient circuit leak Check patient circuit for leaks

Check patient for proper


connection and compliance

Note: If using a star lumen


tubing, make sure the tubing is
not connected directly to the HT70

Internal solenoid valve or valve Check the internal tubes and


assembly is not functioning properly verify all are securely connected

If problem persists, perform a full


system calibration

If the problem persists, replace


the pump assembly

Main Control Board transducers Perform the Pressure Transducer


(XD1 and XD2) are not properly Calibration
calibrated
Baseline shows PEEP Water inside exhalation valve Disconnect exhalation drive line
with no PEEP setting tubing and drain any trapped
water.

If problem persists, replace the


exhalation valve

Kinked or occluded exhalation tube Check and replace if necessary

Kinked or occluded proximal Check and replace if necessary


pressure tube

Dirty or occluded proximal pressure Replace the inline filter


inline filter

Contaminated check valves Replace pump assembly

Malfunctioning Proportional solenoid Replace Proportional solenoid

Proximal pressure has Kinked or occluded proximal Check and replace the inline
slow return to baseline pressure line proximal filter if necessary

Heat Moisture Exchanger (HME) is Remove or change the HME


causing resistance during exhalation

HT70P Service Manual Rev. A October 10, 2011 76/90


Newport HT70P Service Manual

MECHANICAL and PNEUMATIC TROUBLESHOOTING


Problem Potential Cause Corrective Action
Pump louder than Large leak in the patient circuit Check and replace patient circuit
normal if necessary

Internal muffler disconnected Remove the air inlet filter and


check the screws securing the
muffler.

Remove the rear panel assembly


to inspect the muffler and replace
if necessary

Pump assembly malfunction Replace the pump assembly

Vibration noise Improper assembly Inspect and tighten all screws


(i.e. bezel) securing the rear panel, case, and
base assemblies

Inlet air filter cover or fan filter cover Inspect and tighten the screws
loose securing the covers

Unit auto-triggers Leak in patient circuit Check and replace patient circuit
if necessary

Leak at patient interface Check patient for any leaks at the


cuff or mask

Out of Calibration Perform transducer calibration

Does not operate on Backup battery discharged Connect to AC and charge for at
backup battery least 3 hours
Backup battery will not charge Replace the backup battery

Backup battery older than two (2) Replace the backup battery
years

Main Control Board malfunction Replace Main Control Board

HT70P Service Manual Rev. A October 10, 2011 77/90


Newport HT70P Service Manual

MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)


Problem Potential Cause Corrective Action
Does not operate on Power Pac discharged Connect to AC and charge for at
Power Pac least 3 hours

Power Pac will not charge Replace the Power Pac battery

Power Pac older than two (2) years Replace the Power Pac battery

Main Control Board malfunction Replace the Main Control Board

Does not operate on Malfunctioning or damaged power Replace power supply


AC power supply

Main Control Board malfunction Replace Main Control Board

Power Pac malfunction Replace Power Pac

Dim display Display brightness set to low Press the Brightness button to
No display adjust the display
Intermittent display
Display backlight non-functional Replace the LCD display
assembly

Display board non-functional Replace the display board

SBC board non-functional Replace the SBC board

LCD display cable loose Remove rear panel and case


assemblies and the display board.
Inspect the LCD cable for proper
connection to the display

LCD display cable has damaged Replace the LCD display cable
wires or connector

Touch Screen Loose connection Remove the rear panel and case
unresponsive assemblies and inspect the cables
for proper connections on the
display board

Damaged cables Replaced the LCD display


assembly

Main Control board malfunction Replace the Main Control board

Single Board Computer board Replace SBC


malfunction

HT70P Service Manual Rev. A October 10, 2011 78/90


Newport HT70P Service Manual

MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)


Problem Potential Cause Corrective Action
Indicators do not Loose cable connection Remove the rear panel and case
activate: assemblies and inspect the cables
Alarm/Silence for proper connections on the
Device Alert display board
External Power
Handlebar Switch Membrane malfunction Replace the Switch Membrane

Switch Membrane damaged

Broken wires Replace handle assembly

Buttons unresponsive Loose cable connection Remove the rear panel and case
assemblies and inspect the cables
for proper connections on the
display board

Switch Membrane malfunction Replace the Switch Membrane

Switch Membrane damaged

Display board malfunction Replace the display board

ON / OFF Switch Loose cable connection Remove the rear panel and
unresponsive inspect the switch cable for proper
connections on the Main Control
board

Switch malfunction Replace the Switch

Main Control Board malfunction Replace Main Control Board

Device Alert LED on Motor Fault error Refer to the displayed message
window or Event History log for
Internal Pressure (Pint) error additional information

System Error

Motor Fault Pump assembly malfunction Replace Pump assembly

Main Control board malfunction Replace Main Control board

Device Alert Internal Pressure (Pint) error Review the Event History log. If
Pint failure is indicated, contact
Newport Medical Technical
Support for further assistance

HT70P Service Manual Rev. A October 10, 2011 79/90


Newport HT70P Service Manual

MECHANICAL and PNEUMATIC TROUBLESHOOTING (cont)


Problem Potential Cause Corrective Action
System Error Speed table calibration error Review Event History log for
specific error.
Airway pressure zero calibration error
Perform the complete system
Airway Pressure calibration calibration.

Internal pressure zero calibration If the error persists, contact


error Newport Medical Technical
Support for further assistance.
Internal pressure calibration error

Pump leak calibration error

Airway (Paw) auto zero error

Internal (Pint) auto zero error

FiO2 Ambient (21%) calibration error

FiO2 100% calibration error

Table 7.1 Troubleshooting Guide

HT70P Service Manual Rev. A October 10, 2011 80/90


Newport HT70P Service Manual

SECTION 8: DIAGRAMS and PART LISTS


Diagram 8.1 Pneumatics System

PLACE HOLDER

HT70P Service Manual Rev. A October 10, 2011 81/90


Newport HT70P Service Manual

Diagram 8.2 Electronics System

PLACE HOLDER

HT70P Service Manual Rev. A October 10, 2011 82/90


Newport HT70P Service Manual

Figure 8.1 Top Level and Rear Assembly


Figure 8.1 Case, Base, Rear, Fan and Filter Cover Assemblies, and Power Pac

PLACE HOLDER

HT70P Service Manual Rev. A October 10, 2011 83/90


Newport HT70P Service Manual

Parts List Top Level and Rear Panel Assembly

TOP LEVEL ASSEMBLY (NMIHT70)


Item No. Description Part No.
1 Base Assembly BSE3251A
2 Case Assembly CVR3206A
4 Inlet Filter Cover Assembly CVR3215A
5 Inlet Filter Media HT460300
6 Inlet Filter Gasket GKT3201M
7 Fan Filter Cover Assembly CVR3216A
8 Inlet Muffler MUF3210A
9 Inlet Muffler Gasket GKT3206M
10 Power Pac Battery BAT3271A
11 AC/DC Power Supply w/cord clamp PWR3204P
(Not Shown)
12 AC Power Cord Only PWR3207P
(Not Shown)
13 Oxygen Sensor (Optional) SEN2103P
Rear Panel Assembly
3 Rear Panel Assembly PNL3250A
14 SBC Board PCB3207A
15 SBC EMI Shield PLT3267M
16 Main Control Board PCB3252A
Back Plate PLT3214M
Parts ON/OFF Switch Barrier SWI3206P
Not ON/OFF Switch SWI3204P
Shown Power Switch Cable Assembly CBL3217A
Power Connector Clip CLP3225M
Battery Connector Board Assembly PCB3203A
Battery Latch LCH3204M
Table 8.1 Top Level and Rear Panel
Part Numbers

HT70P Service Manual Rev. A October 10, 2011 84/90


Newport HT70P Service Manual

Figure 8.2a Case Assembly

PLACE HOLDER

HT70P Service Manual Rev. A October 10, 2011 85/90


Newport HT70P Service Manual

Figure 8.2b Case Assembly

PLACE HOLDER

HT70P Service Manual Rev. A October 10, 2011 86/90


Newport HT70P Service Manual

Parts List Case Assembly

CASE ASSEMBLY (CVR3205A)


Item No. Description Part No.
1 Right Switch Membrane MEM3210M
2 Right Switch Overlay See Below
3 Top Switch Membrane MEM32112M
4 Top Switch Overlay See Below
5 Left Switch Membrane MEM3211M
6 Left Switch Overlay See Below
7 Handle Assembly HDL3215A
8 Fan Assembly CBL3208A
9 Fan Filter and Guard FLT3202P
10 Backup Battery BAT3205A
11 Battery Bracket BKT3214M
12 Display Board PCB3206A
13 Buzzer Assembly CBL3210A
14 LCD/Touch Screen Assembly DSP3205A
15 Chassis BSE3201M
Parts Display to Control Board Cable CBL3214A
Not
LCD Display Cable CBL3219A
Shown
Table 8.2 Case Assembly

The below kits contains the Left, Right and Top Membrane Switches for various
languages.
OVR3215A English
OVR3220A Symbols
OVR3221A Japanese
OVR3222A Spanish
OVR3223A Portuguese
OVR3224A Vietnamese
OVR3225A Chinese
OVR3226A Russian

HT70P Service Manual Rev. A October 10, 2011 87/90


Newport HT70P Service Manual

Figure 8.3 Base Assembly


Figure 8.3 Pump, Manifold, Solenoid Group, and Speakers

PLACE HOLDER

HT70P Service Manual Rev. A October 10, 2011 88/90


Newport HT70P Service Manual

Parts List Base Assembly

BASE ASSEMBLY (BSE3205A)


Item No. Description Part No.
1 Bottom Plate PLT3219M
2 Base Plate EMI Gasket GKT3250P
3 Speaker Cover SPK2102M
4 Speaker w/Cable Assembly CBL3209A
5 Foam Seal (Speaker) SEL3201M
6 Rubber Mounting Feet BPR3201P
7 Pump/Manifold Assembly PMP3251A
8 - Pump Assembly PMP3250A
9 - Manifold Assembly MNF3250A
10 - Proportional (PEEP) Valve VLV3217P
11 - Inlet Tube TUB3208M
12 - Stud Mount MNT3288P
13 Solenoid Group Assembly SOL3250A
14 - ON/OFF Valve VLV3225M
15 - Pressure Relief Valve VLV3227M
16 - Airway Pressure Autozero Valve (XD1) VLV3226M
17 - Internal Pressure Autozero Valve (XD2) VLV3226M
18 Large Clear Tube TUB3210P
19 Medium Clear Tube TUB300P
20 Small Clear Tube TUB100P
21 Green Tube TUB105P
22 Yellow Tube TUB104P
23 Red Tube TUB102P

Table 8.3 Base Assembly Part Numbers

HT70P Service Manual Rev. A October 10, 2011 89/90


Newport HT70P Service Manual

SECTION 9: APPENDIX A
Abbreviations
The following list contains the abbreviations and meanings used throughout the HT70 Service
Manual.
Abbreviation Meaning
A Amperes
A/CMV Assist-Control Mechanical Ventilation
Ah Ampere-hour
ATPS Ambient Temperature and Pressure Saturated
BUV Back Up Ventilation
cmH2O Centimeters of Water
EMI Electromagnetic Interferance
FiO2 Fraction of Inspired Oxygen
ID Inner Diameter
i-TIME Inspiratory Time
L Liter
L/min Liters per minute
LED Light Emitting Diode / Used as Indicators
mbar Millibars
MCB Main Control Board
min minutes
mL Milliliter
ms milliseconds
MVI Inspiratory Minute Volume
NIV Non-Invasive Ventilation
OD Outer Diameter
Paw Airway Pressure
Pbase Base Pressure
PC Pressure Control Ventilation
Pmean Mean Pressure
Ppeak Peak Pressure
PS Pressure Support Ventilation
Psup Pressure Support
Ptrig Pressure Trigger
RR Respiratory Rate
SBC Single Board Computer
sec seconds
SIMV Synchronized Intermittent Mechanical Ventilation
SPONT Spontaneous Ventilation
STS Standard Test Settings
VAC Voltage, Alternating Current
VDC Voltage, Direct Current
VT Tidal Volume
Table E -- Abbreviations

HT70P Service Manual Rev. A October 10, 2011 90/90

You might also like