14vortex Manual PDF

Vortex Flowmeter - Manual
R.R. Flowmeters Pvt. Ltd.

G1, Sai Thirumala Heights, Bhandari Layout, Nizampet Village, Hyderabad City,
Andhra Pradesh, India-500090, Telefax: +91-40-4026-2627, 919490262626
Web: www.rrflowmeters.com, E-Mail: [email protected]
Contents
Handling
1.Introduction
1.1 Model and specifications
1.2 Transportation cautions
1.3 Storage cautions
1.4 Selecting an installation area
1.5 Piping connection
1.6 Restrictions on using transceiver
1.7 Flameproof installation
1.8 Cautions for insulation test and dielectric strength test
1.9 Installation precautions for NEPSI intrinsic safety
2. General Description
2.1 Outline
2.2 Standard specifications
2.3 Options
2.4 External dimensions
2.4.1 Integral type
2.4.2 Remote converter type
3. Installation
3.1 Piping
3.2 Installing the Vortex flowmeter
3.2.1 Installing the wafer type Vortex flowmeter
3.2.2 Installing the flange type Vortex flowmeter
3-2-3. Mounting examples of the wafer type
3-2-3-1. When installation collars are required
3-2-3-2. When installation collars are not required.
3-2-4. Installing the flanged Vortex flowmeter
3-2-5. Installing the Vortex flow converter
3-3. Changing the orientation
3-3-1. Integral type Vortex flowmeter
3-3-2. Remote type Vortex flowmeter
3-3-2-1. Changing the terminal box orientation
3-3-2-2. Changing the converter orientation
3-4. Changing the indicator/totalizer orientation
3.4.1 Remote type Vortex flowmeter
3.4.2 Integral type Vortex flowmeter
3-5. Heat-insulation for integral type
4. Wiring
4.1 Power supply and load resistance
4-1-1. Analog output converter (4 to 20 mA DC)
4-1-2. Pulse output converter
4.2 Wiring cables and wires
4.2.1 Cables and wires
4-2-2. Signal cable for remote type
4-2-3. Finishing the signal cable end (VF011-0*A)
4.3 Wiring cautions
4.4 Grounding
5. Parameters Of Vortex Flowmeter

5.1 Parameter list
5.2 Error code list
5.3 Zero adjustment
5.4 Determining data and setting parameters
5-5. Unscaled pulse outputs (B02 and C02)
6. Preparations For Operation

6.1 Determining flow range
6.2 Selecting flowmeter size
6.3 Zero adjustment
6.4 Totalizer reset
6.5 Power failure
6.6 Notice prior to operation
7. Display And Operation Using Integral Indicator / Totalizer

7.1 Integral indicator/totalizer configuration and functions
7.2 Display contents in display section
7.2.1 Normal mode
7.3 Parameter setting
7.3.1 Transfer from normal mode to setting mode
7.3.2 Setting of parameter item number and parameter data
7.4 Alarm number display mode
8. Maintenance
8.1 Maintenance service instruments
8.2 Adjustments
8.2.1 Zero adjustment
8.2.2 Span adjustment
8.2.3 NB (noise balance) adjustment (refer to parameter H01)
8.2.4 TLA (trigger input level) adjustment (refer to parameter H02)
8.3. Disassembly and reassembly
8.3.1 Indicator totalizer removal
8.3.2 Amplifier unit replacement
8.3.3 Vortex shedder assembly removal
8-3-3-1. Removal of shedder from remote converter type
8-3-3-2. Removal of shedder from integral type
8.3.4 Caution at reassembly
9.Troubleshooting
9.1Troubleshooting flowcharts
9.2 Amplifier unit check terminals
9.2.1 TP2 check terminal
9.2.2 P check terminal
HANDLING:
This manual mainly describes the installation, operation and maintenance of the
Vortex flowmeter.
Read this manual thoroughly before use. Note that customised features have not
been described as the manual may not be revised every time there are changes in
specifications, construction or parts, when it is estimated that those changes will
cause no problems in the functions or performance.
The Vortex flowmeter and Vortex flow converter are thoroughly tested at the factory
before shipment. When these instruments are delivered, perform a visual check to
ascertain that no damage occurred during shipment. If you have any problems or
questions contact RR Flowmeters’ service center or Sales Representative describing
the problem in concise and giving the instrument model and serial numbers.
RRF is not responsible for any instrument which does not perform as specified as a
result of repairs by the user without permission from RRF.
1.Introduction
1.1 Model and specifications

The model and important specifications are indicated on the data plate attached to
the case. Verify that they are the same as those specified in the original order,
referring to par. 2.2 to 2.4.
In any correspondence, always give model (MODEL), serial number (NO) and
calibrated range (RANGE) from the data plate. Additional sketches and data can be
very helpful.
1.2 Transportation cautions

To avoid damage, the Vortex flowmeter should be unpacked only after arriving at the
customer’s site.
1.3 Storage cautions

To avoid deterioration of insulation in the Vortex converter amplifier, corrosion of
metal parts, etc., the instrument should be installed soon after it is delivered. If the
instrument is stored, observe the following :
1. If possible, store the Vortex flowmeter without unpacking
2. Select a storage area that is:
• Protected against precipitation and moisture
• Relatively free from mechanical vibration or impact shock
• At a temperature between -40 to 80 °C;
• -30 to 80 °C for the flowmeter with integral indicator / totalizer, preferably
around 25 °C
• At a humidity 5 to 100 % (non-condensing), preferably near 50 %
3. Before storing a used Vortex flowmeter, completely remove fluid from the
flowmeter pipe and sensor assembly
4. If the instrument is stored outdoors, its performance may be affected.
1.4 Selecting an installation area

The Vortex flowmeter is designed to operate even under severe conditions. However,
to ensure its stable and accurate operation for many years, the following cautions
must be observed in selecting an installation area:
1. Ambient temperature
Avoid an area which has wide temperature variations. When the installation area is
subjected to heat radiation from process plant, ensure adequate heat prevention or
ventilation.
2. Ambient air
Avoid installing the Vortex flowmeter in a corrosive atmosphere. When the Vortex
flowmeter must be installed in a corrosive atmosphere, adequate ventilation must be
provided.
3. Mechanical vibration and impact
The Vortex flowmeter is of sturdy construction, but select an area subject to minimize
mechanical vibration or impact shock. If the flowmeter is subject to vibrations, it is
recommended that pipeline supports be provided as shown in Fig. 1-1.
4. Other
Provide sufficient room around the Vortex flowmeter for:
• Periodic maintenance
• Ease of wiring and piping.
Also provide lights, electric outlets and telephone to communicate with operators in
the instrument room.
Vortex flowmeter
Pipeline
Pipeline
support
Fig. 1.1 Recommended pipeline support
1.5 Piping connection

1. Verify that the process connector bolts are tightened firmly.
2. Verify that no leak exists in the process connection pipeline.
3. Do not apply a pressure higher than the specified maximum working pressure.
4. Do not loosen or tighten the flange mounting bolts when the assembly is
pressurized.
5. Handle the Vortex flowmeter carefully when measuring dangerous liquids, so
that the liquids do not splash into eyes or on face. When using dangerous
gases, be careful not to inhale them.
1.6 Restrictions on using transceiver

The Vortex flowmeter is considered to be immune to high frequency electrical noise.
However, when a transceiver and its external wiring is used close to the Vortex
flowmeter, the instrument may be influenced by the high frequency noise pickup.
Check if there is an area where the Vortex flowmeter loop is influenced by a
transceiver (by moving a transceiver towards the Vortex flowmeter from several
meters away) and keep the transceiver outside that area.
1.7 Flameproof installation

The Model VF100 Vortex flowmeter and VFA11 Vortex flow converter are designed
to be used in hazardous areas as specified in the requirements of NEPSI. To ensure
the safety of flameproof equipment, the connections, wiring and piping need to be
installed with care. Maintenance and repair also require care and are limited for
maintaining safety.
1.8 Cautions for insulation test and dielectric strength test

Since the flowmeter has undergone insulation and dielectric tests at the factory
before shipment, normally these tests are not required. However, if required, observe
the following test procedures:
1. Do not apply voltages exceeding 500 V DC for insulation resistance test
and 100 V AC for dielectric strength test.
2. Before conducting these tests, disconnect signal lines from the flowmeter
terminals.
• Insulation resistance test procedure

1. Short-circuit the + and - (4 to 20 mA version) or +, P and - (pulse version)
terminals in the terminal box.
2. Connect a plus (+) insulation tester leadwire to these terminals and the
minus (-) leadwire to ground.
3. Turn the insulation tester power ON and measure the resistance between
the two leads. The voltage application should be within 2 minutes.
4. After completing this test, disconnect the insulation tester. The
short-circuiting wire between the + and – terminals should be connected to
the ground terminal through a 100 kΩ resistor to discharge any internally
charged static voltage. Do not make physical contact with these terminals
until the voltage is completely discharged.
• Dielectric strength test

1. Short-circuit the + and - (4 to 20 mA version) or +, P and - (pulse version)
terminals in the terminal box.
2. Connect a dielectric strength tester between the + and - terminals and the
ground terminal. The dielectric strength tester + leadwire to the
short-circuited terminals and - leadwire to the flowmeter ground terminal.
3. Gradually increase the test voltage from 0 to the specified voltage.
4. When the test voltage is obtained, hold it for one minute.
5. After completing this test, slowly decrease the voltage to avoid any voltage
surges.
1.9 Installation precautions for NEPSI intrinsic safety

To ensure the safety of NEPSI intrinsic safety equipment wiring, installation and
piping needs to be installed with care.
• The cable entry devices shall be of a certified flameproof type. Suitable for the
conditions of use.
• For remote converter type, RRF recommends to use a metal conduit for the
signal cable.
• For pulse output type, RRF recommends to use a shielded type wire for the
power supply.
Fig. 1.2 Wiring for NEPSI intrinsic safety

2. GENERAL DESCRIPTION
2.1 Outline
This Vortex flowmeter measures liquid, gas and steam flow rates and converts them
to a 4 to 20 mA DC output or pulse output signal.
The Model V002 has an integral converter. The remote type (Model V001) is used
with the Model VFA11 Vortex flow converter. A special cable (Model VF011) is used
between these instruments. Since the converter of the remote type is mounted
independently from the flowmeter, it permits remote flow measurements of high
temperature liquid, steam, etc.
Fig. 2.1 External view

2.2 Standard specifications
Fluid to be measured: Liquid, gas or steam

Measuring range: Normal: Reynolds number: 2×104 to 7×106(15A~100A)
Reynolds number: 4×104 to 7×106(150A~300A)
Velocity:≤10m/s(for liquid)
≤80m/s(for gas and steam)
The relationship between the flow velocity and kinematic viscosity is shown in Fig. 6.1.
The relationship beween the minimum measurable flow rate and density is shown in
Fig. 6.2. If the flow rate corresponds to a Reynolds number between 5 x 103 and 2 x
104 (4 x 104), refer to section 6.1, table 6.1.
Output signal
- Analog output: 4 to 20 mA DC
-Communication signal: HART communication signal (superimposed on a 4 to 20 mA
DC signal)
- Pulse output: • Low level: 0 - 2 V
• High level: Vs - 2V (Vs: input supply voltage)
• Pulse width: Approx. 50 % duty cycle
See table 2-1 for the nominal pulse rate.
Accuracy
- Analog output: ±1,0 % of reading plus ±0.1 % of full scale
±1.5 % of reading plus ±0.1 % of full scale for gas or steam flow
velocity more than 35 m/s
- Pulse output: ±1,0 % of reading
±1,5 % of reading for gas or steam flow velocity more than 35 m/s
Ambient temperature limits
- Standard: -40 to +80 °C
- With totalizer/indicator: -30 to +80 °C
- Intrinsically safe
Integral type: -40 to +50 °C
Remote type: -40 to +80 °C
Remote converter: -40 to +50 °C
- Explosion proof
Integral type: See Fig. 2.2
Remote type: -40 to +80 °C
Process temperature limits: -40 to +300 °C (refer to Fig. 2-3 for integral type).
Ambient humidity limits: 5 to 100% R.H.
Process pressure limits: Less than flange ratings.
Wetted parts materials
- Body: SCS14(ANSI 316)
- Vortex shedder: ANSI 316 or Duplex stainless steel
Non-wetted parts materials
- Amplifier case assembly: Aluminium alloy casting
Coating finish
- Amplifier case: Polyurethane resin baked coating;
Frosty white
- Amplifier cover: Polyurethane resin baked coating;
Deep sea moss green
Power supply and load resistance
Analog output: 17 to 42 V DC, see Fig. 2-4
Communication-line conditions
- Load resistance: 250 to 600 W (incl. cable resistance)
- Region: within 2 km (within 800 m for IS version) (using ”CEV” cables)
- Load capacitance: 0.22 µF
- Load inductance: 3.3 mH
NOTES:
1. Communication cables must be at least 15 cm away from power lines. Do not
lay the cables parallel to power lines.
2. Input impedance of connected instruments: 10 kW or more (at 2.4 kHz)
Pulse output
- Supply voltage: 14 to 30 V DC
- Load resistance: 50 W max. (see fig. 2-5)
- Line capacitance: 0.22 µF max.
Enclosure classification: IP65
Electrical classification: Approved by NEPSI
EEx dⅡCT1~T6
Electrical connection: GB G 1/2 female
Weight: See external dimensions
Signal cable: Model VF011 cable (used between remote detector and converter)
• Outer sheath material: Black heat resistance polyethylene
• Durable Temperature: -40 to +105 °C
Maximum length: 20 m.
Calibration: The flowmeters are factory-calibrated using water flow.
Fig. 2.2 Operating temperature range (integral type)

Fig. 2.3 Operating temperature range (HPT-version)
Fig. 2.4 Relationship between power supply voltage and load resistance (4 - 20 mA
output)
2.3 Options
• Suffix Code: /TBL Indicator/totalizer
- Indication (can be read through a glass window)
1. Instantaneous flow (%)
2. Instantaneous flow (engineering units)
3. Totalized flow (engineering units)
4. Alternate display of two selections
- Available for analog and pulse output
- Six-digit LCD display with back-light (EEx-ib version without back-light)
- The display includes programmer which can be used to set parameters.
- Weight: Add 0.4 kg
• Suffix code: /SCT Stainless steel tag plate
- ANSI 304 stainless steel tag number plate.
Table 2.1 Internal diameter and cross sectional area
Internal Internal
Nominal size Cross sectional Cross sectional
diameter diameter area area
mm inch. 2
mm in m ft2
15 1/2 14.6 0.57 0.000167 0.0018
25 1 25.7 1.01 0.000519 0.0056
1
40 1 /2 39.7 1.56 0.00124 0.0133
50 2 51.1 2.01 0.00205 0.022
80 3 71.0 2.80 0.00369 0.043
100 4 93.8 3.69 0.00691 0.074
150 6 138.8 5.46 0.0151 0.163
200 8 185.6 7.31 0.0271 0.291
250 10 230.8 9.09 0.0418 0.450
300 12 276.2 10.8 0.0599 0.645
Table 2.2 Nominal pulse rate and K-factor

Nominal size Nominal pulse rate Nominal K-factor
mm inch. Hz/m/sec Hz/ft/sec Pulse/litre Pulse/ft3
15 1/2 62.7 19.1 376 10645
25 1 35.5 10.8 68.6 1940
1
40 1 /2 23.1 7.05 18.7 530
50 2 18.3 5.59 8.95 253
80 3 13.2 4.02 3.33 94.3
100 4 9.88 3.00 1.43 40.3
150 6 6.67 2.03 0.441 12.5
200 8 5.00 1.52 0.185 5.24
250 10 4.04 1.23 0.0966 2.74
300 12 3.37 1.03 0.0563 1.59
2.4 External dimensions
2.4.1 Integral type
Fig. 2.4a
Fig. 2.4b
Fig. 2.4c
Fig. 2.4d
2.4.2 Remote converter type
Fig. 2.5a
Fig. 2.5b
Fig. 2.5c
Fig. 2.5d
Remote converter
Fig. 2.6a
Signal cable for remote type
VF011*A
Fig. 2.6b
Terminal configuration and terminal wiring
Fig. 2.7a
3. INSTALLATION
When installing the Vortex flowmeter, refer to:
- paragraph 1-5, ”Installation area selection”
- paragraph 2-2, ”Standard specifications.
3-1. Piping
The upstream and downstream straight pipe requirements are generally
recommended to meet to the same as the orifice meter (ASME, fluid meters).
(1). Valve position and straight pipe length
In general, install the Yewflo in the upstream side of a valve (see fig. 3-1).
Fig. 3.1
(2). Installing a valve on the upstream side of a VORFLO

For a gas line which uses a piston-type or roots-type blower compressor or a
high-pressure liquid line (about 10 kg/cm2 or more) which uses a piston-type or
plunger-type pump, fluid vibrations may be produced. In this case, install the valve
on the upstream side of the VORFLO (see fig. 3-2).
In addition, for inevitable reason from installation point of view, install a fluid vibration
damping device such as a throttling plate or an expansion section on the upstream
side of the VORFLO.
Fig. 3.2
(3). Installing an accumulator on the upstream side of the VORFLO
Install the accumulator on the upstream side of the VORFLO to reduce fluid
vibrations (see fig. 3-3).
(1)
Fig. 3.3
(4). Installation using a single elbow or reducer on the upstream side

If a single elbow or reducer is installed in the upstream of the pipeline, provide a
straight pipe 10 times as long as the inner pipe diameter upstream of the Vortex
flowmeter and five times as long as the inner pipe diameter downstream of the
Vortex flowmeter (see fig. 3-4). If there is an elbow in the pipe, the flowmeter and
Vortex shedder should be in the same plane as the elbow.
Fig. 3.4
(5). Installation using a shut-off valve on the upstream side

If a shut-off valve is located upstream of the flowmeter, provide a straight pipe - if
possible more than 40* times as long as the pipe inside diameter - between it and
the flowmeter.* At least 20 times as long as the pipe inside diameter.
Attention:
1. The process pipeline inner diameter should be slightly larger than the Vortex
flowmeter inner diameter, schedule 40 or lower pipes should be used for 1/2
to 2 inch flowmeters and schedule 80 or lower pipes for 3 to 8 inch
flowmeters.
2. The Vortex flowmeter is of IP65 waterproof construction. However, it cannot
be used under water.
3. The flowmeter can be installed vertically, horizontally or at any other angle.
However, for liquid measurement, the instrument pipe must be filled with the
fluid. In a vertical flowmeter, fluid should flow upward.
(6). Pressure and temperature taps

For pressure measurements (when required), locate the pressure tap 3,5 to 7,5 inner
pipe diameters
downstream of the vortex shedder.
For temperature measurements (when required), the temperature tap should be
located on 1 to 2 inner pipe diameter downstream of the pressure tap (see Fig. 3-5).
Fig. 3.5 Pressure and temperature taps
(7). Flushing of pipe line (cleaning)

Flush and clean scale, incrustation and sludge on the inside of pipe wall for newly
installed pipe line and repaired pipe line before the operation. When flushing, the
flow should flow through bypass-piping to avoid damaging the flowmeter. If there is
no bypass piping, install a short pipe instead of the flowmeter.
Figure 3.6
(8). Fluids carryings solids

Do not measure fluids that carry solids (e.g. sand and pebbels). Make sure users
periodically remove solids adhering to the vortex shedder.
(9). Obstruction of flow fluids
This may cause a chemical reaction and the fluid will be crystalized and hardened
and be deposited on the pipe wall and shedder bar. In thoses cases clean the
shedder bar.
(10).Temperature drop
If the temperature drops, the remaining-moisture or water becomes ice. Avoid
moisture and water, when shutting down the operation.
(11).Multi-phase flow
VORFLO can measure gas, liquid and steam when there is no change in state.
However, accurate measurement of mixed flows (e.g. gas and liquid) is not possible.
Fig. 3.7
(12).Pipeline diameter and VORFLO
It is recommended that the inner pipeline and the VORFLO diameter are the same.
If a difference is unavoidable, employ a VORFLO with a diameter smaller than that of
the pipeline, and assure that it is centered in the pipeline.
(13).Liquid measurement precautions

To ensure accurate measurement, the VORFLO must always have a full pipeline.
• Piping requirements for proper operation
Allow the flow to flow against gravity. When the flow is moving with gravity, lift the
downstream pipe length above the VORFLO installation level to maintain full
pipeline.
Fig. 3.9
• Piping for avoiding bubbles
Flows containing both gas and liquid cause problems. Avoid gas bubbles in a liquid
flow. Piping should be carried out to avoid bubble generation. Install the valve on the
downstream side of the flowmeter because pressure drop across the control valve
may cause gas to come out of the solution.
Fig. 3.10
(14).Gas or steam measuring precautions

• Piping to prevent standing liquid
Mount the VORFLO in a vertical pipeline to avoid liquid traps. When the VORFLO
is installed horizontally, raise that part of the pipeline in which the VORFLO is installed.
Fig. 3.11
(15). Piping to improve durability
• Bypassing piping
Installing a bypass, as illustrated in the figure below, permits the VORFLO to be
checked or cleaned conveniently (vortex shedder, etc.).
Fig. 3.12
3-2. Installing the Vortex flowmeter

Before installing the instrument verify the direction of flow. This direction should
match the arrow mark on the instrument body. When changing the orientation of the
terminal box, refer to section 3-3.
3-2-1. Installing the wafer type Vortex flowmeter
When installing the wafer type Vortex flowmeter, it is important to align the
instrument bore with the inner diameter of the adjacent piping. To establish
alignment, use the four collars supplied with the instrument.
(1). Four collars are supplied for 1/2-inch (15 mm) to 11/2-inch (40 mm), 2-inch
(ANSI class 150) and 3-inch (ANSI class 150). Install the instrument as illustrated in
Fig. 3-16.
(2). If the adjacent flanges have eight bolt holes, insert the stud bolts in the holes on
the instrument shoulder (see Fig. 3-18).
Stainless steel stud bolts and nuts are available on order. When they are to be
supplied by the user, refer to table 3-1 for stud bolt length. Gaskets must be supplied
by the user.
Table 3-1. Recommended stud bolt for wafer type
Size
mm Flange Major diameter of external Length
thread of stud bolt (mm) (mm)
(inch)
JIS 10K, 20K 12 160
15(1/2) JIS 40K 16 160
GB 1.0MPa, 1.6MPa, 4.0MPa 12.7 150
JIS 10K, 20K, 40K 16 160
25(1) GB 1.0MPa 12.7 150
GB 1.6MPa, 4.0MPa 15.9 160
JIS 10K, 20K 16
160
JIS 40K 20
40(11/2) 170
GB 1.0MPa 12.7
150
GB 1.6MPa, 4.0MPa 19.1
JIS 10K, 20K, 40K 16
50(2) 200
GB 1.0MPa, 1.6MPa, 4.0MPa 15.9
JIS 10K 16
JIS 20K, 40K 20
80(3) 240
GB 1.0MPa 15.9
GB 1.6MPa, 4.0MPa 19.1
JIS 10K 16 240
JIS 20K 20 240
JIS 40K 22 270
100(4)
GB 1.0MPa 15.9 240
GB 1.6MPa 19.1 240
GB 4.0MPa 22.2 270
3-2-2. Gaskets
Avoid mounting gaskets which protrude into the pipeline (see fig. 3-13). This may
cause inaccurate readings. Use gaskets with bolt holes, even if VORFLO is of the
wafer type When using a spiral gasket (without bolt holes), confirm the size with the
gasket-manufacturer, as standard items may not be used for certain flange ratings
(see fig. 3-14).
Fig. 3.15 Collar and stud bolt
3-2-3. Mounting examples of the wafer

type
3-2-3-1. When installation collars are
required
Size mm(inch) Flange rating
15～40 (1/2~11/2) All ratings
50(2) JIS 10K, GB 4.0MPa
80(3) GB 4.0MPa
Four collars are supplied with the flowmeter
to properly align the flowmeter bore with
the innerdiameter of the adjacent piping.
Figure 3-16
These collarsestablish a predetermined
spacing between themounting bolts and the
outside diameter of the flowmeter body. The bolts must be of the proper diameter to
establish alignment.
1. Horizontal installation
1. Insert two collars on each of the lower two bolts.
2. Place the flowmeter body on the lower two bolts
(see fig. 3-16).
3. Tighten the four bolts (including upper two bolts)
and nuts uniformly.
4. Check for leakage from the flange connections.
2. Vertical installation
1. Insert four collars on each of the four bolts and
check that all four collars contact the outside
diameter of the flowmeter body (see fig. 3-17).
2. Tighten the four bolts uniformly. Check for leakage
from the flange connections.
CAUTION:
1. The inside diameter of the gasket must be larger
than the pipe inner diameter so that it will not
disturb the flow in the pipeline. Fig. 3.17
2. When installing the flowmeter vertically in the
open air, change the electrical connection port
direction to the ground.
If the electrical connection port is installed
upward, rain water might leak in.
3-2-3-2. When installation collars are not

required.
Size
Flange rating
mm(inch)
JIS 20K, 40K Figure3-18
50(2)
GB 1.6MPa，4.0MPa
JIS 10K, 20K, 40K
80(3)
GB 1.6MPa，4.0MPa
JIS 10K, 20K, 40K
100(4)
GB 1.0MPa,1.6MPa, 4.0MPa
1. Insert two stud bolts in the bolt holes on the flowmeter shoulder
to align the instrument body
with the inner diameter of the adjacent piping (see fig. 3-18).
2. Tighten all bolts uniformly and check for leakage from the
flange connections.
2. Vertical installation
1. Insert two stud bolts in the bolt holes on the flowmeter shoulder
to align the instrument body with the inner diameter of the
adjacent piping (see fig. 3-19).
2. Tighten all bolts uniformly. Check for leakage
from the flange connections. Figure 3-19
CAUTION:
1. The inside diameter of the gasket must be larger
than the pipe inner diameter so that it will not
disturb the flow in the pipeline.
2. When installing the flowmeter vertically in the
open air, change the electrical connection port
direction to the ground.
3-2-4. Installing the flanged Vortex flowmeter

Use the stud bolts and nuts supplied with the
flowmeter or the user. The gaskets should be
supplied by the user.
Install the flowmeter as illustrated in Fig. 3-20. Fig.3-20
33-20
2. Vertical installation 33-20
Install the flowmeter as illustrated in Fig. 3-21. 3-20
CAUTION:
1. The inside diameter of the gasket must be larger than the
pipe inner diameter so that it will not disturb the flow in the
pipeline.
2. When installing the flowmeter vertically in the open air,
change the electrical connection port direction to the ground.
3-2-5. Installing the Vortex flow converter

A signal cable (VF011) is used between the remote type
flowmeter and the converter. The maximum signal cable
length is 20 m.
The converter is mounted on a 2-inch (60,5 mm outer
diameter) stanchion or horizontal pipe (see Fig. 3-22).
Do not mount the converter on a vertical pipe. It makes wiring and Figure 3-21
maintenance difficult. The converter mounting
orientation can be changed as illustrated in Fig. 3-25.
Fig. 3-22
3-3. Changing the orientation

3-3-1. Integral type Vortex flowmeter
The converter can be changed in four directions with respect to the flow direction
(see Fig. 3-23).
1. Remove the converter cover.
2. For amplifier unit removal, refer to paragraph 9-3-2.
3. Disconnect the Vortex shedder assembly lead-wires from the converter.
4. Remove the bracket mounting bolts and remove the converter and bracket
from the flowmeter body. The bracket applies to the 25 mm (1-inch) to 100
mm (4-inch) flowmeters.
5. Remove the four Allen bolts securing the converter to the bracket.
6. Turn the converter to the desired orientation. When reassembling the
converter, reverse the above procedure.
Fig. 3-23
3-3-2. Remote type Vortex flowmeter

3-3-2-1. Changing the terminal box orientation
The terminal box can be changed in four directions with respect to the flow direction
(see Fig. 3-24).
1. Remove the terminal box cover.
2. Loosen two screws to disconnect leadwires from shedder bar.
3. Remove the bracket mounting bolts and remove the terminal box and bracket
from the flowmeter body. The bracket applies to the 25 mm (1-inch) to 100
mm (4-inch) flowmeters.
4. Remove the four Allen bolts securing the terminal box to the bracket.
5. Turn the terminal box to the desired orientation. When reassembling the
terminal box, reverse the above procedure.
Fig. 3-24
3-3-2-2. Changing the converter orientation

The Vortex flow converter orientation can be changed by rotating it 180° (see Fig.
3-25). Change the orientation as follows:
1. If the power and signal cables are connected, turn the power OFF and
disconnect these cables from the instrument.
2. Remove two Allen converter mounting bolts.
3. Move the converter to the desired orientation and tighten the bolts.
Fig. 3-25
3-4. Changing the indicator/totalizer orientation

The optional indicator/totalizer can be changed in four directions with respect to
installation of flowmeter.
When the flowmeter is installed vertically and the indicator/totalizer can be read
much easier if the orientation is changed at 90 degrees (see fig. 3-26).
Fig. 3-26
3-5. Heat-insulation for integral type

When an integral-type flowmeter is installed
and the pipe carrying
high-temperature fluids is heat-insulated, do
not wrap adiabatic materials around the
installation bracket of the converter.
Fig. 3-27
4. WIRING
4-1. Power supply and load resistance

The remote converter type (VF100-N) Vortex flowmeter is used with the Model
VFA11 converter (see Fig. 4-4). To connect these instruments, use a special cable
(VF011). 20 m is the maximum length.
The integral type vortex flowmeter (V002) measures fluid flow rates and converts
them directly to 4 to 20 mA DC output or pulse output signals.
4-1-1. Analog output converter (4 to 20 mA DC)
This converter uses the same two wires for both the signal and power supply. A DC
power supply is required in a transmission loop. The total leadwire resistance
including the instrument load and power distributor (supplied by the user) must
conform to a value in the permissible load resistance range (see Fig. 4-1). Fig. 4-3
shows typical wiring connections.
Fig. 4-1. Relationship between power supply voltage and load resistance (4 to 20 mA
DC output)
Fig. 4-2. Relationship between power supply voltage and voltage drop (pulse output)
4-1-2. Pulse output converter

This version uses three wires between the converter and the power supply. 14 to 30
V DC power (allowable ripple ±1.5 V or less) is required and pulse output is
connected to a pulse receiver (see Fig. 4-4).
The minimum load resistance of the pulse output loop is 10 kW, the maximum
capacitance 0.22 µF (0.1 µF for output frequency above 2.5 kHz) and the leadwire
resistance must be 50 W or less.
• Analog output
Fig. 4-3. Vortex flowmeter wiring connections (analog output)

• Pulse output
Fig. 4-4. Vortex flowmeter wiring connections (pulse output)

4-2. Wiring cables and wires
4-2-1. Cables and wires
The following should be taken into consideration when selecting cables for use
between the converter and distributor.
1. Use 600V PVC insulated wire or equivalent standard wire or cable.
2. Use shielded wire in areas susceptible to electrical noise (both analog and pulse
output versions).
3. In areas with high or low ambient temperatures, use wires or cables suitable for
such temperatures.
4. In atmospheres where oils or solvents, corrosive gases or liquids may be present,
use suitable wires or cables.
4-2-2. Signal cable for remote type
Fig. 4-5. VF011 signal cable

4-2-3. Finishing the signal cable end (VF011-0*A)
• For connection to Vortex flowmeter (Model V001)
If a signal cable kit is supplied by RRF, both ends of the cable must be finished in
accordance with the following instructions:
• For connection to Vortex flow converter (Model VFA11)
4-3. Wiring cautions

1. Lay wiring as far as possible from electrical noise sources such as large
transformers, motors and power supplies.
2. Remove terminal box cover and wiring connection dust-cap before wiring.
3. The remote type converter has two electrical connections (cable inlets). Use
the left connection as viewed from the terminal box for the YF011 signal cable
and the right connection for the transmission cable.
Note
After completing the signal cable connections, be sure that the shield cover installs
over the signal cable terminal.
Fig. 4-6. Shield cover Vortex flow converter (remote type)
4. It is recommended that crimp-on type solderless lugs be used for leadwire

ends.
5. For general use, it is recommended that conduits and ducts or racks be used
to protect wiring from water or mechanical damage. A rigid steel conduit or
flexible metal conduit is recommended (see Fig. 4-7).
Fig. 4-7. Metal conduit piping for flameproof type
4-4. Grounding
1. For analog output version, ground the primary circuit in the power supply and the
ground terminal of the flowmeter terminal box (see Fig. 4-3).
2. For pulse output version, ground the flowmeter as per Fig. 4-4. Also ground the
shielded cable between the converter and the pulse receiver.
3. Grounding should satisfy Class 3 requirements (ground resistance 100 W or less).
4. Use 600 V PVC insulated wire for grounding.
5. PARAMETERS OF VORTEX FLOWMETER
5.1 Parameter list
Table 5-2 shows the parameter lists. In table 5-1, each title is defined.
Item Description
Parameter Represents the menu item for a parameter.
number
Name Parameter name.
Indicates parameter attributes.
R/W R: Display only (writing is not permitted)
W: Writing is permitted
Shows data setting ranges for numerical value entry.
Shows data to be selected for data selection.
Data range
( ) In parentheses, data code is shown for integral
indicator/totalizer (option).
Unit Engineering unit
Indicates the position of the decimal point or the positions in the
data display.
The positions in the display are numbered as shown below:
Decimal point
7 6 5 4 3 2 1 0
Remarks Remarks such as a description of the contents are given.

D: Integral indicator/totalizer (option) can set parameter.
DH
H: HART terminal (HART275) can set parameter.
U/D L: Parameter can be set by UPLOAD and DOWNLOAD.
Initial value Indicates the initial values (upon shipment from the factory).
Table 5-1 Parameter lists
Decimal
Item Name R/W Data range ( ) Unit Remarks DH U/D Initial value
point
Model
01 MODEL R VF100
Tag numner
02 TAG No. R
Self-diagnosic
03 SELF CHECK R GOOD, ERROR
message
A00 DISPLAY R Menu A (display)
A10 FLOW RATE(%) R 0.0~110.0 % 1 Flow rate (%)
Flow rate (in engineering
A20 FLOW RATE R 0~65535 B52 unit)
A30 TOTAL R 0~999999 0 Totalized value

Self-diagnostic
A60 SELF CHECK R GOOD, ERROR
message
B00 SET1 R Menu B (Setting)
B01 TAG NO. W 8 alphanumeric Tag number
characters
B02 OUTPUT W 4～20mA DC (0) Selection of output L 4~20mAD
PULSE (1) (refer to item 5-8 to change C
pins)
B03 SIZE W 15mm(1/2in.) (0) Selection of meter tube L 25mm
25mm(1in.) (1)
40mm(1.5 in.) (2)
50mm(2in.) (3)
80mm(3in.) (4)
100mm(4in.) (5)
150mm(6in.) (6)
200mm(8in.) (7)
250mm(10in.) (8)
300mm(12in.) (9)
B04 FLUID W STEAM M (0) Selection of fluid L STEAM M
STEAM H (1) M: Mass flow
STEAM Qf (2) H: Calorimetric flow
GAS Qn (3) Qn: Volumetric flow under
GAS M (4) standard conditions
GAS Qf (5) Qf: Volumetric flow under
LIQ Qf (6) operating conditions
LIQ M (7)
B06 K-FACTOR(KM) W 0.0001~32000 P/l 0~5 K-factor (KM at 15°C) L 68.6
B08 MIN DENSITY ρf W 0.0001~32000 kg/m3 0~5 Density under operating L
conditions
B09 TEMP UNIT W Deg C (0) Temperature Unit under L Deg C

Deg F (1) operating conditions
B10 TEMP Tf W -500~1000 B09 0~5 Temperature under L 15.0

operating conditions: Tf
(When Steam M: Steam GAS M and LIQ M (Mass flow) are selected in B04)
B14 DENSITY ρf W 0.0001~32000 kg/m3 0~5 Density under operating L 1.00
conditions:ρf
B15 FLOW UNIT W kg (0) Selection of Flow unit L kg
ton (1)
When STEAM H: Steam (calorimetric flow) is selected in B04
B19 DENSITY ρf W 0.0001~32000 kg/m3 0~5 Density under operating L 1.00
conditions: pf
B20 ENTHAL UNIT W kcal/kg (0) Selection of specific L kcal/kg
kJ/kg (1) enthalphy unit: h
B21 SPE ENTHALPY W 0.0001~32000 B20 0~5 Specific enthalphy: hf L 1.00
B22 FLOW UNIT W kcal (0) Selection of Flow unit L kcal
W Mcal (1)
W kJ (2)
W MJ (3)
When GAS Qn: Gas (volumetric flow under standard conditions) is selected in B04
B25 TEMP Tn W -500~1000 B09 0~5 Temperature under standard L 15.0
conditions: Tn
B26 PRESSURE Pf W 0.00001~32000 absolute 0~5 Pressure under operating L 1.0332
conditions: Pf
B27 PRESSURE Pn W 0.00001~32000 absolute 0~5 Pressure under standard L 1.0332
conditions: Pn
B28 DEVIATION W 0.0001~10.000 0~5 Deviation factor: K=Zf/Zn L 1.000
B29 FLOW UNIT W Nm 3 (0) Selection of flow unit L Nm3
Nl (1)
When Steam Qf, Gas Qf, LIQ Qf, are selected in B04
B35 FLOW UNIT W m3 (0) Selection of Flow unit L m3
l (1)
B50 TIME UNIT W /s (0) Selection of Time unit L /m
/m (1) flowrate
/h (2)
/d (3)
B51 SPAN FACTOR W E0 (0) Selection of Span factor L E0(=1)
E+1 (1) E+1=10
E+2 (2) E+2=100
E+3 (3) E-2=0.01
E+4 (4)
E+5 (5)
E-5 (6)
E-4 (7)
E-3 (8)
E-2 (9)
E-1 (10)
B52 FLOW SPAN W 0.00001~32000 FLOW 0~5 Flow span L 0.8746
UNIT
m3/m
B53 DAMPING W 2 (0) sec Selection of Damping time L 4 秒(1)
4 (1)
8 (2)
16 (3)
32 (4)
64 (5)
0 (6)
B60 SELF CHECK R GOOD, ERROR Self-diagnostic message
C00 SET2 Menu C (setting 2) L
C01 TOTAL RATE W E0 (0) E0=1 L E+5
E+1 (1) E+1=10
E+2 (2) E+2=100
E+3 (3)
E+4 (4)
E+5 (5)
E-5 (6)
E-4 (7)
E-3 (8)
E-2 (9)
E-1 (10)
UNSC*1 (11) UNSC: Unscaled pulse
UNSC*10 (12)
UNSC*100 (13)
C02 PULSE RATE W E0 (0) Scaled pulse factor, L UNSC*1
E+1 (1) E0=1
E+2 (2) E+1=10
E+3 (3) E+2=100
E+4 (4)
E+5 (5)
E-5 (6)
E-4 (7)
E-3 (8)
E-2 (9)
E-1 (10)
UNSC*1 (11)
UNSC*10 (12) UNSC: Unscaled pulse
UNSC*100 (13)
C09 UNIT CONV FA W 0～32000 User’s unit conversion factor L 0.0
C10 USERS UNIT W alphanumeric User’s unit L Space
C60 SELF CHECK R GOOD， ERROR Self-diagnostic message L
• Calculation method of minimum density for Gas (Items B08)
Pf Tn 1
ρ f = ρn × × ×
Pn Tf K
’f : Minimum density under operating conditions (kg/m3)
n : Density under standard conditions (kg/m3)
P’f : Minimum pressure under operating conditions (kg/cm2G)
Pn : Pressure under standard conditions (kg/cm2abs)
Tn : Temperature under standard conditions (273 °K)
T’f : Temperature under operating conditions (°C)
K : Deviation factor (=1) (dimensionless) [K = Zf/Zn]
• Metric units
Pf + 1.0332 273 1
ρ f = ρn × × ×
1.0332 T f + 273 K
• In case of steam service, check the steam table to find minimum density.
D00 ADJUST R Menu (adjustment)

D01 REYNOLDS ADJ W NOT ACTIVE (0) Selection of Reynolds NOTACTIVE
ACTIVE (1) adjustment
Reynolds Correction Factor
Reynolds A KM’=A×KM
5.5 × 103 ≤ Re<8.0 × 0.886 KM’:Corrected K-factor
103
8.0 × 103 ≤ Re<1.2 × 0.935 A : Correction factor
104
1.2 × 104 ≤ Re<2.0 × 0.964 KM : K-factor of the detector
104 at 15°C
2.0 × 104 ≤ Re<4.0 × 0.990
104
4.0×104≤Re 1.000
D02 VISCOSITY W 0.00001~32000 cP 0~5 Viscosity 1.0
D03 DENSITY ρf W 0.00001~32000 kg/m3 0~5 Density under operating 1.0
conditions: f
D05 PIPE EFFECT W NOT ACTIVE (0) Selection of Adjacent pipe NOTACTIVE
W a f e r S c h 1 0
( 1 )
W a f e r S c h 4 0
( 2 )
W a f e r S c h 8 0
( 3 )
Wafer Sch 10 (4)
Wafer Sch 40 (5)
Wafer Sch 80 (6)
D06 EXPANSION FA W NOT ACTIVE (0) Gas expansion correction for NOTACTIVE
ACTIVE (1)
Correction factor d
Wafer Flange
Sch10 Sch40 Sch80 Sch10 Sch40 Sch80 εp=1+d/100
15mm(1/2in.) 0 -0.8 0 +0.1 εp: adjacent pipe error
correction
25mm(1in.) 0 -0.7 0 +0.1 d: correction factor
40mm(1.5in.) -0.2 -0.3 0 +0.1
50mm(2in.) +0.1 st’d -0.9 0 +0.1
80mm(3in.) +0.2 +0.2 +0.1 st’d 0
100mm(4in.) +0.2 -0.1 +0.1 0
150mm(6in.) N/A N/A N/A +0.3 -0.1
200mm(8in.) N/A N/A N/A +0.3 -0.1
250mm(10in.) 0 0
300mm(12in.) 0 0
D20 FLOW ADJUST W NOT ACTIVE (0) Selection of correcting NOTACTIVE
ACTIVE (1) instrumental error
D21 FREQ1 W 0.0~32000 Hz 0~5 First break-point frequency 0.0
(f1)
D22 DATA1 W -50~50 % 0~5 First correcting value (d1) 0.0
D23 FREQ2 W 0.0~32000 Hz 0~5 Second break-point freq. (f2) 0.0
D24 DATA2 W -50~50 % 0~5 Second correcting value (d2) 0.0
D25 FREQ3 W 0.0~32000 Hz 0~5 Third break-point freq. (f3) 0.0
D26 DATA3 W -50~50 % 0~5 Third correcting value (d3) 0.0
D27 FREQ4 W 0.0~32000 Hz 0~5 Fourth break-point freq. (f4) 0.0
D28 DATA4 W -50~50 % 0~5 Fourth correcting value (d4) 0.0
D29 FREQ5 W 0.0~32000 Hz 0~5 Fifth break-point freq. (f5) 0.0
D30 DATA5 W -50~50 % 0~5 Fifth correcting value (d5) 0.0
• Instrumental Error Correction
• Flow frequency input at line segments needs to be f1 P f2 P f3 P f4 P f5.

• When four correction factors are available, line segments needs to be f4 = f5 and d4 = d5.
• When three correction factors are available, line segments needs to be f3 = f4 = f5 and d3 = d4 = d5.
• When a flow input of f1 or less is present, correct the instrumental error as the correcting value = d1.
• When a flow input of f5 or more is present, correct the instrumental error as the correcting value = d5.
• Abscissa (f1 to f5): Set the break-point frequencies as parameters.
E00
CONTROL R Menu E (Control signal)
E01 TOTAL RESET W NOT EXCUTE (0) Resetting Totalized value NOTACTIVE
EXCUTE (1)
E02 DISP SELECT W RATE (%) (0) Selection of Display RATE(%)
RATE (1)
TOTAL (2)
RATE (%), TOTAL (3)
RATE, TOTAL (4)
RATE, RATE (%) (5)
E60 SELF CHECK R GOOD， ERROR Self-diagnostic message
H00 MAINTENANCE R Menu H (Maintenance)

H01 N.BALANCE W -5~10 0 Noise Balance 0
H02 TLA W -1~2 0 Trigger Level Adjustment 0
H03 GAIN W 16 Steps 0 Setting of MAIN GAIN 0
H04 H.F. FILTER W 4 Steps 0 Switching High-Cut Filter by 0
density and span velocity
H06 NOISE JUDGE W NOT EXCUTE (0) 0 Noise elimination function ACTIVE
EXCUTE (1)
H07 L.C. FLOWRATE W 0~B52 B52 0~5 Low cut flowrate 0.06122
H08 TRIM 4mA W -1~10 % 0~5 Trim 4mA 0.0
H09 TRIM 20mA W -10~10 % 0~5 Trim 20mA 0.0
H30 REVISION R Revision number of software
H60 SELF CHECK R GOOD，ERROR Self-diagnostic message
〖H08，H09：TRIM 4mA，TRIM 20mA〗
• Fine tuning of 4 mA output
Set value equals the value measured
For example: the value measured is 3.879mA, then the setting value is 3.879 in item H08, until the value measured equals 4.000.
• Fine tuning of 20 mA output

Set value equals the value measured
For example: the value measured is 20.01mA, then the setting value is 20.01 in item H09, until the value measured equals 20.00.
5-2. Error code list
When an ERROR is displayed by SELF CHECK in item A60, B60, C60, D60, or E60,
the error contents are displayed. The error contents are listed below:
Table5.2 Error code list

Engine
Puls
Diagnosti Curre e- Totaliz
Error Probale e % How to
No. c nt ring ing
name cause outp output recover
message output unit output
ut
output
Change
paramete
Over Fixed Nor Fixed Norma Norma
Output signal rs, or
OVER range at 110 mal at 110 l l
1 is 110% or over
OUTPUT output oper operati operati
more. ％％ ranged
singnal ation on on
flow
input
Change
Span setting
paramete
parameters are
rs, span
10 m/sec or Reta Norma Norma
SPAN Span Retain Retain factor is
more for in l l
2 SET setting operat operati outside
liquids and 80 oper operati operati
ERROR error ion on the
m/sec or more ation on on
acceptab
for gases and
le limits
steam
Noise Noise
Reta
N.J. discrimin discriminator Retain Retain Retain Retain Contact
in
3 CIRCUIT ator circuit is not operat operati operati operati RRF
oper
ERROR circuit functioning ion on on on service
ation
error properly
Pulse Pulse output Norm Fixe Norma Norma Norma Change
PULSE
output frequency is al d at l l l paramete
4 OUT
setting more than 6 operat 6kH operati operati operati rs
ERROR
error KHz ion z on on on
EEPROM
Fixed
is not Fixed Contact
EEPROM at Fixed
5 functionin Hold at Hold RRF
ERROR -1.25 at 0
g -1.25% service
%
correctly
All operation
is dead. Fixed
Contact
CPU CPU is Display and at
－ Hold Hold Hold Hold RRF
FAULT failure self-diagnostic -1.25
service
function are %
also dead.
5-3. Zero adjustment

In normal operation the Vortex flowmeter zero does not shift. Hence, no zero
adjustment is needed.
5-4. Data determination and parameter setting
The flow converter has many parameters, but not all of them are always required for
setting. In addition to the mandatory parameter items to be set for flow measurement,
set the data which are necessary for process conditions.
Fundamental items necessary for flow-measurement setting

To accurately measure flow, correctly enter menu items B02 to B53 as shown
bellow:
1. Selection of output (B02)
• Select 4 to 20 mA with HART communitions or pulse output.
• Besides parameter setting, need to change amplifier selector pins.
Refer to item 5.8 “Selection of output”
2. Selection of size (B03)
3. Selection of fluid to be measured (B04)
• Select a fluid to be measured (steam, gas, or liquid) in item B04. Select from
the following six types in considering the flow unit to be set:
Fluid to be
Notation Flow unit
measured
3
Steam Qf Steam Volumetric flow under operating conditions (m , l)
Steam M Steam Mass flow (kg, ton)
Steam H Steam Calorimetric flow (Kcal, Mcal)
3
Gas Qf Gas Volumetric flow in actual state (m , l)
3
Gas Qn Gas Volumetric flow in standard state (Nm , Nl)
Gas M Gas Mass flow (kg, ton)
3
Liquid Qf Liquid Volumetric flow in actual state (m , l)
Liquid M Liquid Mass flow (kg, ton)
4. K-factor setting (B05 and 06)

• The K-factor (KM) at 150C for combination with the flowmeter is marked on
the data plate of VORFLO. Set this unit and value in item B05 and B06.
5. Setting of minimum density (B07 and B08)
• Set unit and minimum value of the density at operating conditions.
• The minimum density can be calculated by ideal gas law. Refer to item
5.2 “Parameter lists” parameter item B08.
6. Setting of density at normal operating conditions (B14, B19, D03)
• Set value of the density at normal conditions. The unit of the density is the
same as item B07.
• Item B14 or B19will be determined by measuring fluid setting.
7. Temperature setting in an operating condition (B09 and B10)
• Set the temperature of the fluid to be measured at operating condition
temperature unit and temperature in item B09 and B10.
8. Setting of several conditions for a fluid to be measured (B15 to B35)
• Corresponding to the type of fluid to be measured (set in B04), the
conditions of the fluid must be entered in item B15 and B35 and
subsequent items. Depending on the flow setting in subsection 5.2,
enter each condition.
9. Flowrate span setting (B52)
• Set the required span with a numerical value and unit. Select the
flowrate unit in items FLOW UNIT (example B15) and set the flowrate
span in item B52. Since the data setting range of FLOW SPAN in B52
is 0.0001 to 32000, determine the setting by combining B52 with B51
SPAN FACTOR.
Example of setting (Set the flowrate span at 200000kg/h):
B15: kg
B50: /h
B51: E+1
B52: 20000
10. Totalizing rate setting (C01) (with indicator/totalizer option)
• If a totalized flow value is necessary, set the factor per totalized-value
count.
Example of setting: When the flow per totalized-value count display is to be set
at 100 kg, set as shown below:
C01: E+2(102)
(The flow unit such as a kilogram or ton is already set in item B15 for example.)
• By entering item (1) to (8) above, an output of a 4 to 20 mA signal which
is proportional to the flowrate and the proper flow display can be
obtained. Flow of the setting is shown in table 6.2. For detail on the
contents of each item and set unit, see the parameter list in section 5.2.
Since set parameters are written in EEPROM, the contents are retained
even during a power failure.
11. Pulse rate setting (C02) (Pulse output)
Set to change the output rate of pulse output. Refer to section 5.9 “Unscaled
pulse output”.
Example of setting: UNSC*
Table 5-3. Flowchart of parameter settings for flow measurement
Item No. Name
FLUID
STEAM M STEAM Qf
B04 GAS M STEAM H GAS Qn GAS Qf
LIQUID M LIQUID Qf
B02 OUTPUT OUTPUT OUTPUT OUTPUT
B03 SIZE SIZE SIZE SIZE
B06 K-factor KM K-factor KM K-factor KM K-factor KM
B08 Min. Density ρ’f Min. Density ρ’f Min. Density ρ’f Min. Density ρ’f
B09 Temperature Unit Temperature Unit Temperature Unit Temperature Unit
B10 Temperature Tf Temperature Tf Temperature Tf Temperature Tf
B14 Densityρf
B15 Flow Unit
B19 Densityρf
B20 Enthalpy Unit
B21 Specific Enthalphy h
B22 Flow Unit
B25 Temperature Tn
B26 Pressure Pf
B27 Pressure Pn
B28 Deviation Kf
B29 Flow Unit
B35 Flow Unit
B50 Time Unit
B51 Span Factor
B52 Flow Span
B53 Damping
The parameters below are

C01 Total Rate
not set in the factory
C02 Pulse Rate
D02 Viscosity
D03 Densityρf
5-5. Unscaled pulse outputs (B02 and C02)
When the Vortex flowmeter output needs to be set as ”unscaled pulse”, follow the
procedure below:
1. Turn power OFF.
2. Change 3 pins to PULSE.
3. Turn power ON.
4. Select B02 ”Pulse”.
5. Select C02 ”UNSC*1”, ”UNSC*10”, or ”UNSC*100”.
6. Set the other necessary parameters.
NOTE:
If ”UNSC*1” is selected, the output is the same as unscaled pulses (1 pulse in = 1
pulse out).
If ”UNSC*10” is selected, the output becomes ten (10) times as many as unscaled
pulses (1 pulse in = 10 pulses out).
If ”UNSC*100” is selected, the output becomes hundred (100) times as many as
unscaled pulses (1 pulse in = 100 pulses out).
The unscaled pulse output is computed with compensation computation
(instrumental error correction, expansion correction for compressible fluid, Reynolds
number correction and adjacent pipe error correction) based on the N number of
generated voices (refer to equation below).
Pulse output = εf.εe.εr. εp.N.... (equation for UNSC*1)
N = Number of input pulses (pulse)
εf = Instrumental error correction factor
εe = Expansion correction factor for compressible fluid
εr = Reynolds number correction factor
εp = Adjacent pipe error correction factor.
6. PREPARATIONS FOR OPERATION
6-1. Determining flow range

The Vortex flowmeter has been calibrated at the factory before shipment, and
recalibration is not required. When changing the flow range, calculate the new range
using the following method and recalibrate the flowmeter in accordance with
paragraph 6-4.
The Vortex flowmeter flow range corresponds to the Reynolds number range 2x104
to velocity 10 m/s for liquids and velocity 80 m/s for gases and steam (4x104 for 6-,
8-, 10- and 12-inch flowmeter). The flow velocity is restricted to those given in Fig. 6-1 and 6-2.
Fig. 6-1. Relationship between minimum velocity and kinematic viscosity
Fig. 6-1. Relationship between minimum velocity and kinematic viscosity

Fig. 6-3. Relationship between minimum velocity and density
Fig. 6-2. Relationship between minimum velocity and density (standard and
cryogenic version)
Fig. 6-3. Relationship between minimum velocity and density
Reynolds number Re can be obtained from the following equation.:

Q
Re = 354 ×103 ×
D∗v
or
M
Re = 354 ×
D∗µ
Where, Q: Volumetric flow rate (m3/h)
M: Mass flow rate (kg/h)
D: Flowmeter inner diameter (mm)
ν:Kinematic viscosity (cSt)
µ:Viscosity (cP)
The measurable flow range, which varies depending on the fluid condition is
determined by multiplying the fluid velocity (obtained from Fig. 6-1 or 6-2) by the
cross-sectional area of the flowmeter tube if Re determined is 5 x 103 or more. As
long as this value meets the customer’s specification, a flow measurement is
possible. In addition, even if the Reynolds number is outside the normal operating
range, the Vortex flowmeter can be used if the following conditions (1) and (2) are
met, through accuracy suffers a little.
1. The Reynolds number is within the range of 5 x 103 and 7 x 106:
However if the Reynolds number is in the range of 5 x 103, 4 x 104, the K-factor is as
shown below:
KM’ = A . Km
Where, KM’: Corrected K-factor
A: Correction factor
KM: K-factor of the detector at 15°C
Table 6-1. Correction factor

Reynolds A
3 3
5.5×10 ≤Re<8.0×10 0.886
8.0×103≤Re<1.2×104 0.935
4 4
1.2×10 ≤Re<2.0×10 0.946
4 4
2.0×10 ≤Re<4.0×10 0.990
4.0×104≤Re 1.000
2. When the flow velocity is in a range which is larger than the minimum flow
velocity determined in Fig. 6-2, the flow output cannot be obtained at a flow
velocity lower than the minimum flow velocity determined in Fig. 6-2 (output is
0%).
6-2. Selecting flowmeter size

The meter tube size should be selected taking the following into account to keep the
vortex flowmeter in a better operating condition:
1. Select a flowmeter whose nominal size is as small as possible to obtain a
greater flowrate span and flow velocity.
2. Confirm that the line pressure is high enough for a smaller nominal size so
that no cavitation occurs and there is little effect in the form of pressure loss.
Use the following equations to calculate the line pressure so that pressure loss and
cavitation are not generated :
n ΔP＝1.1×10-5×ρ×V2
P≥2.7×ΔP＋1.3×P0
where:
ΔP : Pressure loss (kgf/cm2)
P : Minimum line pressure at 3.5D to 7.5D downstream of the flowmeter
(kg/cm2 abs.)
D : Nominal size of flowmeter
Ρ : Fluid density (kg/m3)
V : Flow velocity (m/s)
p0 : Saturation liquid vapour pressure (kg/cm2 abs.)
The following table shows the minimum line pressure and pressure loss when the
fluid is water at 15 °C.
Pressure loss Minimum line pressure
Flow velocity m/s
kg/cm2 kg/cm2abs.
0.5 0.0028 0.030
2 0.044 0.141
4 0.176 0.498
6 0.396 1.09
7 0.539 1.48
Example 1
Fluid: Saturated steam
Maximum flowrate: 1800kg/h
Minimum flowrate: 400kg/h
Viscosity: 0.014cp
Density: 1.64kg/m3
Pressure: 2kg/cm2
Temperature: 1340C
[Solution]
Calculate Reynolds number at maximum flow rate and normal flow rate and confirm
that these Reynolds numbers are 2 x 104 or more.
Tube
Inner Reynolds number Reynolds number
Nominal crosssectio
diameter at maximum at minimum
(mm) nal area
(mm) flowrate flowrate
(m2)
15 14.6 0.000167 3.12×106 6.93×105
6
25 25.7 0.000519 1.77×10 3.94×105
40 39.7 0.00124 1.15×106 2.55×105
50 51.1 0.00205 8.91×105 1.98×105
5
80 71.0 0.00396 6.41×10 1.42×105
100 93.8 0.00691 4.85×105 1.07×105
5
150 138.8 0.0151 3.28×10 7.29×104
200 185.6 0.0271 2.45×105 5.45×104
5
250 230.8 0.0418 1.97×10 4.38×104
300 276.2 0.0599 1.65×105 3.66×104
The maximum flow velocity is 80 m/s for all sizes. See Fig. 6-1.
Minimum Minimum Maximum
Nominal Maximum
velocity flowrate flowrate
(mm) 3 velocity (m/s)
(m/s) (m /h) (m3/h)
15 6.98 4.2 80 48
25 5.23 9.8 80 149
40 4.34 19.4 80 356
50 4.34 32 80 590
80 4.34 62 80 1140
100 4.34 108 80 1990
150 4.34 242 80 4356
200 5.70 555 80 7788
250 6.63 998 80 12042
300 6.63 1429 80 17246
On the other hand, the max volumetric flowrate is determined from the fluid
conditions:
1800
= 1098m 3 /h
1.64
Minimum normal volumetric flowrate is:
400
= 244m 3 / h
1.64
!
From the above, the fluid can be measured with a nominal size 80 mm or 100 mm
Vortex flowmeter. Consider the conditions described in section 7-2 as far as
possible.
Example 2
Fluid: Liquid
Maximum flowrate: 50m3/h
Minimum flowrate: 10m3/h
Viscosity: 0.31cp
Density: 810kg/m3
Pressure: 5kg/cm2
Temperature: 1050C
[Solution]
Tube
Nominal crosssectio
(mm) nal area
(m2)
15 14.6 0.000167 3.17×106 6.34×105
25 25.7 0.000519 1.8×106 3.60×105
40 39.7 0.00124 1.16×106 2.33×105
50 51.1 0.00205 9.05×105 1.81×105
80 71.0 0.00396 6.51×105 1.31×105
100 93.8 0.00691 4.93×105 9.86×105
150 138.8 0.0151 3.33×105 6.66×104
200 185.6 0.0271 2.51×105 5.02×104
250 230.8 0.0418 2.00×105 4.00×104
300 276.2 0.0599 1.67×105 3.35×104
Viscosity
Kinematic viscosity＝ × 1000＝0.31 / 0.81 = 0.38(cSt )
Density
Nominal Maximum
(mm) velocity (m/s)
(m/s) (m3/h) (m3/h)
15 0.54 0.32 10 6.02
25 0.38 0.70 10 18.7
40 0.32 1.43 10 44.5
50 0.32 2.37 10 73.8
80 0.32 4.58 10 142
100 0.32 8.00 10 249
150 0.31 17.0 10 544
200 0.37 35.6 10 973
250 0.42 63 10 1505
300 0.42 90 10 2156
From the above, any of the 2 to 4 inch flowmeters can be used to measure the flow
conditions in the above example. Determine a suitable pipeline size referring to
paragraph 6-2. However, note that in the ranges below the minimum flowrate,
accuracy becomes worse and cannot be used.
Example 3
Fluid: Dry air
Maximum flowrate: 2000Nm3/h
Reference conditions: 150C ，1atm.
Minimum flowrate: 300Nm3/h
Viscosity: 0.02cp(6.43cSt)
Density at operating 3.11kg/m3
conditions:
Density at STP: 1.293kg/m3
Pressure: 2kg/cm2.G
Temperature: 300C
Deviation factor: K＝1
[Solution]
The volumetric flowrate Qf in the operating condition is calculated as:
1.0332 273.15 + 60
Q f = 2000 × × = 787.7m3 / h
1.0332 + 2 273.15 + 15
Calculate Reynolds numbers at the maximum flow rate and the normal minimum flow
rate and confirm that these Reynolds numbers are 2 x 104 or more.
Tube
Nominal crosssectio
(mm) nal area
(m2)
15 14.6 0.000167 2.97×106 4.45×105
25 25.7 0.000519 1.69×106 2.53×105
40 39.7 0.00124 1.09×106 1.64×105
50 51.1 0.00205 8.49×105 1.27×105
80 71.0 0.00396 6.11×105 9.17×104
100 93.8 0.00691 4.62×105 6.93×104
150 138.8 0.0151 3.12×105 4.69×104
200 185.6 0.0271 2.34×105 3.50×104
250 230.8 0.0418 2.00×105 4.00×104
300 276.2 0.0599 1.67×105 3.35×104
Viscosity
Kinematic viscosity＝ × 1000＝0.02 / 0.00311 = 6.43(cSt )
Density
The maximum flow velocity is 80 m/s for all sizes. See Fig. 6-1 and Fig. 6-2.
Nominal Maximum
(mm) velocity (m/s)
(m/s) (m3/h) (m3/h)
15 8.80 3.1 80 48
25 5.00 7.1 80 149
40 3.24 14 80 357
50 3.16 23 80 590
80 3.16 45 80 1140
100 3.16 79 80 1990
150 3.91 213 80 4348
200 5.02 489 80 7804
250 5.84 879 80 12050
300 5.84 1258 80 17256
300
Q f min = 787.7 × = 118.2m 3 / h
2000
Thus, the nominal size 80 mm or 100 mm meters which satisfy Qf and Qf min can be
employed for this measurement.
6-3. Zero adjustment

In normal operation the Vortex flowmeter zero does not shift. Hence, no zero
adjustment is needed.
6-4. Totalizer reset
By pressing [SET], [SHIFT] and [INC] switches, change item E1 [00] to [01].
6-5. Power failure
When a power failure occurs, the totalized value will be protected by EEPROM
(Electrically Erasable Programmable ROM). But during a power failure, the vortex
flowmeter stops and also the totalizing will stop. After a power failure recovered, the
vortex flowmeter and the totalizing start to work automatically.
6-6. Notice prior to operation
1. When steam first flows in a pipeline in a cooled state during the initial stage of
steam measurement, drainage may be generated and a two-phase flow may result.
Be careful, because an accurate measurement cannot be made in a two-phase flow
state.
2. If the pipeline is subject to vibration, the vortex flowmeter may indicate an output
of more than 0% even if the flow is 0%. In such a case, carry out an NB adjustment
according to subsection 8-2-3.
7. DISPLAY AND OPERATION USING INTEGRAL INDICATOR /
TOTALIZER
This chapter describes display contents using an integral indicator/totalizer (option)
and the parameter
setting procedure. For mounting and removal of the integral indicator/totalizer, see
subsection 8-3-1 ”Removal of Integral indicator/totalizer.”
Fig. 7-1. Integral indicator/totalizer
7-1. Integral indicator/totalizer configuration and functions

The integral indicator/totalizer displays a numerical value, a percentage, and an
engineering unit in its LCD display.
If a unit other than those that appear in the display is to be set, attach an unit symbol
label to the right shoulder of the display window. Parameters can be set using [SET],
[SHIFT], and [INC] keys in the setting section.
Table 7-1. Types of unit display

Unit Description
％ Percent
l Litre
t Ton
3
Nm Normal cubic meter
m3 Cubic meter
kg Kilogram
/h Per hour
/m Per minute
Table 7-2. Description of display
Item Description
Display section: Displays data, units, parameter
1
setting item numbers and parameters.
Setting section: Sets parameter item numbers and
2 parameter data using SET, SHIFT, and INC
parameter setting keys.
Attach unit labels if those other than displayed
3
units are to be used.
4 Decimal point
A symbol for delimiting a parameter setting item
5
number and a parameter data
6 Setting key
Caution: The setting operation is canceled if flowmeter power supply voltage is cut
off within 30 sec.
7-2. Display contents in display section

The display content items are classified in the following three items:
Table 7-3. Mode name list
Key
Mode (status)
Nr. operati Display contents
name
on
A mode in which instantaneous flow rates or
totalized values are displayed. Display content
1 Normal mode — is usually selected either in display content
selection mode or by setting parameters via
Brain communication.
In this mode, parameter contents are
SET confirmed or data is updated using the setting
2 Setting mode
□ section. The mode is changed to this mode
when [SET] key is pressed in normal mode.
This mode is overlapped when an alarm is
occuring in normal mode.
Alarm number
3 — The alarm number presentation to indicate
display mode
alarm contents (about 2 sec) and the normal
data display (about 4 sec) are repeated
Note: Mode represents that the system is in a state where the relevant setting or
display is possible.
7-2-1. Normal mode

1. The normal mode (status) is a mode in which instantaneous flowrates or totalized
flowrates are displayed. In normal mode there are six display modes as shown in
table 7-4.
2. Display modes can be changed using the integral indicator/totalizer setting
section.
3. If the display contents are to be changed using the integral indicator/totalizer
setting section, change E2 parameter item number to display an appropriate display.
Table 7-4. Display mode number list
Display-
Name Description
mode nr.
Instantaneous flowrate is displayed in 0.0
0 % display mode
to 110.0%.
Display in engineering unit Instantaneous flowrate in an engineering
1*
mode unit is displayed using 0 to 32000.
Totalized flow is displayed using 0 to
Totalized flow display
2 999999 without indicating the decimal
mode
point.
Alternate % flow rate and Instantaneous flowrate (%) and totalized
3 totalized flow display flow (engineering unit) are alternatively
mode displayed.
Alternate flow rate in
Instantaneous flowrate (engineering unit)
engineering unit and
4 and totalized flow (engineering unit) are
totalized flow display
alternatively displayed.
mode
Alternate instantaneous
Instantaneous flowrates in engineering
5 flowrates (in engineering
unit and in % are alternatively displayed.
unit and %) display mode
The decimal point position is determined depending on the position set for span. If
the decimal point is set at the most significant digit (the left side of the numeral),
since the LCD display section cannot display it, the most upper settable decimal
point position will be the position to the right of the numeral of the most significant
digit.
Table 7-5. Display mode change sequence
Sequ Key
Display Description
ence operation
123456
kg Normal mode
0
Example of totalized value
Setting mode
• Press [SET] key to enter setting
[SET]
mode.
□
1 • Press [INC] key until “E”
[INC]
appear
□
Flashing display position is
changeable.
[SET] • Press [SET] key, “E” is

2
□ disappear, “02” is displayed
[SFT] • Press [SFT] key, flashing

□ display position moves to “2:”
3
[SET] • Press [SET] key to enter data
□ section
[INC] • When [INC] key is pressed, the

4
□ flashing position change to “1”
• Press [SET] key once display

[SET] will be flashing
□
5
[SET] • Press [SET] key one more time,
□ flashing display position move to
far left.
[SFT] 123456
6 □ kg Mode returns to normal mode.
7-3. Parameter setting
This section describes how to set parameters required for operating Model VF100
(style A) intelligent Vortex flowmeter using the integral indicator/totalizer (option)
setting section.
7-3-1. Transfer from normal mode to setting mode
1. Pressing [SET] key allows the ”normal mode” to be transferred to the ”setting
mode” that represents a status possible for setting parameters.
2. A parameter is displayed in the display section with the left two digits
indicating ”parameter item number” and the right four digits indicating ”parameter
data content” delimiting both using a ” : ” (colon).
Fig. 7-2. Integral indicator/totalizer setting section and display section
7-3-2. Setting of parameter item number and parameter data

1. Press [SET] key to move the normal mode to the setting mode.
2. Change parameter item number setting (numeric values or alphabets) using [INC]
key, and move the flashing part using [SHIFT] key.
Integral indicator/totalizer setting section

(This example shows B02. In case of parameter item B YY, Press [SET] key
again, B will not appear.)
3. Press [SET] key to move to ”parameter data updating mode.”

4. Update parameter data numeric value and the decimal point position using [INC]
key and move the flashing part using [SHIFT] key.
5. When completing updating, once press [SET] key. Since the entire display or the
parameter data flashes, confirm the content and then press [SET] key again. Now
the setting is completed.
6. When completing setting, press [SHIFT] key . The mode moves to the ”normal
mode” and flow or an alarm is displayed.
7-4. Alarm number display mode
When an alarm occurs, alarm number display and normal display are alternately
displayed in the LCD display to show that an alarm is occuring. But this performance
is possible only in normal mode or parameter item number change mode in setting
mode.
Table 7-6. Example of alarm display

Example of alarm number 2
Normal display (for four seconds)

(An example of instantaneous flow rate)
Alarm number number display (for two

seconds)
When two alarms or more are simultaneously occuring, it will be as below example:
Example of alarm number 2 and 3 occuring simultaneously

(An example of instantaneous flow rate
display)
Alarm number 2 display (for two seconds)
Alarm number 3 display (for two seconds)
NOTE:
When data display is a scrolled data,
normal display time is not four seconds
but continues until the end of scroll.
8. MAINTENANCE
This section describes adjustment procedures, parts replacement, disassembly and
reassembly relating to maintenance. Properly handle the instrument by thoroughly
reading the following sections.
8-1. Maintenance service instruments
The instruments required for maintenance service of this flowmeter are listed in table
8-1.
Table 8-1. Instruments for maintenance service
RRF recommended
Item Remarks
instruments
Output voltage: 24 V DC ± 10 %
Power supply 24VDC Power supply
for 4 to 20 mA and pulse output.
4 to 20 mA DC version only if a
Standard resistor:(250 W ±
Load resistance distributor is used, the load
0,005 %)
resistance of it can be used.
Digital multimeter (accuracy:
Voltmeter 4 to 20 mA DC version only
±0,05 %)
Oscilloscope —
8-2. Adjustments
Adjustment procedures required for the converter range are described. Adjustments
are usually made in a service room where calibration instruments are readily
available.
8-2-1. Zero adjustment
Zero adjustment is not required.
8-2-2. Span adjustment
1. This span setting applies to the Analog output, and also ”pulse output”.
2. When re-calibrating the amplifier, check the flow range according to section 6-1
and 6-2.
3. Set ”H06: NOISE JUDGE” to ”NOT ACTIVE”. And set the parameters for flow
measurement according to section 5-2.
4. Span adjustment will be achieved automatically when parameters are set.
5. Normally, the span and output relations are to be checked because the micro p
rocessor takes care of calculation.
6. But when the span and output relations are to be checked, follow the procedure
below:
7. a. Connect instruments as shown in Fig. 9-1. Wa rm up the instruments for at least
five minutes.
Use a 250 W or other readily availabe resistor whose resistance value is within
the tolerances given in Fig. 4-1.
b. Set the sine wave generator to 2 to 5 V (rectangular wave may be used) and set
the frequency obtained from the equation on next page.
8. Set ”H06 : NOISE JUDGE” to ”ACTIVE”.
Fig. 8-1. Span adjustment setup (analog output)
f= KT . Q
Where: f : Frequency at maximum flowrate (Hz)
Q : Maximum flowrate (m3 / h)
KT : Constants at flowing temperature (Hz / m3 / h)
KT = KM [1- 4,81 x 10-5x (t - 15) ]
KM : M (pulse / litre) (Constants at 15°C), (entered on data plate)
KM’ : M’(Hz/m3/h) (Constants) (M’ =M • 0,2778 Hz/m3/h)
t : Operating temperature (°C)
The following examples show frequency calculations within maximum flowrates.
Example 1
Nominal size : 50 mm (2 inch)
Fluid : Liquid
Maximum flowrate : 50 m3/h
Operating temperature : 105 °C
K-factor (KM) : 8,921 pulse/liter
[Solution]
KM = 8,921 pulse/liter = 2,478 Hz/m3/h
KT= 2,478 [1 – 4,81 x 10-5 (105 – 5) = 2,468 Hz/m3/h
f = 2,468 x 50 = 123,4 Hz
Hence, frequencies between 0 and 123.4 Hz are generated for flows in the range 0
to 50 m3/h.
Example 2
Fluid : Dry air
Maximum flowrate : 2000 Nm3/h (15 °C, 1 atm) 788 m3/h (60
°C, 2 kg/cm2G)
Operating temperature : 60 °C
K-factor (KM) : 1,438 pulse/liter
[Solution]
KM = 1,438 pulse/liter = 0,3995 Hz/m3/h
KT= 0,3995 [1 – 4,81 x 10-5 (60 – 15) ] = 0,3986 Hz/m3/h
f = 0,3986 x 788 = 314,0 Hz
Thus, frequencies between 0 and 314.0 Hz are generated for flows in the range 0 to
2000 Nm3/h.
[Solution]
Example 3
KM=1.438P/l=0.3995Hz/m3/h
Fluid : Saturated steam KT = 0,3995 x [1 - 4,81 x 10-5 (133,3 - 15)] =
Maximum flowrate : 1800 kg/h 0,3986 Hz/m3/h
Pressure : 2 kg/cm2G Q = 1800 kg/h:1,638 kg/m3 = 1098,901 m3/h
Saturated temperature : 133,3 °C f = KT•Q = 0,3986 x 1098,901 = 438,02 Hz
Specific weight : 1,638 kg/m3 Thus, frequencies between 0 and 438.02 Hz
K-factor (KM) : 1,438 pulse/liter are generated for flows in the range 0 to
2000 Nm3/h.
Table 8-2. Selected saturated steam density

Pressure Temperatur Density Pressure Temperatur Density
kgf/cm2G e °C kg/m 3 2
kgf/cm G e °C kg/m3
0 100.0 0.5976 9 179.2 5.064
0.5 111.4 0.8653 10 183.3 5.553
1 120.1 1.126 15 200.5 7.934
1.5 127.2 1.383 20 213.9 10.35
2 133.3 1.638 25 225.1 12.77
3 143.2 2.140 30 234.6 15.21
4 151.4 2.635 35 250.7 17.69
5 158.3 3.127 40 257.6 20.21
6 164.4 3.615 45 264.0 22.78
7 170.3 4.147 50 275.4 25.38
8 174.7 4.581 60 30.75
NOTE
Steam measurements are influenced by the moisture in the
steam...
V = X • Vg + (1-X) Vf
V : Wet steam specific volume
X : Dryness fraction
Vg : Saturated steam specific volume
Vf : Water specific volume
(1-X) : Wetness fraction
8-2-3. NB (noise balance) adjustment (refer to parameter H01)

NB is adjusted at the factory before shipment. But further adjustments are normally
not required. By adjusting the noise component ratio in the output of two
piezoelectric elements, a high S/N ratio can be obtained. NB adjustment is required
only when the indicator reads above zero where no fluid is flowing or the indicator
reads a rather large value when only a small amount of fluid is flowing. If the
indication is not improved sufficiently when NB adjustment is carried out, carry out
TLA adjustment according to subsections 8-2-4.
1. Use an oscilloscope, as a rule to observe the signal waveform between terminals
TP 2 and COM 2 (common). The best and also easiest adjustment can be performed
when no fluid is flowing. However, if the fluid cannot be stopped, the best adjustment
can be obtained at the low fluid velocity up to 0.5 m/s for liquid or up to 8 m/s for gas
and steam. Adjust NB so that the noise component of the waveform between TP2
and COM2 is minimized as shown in Fig. 8-3.
2. If no oscilloscope is available, adjust NB until the analog output indicator reads 4
mA DC or until the pulse output is zero (zero flow).
Fig. 8-2. NB adjustment
8-2-4. TLA adjustment (trigger input level adjustment) (refer to parameter H02)
The TLA adjustment is used to suppress the effect of noise caused by vibration and
other sources.
The TLA adjustment sets the minimum measurable velocity. The TLA adjuster is set
to 0 for liquid, gas or steam before shipment. For these settings, the minimum
measurable velocity is about 1,4 times that shown in Fig. 6-2.
Adjust the TLA in the following cases:

• to decrease the minimum measurable velocity setting (to measure flow velocities
lower than the current minimum setting).
• to increase the minimum measurable velocity setting (when - due to pipe vibration -
an erroneous velocity is displayed when fluid flow is very small or zero, despite NB
adjustment). Change the TLA adjuster parameter H02 to lower the trigger input level
and to minimize noise influence. If the TLA adjuster is changed too far, the minimum
velocity may increase greatly and affect accurate measurement.
For ”rule of thumb” TLA adjustment:
1. If the pipe line is still vibrating after the fluid flow stops, gradually change the TLA
adjustment parameter until output is 0%.
If an oscilloscope is provided, connect it between terminals P and COM 2. Change
the TLA adjustment until the pulse waveform (Fig. 8-2) disappears from the
oscilloscope screen.
2. If the fluid can not be stopped, gradually change the TLA adjustment until error
becomes 0 at the minimum flow rate. If an oscilloscope is provided, connect to
between terminals P and COM2. Change the TLA adjuster parameter H02 so that
the waveform shown in Fig. 8-4 is obtained.
Fig. 8-3. TLA adjustment (at zero flow)
Fig. 8-4. TLA adjustment (at low flow)
The relationship between scale setting of the TLA adjuster and minimum flow
velocity is as shown in tables 8-4 and 8-5.
Table 8-4. Minimum flow velocity of liquid

ρ：Density (kg/m3)
Nominal size
Minimum flow velocity (m/s)
(mm)
15 125
Vmin = 3 × (2 + scale )
ρ
43
25 Vmin = 3 × (2 + scale )
ρ
40～100 27
Vmin = 3 × (2 + scale )
ρ
150 2. 4
Vmin = 5 × (2 + scale )
ρ
200 5. 3
Vmin = 5 × (2 + scale )
ρ
250，300 10
Vmin = 5 × (2 + scale )
ρ
Table 8-5. Minimum flow velocity for gas or steam
ρ：Density (kg/m3)
Nominal size
Minimum flow velocity (m/s)
(mm)
80
15 Vmin = 3m / s ∗ or ∗ × (2 + scale ) whichever is greater
ρ
45
25 Vmin = 2m /s " or " $ (2 + scale) whichever is greater
#
31 875
Vmin = × (2 + scale ) Vmin = 5 × (2 + scale)
ρ ρ
40，100
! ρ<3.4：use the equation with the square root
ρ≥3.4：use Vmin=2 m/s or the one with the 5th root,
whichever is greater
50，80 31 whichever is greater

Vmin = 2m / s ∗ or ∗ × (2 + scale )
ρ
31 2840
Vmin = × (2 + scale ) Vmin = 5 × (2 + scale )
ρ ρ
ρ<1.5：use the equation with the square root
150 1.5≤ρ≤12：use the equation with the square root or the
one with the 5th root, whichever is greater
ρ≥12：use Vmin = 3 m/s or the equation with the 5th
root,
45 9900
Vmin = × (2 + scale ) Vmin = 5 × (2 + scale )
ρ ρ
ρ<1.3：use the equation with the square root
200 1.3≤ρ≤41：use the equation with the square root or the
one with the 5th root, whichever is greater
ρ≥41：use Vmin = 3 m/s or the equation with the 5th
root,
21000
Vmin = 5 × (2 + scale )
ρ
250，300 ρ<86.5：use the equation with the 5th root,
ρ≥86.5：use Vmin = 3 m/s or the equation with the 5th
root,
8-3. Disassembly and reassembly

This section describes disassembly and reassembly procedures required for
maintenance and parts replacement. For replacement parts, see the parts lists at the
end of this manual.
Before disassembling the transmitter, turn off the power and release the pressure.
Use proper tools when disassembling and reassembling.
CAUTION
It is prohibited by law for the user to modify flameproof instruments. It is not
permitted to add or remove indicators. If modification is required, contact RRF.
8-3-1. Indicator totalizer removal

If necessary for servicing of amplifier, remove the indicator/totalizer (option) as
follows (see Fig. 8-5).
1. Turn off the power.
2. Remove the cover.
3. For the indicator/totalizer, disconnect the cable connector from the amplifier unit
(see Fig. 8-6).
4. Loosen the four indicator/totalizer mounting screws using a Philips screwdriver.
5. Pull out the indicator/totalizer
6. Reinstall the indicator/totalizer in the reverse order to its removal (above) and
secure the mounting screws.
Fig. 8-5. Removing and reinstalling the indicator
8-3-2. Amplifier unit replacement

Replace the amplifier unit as follows (see Fig. 8-7).
1. Turn the power OFF.
2. Remove the converter cover
3. Remove the indicator/totalizer according to the procedures described in paragraph
8-3-1.
4. Loosen the terminal screws and remove leadwires. An analog output amplifier and
a pulse output amplifier uses three leadwires.).
5. Loosen the three amplifier unit mounting screws and remove the amplifier unit as
shown in Fig. 8-6.
CAUTION
Do not turn the amplifier unit. The connector pins may be damaged.
6. When reinstalling the amplifier unit in the converter, match the connector pin
positions with the socket. Push the amplifier unit back in position.
7. Tighten the amplifier mounting screws.
8. Reconnect the leadwires to the amplifier unit. The leadwires must be connected to
the proper terminals. See Fig. 8-6 for the correct leadwire connections.
9. Adjust span as per paragraph 8-2-2.
8-3-3. Vortex shedder assembly removal

Disassemble the Vortex flowmeter only when abnormality occurs in the instrument.
8-3-3-1. Removal of shedder from

remote converter type
1. Remove the terminal box cover.
Loosen the two terminal screws
and disconnect the leadwires.
2. Loosen the bracket mounting
bolts and remove the terminal box
together with the bracket. Be
careful not to damage the
leadwires connected to the Vortex
shedder assembly when
removing the terminal box.
3. Loosen the Vortex shedder
assembly mounting bolts or nuts
and remove the
Vortex shedder assembly.
Fig. 8-6. Removing amplifier unit
Fig. 8-7. Disassembling and reassembling the Vortex shedder assembly

CAUTION
When the shedder assembly is disassembled, the gasket must be replaced with
a new gasket.
8-3-3-2. Removal of shedder from integral type

1. Remove the converter cover
2. Loosen the three terminal screws and disconnect leadwires on the amplifier and
loosen 3 screws to
disassemble the amplifier.
3. Loosen the bracket mounting bolts and remove the amplifier housing together with
the bracket. Be careful not to damage the leadwires connected to the Vortex shedder
assembly when removing the terminal box.
4. Loosen the Vortex shedder assembly mounting bolts or nuts and remove the
Vortex shedder assembly.
5. When reassembling the Vortex shedder assembly, reverse above procedure.
Confirm the following:
a. In principle, a new gasket should be used.
b. The guide pin on the Vortex shedder mounting block meets the guide pin hole.
See Fig. 8-10. The guide pin applies to the 1 to 4 inch flowmeters.
c. The Vortex shedder assembly is installed as illustrated in Fig. 8-9.
Fig. 8-8. Disassembling and reassembling the Vortex shedder assembly

8-3-4. Caution at reassembly
When reassembling the Vortex shedder assembly, reverse above procedure.
Confirm the following.
1. In principle, a new gasket should be used.
2. The guide pin on the Vortex shedder mounting block meets the guide pin hole.
See Fig. 8-10. The guide pin applies to the 1 to 4 inch flowmeters.
3. The Vortex shedder assembly is installed as illustrated in Fig. 8-9.
4. Tighten the sensor mounting bolts or nuts with a torque wrench, applying the
torque specified below.
Table 8-8. Torque value

Unit: kg.m
Nominal size Standard mm (inch) Torque value
15 1.6
25 1.2
40 1.2
50 2
80 3
100 4
150 5
200 7
250 16
300 16
5. Insert the leadwires (Vortex shedder) through the terminal box bottom hole and
lower the terminal box slowly until the bracket touches the flowmeter shoulder. Be
sure to keep the leadwires vertical while lowering the terminal box.
6. After assembling, confirm that there is no leakage from the Vortex flowmeter.
Fig. 8-9. Mounting the Vortex shedder assembly

Fig. 8-10. Positioning the Vortex shedder assembly
9. TROUBLESHOOTING
If the Vortex flowmeter does not operate properly, carefully check, isolate, and
remedy troubles as per section 9-2, Troubleshooting flowcharts. If any troubles are
difficult to remedy, contact your nearest RRF service center.
9-1. Troubleshooting flowcharts
• Vortex flowmeter does not operate at all
(No flowmeter output even when fluid is flowing)
• Large flowmeter errors
• Output is unstable when flowrate is low
• After the output showed correctly, the indication goes down to zero at a
certain time.
When this problem occurs, the cause is suspected of deterioration of sensor
sensitivity and turbulent of fluid flow due to sticky stuff on the shedder bar and
flowmeter inner tube.
How to cope with this problem
1. Referring to item 9-3-3 ”Vortex shedder assembly removal”, take out the Vortex
shedder bar and clean it.
2. If there is sticky stuff on the inner tube of the flowmeter, remove the flowmeter
body from adjacent pipes and clean it.
3. If you cannot proceed according to 1 and 2, change parameter H03 one step
higher.
4. If step 3 mentioned above is done and the output recovers as it was, stay on the
parameter position, until the time will come to clean the Vortex shedder bar. But
clean the shedder bar and inner pipe of the flowmeter at the earliest.
9-2. Amplifier unit check terminals
This section describes amplifier unit checkout procedures using test equipment.
Connect test equipment (a digital multimeter, oscilloscope, and sine wave generator)
between P /TP2 or COM2 terminals. Input/output and power circuits of these
instruments must be isolated.
Fig. 9-1. Check terminals
9-2-1. TP2 check terminal

1. Span adjustment
Refer to paragraph 8-2-2.
2. NB adjustment
3. Connect an oscilloscope between terminals TP2 and COM2. Check that the sine
waveform is normal and also check that the signal conditioner assembly operates
properly.
a. The vortex frequency must be normal as shown in Fig. 9-2 and should not be the
same level as power frequency or pipeline vibration frequency.
b. When fluid is not flowing, the signal should be less than 0.5Vp-p noise level.
c. Fig. 9-3 shows an unstable waveform due to incorrect piping. Insufficient straight
pipeline length, eccentric piping, gasket interferes with fluid flow.
Fig. 9-2. Normal Vortex frequency waveform
Fig. 9-3. Unstable waveform due to incorrect piping
9-2-2. P check terminal

1. TLA adjustment
Fig. 9-4. Normal pulse output
Fig. 9-5. Unstable pulse output
xxxxxxxxxxxxx END xxxxxxxxxxxxx

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Vortex Flowmeter - Manual

R.R. Flowmeters Pvt. Ltd.

5. Parameters Of Vortex Flowmeter

6. Preparations For Operation

7. Display And Operation Using Integral Indicator / Totalizer

1.1 Model and specifications

1.2 Transportation cautions

1.3 Storage cautions

1.4 Selecting an installation area

Fig. 1.1 Recommended pipeline support

1.5 Piping connection

1.6 Restrictions on using transceiver

1.7 Flameproof installation

1.8 Cautions for insulation test and dielectric strength test

• Insulation resistance test procedure

• Dielectric strength test

1.9 Installation precautions for NEPSI intrinsic safety

Fig. 1.2 Wiring for NEPSI intrinsic safety

Fig. 2.1 External view

Fluid to be measured: Liquid, gas or steam

Fig. 2.2 Operating temperature range (integral type)

Table 2.2 Nominal pulse rate and K-factor

2.4.1 Integral type

Signal cable for remote type

(2). Installing a valve on the upstream side of a VORFLO

(4). Installation using a single elbow or reducer on the upstream side

(5). Installation using a shut-off valve on the upstream side

(6). Pressure and temperature taps

Fig. 3.5 Pressure and temperature taps

(7). Flushing of pipe line (cleaning)

(8). Fluids carryings solids

(13).Liquid measurement precautions

(14).Gas or steam measuring precautions

3-2. Installing the Vortex flowmeter

Fig. 3.15 Collar and stud bolt

3-2-3. Mounting examples of the wafer

3-2-3-2. When installation collars are not

3-2-4. Installing the flanged Vortex flowmeter

3-2-5. Installing the Vortex flow converter

3-3. Changing the orientation

3-3-2. Remote type Vortex flowmeter

3-3-2-2. Changing the converter orientation

3-4. Changing the indicator/totalizer orientation

3-5. Heat-insulation for integral type

4-1. Power supply and load resistance

4-1-2. Pulse output converter

Fig. 4-3. Vortex flowmeter wiring connections (analog output)

Fig. 4-4. Vortex flowmeter wiring connections (pulse output)

4-2-2. Signal cable for remote type

Fig. 4-5. VF011 signal cable

4-3. Wiring cautions

Fig. 4-6. Shield cover Vortex flow converter (remote type)

4. It is recommended that crimp-on type solderless lugs be used for leadwire

Fig. 4-7. Metal conduit piping for flameproof type

5.1 Parameter list

Remarks Remarks such as a description of the contents are given.

A30 TOTAL R 0~999999 0 Totalized value

B09 TEMP UNIT W Deg C (0) Temperature Unit under L Deg C