Brochure Clad - Bassa - Rev2 PDF
Brochure Clad - Bassa - Rev2 PDF
Brochure Clad - Bassa - Rev2 PDF
Metallurgically clad pipes are mainly produced from roll-bonded clad plates in which bonding, during hot rolling,
is created by high temperatures and high pressures.
Clad plates are formed into an open pipe, using a vertically guided forming tool (JCO process), then welded
longitudinally using specific welding techniques. Post-welding heat treatments can be carried out according to
customer specifications. The quality level, in terms of soundness, of the finished pipe can be assessed using
different non-destructive testing: magnetic particle, dye-penetrant, X-ray, automatic ultrasound (phased array),
hydrotest. Finally, internal cleaning is carried out by sandblasting or pickling of the CRA layer. The mechanical
properties of the pipes can be manufactured according to standard specifications (e.g. API 5LD, DNV OS-F101)
and customer requirements.
PRODUCT RANGE
Gieminox-Tectubi Raccordi Welded Pipes Division manufactures a wide range of clad fittings for applications
under the most demanding conditions and services.
Corrosion Resistant Alloy S30403, S31603, S31703, S41000, N06625, N08825, etc.
ADVANTAGES
The main advantages of clad pipes are the following:
wider dimensions
(higher diameter and thickness) are possible
APPLICATIONS
Oil&Gas and Energy sectors: risers, steel catenary risers,
pipes for elbows and fittings, gas plant piping systems,
refinery piping systems, water injection pipelines, etc.
Clad fittings can be produced starting with metallurgically clad pipes or by directly processing metallurgically
clad plates. Cold formed elbows are produced using clad pipes, produced by Gieminox Tectubi Raccordi,
using a cold pipe bending machine at the Tectubi Raccordi plant.
Hot formed elbows are manufactured either starting with hot formed shells, obtained by forming metallurgical
clad plates, longitudinally welded together or by forming in open dies. Reducers are produced by end expansion
of clad pipes made by clad plates that are cold rolled and longitudinally welded. End caps are manufactured by
hot forming an opportunely cut clad plate. Each fitting can be heat-treated according to customer specifications
and requirements. The quality level, in terms of soundness, of the finished fitting can be assessed by different
types of non-destructive testing: magnetic particle, dye-penetrant, X-ray, ultrasound. Finally, internal cleaning by
sandblasting or pickling of the CRA layer is carried out. The mechanical properties of the fittings can be manu-
factured according to standard specifications and customer requirements.
PRODUCT RANGE
Tectubi Raccordi manufactures a wide range of clad fittings for applications under the most demanding con-
ditions and services.
Reducers up to 42”
Corrosion Resistant Alloy S30403, S31603, S31703, S41000, N06625, N08825, etc.
ADVANTAGES
The main advantages of clad fittings are the following:
APPLICATIONS
Oil&Gas and Energy sectors.
Clad induction bends can be produced by using metallurgically clad pipes longitudinally welded as mother
pipes. Bending is obtained by heating a narrow circumferential band with an induction coil, which advances
continuously along the length of the pipe during the bend forming operation.
Induction bending is followed by a full body heat treatment (usually quench and temper).
The quality level, in terms of soundness, of the finished bends can be assessed by different non-destructive
testing: magnetic particle, dye-penetrant, X-ray, ultrasound. Finally, internal cleaning by sandblasting or pick-
ling of the CRA layer is carried out. The mechanical properties of the fittings can be manufactured according to
standard specifications (e.g. DNV OS-F101, ISO 15590) and customer requirements.
PRODUCT RANGE
Tectubi Raccordi manufactures a wide range of clad induction bends for applications under the most demand-
ing conditions and services. All bends with R/D<4 are offered as hot induction bends, whereas for R/D≥4, Tec-
tubi Raccordi offers cold formed bends, as a valuable alternative to hot ones.
Corrosion Resistant Alloy S30403, S31603, S31703, S41000, N06625, N08825, etc.
ADVANTAGES
The main advantages of clad induction bends are the following:
APPLICATIONS
Oil&Gas and Energy sectors: pipelines.
Weld overlay is a well established technique in Tectubi Raccordi, and is used to produce pipe and fittings able
to transport corrosive fluid and gas production streams: overlay pipes, reducers, tees, elbows, bends, end caps.
Each component can be heat-treated according to customer specifications and requirements. The quality level,
in terms of soundness, of the finished fitting can be assessed using different non-destructive testing: magnetic
particle, dye-penetrant, X-ray, ultrasound. Finally, internal cleaning by sandblasting or pickling of the CRA layer
is carried out. The mechanical properties of the fittings can be manufactured according to standard specifica-
tions and customer requirements.
PRODUCT RANGE
Tectubi Raccordi manufactures a wide range of overlay
pipe and fittings for applications under the most deman-
ding conditions and services
Overlay tees
Reducers
Backing materials
Overlay layer
APPLICATIONS
Oil&Gas and Energy sectors
Mechanically clad pipes (lined pipes) consist of a corrosion-resistant liner telescopically inserted into a low alloy
external carbon steel pipe. The carbon steel outer pipe can be produced using a seamless or welded manufac-
turing process; the liner is produced separately using a longitudinal welding process. The CRA liner is expanded
hydraulically, thus creating a purely mechanical bond. This method of manufacture does not create a metallurgical
bond between the outer pipe, used for structural integrity, and the inner liner pipe, which is selected for its appro-
priate corrosion resistance. Successively, the ends of the pipe are sealed using overlay welding carried out by a
robotized welding station, so the lined pipe ends are ready, after the bevel has been machined, to be girth welded
on site without any further work. The quality level, in terms of soundness, of the weld overlay pipe ends is assessed
by non-destructive testing: dye-penetrant and automatic ultrasound. The mechanical properties of the pipes can
be manufactured according to standard specifications (e.g. API 5LD, DNV OS-F101) and customer requirements.
PRODUCT RANGE
Gieminox-Tectubi Raccordi Welding Pipes Division
manufactures a wide range of clad pipes for applications
under the most demanding conditions and services:
API 5L grades: X45 – X52 – X60 – X65 – X70 Stainless steels 300 series: S30403, S31603, S31703
EEMUA grades: EP360 – EP415 – EP450 – EP485 Super-austenitic alloys: N08367, S31254, N08904
DNV grades: 360MPa – 415MPa – 450MPa – 485MPa Nickel alloys: N04400, N06625 and N08825
ADVANTAGES
The main advantages of lined pipes are the following:
APPLICATIONS
Oil&Gas and Energy sectors: onshore pipelines or off-
shore submarine-pipelines, gas plant piping systems,
refinery piping systems, water injection pipelines.
ALLIED GROUP