PDF Created With Pdffactory Pro Trial Version: Pxd-767-Cal-02 23 MM

PROJECT ENGINEERING DEPARTMENT
DESCRIPTION OF CODE :
01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

02. APPROVED WITH MINOR COMMENTS.ACTIVITY MAY
PROCEED.PLEASE RESUBMIT FOR FINAL APPROVAL.
03. REVISE AS PER BHEL COMMENTS AND RESUBMIT FOR APPROVAL.
04. RETAINED FOR INFORMATION.
This approval does not absolve the vendor from the responsibility to comply with BHEL’s
specification and all applicable codes and standards. Vendor has to ensure safe and
smooth operation and meet the intended performance of the equipment.
Comments as marked on Comments as in enclosed
drawing document.
Dt:21.11.09
CATEGORY OF APPROVAL INFORMATION REFERENCE RECORD CONSTRUCTION

DRG.
NA
VESSEL & PROCESS SIZING

CALCULATION mm. Rev
PXD-767-CAL-02 02
23
PDF created with pdfFactory Pro trial version www.pdffactory.com

INDEX SHEET
SR NO. SECTION NAME

1 PREPTREATMENT SECTION SIZING
2 SIZING CALCULATION OF MULTI GRADE FILTER
3 SIZING CALCUALATION OF RO DOSING TANK
4 SIZING CALCULATION OF DUAL MEDIA FILTER
5 SIZING CALCULATION OF ACTIVATED CARBON FILTER
6 DM PROCESS & SIZING CALCULATION
7 SIZING CALCUALATION OF DM PLANT MEASURING TANK
8 SIZING CALCULATION FOR BAST ,BCST & DGWST


drawing document.
Dt:21.11.09

SECTION: 1
PREPTREATMENT SECTION SIZING

1 STILLING CHAMBER WITH BAFFLE
No. of units = 1 Nos.

Design flow = 160 m3/hr
= 0.0444 m³/s
Detention Time = 120 sec.
Volume of stilling chamber, (flow x detention time) = 5.33 m³
Depth of chamber provided 2.50 m
Width of stilling chamber required = 1.46 m
Length of stilling chamber required = 1.46 m
Width of stilling chamber provided = 1.5 m
Length of stilling chamber provided = 1.5 m
Size of stilling chamber before baffle wall
Length 0.5 m
Width 1.5 m
Liquid / Baffle depth 2.0 m
Heigth of opening below Baffle 0.5 m
Free Board 0.3 m
Size of stilling chamber after baffle wall
Length 1.5 m
Width 1.5 m
Liquid Depth 2.5 m
Free Board 0.3 m
Provided Size of the Stilling Chamber is 2.1 m x 1.5 m x 2.5 m LD + 0.3 m FB considering
100mm thickness of baffle wall
2 PARSHALL FLUME CHANNEL
No of Channels = 1 (one)
Normal flow = 160 m³/hr
= 0.0444 m³/s
Width of channel = 0.400 m
Depth of Flow, LD = 0.350 m
Assume velocity through open channel = 0.317 m/s
Free Board = 0.3 m
Throat width of Flume provided = 152.4 mm (6 inch)
Length of channel provided = 4200 mm
Provided Parshall flume channel size is 0.400 m wide x 4.2m long x 0.35 m LD + 0.3 m FB
Please note that we are not providing a separate flash mixer since it is already in built in our
i.e. TEIL's reactor clarifier. The mixing of chemicals is carried out with the help of turbine
impeller in the draft tube. Chemicals will be dosed in the draft tube from top of clarifier.


drawing document.
Dt:21.11.09

3 CLARIFIER
Quantity = 1 No.
Output from clarifier required = 155 m³/hr
= 0.043 m³/s
Inlet TSS to Clarifier = 680 ppm
Outlet Clarified water TSS = 20 ppm
So, TSS load removed = 660 ppm
= 102.3 Kg/hr
Considering sludge consistency = 2%
Volume of sludge generated = 5 m³/hr
Inlet flow for clarifier = 160.0 m³/hr
= 0.0444 m³/sec
Sizing of Clarifier
Clarifier dia required = 9.466 m

Provided dia of Reactor Clarifier, D = 10.0 m
Side water depth of Clarification zone = 4.50 m
Free Board = 0.300 m
Sizing of Draft Tube
SWD of Clarifier = 4.5 m

Bottom floor slope = 1:12
Therefore Central water Depth ( CWD) = ( SWD+ Dia /(2*12)
= 4.917 m
Flow through the draft tube
Height of draft tube provided = 2.5 m
Main flow = 160.0 m³/hr
Considered Recirculation Flow = 480 m³/hr
Total flow through draft tube = 640.0 m³/hr
= 0.178 m³/sec
Considering draft tube dia. (ID) = 0.6 m
Outer dia of center shaft for scraper arm = 0.168 m
So, Area available for flow = 0.26057687 m2
Velocity through draft tube = 0.68 m/s
Volume within draft tube = 0.65 m³
Retention time in draft tube = 0.24 min


drawing document.
Dt:21.11.09

The draft tube is sized based on flow through velocity for the total flow (main + recycle) &
the detention time is worked out based on main flow only
Sizing of Hood / Cone
D1
V H
D2
Top cone diameter (D1) = 3.30 m

Bottom cone diameter (D2) = 5.50 m
Height of cone, H = 3.60 m
Volume of cone, V = 55.85 m³
Retention time inside cone = 20.94 minutes
This include draft tube residence time also .

volume of clarification zone = 353.429 m³
Retention Time provided = 132.54 minutes
Net retention time in clarification zone 111.6 minutes

> 90 Hence Ok.
Surface area for clarification = 71.470 m²
Surface overflow rate = 2.24 m³/m²/hr
= < 2.5 m³/m²/hr R1
Peripheral Launder Sizing (Inside Launder)
flow in half of peripheral launder = 77.5 m³/hr

= 0.022 m³/s
Consider velocity of flow = 0.6 m/s
Area required = 0.036 m²
Width of launder provided = 0.300 m
Considered Liquid depth in launder = 0.120 m
Consider launder of size 300 mm wide x 120 mm LD
Weir loading calculation
Diameter of reactor clarifier excluding Peripheral

= 9.1 m
launder width (assuming 150mm wall thickness)
Peripheral weir length available = 28.6 m

Weir Loading (product flow / total weir length) = 5.425 m³/m/hr
= 130.2 m³/m/day
= < 300 m³/m/day
hence O.K.


drawing document.
Dt:21.11.09

4 SLUDGE TRANSFER SUMP
Sludge generated from clarifier = 5 m3/hr

Retention time considered = 6.0 hr
So, volume of sludge transfer sump required = 30 m3
Volume of sump as per NIT = 48.0 m3
Volume of sludge collection sump provided = 48 m3
Length provided = 5 m
width provided = 3 m
Depth provided = 3.2 m
Provided Size of sludge transfer sump is 4 m x 4 m x 3.0 m LD + 0.3 m FB
5 CHEMICAL DOSING
[A] FERRIC CHLORIDE TANK

Chemical required = Ferric chloride
No. of tank = 2 (1W+1S) Nos.
MOC = MSRL
Type of tank = Circular tank with flat bottom
Flow of Inffluent sewage = 160 m³/hr
Dosage provided = 25 ppm
Quantity required = 4 kg/hr (100 %)
Solution strength = 10 %
Volume of 10% solution = 40 LPH
Retention time = 12 Hr
Effective volume = 480 Litre
Provided volume = 500 Litre
= 0.5 m3
Considering effective Liquid depth, LD = 1.00 m
Cross-sectional area = 0.500 m²
Dia of tank = 0.800 m
Assume free board = 0.3 m
Agitator
Type = Propeller type
MOC = SS 316
Provided size of Ferric Chloride Tank 0.8 m Dia x 1.4 H ( 1m eff. LD + 0.10 m dead H + 0.3 m
FB)
FERRIC SOLUTION DOSING PUMP

Total No. of Pump = 2 (1W+1S) Nos.
Electrically operated diaphrahm
Type =
pump
Fluid to be handled = 10 % w/v FeCl3 solution
Range of operation = 0% - 100%
Suction condition = Flooded
Required Dosing pump capacity = 40 LPH PROJECT ENGINEERING DEPARTMENT
Provided capacity = 50 LPH DESCRIPTION OF CODE :

Pump head (Subject to change as per HFD) = 40.0 mwc 02. APPROVED WITH MINOR COMMENTS.ACTIVITY MAY
Provide 2 nos (1W + 1S) of pumps , each of capacity 50 LPH, 40 m Head This approval does not absolve the vendor from the responsibility to comply with BHEL’s
(Note - Head of the pump shall be finalised as by pump head calculations.) smooth operation and meet the intended performance of the equipment.
drawing document.
Dt:21.11.09

[B] LIME SOLUTION PREPARATION TANK
No. of tank = 2 Nos.
MOC = MSRL R1
Type of tank = Vertical cylinder with flat bottom
Flow of Inffluent = 160 m³/hr
Dosage provided = 20 ppm
Quantity required = 3.2 kg/hr (100 %)
Volume of 5% solution = 64.00 LPH
= 1.536 m3
Assume effective Liquid depth, LD = 1.20 m
cross-sectional area = 1.28 m²
Dia of tank required = 1.28 m
Dia of tank Provided = 1.30 m
Agitator
MOC = SS 316
Provided size of Lime solution Tank 1.3m Dia x 1.6m H (1.2 m eff.LD +0.1 m dead H + 0.3 m
FB)
LIME SOLUTION DOSING PUMP

No. of Pump = 2 (1w+1s) Nos.
Type = Horizontal Centrifugal
Fluid to be handled = 5 % w/v lime solution
Required Dosing pump capacity = 64.00 LPH
Provided capacity with recirculation = 1.0 m³/hr
Pump head (Subject to change as per HFD) = 10.0 mwc
MOC =
Impeller = SS 304
Casing = CI
Shaft = EN 8
Provide 2 nos of pumps, each of capacity 1 m3 / hr, 10 m Head

(Note - Head of the pump shall be finalised as by pump head calculations.)


drawing document.
Dt:21.11.09

[C] POLYELECTROLYTE SOLUTION TANK
MOC = MSRL
Dosage provided = 1.0 ppm
Solution strength = 0.2 %
Volume of 0.5% solution = 80.0 LPH
= 0.960 m³
Cross-sectional area = 0.873 m²
Dia of tank = 1.054 m
Agitator
MOC = SS 316
Provided size of Polyelectrolyte Tank 1.1m Dia x 1.5m H (1.1 m eff. LD +0.1 m dead H + 0.3
m FB)
POLYELECTROLYTE SOLUTION DOSING PUMP

No. of Pump = 2 (1W +1S) Nos.
Type =
pump
Fluid to be handled = 0.2 % w/v Polyelectrolyte solution

Provided capacity = 100.0 LPH
Provide 2 (1W+1S) nos of pumps, each of capacity 100 LPH @ 40 m Head
[D] HYPOCHLORITE SOLUTION TANK

MOC = MSRL
Dosage provided = 2.0 ppm
Solution strength = 8.0 %
Volume of 8% solution = 4.0 LPH
= 0.096 m³
Cross-sectional area = 0.192 m² PROJECT ENGINEERING DEPARTMENT
Dia of tank = 0.494 m 01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.
Assume free board = 0.3 m PROCEED.PLEASE RESUBMIT FOR FINAL APPROVAL.
Provided size of Hypochlorite Tank 0.5m Dia x 0.8m H (0.5 m eff. LD +0.1 m dead H + 0.3 m and all applicable codes and standards. Vendor has to ensure safe and
specification
FB) smooth operation and meet the intended performance of the equipment.
drawing document.
Dt:21.11.09

HYPOCHLORITE SOLUTION DOSING PUMP
No. of Pump = 2 (1W +1S) Nos.
Type =
pump
Fluid to be handled = 8 % w/v Hypochlorite solution
Provided capacity = 10.0 LPH
Provide 2 (1W+1S) nos of pumps, each of capacity 10 LPH @ 40 m Head
6 CHEMICAL STORAGE AREA
[A] FERRIC CHLORIDE STORAGE AREA

Total influent flow = 160 m³/hr
Dosing Rate = 25 ppm
Quantity required = 4 kg/hr (100%)
Storage Period = 30 days
Quantity required for 30 days = 2880 Kg
Weight of each bag = 50 kg
No of Bags = 57.6 Nos.
say = 58 Nos.
Area required per bag (0.762 m x 0.4572 m) = 0.3484 m²
Considering stack height = 1.5 m
No. of bags in each stack, (1.5 / 0.15) = 10.00
No of stacks = 5.800
say = 6 Nos.
Actual area required (6 nos x 0.762 m x 0.4572 m) = 2.090 m²
Area Provided, = 2.1 m²
[B] LIME STORAGE AREA

Dosing Rate = 20 ppm
Quantity required = 3.2 kg/hr (100%)
Storage Period = 30.0 days
Quantity required for 30 days = 2304.0 Kg
Weight of each bag = 50 kg
No. of Bags @ 50 kg each = 46.1 Nos.
Say, = 47.0 Nos.
Size of Bag = 0.75 x 0.5 x 0.18 m
Area required per bag = 0.375 m²
Considering stack height = 1.5 m
No. of bags in each stack, (1.5 / 0.18) = 8.33
say = 8 Nos.
say = 6 Nos.
Actual area required (4 nos x 0.75 m x 0.5 m) = 2.25 DESCRIPTION OF CODE :
Area Provided, = 2.5 m²
drawing document.
Dt:21.11.09

[C] POLYELECTROLYTE STORAGE AREA
Dosing Rate = 1 ppm
Quantity required = 0.16 kg/hr (100%)
Quantity required for 30 days = 115.2 Kg
Weight of each drum = 25 kg
No of Drums = 4.608
say = 5 Nos.
Area required per drum (0.5 m x 0.5 m) = 0.25 m²
Each stack contains = 3 drums
Approax. Height of stack = 1.95 m
No of stacks = 1.67
Say, = 2.00 Nos.
Area provided, = 0.50 m²
[C] HYPOCHLORITE STORAGE AREA

Dosing Rate = 2 ppm
Quantity required = 0.32 kg/hr
Quantity required for 30 days = 3600 liter
Quantity of each drum = 25 liter
No of Drums = 144
Area required per drum (0.5 m x 0.5 m) = 0.25 m²
Each stack contains = 3 drums
Approax. Height of stack = 1.95 m
Area provided, = 12.00 m²


drawing document.
Dt:21.11.09

SECTION - 2
SIZING CALCULATION OF MULTI GRADE FILTER

Multi Grade Filter
MOC MSEP
Flow 80 M3/Hr
Service Run per Day 20 Hrs
Surface Velocity (Alowable as per NIT) 9.00 m/h R2
Dia Calculated 3.37 M
Dia Selected 3400.00 MM
Area 9.07 M2
Surface Velocity (Alowable as per NIT) 8.82 m/h within NIT limit
Bed Depth 1200.00 MM
HOS Calculated 2100.00 MM (Considering 75% FB )
HOS Selected 2200.00
BackWash Velocity 15.00 M/Hr R2
BackWash Flow 136.12 M3/Hr
Backwashing Time 10.00 Min
Quantity of backwash waste 22.69 m3
Rinse Time 5.00 min
Quantity of rinse waste 6.67 m3
3
Total Quantity of waste generated 29.35 m /cyvle
Size 3400 DIA x 2200 HOS
Media Detail
sand 900.00 mm 14538 Kg
1/4"- 1/10" pebbles 150.00 mm 2423 Kg
1/2"- 1/4" pebbles 150.00 mm 2423 Kg
1200.00 mm 19383 Kg
Note: 1. Surface Velocity is taken as per NIT job specification( Ref : PEMC 1912, Page No: 27 of
125 ) multigrade filter and activated carbon filter specification no (ix) noted as filtration rate shall not
exceed 15 m3/hr/m2. The selected Dia is 2700 mm so the filtration flow rate is 13.99 m3/hr/m2 only
and is within limit of NIT clause.
2. The Backwash flow is not specified in NIT so we have considered best suitable 24 m3/hr/m2 for
MGF with air Scouring as per standard.
Note-1 & 2 can be deleted

as they are not applicable
PROJECT ENGINEERING DEPARTMENT any more.

drawing document.
Dt:21.11.09

SECTION - 3
SIZING CALCUALATION OF RO DOSING TANK

1 ANTISCALANT DOSING TANK
MOC MSRL
Qty 2.00 Nos
Feed water flow considered for dosing 155.00 M3/Hr
Dosing Rate 4.50 ppm R1
Dosing rate 0.70 Kg/Hr
Dosing rate at concentration in tank 5% 13.95 Ltr/Hr
Solution tank holding time 24.00 Hrs
Capacity Of Tank required 334.80 Ltr
Diameter Selected 700.00 mm
HOS 1200.00 mm
Selected Capacity 461.580 Ltr
Dosing Pump Capacity Required 17.44 LPH
Dosing Pump provided 0-20 LPH
Head 4.00 Kg/Cm2
Number of Dosing pump provided 2.00 Nos
2 SMBS DOSING TANK

MOC MSRL
Qty 2.00 No
Feed water flow considered for dosing 155.00 M3/Hr
Dosing Rate 4.00 PPM
Qty(100%) 0.62 Kg/Hr
Chemical solution volume 10% 6.20 Ltr/Hr
HOS 900.00 mm
Head 4.00 Kg/Cm2
Number of Dosing pump provided 2.00 Nos
3 ACID DOISNG TANK

MOC MSRL
Qty 2.00 No
Flow 155.00 M3/Hr
Dosing Rate 2.00 PPM
Qty(100%) 0.31 Kg/Hr
Chemical solution volume 33% 0.94 Ltr/Hr
Provided Of Tank Provided 100.00 Ltr
HOS 650.00 mm
Head 4.00 Kg/Cm2 DESCRIPTION OF CODE :
Number of Dosing pump provided 2.00 Nos 01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.
drawing document.
Dt:21.11.09

SECTION-4
SIZING CALCULATION OF DUAL MEDIA FILTER
Dual Media Filter
Flow 150 M3/Hr
Service Run per Day 20 Hrs
Surface Velocity (Alowable as per NIT) 15.00 M/Hr
Dia Selected 3600.00 MM
Area 10.17 M2
Bed Depth 1200.00 MM
HOS Calculated 2100.00 MM (Considering 75% FB )
HOS Selected 2200.00
BackWash Velocity 24.00 M/Hr
Backwashing Time 10.00 Min
Quantity of backwash waste 40.69 m3
Rinse Time 5.00 min
Quantity of rinse waste 12.50 m3
3
Total Quantity of waste generated 53.19 m /cyvle
MOC MSEP
Media Detail
SAND 600.00 mm 10865 Kg
ANTRASITE 400.00 mm 7244 Kg
1/4"- 1/10" pebbles 100.00 mm 1811 Kg
1/2"- 1/4" pebbles 100.00 mm 1811 Kg
1200.00 mm 21731 Kg
1. Surface Velocity is taken as per NIT job specification( Ref : PEMC 1912, Page No: 27 of 125 ) Dual media
filter and activated carbon filter specification no (ix) noted as filtration rate shall not exceed 15 m3/hr/m2.
The selected Dia is 3600 mm so the filtration flow rate is 14.74 m3/hr/m2 only and is within limit of NIT
clause.
2. The Backwash flow is not specified in NIT so we have considered best suitable 24 m3/hr/m2 for DMF
with air Scouring as per standard.


drawing document.
Dt:21.11.09

SECTION-5
SIZING CALCULATION OF ACTIVATED CARBON FILTER
Flow 150 M3/Hr
Surface Velocity (Alowable as per NIT) 15 M/Hr
Dia Selected 3600 MM
Area 10.1736 M2
Bed Depth ( Activated Carbon ) 1100.00 MM
HOS Calculated 1925 MM (Considering 75% FB )
HOS Selected 2200 MM

BackWash Velocity 9 M/Hr
Back Wash Time 10 min
Risin Time 5 min
Rinsing Flow 12.5 M3/Hr
MOC MSEP
Media Detail
Activated Carbon 1000.00 mm 12208 Kg
1/4"- 1/10" pebbles 75.00 mm 1358 Kg
1"- 3/4" pebbles 75.00 mm 1358 Kg
1.5" - 1" pebbles 75.00 mm 1358 Kg
1225.00 mm 16283 Kg
Note: 1. Surface Velocity is taken as per NIT job specification( Ref : PEMC 1912, Page No:
27 of 125 ) Dual filter and activated carbon filter specification no (ix) noted as filtration rate
shall not exceed 15 m3/hr/m2. The selected Dia is 3600 mm so the filtration flow rate is
14.74 m3/hr/m2 only and is within limit of NIT clause.
2. The Backwash flow is not specified in NIT so we have considered best suitable 9
m3/hr/m2 for ACF as per standard


drawing document.
Dt:21.11.09

SECTION-6
DM PROCESS & SIZING CALCULATION
FEED WATER ANALYSIS
As Consider 140 PPM For
Sr PARAMETERS DM Plant FEED WATER DM feed Maximum design parameter to be considered as per NIT
No. AS CACO3 1.291
1 Calcium 17.700 22.85
2 Magnesium 21.400 27.627
3 (Total Hardness) 39.100 50.478
4 Sodium 35.300 45.57
5 Iron Fe 0.500 0.646
6 Ammoniacal N2 0.500 0.646
6 Total Cation 75.400 97.341
7 Chlorides 12.000 15.492
8 Sulphates 23.600 30.468
9 Nitrates & Nitrites 0.500 0.646
10 Floride 1.000 1.291
12 (EMA) 37.100 47.896
13 M Alkalinity 38.300 49.445
14 P Alkalinity 0.000 0.000
15 Total Anions 75.400 97.341
16 Reactive Silica 4.400 5.680
17 Total Dissolved Soilds 108.500 140.074
18 Turbidity 5.680 7.333 Sodium / Total Cation 47%
19 BOD 0.000 0.000 Sulphate / E.M.A. 64%
20 COD 0.000 0.000 Sulphate / Total Anion 51%
Total Cationic Load PPM as CaCO3 75.400 97.34 CO2 / Total Anion 10%
Total Anioic Load PPM as CaCO3 75.400 97.34 Silica / Total Anion 10%
CO2 After DG PPM as CaCO3 5.7 5.7 Alk./Total Anion 51%
Total Ionic Load, SBA PPM as CaCO3 47.200 59.277 Calcium / Total Anion 23%


drawing document.
Dt:21.11.09

1 MIXED BED
Feed Flow : 150 M3/Hr.
Running Hours : 280 Hr
OBR : 42000 M3
GOBR : 42073.01 M3
SBA OUTLET :
Ionic Load ( Total ) for Anion : 1.2 ppm as CaCO3
Ionic Load for Cation : 1 ppm as CaCO3
Silica Load : 0.2 ppm as SiO2
Resin Type : Duolite C 26 For Cation
Duolite A 161 For Anion
Based on Silica Load : 8.414602 Kg.

Ex. Capacity,at 60 Gm/Lit. : 2.5 Gm/Lit.
Derating Factor : 10%
Design Exchnage Capacity : 2.250 Gm/Lit.
Resin Volume : 3.740 M3
Based on Anionic Load : 50.487612 Kg.

Ex. Capacity,at 60 Gm/Lit. : 21.8295 Gm/Lit. 0.55*1*0.98*0.9*0.9*50
Anion Resin Volume Selected 3.740 M3 By Silica Load resin Volume is coming hihger hence selected for desing
Based on Cationic Load : 42.07301 Kg.

Ex. Capacity,at 60 Gm/Lit. : 47.5 Gm/Lit. 0.95*50
Selected Resin Volume : 2.493 M3 Based on 1: 1.5 ration for cation & anion resins
Selected Each Anion Resin Volume 3.740 M3

Selected Each Cation Resin Volume : 2.493 M3
Diameter : 2.400 M
Area : 4.52 M2
Bed Height of Cation Resin : 0.551 M
Bed Height of Anion Resin : 0.827 M
Total Resin Height : 1.378 M
Surface Velocity : 33.17 M/Hr
Unit Size Selected
Diameter : 2400 MM PROJECT ENGINEERING DEPARTMENT
HOS : 2.756910435 MM DESCRIPTION OF CODE :
Selceted Hos 2900 MM
Alkali Required : 224.3893867 Kg. (100%) 02. APPROVED WITH MINOR COMMENTS.ACTIVITY MAY
Acid Required : 149.58 Kg. (100%) PROCEED.PLEASE RESUBMIT FOR FINAL APPROVAL.
drawing document.
Dt:21.11.09

MIXED BED(Waste Water)
Dia Of vessel 2.4 M
Area Of Vessel 4.5216 M2 `
Acid Qty 100 % 149.580 Kg
Acid Qty 30 % 498.60 Kg
Acid Injection 3 % 4986 Kg
DM Water Req 4487.40 Kg
Ejector Ratio 9.00
Alkali Qty 100 % 224.389 Kg
Akali Injection 4 % 5609.735 Kg
Ejector Ratio 11.00
Backwash 9 m/hr 40.7 M3/Hr 10 min 6.78 SBA Water

Middle Collector Wash 9 m/hr 40.7 M3/Hr 3 min 2.03 SBA Water
Acid Preinjection 1.985 m/hr 8.975 M3/Hr 2 min 0.30 MB water
Down Flow 1.500 m/hr 6.782 M3/Hr 2 min 0.23 SBA Water
Acid Injection 2.205 m/hr 9.972 M3/Hr 30 min 4.99 MB water
Acid Slow Rinse 1.985 m/hr 8.975 M3/Hr 50 min 7.48 MB water
Alkali Pre Injection 1.365 m/hr 6.171 M3/Hr 2 min 0.21 MB water
Up Flow 1.365 m/hr 6.171 M3/Hr 2 min 0.21 SBA Water
Alkali Injection 2.481 m/hr 11.219 M3/Hr 30 min 5.61 MB water
Alkali Slow Rinse 2.205 m/hr 9.972 M3/Hr 50 min 8.31 MB water
Drain Down 150 M3/Hr 5 min
Air Mix 135 m/hr 610.4 M3/Hr 10 min
Water Fill 150 M3/Hr 5 min 12.50 SBA Water
Final Rinse 150 M3/Hr 10 min 25.00 SBA Water
Total Waste Water 105 min 100.02 M3

Total MB Water 26.89 M3
Total SBA Water 73.13 M3


drawing document.
Dt:21.11.09

2 SBA
Flow : 150 M3/Hr.
Running Hrs : 20 Hr
OBR : 3000 M3
GOBR : 3033 M3
Selected Resin : Duolite A 161
Regeneration Mode : Counter-current
Ionic Load : 59.28 ppm
Total Load : 179.79 Kg.
Resin Make : Auchtel
Operating Capacity at 40 Gm/Lit.Reg Level : 0.56 eq/Ltr

Correction Factor "D" : 1 SO4/TA 51%
Correction Factor "E" : 0.98 CO2/TA 10%
Correction Factor " F" : 0.98 SiO2/TA 10%
Correction Factor "G" : 1
Exchange Capacity : 0.54 eq/Ltr
Exchange Capacity : 26.89 gm/Ltr
Derated Exchange Capacity : 24.20 gm/Ltr 10%
Active Resin Volume : 7.429 M3
Bed Depth (Assumed) : 1.600 m
Area Calculated 4.643 m2
Diameter Calculated : 2.43 m
Diameter Selected : 2.5 m
Area Calculated : 4.90625 m2
Dia Selected : 2.5 M

Area Calculated : 4.906 M2
Active Resin : 7.429 M3
Height of Active Resin : 1.514 M
Buffer Resin : 0.000 M3
Inert Resin (with 0.1mht) : 0.491 M3
Total Resin : 7.919 M3
Total Bed Height : 1.614 M
Free Board : 100%
HOS : 3.23 M
Selected HOS : 3.4 M
Alkali Required : 297.14 Kg. (100%)

drawing document.
Dt:21.11.09

SBA (Waste Water)
Dia Of vessel 2.5 M
Area Of Vessel 4.91 M2
Akali Injection 4 % 7428.52 Kg
Ejector Ratio 11.00
Backwash( Once/7 Regeneration) 6 m/hr 29.44 M3/Hr 10 min 4.91 M3 DG Water

Middle Collector Wash 6 m/hr 29.44 M3/Hr 5 min 2.45 M3 DG Water
Alkali Preinjection 2.776 m/hr 13.62 M3/Hr 3 min 0.68 M3 MB water
Downflow 3.028 m/hr 14.86 M3/Hr 3 min 0.74 M3 DG Water
Alkali Injection 3.028 m/hr 14.86 M3/Hr 30 min 7.43 M3 MB water
Alkali Slow Rinse 2.776 m/hr 13.62 M3/Hr 75 min 17.02 M3 MB water
Final Rinse 150.00 M3/Hr 10 min 25.00 M3 DG Water
Total MB Water 25.13 M3

Total DG Water 59.10 M3
For every backwash double quantity of regenerant is to be used


drawing document.
Dt:21.11.09

3 SAC
Flow : 150 M3/Hr.
Running Hrs : 20 Hr
OBR : 3000 M3
GOBR : 3110 M3
Selected Resin : Duolite C-20
Regeneration Mode : Counter-current
Ionic Load : 97.3 ppm
Total Load : 302.731754 Kg.
Resin Make : Auchtel
Operating Capacity at 62 Gm/Lit.Reg Level : 1.256 eq/Ltr 62 gm/lit consider because of Self Neutalization
Correction Factor "A" : 0.98 Na/TC 47%
Correction Factor "B" : 1 T.Alk/TA 51%
Correction Factor "C" : 1 Bed Depth
Correction Factor "D" : 1.05 Vs Water Temp 25 Deg C
Correction Factor "E" : 0.99 Vs Run Length 20 hrs
Exchange Capacity : 1.28 eq/Ltr
Exchange Capacity : 63.97 gm/Ltr
Derated Exchange Capacity 10.00%
Derated Exchange Capacity : 57.58 gm/Ltr
Active Resin Volume : 5.258 M3
Bed Depth (Assumed) : 1.500 m
Area Calculated 3.505 m2
Diameter Calculated : 2.11 m
Diameter Selected : 2.2 m
Area Calculated : 3.7994 m2
Surface Velocity : 39.48 M/Hr
Dia Selected : 2.2 M

Area Calculated : 3.799 M2
Active Resin : 5.258 M3
Height of Active Resin : 1.384 M
Buffer Resin ( 0.15M) : 0.570 M3 0.15 m
Inert Resin (with 0.1mht) : 0.380 M3
Total Resin : 6.208 M3
Total Bed Height : 1.634 M PROJECT ENGINEERING DEPARTMENT
Free Board : 80% DESCRIPTION OF CODE :
HOS : 2.941 M
HOS : 3.0 M 02. APPROVED WITH MINOR COMMENTS.ACTIVITY MAY
Acid Required : 361.32 Kg. (100%) PROCEED.PLEASE RESUBMIT FOR FINAL APPROVAL.
drawing document.
Dt:21.11.09

SAC (Waste Water)
Dia Of vessel 2.2 M
Area Of Vessel 3.80 M2
Acid Qty 100 % 361.32 Kg
Acid Qty 30 % 1204.40 Kg
Acid Injection 5 % 7226.38 Kg
Ejector Ratio 5.00
Backwash( Once/7 Regeneration) 9 m/hr 34.19 M3/Hr 10 min 5.70 M3 Filter Water
Middle Collector Wash 9 m/hr 34.19 M3/Hr 5 min 2.85 M3 Filter Water
Acid Preinjection 3.804 m/hr 14.45 M3/Hr 3 min 0.72 M3 DG Water
Downflow 4.565 m/hr 17.34 M3/Hr 3 min 0.87 M3 Filter Water
Acid Injection 4.565 m/hr 17.34 M3/Hr 25 min 7.23 M3 DG Water
Acid Slow Rinse 3.804 m/hr 14.45 M3/Hr 60 min 14.45 M3 DG Water
Final Rinse 150.00 M3/Hr 10 min 25.00 M3 Filter Water

Total Filtered Water 58.99 M3
Total DG Water 22.40 M3
For every backwash double quantity of regenerant is to be used
Self Neutralization Calculation

Acid
Generated -
ionic load
Acid Form SAC 361.3 495.0 as Caco3 192 Excess Chemical Genereated form Sac
Caustic
Generated -
ionic load Excess Chemical Genereated from Sba
Casutic from SBA 297.1 371.4 as Caco3 192
I.e to Zero 0 Kg as Caco3 Naoh Excess goes in to N-pit
0 Kg Excess goes in to N-pit
N-Pit sizing Calculation

MB Waste Generated 100.02
SBA Waste Generated 84.24 DESCRIPTION OF CODE :
SAC Waste Generated 81.39
Total Waste Generated from DM Plant 265.65 R1 01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.
Consider Two Stream waste generated Frm DM 02. APPROVED WITH MINOR COMMENTS.ACTIVITY MAY
Plant 531.291 R1 03. REVISE AS PER BHEL COMMENTS AND RESUBMIT FOR APPROVAL.
25% Margin As Per Tender 664.114 R1 04. RETAINED FOR INFORMATION.
Selected N-pit Capacity (m3) 670 R1
Size Of N-pit with 2 compartments 14.5 x 13.5 x 3.5 + 0.5 FB R1 specification and all applicable codes and standards. Vendor has to ensure safe and
drawing document.
Dt:21.11.09

SECTION-7
SIZING CALCUALATION OF DM PLANT MEASURING TANK
1 Acid Measuring Tank, MB
MOC MSRL
Acid Required for One Regenration 149.58 kg R2
Acid Required for Double Regeneration Qty(100%) 299.16 kg
Regeneration concentration 3.00 %
Concentration in tank 18.00 %
Qty(18%) 1662.00 Kg
Qty(18%)(Liters) (density = 1.098kgs/lt) 1513.66 Liters
Effective height considered 1200.00 mm
Calculated Area 1.26 mm
Dia considered 1300.00 mm
Area of 1300 mm dia tank 1.33 m2
Effective height 1.14 m
FB for top and bottom nozzles 200.00 mm
Total height required for tank 1.34
Tank size considred = 1300 mm Ø x 1400 mm height
2 Alkali Measuring Tank, MB
MOC MSRL
Alkali Required for One Regenration 224.39 kg R2
Alkali Required for Double Regeneration Qty(100%) 448.78 kg
Qty(24%) in Kg 1869.91 Kg
Qty(24%) in liters (density = 1.25) 1495.93 Liters
3 Acid Measuring Tank, SAC
MOC MSRL
Acid Required for One Regenration 361.32 kg R2
Acid Required for Double Regeneration Qty(100%) 722.64 kg R1
Qty in (Liters) 823.81 Liters
Qty(30%) 2408.79 Kg
Qty(30%)(Liters) (density = 1.149kgs/lt) 2096.43 Liters
4 Alkali Measuring Tank, SBA
MOC MSRL
Alkali Required for One Regenration 297.14 kg R2
Alkali Required for Double Regeneration Qty(100%) 594.28 kg R1 PROJECT ENGINEERING DEPARTMENT
Qty in (Liters) 891.42 Liters DESCRIPTION OF CODE :
Regeneration concentration 4.00 % 01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

Concentration in tank 24.00 % 02. APPROVED WITH MINOR COMMENTS.ACTIVITY MAY
Qty(24%) in Kg 2476.17 Kg 03. REVISE AS PER BHEL COMMENTS AND RESUBMIT FOR APPROVAL.
Qty(24%) in liters (density = 1.25) 1980.94 Liters 04. RETAINED FOR INFORMATION.
Effective height considered 1300.00 mm This approval does not absolve the vendor from the responsibility to comply with BHEL’s
Calculated Area 1.52 mm specification and all applicable codes and standards. Vendor has to ensure safe and
Area of 1600 mm dia tank 1.54 m2 Comments as marked on Comments as in enclosed
drawing document.
Dt:21.11.09



drawing document.
Dt:21.11.09

SECTION-8
SIZING CALCULATION FOR BAST ,BCST & DGWST
CALCULATION FOR BULK ACID TANK
Total Acid required per SAC / regeneration Kg 361.32
Total Acid required per MB / regeneration Kg 149.58
Total Qunatity required for Acid Neutralization tank kg 74.81
No. of Streams - working No. 1
No. of regeneration of SAC / month No. 30
No. of regeneration of MB / month No. 2
Total Amount of HCl required per month Kg 11288.346
Qty of 33% HCl required per month Kg 34207
Gross Capacity required Kg 34207
Specific Gravity of 33% HCl Kg/M3 1.140
Volume of 33% HCl 30006
No. of tanks No. 1
Provide Capacity of tank Lts 32000
Dia of BCST mm 3000
Height of BCST mm 4600 R1
CALCULATION FOR BULK CAUSTIC TANK

Total Acid required per SBA / regeneration Kg 297.14
Total Acid required per MB / regeneration Kg 224.39
No. of Streams - working No. 1
No. of regeneration of SBA / month No. 30
No. of regeneration of MB / month No. 2
Total Amount of caustic required per month Kg 9363.002
Qty of 48% caustic required per month Kg 19506
Gross Capacity required Kg 19506
Specific Gravity of 48% caustic Kg/M3 1.500
Volume of 48% caustic 13004
No. of tanks No. 1
Provide Capacity of tank Lts 16000
Dia of BCST mm 2400
Height of BCST mm 3600 R1
Note: Road tanker Capacity are 16 Kl & 12 KL so we have considered size of BAST -
32000 Lts. For2 Nos 16 KL road tanker capacity & BCST - 16000 Lts OF 1 No 16
KL raod tanker capacity
CALCULATION FOR DEGASSED WATER STORAGE TANK

DG water Qty required for SAC regeneration m3 22.400
DG water Qty required for SBA regeneration m3 59.102
DGWST Volume required = 2 x SAC + SBA m3 103.902
Dia of DGWST mm 3700 R2
Height of DGWST mm 8600 R2
DGWST volume considered m3 105.67

PDF Created With Pdffactory Pro Trial Version: Pxd-767-Cal-02 23 MM

Uploaded by

Copyright:

Available Formats

PDF Created With Pdffactory Pro Trial Version: Pxd-767-Cal-02 23 MM

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

PDF Created With Pdffactory Pro Trial Version: Pxd-767-Cal-02 23 MM

Uploaded by

Copyright:

Available Formats

PROJECT ENGINEERING DEPARTMENT

01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

CATEGORY OF APPROVAL INFORMATION REFERENCE RECORD CONSTRUCTION

VESSEL & PROCESS SIZING

PDF created with pdfFactory Pro trial version www.pdffactory.com

SR NO. SECTION NAME

PROJECT ENGINEERING DEPARTMENT

01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

PDF created with pdfFactory Pro trial version www.pdffactory.com

PREPTREATMENT SECTION SIZING

No. of units = 1 Nos.

2 PARSHALL FLUME CHANNEL

PROJECT ENGINEERING DEPARTMENT

01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

PDF created with pdfFactory Pro trial version www.pdffactory.com

Clarifier dia required = 9.466 m

Sizing of Draft Tube

SWD of Clarifier = 4.5 m

PROJECT ENGINEERING DEPARTMENT

01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

PDF created with pdfFactory Pro trial version www.pdffactory.com

Sizing of Hood / Cone

Top cone diameter (D1) = 3.30 m

This include draft tube residence time also .

Net retention time in clarification zone 111.6 minutes

flow in half of peripheral launder = 77.5 m³/hr

Consider launder of size 300 mm wide x 120 mm LD

Weir loading calculation

Diameter of reactor clarifier excluding Peripheral

Peripheral weir length available = 28.6 m

PROJECT ENGINEERING DEPARTMENT

01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

PDF created with pdfFactory Pro trial version www.pdffactory.com

Sludge generated from clarifier = 5 m3/hr

Provided Size of sludge transfer sump is 4 m x 4 m x 3.0 m LD + 0.3 m FB

[A] FERRIC CHLORIDE TANK

FERRIC SOLUTION DOSING PUMP

01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

PDF created with pdfFactory Pro trial version www.pdffactory.com

LIME SOLUTION DOSING PUMP

Provide 2 nos of pumps, each of capacity 1 m3 / hr, 10 m Head

PROJECT ENGINEERING DEPARTMENT

01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

PDF created with pdfFactory Pro trial version www.pdffactory.com

POLYELECTROLYTE SOLUTION DOSING PUMP

Fluid to be handled = 0.2 % w/v Polyelectrolyte solution

Range of operation = 0% - 100%

[D] HYPOCHLORITE SOLUTION TANK

PDF created with pdfFactory Pro trial version www.pdffactory.com

6 CHEMICAL STORAGE AREA

[A] FERRIC CHLORIDE STORAGE AREA

[B] LIME STORAGE AREA

PDF created with pdfFactory Pro trial version www.pdffactory.com

[C] HYPOCHLORITE STORAGE AREA

PROJECT ENGINEERING DEPARTMENT

01. APPROVED.SUBMIT AS BUILT DRAWINGS / DOCUMENTS.

PDF created with pdfFactory Pro trial version www.pdffactory.com

SIZING CALCULATION OF MULTI GRADE FILTER