Tr = Tmax = G Ѳ J R L: Experiment of Torsion testing machine

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DON BOSCO TECHNICAL COLLEGE

Mandaluyong City
Mechanical Engineering department

Experiment of Torsion testing machine


(Torsion test)

Name: Vance A. Lacayanga Section: 4-ME

Background:
(Write a short introduction about Tensile Strength)
Objectives:
1. To determine the shear stress-strain behavior of the material
2. To learn the failure pattern of these materials in torsion
3. To determine the mechanical properties under heat treatment

Theoretical Framework:
Tr = Tmax = GѲ
J R L
Where:
Tr = Torque
J = Polar moment of Inertia
Tmax = Shear Stress
R = Radius of circular shaft
G = modulus of rigidity
Ѳ = Angle of twist
L = length of shaft
NOTE:
J = ∏D⁴/ 32 (solid shaft)
Use: Modulus of Rigidity = 80 GPa

Equipment:
Torsion testing machine
Heat treatment machine
Tongs
Vernier caliper
1 pieces mild steel bars (please see dimensions below)
Oil (for quenching)
Procedure for the specimen:
NOTE:
Please follow the assigned task for heat treatment. One student for
each task.

1. Cut 1 pcs of Cold rolled steel ( Use only the assigned task)

2. Fabricate the 1 pcs to a desired specification(Please see the assigned task for
heat treatment)
A. For quenching
a. Heat the CRS inside heat treatment and set the temperature, wait until
the temperature reach 800 degrees Celsius
b. When it reaches 800 degree Celsius get the CRS inside using a clamp
then quench it in oil and wait for 30 minutes
B. For annealing
c. Heat the CRS inside the heat treatment and set the temperature, wait
until the temperature reaches 800 degress Celsius
d. When it reaches 800 degree celcius, turn off the switch then wait until
temperature slow down
C. For normalizing
e. Heat the CRS inside the heat treatment and set the temperature, wait
until the temperature reaches 800 degress Celsius
f. Let the specimen cool in a normal still air surroundings
D. For tempering
g. The specimen is also heated at 800 degrees celcius
h. Then, upon reaching the 800 degree celcius the metal was then
subjected to tempering(Steel is brought to specific hardness by
reheating to a given temperature after quenching)

3. After heat treatment procedure, the specimen is subjected to Universal Torsion


Machine

Procedure in using Torsion Testing Machine


a. Put the specimen at the chuck. Put a colored chalk /or pentel pen to the
specimen being tested.
b. Set the protractor to zero degree
c. Lock the sliding plate using wrench. The size of the wrench is 17 mm.
d. Set the weighing sale to zero. Make sure that the bubble of the level gauge is at
the center
e. Turn the wheel of the gearbox slowly while keeping the level gauge at its
position
f. Record the angle of twist shown by the protractor and the weight produced
every set angle (i.e. every 60 degree)
g. Continue turning and recording until the specimen breaks

TORSION TESTING MACHINE

Data:

Angle of Force (kg) Force (N) Torque (Nm) Shear


Twist (rad) stress(N/m²)
60 1 9.806 2.052512 5003.061
120 1.1 10.7866 4.105024 5503.367
180 1.2 11.7672 6.157536 6003.673
240 1.4 13.7284 8.210048 7004.286
300 1.5 14.709 10.26256 7504.592
360 1.6 15.6896 12.31507 8004.898
420 1.7 16.6702 14.36758 8505.204
480 1.8 17.6508 16.4201 9005.51
540 1.9 18.6314 18.47261 9505.816
600 2 19.612 20.52512 10006.12
660 2.2 21.5732 22.57763 11006.73
720 2.4 23.5344 24.63014 12007.35
780 2.5 24.515 26.68266 12507.65
840 2.8 27.4568 28.73517 14008.57
900 3 29.418 30.78768 15009.18
960 3.2 31.3792 32.84019 16009.8
1020 3.4 33.3404 34.8927 17010.41
1080 3.6 35.3016 36.94522 18011.02
1140 3.8 37.2628 38.99773 19011.63
1200 4 39.224 41.05024 20012.24
1260 4.2 41.1852 43.10275 21012.86
1320 4.5 44.127 45.15526 22513.78
1380 4.7 46.0882 47.20778 23514.39
1440 5 49.03 49.26029 25015.31
1500 5.1 50.0106 51.3128 25515.61
1560 5.3 51.9718 53.36531 26516.22
1620 5.5 53.933 55.41782 27516.84
1680 5.6 54.9136 57.47034 28017.14
1740 5.8 56.8748 59.52285 29017.76
1800 6 58.836 61.57536 30018.37
1860 6.2 60.7972 63.62787 31018.98
1920 6.4 62.7584 65.68038 32019.59
1980 6.8 66.6808 67.7329 34020.82
2040 7 68.642 69.78541 35021.43
2100 7.2 70.6032 71.83792 36022.04
2160 7.4 72.5644 73.89043 37022.65
2220 7.6 74.5256 75.94294 38023.27
2280 7.8 76.4868 77.99546 39023.88
2340 8 78.448 80.04797 40024.49
2400 8.2 80.4092 82.10048 41025.1
2460 8.4 82.3704 84.15299 42025.71
2520 8.6 84.3316 86.2055 43026.33
2580 8.8 86.2928 88.25802 44026.94
2640 9 88.254 90.31053 45027.55
2700 4 39.224 92.36304 20012.24
Interpretation of data:

The data shows that Torque applied is directly proportional to Shear Stress.
The maximum angle of twist a Steel in Normalizing can handle is upto 2640 degrees
which produces a torque of 92.36N-m and a shear stress of 20 KN/m^2

Conclusion:

this experiment concludes that Torque is directly proportional to Stress-Strain.

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