UltraTech Cement Limited

RMC Plant,Belapur (QA/QC Dept.)

SIEVE ANALYSIS OF COARSE AGGREGATE FOR CONCRETE

(As per IS: 383 - 1970)

Sample No.: Date of Sampling:

Location/Source: Plant Stock Date of Testing :
Description: Aggregate Type: 20 mm

Wt.of Sample 0 gms

Specification Limits For Single

IS Sieve Wt. size Aggregate
% Cumulative %
Size in Retained
Retained % Retained passing 40 mm 20 mm 10 mm
'mm' (gms)

25.00 100 100

20.00 0 - 20 85 - 100 100

10.00 0-5 0 - 20 85 - 100

4.75 - 0-5 0 - 20

Pan

Total

Remarks:

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Belapur (QA/QC Dept.)

SIEVE ANALYSIS OF COARSE AGGREGATE FOR CONCRETE

(As per IS: 383 - 1970)

Sample No.: Date of Sampling: 9/2/2009

Location/Source: Plant Stock Date of Testing : 9/2/2009
Description: Aggregate Type: 10 mm

Wt.of Sample 1756 gms

Specification Limits For Single

IS Sieve Wt. size Aggregate
% Cumulative %
Size in Retained
Retained % Retained passing 40 mm
'mm' (gms) 12.5 mm 10 mm

12.50 - 85-100 100

87 4.954 4.954 95.05
10.00 0-5 0 - 45 85 - 100
265 15.091 20.046 79.95
4.75 1312 74.715 94.761 5.24 - 0 - 10 0 - 20

2.36 - - 0-5
68 3.872 98.633 1.37
Pan
24 1.367 100.000 0.00
Total
1756

Remarks:

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Belapur (QA/QC Dept.)

SIEVE ANALYSIS OF FINE AGGREGATE FOR CONCRETE

(As per IS: 383 - 1970)

Sample No.: Date of Sampling: 9/2/2009

Location/Source: Plant Stock/Vaitarna Date of Testing : 9/2/2009
Description: Aggregate Type: Natural Sand

Wt.of Sample: 1916 gms

IS Sieve Wt. Specification Limits

% Cumulative %
Size in Retained
Retained % Retained passing Zone I Zone II Zone III
'mm' (gms)

10.00 100 100 100

162 8.46 8.46 91.54
4.75 90 - 100 90 - 100 90 - 100
390 20.35 28.81 71.19
2.36 60 - 95 75 - 100 85 - 100
512 26.72 55.53 44.47
1.18 30 - 70 55 - 90 75 - 100
598 31.21 86.74 13.26
0.600 15 - 34 35 - 59 60 -79
168 8.77 95.51 4.49
0.300 5 - 20 8 - 30 12 - 40
56 2.92 98.43 1.57
0.150 0 - 10 0 - 10 0 - 10
14 0.73 99.16 0.84
0.075 - - -
8 0.42 99.58 0.42
Pan - - -
8 0.42 100.00
Total 1916 F.M 4.6

Remarks:

For UltraTech Cement Ltd.

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Pawne (QA/QC Dept.)

SIEVE ANALYSIS OF FINE AGGREGATE FOR CONCRETE

(As per IS: 383 - 1970)

Sample No.: Date of Sampling: 9/2/2009

Location/Source: Plant Stock Date of Testing : 9/2/2009
Description: Aggregate Type: Manufacture Sand

Wt.of Sample: 1484 gms

IS Sieve Wt. Specification Limits

% Cumulative %
Size in Retained
Retained % Retained passing Zone I Zone II Zone III
'mm' (gms)

10.00 100 100 100

0 0.00 0.00 100.00
4.75 90 - 100 90 - 100 90 - 100
214 14.42 14.42 85.58
2.36 60 - 95 75 - 100 85 - 100
323 21.77 36.19 63.81
1.18 30 - 70 55 - 90 75 - 100
321 21.63 57.82 42.18
0.600 15 - 34 35 - 59 60 -79
141 9.50 67.32 32.68
0.300 5 - 20 8 - 30 12 - 40
170 11.46 78.77 21.23
0.150 0 - 20 0 - 20 0 - 20
105 7.08 85.85 14.15
0.075 - - -
0 0.00 85.85 14.15
Pan - - -
210 14.15 100.00
Total 1484 F.M 3.4

Remarks:

For UltraTech Cement Ltd.

QA/QC Dept.
 DRY LOOSE BULK DENSITY OF AGGREGATES
(As per IS: 2386 - Part III )

Sample No.: Date of Sampling:

Location/Source: Date of Testing :
Description: Aggregate Type:

Determination

A Mass of Empty Cylinder (kg)

B Mass of Cylinder full of Aggregate (kg)

C Volume of cylinder (m3)

Dry Loose Bulk Density (B-A)/C (kg/m3)

Remarks:

For ULTRATECH CEMENT LTD.

QA/QC Dept.
 UltraTech Cement Ltd.
Rmc Plant, Pawne (QA/QC Department)

AGGREGATE IMPACT VALUE

(As per IS: 383 - 1970)

Sample No.: Date of Sampling: 5/2/2009

Location/Source: Plant Stock/Turbhe Date of Testing : 5/2/2009
Description: Aggregate Type: Coarse Aggregate

Wt.of Sample:…………… gms.

DESCRIPTION SAMPLE (1) SAMPLE (2) REMARKS

Total wt. of oven-dried

sample passing 12.5 mm
366 358
sieve and retained on 10 mm
sieve, ( W1 gms )

Wt. of fraction retained 2.36

312 296
mm sieve, ( W2 gms )

Aggregate Impact Value =

[(W1-W2)/W1] x 100, 14.75 17.32
(%)

Aggregate Impact mean

16.04
value = { (1) + (2) } / 2, (%)

Remarks:

For UltraTech Cement Ltd.

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Pawne (QA/QC Dept.)

DETERMINATION OF FLAKINESS INDEX AND ELONGATION INDEX

(As per IS: 2386 - Part I )

Sample No.: Date of Sampling: 4/2/2009

Location/Source: Plant Stock Date of Testing : 4/2/2009
Description: Aggregate Type: 10 mm

Wt.of Sample:…………… gms.

FLAKINESS INDEX ELONGATION INDEX REMARKS

Size of Aggregate
Weight of Weight of
Passing Retained on IS Total Wt. Aggregate in Aggregate in
Weight of Non
through Sieve'mm' of each Wt. of each each fraction each fraction
Flaky materials
IS Sieve fraction fraction for passing retained on
on each fraction
'mm' taken in testing thickness length
(W3) gms
(W1) gms gauge, (W2) gauge, (W4)
gms. gms.

63 50 0.00 0.00 0.00 0.00 0.00

50 40 0.00 0.00 0.00 0.00 0.00
40 31.5 0.00 0.00 0.00 0.00 0.00
31.5 25 0.00 0.00 0.00 0.00 0.00
25 20 0.00 0.00 0.00 0.00 0.00
20 16 0.00 0.00 0.00 0.00 0.00
16 12.5 99.00 99.00 9.00 90.00 19.00
12.5 10 1244.00 1244.00 125.00 1119.00 114.00
10 6.3 214.00 214.00 28.00 186.00 29.00
Total Weight
1557.00 1557.00 162.00 1395.00 162.00

Flakiness
Elongation
Index =
10.40 Index = 11.61
(W2/W1) X
(W4/W3) X100
100

Remarks:

For UltraTech Cement Ltd.

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Pawne (QA/QC Dept.)

DETERMINATION OF FLAKINESS INDEX AND ELONGATION INDEX

(As per IS: 2386 - Part I )

Sample No.: Date of Sampling: 4/2/2009

Location/Source: Plant Stock Date of Testing : 4/2/2009
Description: Aggregate Type: 20 mm

Wt.of Sample:…………… gms.

FLAKINESS INDEX ELONGATION INDEX REMARKS

Size of Aggregate
Weight of Weight of
Passing Retained on IS Total Wt. Aggregate in Aggregate in
Weight of Non
through Sieve'mm' of each Wt. of each each fraction each fraction
Flaky materials
IS Sieve fraction fraction for passing retained on
on each fraction
'mm' taken in testing thickness length
(W3) gms
(W1) gms gauge, (W2) gauge, (W4)
gms. gms.

63 50 0.00 0.00 0.00 0.00 0.00

50 40 0.00 0.00 0.00 0.00 0.00
40 31.5 0.00 0.00 0.00 0.00 0.00
31.5 25 0.00 0.00 0.00 0.00 0.00
25 20 81.00 81.00 21.00 60.00 11.00
20 16 501.00 501.00 44.00 457.00 68.00
16 12.5 411.00 411.00 71.00 340.00 51.00
12.5 10 176.00 176.00 22.00 154.00 14.00
10 6.3 0.00 0.00 0.00 0.00 0.00
Total Weight
1169.00 1169.00 158.00 1011.00 144.00

Flakiness
Elongation
Index =
13.52 Index = 14.24
(W2/W1) X
(W4/W3) X100
100

Remarks:

For UltraTech Cement Ltd.

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Pawne (QA/QC Dept.)

DETERMINATION OF SPECIFIC GRAVITY & WATER ABSORPTION

(As per IS: 2386 Part - III)

Sample No.: Date of Sampling: 27/04/2011

Location/Source: STOCK BINS Date of Testing : 27/04/2011
Description: Aggregate Type: 10 mm

Sr. Determination Sample - 1 Sample - 2 Average

No
Weight of Saturated surface dry sample (gm). Specific Gravity
A 501 507 =

Weight of Pycnometer or glass jar containing SSD

B 2322 2327 2.84
Sample & filled with water (gm).

Weight of pycnometer or glass jar filled with

C 1998 1998
distilled water only (gm).
Water Absorption
D Weight of Oven-dried sample (gm). 492 499
=
Specific Gravity on S.S.D. basis
1 2.83 2.85 1.72
= {A / [ A - (B-C)]}
Water Absorption (% of dry weight)
2 1.83 1.60
= {(A-D)/D} x 100

Remarks

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Pawne (QA/QC Dept.)

DETERMINATION OF SPECIFIC GRAVITY & WATER ABSORPTION

(As per IS: 2386 Part - III)

Sample No.: Date of Sampling: 27/04/2011

Location/Source: STOCK BINS Date of Testing : 27/04/2011
Description: Aggregate Type: 20 mm

Sr. Determination Sample - 1 Sample - 2 Average

No
Weight of Saturated surface dry sample (gm). Specific Gravity
A 503 501 =

Weight of Pycnometer or glass jar containing SSD

B 2326 2324 2.87
Sample & filled with water (gm).

Weight of pycnometer or glass jar filled with

C 1998 1998
distilled water only (gm).
Water Absorption
D Weight of Oven-dried sample (gm). 496 494
=
Specific Gravity on S.S.D. basis
1 2.87 2.86 1.41
= {A / [ A - (B-C)]}
Water Absorption (% of dry weight)
2 1.41 1.42
= {(A-D)/D} x 100

Remarks

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Pawne (QA/QC Dept.)

DETERMINATION OF SPECIFIC GRAVITY & WATER ABSORPTION

(As per IS: 2386 Part - III)

Sample No.: Date of Sampling: 3/2/2009

Location/Source: Plant Stock/Vaitarna Date of Testing : 3/2/2009
Description: Aggregate Type: Natural Sand

Sr. Determination Sample - 1 Sample - 2 Average

No
Weight of Saturated surface dry sample (gm). Specific Gravity
A 518 522 =

Weight of Pycnometer or glass jar containing SSD

B 2324 2326 2.69
Sample & filled with water (gm).

Weight of pycnometer or glass jar filled with

C 1998 1998
distilled water only (gm).
Water Absorption
D Weight of Oven-dried sample (gm). 504 508
=
Specific Gravity on S.S.D. basis
1 2.70 2.69 2.77
= {A / [ A - (B-C)]}
Water Absorption (% of dry weight)
2 2.78 2.76
= {(A-D)/D} x 100

Remarks

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Pawne (QA/QC Dept.)

DETERMINATION OF SPECIFIC GRAVITY & WATER ABSORPTION

(As per IS: 2386 Part - III)

Sample No.: Date of Sampling: 27/4/2011

Location/Source: STOCK BINS Date of Testing : 27/4/2011
Description: Aggregate Type: M f d Sand

Sr. Determination Sample - 1 Sample - 2 Average

No
Weight of Saturated surface dry sample (gm). Specific Gravity
A 502 500 =

Weight of Pycnometer or glass jar containing SSD

B 2316 2316 2.74
Sample & filled with water (gm).

Weight of pycnometer or glass jar filled with

C 1998 1998
distilled water only (gm).
Water Absorption
D Weight of Oven-dried sample (gm). 484 483
=
Specific Gravity on S.S.D basis
1 2.73 2.75 3.62
= {A / [ A - (B-C)]}
Water Absorption (% of dry weight)
2 3.72 3.52
= {(A-D)/D} x 100

Remarks

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited

RMC Plant,Pawne (QA/QC Dept.)

PERCENT FINER THAN 75 microns BY WEIGHT

(As per IS: 2386 - Part I )

Sample No.: 1 Date of Sampling: 24-04-09

Location/Source: Material Bins Date of Testing : 24-04-09
Description: - Aggregate Type: N.Sand

Determination Sample 1 Sample 2

Initial Oven dry Weight of Sample = W1 (gm) 500 450

Oven dry Weight of Sample after washing on 75 microns I.S

413 442
Sieve = W2 (gm)

% Finer than 75µ by Weight =

17.40 1.78
{(W1 - W2)/ W1)} X 100

Average % Finer than 75µ 9.59

Remarks:

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited

RMC Plant,Pawne (QA/QC Dept.)

DETERMINATION OF MOISTURE CONTENT

(As per IS: 2386 Part - III)

Sample No.: 1 Date of Sampling:

Location/Source: Material Bins Date of Testing :
Description: - Aggregate Type:

Determination Sample 1

Initial Oven dry Weight of Sample = W1 (gm) 500

Oven dry Weight of Sample = W2 (gm) 477

Surface Moisture by Weight =

4.60
{(W1 - W2)/ W1)} X 100

Average Surface Moisture 4.80

Remarks:

For UltraTech Cement Ltd

QA/QC Dept.
TION OF MOISTURE CONTENT
per IS: 2386 Part - III)

24-04-09
24-04-09
N.Sand

Sample 2

500

475

5.00

4.80
 UltraTech Cement Limited
RMC Plant,Pawne (QA/QC Dept.)

Determination of Consistency, Initial & Final Setting Time of Cement

(As per IS:4031 Part- 4 & 5)

Sample No.: Date of Sampling:

Location/Source: Date of Testing :
Description: Cement Type:

(a) CONSISTENCY (P):

Needle
Weight of Duration of
Weight of
Test WATER Time
Cement % of Water in Mix Penetration Remarks
No. in
in gms. in
in ml Minutes
MM

(b) INITIAL SETTING TIME: Water = 0.85 X P

( c ) FINAL SETTING TIME:

Standard Consistency of Cement : …………………….. (P) %

Initial Setting Time: …………………………………………Minutes
Final Setting Time: …………………………………………Minutes

Remarks:

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Belapur (QA/QC Dept.)

Determination of Fineness of Cement

(As per IS:4031 Part- 1 )

SAMPLE NO.: Date of Sampling:

Grade & Type of Cement: Date of Testing:
Description: Cement Type:

Determination
Weight of Sample Fineness
Weight of Residue (gm) Remarks
(gm) (%)
No.

Avg.Fineness : ………………. %

Remarks:

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Belapur (QA/QC Dept.)

Fineness of Fly Ash

(As per IS:3812 Part- 1)-2003

SAMPLE NO.: 1 Date of Sampling: 11/14/2008

Grade & Type of Cement: Date of Testing: 11/14/2008
Description: Fly-Ash Type:

Determination
Weight of Sample Wet Sieving Retained Fineness
Remarks
(gm) on 45µ Seive (gm) (%)
No.

1 200 40 20%

Remarks:
Avg.Fineness : ………………. %

For UltraTech Cement Ltd

QA/QC Dept.
 UltraTech Cement Limited
RMC Plant,Pawne (QA/QC Dept.)

SIEVE ANALYSIS OF COARSE AGGREGATE FOR CONCRETE

(As per IS: 383 - 1970)

Sample No.: Date of Sampling: 10/25/2007

Location/Source: Plant Stock Date of Testing : 10/25/2007
Description: Aggregate Type: 20 mm

Wt.of Sample …………. gms

Specification Limits For Single

IS Sieve Wt. size Aggregate
% Cumulative %
Size in Retained
Retained % Retained passing 40 mm 20 mm 10 mm
'mm' (gms)

63.00 100 100 100

0 0.000 0.000 100.00
40.00 85 - 100 100 100
0 0.000 0.000 100.00
20.00 0 - 20 85 - 100 100
423 0.338 0.338 99.66
12.50 - - 100
721 0.577 0.915 99.08
10.00 0-5 0 - 20 85 - 100
56 0.045 0.960 99.04
4.75 45 0.036 0.996 99.00 - 0-5 0 - 20

2.36 - - 0-5
5 0.004 1.000 99.00

Pan 0 0.000 1.000 99.00

Total
1250

Remarks:
Client: - MMRDA / MUTP
Implementing Agency: - MSRDC

ROAD NETWORK STRENGTHENING JOGESHWARI - VIKHROLI LINK ROAD

Section - I (km 0.00 to km 4.615) & Section III (km 0.460 to km 1.560)

Contractor: - NCC LTD. - MAYTAS - MAHAVIR (JV). Consultant: - M/s. STUP CONSULTANTS P. LTD.

Determination of Specific Gravity of Admixtures

Location: Sampled By::

Date of Sampling: Tested By:
Date of Testing:

A. Name of Admixture: ………………………………………

Proposed Use: ………………………..

Avg. Sp.
Manufacturer's test Sp. Gravity
Test No. Batch No. Gravity Remarks
result of Sp.Gravity (gm/cc)
(gm/cc)

B. Name of Admixture: ………………………………………

Proposed Use: ………………………..

Avg. Sp.
Manufacturer's test Sp. Gravity
Test No. Batch No. Gravity Remarks
result of Sp.Gravity (gm/cc)
(gm/cc)

C. Name of Admixture: ………………………………………

Proposed Use: ………………………..

Avg. Sp.
Manufacturer's test Sp. Gravity
Test No. Batch No. Gravity Remarks
result of Sp.Gravity (gm/cc)
(gm/cc)

Remarks:

Contractor Consultant Consultant

 UNITY INFRAPROJECTS LIMITED
RMC Plant,Wadala (QA/QC Dept.)

DETERMINATION OF SPECIFIC GRAVITY & WATER ABSORPTION

(As per IS: 2386 Part - III)

Sample No.: Date of Sampling:

Location/Source: Date of Testing :
Description: Aggregate Type:

Sr. Determination Sample - 1 Sample - 2 Average

No
Weight of Saturated surface dry sample (gm). Specific Gravity =
A 500 400

Weight of Pycnometer or glass jar containing SSD

B 1580 1550
Sample & filled with water (gm).

Weight of pycnometer or glass jar filled with

C 1300 1300
distilled water only (gm).
Water Absorption =
D Weight of Oven-dried sample (gm). 480 390

Specific Gravity on S.S.D. basis

1 2.27 2.67
= {A / [ A - (B-C)]}
Water Absorption (% of dry weight)
2 4.17 2.56
= {(A-D)/D} x 100

Remarks
TS LIMITED
QC Dept.)

Remarks

fic Gravity =

ter Absorption =
w1 799
w2 1489
w3 2452
w4 2003
 690
1204 963

241
spgr= 2.86