2010 Up Ford Fusion Grille Installation Manual Carid
2010 Up Ford Fusion Grille Installation Manual Carid
2010 Up Ford Fusion Grille Installation Manual Carid
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1. Remove the two (2) plastic push fasteners using a 2. Remove the two (2) plastic push fasteners secur- 4. Once the upper fasteners have been removed, pull
small flat blade screw driver (each side). The top ing the top of the plastic grille support panel. the grille support forward to expose the 10mm
section of chrome moulding should pull free from 3. Remove the four (4) 10mm hex bolts from the speed nuts retaining the center and lower chrome
the grille support panel. If not, proceed to Steps 2 top of the factory grille support panel. bars. Remove these four (4) 10mm hex speed nuts
through 4. and the two (2) 10mm hex speed nuts retaining the
factory Ford emblem to the center bar and remove
the emblem.
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5. These are the retaining clips securing the chrome 6. Use long nose pliers to squeezee the center por- 7. Use a 5/16” drill bit to drill through the rivets
bars to the factory grille support panel. tion of the tab in then push the tab out of the retaining the factory front license plate bracket to
mounting slot in the grille support panel. the bumper cover (if equipped) and remove the
bracket for modificatons. Drill through the rivet
heads only, do not enlarge the holes in the
bumper cover.
Car Accessories | Ford Accessories | Ford Grilles 2 Copyright 2009 by E&G Classics, Inc.
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8. Carefully remove the raised portions on the lower 9. Sand the faces of the grille support panel where 10. Apply masking tape around the factory grille open-
section of the factory grille support panel. Using a the raised areas were trimmed off in the previous ing and paint the areas sanded and the painted
razor blade in a gasket scraper works best, as it will step. Feather edge until smooth. lower corners of the bumper cover with flat or
not overheat and melt the plastic as a small disc semi-gloss black paint.
grinder would do.
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11. Measure and mark the center of the factory grille 12. Use a 5/16” drill bit to drill through the bottom of 13. Cut out and align the supplied template to the
opening. Measure over from the center 9” to either the grille support panel flush against the painted underside of the upper factory chrome grille bar.
side and mark the bumper cover as shown. portion of the bumper cover. Slot the holes slightly Use an awl or similar pointed tool to mark the cen-
left to right for mounting stud access. ter of the hole locations onto the chrome grille bar,
then remove the template, flip it over and tape it in
place on the opposite side and mark the hole loca-
tions.
Car Accessories | Ford Accessories | Ford Grilles 3 Copyright 2009 by E&G Classics, Inc.
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14. Using a 7/64” drill bit, drill through the holes 15. Align the assembled Mesh Grille onto the factory 16. Align the supplied mesh support tabs, one under-
marked in the previous step. Drill only through the upper chrome grille bar and use the supplied #8 x neath each retaining clip that secure the center
bottom layer of plastic, do not drill through the 3/8” Black Truss Head Screws to secure it. DO NOT upper chrome grille bar to the factory grille sup-
face of the chrome grille bar! OVERTIGHTEN the screws or you will strip out the port panel. Mark the larger of the two hole loca-
holes in the plastic. tions onto the grille bar and use a 7/64” drill bit to
drill the mounting hole. Install the brackets using
the supplied #8 x 3/8” black truss head screws.
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18. Apply protective tape to the top and sides of the 19. Align the assembled mesh grille onto the factory
17. Trim the closed ends from the supplied black vinyl raised Ford oval mounting boss on the grille grille mounting panel, making sure all the lower
caps and install them over the two (2) studs locat- mounting panel to protect the panel when align- mounting brackets and studs pass through the
ed at the sides of the upper mesh grille assembly. ing and installing the mesh grille. openings or holes drilled in the factory grille
mounting panel. Press firmly enough to clip the
factory upper grille bar into the mounting panel.
Car Accessories | Ford Accessories | Ford Grilles 4 Copyright 2009 by E&G Classics, Inc.
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20. Install the supplied hex speed nuts onto the center 21. Install the supplied large black plastic washers and 22. Reinstall the factory 10mm hex nuts to mount the
four (4) stainless steel studs and tighten until the #8-32 ESNA half nuts onto the lower outer studs Ford oval onto the factory grille mounting panel.
grille is drawn tight against the bumper cover. and tighten. The Ford oval is not installed onto the E&G mesh
grille in any form or fashion.
23. Once the emblem is installed, reinstall all the facto-
ry hardware removed in Steps 1-3.
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B
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30. Install the lower mesh into the lower factory grille 31. Install the supplied large black plastic washers and 32. Install the supplied large black plastic washers and
opening, making sure the mesh is tight against the #8-32 ESNA half nuts onto the outer studs and #8-32 ESNA half nuts onto the remaining studs
factory lower grille insert. tighten. and tighten.
C
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B
33. For vehicles equipped with a front license plate 34. Once modified, the front license plate bracket 35. Align the modified front license plate bracket onto
bracket: Trim the lower tab from the bottom of the should look like this. the vehicle and mark the sides of the bracket
bracket where shown (A). Remove approximately where is hits the mesh surround. Notch the plastic
3/8” from the top edge (B), tapering it to the sides. bracket to clear the surround (where shown).
Tape the bottom edge in towards the middle (C).
Car Accessories | Ford Accessories | Ford Grilles 6 Copyright 2009 by E&G Classics, Inc.
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36. Install the modified front license plate bracket using 37. Reinstall the lower panel to finish the installation.
the supplied 1/4 - 20 x 1” hex bolts, 3/4” O.D. x
1/4” I.D. black plastic washers and 1/4 - 20 ESNA
lock nuts.