2010 Up Ford Fusion Grille Installation Manual Carid

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IMPORTANT: PLEASE RETAIN THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE

Notes to the Technician: Copyright © 2009 by E&G


Classics, Inc.
E&G is proud to present this package to
2010 Ford Fusion you and reminds you that for technical in-
All right reserved. The repro-
duction or utilization of this
work in any form or any elec-
Stainless Steel Mesh Grille formation, contact Lynn Eash or Lee Clary tronic, mechanical, or other
at 410-381-4900. Do not attempt instal- means, no known or hereaf-
Installation Instructions lation any E&G product without first read- ter invented, including xerog-
raphy, photocopying, and re-
G 01 G9P ing the detailed instructions. E&G Classics cording, and in any informa-
will not warrant damaged parts or vehicle tion storage retrieval system
is forbidden without written
due to altered installation instructions. permission of owners.

Part #1359-0102-10 “Black Ice” Part #1359-B102-10 WARRANTY INFORMATION:


Quantity Description Part No. Quantity Description Part No. E&G Classics, Inc. warrants its chrome parts and products
to be free from defects in material, workmanship or finish for
1 Upper Mesh Grille (includes): ************ 1 Upper Mesh Grille (includes): ************ Thirty-Six (36) months from the date of shipment by E&G.
12 Gage Chrome Plated Steel Surround 1359-0034-10 12 Gage Chrome Plated Steel Surround 1359-0034-10 This warranty is limited to the repair or replacement, at E&G
Classics option, of the defective part or product.
Chrome plated Fine Mesh Section 1359-0020-10 “Black Ice” Fine Mesh Section 1359-0020-10BI
(4) 12 Gage Lower Mounting Brackets 1359-0157-10 (4) 12 Gage Lower Mounting Brackets 1359-0157-10 To obtain performance under this warranty you must:
(1) 12 Gage Left Upper Mounting Bracket 1359-0159-10 (1) 12 Gage Left Upper Mounting Bracket 1359-0159-10 1.) Present your E&G unit to an authorized distributor in your
(1) 12 Gage Right Upper Mounting Bracket 1359-0158-10 (1) 12 Gage Right Upper Mounting Bracket 1359-0158-10 area with proof of purchase.
(14) #8-32 ESNA Half Nuts 1999-0065-00 (14) #8-32 ESNA Half Nuts 1999-0065-00 2.) If no distributor is available, contact E&G Classics (address
(2) Black Rectangular Mesh Retainers 1099-0167-05B (2) Black Rectangular Mesh Retainers 1099-0167-05B below) for authorization to return unit.
1 12 Gage S. S. Lower Mesh Surround 1359-0022-10 1 12 Gage S. S. Lower Mesh Surround 1359-0022-10 3.) Returns - All unauthorized returns will be refused.
Merchandise approved by E&G for return must have been
1 Chrome Plated Fine Mesh Section 1359-0021-10 1 “Black Ice” Lower Fine Mesh Section 1359-0021-10BI purchased with in the Thirty-Six (36) months. All returns
1 Hardware Kit (components listed below): 1359-1902-10 1 Hardware Kit (components listed below): 1359-1902-10 require an authorization number obtained from E&G and
(12) 8-32 ESNA Half Nuts 1999-0065-00 (12) 8-32 ESNA Half Nuts 1999-0065-00 the actual return must be accompanied by the written
authorization form filled out completely. All merchandise
(12) 1.006” x .189” x .064” Plastic Washers 1999-0264-00 (12) 1.006” x .189” x .064” Plastic Washers 1999-0264-00 must be inspected upon receipt and shortages reported
(7) #8 x 3/8” Black Truss Head Screws 1999-9574-00 (7) #8 x 3/8” Black Truss Head Screws 1999-9574-00 within 48 hours. All merchandise must be in a resalable
(3) 90 Degree Mounting Tabs 1007-0030-03 (3) 90 Degree Mounting Tabs 1007-0030-03 condition. Merchandise must be packed carefully in the
(4) 3/8” Speed Nuts (3/16” Stud Size) 3999-9589-00 (4) 3/8” Speed Nuts (3/16” Stud Size) 3999-9589-00 original packing. If original packing is no longer usable,
repack item(s) comparable to original manner. All returns
(8) 1-1/4” Black Cap Plugs 1999-0311-00 (8) 1-1/4” Black Cap Plugs 1999-0311-00 are subject to a 25% handling charge. Special order items
(2) 1/4-20 x 1” Hex Bolts 1999-1949-00 (2) 1/4-20 x 1” Hex Bolts 1999-1949-00 are not returnable. Defective merchandise must have an
(2) 1/4-20 ESNA Nuts 1999-0240-00 (2) 1/4-20 ESNA Nuts 1999-0240-00 explanation of the problem. No credit will be issued unless
invoice number and date of purchase has been supplied.
(2) 1/4” I.D. x 3/4” O.D. Black Plastic Washers 1999-9601-00 (2) 1/4” I.D. x 3/4” O.D. Black Plastic Washers 1999-9601-00 Manufacturer shall be sole judge of defects in a product.
(1) Upper Hole Location Template (see last page) 1359-0039-10 (1) Upper Hole Location Template (see last page) 1359-0039-10 4.) UPS accounts - All returns must be prepaid. Do not send
return shipments freight collect. Once E&G has made its
decision and it is a claim against our warranty policy, E&G
Upper Only Part #1359-010U-10 “Black Ice” Upper Only Part #1359-B10U-10 will credit incoming freight on damaged parts.
5.) No discontinued part or parts changed due to body style
Description Part No. Description Part No. are returnable.
Quantity Quantity
1 Upper Mesh Grille (includes): ************ 1 Upper Mesh Grille (includes): ************ For Return Authorization, write or telephone: E&G Classics,
Inc., 8910 McGaw Court, Columbia, MD 21045 (410) 381-
12 Gage Chrome Plated Steel Surround 1359-0034-10 12 Gage Chrome Plated Steel Surround 1359-0034-10 4900 Attn: Return Department.
Chrome plated Fine Mesh Section 1359-0020-10 “Black Ice” Fine Mesh Section 1359-0020-10BI
(4) 12 Gage Lower Mounting Brackets 1359-0157-10 (4) 12 Gage Lower Mounting Brackets 1359-0157-10 You are responsible for inspecting all packages containing
(1) 12 Gage Left Upper Mounting Bracket 1359-0159-10 (1) 12 Gage Left Upper Mounting Bracket 1359-0159-10 E&G Classics' parts and product immediately upon their
receipt and must file a claim with the carrier for any damage
(1) 12 Gage Right Upper Mounting Bracket 1359-0158-10 (1) 12 Gage Right Upper Mounting Bracket 1359-0158-10 disclosure by such inspection and notify E&G classics in writ-
(14) #8-32 ESNA Half Nuts 1999-0065-00 (14) #8-32 ESNA Half Nuts 1999-0065-00 ing at the above address of any such damage. This warran-
(2) Black Rectangular Mesh Retainers 1099-0167-05B (2) Black Rectangular Mesh Retainers 1099-0167-05B ty does not extend to any of our products which have been
subject to misuse, neglect, accident or have been altered or
1 Hardware Kit (components listed below): 1359-1903-10 1 Hardware Kit (components listed below): 1359-1903-10 repaired in any way. This warranty does not cover any acci-
(2) 8-32 ESNA Half Nuts 1999-0065-00 (2) 8-32 ESNA Half Nuts 1999-0065-00 dental or consequential damages for any breach of this war-
(2) 1.006” x .189” x .064” Plastic Washers 1999-0264-00 (2) 1.006” x .189” x .064” Plastic Washers 1999-0264-00 ranty agreement. E&G Classics shall have no responsibility
(7) #8 x 3/8” Black Truss Head Screws 1999-9574-00 (7) #8 x 3/8” Black Truss Head Screws 1999-9574-00 for any loss of time, inconvenience, commercial loss or con-
sequential damage, nor shall E&G be liable for any injury or
(3) 90 Degree Mounting Tabs 1007-0030-03 (3) 90 Degree Mounting Tabs 1007-0030-03 damage to persons or property by reason of any defect in
(4) 3/8” Speed Nuts (3/16” Stud Size) 3999-9589-00 (4) 3/8” Speed Nuts (3/16” Stud Size) 3999-9589-00 material, workmanship or finish of its parts or products. This
(2) 1-1/4” Black Cap Plugs 1999-0311-00 (2) 1-1/4” Black Cap Plugs 1999-0311-00 warranty gives you specific legal rights and you may also
have other rights which may vary from state to state.
(2) 1/4-20 x 1” Hex Bolts 1999-1949-00 (2) 1/4-20 x 1” Hex Bolts 1999-1949-00
(2) 1/4-20 ESNA Nuts 1999-0240-00 (2) 1/4-20 ESNA Nuts 1999-0240-00
(2) 1/4” I.D. x 3/4” O.D. Black Plastic Washers 1999-9601-00 (2) 1/4” I.D. x 3/4” O.D. Black Plastic Washers 1999-9601-00
(1) Upper Hole Location Template (see last page) 1359-0039-10 (1) Upper Hole Location Template (see last page) 1359-0039-10

Car Accessories | Ford Accessories | Ford Grilles


BE CAREFULL WHEN CLEANING THE STAINLESS STEEL GRILLE SECTIONS. THE EDGES
OF THE STAINLESS STEEL CAN BE EXTREMELY SHARP!
*** USE CAUTION ***
1 2

4
3

1. Remove the two (2) plastic push fasteners using a 2. Remove the two (2) plastic push fasteners secur- 4. Once the upper fasteners have been removed, pull
small flat blade screw driver (each side). The top ing the top of the plastic grille support panel. the grille support forward to expose the 10mm
section of chrome moulding should pull free from 3. Remove the four (4) 10mm hex bolts from the speed nuts retaining the center and lower chrome
the grille support panel. If not, proceed to Steps 2 top of the factory grille support panel. bars. Remove these four (4) 10mm hex speed nuts
through 4. and the two (2) 10mm hex speed nuts retaining the
factory Ford emblem to the center bar and remove
the emblem.

7
7
6

5. These are the retaining clips securing the chrome 6. Use long nose pliers to squeezee the center por- 7. Use a 5/16” drill bit to drill through the rivets
bars to the factory grille support panel. tion of the tab in then push the tab out of the retaining the factory front license plate bracket to
mounting slot in the grille support panel. the bumper cover (if equipped) and remove the
bracket for modificatons. Drill through the rivet
heads only, do not enlarge the holes in the
bumper cover.

Car Accessories | Ford Accessories | Ford Grilles 2 Copyright 2009 by E&G Classics, Inc.
9
8

10

8. Carefully remove the raised portions on the lower 9. Sand the faces of the grille support panel where 10. Apply masking tape around the factory grille open-
section of the factory grille support panel. Using a the raised areas were trimmed off in the previous ing and paint the areas sanded and the painted
razor blade in a gasket scraper works best, as it will step. Feather edge until smooth. lower corners of the bumper cover with flat or
not overheat and melt the plastic as a small disc semi-gloss black paint.
grinder would do.

12 13

11. Measure and mark the center of the factory grille 12. Use a 5/16” drill bit to drill through the bottom of 13. Cut out and align the supplied template to the
opening. Measure over from the center 9” to either the grille support panel flush against the painted underside of the upper factory chrome grille bar.
side and mark the bumper cover as shown. portion of the bumper cover. Slot the holes slightly Use an awl or similar pointed tool to mark the cen-
left to right for mounting stud access. ter of the hole locations onto the chrome grille bar,
then remove the template, flip it over and tape it in
place on the opposite side and mark the hole loca-
tions.
Car Accessories | Ford Accessories | Ford Grilles 3 Copyright 2009 by E&G Classics, Inc.
16
14

15

14. Using a 7/64” drill bit, drill through the holes 15. Align the assembled Mesh Grille onto the factory 16. Align the supplied mesh support tabs, one under-
marked in the previous step. Drill only through the upper chrome grille bar and use the supplied #8 x neath each retaining clip that secure the center
bottom layer of plastic, do not drill through the 3/8” Black Truss Head Screws to secure it. DO NOT upper chrome grille bar to the factory grille sup-
face of the chrome grille bar! OVERTIGHTEN the screws or you will strip out the port panel. Mark the larger of the two hole loca-
holes in the plastic. tions onto the grille bar and use a 7/64” drill bit to
drill the mounting hole. Install the brackets using
the supplied #8 x 3/8” black truss head screws.

19

18

17 19

18. Apply protective tape to the top and sides of the 19. Align the assembled mesh grille onto the factory
17. Trim the closed ends from the supplied black vinyl raised Ford oval mounting boss on the grille grille mounting panel, making sure all the lower
caps and install them over the two (2) studs locat- mounting panel to protect the panel when align- mounting brackets and studs pass through the
ed at the sides of the upper mesh grille assembly. ing and installing the mesh grille. openings or holes drilled in the factory grille
mounting panel. Press firmly enough to clip the
factory upper grille bar into the mounting panel.

Car Accessories | Ford Accessories | Ford Grilles 4 Copyright 2009 by E&G Classics, Inc.
22
21
7

20

20. Install the supplied hex speed nuts onto the center 21. Install the supplied large black plastic washers and 22. Reinstall the factory 10mm hex nuts to mount the
four (4) stainless steel studs and tighten until the #8-32 ESNA half nuts onto the lower outer studs Ford oval onto the factory grille mounting panel.
grille is drawn tight against the bumper cover. and tighten. The Ford oval is not installed onto the E&G mesh
grille in any form or fashion.
23. Once the emblem is installed, reinstall all the facto-
ry hardware removed in Steps 1-3.

A
27
B
A

25. Apply masking tape around the lower factory grille


opening to protect the finish during the dry-fitting
portion of the lower grille installation. 28. Align the mesh section over the lower surround,
26. Align the lower mesh suuround into the factory making sure the edge of the mesh does not over
24. Raise the vehicle to gain access to the lower center hang past the edges of the surround.
removable panel. Remove the 7mm hex screws (A) grille opening, making sure it is centered. Push
firmly enough to indent the factory grille at the 29. Trim the closed ends from the supplied black vinyl
and the plastic push pins (B), then remove the caps and install them over the four (4) studs locat-
panel from underneath the vehicle. This will allow outer stud locations and remove the surround.
27. Use a 5/16” drill bit to drill through the marks ed at the bottom of the lower mesh grille assembly
access for the lower mesh grille mounting hard- and the Two (2) studs located at the sides of the
ware. made in the previous step. Slot the holes from side
to side for left to right grille adjustments. lower mesh grille surround.
Car Accessories | Ford Accessories | Ford Grilles 5 Copyright 2009 by E&G Classics, Inc.
32

31

30. Install the lower mesh into the lower factory grille 31. Install the supplied large black plastic washers and 32. Install the supplied large black plastic washers and
opening, making sure the mesh is tight against the #8-32 ESNA half nuts onto the outer studs and #8-32 ESNA half nuts onto the remaining studs
factory lower grille insert. tighten. and tighten.

C
A

35
B

33. For vehicles equipped with a front license plate 34. Once modified, the front license plate bracket 35. Align the modified front license plate bracket onto
bracket: Trim the lower tab from the bottom of the should look like this. the vehicle and mark the sides of the bracket
bracket where shown (A). Remove approximately where is hits the mesh surround. Notch the plastic
3/8” from the top edge (B), tapering it to the sides. bracket to clear the surround (where shown).
Tape the bottom edge in towards the middle (C).

Car Accessories | Ford Accessories | Ford Grilles 6 Copyright 2009 by E&G Classics, Inc.
36

36. Install the modified front license plate bracket using 37. Reinstall the lower panel to finish the installation.
the supplied 1/4 - 20 x 1” hex bolts, 3/4” O.D. x
1/4” I.D. black plastic washers and 1/4 - 20 ESNA
lock nuts.

Copyright 2009 by E&G Classics, Inc.


Car Accessories | Ford Accessories | Ford Grilles 7

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