Transit Mixer Axial Piston Motor: Size 070/084/089
Transit Mixer Axial Piston Motor: Size 070/084/089
Transit Mixer Axial Piston Motor: Size 070/084/089
powersolutions.danfoss.com
Technical Information
TMM Transit Mixer Axial Piston Motor, Size 070/084/089
Contents
Revisions
Technical Specifications
Literature reference ........................................................................................................................................................................ 5
General description......................................................................................................................................................................... 5
TMM fixed displacement motor sectional view.................................................................................................................... 6
System schematic.............................................................................................................................................................................6
TMM technical data......................................................................................................................................................................... 7
Output Speed............................................................................................................................................................................... 9
System Pressure...........................................................................................................................................................................9
Case Pressure................................................................................................................................................................................9
External Shaft Seal Pressure.................................................................................................................................................... 9
Temperature................................................................................................................................................................................. 9
Viscosity........................................................................................................................................................................................10
Filtration............................................................................................................................................................................................ 10
Case Drain.........................................................................................................................................................................................10
Reservoir............................................................................................................................................................................................10
Determination of nominal motor sizes.................................................................................................................................. 11
High-pressure relief valve (HPRV).............................................................................................................................................11
Anti-cavitation valve..................................................................................................................................................................... 12
Loop flushing shuttle spool........................................................................................................................................................12
Loop flushing relief valve............................................................................................................................................................ 12
Speed sensor description............................................................................................................................................................13
Speed and temperature sensor...........................................................................................................................................13
Sensor PPU, KPP*13808..........................................................................................................................................................14
Master Model Code
TMM master model code............................................................................................................................................................ 15
Operation
Bearing life........................................................................................................................................................................................17
Bearing life with no external shaft side load...................................................................................................................17
External radial shaft loads......................................................................................................................................................17
Mounting Flange Loads...............................................................................................................................................................18
Estimating overhung load moments.................................................................................................................................18
Output shafts...................................................................................................................................................................................19
Installation drawings
Dimensions.......................................................................................................................................................................................22
Revisions
Technical Specifications
Literature reference
General description
This motor is designed primarily to be combined with others pumps in closed circuit system to transfer
hydraulic power, especially for Transit Mixer Application.
• Innovation with reliable technology
• Loop flushing device integrated
• High pressure relieve valves integrated
• Anti-cavitation valves – optional
• Speed and temperature sensor – optional
• Speed sensor
• Metric / Inch connections
• High pressure ports for 3000 and 6000 psi on one side
• Sizes: 70 cm3, 84 cm3 and 89 cm3
Technical Specifications
Output shaft
Anti-cavitation valve
System schematic
The schematic below shows the function of a hydrostatic transmission using a TMP axial variable
displacement pump with electric proportional displacement control (EDC) and a TMM fixed displacement
motor with integrated loop flushing device.
Technical Specifications
C1 C2
L1 M1 L1 M1
M3 A A
M5
M4
B B
M10 S L2 M2 L2 M3 M2
TMP TMM
Detailed information about ports see the section Installation drawings, pages Dimensions on page 22.
General specifications
Design Axial piston motor with fixed swashplate design with fixed displacement
W Warning
The front shaft seal must not be exposed to oil pressure from outside of the unit.
Technical Specifications
Technical data
Features Unit Size
Operating parameters
Features Unit 070/084/089
Output speed Minimum min-1 (rpm) 100
Rated 2500
Maximum 2900
System pressure Max. working pressure bar 420 [6090]
[psi]
Maximum pressure 450 [6525]
Minimum pressure 10 [145]
Case pressure Rated bar 3.0 [44]
[psi]
Maximum 5.0 [73]
Lip seal external pressure Maximum 0.4 [5.8]
Fluid specifications
Features Unit 070/084/089
Viscosity Intermittent 1 mm2/s [SUS] 5 [42]
Minimum 7 [49]
Recommended range 12-80 [66-370]
Maximum 1600 [7500]
Temperature Minimum (cold start) 3 °C [°F] -40 [-40]
range 2
Recommended range 60-85 [140-185]
Rated 104 [220]
Maximum intermittent 1 115 [240]
Technical Specifications
Output Speed
Minimum speed is the lowest output speed. Operating below minimum speed limits the system can be
unstable.
Rated speed is the highest input speed recommended at full power condition. Operating at or below
this speed should yield satisfactory product life.
Maximum speed is the highest operating speed permitted. Exceeding maximum speed reduces product
life and can cause loss of hydrostatic power and braking capacity. Never exceed the maximum speed
limit under any operating conditions.
System Pressure
Maximum working pressure is the highest recommended application pressure; and it is not intended to
be a continuous pressure. Propel systems with application pressures at, or below, this pressure should
yield satisfactory unit life given proper component sizing.
Maximum pressure is the highest allowable application pressure under any circumstance. Application
pressures above maximum working pressure will only be considered with duty cycle analysis and factory
approval.
Minimum pressure must be maintained under all operating conditions to avoid cavitation.
Case Pressure
Under normal operating conditions, the rated case pressure must not be exceeded. During cold start,
case pressure must be kept below maximum intermittent case pressure.
Temperature
High temperature limits apply at the inlet port of the motor. The motor should run at or below the
maximum continuous temperature.
Cold oil generally does not affect the durability of motor components. It may affect the ability of oil to
flow and transmit power. For this reason, keep the temperature at 16°C
[60 °F] above the pour point of the hydraulic fluid.
Minimum (cold start) temperature relates to the physical properties of component materials.
Maximum continuous temperature is the allowed temperature at which normal life can be expected.
Technical Specifications
Peak (intermittent) temperature: the overheating temperature that is tolerable by the machine for a
transient/limited time.
Viscosity
Minimum viscosity occurs only during brief occasions of maximum ambient temperature and severe
duty cycle operation. It's the minimum acceptable viscosity to allow normal motor life.
Maximum viscosity occurs only during cold start at very low ambient temperatures. It's the upper limit
of viscosity that allows the motor to start.
Filtration
To prevent premature wear, ensure only clean fluid enters the hydrostatic transmission circuit. A filter
capable of controlling the fluid cleanliness to ISO 4406 class 22/18/13
(SAE J1165) or better, under normal operating conditions, is recommended.
These cleanliness levels can not be applied for hydraulic fluid residing in the component housing/case or
any other cavity after transport.
Filtration strategies for TMP include only suction filtration. The selection of a filter depends on a number
of factors including the contaminant ingression rate, the generation of contaminants in the system, the
required fluid cleanliness, and the desired maintenance interval. Filters are selected to meet the above
requirements using rating parameters of efficiency and capacity.
Filter efficiency can be measured with a Beta ratio¹ (βX). For simple suction-filtered closed circuit
transmissions and open circuit transmissions with return line filtration, a filter with a β-ratio within the
range of β35-45 = 75 (β10 ≥ 2) or better has been found to be satisfactory. For some open circuit systems,
and closed circuits with cylinders being supplied from the same reservoir, a considerably higher filter
efficiency is recommended.
This also applies to systems with gears or clutches using a common reservoir.
For these systems, a charge pressure or return filtration system with a filter β-ratio in the range of β15-20
= 75 (β10 ≥ 10) or better is typically required.
Because each system is unique, only a thorough testing and evaluation program can fully validate the
filtration system. Please see Design Guidelines for Hydraulic Fluid Cleanliness Technical Information,
520L0467 for more information.
1 Filter βX-ratio is a measure of filter efficiency defined by ISO 4572. It is defined as the ratio of the
number of particles greater than a given diameter (“x” in microns) upstream of the filter to the number of
these particles downstream of the filter.
Case Drain
All TM pumps and motors are equipped with two case drain ports. Port selection and case drain routing
must enable the pump housing to maintain a volume of oil not less than half full and normal operating
case pressure limits of the unit are maintained. Case drain routing and design must consider unit case
pressure ratings.
A case drain line must be connected to one of the case outlets to return internal leakage to the system
reservoir.
Reservoir
The reservoir provides clean fluid, dissipates heat, removes entrained air, and allows for fluid volume
changes associated with fluid expansion during system operation. A correctly sized reservoir also
accommodates maximum volume changes during all system operating modes. It promotes de-aeration
Technical Specifications
of the fluid as it passes through, and accommodates a fluid dwell-time between 60 and 180 seconds,
allowing entrained air to escape.
Minimum reservoir capacity depends on the volume required to cool and hold the oil, allowing for
expansion due to temperature changes. A fluid volume of one to three times the motor output flow (per
minute) is satisfactory. The minimum recommended reservoir capacity is 125% of the fluid volume.
Put the return-line below the lowest expected fluid level to allow discharge into the reservoir for
maximum dwell and efficient de-aeration. A baffle (or baffles) between the return and suction lines
promotes de-aeration and reduces fluid surges.
Technical Specifications
Anticavitation valve
L1 M1
L2 M3 M2
Anti-cavitation valve
The TM motors are optional equipment with anti-cavitation valve (ACV). ACV has to garantee a minimum
oil pressure in the low pressure side in case of low engine speed and high oil temperature.
Technical Specifications
The loop flushing valve is equipped with an orificed charge pressure relief valve designed with a cracking
pressure of 5.5, 13 and 16 bar. Valves are available with several orifice sizes to meet the flushing flow
requirements of all system operating conditions.
Loop flushing flow curves
Case flow (US gal/min)
1 2 3 4
Low system pressure minus case pressure (bar) 28
24
20
16
12
8 A3, 5 bar
A3, 13 bar
4
D2, 13 bar
0
0 2 4 6 8 10 12 14 16 18
Case flow (l/min)
4 5 6
121.7 [4.79]
3 2 1
Connector
P005418
Sensor pinout:
1 – Speed signal 2 Speed and temperature sensor
2 – Direction signal
3 – Speed signal 1
4 – Supply
5 – Ground
Technical Specifications
6 – Temperature
(85) [3.346]
Green Direction
129.2 [5.087]
Black Ground
200mm long
Packard Metri-Pack 150 Series speed sensor wire
4-way Connector (male) Connector
Connector: 12162144
Terminals: 12048074
Seals: 12048086
A – Product
TMM Transit Mixer Motor
C – Sense of rotation
B Bi-directional
2BN Sensor PPU: KPP*13808 DIR SIGNAL “HIGH”/RIGHT, 65 impulsions/rev., without Anticavitation valve
9PN Sensor none, Speed and temperature sensor of H1 ready (plugged), without Anticavitation valve
9HN Speed and temperature sensor of H1, 9 impulsions/rev., without Anticavitation valve
L – Shaft
C Splined shaft, 23 teeth, pitch = 16/32
F – Special features
NSN No paint, Name plate "Slovakia"
Operation
Bearing life
Delta pressure – ∆p bar [psi] 240 [3480] 240 [3480] 240 [3480]
Conversion of bearing life for other pressure (p) and speed (n):
⁄
Size 070 L20 = 33 727 • ( ) (240
p •
1800
n )
⁄
Size 084 L20 = 17 090 • ( ) (240
p
•
1800
n )
⁄
Size 089 L20 = 13 952 • ( ) (240
p
•
1800
n )
External radial shaft loads
TM motors are designed with bearings that can accept some external radial and axial loads.
The external radial shaft load limits are a function of the load position and orientation, and the operating
conditions of the unit. The maximum allowable radial load (Re) is based on the maximum external
moment (Me) and the distance (L) from the mounting flange to the load. In applications with external
radial shaft loads, minimize the impact by positioning the load at 0° or 180° as shown in the figure below.
The external radial and axial shaft load are limited by the bearing life L20 =10 000 [h], delta system
pressure 240 bar, speed 1800 min-1 and external radial load at 270°.
It may be determined using the following table and formula below.
Operation
90° Re
Re
F out (+)
0° Re 180° Re
F in (-)
Me 270° Re
Re = Me
L
Where:
Me = shaft moment
L = flange distance
Re = external force to the shaft
Contact your Danfoss representative for an evaluation of unit bearing life.
M = g•G•W•L M=G•W•L
Where:
M = Rated load moment N•m [lbf•in]
g = Gravity 9.81 m/s2
G = Calculation factor for max. acceleration 30
W = Weight of pump kg [lb]
L = Distance from mounting f ange to pump center of gravity m [in]
TMM load moment M
Operation
Output shafts
Rated and maximum torque ratings for each available shaft is shown in the following table:
Specifications
Spline Min active spline length Rated torque* Maximum torque**
The specified torque rating of the shaft documented above is based on the cross-sectional diameter of
the shaft, through the keyway, and assumes the proper clamp and fit between shaft and coupling.
Danfoss guarantees the design and manufactured quality of the splined shaft. The customer is
responsible for the design and manufactured quality of the mating female coupling and key and applied
torque on the nut.
Danfoss has made provisions for the key in accordance to the ISO specification with the understanding
that the key is solely to assist in the installation of the mating coupling.
W Warning
Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft
failure.
1 * Rated torque - measure of teeth wear. ** Maximum torque - ratings are based on torsional fatigue strength
Operation
Operation
Installation drawings
Dimensions
TMM ports
Charge Pressure Relief Valve
0.8
Ø15 -0.3
[DIA 0.591 0.031 ]
-0.012
[6.457 ±0.079]
[7.504]
164 ±2
190.6
0.3
57.25 -0.5 (2x)
0.3
57.25 -0.5 (2x) [2.254 0.012 ]
-0.020
[2.254 0.012 ]
-0.020
146 ±2.8
[5.748 ±0.11]
190 ±1.6
[7.47 ±0.063]
205
[8.071]
Gauge Port M3
Flushing Pressure
M12x1.5 Loop Flushing Valve
Optional: 9/16-18 UNF-2B
Anticavitation Valve
Installation drawings
TMM dimensions
L2
119
[4.685]
[3.764]
[3.346]
95.6
85
[3.346]
[3.937]
85
[3.74]
100
95
73
73 [2.874]
Case drain M22x1.5
[2.874] 125
Optional: 7/8-14UNF-2B
[4.921]
250
Plugged - ready for speed
[9.843]
and temperature sensor
Optional: Speed and 252
temperature sensor [9.921]
Primer Free
(Entire surface)
41.6 (2x)
[1.638]
Ø24 (2x)
[DIA 0.945]
1.2
13 -0.5
[0.512 0.047 ]
219 -0.020
[8.622]
P005416E
Ports description
Port Description TMM without HPRV TMM with HPRV
A, B System ports ISO DN25 SAE Ø 25.4 mm
L1, L2 Case drain ports M22x1.5 7/8-14
M1, M2 System A/B gauge ports M12x1.5 9/16-18
M3 Flushing pressure port M12x1.5
Comatrol
www.comatrol.com Local address:
Turolla
www.turollaocg.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Danfoss
Power Solutions Trading
Danfoss Danfoss Danfoss (Shanghai) Co., Ltd.
Power Solutions (US) Company Power Solutions GmbH & Co. OHG Power Solutions ApS Building #22, No. 1000 Jin Hai Rd
2800 East 13th Street Krokamp 35 Nordborgvej 81 Jin Qiao, Pudong New District
Ames, IA 50010, USA D-24539 Neumünster, Germany DK-6430 Nordborg, Denmark Shanghai, China 201206
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 2222 Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
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