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    Welding Procedure Specification (WPS)

    Uploaded by

    Petrr Ravv
    This document provides a welding procedure specification for gas metal arc welding (GMAW) single V-butt joints between 1.6mm and 20mm thick steel plates. The joints will be welded in the 3G position using ER70S-3 filler metal, a gas mixture of 99.9% CO2, and parameters of 11-30 volts and 250 amps. The joints will be welded in multiple passes in an uphill progression with a minimum preheat and interpass temperature of 22°C.

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    © All Rights Reserved
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    Welding Procedure Specification (WPS)

    Uploaded by

    Petrr Ravv
    507 views2 pages
    This document provides a welding procedure specification for gas metal arc welding (GMAW) single V-butt joints between 1.6mm and 20mm thick steel plates. The joints will be welded in the 3G position using ER70S-3 filler metal, a gas mixture of 99.9% CO2, and parameters of 11-30 volts and 250 amps. The joints will be welded in multiple passes in an uphill progression with a minimum preheat and interpass temperature of 22°C.

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    Welding Procedure Specification (Wps) ( Pdfdrive.com )

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    This document provides a welding procedure specification for gas metal arc welding (GMAW) single V-butt joints between 1.6mm and 20mm thick steel plates. The joints will be welded in the 3G position using ER70S-3 filler metal, a gas mixture of 99.9% CO2, and parameters of 11-30 volts and 250 amps. The joints will be welded in multiple passes in an uphill progression with a minimum preheat and interpass temperature of 22°C.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    507 views2 pages

    Welding Procedure Specification (WPS)

    Uploaded by

    Petrr Ravv
    This document provides a welding procedure specification for gas metal arc welding (GMAW) single V-butt joints between 1.6mm and 20mm thick steel plates. The joints will be welded in the 3G position using ER70S-3 filler metal, a gas mixture of 99.9% CO2, and parameters of 11-30 volts and 250 amps. The joints will be welded in multiple passes in an uphill progression with a minimum preheat and interpass temperature of 22°C.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 2

    P.O.

    Box 8817, Building # DY34 Tel: +971 43243888


    Inside Dubai Ship Docking Yard Fax: +971 43243682
    AI Jadaf, Dubai E-mail: [email protected]
    United Arab Emirates Website : www.lonestar-Iab.com

    WELDING PROCEDURE SPECIFICATION (WPS)

    Company Name : Stars Line Metallic Ind. LLC Prepared by Mr. N.C Sekar
    Welding Procedure Specification # SLMI WPSI 0021 09 Date: 25-07-2009 Supporting PQR # SLM/PQR/002/09
    Revision # : 0 Date: Cognizant Code AWS D1.1 - 2008
    ---------------
    Welding Process (es) GMAW Type (s) MANUAL
    -----------

    Joint Design : Sinale "V' Butt Joint


    600 ±5°
    Backing/Back weld : : c::::J Yes 0 No . .
    .
    ~
    .
    ..

    Backing Material (type) N/A


    Retainer N/A
    T
    Root Gap
    Groove Angle
    Root Face
    Edge preparation
    1.6mm - 2.0mm
    60° + 5°
    1.6mm
    Bevel
    1 \i6mm
    J ~'
    <;;> 20mm

    -.l
    Plate Thickness 20 mm 1.6 to 2.0mm

    Base Metals
    P-No.: 1 Group No 1 To: P-No.: 1 Group No.: 1
    ~-

    Type EN 10025 Type EN 10025


    Specification To: Specification
    Grade S 275 JR Grade S 275 JR
    Qualification Range
    Base metal: 5 mm to 32 mm Plate: All
    Thickness Groove Fillet
    Weld metal: 6mm-36mm Pipe: ­

    Pipe Dia Groove: - Fillet : All

    Other:

    Filler Metals Weld Run: 1 Weld Run : 2 - 4 Others


    Spec No. 5.18 5.18
    AWS No. Classification ER 70 S-3 ER 70 S-3
    F-No. 6 6
    A-No. 1 1
    $ize of Filler Metals 1.2mm 1.2mm
    Electrode-Trade Name N/A N/A
    Flux Trade Name N/A N/A
    Consumable Insert N/A N/A
    Process GMAW GMAW

    f.<TIT-RPT-228-WPS-GM AW -SLM Page 1 of2

    UKAS , Commercial & Leg al terms an d cond ition s on the reverse of this sheet

    Other Localions: • Abu Dhabi • AJman • Oman • Oatar

    P.O. Box 8817, Building # DY34 Tel: +971 4 3243888


    Inside Dubai Ship Docking Yard Fax: +971 4 3243682
    AI Jadaf , Dubai E-mail: [email protected]
    United Arab Emirates Website: www.lonestar-Iab.com

    Com pa ny Name: Stars Line Metallic Ind. LLC


    Position Post Weld Heat Treatment
    Position (s) Groove 3G Soaking Range N/A
    Weld ing Progression: ~ Uphill D Downhill D Horizontal Time Range N/A
    Heating Rate N/A
    Position (s) of Fillet All Cooling Rate N/A

    Preheat Gas
    % Composition
    Gas (es) FlowRale
    Preheat Temperature, minimum 22°C (Mixture)
    Interpass Temperature, maximum 250°C Shielding : Co2 - 99.9% 35 1 L
    Temperature Measurement Temple Stick Trailing NfA N/A N/A
    Purging N/A N/A N/A

    Electrical Characteristics
    Current Type A.C Tungsten Electrode Size and type ER 708 -3
    Polarity Straight (ACEN) Mode of Metal Transfer GMAW GMAW
    Voltage (Range) 11 to 30 Electrode Wire Feed Speed Range 100lPM
    Current (Range) 250 Amp Others -

    Technique
    String or Weave Bead Stringer root I Fill Cap MUltiple or Single Pass (per side) Multi Pass
    Orifice or Gas Cup Size 9.5 mm Max weld Thickness (Any pass) N/A
    Initial and Interpass Cleaning Grinding and 8.8 Wire Brushing Multiple or Single Electrode Single
    Method or Back Gouging N/A Travel Speed (Range) 12"
    Oscillation N/A Peening N/A
    Electrode to Work Distance Minimum Electrode 0 Other N/A

    Filler Metal Current Max Heat


    Volt Travel Speed
    Weld Layers Process Type Input
    Class Dia,mm Amp Range Ranqa Range, mm/Sec
    Polarity K.Jllnch
    Root GMAW ER 70 S - 3 1.20 SP 250 11 - 30 12" 1.5
    Fill GMAW ER 70 S - 3 1.20 SP 250 11 - 30 12" 1.5
    Fili I Cap GMAW ER 70 S - 3 1.20 SP 250 11 - 30 12" 1.5
    Prepar~l;t~ .... Accepted By
    Name Mr. AI)#d ..M~n ~ebr~~\. Name Mr. Jasdeep Singh
    LonrS~~r~l'gC-h'TO~I;~~tvr~es,
    Company
    Du ~~L . 'I <;, . /1:'\ t.: \ ~ \
    Company ~tars LiE~~-&.~LC
    Il, r. w~
    ~I< V~;?
    \ )~
    .~ ) (!'~i i4~~~.:s
    Si ,gnature '

    \.
    :

    ., -, ~'~J
    ", <,

    \;i'~'\ , ~, } . ~{.~:,
    (' .1 I Signature
    ~ rjah - U.A.E.

    . ,. .. - ';.; . ~~"" ~!J ...


    Date July 25 :'ZO.99.-~ Date July 2~toA9-~
    ~ it' ~ (;~ 1
    ....... / '

    NDT-RPT-228-WPS-GMAW-SLM Page 2 of 2

    u KAS, Comme rcial & Legal terms and conditions on the reverse of this sheet
    Other Locatio ns: • A bu Dhabi • Aj man • Oman • Qatar

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