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    External Pipe Wrapping - Inspection and Test Plan: Description of Location

    Uploaded by

    David
    This document provides an inspection and test plan for external pipe wrapping on a transfer pumping main project. It outlines 6 items to be inspected including pipe jointing materials, personnel training, joint preparation, installation of heat shrink sleeves, pipe wrapping verification, and pipe wrapping testing. Acceptance criteria are defined for each item along with who will undertake verification and any relevant notes. Sign off is required by the construction supervisor and project representative once the lot is completed.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    External Pipe Wrapping - Inspection and Test Plan: Description of Location

    Uploaded by

    David
    118 views2 pages
    This document provides an inspection and test plan for external pipe wrapping on a transfer pumping main project. It outlines 6 items to be inspected including pipe jointing materials, personnel training, joint preparation, installation of heat shrink sleeves, pipe wrapping verification, and pipe wrapping testing. Acceptance criteria are defined for each item along with who will undertake verification and any relevant notes. Sign off is required by the construction supervisor and project representative once the lot is completed.

    Original Description:

    Wrapping

    Original Title

    J031 -ITP- Wrapping

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    This document provides an inspection and test plan for external pipe wrapping on a transfer pumping main project. It outlines 6 items to be inspected including pipe jointing materials, personnel training, joint preparation, installation of heat shrink sleeves, pipe wrapping verification, and pipe wrapping testing. Acceptance criteria are defined for each item along with who will undertake verification and any relevant notes. Sign off is required by the construction supervisor and project representative once the lot is completed.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    118 views2 pages

    External Pipe Wrapping - Inspection and Test Plan: Description of Location

    Uploaded by

    David
    This document provides an inspection and test plan for external pipe wrapping on a transfer pumping main project. It outlines 6 items to be inspected including pipe jointing materials, personnel training, joint preparation, installation of heat shrink sleeves, pipe wrapping verification, and pipe wrapping testing. Acceptance criteria are defined for each item along with who will undertake verification and any relevant notes. Sign off is required by the construction supervisor and project representative once the lot is completed.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 2

    External Pipe Wrapping – Inspection and Test Plan

    PROJECT: Transfer Pumping Main – Package 1

    Lot No…………………….……. Date Lot Started………/……./…2003 Date Lot Completed………/……./…2003


    Description of location:

    Description Chainage From Chainage To Joint Numbers within Lot


    Pipe Installation
    Activities:
    Reference Verification to be Conformation
    Item Description Acceptance Criteria
    Document undertaken by: Comment
    E9.4.2 This project shall use Raychem WPCT heat shrink sleeves. Sleeves UWR - QMR
    1. Pipe Jointing materials comply Raychem WPCT approved for use
    DS81 shall be tested prior to use to ensure satisfaction of Superintendent

     Only personnel holding a current accreditation from Petro Personnel trained and approved to undertake
    Personnel trained to undertake Raychem Installation Coating Systems for the installation of Raychem WPCT shall be joint preparation and installation
    2.
    wrapping Procedure allowed to undertake the works

     The edge of the coating adjacent to the bare steel shall be SS Joints prepared correctly
    beveled over a minimum of 10mm between the bare steel and
    the full coating thickness.
    E9.4.2  Bare steel to be thoroughly cleaned with a mechanical wire
    3. Preparation of joint Raychem Installation brush prior to welding and then cleaned again following welding
    procedure  Adjacent Sintakote to be roughened using emery paper for a
    distance of approx. 100mm each side of the joint
     Dry cloth to be used to wipe all dust and residue from the bare
    steel and Sintakote wrapping surface
     Once prepared the pipe joint shall be preheated using two SS Welding consumables comply
    installers with gas torches to 70 degrees Celsius. The pipe shall
    be “Touch Tested” to ensure even distribution of heat. A digital
    thermometer is to be available to spot test the temperature.
    Raychem Installation  Sleeve shall be loosely wrapped around the joint
    4. Installation of Heat Shrink Sleeve
    procedure  Closing patch preheated and patted together using a gloved
    hand to seal
     Both installers shall heat the sleeve along the centre of the
    sleeve using vertical sweeping motion and then outward from
    the shrunken centre to the edges.

    Item Description Reference Acceptance Criteria Verification to be Conformation & Comments


    External Pipe Wrapping – Inspection and Test Plan

    Document undertaken by:


     Thermochromic embossing on the heat shrink sleeve shall SS Pipe Joint Visual Inspections carried out - all sleeves
    Raychem Installation have disappeared.
    5. Pipe Wrapping Verification
    procedure  Even mastic bead to have formed around the full perimeter of
    both edges of the sleeve
     A peel test shall be undertaken as nominated by SS Peel Test Undertaken at Joints: (results attached)
    Superintendent.
    Pipe Wrapping Testing Raychem Installation
    6.  Peel reading to be greater than 3kg/25mm/1 min
    procedure
     Even and thorough mastic adhesion across surface of steel

    Lot Closed: / / 2003

    Signed by Construction Supervisor:


    Notes:
    ……………………………………………………………. Date …………/…………/…2003
     Attach copies of any testing
    undertaken to this Inspection
    Signed by Representative:
    and Test Plan.

    ……………………………………………………………. Date…………./………../….2003

    Legend:
     SS - Site Supervisor, GE - Project Geotechnical Engineer
     PS – Project Surveyor, QMR – Contractors Quality Assurance Representative, WI Welding Inspector

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