RM5G Operation Manual PDF
RM5G Operation Manual PDF
RM5G Operation Manual PDF
Operation Manual
ISO 9001:2008
RM5G series
Quality․Satisfaction․Improvement․Innovation
Thank you for using RHYMEBUS RM5G/P series drive. For proper operations and
safety purposes, please do read and follow specific instructions contained in this
manual before using the product. The manual shall be placed on the top of the
machine, and all the setup parameters and reference numbers must be properly
recorded in Attachment 2 to facilitate future maintenance and repairs.
SAFETY PRECAUTION
Please read this manual thoroughly and pay attention to the safety precautions
marked with ― DANGER ‖ or ― CAUTION ‖ before the installation, wiring,
maintenance, or troubleshooting.
Only the qualified personnel may proceed with the installation, wiring, testing,
troubleshooting, or other tasks.
※Qualified Personnel: Must be familiar with the fundamentals, structures,
characteristics, operating procedures, and installation, and this personnel must
read the manual in details and follow the steps of security measures to prevent
possible dangers.
Installation
CAUTION
a. The installation shall take place only on top of the metal surface or any material
with the fire resistant. Any place or location of high temperature, moist, oil and
gas, cotton fiber, metal powder and erosive gas shall be avoided.
b. If the product specification indicates IP00 (the protective level of the equipment
structure), any human contact is forbidden to avoid the electric shock. The option
of installing AC reactor(ACL) or DC reactor(DCL) shall be very cautious, too.
c. Please note the surrounding temperature shall not exceed 50°C (or 40°C for
RM5P) when the installation needs to be placed inside the control panel.
d. For the environment of storage and installation, please follow the instructions of
the environmental conditions illustrated in the sections of the common
specification of RM5G and RM5P.
Wiring
DANGER
a. Do Not conduct any wiring during the system power ON to avoid the electric shock.
b. R/L1,S/L2,T/L3 are power inputs (electric source terminals) and U/T1,V/T2,W/T3
are drive’s outputs connecting to a motor. Please Do Not connect these input and
output terminals to P, P○+ , N, N○- , P1 and PR terminals.
c. Once the wiring is completed, the cover of the drive must be put back and must
seal the drive to avoid other’s accidental contact.
d. 100V or 200V series drives must not be connected to the electric source of
346/380/415/440/460/480V.
e. The main circuit and multi-function terminals cannot connect to ground
terminal(PE).
f. PE terminal must be exactly grounded. Ground the drive in compliance with
the NEC standard or local electrical code.
g. Please refer to the ―section 2-3-4 Description of Terminals” for the screwing
torque of the wiring terminal.
h. Please refer to the national or local electric code for the appropriate spec. of the
cords and wires.
i. Please install an appropriate Molded Case Circuit Breaker (MCCB) or Fuse at
each path of power lines to a drive.
j. Please install the thermal relay between the individual motor and the drive when
using one drive to propel several motors.
k. Do Not connect power factor leading capacitor, surge absorber, or
non-three-phase motor to drive’s U/T1,V/T2,W/T3 side.
l. AC reactor (ACL) installation is required when the power capacity exceeds
500kVA or 10 times or more than the drive rated capacity.
m. After power off (30HP below models must wait at least 5 minutes; 40HP~75HP
models must wait at least 10 minutes; 100HP above models must wait at least
20 minutes). Do Not touch the drive or perform any unwiring actions before drive
indicator light (CHARGE) turns off. Use a multimeter with the DC voltage stage
to measure the cross voltage between P(+) and N(-) ports (DC bus voltage must
be less than 25V).
n. When the motor do the voltage-proof, insulation testing, unwiring the U/T1,V/T2,W/T3
terminal of drive at first.
CAUTION
a. The RM5G/P series are designed to drive a three-phase induction motor. Do Not
use for single-phase motor or other purposes.
b. The main circuit and control circuit must be wired separately; control circuit must
use a shielded or twisted-pair shielded wires to avoid possible interferences.
Operation
DANGER
a. Do Not open or remove the cover while power is on or during the operation. Do
close up the cover before powering on the drive. Do Not remove the cover except
for wiring or periodic inspection when power off.
b. At the function F_078=1 or 3, the drive will automatically restart when the power
is restored. Stay away from the motor and machine.
STOP
c. At the function F_003=0 and F_001=0 or 1, the key on keypad is ineffective.
RESET
CAUTION
a. Do Not touch the heat sink or brake resistors due to the high heat.
b. Some models attach nylon rope. Do Not proceed the movement or hanging the
drive by this nylon rope to avoid unexpecting accident. Please select a suitable
rope to proceed the movement or hanging the drive.
Compliance with UL standards and CSA standards (cUL-listed for Canada)
CAUTION
1. "Risk of Electric Shock"
Before starting or inspection, turn OFF the power and wait at least 5 minutes,
and check for residual voltage between terminal P and N with a multimeter or
similar instrument has dropped to the safe level (50VDC or below), to avoid a
hazard of electric shock.
3. Maximum surrounding air temperature is 50C for RM5G series and 40C for
RM5P series.
5. Install UL certified branch circuit fuse between the power supply and the drive,
referring to the table below.
Single-Phase 200V Series
Model number Fuse type Fuse current rating (A)
RM5G-2001/2-1PH 10
Class RK5
RM5G-2001-1PH 20
(250Vac, 200kA I.R.)
RM5G-2002-1PH 50
Compliance with UL standards and CSA standards (cUL-listed for Canada)
(continued)
CAUTION
Three-Phase 200V Series
Model number Fuse type Fuse current rating (A)
RM5G-2001/2 5
RM5G-2001 10
Class RK5
RM5G-2002 15
(250Vac, 200kA I.R.)
RM5G-2003 20
RM5G-2005 30
RM5G-2007 50
RM5G-2010 80
Class T
RM5G-2015 100
(300Vac, 200kA I.R.)
RM5P-2010 80
RM5P-2015 100
CAUTION
400V Class Series
Wire size AWG (mm2)
Model number Input Output
Grounding
(R/L1, S/L2, T/L3) (U/T1, V/T2, W/T3)
RM5G-4001 18 (0.8) 18 (0.8)
18 (0.8)
RM5G-4002 18 (0.8) 18 (0.8)
RM5G-4003 16 (1.3) 16 (1.3) 16 (1.3)
RM5G-4005 14 (2.1) 14 (2.1 14 (2.1)
RM5G-4007 12 (3.3) 12 (3.3) 12 (3.3)
RM5G-4010 10 (5.3) 10 (5.3)
RM5G-4015 8 (8.4) 10 (5.3) 10 (5.3)
RM5G-4020 8 (8.4) 8 (8.4)
RM5P-4010 10 (5.3) 10 (5.3)
RM5P-4015 8 (8.4) 10 (5.3) 10 (5.3)
RM5P-4020 8 (8.4) 8 (8.4)
No Text on This Page
INTRODUCTIONS
Features
a. RM5G series are suitable for the constant torque load, like mixer,
conveyor, etc.
b. RM5P series are suitable for variable torque load, like fan, pump, etc.
c. RM5G series designed for heavy-duty load applications. Overload
capability is 150% drive’s rated output current for 1 min.
BXXXXXXXX
RM5G-2050
Input Power Specs INPUT 3PH 200-240V 176A 50/60Hz
Output Current & Capability OUTPUT 3PH 200-240V 145A 0.1-400.0Hz
Software Number PGM NO. 103F4-1(AZXXXXXX)
Product Serial Number SERIAL NO. BXXXXXXXX
1
1
Chapter 1 Cautions Before Installation
1
2
Chapter 1 Cautions Before Installation
1-2-2 Single-Phase 200V Series
Model name
2001/2 2001 2002
(RM5G-□□□□-1PH)
Maximum applicable motor (HP / kW) 0.5/0.4 1/0.75 2/1.5
Rated output capability (kVA) 1.1 1.9 3
Rated output current (A) 3 5 8
Rated output voltage (V) Three-phase 200~240V
Range of output frequency (Hz) 0.1~400.00Hz
Power source (ψ, V, Hz) Single-phase 200~240V 50/60Hz
Input current (A) 7 13.5 19
Permissible AC power source
176~264V 50/60Hz / ±5%
fluctuation
Overload protection 150% of drive rated output current for 1 min.
Cooling method Nature cooling Fan cooling
Applicable safety standards UL508C, CSA C22.2 No. 14-05
Protective structure IP20, UL open type
Weight / Mass(kg) 1.8 1.9 2
※Please refer to page 112 for the single-phase application of 220V.
1
3
Chapter 1 Cautions Before Installation
Model name
2020 2025 2030 2040 2050 2060 2075 2100
(RM5G-□□□□)
Maximum applicable
20/15 25/18.5 30/22 40/30 50/37 60/45 75/55 100/75
motor (HP / kW)
Rated output capability
23 28 34 44 55 67 84 112
(kVA)
Rated output current (A) 60 74 90 115 145 175 220 295
Rated output voltage (V) Three-phase 200~240V
Range of output
0.1~400.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 200~240V 50/60Hz
Input current (A) 69 85 103 132 176 200 240 280
Permissible AC power
176~264V 50/60Hz / ±5%
source fluctuation
Overload protection 150% of drive rated output current for 1 min.
Cooling method Fan cooling
Applicable safety
-
standards
Protective structure IP20 IP00 (IP20 OPTION)
Weight / Mass(kg) 16 16 16 17 40 41 44 61
Model name
2125 2150 2200 2250 - -
(RM5G-□□□□)
Maximum applicable
125/90 150/110 200/160 250/200 - -
motor (HP / kW)
Rated output capability
132 154 223 267 - -
(kVA)
Rated output current (A) 346 405 585 700 - -
Rated output voltage (V) Three-phase 200~240V
Range of output
0.1~400.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 200~240V 50/60Hz
Input current (A) 330 380 550 660 - -
Permissible AC power
176~264V 50/60Hz / ±5%
source fluctuation
Overload protection 150% of drive rated output current for 1 min.
Cooling method Fan cooling
Applicable safety
-
standards
Protective structure IP00 (IP20 OPTION)
Weight / Mass(kg) 89 90 164 167 - -
1
4
Chapter 1 Cautions Before Installation
1-2-4 Three-Phase 400V Series
Model name
4001 4002 4003 4005 4007 4010 4015 4020
(RM5G-□□□□)
Maximum applicable
1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11 20/15
motor (HP / kW)
Rated output capability
1.9 3 4.6 6.9 11 14 18 23
(kVA)
Rated output current (A) 2.5 4 6 9 14 18 24 30
Rated output voltage (V) Three-phase 380~480V
Range of output
0.1~400.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 380~480V 50/60Hz
Input current (A) 3.5 5 8 12 16 22 28 38
Permissible AC power
332~528V 50/60Hz / ±5%
source fluctuation
Overload protection 150% of drive rated output current for 1 min.
Nature
Cooling method Fan cooling
cooling
Applicable safety UL508C,
UL508C
standards CSA C22.2 No.14-05
Protective structure IP20, UL open type
Weight / Mass(kg) 1.8 1.9 2 2 5.3 5.4 5.6 5.7
Model name
4025 4030 4040 4050 4060 4075 4100 4125
(RM5G-□□□□)
Maximum applicable
25/18.5 30/22 40/30 50/37 60/45 75/55 100/75 125/90
motor (HP / kW)
Rated output capability
30 34 46 56 66 84 114 134
(kVA)
Rated output current (A) 39 45 61 73 87 110 150 176
Rated output voltage (V) Three-phase 380~480V
Range of output
0.1~400.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 380~480V 50/60Hz
Input current (A) 45 52 70 84 100 130 155 177
Permissible AC power
332~528V 50/60Hz / ±5%
source fluctuation
Overload protection 150% of drive rated output current for 1 min.
Cooling method Fan cooling
Applicable safety
-
standards
Protective structure IP20 IP00 (IP20 OPTION)
Weight / Mass(kg) 5.8 16 16 17 18 44 45 47
1
5
Chapter 1 Cautions Before Installation
Model name
4150 4175 4200 4250 4300 4350 4420 4500 4600
(RM5G-□□□□)
Maximum applicable 150/ 175/ 200/ 250/ 300/ 350/ 420/ 500/ 600/
motor (HP / kW) 110 132 160 200 220 250 315 375 450
Rated output capability
160 193 232 287 316 366 446 533 655
(kVA)
Rated output current (A) 210 253 304 377 415 480 585 700 860
Rated output voltage (V) Three-phase 380~480V
Range of output
0.1~400.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 380~480V 50/60Hz
Input current (A) 196 217 282 355 385 440 540 650 800
Permissible AC power
332~528V 50/60Hz / ±5%
source fluctuation
Overload protection 150% of drive rated output current for 1 min.
Cooling method Fan cooling
Applicable safety
-
standards
Protective structure IP00 (IP20 OPTION)
Weight / Mass(kg) 65 91 95 97 159 163 164 217 272
※The weight illustrated in the standard specifications of RM5G does not include the weights of
AC reactor (ACL) and DC reactor (DCL).
1
6
Chapter 1 Cautions Before Installation
1-3 RM5P Standard Specifications
1-3-1 Three-Phase 200V Series
Model name
2010 2015 2020 2025 2030 2040 2050
(RM5P-□□□□)
Maximum applicable
10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37
motor (HP / kW)
Rated output capability
12 16 22 28 34 43 55
(kVA)
Rated output current (A) 31 41 58 74 90 112 144
Rated output voltage (V) Three-phase 200~240V
Range of output
0.1~120.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 200~240V 50/60Hz
Input current (A) 41 55 66 85 103 128 176
Permissible AC power
176~264V 50/60Hz / ±5%
source fluctuation
Overload protection 120% of drive rated output current for 1 min.
Cooling method Fan cooling
Applicable safety UL508C,
-
standards CSA C22.2 No.14-05
IP20,
Protective structure IP20
UL open type
Weight / Mass(kg) 5.3 5.4 5.7 16 16 16 17
Model name
2060 2075 2100 2125 2150 2200 2250
(RM5P-□□□□)
Maximum applicable
60/45 75/55 100/75 125/90 150/110 200/160 250/200
motor (HP / kW)
Rated output capability
67 83 105 132 154 223 267
(kVA)
Rated output current (A) 175 218 275 346 405 585 700
Rated output voltage (V) Three-phase 200~240V
Range of output
0.1~120.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 200~240V 50/60Hz
Input current (A) 200 240 280 330 380 550 660
Permissible AC power
176~264V 50/60Hz / ±5%
source fluctuation
Overload protection 120% of drive rated output current for 1 min.
Cooling method Fan cooling
Applicable safety
-
standards
Protective structure IP00 (IP20 OPTION)
Weight / Mass(kg) 40 41 44 61 89 164 164
1
7
Chapter 1 Cautions Before Installation
1-3-2 Three-Phase 400V Series
Model name
4010 4015 4020 4025 4030 4040 4050 4060
(RM5P-□□□□)
Maximum applicable
10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37 60/45
motor (HP / kW)
Rated output capability
13 17 23 28 34 43 56 66
(kVA)
Rated output current (A) 17 22 30 37 45 56 73 87
Rated output voltage (V) Three-phase 380~480V
Range of output
0.1~120.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 380~480V 50/60Hz
Input current (A) 20 25 43 45 52 64 84 100
Permissible AC power
332~528V 50/60Hz / ±5%
source fluctuation
Overload protection 120% of drive rated output current for 1 min.
Cooling method Fan cooling
Applicable safety UL508C,
-
standards CSA C22.2 No.14-05
Protective structure IP20, UL open type IP20
Weight / Mass(kg) 5.4 5.6 5.7 5.7 5.8 16 16 17
Model name
4075 4100 4125 4150 4175 4200 4250 4300
(RM5P-□□□□)
Maximum applicable
75/55 100/75 125/90 150/110 175/132 200/160 250/200 300/220
motor (HP / kW)
Rated output capability
82 105 134 160 193 232 287 316
(kVA)
Rated output current (A) 108 138 176 210 253 304 377 415
Rated output voltage (V) Three-phase 380~480V
Range of output
0.1~120.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 380~480V 50/60Hz
Input current (A) 130 155 177 196 217 282 355 385
Permissible AC power
332~528V 50/60Hz / ±5%
source fluctuation
Overload protection 120% of drive rated output current for 1 min.
Cooling method Fan cooling
Applicable safety
-
standards
Protective structure IP20 IP00 (IP20 OPTION)
Weight / Mass(kg) 18 44 45 47 65 91 95 97
1
8
Chapter 1 Cautions Before Installation
Model name
4350 4420 4500 4600 4700 - - -
(RM5P-□□□□)
Maximum applicable
350/250 420/315 500/375 600/450 700/500 - - -
motor (HP / kW)
Rated output capability
366 396 533 655 732 - - -
(kVA)
Rated output current (A) 480 520 700 860 960 - - -
Rated output voltage (V) Three-phase 380~480V
Range of output
0.1~120.00Hz
frequency (Hz)
Power source (ψ, V, Hz) Three-phase 380~480V 50/60Hz
Input current (A) 440 540 650 800 900 - - -
Permissible AC power
332~528V 50/60Hz / ±5%
source fluctuation
Overload protection 120% of drive rated output current for 1 min.
Cooling method Fan cooling
Applicable safety
-
standards
Protective structure IP00 (IP20 OPTION)
Weight / Mass(kg) 159 163 217 217 272 - - -
※The weight illustrated in the standard specifications of RM5P does not include the weights of
AC reactor (ACL) and DC reactor (DCL).
1
9
Chapter 1 Cautions Before Installation
1-4 The Features of Control and Operation
1-4-1 RM5G Series
․Voltage vector sinusoidal PWM control (V/F control).
Control method
․Switching frequency: 800Hz~16kHz.
Range of
0.1~400.00Hz
frequency setting
Resolution
․Digital Keypad (KP-201C): 0.01Hz
of frequency
setting ․Analog signal: 0.06Hz / 60Hz
Resolution
of output 0.01Hz
frequency
Frequency setting
DC 0~10V, 4~20mA
signal
Overload
150% of drive rated output current for 1 minute.
protection
․Time of DC braking after stop / before start: 0~60.0sec
Control Characteristics
1
10
Chapter 1 Cautions Before Installation
Forward (FWD) / reverse (REV) rotation, 3-wire self-holding
Start method
FWD/REV control, or 9-speed control can be selected
Multi-function 6 sets programmable input terminals: X1~X6
inputs
Input
F_131
․―FM+‖ – ―M-―:DC 0~10V
Analog ․―AM+‖ – ―M-―:DC 0~10V
outputs Refer to the function setting description of F_044, F_045,
F_129, F_130
output frequency, frequency command, output voltage, DC
Keypad
bus voltage, output current, motor speed (RPM), machine
(KP-201C)
speed (MPM), terminal status.
Display
messages of
drive overheating(OH), Motor overload(OL), Drive overload(OL1),
System overload(OLO), External fault(thr), KP-202 Keypad
Protections
1
11
Chapter 1 Cautions Before Installation
temperature non-condensing)
Storage
-20°C (-4°F) ~ +60°C (149°F)
temperature
Relative humidity 90% RH or less (No-condensing atmosphere)
Vibration Less than 5.9m/sec² (0.6G)
Altitude Less than 1000m (3280 ft.)
1
12
Chapter 1 Cautions Before Installation
1-4-2 RM5P Series
․Voltage vector sinusoidal PWM control (V/F control).
Control method
․Switching frequency: 800Hz~16kHz.
Range of
0.1~120.00Hz
frequency setting
Resolution
․Digital Keypad (KP-201C): 0.01Hz
of frequency
setting ․Analog signal: 0.06Hz / 60Hz
Resolution
of output 0.01Hz
frequency
Frequency setting
DC 0~10V, 4~20mA
signal
Overload
120% of drive rated output current for 1 minute.
protection
․Time of DC braking after stop / before start: 0~60.0sec
Control Characteristics
1
13
Chapter 1 Cautions Before Installation
F_131
․―FM+‖ – ―M-―:DC 0~10V
Analog ․―AM+‖ – ―M-―:DC 0~10V
outputs Refer to the function setting description of F_044, F_045,
F_129, F_130
output frequency, frequency command, output voltage, DC
Keypad
bus voltage, output current, motor speed (RPM), machine
(KP-201C)
speed (MPM), terminal status.
Display
messages of
drive overheating(OH), Motor overload(OL), Drive overload(OL1),
Protections
1
14
Chapter 1 Cautions Before Installation
temperature non-condensing)
Storage
-20°C (-4°F) ~ +60°C (149°F)
temperature
Relative humidity 90% RH or less (No-condensing atmosphere)
Vibration Less than 5.9m/sec² (0.6G)
Altitude Less than 1000m (3280 ft.)
1
15
Chapter 1 Cautions Before Installation
1
16
Chapter 2 Installation and Confirmation
10cm above
10cm above
2
17
Chapter 2 Installation and Confirmation
2-2-3 Arrangement: Due to the heat generated at the machine operation, the
drive must be installed in the ventilation space. The
installations of drive are shown as below figure1 and
figure 2:
a. Internal cooling
Correct Incorrect
Outlet Outlet
Fan Fan
Fan Fan
Outlet Outlet
RM5G/P RM5G/P
Drive
Driver
Drive
Driver
Inlet
Intlet Inlet
Intlet
Correct Incorrect
Outlet Outlet
Fan Fan
Fan Fan
Outlet Outlet
RM5G/P RM5G/P
Drive
Driver
Drive
Driver
Guide
RM5G/P RM5G/P
Drive
Driver Drive
Driver
Inlet
Intlet Inlet
Intlet
2
18
Chapter 2 Installation and Confirmation
b. External cooling
Correct Incorrect
Outlet Outlet
Fan Fan
Fan Fan
Outlet Outlet
RM5G/P RM5G/P
Drive
Drive
Drive
Drive
Guide
RM5G/P RM5G/P
Drive
Drive
Drive
Drive
Inlet
Intlet Inlet
Intlet Inlet
Intlet Inlet
Intlet
Correct Correct
Outlet Outlet
Fan
Fan Fan
Outlet Outlet
RM5G/P RM5G/P
Drive
Drive
Drive
Drive
Inlet
Intlet Inlet
Intlet Inlet
Intlet Inlet
Intlet
Note: The external cooling is suitable for 7.5HP above. Please ensure all air vents to
be ventilated using the external cooling.
2
19
Chapter 2 Installation and Confirmation
2-2-4 Specifications of Associated Accessories: The specifications of the
accessories must be according to the specifications of the drive.
Otherwise, the drive will be damaged and the life span of the drive will be
shorten.
Do Not add any power factor leading capacitor(RC, LC or other capacitance
component) between the drive and motor to avoid any accidents.
M5-2
Screw
Screw
Step2
Screw
M5-4
Screw
Step1
2
20
Chapter 2 Installation and Confirmation
2-3 Descriptions of Terminal and Wiring Diagram
2-3-1 Wiring Diagram
Model: RM5G-1001/2-1PH ~ RM5G-1002-1PH;
RM5G-2001/2-1PH ~ RM5G-2002-1PH
PR P N Induction Motor
Single-Phase, 50/60Hz R R U
AC Power Input S S V IM
W
G G
RM5G
Forward FWD AM+ (+)
Analog Output Terminal
Reverse REV FM+ (+) (DC 0~10V)
Multi-function Input Terminal 1 X1 GND (-)
※1
Multi-function Input Terminal 2 X2
Multi-function Input Terminal 3 X3 SINK
Multi-function Input Terminal 4 X4 SW2
Multi-function Input Terminal 5 X5 Ta2
SOURCE
Multi-function Input Terminal 6 X6
COM Tc2 Multi-function Output Terminal
(Relay Type)
Ta1
(AC 250V/0.5A COSθ=0.3)
Tb1
Tc1
12V
VR 1KΩ,1/4W Vin I ※2
Y1
SW1 Multi-function Output Terminal
Iin (Open collector)
P P P V Y2 (DC 48V/50mA)
GND CME
2
21
Chapter 2 Installation and Confirmation
PR P N Induction Motor
Three-Phase, R/L1 R/L1 U/T1
50/60Hz AC S/L2 S/L2 V/T2 IM
Power Input T/L3 W/T3
T/L3
G G
RM5G
Forward FWD AM+ (+)
Analog Output Terminal
Reverse REV FM+ (+) (DC 0~10V)
Multi-function Input Terminal 1 X1 GND (-)
※1
Multi-function Input Terminal 2 X2
Multi-function Input Terminal 3 X3 SINK
Multi-function Input Terminal 4 X4
SW2 Ta2
Multi-function Input Terminal 5 X5
Multi-function Input Terminal 6 X6 SOURCE
COM Tc2 Multi-function Output Terminal
(Relay Type)
Ta1
(AC 250V/0.5A COSθ=0.3)
Tb1
Tc1
12V
VR 1KΩ,1/4W Vin I ※2
Y1
SW1 Multi-function Output Terminal
Iin (Open collector)
P P P V Y2 (DC 48V/50mA)
GND CME
2
22
Chapter 2 Installation and Confirmation
PR P (+) P1 N
Induction Motor
R/L1 R/L1 U/T1
Three-Phase, 50/60Hz
S/L2 S/L2 V/T2 IM
AC Power Input
T/L3 T/L3 W/T3
RM5G/P
Forward FWD AM+ (+)
Analog Output Terminal
Reverse REV FM+ (+) (DC 0~10V)
Multi-function Input Terminal 1 X1 ※1 M- (-)
Multi-function Input Terminal 2 X2
Multi-function Input Terminal 3 X3 SINK
Multi-function Input Terminal 4 X4 SW2
Multi-function Input Terminal 5 X5 Ta2
Multi-function Input Terminal 6 X6 SOURCE
COM Tc2 Multi-function Output Terminal
(Relay Type)
Ta1
(AC 250V/0.5A COSθ=0.3)
Tb1
Tc1
12V
VR 1KΩ,1/4W Vin I ※2 Y1
SW1 Multi-function Output Terminal
Iin (Open collector)
V Y2 (DC 48V/50mA)
P P P
GND CME
2
23
Chapter 2 Installation and Confirmation
P+ P1 NӨ Induction Motor
Three-Phase, R/L1 R/L1 U/T1
50/60Hz AC S/L2 S/L2 V/T2 IM
Power Input T/L3 T/L3 W/T3
PE RM5G/P PE
DSW3
ON ※3 DX+
12V P Multi-pump Control Terminal
DX-
VR 1KΩ,1/4W Vin ※2 FG
I
1
Iin JP4
Y1
P P P V Multi-function Output Terminal
GND (Open collector)
Y2 (DC 48V/50mA)
Voltage Input for
CME
Frequency Setting
(Default: DC 0~10V) Current Input for
Frequency Setting Shielded Twisted-Pair
(Default: DC 4~20mA) P
Wire Shielded Wire
2
24
Chapter 2 Installation and Confirmation
Model:RM5G-2020B ~ RM5G-2075B;
RM5G-4030B ~ RM5G-4125B;
Braking Resistor(option)
Main Circuit Terminals
Control Terminals
PR P N Induction Motor
Three-Phase, R/L1 R/L1 U/T1
50/60Hz AC S/L2 S/L2 V/T2 IM
Power Input T/L3 T/L3 W/T3
PE RM5G/P PE
DSW3
ON ※3 DX+
12V P Multi-pump Control Terminal
DX-
VR 1KΩ,1/4W Vin ※2 FG
I
1
Iin JP4
Y1
P P P V Multi-function Output Terminal
GND (Open collector)
Y2 (DC 48V/50mA)
Voltage Input for
CME
Frequency Setting
(Default: DC 0~10V) Current Input for
Frequency Setting Shielded Twisted-Pair
(Default: DC 4~20mA) P
Wire Shielded Wire
2
25
Chapter 2 Installation and Confirmation
AM+ (+)
Forward FWD
Analog Output Terminal
Reverse REV FM+ (+) (DC 0~10V)
Multi-function Input Terminal 1 X1 M- (-)
Multi-function Input Terminal 2 X2 ※1
Multi-function Input Terminal 3 X3 SINK
Multi-function Input Terminal 4 X4 SW2 Ta2
Multi-function Input Terminal 5 X5
SOURCE
Multi-function Input Terminal 6 X6 Tc2 Multi-function Output Terminal
COM (Relay Type)
Ta1
(AC 250V/0.5A COSθ=0.3)
Tb1
Tc1
12V
VR 1KΩ,1/4W Vin I ※2 Y1
Multi-function Output Terminal
Iin SW1 (Open collector)
Y2 (DC 48V/50mA)
P P P V
GND CME
2
26
Chapter 2 Installation and Confirmation
2-3-2 SINK / SOURCE Definition
There are two ways of connection for multi-function input terminals:
X1~X6 X1~X6
FWD FWD
REV REV
+24V
COM COM
0V 0V 0V
(a) Jumper at 1,2 position; SINK mode (b) Jumper at 2,3 position; SOURCE mode
Figure(a) and (b) show two examples by using a switch to control X1 to X6, FWD, or
REV terminals with sink or source mode.
SOURCE SOURCE
PLC(NPN) Drive PLC(PNP) Drive
+24V
X1~X6 X1~X6
FWD FWD
REV +24V REV
COM COM
0V 0V 0V
(a) Jumper at 1,2 position; SINK mode (b) Jumper at 2,3 position; SOURCE mode
Figure(a) and (b) show two examples by using PLC to control X1 to X6, FWD, or
REV terminals with sink or source mode.
2
27
Chapter 2 Installation and Confirmation
2-3-4 Description of Terminals
a. Main Circuit Terminals
-
P(+), N○
+, N○
- Dynamic brake The terminals can connect to
P○
unit terminal dynamic braking unit (option).
P, N
P, PR
Power
and
Braking External
The terminals can connect to
P(+), PR braking resistor
external brake resistor (option).
terminal
+, PR
P○
2
28
Chapter 2 Installation and Confirmation
b. Main Circuit Connection
(1)
*(1)
*(1)
G G
R S P N PR U V W
Grounding
Grounding
MCCB Motor
Resistor
*(1): The grounding marking of 100V series is PE.
(2)
G G
R S T P N PR U V W
Grounding
Grounding
Motor
MCCB
Resistor
2
29
Chapter 2 Installation and Confirmation
(3)
+
-
Grounding Grounding
Jumper
MCCB
Motor
Resistor
Terminal Tightening Grounding Tightening
Model number screw size torque terminal torque
(except grounding
terminal) lb-in (kgf-cm) size lb-in (kgf-cm)
RM5G-______:
2007, 2010, 2015;
4007, 4010, 4015, 4020, 4025
M5 20.8 (24) M4 13.8 (15)
RM5P-:
2010, 2015, 2020;
4010, 4015, 4020, 4025, 4030
(4)
PE PE
R S T P P1 N U V W
/L1 /L2 /L3 + - /T1 /T2 /T3
Grounding
Grounding
Jumper
MCCB
Motor
2
30
Chapter 2 Installation and Confirmation
(5)
PE PE
R S T +P PR N
- U V W
Grounding
Grounding
MCCB Motor
Resistor
(5)
PE PE
R S T U V W N P1 P
/L1 /L2 /L3 /T1 /T2 /T3 - +
Grounding
MCCB
Grounding
Motor
2
31
Chapter 2 Installation and Confirmation
(6)
PE PE
R S T U V W N PR P
/L1 /L2 /L3 /T1 /T2 /T3 - +
Grounding
Grounding
Resistor
MCCB
Motor
(7)
PE PE
R S T U V W N P1 P
Grounding /L1 /L2 /L3 /T1 /T2 /T3 - +
DBU
MCCB
Motor Resistor
DCL
ACL
Grounding
+, N○
※Be caution of the electrodes of DBU when connecting to P○ - terminals of drive to
avoid any possible damages to drive.
2
32
Chapter 2 Installation and Confirmation
※RM5G-4075 / RM5P-4100 above models have the voltage selection board shown
in above figure when removing the main circuit terminal cover of the drive. Please
carefully select the jumper position according to the power source (actual power
voltage level) to avoid the burnout of the fan or the overheating of the drive.
(EX: When the power source is 460V, selecting the position from 380V to 460V)
d. Control Terminals
Type Symbol Function Description
Power terminal; Output DC+12V; Maximum supplied current
P12/12V
Control
power
command
․Connect the X2 and COM terminals and
Multi-function input set the function F_053.
X2 ․Default setting: Multi-speed level 2
terminal 2
command
․Connect the X3 and COM terminals and
Multi-function input set the function F_054.
X3
terminal 3
․Default setting: Jog command
․Connect the X4 and COM terminals and
Multi-function input set the function F_055.
X4
terminal 4 ․Default setting: Secondary accel/decel
time command
2
33
Chapter 2 Installation and Confirmation
Type Symbol Function Description
․Connect the X5 and COM terminals and
Multi-function input set the function F_056.
X5 ․Default setting: External fault command
terminal 5
(thr)
Control circuit terminal
terminal 6
․Default setting: Reset command
Common of digital Common of digital input control signal
COM
input control terminals terminals. (FWD, REV and X1 ~ X6)
Vin Analog input terminal Input range: DC 0~10V。
․Input signal selection
SW1: I position (current signal)
SW1: V position (voltage signal)
Iin Analog input terminal
․Input range: DC 4~20mA (2~10V) or
DC 0~20mA (0~10V)
․The function is set by F_126.
․Voltage meter with 10V full scale spec.
FM+ Analog output
(meter impedance: 10kΩ above)
AM+ terminals
․Maximum output current: 1mA
Common of analog
M- Common of analog output terminals.
output terminals
․N.O (contact a); The function is set by
Control circuit terminal
2
34
Chapter 2 Installation and Confirmation
CN3
GFD
ILD
I mode
J5
1 500ohm
SOURCE
I 2 SINK
V mode SW1 3 250ohm
V SW2
J5 SINK
I 1 500ohm SINK
SW1 2 SOURCE
V J5
3 250ohm SW2
500ohm
250ohm
SINK SOURCE
I 5 CN1 1
SW1 SW2
TB2 V
TB1 SOURCE
Tc2 Ta2 Ta1 Tb1 Tc1 12V Vin GND Iin FM+ AM+ Y2 Y1 CME X4 X3 X2 X1 X6 COM X5 REV COM FWD
2
35
Chapter 2 Installation and Confirmation
ILD
GFD
1 500ohm
2
3 250ohm SINK
CN2
J5 SINK
1 500ohm
SW2
2
3 250ohm
SOURCE
J5 CN1
1
SOURCE
I SINK
SINK
5
SW1 250ohm
SOURCE
JP3 SOURCE
V
TB1
I
V
V
SW1
I
SW1
V AM+ 12V Vin GND Iin FWD COM REV X5 COM Ta1 Tb1 Tc1
FM+ M- Y1 CME Y2 X3 X1 COM X2 X4 X6 Ta2 Tc2
2
36
Chapter 2 Installation and Confirmation
2-3-6 Wiring Cautions and Specifications
a. Wiring connection between drive and motor due to the variance of the
rated power causes the variance of current leakage. The setting of
the switching frequency, rated power, and cable length is listed in the
below table.
Cable length 100m
10m 20m 30m 50m 100m
Rated power above
1/2~5HP 10kHz 7.5kHz 5kHz 2.5kHz 800Hz 800Hz
7.5~10HP 10kHz 7.5kHz 5kHz 2.5kHz 800Hz 800Hz
15~30HP 7.5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz
40~75HP 5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz
100~700HP 2.5kHz 2.5kHz 2.5kHz 800Hz 800Hz 800Hz
The setting of switching frequency is determined by F_081
=0 800Hz Note:
1. When the setting value of F_081 exceeds 4(10kHz) in
=1 2.5kHz RM5G drive, recommending decrease the output
=2 5kHz current or selecting the higher rated output capacity.
Switching 2. When the setting value of F_081 exceeds 2(5kHz) in
F_081 =3 7.5kHz
frequency RM5P drive, recommending decrease the output
=4 10kHz current or selecting the higher rated output capacity.
=5 12.5kHz 3. Do Not adjust the setting value of switching frequency
(F_081) of 75HP above drives while the drive is
=6 15kHz running.
b.The wiring length between the drive and motor must keep as short as
possible. The parasitic capacitance effect is minor within 10 meters.
The drive shall connect an AC reactor (ACL) on the side of drive
output terminals U/T1,V/T2,W/T3 and decrease the switching
frequency if the wiring length is over 30m.
c.If the drive is used at the altitude over than 1000m, the relationship of
drive’s rated current and altitude is shown as below figure.
100%
90%
Percentage of
the rated 80%
current of drive 70%
60%
0 1000 2000 3000 4000 Altitude (m)
2
37
Chapter 2 Installation and Confirmation
d.Recommending wire size and Molded Case Circuit Breaker (MCCB)
Single-Phase 100V Series
Main circuit Control
Model Input MCCB wire size circuit wire Grounding
number current wire size
RM5G- (A) (A) (R/L1,S/L2,T/L3) size (mm²)
(mm²) (mm²)
1001/2-1PH 8.8 15
1001-1PH 18 30 2.0 0.75 ~ 1.25 2.0
1002-1PH 24 50
2
38
Chapter 2 Installation and Confirmation
2
39
Chapter 2 Installation and Confirmation
2
40
Chapter 3 The Setting of Keypad
Note:
KP-201C transmission cable can select 8-pin telephone cable (flat) or network cable (AMP)
8-pin telephone cable: The length must be within 5 meters.
Network cable (AMP): The length can be over 5 meters (the longest length is 25 meters)
There are 6 length of specifications of network cable (1M, 2M, 3M, 5M, 7M, 10M).
Note:
KP-202 transmission cable can select 8-pin telephone cable (flat) or network cable (AMP)
8-pin telephone cable: The length must be within 5 meters.
Network cable (AMP): The length must be within 5 meters.
3
41
Chapter 3 The Setting of Keypad
a. Control function
Corresponding
RSW Function Range Default setting Page
VR
0.5~5HP: 5.0sec.
Primary 108 &
0.0~165.0sec 7.5~30HP: 15.0sec.
acceleration time 109
40HP above: 30.0sec.
0.5~5HP: 5.0sec.
Primary 108 &
0.0~165.0sec 7.5~30HP: 15.0sec.
deceleration time 109
40HP above: 30.0sec.
108 &
Preset speed 1 0.0~120.0Hz 10.0Hz
109
0.5~5HP: 5.0sec.
Secondary 108 &
0.0~165.0sec 7.5~30HP: 15.0sec.
accel/decel time 109
40HP above: 30.0sec.
108 &
Primary speed 0.0~120.0Hz ----
109
Note: The function of RSW associated with VR can be changed, except for ADJ1~ADJ3.
3
42
Chapter 3 The Setting of Keypad
b. Display function
RSW Function Corresponding VR Range Default setting
Frequency
N/A ---- ----
command display
Output voltage
N/A ---- ----
display
DC bus voltage
N/A ---- ----
display
Output current
N/A ---- ----
display
Motor speed
N/A ---- ----
(rpm) display
Machine speed
N/A ---- ----
(mpm) display
Terminal status
N/A ---- ----
display
DIP status
N/A ---- ----
display
3
43
Chapter 3 The Setting of Keypad
ON
Selection of ON:50Hz 109~
2
base frequency OFF:60Hz 111
1 2 3 4
KEYPAD
X5
X6
Ta1,Tb1
X4
Y2
X2
Y1
X1
Ta2/Tc2
X3
Status of terminal
3
44
Chapter 3 The Setting of Keypad
Hz V A Hz V A FUN Hz V A
PROG
DATA
STOP
RESET PROG
KEYPAD
The operation steps are shown as below table (by default setting)
Operation Steps Display
KEYPAD
KEYPAD
2.Press PROG
key and enter the function setting mode.
Hz V A
KEYPAD
3.Press FUN
DATA key and enter the parameter setting mode.
Hz V A
KEYPAD
4.Press FUN
DATA key and return to the function setting mode.
Hz V A
KEYPAD
5.Press PROG
key and return to the monitor mode.
Hz V A
KEYPAD
3
45
Chapter 3 The Setting of Keypad
3-4-2 Description of Monitor Mode
There are eight displays can be selected in the monitor mode. Press FUN
DATA
Hz V A Hz V A Hz V A
FUN
FUN
DATA
DATA
Display 8 Display 4
(Terminal Status) (DC Bus Voltage)
KEYPAD
Monitor KEYPAD
Mode
Hz V A Hz V A
FUN
FUN
DATA
DATA
Hz V A Hz V A Hz V A
a. Select one of eight displays as the main display from function F_006 (Selection of
Main Display).
b. Determine one of eight displays as the main display according to the application.
When the parameter of function is completed without pressing key, the drive
PROG
3
46
Chapter 3 The Setting of Keypad
KEYPAD
KEYPAD
KEYPAD
2.Press FUN
DATA key to enter parameter setting mode.
Hz V A
KEYPAD
KEYPAD
4.Press FUN
DATA key to save the setting value and return
to function setting mode. Hz V A
3
47
Chapter 3 The Setting of Keypad
KEYPAD
KEYPAD
3.Press ▼ key to decrease the frequency command
from 60Hz to 50Hz. Hz V A
KEYPAD
KEYPAD
3.Press STOP
RESET key can cut off the output frequency of
drive. Hz V A
3
48
Chapter 3 The Setting of Keypad
Hz V A
enter parameter setting mode.
3
49
Chapter 3 The Setting of Keypad
Hz V A
enter parameter setting mode.
※Be caution of the usage of this parameter! This parameter will clear
the saved setting value via parameter.
3
50
Chapter 3 The Setting of Keypad
Select the parameter as an example, and the operation steps as
below:
Operation Steps Display
1.Press ▼or ▲ key selecting the function to KEYPAD
Hz V A
enter parameter setting mode.
KEYPAD
2.Press ▲ key to select parameter,
and then press FUN
DATA key to execute the restoring. Hz V A
Hz V A
enter parameter setting mode.
KEYPAD
2.Press ▲ key to select parameter,
and then press FUN
DATA key to execute the saving. Hz V A
Hz V A
enter parameter setting mode.
KEYPAD
3
51
Chapter 3 The Setting of Keypad
3
52
Chapter 4 Parameter List
4
53
Chapter 4 Parameter List
Range of
Func. Name Description Unit dEF60 Page
Setting
Multi-speed Multi-speed Multi-speed
Jog speed 50.00
level 3 level 2 level 1
command (Note1)
F_009 Primary Speed command command command 70
OFF OFF OFF OFF 60.00
(Note2)
F_010 Preset Speed 1 OFF OFF OFF ON 10.00 70
F_011 Preset Speed 2 OFF OFF ON OFF 0.00~ 0.01 20.00 70
F_012 Preset Speed 3 OFF OFF ON ON 400.00 Hz 30.00 70
F_013 Preset Speed 4 OFF ON OFF OFF 0.00 70
F_014 Preset Speed 5 OFF ON OFF ON 0.00 70
F_015 Preset Speed 6 OFF ON ON OFF 0.00 70
F_016 Preset Speed 7 OFF ON ON ON 0.00 70
F_017 Jog Speed ON X X X 6.00 70
Reference 50.00
Frequency of The frequency corresponding to accel/decel 0.01~ 0.01 (Note1)
F_018 72
Accel/Decel time. 400.00 Hz 60.00
Time (Note2)
Primary
The acceleration time of primary speed,
F_019 Acceleration
preset speed 4~7, and jog speed.
Time
Primary
The deceleration time of primary speed,
F_020 Deceleration
preset speed 4~7, and jog speed.
Time
Acceleration
Time
F_021 Acceleration time of preset speed 1.
of Preset
Speed 1
Deceleration
F_022 Time of Preset Deceleration time of preset speed 1.
Speed 1
Acceleration
Time
F_023 Acceleration time of preset speed 2.
of Preset
0.0~ 0.1 15.0
Speed 2 72
3200.0 sec (Note5)
Deceleration
F_024 Time of Preset Deceleration time of preset speed 2.
Speed 2
Acceleration
Time
F_025 Acceleration time of preset speed 3.
of Preset
Speed 3
Deceleration
F_026 Time of Preset Deceleration time of preset speed 3.
Speed 3
Secondary
Switch to secondary acceleration time by
F_027 Acceleration
multi-function input terminal.
Time
Secondary
Switch to secondary deceleration time by
F_028 Deceleration
multi-function input terminal.
Time
X: Don’t care The color as means the functions can be set during operation.
4
54
Chapter 4 Parameter List
Range of
Func. Name Description Unit dEF60 Page
Setting
Set S-curve
for Set S-curve to slow the acceleration and 0.1
F_029 0.0~5.0 0.0 72
Accel/Decel deceleration time at start and stop. sec
Time
Limitation of 0: Output voltage of V/F pattern is not limited.
F_030 Output 0, 1 ─ 0 74
1: Output voltage of V/F pattern is limited.
Voltage
Maximum 50.0
(Note1)
F_031 Output Maximum output frequency of drive. 0.1~400.0 0.1Hz 60.0 74
Frequency (Note2)
Starting
F_032 Starting frequency of drive’s output. 0.1~10.0 0.1Hz 0.5 74
Frequency
8.0
Starting The voltage corresponds to the output 0.1~50.0 (Note3)
F_033 0.1V 12.0 74
Voltage starting frequency. 0.1~100.0 (Note4)
50.0
Base The frequency corresponds to the base (Note1)
F_034 0.1~400.0 0.1Hz 60.0 74
Frequency voltage in V/F pattern.
(Note2)
220.0
Base The voltage corresponds to the base 0.1~255.0 (Note3)
F_035 0.1V 74
Voltage frequency in V/F pattern. 380.0
0.1~510.0 (Note4)
V/F
F_036 Frequency at the first point of V/F pattern. 0.0~399.9 0.1Hz 0.0 75
Frequency 1
V/F 0.0~255.0
F_037 Voltage at the first point of V/F pattern. 0.1V 0.0 75
Voltage 1 0.0~510.0
V/F
F_038 Frequency at the second point of V/F pattern. 0.0~399.9 0.1Hz 0.0 75
Frequency 2
V/F 0.0~255.0
F_039 Voltage at the second point of V/F pattern. 0.1V 0.0 75
Voltage 2 0.0~510.0
F_040 Vin Gain Analog input ―Vin‖ gain ratio adjustment. 0.00~2.00 0.01 1.00 76
-1.00~
F_041 Vin Bias Analog input ―Vin‖ bias ratio adjustment. 1.00 0.01 0.00 76
Frequency The upper limit of output frequency=
F_042 0.00~1.00 0.01 1.00 81
Upper Limit F_031(Maximum Output Frequency )*F_042
Frequency The lower limit of output frequency=
F_043 0.00~1.00 0.01 0.00 81
Lower Limit F_031(Maximum Output Frequency )*F_043
0: Output frequency
Analog 1: Frequency command
Output 2: Output current
F_044 Signal 3: ―Vin‖ analog input signal. 0~6 ─ 0 82
Selection 4: ―Iin‖ analog input signal.
(FM+) 5: DC bus voltage.
6. Output voltage.
Analog
F_045 Output Gain Analog output gain ratio adjustment. 0.00~2.00 0.01 1.00 83
(FM+)
0: Disable
Motor
1: Overload protection for dependent
Overload
F_046 Protection cooling fan type motor: Enabled (OL) 0~2 ─ 1 84
(OL) 2: Overload protection for independent
cooling fan type motor: Enabled (OL)
The color as means the functions can be set during operation.
4
55
Chapter 4 Parameter List
Range of
Func. Name Description Unit dEF60 Page
Setting
Filter Setting Filter the analog input signal when the
F_047 of Analog frequency command is controlled by analog 0~255 ─ 20 81
Input Signal input terminal. (F_002=0).
10%~150% According
Motor Rated Set the value according to the motor rated to the
of drive
F_048 rated
0.1A rated 84
Current current. current of
current motor
4
56
Chapter 4 Parameter List
Range of
Func. Name Description Unit dEF60 Page
Setting
0: Disable
Multi-function
Output ±1: Operation command detection
F_058 Terminal 3
±2: Constant speed detection
(Y1) ±3: Zero speed detection
Multi-function ±4: Frequency detection
Output ±5: Overload detection (OLO)
F_059 Terminal ±6: Stall prevention detection -11 ~ +11 2
─ 92
(Note 7)
(Y2) ±7: Low voltage detection (LE)
±8: Braking detection
Multi-function ±9: Restart after instantaneous power failure
Output detection
F_060 11
Terminal ±10: Restart after error condition detection
(Ta1,Tb1) ±11: Error detection
Constant
Speed Set the bandwidth of constant speed
F_061 0.0~10.0 0.1Hz 2.0 97
Detection detection range.
Range
Frequency
Set the bandwidth of frequency detection
F_062 Detection 0.0~10.0 0.1Hz 2.0 97
range.
Range
Frequency
Set the frequency detection level of
F_063 Detection 0.0~400.0 0.1Hz 0.0 97
multi-function output terminal.
Level
Automatic
According to the load condition, adjust the
Torque
F_064 output voltage of the V/F pattern. 0.0~25.5 0.1 1.0 97
Compensa-
(0.0: off)
tion Range
System
Overload 0: Disable
F_065 0,1 ─ 0 97
Detection 1: Enable
(OLO)
System
Overload 0: Detection during constant speed only
F_066 0,1 ─ 0 97
Detecting 1: Detection during operation only
Selection
Output 0: Drive keeps operation when the overload is
Setting after detected
F_067 0,1 ─ 0 97
System 1: Drive trips to protection when the overload
Overload is detected
System
When the output current of drive is larger than 30%~200%
Overload of drive
F_068 the level with the duration of F_069, the drive rated 1% 160 97
Detection
will trip to protection. current
Level
System
When the output current of drive is larger than
Overload 0.1
F_069 the level (F_068 * drive’s rated current) with 0.1~10.0 0.1 97
Detection sec
the duration, the drive will trip to protection.
Time
Stall 30%~200%
If stall is occurred during acceleration, the
Prevention of drive
F_070 motor keeps running at constant speed. rated 1% 170 99
Level at
(200%: off) current
Acceleration
The color as means the functions can be set during operation.
4
57
Chapter 4 Parameter List
Range of
Func. Name Description Unit dEF60 Page
Setting
Stall
While the stall is occurred during constant 30%~200%
Prevention
speed running condition, the prevention of of drive
F_071 Level at 1% 160 99
stall is to decrease the speed of motor. rated
Constant
(200%: off) current
Speed
Acceleration
Time Setting
after Stall
Set the acceleration time after stall prevention 0.1~ 0.1 15.0
F_072 Prevention 99
under the constant speed. 3200.0 sec (Note5)
under
Constant
Speed
Deceleration
Time Setting
for Stall
Set the deceleration time at the stall 0.1~ 0.1 15.0
F_073 Prevention 99
prevention under the constant speed. 3200.0 sec (Note5)
under
Constant
Speed
Stall
Prevention 0: Disable
F_074 Setting at 1: Enable 0, 1 ─ 1 99
Deceleration
0~150%
DC Braking of drive
F_075 Set the current level of DC braking. 1% 50 100
Level rated
current
Time of DC
Set the time for DC braking after drive 0.1
F_076 Braking after 0.0~20.0 0.5 100
stopped. sec
Stop
Time of DC Set the time for DC braking before drive 0.1
F_077 Braking 0.0~20.0 0.0 100
before Start started. sec
Operation 0: Drive cannot be restarted
Selection at 1: Drive can be restarted
2: Ramp to stop
F_078 Instantane- 3: Drive will re-accelerate again during ramp 0~3 ─ 0 101
ous Power to stop interval, when the power is
Failure restored.
Voltage 150.0~ 175.0
Level of 192.0 (Note3)
Ramp to Set the voltage of power source for ramp to
F_079 0.1V 101
Stop by stop.
Power 300.0~ 320.0
Failure 384.0 (Note4)
Auto-restartWhen the auto-restart times of error
Times conditions (OC,OE,GF only) reach the setting
F_080 0~16 1 0 105
Setting of value, the drive must be restarted manually.
Error Trip 0: disable
Switching The setting value is higher and the motor 1
F_081 0~6 ─ 105
Frequency noise is lower. (Note6)
0: Ramp to stop
F_082 Stop Mode 1: Coast to stop 0~2 ─ 0 106
2: Coast to stop + DC braking
Reverse 0: Reverse rotation allowed.
F_083 0, 1 ─ 0 106
Prohibition 1: Reverse rotation NOT allowed.
The color as means the functions can be set during operation.
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58
Chapter 4 Parameter List
Range of
Func. Name Description Unit dEF60 Page
Setting
Jump
F_084 Frequency 1 Avoid mechanical resonance point 1. 0.0~400.0 0.1Hz 0.0 103
Jump
F_085 Frequency 2 Avoid mechanical resonance point 2. 0.0~400.0 0.1Hz 0.0 103
Jump
F_086 Frequency 3 Avoid mechanical resonance point 3. 0.0~400.0 0.1Hz 0.0 103
Jump
F_087 Frequency Set the range of the jump frequency 1, 2, 3. 0.0~25.5 0.1Hz 0.0 103
Range
The Current When the current is higher than the ―speed 0~200%
Level of of drive
F_088 Speed tracing current level‖, the output frequency 1% 150 103
rated
Tracing will trace downward. current
Delay Time
before Set the output delay time before the speed 0.1
F_089 0.1~5.0 0.5 103
Speed tracing. sec
Tracing
The V/F
Pattern of Set the percentage of V/F output voltage at
F_090 0~100% 1% 100 103
Speed the speed tracing.
Tracing
F_091 Error Record Display the latest 5 error records. ─ ─ ─ 106
0: Parameters are changeable. Maximum
frequency cannot exceed 120.0Hz.
1: Parameters are locked. Maximum
Parameter frequency cannot exceed 120.0Hz.
F_092 0~3 ─ 0 106
Setting Lock 2: Parameters are changeable. Maximum
frequency can exceed 120.0Hz.
3: Parameters are locked. Maximum
frequency can exceed 120.0Hz.
Automatic
Voltage 0: Disable
F_093 0,1 ─ 1 106
Regulation 1: Enable
(AVR)
0: Disable
Drive
1: Thermal protection
F_094 Overload 0~3 ─ 3 107
2: Current limit overload protection
(OL1)
3: Both 1 and 2 enable
190.0~ 220.0
Power The value of setting according to the actual 240.0 (Note3)
F_095 0.1V 107
Source power source. 340.0~ 380.0
480.0 (Note4)
Holding The drive accelerates to the holding
F_096 0.0~400.0 0.1Hz 0.5 104
Frequency frequency and running at constant speed.
Holding
The drive runs at holding frequency by 0.1
F_097 Time 0.0~25.5 0.0 104
constant speed and running the time interval. sec
Interval
Grounding
Fault 0: Disable
F_098 0, 1 ─ 1 107
Protection 1: Enable (GF)
(GF)
The color as means the functions can be set during operation.
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59
Chapter 4 Parameter List
Range of
Func. Name Description Unit dEF60 Page
Setting
External Select the monitor mode of external indicator 1
F_099 0~8 ─ 1 104
Indicator 1 0: Disable
External Select the monitor mode of external indicator 2
F_100 0~8 ─ 2 104
Indicator 2 0: Disable
External Select the monitor mode of external indicator 3
F_101 0~8 ─ 3 104
Indicator 3 0: Disable
0: Linear.
1: Energy-saving mode (auto-adjust V/F
V/F Pattern pattern according to the load condition).
F_102 0~4 ─ 0 107
Selection 2: Square curve.
th
3: 1.7 power curve.
th
4: 1.5 power curve.
Subtracted
Frequency When the power failure, drive will reduce the
of frequency level before ramp to stop.
F_103 0.0~20.0 0.1Hz 3.0 101
Deceleration (F_078 Operation Selection at Instantane-
at Power ous Power Failure )=2 or 3
Failure
Deceleration
Time 1 of
Ramp to Set a deceleration time down to the turning 0.0~ 0.1 15.0
F_104 102
Stop by frequency set in F_106. 3200.0 sec (Note5)
Power
Failure
Deceleration
Time 2 of
Ramp to Set a deceleration slope below the frequency 0.0~ 0.1 15.0
F_105 102
Stop by set in F_106 3200.0 sec (Note5)
Power
Failure
Turning Set the turning frequency level of ramp to
Frequency stop when the deceleration time is switched
F_106 0.0~400.0 0.1Hz 0.0 102
of Ramp to from F_104 setting value to F_105 setting
Stop value.
When the noise of analog input signal is
Analog large, appropriately increase the dead band
0.01
F_107 Frequency to stabilize the frequency command. But 0.00~2.55 0.00 81
Hz
Dead Band adjusting this function will reduce the tuning
linearity of input signal.
Digital Input
When the pulse width of digital signal is lower
F_108 Response 5~16 1ms 10 92
than setting time, the signal disabled.
Time
F_109 Reserved
ADJ4
Set the function of ADJ4 switch of KP-202
F_110 Function keypad. 0~49 ─ 1 108
Selection
ADJ5
F_111 Set the function of ADJ5 switch of KP-202 0~49 ─ 20 108
Function keypad.
Selection
ADJ6
F_112 Set the function of ADJ6 switch of KP-202 0~49 ─ 17 108
Function keypad.
Selection
The color as means the functions can be set during operation.
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60
Chapter 4 Parameter List
Range of
Func. Name Description Unit dEF60 Page
Setting
DIP1
F_113 Set the function of DIP1 switch of KP-202 0~15 ─ 8 108
Function keypad.
Selection
DIP2
Set the function of DIP2 switch of KP-202
F_114 Function keypad. 0~15 ─ 5 108
Selection
DIP3
Set the function of DIP3 switch of KP-202
F_115 Function keypad. 0~15 ─ 3 108
Selection
DIP4
Set the function of DIP4 switch of KP-202
F_116 Function 0~15 ─ 1 108
keypad.
Selection
Pot Knob of
KP-202
Set the function of pot knob of KP-202
F_117 keypad 0~49 ─ 0 108
keypad.
Function
Selection
0: Clear the UP/DOWN frequency command
UP/DOWN
when power failure.
F_118 Memory 0, 1 ─ 0 91
1: Save the UP/DOWN frequency command
Selection
at F_121 when power failure.
0: 0.01Hz
UP/DOWN
1~8: x0.05Hz
F_119 Frequency 0~250 ─ 0 91
9: 0.5Hz
Resolution
10~250: x0.1Hz
1~5: Cntinuous accel./decel. when the
UP/DOWN terminal is activated with the duration (1
F_120 Trigger ~ 5 sec). 1~6 ─ 1 91
Mode
6: Edge trigger.
UP/DOWN
Adjust UP/DOWN frequency by KP-201C 0.00~ 0.01
F_121 Frequency 0.00 91
keypad. 400.00 Hz
Adjustment
0: Frequency command by analog signal via
Secondary
terminal.
Frequency
F_122 1: Frequency command by keypad. 0~2 ─ 0 90
Command
2: Frequency command by UP/DOWN
Selection
terminal.
0: Vin+Iin
Analog 1: Vin-Iin
F_123 Input 2: Iin-Vin 0~3 ─ 0 77
Selection 3: Vin or Iin (switch by multi-function input
terminal X1 ~ X6).
0: Analog input gain.
Analog Input 1: Frequency command.
F_124 Selection 2: Current limit level. 0~3 ─ 1 77
(Vin) 3: Analog input (Vin) can adjust output
voltage of V/F pattern
0: Analog input gain.
Analog Input 1: Frequency command.
F_125 Selection 2: Current limit level. 0~3 ─ 1 78
(Iin) 3: Analog input (Iin) can adjust output voltage
of V/F pattern
The color as means the functions can be set during operation.
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Chapter 4 Parameter List
Range of
Func. Name Description Unit dEF60 Page
Setting
Iin Range 0: 4~20mA (2~10V).
F_126 0,1 ─ 0 78
Selection 1: 0~20mA (0~10V).
Analog Input
F_127 The gain ratio of analog input terminal Iin. 0.00~2.00 0.01 1.00 76
Gain(Iin)
Analog Input -1.00~
F_128 The bias ratio of analog input terminal Iin. 0.01 0.00 76
Bias(Iin) 1.00
0: Output frequency.
Analog 1: Frequency command.
Output 2: Output current.
F_129 Signal 3: Vin frequency command. 0~6 ─ 2 82
Selection 4: Iin frequency command.
(AM+) 5: DC bus voltage
6: Output voltaga
Analog
F_130 Output Gain AM+ analog output adjustment ratio. 0.00~2.00 0.01 1.00 83
(AM+)
Multi-function
The way of settings are same as
Output -11~+11
F_131 multi-function output terminals setting. ─ 1 92
Terminal (Note 7)
(F_058 ~ F_060)
(Ta2/Tc2)
DC Braking
F_132 Frequency Active frequency level of DC braking at stop. 0.1~60.0 0.1Hz 0.5 100
at Stop
Current Limit Monitor the setting value of current limit level
F_133 ─ ─ ─ 89
Level percentage.
0: Disable
CLF: Clear fault records
dEF60: Restore the default value of drive for
60Hz.
dEF50: Restore the default value of drive for
Default 50Hz.
F_134 ─ ─ 0 69
Setting SAv: Save the setting value.
rES: Restore the setting value.
rd_EE: Read the parameters from drive to
digital keypad
Wr_EE: Write the parameters from digital
keypad to drive
The color as means the functions can be set during operation.
Note:
1. Default value of 50Hz.
2. Default value of 60Hz.
3. Specification of 200V series.
4. Specification of 400V series.
5. 0.5 ~ 5HP: 5sec
7.5 ~ 30HP: 15sec
40HP above: 30sec
6. RM5G series: When switching frequency setting exceeds 4, the drive must be de-rating or
selecting higher capacity.
RM5P series: When switching frequency setting exceeds 2, the drive must be de-rating or
selecting higher capacity.
7. +: Represents a contact (N.O)
-: Represents b contact (N.C)
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62
Chapter 4 Parameter List
4
63
Chapter 5 Parameter Setting Description
Reserved
COM
5
64
Chapter 5 Parameter Setting Description
b. F_001=1
COM
c. F_001=2
COM
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65
Chapter 5 Parameter Setting Description
SOURCE (PNP) mode:
d. F_001=3
Start command by the keypad “RUN” key.
Motor rotates at the forward direction (clockwise).
e. F_001=4
(I). Start command by keypad “RUN” key.
Motor rotates at the reverse direction (counterclockwise).
(II). The most left digit of output frequency will show ―-―.
Note:
1.When F_001 set to 0 or 2 and FWD-COM and REV-COM are simultaneously
open-circuit, the monitor mode will display blanking ― ― (except ―Display
8-terminal status‖). If FWD-COM and REV-COM are simultaneously short-circuit, the
monitor mode will display blanking ― ‖ (except ―Display 8-terminal status‖).
FWD FWD
DRIVE REV DRIVE REV
COM COM
Figure A Figure B
EX: F_001=0,
Forward (FWD) rotation is clockwise (Figure A).
Reverse (REV) rotation is counter-clockwise (Figure B).
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66
Chapter 5 Parameter Setting Description
(II). Iin-GND: Select the input signal mode via ―SW1‖ switch.
SW1I position (current signal); Range: 4~20mA or 0~20mA (set by F_126).
SW1V position (voltage signal); Range: 2~10V or 0~10V (set by F_126).
※ The gain or bias of frequency command can be set by function F_127 and F_128.
b. F_002=1
Frequency command by keypad.
(I). In keypad KP-201C, the primary speed, jog speed and preset speeds (F_009 ~
F_017) can be set during operation and the frequency command can be set
under monitor mode.
(II). In keypad KP-202, the pot knob can be defined by speed control.
c. F_002=2
Motor speed (RPM) command by keypad (KP-201C).
d. F_002=3
Machine speed (MPM) command by keypad (KP-201C).
e. F_002=4
Frequency command by UP/DOWN terminal.
Multi-function input terminals can be set UP command, DOWN command, UP/DOWN
frequency clear and enter commands.
Note: In monitor mode, when F_002 sets 1, 2 or 3, pressing ▲ or ▼ key one time and the
frequency command will be blink but not changing. Press the ▲ or ▼ key again to
change the frequency command.
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67
Chapter 5 Parameter Setting Description
b. F_003=1
When the start command by terminal, the ― ‖ key of keypad enabled.
STOP
RESET
If the drive needs to be restarted, cut off the wire between the terminals of the start
command (FWD or REV) and COM and restart the drive again.
a. F_004=0
In the monitor mode, the frequency command cannot be changed by KP-201C keypad
to avoid possible mistakes and errors.
b. F_004=1
In the monitor mode, the frequency command can be changed by KP-201C keypad.
b. F_005=1
In the monitor mode, the frequency command will be saved automatically after 3
minutes.
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68
Chapter 5 Parameter Setting Description
Set the displaying ratio for ―display 7-machine speed‖ under monitor mode.
Machine speed = machine speed ratio (F_007) x output frequency
Set the digits of decimal values for machine speed to provide the better resolution for
observing. (the max. accuracy is the thousandth digit)
Drive can restore the default setting values and restoring the parameter setting values.
The parameter of F_134 are described as below table:
(0): Disable
(CLF): Clear error records
(dEF60): Restore the default value of drive for 60Hz.
(dEF50): Restore the default value of drive for 50Hz.
(SAv): Save the setting value.
(rES): Restore the setting value.
(rd_EE): Read the parameters from drive to digital keypad
(Wr_EE): Write the parameters from digital keypad to drive
Note: and are used to copy functions to several drives with
the same setting value. (Please refer to page 49)
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69
Chapter 5 Parameter Setting Description
a. Related functions:
(I) The setting of acceleration and deceleration time (F_018 ~ F_029).
(II) The setting of multi-function input terminals (F_052 ~ F_057).
2. Jog speed has the highest priority. That is, when the jog speed is activated, other
speed commands disabled.
3. Jog speed command and the multi-speed commands are programmed by the
multi-function input terminals (X1 ~ X6) by functions (F_052 ~ F057). ON / OFF the
terminal in accordance with above table to switch the speed.
4. ― ON ― :
The terminal is short-circuit at contact a (N.O) setting.
The terminal is open-circuit at contact b (N.C) setting.
― OFF ‖ :
The terminal is open-circuit at contact a (N.O) setting
The terminal is short-circuit at contact b (N.C) setting.
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Chapter 5 Parameter Setting Description
c. Multi-speed and acceleration/deceleration time
Frequency Primary
acceleration
time
Primary
acceleration
Primary time Preset
acceleration speed 7
time Primary
Primary Preset deceleration
acceleration speed 6 time
Acceleration time time Preset
of preset speed 3 speed 5
Deceleration time Preset
of preset speed 2 speed 4
Preset
Acceleration time speed 3
of preset speed 1
Primary
acceleration
time Preset
speed 1
Primary Jog speed
speed
Preset
speed 2
Time
Multi-speed level 1
Multi-speed level 2
Multi-speed level 3
※ The acceleration / deceleration time of jog speed and preset speed 4~7 are according to the
setting of primary acceleration / deceleration time (F_019, F_020).
※ Jog speed control include start command. When drive stop, activating the jog speed command
can start the drive without start command.
※ Analog input terminals (Vin, Iin) are disabilities under jog speed, preset speed 1~7 and primary
speed control.
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71
Chapter 5 Parameter Setting Description
a. The multi-speeds acceleration / deceleration time is the time interval from 0Hz to the
setting of F_018 (Reference Frequency of Accel/Decel Time). Multi-speed level
commands can simultaneously control preset speeds and the preset speed
acceleration / deceleration time.
b. The acceleration / deceleration time of primary speed, preset speed 4 ~ 7 and jog
speed are controlled by the setting of primary acceleration / deceleration time.
c. The switch between primary accel / decel and secondary accel / decel can be
selected by multi-function input terminals.
Illustration is as follows:
Output Secondary Accel/Decel Time
Frequency Switching and Prohibited Command
Curve
Secondary
deceleration time
Max. output frequency
(F_031)
Primary
Secondary
deceleration time
acceleration time
Primary
acceleration time
Time
Holding command
(Multi-function input terminal)
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72
Chapter 5 Parameter Setting Description
※STOP command:
(I) When F_001 set 0 or 2, ―FWD‖ and ―REV‖ terminals are simultaneously
short-circuit or open-circuit.
(II) When F_001 set 1, ―FWD‖ terminal is open-circuit.
(III) When F_003 set 1, pressing the ―STOP‖ key.
(IV) Press the ―STOP‖ key when start command by keypad.
e. Set the S-curve function depend on the application to buffer the impact during start,
stop, acceleration and deceleration.
EX: To buffer the impact when the object fall on the conveyor line or the running of
elevator.
Output
frequency
Frequency
command
S-curve time S-curve time
5
73
Chapter 5 Parameter Setting Description
High Low
voltgae voltage
500V 250V
40V 20V
20V 10V
Output
frequency
Base freq./40 Base freq.(F_034)
5
74
Chapter 5 Parameter Setting Description
F_031 ~ F_039 are the functions related to V/F pattern. Please refer to below figure:
V/F Pattern
Output
Voltage
Base
voltage
(F_035)
V/F voltage 1
(F_037)
V/F voltage 2
(F_039)
Boost voltage
Output
(F_033)
V/F freq. 1 Base freq. Frequency
(F_036) (F_034)
Starting freq. V/F freq. 2 Max. output freq.
(F_032) (F_038) (F_031)
(II) When the setting value of V/F frequency 2 is less than the setting value of V/F
frequency1, the setting of V/F frequency (voltage) 2 is disable.
(III) When V/F frequency1 or V/F frequency 2 is less than the starting frequency, the V/F
frequency (voltage) 1 or 2 is disable.
(IV) No limitation between F_033 (Starting Voltage), F_035 (Base Voltage), F_037 (V/F
Voltage 1), F_039 (V/F Voltage 2) when setting the values.
5
75
Chapter 5 Parameter Setting Description
60.0Hz 60.0Hz
Gain=1
Gain=1.2
48.0Hz
Gain=1
Gain=0.8
Analog Analog
0Hz 0Hz
Command Command
0V(4mA) 8.3V(17.3mA) 10V(20mA) 0V(4mA) 10V(20mA)
5
76
Chapter 5 Parameter Setting Description
60.0Hz 60.0Hz
Bias=0.05 Bias=1
0Hz Analog
0V(4mA)
command
10V(20mA)
5
77
Chapter 5 Parameter Setting Description
The interrelationships of F_123, F_124 and F_125 are shown as below figure:
F_123 = 0, 1, 2
Vin Freq. command Freq. command
F_124 & F_125 or or
simultaneously setting Current Limit +/- Current Limit
1 or 2 or 3 or or
Iin Output voltage of V/F Output voltage of V/F
F_123 = 3
(switch by multi-function input
terminal X1 ~ X6)
Vin Freq. command Freq. command
F_124 & F_125 or or
simultaneously setting Current Limit Current Limit
1 or 2 or 3 or or
Iin Output voltage of V/F Output voltage of V/F
Freq. command or
Vin Current Limit or Freq. command
Output voltage of V/F F_123 (don’t care) or
F_124 & F_125 Current Limit
either one setting 0 or
Iin Analog input gain Output voltage of V/F
5
78
Chapter 5 Parameter Setting Description
5
79
Chapter 5 Parameter Setting Description
5
80
Chapter 5 Parameter Setting Description
Output
frequency
60.0Hz
54.0Hz
Max. output freq.=60.0Hz
Freq. upper limit=0.90
Freq. lower limit=0.10
6.0Hz
54.0Hz Frequency
6.0Hz 60.0Hz command
a. Upper limit of output frequency = F_042 (Frequency Upper Limit) x F_031 (Maximum
Output Frequency)
b. Lower limit of output frequency = F_043 (Frequency Lower Limit) x F_031 (Maximum
Output Frequency)
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81
Chapter 5 Parameter Setting Description
0: Output frequency
The analong output terminal(FM+ or AM+) outputs DC 0~10V to correspond the output
frequency. (the terminal will output signal when drive operation)
1: Frequency command
The analong output terminal(FM+ or AM+) outputs DC 0~10V to correspond the
frequency command. (the terminal will output when drive is operation or stop)
2: Output current
The analong output terminal(FM+ or AM+) outputs DC 0~10V to correspond the output
current. (max. corresponding value is rated output current of drive)
6: “Output voltage”
The analog output terminal(FM+ or AM+) outputs DC 0~10V to correspond the output
voltage.
(Maximum corrsponding value of 100V/200V series drive is 255V)
(Maximum corrsponding value of 400V series drive is 510V)
5
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Chapter 5 Parameter Setting Description
10V 10V
8V
Output freq.
or
Freq. command Output current
0V 50.0Hz 0V 17A
0.0Hz 60.0Hz 21.25A
10V 10V
8V
5
83
Chapter 5 Parameter Setting Description
a. The slip of motor is variable depending on the load. When the load current is over the
level of slip compensation, the drive will compensate the output frequency to output
constant speed. The setting range is -9.9~10.0Hz.
b. Compensation frequency =
Loading current (No load current (F_049))
Slip compensation(F_050)
Rated current(F_ 048) (No - load current (F_049))
5
84
Chapter 5 Parameter Setting Description
Interruption of
output command
(X3)
Start command
Output voltage
0.3 sec
Output frequency
5
85
Chapter 5 Parameter Setting Description
Coast to stop
command (X3)
Start command
Output voltage
Output frequency
Acceleration time
Terminal start
command (FWD)
Speed tracing
command (X1) > 0.1sec
Decel. time is 2 sec
Max. output frequency
Normal accel. time
Output frequency
Delay Time
before Speed
Output voltage Tracing(F_089) Return to normal V/F
5
86
Chapter 5 Parameter Setting Description
±11: Speed tracing from the setting frequency
Speed tracing from the setting frequency
(F_053=11)
Terminal start
command (FWD)
Speed tracing
command (X1) > 0.1sec
Decel. time is 2 sec
Setting frequency
Normal accel. time
Output frequency
Delay Time
before Speed
Output voltage Tracing(F_089) Return to normal V/F
UP X4 UP X4
DOWN X5 DOWN X5
CLEAR X6 CLEAR X6
+ -
COM COM
DC 24V
5
87
Chapter 5 Parameter Setting Description
Start command
UP command
DOWN command
Freq. command
Frequency upper
limit
Frequency lower
limit
D1 H U H D H U H D H U U1 H D D1 H
Output freq. U2 U1 D2 D1 U2 D2
Constant speed
detection
d. When the parameter of F_052, F_053, F_054, F_055, F_056 and F_057 is set to
“0”, the functions are described as below:
i. F_052: “UP/DOWN frequency command enter key” by X1.
X1 and COM is open-circuit:
UP/DOWN command can adjust the frequency command, but the output
frequency will not be reacted by the frequency command.
X1 and COM is short-circuit:
The output frequency will start acceleration or deceleration until reaching the
frequency command.
5
88
Chapter 5 Parameter Setting Description
ii. F_053: “DC braking enable (at stop)” by X2
1. The terminal is activated and the drive is at stop condition: DC braking enabled.
2. When the DC braking is activated, the output current is according to the setting
of F_075 (DC Braking Level).
3. The DC braking command will be cleared and the motor runs to the setting
frequency when the start or jog command enabled.
4. The output frequency is decreased to the setting value of F_132 (DC Braking
Frequency at Stop) and DC braking enabled, when the start command or jog
command is disabled.
Start
command
DC braking
enable
Output freq.
DC Starting DC braking DC
braking frequency frequency at braking
active F_032 stop F_132 active
Time
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89
Chapter 5 Parameter Setting Description
iv. F_055: “Selection of primary or secondary frequency command” by X4
a. X4 and COM is short-circuit:
The output frequency will switch to secondary frequency command.
F_122 (Secondary Frequency Command Selection):
0: Frequency command by analog signal via terminal.
1: Frequency command by keypad.
2: Frequency command by UP/DOWN terminal.
b. X4 and COM is open-circuit:
The output frequency command by primary frequency.
F_002 (Primary Frequency Command Selection):
0: Frequency command by analog signal via terminal.
1: Frequency command by keypad.
2: Motor speed (RPM) command by keypad.
3: Machine speed (MPM) command by keypad.
4: Frequency command by UP/DOWN terminal.
FWD
FWD RUN FWD
RUN/STOP
REV
REV REV/FWD REV
RUN/STOP
STOP X5 STOP X6
COM COM
FWD
FWD RUN FWD
RUN/STOP
REV
REV REV/FWD REV
RUN/STOP
STOP X5 STOP X6
+ - + -
COM COM
DC 24V DC 24V
5
90
Chapter 5 Parameter Setting Description
F_118 UP/DOWN Memory Selection
If F_120 = 2
Max. output
freq.
UP/DOWN
freq. resolution Acceleration
(F_119) slope is
4 Hz/sec
0Hz Time
UP command
> 2 sec
< 2 sec
DOWN command
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91
Chapter 5 Parameter Setting Description
6: Edge trigger.
UP/DOWN signal triggers the drive during the transition of the signal(01 or 10).
The signal response time is 30ms.
a. Setting the input response time of multi-function terminals (X1~X6, FWD and REV)
(digital debouncing).
b. If the signal width of digital inputs is smaller than the digital input response time, the
program of drive will reject the input signal and do no process to input signal.
b. Ta1, Ta2 (N.O) and Tb1 (N.C) are relay output terminals.
The maximum output specification is AC 250V / 0.5A, cosθ=0.3.
d. Y1, Y2, Ta1, Ta2, and Tb1 can be set as below functions:
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92
Chapter 5 Parameter Setting Description
Time
Multi-function
output terminal
(Y1)
Freq. detection
Output frequency range (F_062)
Freq.
command
Freq. detection
range (F_062)
Freq. detection
level (F_063)
Time
Multi-function
output terminal
(Y1)
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93
Chapter 5 Parameter Setting Description
System overload
detection level
(F_068)
Time
System overload
detection time (F_069)
Multi-function
output terminal
(Ta1 or Ta2)
Multi-function
output terminal
(Tb1)
Output
frequency
Time
Output
current
Time
Multi-function
output terminal
(Y1)
5
94
Chapter 5 Parameter Setting Description
±7: Low voltage detection (LE)
Low voltage detection (F_058=7)
DC bus voltage
Multi-function
output terminal
(Y1)
Power source
Normal V/F
Output current
Multi-function output
terminal
(Y1)
5
95
Chapter 5 Parameter Setting Description
Error condition
Output frequency
Normal V/F
Output current
Multi-function output
terminal
(Y1)
Output
terminal (Y2)
5
96
Chapter 5 Parameter Setting Description
K. Frequency Detection
F_061 Constant Speed Detection Range
Refer to the ―constant speed detection‖ for multi-function output terminal.
(refer to page 93)
5
97
Chapter 5 Parameter Setting Description
Output current
System overload
detection level
(F_068)
Multi-function
output terminal
(Y1)
(F_058=5)
b. The systeom overload detection is activated when the output current exceeds the value
of F_068 (System Overload Detection Level) with the time interval of F_069 (System
Overload Detection Time) and the keypad will displayed
d. The purpose of overload detection is to prevent the system damage. The detection level
and time can be set by user requirements.
5
98
Chapter 5 Parameter Setting Description
F_072 Acceleration Time Setting after Stall Prevention under Constant Speed
F_073 Deceleration Time Setting for Stall Prevention under Constant Speed
Time Time
Output Output
current current
Time Time
b. When enabling the F_074 (Stall Prevention Setting at Deceleration) and the stall occurs
at deceleration, drive will operation at constant speed.
c. According to the actual requirement to disable the F_074 (Stall Prevention Setting at
Deceleration), when connecting a dynamic brake unit.
d. If the DC bus voltage of drive is higher than the dynamic brake voltage level during stop,
the KP-201C keypad will display ― ― and the drive cannot be start by pressing
RUN
key. If the DC bus voltage is less than the dynamic brake voltage level, the drive
will automatically recover to normal and displaying the main display.
5
99
Chapter 5 Parameter Setting Description
O. DC Braking Setup
F_075 DC Braking Level
The current level setting of DC braking.
DC braking
frequency at
stop (F_132)
Time
Time of DC Time of DC
braking before braking after
start (F_077) stop (F_076)
Start
command
Time
※ If the frequency command is set below F_032 (Starting Frequency) during operation
and the output frequency is below the starting frequency, the DC braking will be
activated. The setting value of F_132 is disable at the moment.
5
100
Chapter 5 Parameter Setting Description
Output
frequency
Re-acceleration
Power recovery during
ramp to stop process at
power failure
Time
5
101
Chapter 5 Parameter Setting Description
Subtracted frequency of
deceleration at power failure
(F_103)
Deceleration time 1
Turning of ramp to stop by
frequency of power failure
ramp to stop (F_104)
(F_106)
Time
Deceleration Time 2
of ramp to stop by
power failure (F_105)
※ The ramp to stop at power failure function is suitable for the inertia load.
CAUTION
At the function F_078=1 or 3, the drive will automatically restart when the power is
restored. Stay away from the motor and machine.
5
102
Chapter 5 Parameter Setting Description
Q. Jump Frequency
F_084 Jump Frequency 1
F_085 Jump Frequency 2
F_086 Jump Frequency 3
F_087 Jump Frequency Range
a. In order to avoid the mechanical resonance, these parameters allow resonant
frequency to be jumped.
b. There are three jump frequencies and one jump frequency interval.
Output
frequency
F_087(Jump
Frequency.
Range) x 2
F_087(Jump
Frequency.
Range) x 2
F_086(Jump
Frequency 3)
F_087(Jump
F_085(Jump
Frequency.
Range) x 2
Frequency 2)
F_084(Jump
Frequency 1)
Frequency
command
R. Speed Tracing
F_088 The Current Level of Speed Tracing
F_089 Delay Time before Speed Tracing
F_090 The V/F Pattern of Speed Tracing
a. The main application of speed tracing function is used for the speed tracing for the
restart after instantaneous power failure, fault restart or the speed tracing command
by the multi-function input terminal.
5
103
Chapter 5 Parameter Setting Description
Holding
frequency
(F_096)
Time
Holding time
interval (F_097)
T. External Indicators
F_099 External Indicator 1
F_100 External Indicator 2
F_101 External Indicator 3
a. F_099 ~ F_101 can be set according to the setting method of F_006.
b. Please select twisted-pair shield wiring and shielding connected to the GND terminal
of drive’s control board.
c. The wiring diagram of external indicators is shown as below:
7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1
RM5G/P control
board
GND
5
CN1
1
5
104
Chapter 5 Parameter Setting Description
U. Other Functions
F_080 Auto-restart Times Setting of Error Trip
F_081 Switching Frequency
When the value of F_081 is set to ―0‖, the switching frequency of PWM voltage will be
800Hz and others switching frequency = F_081×2.5kHz.
The higher switching frequency has less noise. But using higher switching frequency
must consider the cable length between drive and motor and must be adjusted
according the connection distance between drive and motor. (Refer to the 2-3-6)
Switching
Load current Switching Load current
frequency
frequency
15K
100%
5%
12.5K
90%
10K
80%
7.5K
5
105
Chapter 5 Parameter Setting Description
Output
voltage N
F_075 (DC
Braking Level)
DC voltage 1
Time Fout / F_031
0.1 1 ratio
Stop F_076 (Time
of DC Braking
after Stop) * N
*F_031 (Maximum Output Frequency)
When the output current of drive is abnormal at DC braking, appropriately increase the
setting value of F_089 (Delay Time before Speed Tracing).
5
106
Chapter 5 Parameter Setting Description
Output
voltage
100%
Linear
Linear
Energy saving
Energy-saving mode
Square
Squareof 2 curve
curve
Square
th of 1.7 curve
1.7 power curve
Square
th of 1.5
1.5 power curvecurve
70%
※ When the drive is used for fan or light-duty load applications, this function can be set
to achieve the energy-saving purpose.
5
107
Chapter 5 Parameter Setting Description
V. Function Selection of KP-202 Keypad
F_110 ADJ4 Function Selection
F_111 ADJ5 Function Selection
F_112 ADJ6 Function Selection
F_113 DIP1 Function Selection
F_114 DIP2 Function Selection
F_115 DIP3 Function Selection
F_116 DIP4 Function Selection
F_117 Pot Knob of KP-202 keypad Function Selection
a. The function of ADJ4 ~ ADJ6, DIP1 ~ DIP4 switches and Pot Knob of KP-202 keypad
can be defined. User can connect the KP-201C keypad to drive to change the setting
value of F_110 ~ F_117 to redefine the functions of above switches of KP-202
keypad.
b. The setting value 0 ~ 49 for F_110 ~ F_112 and F_117 functions represent certain
item, respectively. Shown as below table:
Setting Setting
Setting item ADJ range Setting item ADJ range
value value
Deceleration Time of
0 Primary Speed 0.0~120.0 14 0.0~165.0
Preset Speed 2
Acceleration Time of
1 Preset Speed 1 0.0~120.0 15 0.0~165.0
Preset Speed 3
Deceleration Time of
2 Preset Speed 2 0.0~120.0 16 0.0~165.0
Preset Speed 3
Secondary Acceleration
3 Preset Speed 3 0.0~120.0 17 0.0~165.0
and Deceleration Time
4 Preset Speed 4 0.0~120.0 18 Starting Frequency 0.1~10.0
5 Preset Speed 5 0.0~120.0 19 Starting Voltage 0.0~127.5
Maximum Output
6 Preset Speed 6 0.0~120.0 20 0.0~120.0
Frequency
0.0~255.0
(220V series)
7 Preset Speed 7 0.0~120.0 21 Base Voltage 0.0~510.0
(400V series)
8 Jog Speed 0.0~120.0 22 V/F Frequency 1 0.0~F_034
Primary Acceleration
9 0.0~165.0 23 V/F Voltage 1 0.0~F_035
Time
Primary Deceleration
10 0.0~165.0 24 V/F Frequency 2 0.0~F_034
Time
Acceleration Time of
11 0.0~165.0 25 V/F Voltage 2 0.0~F_035
Preset Speed 1
Deceleration Time of
12 0.0~165.0 26 Vin Gain 0.00~2.00
Preset Speed 1
Acceleration Time of
13 0.0~165.0 27 Vin Bias -1.00~1.00
Preset Speed 2
5
108
Chapter 5 Parameter Setting Description
Setting Setting
Setting item ADJ range Setting item ADJ range
value value
28 Frequency Upper Limit 0.00~1.00 39 DC Braking Level 0~150
29 Frequency Lower Limit 0.00~1.00 40 Jump Frequency 1 0.0~F_031
Analog Output Gain
30 0.00~2.00 41 Jump Frequency 2 0.0~F_031
(FM+)
Motor Slip Compensa-
31 -9.9~10.0 42 Jump Frequency 3 0.0~F_031
tion
Frequency Detection
32 0.0~F_031 43 Jump Frequency Range 0.0~25.5
Level
Automatic Torque
33 0.0~25.5 44 Holding Frequency 0.0~F_031
Compensation Range
System Overload
34 30~200 45 Holding Time Interval 0.0~25.5
Detection Level
Stall Prevention Level
35 30~200 46 Machine Speed Ratio 0.01~100.00
at Acceleration
Stall Prevention Level
36 1~150 47 Iin Gain (Analog Input) 0.00~2.00
at Constant Speed
Acceleration Time
Setting after Stall
37 0.0~165.0 48 Iin Bias (Analog Input) -1.00~1.00
Prevention under
Constant Speed
Deceleration Time
Setting for Stall Analog Output Gain
38 0.0~165.0 49 0.00~2.00
Prevention under (AM+)
Constant Speed
c. The setting value 0~15 for F_113~ F_116 represent certain item, respectively. Shown
as below table.
Setting Setting
DIP function description DIP function description
value value
ON: Switching freq. is 2.5kHz
0 Disable 8 Switching freq. is set by
OFF:
KP-201C keypad
Start command by Restart after instantaneous
ON: ON:
FWD or REV terminal power failure
1 Start command by 9 Restart after instantaneous
OFF: OFF: power failure is set by KP-201C
KP-202 ― RUN ‖ key
keypad
Start command by
ON: ON: Coast to stop
FWD terminal
2 Start command by 10
The stop method is set by
OFF: OFF:
KP-202 ― RUN ‖ key KP-201C keypad
Frequency command by
ON: ON: Reverse prohibition
analog input terminal
3 Frequency command by 11
Reverse selection is set by
OFF: KP-201C or KP-202 keypad OFF:
KP-201C keypad
(Note)
― ‖key disable
STOP
ON: RESET ON: AVR disable
4 12
― ‖key is set by KP-201C
STOP
OFF: RESET OFF: AVR is set by KP-201C keypad
5
109
Chapter 5 Parameter Setting Description
Motor overload protection
ON: Base frequency is 50.00 Hz ON:
disable
5 13
Motor overload protection is set
OFF: Base frequency is 60.00 Hz OFF:
by KP-201C keypad
Stall prevention at deceleration
ON: ON: Drive overload protection disable
disable
6 14
Stall prevention is set by Drive overload protection is set
OFF: OFF:
KP-201C keypad by KP-201C keypad
ON: No DC braking ON: Energy-saving mode disable
7 15 Energy-saving mode is set by
OFF: DC braking at stop OFF:
KP-201C keypad
Note:
If F_110 ~ F_112 and F_117 are all not set to 0, the frequency command will be controlled by
the primary speed setting value via KP-201C keypad.
If one of F_110 ~ F_112 and F_117 is set to 0, the frequency command will be controlled by
one of ADJ4 ~ ADJ6 switches and pot knob of KP-202 keypad.
5
110
Chapter 5 Parameter Setting Description
5
111
Chapter 6 Operation Procedures and Fault Protection
DANGER
1. Do Not remove wires when the internal indicator of the drive remains ON.
2. After power off (30HP below models must wait at least 5 minutes; 40HP~75HP
models must wait at least 10 minutes; 100HP above models must wait at least
20 minutes), Do Not perform any unwiring actions before drive indicator light
(CHARGE) turns off. Use a multimeter with the DC voltage stage to measure
the cross voltage between P(+) and N(-) ports (DC bus voltage must be less
than 25V).
CAUTION
1. Check if the shield of wire is broken after wiring is completed to avoid electric
leakage or short circuit.
2. Screws on the terminal must be fastened.
A. Verify and check the compatibility between power source, voltage, motor, and
drive.
B. Connect the power to drive R/L1, S/L2, T/L3 (three-phases) or R/L1, S/L2
terminals (single-phase).
C. Set all required parameters and functions after power is ON and measure the
output voltage of the drive at U/T1, V/T2, W/T3 terminals to check the output
STOP
voltage with the required value. Press ― RESET ‖ when completing all verifications.
D. Switch off the power and wait for drive’s power indicators off, and then connect
drive’s U/T1, V/T2, W/T3 terminals to the motor.
E. Operate the motor with the drive by low speed after power ON to verify the validity
of the motor rotation direction and then to slowly increase the motor speed.
F. Motor start or stop must be controlled by drive control signal instead of switching
the power ON / OFF. The lifetime of the drive will be significantly reduced if the
invalid operation using the switch control of the power is applied to motor control.
G. Because the starting current of motor is 6~8 times of rated current, Do NOT install
the magnetic contactor between the drive and motor for the motor operation.
H. When using the single-phase power source to drive the three-phase series drive
(not the standard type of single-phase power input), first confirm the horsepower
of motor, and then calculate the motor rated current by multiplying the motor rated
current by 2 times to the base value of drive rated current. Selecting
single-phase power source to drive three-phase series drive, the rated current of
drive must be equal to the base value of drive current at least.
Formula: Motor rated current × 2 = Drive rated output current
6
112
Chapter 6 Operation Procedures and Fault Protection
Example:
a. Drive selection:
Motor specification: 220Vac, 1HP ; Rated current: 3.1A
Base value of drive rated current =3.1 (A) × 2 times = 6.2 (A)
Drive specifications: 220Vac, 1HP drive = 5A (rated output current)
2HP drive = 8A (rated output current)
Select 2HP drive for 1HP AC motor.
c. Parameter settings:
Please reset below functions. If the parameters are not modified, the
motor and drive could be possibly damaged.
6
113
Chapter 6 Operation Procedures and Fault Protection
6-2 Fault Protection Display and Troubleshooting
a: Description:
The drive has well protection functions to protect drive and motor when faults
occur. When the fault occurs, the drive trips by the protection functions and
display fault message on keypad. After the fault is troubleshooting, reset the
STOP
drive by pressing RESET of keypad or commanding the drive to reset through
multi-function input terminals by external reset signal
b: Protection and Troubleshooting List:
Error Trip Messages of Drive
Display Description Cause Troubleshooting
EEPROM error ●EEPROM data ●Please restore the
write fault. parameter to the
(EEr) ●EEPROM default values and
KEYPAD
component reset the drive.
defected. ●Return the drive to
Hz V A
repair, when the
fault cannot be
eliminated.
(AdEr) A/D converter --- Please call customer
KEYPAD
error service for drive
Hz V A
repair.
6
114
Chapter 6 Operation Procedures and Fault Protection
6
115
Chapter 6 Operation Procedures and Fault Protection
6
116
Chapter 6 Operation Procedures and Fault Protection
Hz V A signal.
key.
KP-202 keypad is ●The connecting Check the connecting
disconnecting wire of the keypad wire of keypad.
(PAdF) (under operation is loosen.
KEYPAD
condition) or ●The keypad jack of
KP-201C keypad the drive is
Hz V A
is disconnecting oxidized.
during
parameters copy.
6
117
Chapter 6 Operation Procedures and Fault Protection
6
118
Chapter 6 Operation Procedures and Fault Protection
6
119
Appendix A Peripheral Equipment of Drive
Molded Case
Circuit When the power is ON, a large
Breaker inrush current will be inputted
(MCCB;NFB) into the drive. The breaker
or FUSE must be selected carefully.
Motor
6
120
Appendix B Motor Selection and Insulation Measurement
4. When the motor speed exceeds the rated speed (50/60Hz), the torque will be
decreased while the motor speed increasing.
5. Check the motor insulation. The standard requirement is 500V (or 1000V) /
100MΩ above for new motor.
b. Special Motors
a. Synchronous Motor: The higher starting current than the standard motor;
lower V/F; the larger drive capacity required.
b. Submersible Motor: The higher rated current than standard motor; Caution the
setting of V/F pattern, the minimum speed limit
(approximately 30Hz), and the insulation quality. During
the installation, be caution of the insulation resistance for
motor (including wiring). Add ACL to drive’s output
terminal.
c. Explosion-proof Motor: Drive does not have the explosion-proof mechanism.
Be attentive to installation safety.
App.B
121
Appendix B Motor Selection and Insulation Measurement
c. Insulation Measurement of Drive and Motor
1. Measure the drive insulation impedance
1.) Please be extremely caution to following steps to test the main circuit
insulation of drive. Any incaution operations while testing the drive
insulation may possibly harm operating personnel and cause serious
damages to drive.
2.) Remove all wiring at main circuit terminal and control circuit terminal before
the testing is performed. Please follow the below diagram to wire all power
terminals in parallel with an insulation tester for drive insulation test.
3.) Using an insulation tester with DC500V to test the insulation value of drive.
The drive insulation impedance must be greater than 20MΩ. If drive
insulation impedance is below 20MΩ, replace a drive and contact the
customer support for repair service of drive.
Insulation
tester
Drive
Motor
cable
App.B
122
Appendix C Instruction of Drive Charging
Input terminal
250
125 375
Drive
0 500
Output terminal
Autotransformer
AC Power
Input terminal
250
125 375
Drive
0 500
Output terminal
Note: If the drive is already applied with drive rated voltage but doesn’t display Hz V A
, on
the display of the keypad, please contact the customer service for repair service.
App.B
123
Appendix D Dynamic Brake Unit and Braking Resistor
DANGER
When the dynamic brake unit is fault, the braking transistor maybe turn on for full
cycle. Add the thermal protection device to cut off the power at high temperature to
avoid the drive burnout (refer to the section f of ―Appendix D Dynamic Brake Unit
and Braking Resistor‖).
App.D
124
Appendix D Dynamic Brake Unit and Braking Resistor
MHL500-40*20
RM5G-2075B 2.0Ω/10000W 160
(20pcs in parallel)
App.D
125
Appendix D Dynamic Brake Unit and Braking Resistor
AC 400V Series
Braking resistor specification Approximate
braking
Model number of drive Minimum
Recommending combination torque
specification
(10%ED)
RM5G-4001 400Ω/100W MHL100-400*1 145
MHL100-400*2
RM5G-4002 200Ω/200W 180
(2pcs in parallel)
MHL100-400*3
RM5G-4003 133Ω/300W 180
(3pcs in parallel)
MHL100-400*4
RM5G-4005 100Ω/400W 160
(4pcs in parallel)
RM5G-4007 MHL500-40*2 125
80Ω/1000W
RM5G-4010 (2pcs in series) 100
RM5G-4015 MHL500-40*4 150
40Ω/2000W (2pcs in parallel, 2 sets in
RM5G-4020 series) 120
MHL500-40*6
RM5G-4025B 27Ω/3000W (3pcs in parallel, 2 sets in 135
series)
RM5G-4030B MHL500-40*8 160
20Ω/4000W (4pcs in parallel, 2 sets in
RM5G-4040B series) 120
MHL500-40*12
RM5G-4050B 13.3Ω/6000W (6pcs in parallel, 2 sets in 150
series)
MHL500-40*16
RM5G-4060B 10Ω/8000W (8pcs in parallel, 2 sets in 165
series)
RM5G-4075B 160
MHL500-40*20
RM5G-4100B 8Ω/10000W (10pcs in parallel, 2 sets in 120
series)
RM5G-4125B 100
App.D
126
Appendix D Dynamic Brake Unit and Braking Resistor
e. Recommending specification of dynamic brake unit (DBU6) and braking
resistor
AC 200V Series
DBU Approximate
Drive specification Braking resistor specification
braking
torque
Model number Model Unit Recommending combination Unit
(DBU6-) (set) (set) (10%ED)
MHL500-40*18
RM5G-2100 L400 1 1 110
(9000W / 2.2; 18pcs in parallel)
MHL500-40*22
RM5G-2125 L400 1 (11000W / 1.82; 1 115
22pcs in parallel)
MHL500-40*26
RM5G-2150 L400 1 (13000W / 1.54Ω; 1 115
26pcs in parallel)
MHL500-40*18
RM5G-2200 L400 2 2 110
(9000W / 2.2Ω; 18pcs in parallel)
MHL500-40*22
RM5G-2250 L400 2 (11000W / 1.82Ω; 2 115
22pcs in parallel)
AC 400V Series
Drive DBU Braking resistor specification Approximate
specification braking
Model Unit Recommending combination Unit torque
Model number (DBU6-) (set) (set) (10%ED)
RM5G-4100 MHL500-40*24 145
H200 1 (12000W / 6.6; 12pcs in 1
RM5G-4125 parallel, 2 sets in series) 120
RM5G-4150 MHL500-40*36 155
H300 1 (18000W / 4.4; 18pcs in 1
RM5G-4175 parallel, 2 sets in series) 130
RM5G-4200 MHL500-40*48 140
H400 1 (24000W / 3.3; 24pcs in 1
RM5G-4250 parallel, 2 sets in series) 115
MHL500-40*36
RM5G-4300 H300 2 (18000W / 4.4; 18pcs in 2 155
parallel, 2 sets in series)
MHL500-40*40
RM5G-4350 H300 2 (20000W / 4Ω; 20pcs in 2 150
parallel, 2 sets in series)
MHL500-40*44
RM5G-4420 H400 2 (22000W / 3.63Ω; 22pcs in 2 135
parallel, 2 sets in series)
MHL500-40*52
RM5G-4500 H400 2 (26000W / 3.08Ω; 26pcs in 2 130
parallel, 2 sets in series)
MHL500-40*44
RM5G-4600 H400 3 (22000W / 3.63Ω; 22pcs in 3 140
parallel, 2 sets in series)
App.D
127
Appendix D Dynamic Brake Unit and Braking Resistor
Output
frequency Note:
1. %ED (Effective Duty Cycle) = Tb/Ta*100%
(continuous operation time Tb<15 sec).The
definition is shown as left figure.
DANGER
Strongly recommend to Install the thermal switch for the brake protection to
prevent the brake from any possible damages caused by the overheating on the
braking resistor. Please refer to the figure 1 and 2 as following for the wiring
diagram.
PE PE
X5 (External Fault)
Ta2 MC
COM
PR P N Tc2
MC
(Figure 1)
(1) Use the thermal switch to protect the braking resistor and then generate an
external fault signal to the multi-function terminal (X5) to stop the drive when
the braking resistor is overheating and interrupt the discharge loop of braking
resistor by output terminals Ta2 / Tc2.
(2) Set the multi-function terminal (X5) to ―-7‖ (External fault).
(3) Set the multi-function terminal (Ta2 / Tc2) to ―-11‖ (Error detection).
App.D
128
Appendix D Dynamic Brake Unit and Braking Resistor
AC220V
DC24V RELAY
OFF
OHD3-100B
PR P N
MC AC Motor
R/L1 R/L1 U/T1
S/L2 S/L2 V/T2 IM
PE PE
(Figure 2)
When drive’s power is controlled by the magnet contactor (MC), using the thermal
switch to control magnet contactor (MC). The magnet contactor (MC) will be
disconnected when the braking resistor under overheating condition.
App.D
129
Appendix D Dynamic Brake Unit and Braking Resistor
DANGER
Strongly recommend to Install the thermal switch for the brake protection to
prevent the brake from any possible damages caused by the overheating on the
braking resistor. Please refer to the figure 1 and 2 as following for the wiring
diagram.
PE PE
X5 (External Fault)
Ta2 MC
COM
PR P N Tc2
P N
DBU6
RB1 RB2
MC
Thermal Switch
Braking Resistor (option)
(OHD3-100B)
(Figure 1)
(1) Use the thermal switch to protect the braking resistor and then generate an
external fault signal to the multi-function terminal (X5) to stop the drive when
the braking resistor is overheating and interrupt the discharge loop of braking
resistor by output terminals Ta2 / Tc2.
(2) Set the multi-function terminals (X5) to ―-7‖ (External fault).
(3) Set the multi-function terminals (Ta2 / Tc2) to ―-11‖ (Error detection).
App.D
130
Appendix D Dynamic Brake Unit and Braking Resistor
PE PE
(Figure 2)
When drive’s power is controlled by the magnet contactor (MC), using the thermal
switch to control magnet contactor (MC). The magnet contactor (MC) will be
disconnected when the braking resistor under overheating condition.
App.D
131
Appendix E Selection of Reactor
7000
ACL is necessary
Power capacity (kVA)
500
ACL is not necessary
Drive capacity
700 (kVA)
0 50
c. When the heater (with the SCR), air compressor, high-frequency equipment, or
welding machine is installed at the same power source site, the harmonic current
will interfere the drive. Thus, add the ACL at the input terminal (R/L1,S/L2,T/L3) of
the drive is required.
d. When multiple drives of high horse power are used, due to harmonic wave exerted,
adding ACL at the input terminal (R/L1,S/L2,T/L3) of the drives is required to
prevent the drives from the possible interference and power quality deterioration.
e. When the cable length between the drive and motor is over 30 meters or multiple
motors are used in parallel, please add ACL at the output terminal of the drive.
f. Add the ACL at the input terminal(R/L1,S/L2,T/L3), the power factor is above 75%;
Add ACL and DCL, the power factor is above 90%.(the specifications of ACL and
DCL, please refer to page 133 ~ 134)
g. RM5G series drive: ACL is the standard equipment for 100HP(included) or above
and DCL is the standard equipment for 175HP(included) or above;
RM5P series drive: ACL is the standard equipment for 125HP(included) or above
and DCL is the standard equipment for 200HP(included) or above.
h. The connecting cable between the drive and DCL must be the same specifications
with the cable of input terminal(R/L1,S/L2,T/L3).
App.E
132
Appendix E Selection of Reactor
RM5G-2040 0.035 150 0.025 200 RM5G-4050 0.05 100 0.05 100
RM5G-2050 0.025 200 0.025 200 RM5G-4060 0.05 100 0.035 150
RM5G-2060 0.025 200 0.015 300 RM5G-4075 0.035 150 0.025 200
RM5G-2075 0.015 300 0.013 400 RM5G-4100 0.025 200 0.025 200
RM5G-2100 0.013 400 0.013 400 RM5G-4125 0.025 200 0.015 300
RM5G-2125 0.013 400 0.01 600 RM5G-4150 0.015 300 0.015 300
RM5G-2150 0.01 600 0.01 600 RM5G-4175 0.015 300 0.013 400
RM5G-2200 0.006 800 0.006 800 RM5G-4200 0.013 400 0.013 400
RM5G-2250 0.006 800 0.005 1000 RM5G-4250 0.013 400 0.01 600
App.E
133
Appendix E Selection of Reactor
App.E
134
Appendix E Selection of Reactor
H(MAX)
H(MAX)
B C B C
A D
A D
4-G 固定孔
Hole
4-G 固定孔
Hole L(MAX)
Figure A Figure B
圖C 圖D
W(MAX)
W(MAX)
6-ψI
6-ψI
H(MAX)
H(MAX)
B C B C
A D A D
4-G 固定孔
Hole L(MAX) 4-G 固定孔
Hole L(MAX)
Figure C Figure D
App.E
135
Appendix E Selection of Reactor
H(MAX)
H(MAX)
B C B C
A D A D
4-G 固定孔
Hole L(MAX) 4-G 固定孔
Hole L(MAX)
圖A A
Figure 圖B B
Figure
圖C
W(MAX)
2-ψI
2-φI
H(MAX)
H(MAX)
BB C C
4-G Hole
AA D D
L(MAX)
L(MAX)
圖C C
Figure
CAUTION
(1) Do Not touch zero-phase radio frequency filter(RFI Filter) to prevent the scald
burn from the extreme high temperature when the drive is during running.
(2) Move the product with proper method and please be more caution of the sharp
parts to avoid possible injuries.
(3) Wiring or inspection must be done by qualified professional technicians.
By installing the RFI filter(s), it can reduce the radio frequency interference
generated by drive.
1. Specification of product:
Model RM5G/P
(1) Clean place without high temperature, high humidity, or
flammable/corrosive gases.
Environmental Condition
Ex. 1
Wind all 3-phase power cords around
RFI filter in same direction with same
Power R/L1 coil numbers, and then connect to the
S/L2
T/L3
power input terminal of the drive.
Caution: Do Not exceed 4 coils to
Ex. 2 RFI filter
prevent overheating of RFI filter.
App.F
137
Appendix F Selection of Zero-Phase Radio Frequency Filter
(2) Install the RFI filter at the output site of the drive
Ex. 1 Wind all 3-phase power cords around
U/T1
RFI filter in same direction with same
V/T2 coil number, and then connect to
Motor
W/T3 motor terminals of the drive.
RFI filter
Caution: Do Not exceed 4 coils to
prevent overheating of RFI filter.
Ex. 2 Note:
U/T1 The ground wire or the four-core cable with
V/T2
Motor
ground wire cannot pass through RFI filter;
W/T3 otherwise the filtration effect will be
RFI filter
reduced.
(3) If the power cords are too thick to be winded, pass the power cords through
RFI filter directly, and connect two or more RFI filter in series.
3. Increase the numbers of RFI filter when the radio frequency is too high.
4. The correspondings for wiring size, maximum winding numbers and RFI filters are
shown as below table:
Main circuit wiring size Maximum winding numbers Model selection of
(mm²) (three-phase cable) RFI filter
2 / 3.5 4
5.5 3
RFI-01
8 / 14 2
22 1
22 / 38 4
50/60 2 RFI-02
80 / 100 / 125 / 150 1
50/60 3
80 / 100 / 125 / 150 2 RFI-03
200 1
50 / 60 4
80 / 100 3
125 / 150 2 RFI-04
200 2
250 1
App.F
138
Appendix F Selection of Zero-Phase Radio Frequency Filter
(unit: mm)
7
ψ7
130
86
37
85
1.4
180
(unit: mm)
App.F
139
Appendix F Selection of Zero-Phase Radio Frequency Filter
211 12
130 44
130
176
54
37
2
230
(unit: mm)
276 12
175 54
241
154
63
46
295
(unit: mm)
App.F
140
Appendix G Selection of EMC Filter
CAUTION
(1) Keep all grounding connections as short as physically possible.
(2) Use the largest area as grounding conductor, for example the cabinet wall.
(3) The filter must be mounted on the same panel as the drive.
Recommending specification of EMC filter
Select an EMC filter in accordance with the model number of drive to suppress
drive’s electromagnetic interference.
100V/200V Series
EMC filter EMC filter
Drive model number
model number rated current / phase
RM5G-1001/2-1PH FN2090-10-06 10A / 1ψ
RM5G-1001-1PH FN2090-20-06 20A / 1ψ
RM5G-1002-1PH FN2090-30-08 30A / 1ψ
RM5G-2001/2-1PH FN2090-10-06 10A / 1ψ
RM5G-2001-1PH FN2090-10-06 10A / 1ψ
RM5G-2002-1PH FN2090-20-06 20A / 1ψ
RM5G-2001/2 FN3270H-10-44 10A / 3ψ
RM5G-2001 FN3270H-10-44 10A / 3ψ
RM5G-2002 FN3270H-10-44 10A / 3ψ
RM5G-2003 FN3270H-20-44 20A / 3ψ
RM5G-2005 FN3270H-20-44 20A / 3ψ
RM5G-2007 FN3270H-35-33 35A / 3ψ
RM5G-2010 FN3270H-35-33 35A / 3ψ
RM5G-2015 FN3270H-50-34 50A / 3ψ
RM5G-2020 FN3270H-65-34 65A / 3ψ
RM5G-2025 FN3270H-80-35 80A / 3ψ
RM5G-2030 FN3270H-100-35 100A / 3ψ
RM5G-2040 FN3270H-150-99 150A / 3ψ
RM5G-2050 FN3270H-200-99 200A / 3ψ
RM5G-2060 FN3270H-200-99 200A / 3ψ
RM5G-2075 FN3270H-250-99 250A / 3ψ
RM5G-2100 FN3270H-320-99 320A / 3ψ
RM5G-2125 FN3270H-400-99 400A / 3ψ
RM5G-2150 FN3270H-600-99 600A / 3ψ
RM5G-2200 FN3270H-800-99 800A / 3ψ
RM5G-2250 FN3270H-800-99 800A / 3ψ
App.F
141
Appendix G Selection of EMC Filter
400V Series
EMC filter EMC filter
Drive model number
model number rated current / phase
RM5G-4001 FN3270H-10-44 10A / 3ψ
RM5G-4002 FN3270H-10-44 10A / 3ψ
RM5G-4003 FN3270H-10-44 10A / 3ψ
RM5G-4005 FN3270H-10-44 10A / 3ψ
RM5G-4007 FN3270H-20-44 20A / 3ψ
RM5G-4010 FN3270H-20-44 20A / 3ψ
RM5G-4015 FN3270H-35-33 35A / 3ψ
RM5G-4020 FN3270H-35-33 35A / 3ψ
RM5G-4025 FN3270H-50-34 50A / 3ψ
RM5G-4030 FN3270H-50-34 50A / 3ψ
RM5G-4040 FN3270H-65-34 65A / 3ψ
RM5G-4050 FN3270H-80-35 80A / 3ψ
RM5G-4060 FN3270H-100-35 100A / 3ψ
RM5G-4075 FN3270H-150-99 150A / 3ψ
RM5G-4100 FN3270H-200-99 200A / 3ψ
RM5G-4125 FN3270H-200-99 200A / 3ψ
RM5G-4150 FN3270H-250-99 250A / 3ψ
RM5G-4175 FN3270H-320-99 320A / 3ψ
RM5G-4200 FN3270H-320-99 320A / 3ψ
RM5G-4250 FN3270H-400-99 400A / 3ψ
RM5G-4300 FN3270H-600-99 600A / 3ψ
RM5G-4350 FN3270H-600-99 600A / 3ψ
RM5G-4420 FN3270H-800-99 800A / 3ψ
RM5G-4500 FN3270H-800-99 800A / 3ψ
RM5G-4600 FN3270H-1000-99 1000A / 3ψ
Note:
1: The leakage current of FN2090 series approximately 0.5mA ~ 1.02mA
2: The leakage current of FN3270 series approximately 26.4mA ~ 59.5mA
App.G
142
Appendix H Instruction of Remote Controller and External Display
KP-201C
124
112
KP-207
17
R2.5 4-M4 screw
(unit: mm)
65
14 37 63.2
32.5 ψ5 2
6
KP-201C
KP-201C
112
124
A-01
A-01
(unit: mm)
App.H
143
Appendix H Instruction of Remote Controller and External Display
3. Dimension of external panel type (consist of A-01, A-02, RAC-01)
(1) RAC-01 is used for the remote independent control or control panel.
(2) Analog type indicator, 1KΩ (1/2W) potentiometer (10 turns) for adjusting frequency
and ON/OFF switch.
A-02
A-01
(Unit: mm)
App.H
144
Appendix H Instruction of Remote Controller and External Display
1. Outline dimensions
96 7 75
2
2.7 90.6
44
48
1.5
93 98
Panel cutting
45
dimension
Unit:mm
3. The standard length of 2.54/5P wires is 1.5 m and 3 m respectively. Do not exceed
this length.
App.H
145
Appendix I Outline Dimension Drawing of Drives
6.5
46
5.5
151.5
138
5.5
128
2-M4 screw
138
110
100
85
(unit: mm)
2-ψ35 2-ψ35
3-ψ23 3-ψ23
(unit: mm)
App.I
146
Appendix I Outline Dimension Drawing of Drives
Model Number: RM5G-2020 ~ RM5G-2040;RM5P-2025 ~ RM5P-2050;
RM5G-4030 ~ RM5G-4060;RM5P-4040 ~ RM5P-4075
Internal cooling type External cooling type
2-ψ10 270 2-ψ10
253 hole 240 hole 238
253
235 116 3
235 119
3
9
25
25
97
117
427
445
460
427
445
460
10 10
4-M8 4-M8 257
screw 235 screw 235
432 6.5
Panel
43
445
445
cutting
163
dimen
sion
(unit: mm)
H1
H2
H2
H
d ψ 15 d ψ 15
4 screw 4 screw
W4
W3 W3
Panel
H1
H3
cutting
H4
D2
D2
dimension
App.I
147
RM5G/RM5P 200V series
App.I
Dimension (mm) Screw
Model number
W W1 W3 W4 H H1 H2 H3 H4 h1 h2 h3 D0 D1 D2 d d1 (mm)
Appendix I
RM5G-2050
RM5G-2060
RM5G-2075
386 361 275 365 584 562 539 564 545 11 25 10 325 170 242 10 3 M8
RM5P-2060
RM5P-2075
RM5P-2100
RM5G-2100
446 418 275 427 685 660 630 662 634 14 30 12 334 172 246 12 3 M10
RM5P-2125
RM5G-2125
148
RM5G-2150 508 479 275 487 818 785 751 788 758 19 35 12 366 183 257 15 3
RM5P-2150
M12
RM5G-2200
RM5G-2250
696 654 580 657 1000 974 929 978 936 15 39 18 405 224 294 15 3
RM5P-2200
RM5P-2250
Outline Dimension Drawing of Drives
RM5G/RM5P 400V series
RM5P-4150
RM5G-4150
446 418 275 427 685 660 630 662 634 14 30 12 334 172 246 12 3 M10
RM5P-4175
RM5G-4175
RM5G-4200
149
RM5G-4250
508 479 275 487 818 785 751 788 758 19 35 12 366 183 257 15 3
RM5P-4200
RM5P-4250
RM5P-4300
RM5G-4300
RM5G-4350
RM5G-4420 696 654 580 657 1000 974 929 978 936 15 39 18 405 224 294 15 3 M12
RM5P-4350
RM5P-4420
RM5G-4500
RM5G-4600
RM5P-4500 992 954 710 958 1030 1003 963 1007 968 15 39 19 419 235 308 15 3
RM5P-4600
RM5P-4700
App.I
Outline Dimension Drawing of Drives
Appendix J Auxiliary Controller (ACE-S Series)
App.J
150
Appendix J Auxiliary Controller (ACE-S Series)
App.J
151
Appendix J Auxiliary Controller (ACE-S Series)
App.J
152
Attachment 1 Dimension of Keypad (KP-201C, KP-202)
66+10
55
2-M3 screw
48
60
ψ30
96+10
85
23
16
23 23
16
23x23
16x16
Scale: 1:1
Unit: mm
Att.1
153
Attachment 2 Setting Memo
F_008 0 F_030 0
60.00 60.00
F_009 (50.00)
F_031 (50.00)
200V series:
8.0
F_011 20.0 F_033 400V series:
12.0
60.00
F_012 30.0 F_034 (50.00)
200V series:
220.0
F_013 0.00 F_035 400V series:
380.0
60.00
F_018 (50.00)
F_040 1.00
Att.2
154
Attachment 2 Setting Memo
Actual Actual
Func. Description Def60 Setting Func. Description Def60 Setting
Value Value
F_051 4P F_074 1
F_052 3 F_075 50
F_053 4 F_076 0.5
F_054 1 F_077 0.0
F_055 2 F_078 0
200V series:
175.0
F_056 7 F_079 400V series:
320.0
F_057 6 F_080 0
F_058 3 F_081 1
F_059 2 F_082 0
F_060 11 F_083 0
F_061 2.0 F_084 0.0
F_062 2.0 F_085 0.0
F_063 0.0 F_086 0.0
F_064 1.0 F_087 0.0
F_065 0 F_088 150
F_066 0 F_089 0.5
F_067 0 F_090 100
Att.2
155
Attachment 2 Setting Memo
Actual Actual
Func. Description Def60 Setting Func. Description Def60 Setting
Value Value
F_091 - F_114 5
F_092 0 F_115 3
F_093 1 F_116 1
F_094 3 F_117 0
200V series:
220.0
F_095 400V series: F_118 0
380.0
F_113 8
Note:
The setting of value depends on the horse power (HP) of drive:
0.5 ~ 5HP → 5 sec
7.5 ~ 30HP → 15 sec
40HP above → 30 sec
Att.2
156
Attachment 3 Fault Display
(AdEr) (thr)
KEYPAD
A/D converter KEYPAD
External fault
error
Hz V A Hz V A
(SC) (PAdF)
KEYPAD KEYPAD
Keypad interruption
Fuse open
during copy
Hz V A Hz V A
(LE1)
KEYPAD
Under voltage
during operation
- -
Hz V A
(OC)
KEYPAD
(GF)
KEYPAD
Grounding fault - -
Hz V A
(OE)
KEYPAD
Over voltage - -
Hz V A
(OH)
KEYPAD
Drive overheating - -
Hz V A
(OL)
KEYPAD
Motor overload - -
Hz V A
(OL1)
KEYPAD
Drive overload - -
Hz V A
Att.3
157
Attachment 3 Fault Display
(bb)
KEYPAD
Drive output
- -
interruption
Hz V A
(Fr)
KEYPAD
Coast to stop - -
Hz V A
(db)
KEYPAD
Over voltage at
- -
stop
Hz V A
(PrEr)
KEYPAD
Software fault - -
Hz V A
(Err_00)
KEYPAD Err_00: Keypad
cable trip.
Hz V A (before connecting)
- -
(Err_01) Err_01: Keypad
KEYPAD
cable trip.
Hz V A
(connected)
(dtF)
KEYPAD
Direction
command error
- -
Hz V A
(Wr_F)
KEYPAD
Different software
- -
version inter-copy
Hz V A
Att.3
158
Note
Note
159
Note
Note
160
Note
Note
161