Nissan Almera N15 1995-2000 SRS Airbag
Nissan Almera N15 1995-2000 SRS Airbag
Nissan Almera N15 1995-2000 SRS Airbag
SECTION RS
CONTENTS
PRECAUTION 2 Installation - Air Bag Module and Spiral
Supplemental Restraint System (SRS) "AIR Cable 17
BAG" (Dual Air Bag System) 2 Installation - Front Passenger Air Bag
Supplemental Restraint System (SRS) "AIR Module (Dual Air Bag System) 18
BAG" (Single Air Bag System) 2 Disposal of Air Bag Module and Seat Belt
SEAT BELTS 3 Pre-tensioner 19
Front Seat Belt 3 TROUBLE DIAGNOSES - Supplemental
Rear Seat Bel!. 5 Restraint System (SRS) 25
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 8 How to Perform Trouble Diagnoses for Quick
Precautions for SRS "Air Bag" and "Seat Belt and Accurate Repair 25
Pre-tensioner" Service 8 TROUBLE DIAGNOSES - Supplemental
Special Service Tools 8 Restraint System (SRS) - Dual Air Bag System 28
Description 9 Schematic 28
SRS Component Parts Location 10 Wiring Diagram - SRS - 29
Maintenance Items 11 Self-diagnosis 32
Removal and Installation - Diagnosis Sensor Trouble Diagnoses for Air Bag Warning Lamp 38
Unit. 12 COLLISION DIAGNOSIS - Dual Air Bag System .40
Removal and Installation - Seat Belt Pre- TROUBLE DIAGNOSES - Supplemental
tensioner (Mechanical Type) 13 Restraint System (SRS) - Single Air Bag •
Removal and Installation - Air Bag Module System 41 •
and Spiral Cable (Dual Air Bag System) 14 Schematic 41
Removal and Installation - Air Bag Module Wiring Diagram - SRS - 42
and Spiral Cable (Single Air Bag System) 14 Self-diagnosis 43
Removal - Air Bag Module and Spiral Cable 15 COLLISION DIAGNOSIS - Single Air Bag
Removal - Front Passenger Air Bag Module System .45
(Dual Air Bag System) 16 COLLISION DIAGNOSIS - Seat Belt
Pre-tensioner .46
RS-2
SEAT BELTS
CAUTION:
• For vehicles equipped with seat belt pre-tensioner, refer to "Removal and Installation - Seat Belt
Pre-tensioner (Mechanical Type)" when removing seat belt. Refer to RS-13 for details.
• Do not disassemble buckle or seat belt assembly.
• Replace anchor bolts if they are deformed or worn out.
• Never oil tongue and buckle.
• If any component of seat belt assembly is questionable, do not repair. Replace the whole seat belt
assembly.
• If webbing is cut, frayed, or damaged, replace seat belt assembly.
• When replacing seat belt assembly, use a genuine seat belt assembly.
• After any collision, inspect all seat belt assemblies, including retractors and other attached hard-
wares (i.e., guide rail set).
•
A
~t.. ~. t;// ~>-..,\
~<:.~
~
...~ 0
MRS107A
RS-3
SEAT BELTS
Front Seat Belt (Cont'd)
3-DOOR HATCHBACK
CAUTION:
Before removing seat belt pre-tensioner assembly, be sure to lock safety lever to make seat belt pre-
tensioner inoperative. Do not unlock safety lever before reinstalling seat belt pre-tensioner assembly.
CD Remove front and rear seats. Refer to "SEAT" in 8T section for details.
@ Remove floor anchor bolts.
@ Remove shoulder cover.
@ Remove shoulder anchor bolt.
@ Remove rear side lower garnish. Refer to "INTERIOR TRIM" in 8T section for details.
@ Remove the bolts securing second sash guide.
(!) Remove the bolts securing seat belt pre-tensioner retractor, then remove seat belt and seat belt
pre-tensioner retractor.
to.J 43 • 55
>~",
~J.
~//~«;~
/ / --...""
RS-4
SEAT BELTS
~q.
5 '","" ~ ~
/" ~-A 43 - 55 (4.4 - 5.6, 32 - 41)
/ ---- "" \
Anchor bolt
•
~ 43 - 55 (4.4 - 5.6, 32 • 41)
RS-5
SEAT BELTS
Rear Seat Belt (Cont'd)
3-DOOR HATCHBACK
• Before removing seat belt, open back door and remove tonneau board.
CD Remove rear seat. Refer to "SEAT" in BT section for details.
@ Remove rear parcel shelf side escutcheon and luggage side lower finisher. Refer to "INTERIOR
TRIM" in BT section for details.
@) Remove shoulder anchor cover.
@ Remove each anchor bolt.
CID Remove the bolt securing rear seat belt retractor, then remove seat belt retractor.
SEC. 869
---------
Anchor
.....[OJ
I'll
bolt )
43 • 55
/
~ (4.4 • 5.6, 32 - 41)
Anchor bolt
to;J43 - 55 (4.4 • 5.6, 32 - 41)
RS-6
SEAT BELTS
Rear Seat Belt (Cont'd)
5-DOOR HATCHBACK
• Before removing seat belt, open back door and remove tonneau board.
CD Remove rear seat. Refer to "SEAT" in BT section for details.
@ Remove rear parcel shelf side finisher and luggage side lower finisher. Refer to "INTERIOR TRIM"
in BT section for details.
@) Remove shoulder anchor cover.
@ Remove each anchor bolt.
@) Remove the bolt securing rear seat belt retractor, then remove seat belt retractor.
SEC. 869
Anchor bolt
~ 43 - 55 (4.4 - 5.6, 32 - 41)
RS-7
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Application
Tool number Seat belt Dual Air Single
Description
Tool name pre-ten- Bag Air Bag
sioner*2 S stem S stem
KV991072So Disposing of air bag
Air bag deployment kit module
X X
KV99106400
Deployment tool
KV991065So
Deployment tool
adapters
X
For passenger
air bag module
NT353
KV99105300 Anchor the passenger
Passenger air bag air bag module
bracket
X
NT354
HT61961000and Use for special bolts
HT62152000com- [TAMPER RESISTANT
bined c TORX (Size T50))
*1 Special torx bit
a: 3.5 (0.138) dia.
X X
b: 8.5 - 8.6
(0.335 • 0.339) dia.
a c: approx. 10
(0.39) sq.
NT361 Unit: mm (in)
RS-8
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Description
The air bag deploys if the diagnosis sensor unit activates while the ignition switch is in the "ON" or
"START" position.
Driver air
bag module
Ignition
Diagnosis sensor unit
switch
(ON or START)
o Drive circuit
• CPU
• G sensor
Passenger air bag module
• Saling sensor (For dual air bag system)
Battery
MRS069AB
RS-9
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-10
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Maintenance Items
1. Check "AIR BAG" warning lamp operation
After turning ignition key to "ON" position, "AIR BAG"
warning lamp illuminates. The "AIR BAG" warning lamp
will turn off after about 7 seconds if no malfunction is
detected.
If any of the following air bag warning lamp conditions
occur, immediately check the air bag system. Refer to RS-32
and 43 for details.
MRS115A
• The warning lamp does not illuminate when the ignition
switch is turned "ON".
• The warning lamp does not turn off about 7 seconds after
the ignition switch is turned "ON".
• The warning lamp turns off about 7 seconds after the igni-
tion switch is turned "ON", but it turns on or flashes again.
(4) Main harness and air bag harness (For dual air bag system
only)
• Check connectors for poor connections, damage, and termi-
nals for deformities.
• Check harnesses for binding, chafing or cut.
CAUTION:
Replace previously used screws with new ones.
RS-11
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-12
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Seat belt pre-tensioner retracter For removal of seat belt pre-tensioner, refer to "Front Seat
Belt" for details (RS-3).
SEC. 868
CAUTION:
• Before removing seat belt pre-tensioner assembly, be sure
to lock safety lever to make seat belt pre-tensioner inoper-
ative. Do not unlock the safety lever before reinstalling seat
belt pre-tensioner assembly.
• After removing, place seat belt pre-tensioner assembly in a
box (such as a card board box) with the safety lever facing
down.
• After reinstalling seat belt pre-tensioner assembly, release
safety lever lock to make seat belt pre-tensioner operative.
• When installing new seat belt pre-tensioner assembly, pull
clip out to release safety lever lock. Failure to pull clip out
will result in it coming into contact with center pillar trim,
thus hampering installation.
NOTE:
(4.4 - 5.6 kg-m, • To install, reverse the removal procedure sequence.
32 - 41 fl-Ib)
MRS117AI
Operational range
for pre-tensioner
When installing
new pre-tensioner
(Clip is in place.)
•
When removing pre-tensioner:
Hook safety lever over the
pawl (burr) on retractor to
lock, then remove pre-tensioner.
RS-13
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
S;d, lid RH
Special bolt ~
A ' ~
t"J 15 • 25 (1.5 • 2.5, 11 • 18)- ~
RS-14
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SBF811E
SBF812E
CAUTION:
• Always place air bag module with pad side facing upward.
• Do not attempt to disassemble air bag module.
• The special bolts are coated with bonding agent. Do not use
old bolts after removal; replace with new ones.
MRS120A
Air bag
• Do not expose the air bag module to temperatures exceed-
ing 90°C (194°F).
•
•
module
SBF814E
MRS122A
CAUTION:
• Always place air bag module with pad side facing upward.
• Do not attempt to disassemble air bag module.
• The special bolts are coated with bonding agent. Do not use
old bolts after removal; replace with new coated bolts.
• Do not insert foreign objects (screwdriver, etc.) into air bag
module connector.
• Do not use a circuit tester to check the air bag module har-
ness connector.
SBF814E
RS-16
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Dual air bag system Installation - Air Bag Module and Spiral Cable
1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left about 2.5
revolutions from the right end position. Align the two marks
(~ ).
CAUTION:
• The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
Also, with the steering linkage disconnected, the cable may
snap by turning the steering wheel beyond the limited num-
ber of turns. (The spiral cable can be turned up to 2.5 turns
from the neutral position to both the right and left.)
• Always work from the side of air bag module.
3. Connect spiral cable cOnnector and tighten with screws.
Install steering column cover.
MRS074AA
•
SRS037-A
Dual air bag system 4. Install steering wheel setting spiral cable pin guides, and
pull spiral cable through.
5. Connect horn connector and engage spiral cable with pawls
in steering wheel.
6. Tighten nut.
~: 29 - 39 N'm (3.0 - 4.0 kg-m, 22 - 29 ft-Ib)
MRS075AA
RS-17
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Installation - Air Bag Module and Spiral Cable
(Cont'd)
MRS046AA
7. Position air bag module and tighten with new special bolts.
8. Connect air bag module connector.
G\\
--------~ ~\)
9.
10.
Install all lids.
Conduct self-diagnosis to ensure entire SRS operates prop-
erly. (Use CONSULT or warning lamp check.)
..~l~~
Before performing self-diagnosis, connect both battery
cables.
\\\?\\
Special bolt ~ ~ "'( \ \
11. Turn steering wheel to the left end and then to the right end
fully to make sure that spiral cable is set in the neutral
cc:J
15 - 25 N.m ~
position.
(1.5 - 2.5 kg-m,
11 - 18 ft-Ibl SBF812EA If air bag warning lamp blinks or stays ON (at the user
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON-
SULT or warning lamp). If a malfunction is detected, replace
the spiral cable with a new one.
RS-18
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
OFF OFF ON
ON ON ON
,. If this lamp glows red, the 1001 is connecled to the battery incorrectly.
Reverse the connections and make sure the lamp glows green.
RS-19
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
15 (0.59) 15 (0.59)
•. 5~335) dl"~ DEPLOYMENT PROCEDURES FOR AIR BAG MODULE
(OUTSIDE OF VEHICLE)
°170 ('.89~ Unless the vehicle is being scrapped, deploying the air bag in
the vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module in a vise secured to a firm foundation
during deployment.
"'- Passenger air bag bracket
(KV99105300)
mm (in) SRS141
Deployment of driver's air bag module (outside of
vehicle)
1. Make an 8.5 mm (0.335 in) diameter hole in passenger air
bag bracket (SST: KV99105300) at the position shown in fig-
ure at left.
2. Using wire, secure air bag module to passenger air bag
bracket (SST: KV99105300) at two places.
CAUTION:
Passenger air Use wire of al least 1 mm (0.04 in) diameter.
bag bracket 3. Firmly secure passenger air bag bracket (SST: KV99105300)
(KV991 05300)
with air bag module attached, in a vise.
Passenger air
bag bracket
(KV99105300)
Air bag module 5. Connect red clip of deployment tool to battery positive ter-
minal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked "deployment
tool power", should glow green, not red.
7. Press the button on the deployment tool. The left side lamp
on the tool, marked "air bag connector voltage", will illumi-
Deployment tool nate and the air bag module will deploy.
(KV99106400) CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
away from the air bag module.
SRS020-A
RS-20
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
2. Firmly secure passenger air bag bracket (SST: KV99105300)
in a vise.
SRS145
Deployment tool
(KV991 06400)
CAUTION:
Always activate one inflator at a time.
•
SRS020-A!
RS-21
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
DEPLOYMENT OF AIR BAG MODULE WHILE MOUNTED
IN VEHICLE
When disposing of a vehicle, deploy air bag module while it is
mounted in vehicle.
CAUTION:
When deploying air bag module, ensure vehicle is empty.
1. Disconnect both battery cables and wait 10 minutes.
2. Disconnect air bag module connector.
3. Connect deployment tool (SST: KV99106400) to air bag mod-
SBF240F
ule.
4. Connect red clip of deployment tool to battery positive ter-
minal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked "deployment
tool power", should glow green, not red.
6. Press the button on the deployment tool. The left side lamp
on the tool, marked "air bag connector voltage", will illumi-
nate and the air bag module will deploy.
CAUTION:
Active only one passenger air bag module inflator at a time.
Deployment tool
(KV99106400) SRS006-B
SRS078
SRS079
SRS080
RS-22
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
5. Place five used tires (four without rims and one with) on a
concrete floor, as shown in the figure, so that they encircle
pre-tensioner. Route end of the string through the center of
the rim.
• Make sure pre-tensioner is away from any of the tires to
prevent any shocks being applied.
SRS081
40 em (15.75 in)
SRS082
•
• Move screwdriver or similar ferrous metal close to the mag-
net built into the rear of sensor case. If it is attracted, pre-
tensioner has not deployed yet; if it is not attracted, pre-
tensioner has already been deployed.
CAUTION:
Be extremely careful not to apply any impacts to the pre-ten-
sioner until you are absolutely sure pre-tensioner has been
deployed.
RS-23
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
DISPOSING OF AIR BAG MODULE AND SEAT BELT
PRE- TENSIONER
Deployed air bag module and seat belt pre-tensioner are very
hot. Before disposing of air bag module and seat belt pre-
tensioner, wait at least 30 minutes. Seal them in a plastic bag
before disposal.
CAUTION:
• Never apply water to a deployed air bag module and seat
belt pre-tensioner.
SBF276H
• Be sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
• No poisonous gas is produced upon air bag module deploy-
ment. However, be careful not to inhale gas since it irritates
throat and can cause choking.
• Do not attempt to disassemble air bag module and seat belt
pre-tensioner.
• Air bag module and seat belt pre-tensioner can not be
re-used.
• Wash your hands clean after finishing work.
RS-24
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
PRELIMINARY CHECK
Check that the following parts are in good" order.
• Battery [Refer to MA section ("GENERAL MAINTENANCE").]
• Fuse [Refer to EL section ("Fuse", "POWER SUPPLY ROUTING").]
• System component-to-harness connections
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using "AIR BAG" warning lamp and/or CONSULT.
The reading of these results is accomplished using one of two modes - "User mode" and "Diagnosis
mode".
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a sys-
tem malfunction through the operation of the "AIR BAG" warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the "AIR BAG" warning lamp and CONSULT are as follows:
•
User mode Diagnosis mode Display type
CONSULT X Monitoring
Seat belt pre-tensioner can not be diagnosed by using warning lamp and/or CONSULT. When seat belt
pre-tensioner is requires servicing, visually check seat belt pre-tensioner assembly. If damaged, replace
with a new one.
RS-25
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
How to Perform Trouble Diagnoses for Quick
and Accurate Repair (Cont'd)
• ECU DISCRIMINATED No .• • ECU DISCRIMINATEDNO.
The diagnosis sensor unit for each vehicle model is
ECU No.
assigned with its own, individual classification number. This
09 number will be displayed on the CONSULT screen, as
shown at left. When replacing the diagnosis sensor unit,
refer to the part number for the compatibility. After
installation, replacement with a correct unit can be checked
by confirming this classification number on the CONSULT
screen.
SRS102 For NISSAN model N15, the diagnosis sensor unit classifi-
cation number assigned is 09.
RS-26
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
How to Perform Trouble Diagnoses for Quick
and Accurate Repair (Cont'd)
CAUTION:
• Do not use a circuit tester to check SRS harness connectors unless instructed to in this Service
Manual. For dual air bag system, SRS wiring harnesses are covered with yellow insulation either
just before the harness connectors or for complete harness, for easy identification.
• Do not attempt to repair, splice or modify the SRS wiring harness. If the harness is damaged, replace
it with a new one.
• Keep ground portion clean.
WORK FLOW
Check in.
Single
Perform self-diagnosis
mode
using "AIR BAG" warning lamp. - User
-+- DIAGNOSTIC PROCEDURE 1
or 7 (RS-32, 43)
•
Perform self-diagnosis using "AIR BAG" warning lamp. ing lamp (RS-34)
Repair/Replace
Check out
DIAGNOSTIC PROCEDURE 1
or 7 (RS-32, 43)
RS-27
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Schematic
DUAL AIR BAG SYSTEM
DATA LINK
CONNECTOR FUSE FUSE
FOR CONSULT
o
COMBINA nON
METER
(AIR BAG
WARNING
LAMP)
19 2120 15
AIR BAG
DIAGNOSIS
SENSOR UNIT
3 4 5 6 2 17
SPIRAL
CABLE
-
AIR BAG AIR BAG DOOR SWITCH
MODULE MODULE DRIVER'S SIDE
DRIVER'S PASSENGER
SQUIB SIDE SQUIB SIDE
HRS002
RS-28
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
FUSE
10A BLOCK Refer to EL-POWER.
10A (JIB)
W 1221 (M15)
~ (ll)"
*~ BRIW ~ BRIW -.
COMBINATION BRIW
METER ~
(AIR BAG 111511
WARNING WIL IGN AIR BAG
LAMP) DIAGNOSIS
(M30) SENSOR
11*.21 ~ UNIT
GNO ill)
BIR
~ <D:LHO mode Is
B
~(ll) <ID:
RHO models
C:J~
B
I ~
~g~~~CTOR-3
@: GA and SR engine
@: CD engine
@: With tachometer
rn
@: Without tachometer
~:<D ~f1... @ 30 , @ 40
JOINT *2 @ 9 @ 31
CONNECTOR-4
*3 @ 16 ,'@ 30
~~:<ID
B
I
•
,..O~O-O-ID-
I
B
<: :> I ~
B
R
B B B
: :} To AS-SAS-D.
BIR
.....
~ ~
1 L..t t.J (M60) ~
L ~
em (IT)
y y
RS-29
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Wiring Diagram - SRS - {Co nt' d)
RS-SRS-03
AIR BAG
DIAGNOSIS
SENSOR
SQ+ SQ- UNIT
DOOR SW (DR) (DR)
SQ+
(PASS)
SQ-
(PASS) em
~ l!:jJJ ~ ~ ~
R W L G OR
~@
ICiJI~
R
I
BOX NO.2
(..JOINT
t
R CONNECTORS)
I~I ~~: ; ~ <fill) t
R R I"'m:\
~~
I~IC@
R
R
<;>
0
•
R
SPIRAL
CABLE
m DOOR
SWITCH
DRIVER'S
SIDE AIR BAG
OPEN @)
AIR BAG
MODULE MODULE
DRIVER'S PASSENGER
"=iJ
B
SIDE
(SQUIB)
SIDE
(SQUIB)
I
f.
B B
~ ~
(B11) @
rfrnl(]ID ~ *6 A,.@
~~@
5 6lil~1112 W l]f B t!!Iy ~y
@
W HRS005
RS-30
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Wiring Diagram - SRS - (Cont'd)
RS-SRS-04
IGNITION SWITCH
ON or START
AIR BAG
OIAGNOSIS
FUSE Refer to SENSOR
7 .5A BLOCK El-POWER.
rn (JIB) SSS SSS SSS
UNIT
em
~
ClK TX RX
2
~ ~ 11 .°1
G/W @ GY IL G/B
<I>: LHO models
IciJ~<M~3g)1$~-- -1$1 <E>: RHO models
G/W GY/L G/B @: GA and SR eng ine
i I I
@: CD engine
*7 ... <D 10 , <E> 6
*8 ... <D 9 , <E> 3
~
1*:1 II*.BI~: <ID
G/W GY/l G/B
to
G
rtl
G/W
~
• GY/L
~
I I G/B
~
4-J
To RS-SRS-02 {~
<@-B~
B ~ i
B
I
•
Refer to last page
em @ (Foldout page) .
Y Y
~Q@ ~(M24):<E>
~GY ~ OR
HRS006
RS-31
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Self-diagnosis
DIAGNOSTIC PROCEDURE 1 (@ without CONSULT)
Checking SRS operation by using" AIR BAG" warning lamp -
User mode
1. After turning ignition switch from "OFF" to "ON", "AIR
BAG" warning lamp operates.
2. Compare "AIR BAG" warning lamp operation to the chart
below.
"AIR BAG" warning lamp operation - User mode - SRS condition Reference item
No malfunction is
detected.
IGN ON
No further action is nec-
ON Ji I
essary.
OFF ~~----------------
MRS095A
OFF
MRS096A
ON
OFF Jr--------------------
• Fuse, diagnosis sensor
unit or harness is mal-
Go to DIAGNOSTIC PRO-
CEDURE 4 (RS-38).
functioning and needs to
be repaired.
MRS097A
OFF --------------------
MRS098A
NOTE:
If "AIR BAG" warning lamp operates differently from the oper-
ations shown above, refer to "AIR BAG" warning lamp opera-
tion - Diagnosis mode -, DIAGNOSTIC PROCEDURE3, RS-34.
Then repair as necessary.
RS-32
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Self-diagnosis (Cont'd)
DIAGNOSTIC PROCEDURE 2 (00 with CONSULT)
Inspecting SRS malfunctioning parts by using CONSULT -
Diagnosis mode
1. Turn ignition switch "OFF".
2. Connect "CONSULT" to Data link connector.
MRS124A
CONSULT
START
SUB MODE I
SRS046
5. Touch "AIRBAG".
I~ SELECT SYSTEM 01
I ENGINE 1
AIRBAG
1-----1
1 '
I I
I 1
MRS125A
•
SELF-DIAG RESULTS
1========
1 -
SRS043
RS-33
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Self-diagnosis (Cont'd)
If no self-diagnostic failure is detected on "SELF-DIAG
• SELF-DIAG RESULTS. 0 RESULTS", no further action is necessary. Touch "BACK" key
FAILURE DETECTED of CONSULT until SELECT SYSTEM MODE appears, then turn
• NO SELF DIAGNOSTIC off CONSULT.
FAILURE INDICATED.
FURTHER TESTING
MAY BE REQUIRED. **
8. Touch "PRINT".
9. Compare diagnostic codes to the CONSULT DIAGNOSTIC
CODE CHART, page RS-36.
10. Touch "BACK" key of CONSULT until SELECT SYSTEM
MODE appears, then turn off CONSULT.
11. Turn ignition switch "OFF", then disconnect CONSULT and
both battery cables.
12. Repair the system as outlined by the "Repair order" in
CONSULT DIAGNOSTIC CODE CHART, that corresponds to
the problem code. For replacement procedure of component
parts, refer to RS-12.
13. After repairing the system, conduct DIAGNOSTIC PROCE-
DURE 2 again.
If repair is completed, turn ignition switch "OFF", and dis-
connect CONSULT.Then go to DIAGNOSTIC PROCEDURE1,
page RS-32.
RS-34
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Self-diagnosis (Cont'd)
No. "AIR BAG" warning lamp operation - Diagnosis mode - SRS condition
@ through @ are repeated. No malfunc-
IGN ON
tion is
detected.
ON
t No further
action is nec-
OFF
essary.
MRS100A
RS-35
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Self-diagnosis (Cont'd)
CONSULT DIAGNOSTIC CODE CHART
Repair order
Diagnostic item Explanation
Recheck SRS at each replacement.
NO SELF DIAGNOSTIC • No malfunction is detected. -
FAILURE INDICATED.
AIRBAG MODULE • Driver's air bag module circuit is open. 1. Visually check the wiring harness connec-
[OPEN) (including the spiral cable) tions.
2. Replace the spiral cable.
AIRBAG MODULE • Driver's air bag module circuit is shorted
3. Replace driver's air bag module.
[VB-SHORT] to some power supply circuit. (including
(Before disposing of it, it must be
the spiral cable)
deployed.)
AIRBAG MODULE • Driver's air bag module circuit is shorted 4. Replace the diagnosis sensor unit.
[GND-SHORT] to ground. (including the spiral cable) 5. Replace the air bag harness.
ASSIST A/B MODULE • Front passenger air bag module circuit is 1. Visually check the wiring harness connec-
[OPEN] open. tions.
2. Replace front passenger air bag module.
ASSIST A/B MODULE • Front passenger air bag module circuit is (Before disposing of it, it must be
[VB-SHORT] shorted to some power supply circuit.
deployed.)
ASSIST A/B MODULE • Front passenger air bag module circuit is 3. Replace the diagnosis sensor unit.
[GND-SHORT) shorted to ground. 4. Replace the air bag harness.
RS-36
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
Dual Air Bag System
Self-diagnosis (Co nt' d)
WARNING LAMP FLASH CODE CHART
2 The driver's air bag module circuit 1. Visually check the wiring harness connections.
is out of order. 2. Replace the spiral cable.
3. Replace the driver's air bag module.
D.
E (Before disposing of it, it must be deployed.)
(Ij
- 4. Replace the diagnosis sensor unit.
en
c 5. Replace the air bag harness.
c
ca 7 The diagnosis sensor unit is out of 1. Visually check the wiring harness connections.
~
order. 2. Replace the diagnosis sensor unit.
C)
« 3. Replace the air bag harness.
OJ . 4. Replace the main harness .
cr:
;:(
8 The front passenger air bag module 1. Visually check the wiring harness connections.
circuit is out of order. 2. Replace the front passenger air bag module.
(Before disposing of it, it must be deployed.)
3. Replace the diagnosis sensor unit.
4. Replace the air bag harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminaled
using the air bag warning lamp (in user mode) or CONSULT each time repair is finished. If malfunction is still observed, pro-
ceed to the next step. When malfunction is eliminated, further repair work is nol required.
RS-37
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
UP
SIDE •
T
Is air bag module deployed?
No
Replace air bag module
and diagnosis sensor
AIRBAG
Yes
~Yes
DIAGNOSTIC PROCEDURE 5
{f
UP
+
METER
SYMPTOM: "AIR BAG" warning
Yes
lamp does not turn on.
No Replace fuse.
SIDE
Yes
Replace warning lamp
LED.
RS-38
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Trouble Diagnoses for Air Bag Warning Lamp
m (Cont'd)
DIAGNOSTIC PROCEDURE 6
SYMPTOM: SRS does not enter Diagnostic mode.
m
Is "AIR BAG" warning lamp blinking? No SRS is in good order. Set-
ting the CONSULT to the
Yes
Diagnosis mode is impos-
sible. No further action is
necessary.
MRS115A
Condition Continuity
00
Check harness continuity between driv- No Replace or repair har-
MRS104
er's door switch connector terminal @ ness.
and body ground .
• Does continuity exist?
I
Yes
Go 10 DIAGNOSTIC PROCEDURE 3.
•
SRS060
RS-39
COLLISION DIAGNOSIS - Dual Air Bag System
SRS inspection
Part SRS is activated SRS is NOT activated
Air bag module REPLACE 1. Remove air bag module. Check harness cover and connectors for damage,
(driver and passen- Install with new terminals for deformities, and harness for binding.
ger side) bolts. 2-1. Install driver air bag module into the steering wheel to check fit and align-
ment with the wheel.
2-2. Install passenger air bag module into the instrument panel to check fit
with the instrument panel.
3. No damage found, reinstall with new bolts.
4. If damaged-REPLACE. Air bag must be deployed before discarding.
Instrument panel REPLACE 1. Check instrument panel for bending, deformities, or cracks.
Install with new 2. If no damage is found, reinstall with new bolts.
bolts. 3. If damaged-REPLACE.
Diagnosis sensor REPLACE 1. Check case and bracket for dents, cracks or deformities.
unit Install with new 2. Check connectors for damage, and terminals for deformities.
bolts. 3. If no damage is found, reinstall with new bolts.
4. If damaged-REPLACE.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformi-
ties.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall with new bolts.
6. If damaged-REPLACE.
Spiral cable 1. Visually check lock (engagement) pins and combination switch for damage.
2. Check connectors, flat cable and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall with new bolts.
5. If damaged-REPLACE.
Harness and Con- 1. Check connectors for poor connection, damage, and terminals for deformities.
nectors 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. Damaged-REPLACE damaged section of harness. Do not attempt to repair, splice or modify any
SRS harness.
RS-40
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Single Air Bag System
Schematic
SINGLE AIR BAG SYSTEM
FUSE
COMBINA nON
METER
(AIR BAG
WARNING
LAMP)
8 9 10
SPIRAL
CABLE
2 7
AIR BAG
DIAGNOSIS
SENSOR UNIT
3 4
AIR BAG
MODULE
DRIVER'S
SQUIB SIDE
HRS001
RS-41
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Single Air Bag System
FUSE
BLOCK
(J/B) Refer to EL-POWER.
10A 3A
rn 1211 ~
<E106)
CHID m @: With
tachometer
~BR/W~F.BR/W~ @: Without tachometer
i(f ... @ 30 @ 40
I GID@!) I *2"'@9'@31 ,
I
O-JD- BR/W .3ID)- BR/W-:E-O *3... @16 , @30
Y B!wt
Ii*llJ ":3 I t
COMBINAnON
METER
(AIR BAG
WARNING
m-~~ffl---m
BR/W ~ R/W B
LAMP)
SPIRAL
@) CABLE
~
U*.21
B/R
AIR BAG
DIAGNOSIS
SENSOR
UNIT
r-----------------,
I I
1
1~*4 ~ 3*51 I
: [g]lJTIJ W 4 Y :
I
L 1
~
HRS003
RS-42
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Single Air Bag System
Self-diagnosis
DIAGNOSTIC PROCEDURE 7 (@ without CONSULT)
Checking SRS operation by using "AIR BAG" warning lamp-
User mode
1. After turning ignition switch from "OFF" to "ON", "AIR
BAG" warning lamp operates.
2. Compare "AIR BAG" warning lamp operation to the chart
below.
Note: CONSULT cannot be used for trouble diagnoses.
1. Normal
IGN ON
ON !--
OFF J Approx.I _
I} I sec ...
2. Abnormal - If the warning lamp shows as follows, check the SRS immediately.
e Blinking
ON
OFF
o.5~sec.
IGN ON
,----,
•
ON
I I
I I
OFF I I
ecootiooo::JOO_IG_N_O_N _
OFF
MRS106
RS-43
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
Single Air Bag System
Self-diagnosis (Cont'd)
REPAIR PROCEDURES
CAUTION:
Before servicing air bag, turn the ignition switch off and disconnect both battery cables and wail for at
least 10 minutes.
RS-44
COLLISION DIAGNOSIS - Single Air Bag System
•
4. If no damage is found, reinstall with new bolts.
5. If damaged-REPLACE.
Harness and Con- 1. Check connectors for poor connection, damage, and terminals for deformities.
nectors 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. Damaged-REPLACE damaged section of harness. Do not attempt to repair, splice or modify any
SRS harness.
RS-45
COLLISION DIAGNOSIS - Seat Belt Pre-tensioner
Before replacing "SRS" seat belt pre-tensioner, check if seat belt pre-tensioner is activated or not as
follows.
Seat belt can be pulled - Seat belt pre-tensioner is not activated.
CD Visually check seat belt assemblies including seat belt retractors attached hardware (Le., guide rail
set) for damage.
@ If no damage is found, reinstall.
@) If damaged, install a new seat belt pre-tensioner assembly.
Seat belt cannot be pulled - Seat belt pre-tensioner is activated.
• Replace with a new seat belt pre-tensioner assembly.
RS-46