Nissan Almera N15 1995-2000 SRS Airbag

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RESTRAINT SYSTEM

SECTION RS
CONTENTS
PRECAUTION 2 Installation - Air Bag Module and Spiral
Supplemental Restraint System (SRS) "AIR Cable 17
BAG" (Dual Air Bag System) 2 Installation - Front Passenger Air Bag
Supplemental Restraint System (SRS) "AIR Module (Dual Air Bag System) 18
BAG" (Single Air Bag System) 2 Disposal of Air Bag Module and Seat Belt
SEAT BELTS 3 Pre-tensioner 19
Front Seat Belt 3 TROUBLE DIAGNOSES - Supplemental
Rear Seat Bel!. 5 Restraint System (SRS) 25
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 8 How to Perform Trouble Diagnoses for Quick
Precautions for SRS "Air Bag" and "Seat Belt and Accurate Repair 25
Pre-tensioner" Service 8 TROUBLE DIAGNOSES - Supplemental
Special Service Tools 8 Restraint System (SRS) - Dual Air Bag System 28
Description 9 Schematic 28
SRS Component Parts Location 10 Wiring Diagram - SRS - 29
Maintenance Items 11 Self-diagnosis 32
Removal and Installation - Diagnosis Sensor Trouble Diagnoses for Air Bag Warning Lamp 38
Unit. 12 COLLISION DIAGNOSIS - Dual Air Bag System .40
Removal and Installation - Seat Belt Pre- TROUBLE DIAGNOSES - Supplemental
tensioner (Mechanical Type) 13 Restraint System (SRS) - Single Air Bag •
Removal and Installation - Air Bag Module System 41 •
and Spiral Cable (Dual Air Bag System) 14 Schematic 41
Removal and Installation - Air Bag Module Wiring Diagram - SRS - 42
and Spiral Cable (Single Air Bag System) 14 Self-diagnosis 43
Removal - Air Bag Module and Spiral Cable 15 COLLISION DIAGNOSIS - Single Air Bag
Removal - Front Passenger Air Bag Module System .45
(Dual Air Bag System) 16 COLLISION DIAGNOSIS - Seat Belt
Pre-tensioner .46

When you read wiring diagrams:


• Read GI section, "HOW TO READ WIRING DIAGRAMS" .
• See EL section, "POWER SUPPLY ROUTING" for power distribution circuit.
When you perform trouble diagnoses, read GI section, "HOW TO FOLLOW FLOW CHART
IN TROUBLE DIAGNOSES" and "HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN
ELECTRICAL INCIDENT".
PRECAUTION

Supplemental Restraint System (SRS) "AIR


BAG" (Dual Air Bag System)
The Supplemental Restraint System" Air Bag", used along with a seat belt, helps to reduce the risk or
severity of injury to the driver and front passenger in a frontal collision. The Supplemental Restraint
System consists of air bag modules (located in the center of the steering wheel and on the instrument
panel on the passenger side), a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or for the complete harness, for easy identification.

Supplemental Restraint System (SRS) "AIR


BAG" (Single Air Bag System)
The Supplemental Restraint System "Air Bag", used along with a seat belt, helps to reduce the risk or
severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an
air bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual.

RS-2
SEAT BELTS

CAUTION:
• For vehicles equipped with seat belt pre-tensioner, refer to "Removal and Installation - Seat Belt
Pre-tensioner (Mechanical Type)" when removing seat belt. Refer to RS-13 for details.
• Do not disassemble buckle or seat belt assembly.
• Replace anchor bolts if they are deformed or worn out.
• Never oil tongue and buckle.
• If any component of seat belt assembly is questionable, do not repair. Replace the whole seat belt
assembly.
• If webbing is cut, frayed, or damaged, replace seat belt assembly.
• When replacing seat belt assembly, use a genuine seat belt assembly.
• After any collision, inspect all seat belt assemblies, including retractors and other attached hard-
wares (i.e., guide rail set).

Front Seat Belt


4-DOOR SEDAN AND 5-DOOR HATCHBACK
CAUTION:
Before removing seat belt pre-tensioner assembly, be sure to lock safety lever to make seat belt pre-
tensioner inoperative. Do not unlock safety lever before reinstalling seat belt pre-tensioner assembly.
<D Remove front seat. Refer to "SEAT" in BT section for details.
@ Remove floor anchor bolt.
@ Remove adjuster cover.
@ Remove shoulder anchor bolt.
@ Remove center pillar upper and lower garnishes. Refer to "INTERIOR TRIM" in BT section for details.
@ Remove second sash guide.
(J) Remove the bolt securing seat belt pre-tensioner retractor, then remove seat belt and seat belt pre-
tensioner retractor.
@ Remove the bolts securing seat belt adjuster, then remove seat belt adjuster.
SEC. 769-868
rz1


A
~t.. ~. t;// ~>-..,\
~<:.~
~

...~ 0

~ 43 - 55 (4.4 - 5.6, 32 - 41)

toJ : N.m (kg-m, ft-Ib) toJ 43 - 55 (4.4 - 5.6, 32 - 41)

MRS107A

RS-3
SEAT BELTS
Front Seat Belt (Cont'd)
3-DOOR HATCHBACK
CAUTION:
Before removing seat belt pre-tensioner assembly, be sure to lock safety lever to make seat belt pre-
tensioner inoperative. Do not unlock safety lever before reinstalling seat belt pre-tensioner assembly.
CD Remove front and rear seats. Refer to "SEAT" in 8T section for details.
@ Remove floor anchor bolts.
@ Remove shoulder cover.
@ Remove shoulder anchor bolt.
@ Remove rear side lower garnish. Refer to "INTERIOR TRIM" in 8T section for details.
@ Remove the bolts securing second sash guide.
(!) Remove the bolts securing seat belt pre-tensioner retractor, then remove seat belt and seat belt
pre-tensioner retractor.

SEC. 769-868 [OJ 43 • 55 (4.4 • 5.6, 32 . 41)

to.J 43 • 55
>~",
~J.
~//~«;~
/ / --...""

(4.4 • 5.6, 32 . 41)

~~. 55 (44 • 5~" 32 • 41) ,

tOJ 43 -.55 (4.4 • 5.6, 32 . 41)

to.J : N'm (kg-m. ft-Ib) MRS108A

RS-4
SEAT BELTS

Rear Seat Belt


4-DOOR SEDAN
CD Remove rear seat. Refer to "SEAT" in BT section for details,
@ Remove rear pillar garnish and rear parcel shelf finisher. Refer to "INTERIOR TRIM" in BT section
for details.
@) Remove trunk room trim. Refer to "INTERIOR TRIM" in BT section for details.
@ Remove each anchor bolt.
@ Remove the bolt securing rear seat belt retractor, then remove seat belt retractor.
SEC. 869

~q.
5 '","" ~ ~
/" ~-A 43 - 55 (4.4 - 5.6, 32 - 41)

/ ---- "" \

Anchor bolt


~ 43 - 55 (4.4 - 5.6, 32 • 41)

~ : N. m (kg-m, ft-Ib) MRS109A

RS-5
SEAT BELTS
Rear Seat Belt (Cont'd)
3-DOOR HATCHBACK
• Before removing seat belt, open back door and remove tonneau board.
CD Remove rear seat. Refer to "SEAT" in BT section for details.
@ Remove rear parcel shelf side escutcheon and luggage side lower finisher. Refer to "INTERIOR
TRIM" in BT section for details.
@) Remove shoulder anchor cover.
@ Remove each anchor bolt.
CID Remove the bolt securing rear seat belt retractor, then remove seat belt retractor.
SEC. 869

---------
Anchor
.....[OJ
I'll
bolt )
43 • 55
/
~ (4.4 • 5.6, 32 - 41)

Anchor bolt
to;J43 - 55 (4.4 • 5.6, 32 - 41)

to;J : N'm (kg-m. ft-Ib)


MRS110A

RS-6
SEAT BELTS
Rear Seat Belt (Cont'd)
5-DOOR HATCHBACK
• Before removing seat belt, open back door and remove tonneau board.
CD Remove rear seat. Refer to "SEAT" in BT section for details.
@ Remove rear parcel shelf side finisher and luggage side lower finisher. Refer to "INTERIOR TRIM"
in BT section for details.
@) Remove shoulder anchor cover.
@ Remove each anchor bolt.
@) Remove the bolt securing rear seat belt retractor, then remove seat belt retractor.

SEC. 869

Anchor bolt
~ 43 - 55 (4.4 - 5.6, 32 - 41)

~ : N.m (kg-m, ft-Ib)


MRS111A

RS-7
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Precautions for SRS "Air Bag" and "Seat Belt


Pre-tensioner" Service
• Do not use a circuit tester to check SRS circuits.
• Before servicing the SRS. turn ignition switch "OFF", disconnect both battery cables and wait for at
least 10 minutes.
For approximately 10 minutes after the cables are removed, it is still possible for the air bag to
deploy. Therefore, do not work on any SRS connectors or wires until at least 10 minutes have passed.
• For single air bag system, do not separate diagnosis sensor unit from steering wheel.
• For dual air bag system. diagnosis sensor unit must always be installed with their arrow marks "Q"
pointing towards the front of the vehicle for proper operation. Also check diagnosis sensor unit for
cracks. deformities or rust before installation and replace as required.
• The spiral cable must be aligned with the neutral position since its rotations are limited. Do not
attempt to turn steering wheel or column after removal of steering gear.
• Handle air bag module carefully. Always place it with the pad side facing upward.
• Do not use old bolts after removing any SRS parts; replace with new ones. Conduct self-diagnosis
to check entire SRS for proper function.
• For dual air bag system, instrument panel assembly should be replaced after air bag inflates.

Special Service Tools

Application
Tool number Seat belt Dual Air Single
Description
Tool name pre-ten- Bag Air Bag
sioner*2 S stem S stem
KV991072So Disposing of air bag
Air bag deployment kit module

X X
KV99106400
Deployment tool

KV991065So
Deployment tool
adapters

X
For passenger
air bag module

NT353
KV99105300 Anchor the passenger
Passenger air bag air bag module
bracket
X

NT354
HT61961000and Use for special bolts
HT62152000com- [TAMPER RESISTANT
bined c TORX (Size T50))
*1 Special torx bit
a: 3.5 (0.138) dia.
X X
b: 8.5 - 8.6
(0.335 • 0.339) dia.
a c: approx. 10
(0.39) sq.
NT361 Unit: mm (in)

*1: Special tool or commercial equivalent


*2: Tools are not applicable because of its mechanical type.

RS-8
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Description
The air bag deploys if the diagnosis sensor unit activates while the ignition switch is in the "ON" or
"START" position.

Single and dual air bag systems

Driver air
bag module
Ignition
Diagnosis sensor unit
switch
(ON or START)

• Auxiliary power source (condenser)

o Drive circuit

• CPU

• G sensor
Passenger air bag module
• Saling sensor (For dual air bag system)

Battery

MRS069AB

Seat belt pre-tensioner

G-Iorce when decelerating


(greater than the predetermined setting)

Mechanical sensor Mechanical trigger Piston and wire rope

Seat belt Retractor shaft

Combined into seat belt retractor



SRS126

RS-9
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

SRS Component Parts Location


Dual air bag system and seat belt pre-tensioner
SEC. 251-253-484-680-868 Spiral cable Air bag module

Diagnosis sensor unit

Single air bag system and seat belt pre-tensioner


SEC. 253-484-868 Air bag module

Diagnosis sensor unit


MRS114A

RS-10
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Maintenance Items
1. Check "AIR BAG" warning lamp operation
After turning ignition key to "ON" position, "AIR BAG"
warning lamp illuminates. The "AIR BAG" warning lamp
will turn off after about 7 seconds if no malfunction is
detected.
If any of the following air bag warning lamp conditions
occur, immediately check the air bag system. Refer to RS-32
and 43 for details.

MRS115A
• The warning lamp does not illuminate when the ignition
switch is turned "ON".
• The warning lamp does not turn off about 7 seconds after
the ignition switch is turned "ON".
• The warning lamp turns off about 7 seconds after the igni-
tion switch is turned "ON", but it turns on or flashes again.

2. Visually check SRS components


(1) Diagnosis sensor unit
• Check diagnosis sensor unit and bracket for dents, cracks
or deformities.
• Check connectors for damage, and terminals for deformi-
ties.

(2) Air bag module and steering wheel


• Remove air bag module from steering wheel or instrument
panel. Check harness cover and connectors for damage,
terminals for deformities, and harness for binding.
• Install driver side air bag module to steering wheel to check
fit or alignment with the wheel.
• Check steering wheel for excessive free play .
• For dual air bag system, install passenger side air bag
module to instrument panel to check fit or alignment with the
instrument panel.

(3) Spiral cable


• Check spiral cable for dents, cracks, or deformities.
• Check connectors and protective tape for damage.
• Check steering wheel for noise, binding or heavy operation. •

(4) Main harness and air bag harness (For dual air bag system
only)
• Check connectors for poor connections, damage, and termi-
nals for deformities.
• Check harnesses for binding, chafing or cut.

CAUTION:
Replace previously used screws with new ones.

RS-11
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Removal and Installation - Diagnosis Sensor


Unit
CAUTION:
• Before servicing SRS, turn the ignition switch off, disconnect both battery cables and wait for at least
10 minutes.
• The special bolts are coated with bonding agent while the other bolt is for ground. Do not use old
bolts after removal; replace with new ones.
• For single air bag system, do not separate diagnosis sensor unit from steering wheel.
• For dual air bag system, check diagnosis sensor unit for proper installation.
• Check diagnosis sensor unit to ensure they are free of deformities, dents, cracks or rust. If they show
any visible signs of damage, replace them with new ones.
• Check diagnosis sensor unit brackets to ensure they are free of deformities or rust.
• Always work from the side of air bag module.
• Replace diagnosis sensor unit if it has been dropped or sustained an impact.

SEC. 253~ REMOVAL OF DIAGNOSIS SENSOR UNIT


G r Grou~?
~~~
IT bolt ~

Fr?nt _--I d--e!


Forward mark
Dia~no:iS senSlr unit
1. Disconnect driver and passenger air bag module connec-
tors. Also, disconnect seat belt pre-tensioner connector.
2. Remove console box. Refer to "INSTRUMENT PANEL" in 8T
!
section.
3. Disconnect diagnosis sensor unit connector.
4. Remove bolt and also remove special bolts using the
TAMPER RESISTANT TORX (Size T50), from diagnosis sen-
Special bOIt~ - sor unit.
t"'J 15 - 25 N.m Then remove the diagnosis sensor unit.
(1.5 • 2.5 kg-m, 11 - 18 ft-Ib) MRS116A NOTE:
• To install, reverse the removal procedure sequence.
• After replacement, perform self-diagnosis for SRS. Refer to
"Self-diagnosis" for details (RS-32 and RS-43).

RS-12
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Removal and Installation - Seat Belt


Pre-tensioner (Mechanical Type)
CAUTION:
• Do not attempt to disassemble seat belt pre-tensioner assembly.
• Do not drop or impact seat belt pre-tensioner assembly. This may cause seat belt pre-tensioner to
deploy.
• Check seat belt pre-tensioner assembly for damage or deformities.
• Replace seat belt pre-tensioner assembly that shows any visible sign of damage.
• Do not expose seat belt pre.tensioner to temperatures exceeding 80°C (176°F).

Seat belt pre-tensioner retracter For removal of seat belt pre-tensioner, refer to "Front Seat
Belt" for details (RS-3).
SEC. 868
CAUTION:
• Before removing seat belt pre-tensioner assembly, be sure
to lock safety lever to make seat belt pre-tensioner inoper-
ative. Do not unlock the safety lever before reinstalling seat
belt pre-tensioner assembly.
• After removing, place seat belt pre-tensioner assembly in a
box (such as a card board box) with the safety lever facing
down.
• After reinstalling seat belt pre-tensioner assembly, release
safety lever lock to make seat belt pre-tensioner operative.
• When installing new seat belt pre-tensioner assembly, pull
clip out to release safety lever lock. Failure to pull clip out
will result in it coming into contact with center pillar trim,
thus hampering installation.
NOTE:
(4.4 - 5.6 kg-m, • To install, reverse the removal procedure sequence.
32 - 41 fl-Ib)

MRS117AI

[i] Safety lever position

Operational range
for pre-tensioner
When installing
new pre-tensioner
(Clip is in place.)

When removing pre-tensioner:
Hook safety lever over the
pawl (burr) on retractor to
lock, then remove pre-tensioner.

Seat belt pre-tensioner is operative. Seat belt pre-tensioner is inoperative. SRS125

RS-13
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Removal and Installation - Air Bag Module and


Spiral Cable (Dual Air Bag System)
SEC. 253-484
Special bolt ~
to:J 15.25 (1.5 • 2.5, 11 • 18)
Side lid RH

Air bag module

Horn relay switch connector

Special bolt ~ to:J 29 - 39 (3.0 - 4.0, 22 - 29)


to:J 15 - 25 (1.5 - 2.5, 11 - 18)
Lower lid
to:J : N.m (kg-m. ft-Ib) MRS118A

Removal and Installation - Air Bag Module and


Spiral Cable (Single Air Bag System)
DiagnOSiS sensor unit
SEC. 253-484
(Do not separate the diagnosis
sensor unit from steering wheel.)
Air bag module connector
Special boll ~
to:J
~~ r
Spiral cable 15 - 25 (1.5 - 2.5, 11 - 18)
~

S;d, lid RH

~ (] A;, b'9 mod",

Special bolt ~
A ' ~
t"J 15 • 25 (1.5 • 2.5, 11 • 18)- ~

Side lid LH / "-J


to:J : N. m (kg-m. ft-Ib) MRS119A

RS-14
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Removal - Air Bag Module and Spiral Cable


CAUTION:
• Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait for at least 10 minutes.
• Always work from the side of air bag module.
1. Remove lower lid from steering wheel, and disconnect air
bag module connector.

SBF811E

2. Remove side lids. Using the TAMPER RESISTANT TORX


(Size T50), remove left and right special bolts. Air bag mod-
ule can then be removed.

SBF812E

CAUTION:
• Always place air bag module with pad side facing upward.
• Do not attempt to disassemble air bag module.
• The special bolts are coated with bonding agent. Do not use
old bolts after removal; replace with new ones.

MRS120A

• Replace air bag module if it has been dropped or sustained


an impact.

Air bag
• Do not expose the air bag module to temperatures exceed-
ing 90°C (194°F).


module

• Do not allow oil, grease or water to come in contact with the


air bag module.

SBF814E

3. Set steering wheel in the neutral position.


4. Disconnect horn connector and remove nuts.
5. Using steering wheel puller, remove steering wheel. Be
careful not to over-tighten puller bolt on steering wheel.
CAUTION:
• Do not tap or bump the steering wheel.
6. Remove steering column cover.
7. Disconnect connectors and remove the four screws. The
spiral cable can then be removed.
CAUTION:
SBF239F • Do not attempt to disassemble spiral cable.
• Do not apply lubricant to the spiral cable.
RS-15
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Removal - Front Passenger Air Bag Module


(Dual Air Bag System)
CAUTION:
• Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait for at least 10 minutes.
• Always work from the side of or under air bag module.
1. Open the glove box lid.
2. Disconnect inflator connector from body harness air bag
connector.
3. Remove glove box assembly. Refer to "INSTRUMENT
PANEL" in BT section for details.

4. Remove the nuts and special bolts using the TAMPER


RESISTANT TORX (Size T50j from front passenger air bag
module.
Take out the air bag module from the instrument panel.
• The air bag module is heavy and should be supported using
both hands during removal.

MRS122A

CAUTION:
• Always place air bag module with pad side facing upward.
• Do not attempt to disassemble air bag module.
• The special bolts are coated with bonding agent. Do not use
old bolts after removal; replace with new coated bolts.
• Do not insert foreign objects (screwdriver, etc.) into air bag
module connector.
• Do not use a circuit tester to check the air bag module har-
ness connector.

• Replace air bag module if it has been dropped or sustained


an impact.
• Do not expose the air bag module to temperatures exceed-
Air bag
ing 90°C (194°F).
module
• Do not allow oil, grease or water to come in contact with the
air bag module.

SBF814E

RS-16
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Dual air bag system Installation - Air Bag Module and Spiral Cable
1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left about 2.5
revolutions from the right end position. Align the two marks
(~ ).
CAUTION:
• The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
Also, with the steering linkage disconnected, the cable may
snap by turning the steering wheel beyond the limited num-
ber of turns. (The spiral cable can be turned up to 2.5 turns
from the neutral position to both the right and left.)
• Always work from the side of air bag module.
3. Connect spiral cable cOnnector and tighten with screws.
Install steering column cover.

MRS074AA

Single air bag system


SRS037-A

Dual air bag system 4. Install steering wheel setting spiral cable pin guides, and
pull spiral cable through.
5. Connect horn connector and engage spiral cable with pawls
in steering wheel.
6. Tighten nut.
~: 29 - 39 N'm (3.0 - 4.0 kg-m, 22 - 29 ft-Ib)

MRS075AA

RS-17
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Installation - Air Bag Module and Spiral Cable
(Cont'd)

MRS046AA

7. Position air bag module and tighten with new special bolts.
8. Connect air bag module connector.

G\\
--------~ ~\)
9.
10.
Install all lids.
Conduct self-diagnosis to ensure entire SRS operates prop-
erly. (Use CONSULT or warning lamp check.)

..~l~~
Before performing self-diagnosis, connect both battery
cables.
\\\?\\
Special bolt ~ ~ "'( \ \
11. Turn steering wheel to the left end and then to the right end
fully to make sure that spiral cable is set in the neutral
cc:J
15 - 25 N.m ~
position.
(1.5 - 2.5 kg-m,
11 - 18 ft-Ibl SBF812EA If air bag warning lamp blinks or stays ON (at the user
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON-
SULT or warning lamp). If a malfunction is detected, replace
the spiral cable with a new one.

Installation - Front Passenger Air Bag Module


(Dual Air Bag System)
• Always work from the side of air bag module.
1. Install front passenger air bag module on steering member.
• Ensure harness is not caught between rear of air bag mod-
ule and steering member.
2. Install glove box'assembly. (Glove box lid is open.)

3. Connect air bag module connector to body harness connec-


tor.
4. Close the glove box lid.

RS-18
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Disposal of Air Bag Module and Seat Belt


Pre-tensioner
• Before disposing of air bag module and seat belt pre-tensioner, or vehicles equipped with such
systems, deploy the systems. If such systems have already been deployed due to an accident, dis-
pose of as indicated in "DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER" (RS-
24).
• When deploying the air bag module, always use the Special Service Tool; Deployment tool
KV99106400.
• When deploying the air bag module and seat belt pre-tensioner, stand at least 5 m (16 ft) away from
the deployment component.
• Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave
seat belt pre-tensioner unattended for more than 10 minutes after deployment.
• Be sure to wear gloves when handling a deployed air bag module and seat belt pre-tensioner.
• Never apply water to a deployed air bag module.
• Wash your hands clean after finishing- work.
• Do not dispose of the air bag module and seat belt pre-tensioner un-deployed.
CHECKING DEPLOYMENT TOOL
Connecting to battery
• Place the vehicle outdoors with an open space of at least 6
m (20 ft) on all sides.
• Use a voltmeter to make sure the vehicle battery is fully
charged.
CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood
Deployment tool blocks approximately 5 m (16 ft) away from the vehicle.
(KV99106400j SRS005-B • Wait 10 to 12 minutes after the vehicle battery is discon-
nected before proceeding.
• Connect red clip of deployment tool to battery positive ter-
minal and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the tool,
marked "deployment tool power", should glow with a green
light. If the right side lamp glows red, reverse the connections
to the battery.

Deployment tool check


Press the deployment tool switch to the "ON" position. The left
side lamp in the tool, marked "air bag connector voltage"

should illuminate. If it does not illuminate, replace the tool.

Air bag deployment tool lamp illumination chart (Battery


connected)
RighI side lamp,
Left side lamp, green'
green'
Switch operation "AIR BAG CONNEC-
SBF266H "DEPLOYMENT TOOL
TOR VOLTAGE"
POWER"

OFF OFF ON

ON ON ON

,. If this lamp glows red, the 1001 is connecled to the battery incorrectly.
Reverse the connections and make sure the lamp glows green.

RS-19
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
15 (0.59) 15 (0.59)
•. 5~335) dl"~ DEPLOYMENT PROCEDURES FOR AIR BAG MODULE
(OUTSIDE OF VEHICLE)
°170 ('.89~ Unless the vehicle is being scrapped, deploying the air bag in
the vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module in a vise secured to a firm foundation
during deployment.
"'- Passenger air bag bracket
(KV99105300)
mm (in) SRS141
Deployment of driver's air bag module (outside of
vehicle)
1. Make an 8.5 mm (0.335 in) diameter hole in passenger air
bag bracket (SST: KV99105300) at the position shown in fig-
ure at left.
2. Using wire, secure air bag module to passenger air bag
bracket (SST: KV99105300) at two places.
CAUTION:
Passenger air Use wire of al least 1 mm (0.04 in) diameter.
bag bracket 3. Firmly secure passenger air bag bracket (SST: KV99105300)
(KV991 05300)
with air bag module attached, in a vise.

4. Connect deployment tool (SST: KV99106400) to air bag mod-


ule connector.

Passenger air
bag bracket
(KV99105300)

Air bag module 5. Connect red clip of deployment tool to battery positive ter-
minal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked "deployment
tool power", should glow green, not red.
7. Press the button on the deployment tool. The left side lamp
on the tool, marked "air bag connector voltage", will illumi-
Deployment tool nate and the air bag module will deploy.
(KV99106400) CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
away from the air bag module.
SRS020-A

Deployment of passenger air bag module (outside of


15 (0.59) 15 (0.59) vehicle)
1. Make an 8.5 mm (0.335 in) diameter hole in passenger air
bag bracket (SST: KV99105300) at the position shown in fig-
°'70 (.... ~ ure at left.

Passenger air bag bracket


(KV99105300)
mm (in) SRS141

RS-20
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
2. Firmly secure passenger air bag bracket (SST: KV99105300)
in a vise.

SRS145

3. Match the two holes in passenger air bag bracket (held in


vise) and passenger air bag module and fix them with two
bolts [M8 x 25 - 30 mm (0.98 - 1.18 in)].
CAUTION:
If a gap exists between passenger air bag module and passen-
ger air bag bracket, use a piece of wood inserted in the gap to
stabilize the air bag module.

4. Connect deployment tool adapter (SST: KV991065S0) to


deployment tool (SST: KV99106400) connector and connec-
tor on either side of air bag module.
5. Connect red clip of deployment tool to battery positive ter-
minal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked "deployment
tool power", should glow green, not red.
7. Press the button on the deployment tool. The left side lamp
on the tool, marked "air bag connector voltage", will illumi-
nate and the air bag module will deploy.
CAUTION:
Whwn deploying the air bag module, stand at least 5 m (16 ft)
Air bag module away from the air bag module.
8. Activate the other inflator.

Deployment tool
(KV991 06400)
CAUTION:
Always activate one inflator at a time.


SRS020-A!

RS-21
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
DEPLOYMENT OF AIR BAG MODULE WHILE MOUNTED
IN VEHICLE
When disposing of a vehicle, deploy air bag module while it is
mounted in vehicle.
CAUTION:
When deploying air bag module, ensure vehicle is empty.
1. Disconnect both battery cables and wait 10 minutes.
2. Disconnect air bag module connector.
3. Connect deployment tool (SST: KV99106400) to air bag mod-
SBF240F
ule.
4. Connect red clip of deployment tool to battery positive ter-
minal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked "deployment
tool power", should glow green, not red.
6. Press the button on the deployment tool. The left side lamp
on the tool, marked "air bag connector voltage", will illumi-
nate and the air bag module will deploy.
CAUTION:
Active only one passenger air bag module inflator at a time.
Deployment tool
(KV99106400) SRS006-B

DEPLOYMENT OF SEAT BELT PRE- TENSIONER


(OUTSIDE OF VEHICLE)
1. Remove seat belt unit with pre-tensioner. Refer to RS-3
fordetails.
Safety lever lock
CAUTION:
Before removing seat belt pre-tensioner assembly, be sure to
lock safety lever to make seat belt pre-tensioner inoperative.
2. Cut seat belt off at upper part of pre-tensioner.

SRS078

3. Tie a strong string at least 6 m (20 ft) long to pre-tensioner


body, with pre-tensioner cylinder facing down.

SRS079

4. Move lever in direction of arrow to unlock operation protec-


tion system. Pre-tensioner assembly is now ready for oper-
ation.
• After unlocking operation protection system, be careful not
to bump pre-tensioner assembly.

SRS080

RS-22
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
5. Place five used tires (four without rims and one with) on a
concrete floor, as shown in the figure, so that they encircle
pre-tensioner. Route end of the string through the center of
the rim.
• Make sure pre-tensioner is away from any of the tires to
prevent any shocks being applied.

SRS081

6. From a distance of more than 5 m (16 ft) away from tires,


5 m (16 ft) pull string until pre-tensioner is approximately 400 mm
(15.75 in) above the ground.
• Before pulling string, once again for safety, check that the
area around the tires is clear.

40 em (15.75 in)

SRS082

7. Release string to allow the pre-tensioner to hit the ground.


Pre-tensioner will now deploy.
• The pre-tensioner cylinder is too hot to touch immediately
after deployment; therefore, wait at least 10 minutes until it
cools down.
• Although the gas which is discharged during deployment is
harmless, avoid inhaling as it can cause some discomfort.
8. Before disposing of pre-tensioner, re-check that it has prop-
erly deployed. If it has not, repeat steps 3 through 7 above.
• A pre-tensioner deploying can be amply heard even at a
SRS083 distance of 5 m (16 ft).
• After pre-tensioner has deployed, the rubber cap is sepa-
rated from cylinder head by gas generated during deploy-
ment.


• Move screwdriver or similar ferrous metal close to the mag-
net built into the rear of sensor case. If it is attracted, pre-
tensioner has not deployed yet; if it is not attracted, pre-
tensioner has already been deployed.
CAUTION:
Be extremely careful not to apply any impacts to the pre-ten-
sioner until you are absolutely sure pre-tensioner has been
deployed.

RS-23
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont'd)
DISPOSING OF AIR BAG MODULE AND SEAT BELT
PRE- TENSIONER
Deployed air bag module and seat belt pre-tensioner are very
hot. Before disposing of air bag module and seat belt pre-
tensioner, wait at least 30 minutes. Seal them in a plastic bag
before disposal.
CAUTION:
• Never apply water to a deployed air bag module and seat
belt pre-tensioner.
SBF276H
• Be sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
• No poisonous gas is produced upon air bag module deploy-
ment. However, be careful not to inhale gas since it irritates
throat and can cause choking.
• Do not attempt to disassemble air bag module and seat belt
pre-tensioner.
• Air bag module and seat belt pre-tensioner can not be
re-used.
• Wash your hands clean after finishing work.

RS-24
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)

How to Perform Trouble Diagnoses for Quick


and Accurate Repair
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a problem. It is important to fully understand the
symptoms or conditions for a customer complaint.

INFORMATION FROM CUSTOMER


WHAT Vehicle model
WHEN Date, Frequencies
WHERE Road conditions
HOW Operating conditions, Symptoms

PRELIMINARY CHECK
Check that the following parts are in good" order.
• Battery [Refer to MA section ("GENERAL MAINTENANCE").]
• Fuse [Refer to EL section ("Fuse", "POWER SUPPLY ROUTING").]
• System component-to-harness connections

DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using "AIR BAG" warning lamp and/or CONSULT.

USING WARNING LAMP


USING CONSULT
User mode Diagnosis mode

Dual air bag system X X X

Single air bag system X

Seat belt pre-tensioner

The reading of these results is accomplished using one of two modes - "User mode" and "Diagnosis
mode".
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a sys-
tem malfunction through the operation of the "AIR BAG" warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the "AIR BAG" warning lamp and CONSULT are as follows:


User mode Diagnosis mode Display type

"AIR BAG" warning lamp X X ON-OFF operation

CONSULT X Monitoring

Seat belt pre-tensioner can not be diagnosed by using warning lamp and/or CONSULT. When seat belt
pre-tensioner is requires servicing, visually check seat belt pre-tensioner assembly. If damaged, replace
with a new one.

DIAGNOSIS MODE FOR CONSULT (For Dual Air Bag System)


• SELF-DIAG RESULTS
A current Self-diagnosis result (also indicated by the number of warning lamp flashes in the Diag-
nosis mode) is displayed on the CONSULT screen in real time. This refers to a malfunctioning part
requiring repairs.

RS-25
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
How to Perform Trouble Diagnoses for Quick
and Accurate Repair (Cont'd)
• ECU DISCRIMINATED No .• • ECU DISCRIMINATEDNO.
The diagnosis sensor unit for each vehicle model is
ECU No.
assigned with its own, individual classification number. This
09 number will be displayed on the CONSULT screen, as
shown at left. When replacing the diagnosis sensor unit,
refer to the part number for the compatibility. After
installation, replacement with a correct unit can be checked
by confirming this classification number on the CONSULT
screen.
SRS102 For NISSAN model N15, the diagnosis sensor unit classifi-
cation number assigned is 09.

RS-26
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
How to Perform Trouble Diagnoses for Quick
and Accurate Repair (Cont'd)
CAUTION:
• Do not use a circuit tester to check SRS harness connectors unless instructed to in this Service
Manual. For dual air bag system, SRS wiring harnesses are covered with yellow insulation either
just before the harness connectors or for complete harness, for easy identification.
• Do not attempt to repair, splice or modify the SRS wiring harness. If the harness is damaged, replace
it with a new one.
• Keep ground portion clean.

WORK FLOW

ACTION ITEM REFERENCE ITEM

Check in.

Listen to customer complaints and requests.

Perform preliminary check. -+-1 Preliminary check (RS-25)

Single
Perform self-diagnosis
mode
using "AIR BAG" warning lamp. - User
-+- DIAGNOSTIC PROCEDURE 1
or 7 (RS-32, 43)

air bag Dual air bag Single air bag


system system
system

Inspect malfunctioning part. - Diagnosis mode • DIAGNOSTIC PROCEDURE


2: Using CONSULT (RS-33)
Dual
Perform self-diagnosis using CONSULT. • DIAGNOSTIC PROCEDURE
air bag
OR 3: Using "AIR BAG" warn-
system


Perform self-diagnosis using "AIR BAG" warning lamp. ing lamp (RS-34)

Repair/Replace

NG Final check - Diagnosis mode and User mode • DIAGNOSTIC PROCEDURE


2: Using CONSULT (RS-33)
OK
• DIAGNOSTIC PROCEDURE
3: Using "AIR BAG" warn-
ing lamp (RS-34)

Check out

DIAGNOSTIC PROCEDURE 1
or 7 (RS-32, 43)

RS-27
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System

Schematic
DUAL AIR BAG SYSTEM

DATA LINK
CONNECTOR FUSE FUSE
FOR CONSULT
o

COMBINA nON
METER
(AIR BAG
WARNING
LAMP)

19 2120 15
AIR BAG
DIAGNOSIS
SENSOR UNIT
3 4 5 6 2 17

SPIRAL
CABLE

-
AIR BAG AIR BAG DOOR SWITCH
MODULE MODULE DRIVER'S SIDE
DRIVER'S PASSENGER
SQUIB SIDE SQUIB SIDE
HRS002

RS-28
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System

Wiring Diagram - SRS -


DUAL AIR BAG SYSTEM
RS-SRS-02
IGNITION SWITCH
ON or START

FUSE
10A BLOCK Refer to EL-POWER.
10A (JIB)
W 1221 (M15)

~ (ll)"
*~ BRIW ~ BRIW -.
COMBINATION BRIW
METER ~
(AIR BAG 111511
WARNING WIL IGN AIR BAG
LAMP) DIAGNOSIS
(M30) SENSOR
11*.21 ~ UNIT
GNO ill)
BIR
~ <D:LHO mode Is
B
~(ll) <ID:
RHO models
C:J~
B

I ~
~g~~~CTOR-3
@: GA and SR engine
@: CD engine
@: With tachometer

rn
@: Without tachometer
~:<D ~f1... @ 30 , @ 40
JOINT *2 @ 9 @ 31
CONNECTOR-4
*3 @ 16 ,'@ 30
~~:<ID
B
I


,..O~O-O-ID-
I
B
<: :> I ~
B
R
B B B
: :} To AS-SAS-D.

BIR
.....
~ ~
1 L..t t.J (M60) ~

~----------------------------------~ Refer to last page


(Foldout page) .

L ~

em (IT)
y y

~(M59):<ID ITIII:illJIIIII ~ : <D


~P ~ BR
HRS004

RS-29
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Wiring Diagram - SRS - {Co nt' d)

RS-SRS-03
AIR BAG
DIAGNOSIS
SENSOR
SQ+ SQ- UNIT
DOOR SW (DR) (DR)
SQ+
(PASS)
SQ-
(PASS) em
~ l!:jJJ ~ ~ ~
R W L G OR
~@
ICiJI~
R
I

BOX NO.2
(..JOINT
t
R CONNECTORS)
I~I ~~: ; ~ <fill) t
R R I"'m:\
~~
I~IC@
R

R
<;>
0

R
SPIRAL
CABLE
m DOOR
SWITCH
DRIVER'S
SIDE AIR BAG
OPEN @)
AIR BAG
MODULE MODULE
DRIVER'S PASSENGER
"=iJ
B
SIDE
(SQUIB)
SIDE
(SQUIB)
I
f.
B B
~ ~
(B11) @

Refer to last page


em
y
@ ~cm (Foldout page) .
y ~ y

rfrnl(]ID ~ *6 A,.@
~~@
5 6lil~1112 W l]f B t!!Iy ~y
@
W HRS005

RS-30
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Wiring Diagram - SRS - (Cont'd)

RS-SRS-04
IGNITION SWITCH
ON or START
AIR BAG
OIAGNOSIS
FUSE Refer to SENSOR
7 .5A BLOCK El-POWER.
rn (JIB) SSS SSS SSS
UNIT
em
~
ClK TX RX
2
~ ~ 11 .°1
G/W @ GY IL G/B
<I>: LHO models
IciJ~<M~3g)1$~-- -1$1 <E>: RHO models
G/W GY/L G/B @: GA and SR eng ine

i I I
@: CD engine
*7 ... <D 10 , <E> 6
*8 ... <D 9 , <E> 3

G/W GY/L G/B


~ ~ ~ JUNCTION BOX NO.2
IIB.II 11*711 II*BII
(JOINT CONNECTORS)
<flli): <D
JOINT CONNECTOR-5

~
1*:1 II*.BI~: <ID
G/W GY/l G/B

to
G
rtl
G/W
~
• GY/L
~
I I G/B
~

4-J
To RS-SRS-02 {~
<@-B~
B ~ i
B

I

Refer to last page
em @ (Foldout page) .
Y Y

~Q@ ~(M24):<E>
~GY ~ OR

HRS006

RS-31
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System

Self-diagnosis
DIAGNOSTIC PROCEDURE 1 (@ without CONSULT)
Checking SRS operation by using" AIR BAG" warning lamp -
User mode
1. After turning ignition switch from "OFF" to "ON", "AIR
BAG" warning lamp operates.
2. Compare "AIR BAG" warning lamp operation to the chart
below.

"AIR BAG" warning lamp operation - User mode - SRS condition Reference item

No malfunction is
detected.
IGN ON
No further action is nec-

ON Ji I
essary.

OFF ~~----------------

MRS095A

The system has problem Go to DIAGNOSTIC PRO-


and needs to be repaired CEDURE 2, or 3 (RS-33
as indicated. or 34).
ON

OFF

MRS096A

Air bag is deployed. Go to COLLISION DIAG-


NOSIS (RS-40).
lGN ON

ON
OFF Jr--------------------
• Fuse, diagnosis sensor
unit or harness is mal-
Go to DIAGNOSTIC PRO-
CEDURE 4 (RS-38).
functioning and needs to
be repaired.
MRS097A

Diagnosis sensor unit or Go to DIAGNOSTIC PRO-


"AIR BAG" warning CEDURE 5 (RS-38).
IGN ON
lamp circuit is shorted or
open and needs to be
ON repaired.

OFF --------------------

MRS098A

NOTE:
If "AIR BAG" warning lamp operates differently from the oper-
ations shown above, refer to "AIR BAG" warning lamp opera-
tion - Diagnosis mode -, DIAGNOSTIC PROCEDURE3, RS-34.
Then repair as necessary.

RS-32
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Self-diagnosis (Cont'd)
DIAGNOSTIC PROCEDURE 2 (00 with CONSULT)
Inspecting SRS malfunctioning parts by using CONSULT -
Diagnosis mode
1. Turn ignition switch "OFF".
2. Connect "CONSULT" to Data link connector.

MRS124A

3. Turn ignition switch "ON".


NISSAN 4. Touch "START".

CONSULT

START

SUB MODE I
SRS046

5. Touch "AIRBAG".
I~ SELECT SYSTEM 01
I ENGINE 1

AIRBAG

1-----1
1 '

I I
I 1
MRS125A

I~ SELECT DIAG MODE 01 6. Touch "SELF-DIAG RESULTS".


SELF-DIAG RESULTS

I ECU DISCRIMINATED NO. I


'======
1 -

1========
1 -

SRS043

7. Diagnostic codes are displayed on "SELF-DIAG RESULTS" .


• SELF-DIAG RESULTS. 0
FAILURE DETECTED
CONTROL UNIT

I ERASE II PRINT I SRS064

RS-33
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Self-diagnosis (Cont'd)
If no self-diagnostic failure is detected on "SELF-DIAG
• SELF-DIAG RESULTS. 0 RESULTS", no further action is necessary. Touch "BACK" key
FAILURE DETECTED of CONSULT until SELECT SYSTEM MODE appears, then turn
• NO SELF DIAGNOSTIC off CONSULT.
FAILURE INDICATED.

FURTHER TESTING
MAY BE REQUIRED. **

ERASE " PR INT I


SRS044

8. Touch "PRINT".
9. Compare diagnostic codes to the CONSULT DIAGNOSTIC
CODE CHART, page RS-36.
10. Touch "BACK" key of CONSULT until SELECT SYSTEM
MODE appears, then turn off CONSULT.
11. Turn ignition switch "OFF", then disconnect CONSULT and
both battery cables.
12. Repair the system as outlined by the "Repair order" in
CONSULT DIAGNOSTIC CODE CHART, that corresponds to
the problem code. For replacement procedure of component
parts, refer to RS-12.
13. After repairing the system, conduct DIAGNOSTIC PROCE-
DURE 2 again.
If repair is completed, turn ignition switch "OFF", and dis-
connect CONSULT.Then go to DIAGNOSTIC PROCEDURE1,
page RS-32.

DIAGNOSTIC PROCEDURE 3 (00 without CONSULT)


Inspecting SRS malfunctioning parts by using "AIR BAG" warn-
ing lamp - Diagnosis mode
1. Open driver's door.
2. Turn ignition switch from "OFF" to "ON".
3. Press driver's door switch at least 5 times within 7 seconds
after turning ignition switch "ON".
SRS is now in Diagnosis mode.
4. "AIR BAG" warning lamp operates in diagnosis mode as
follows:
Door switch NOTE:
If SRS does not enter diagnostic mode, go to DIAGNOSTIC
PROCEDURE 6, page RS-39.

RS-34
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Self-diagnosis (Cont'd)
No. "AIR BAG" warning lamp operation - Diagnosis mode - SRS condition
@ through @ are repeated. No malfunc-
IGN ON
tion is
detected.
ON
t No further
action is nec-
OFF
essary.

MRS100A

@ through @ are repeated. The system


NOTE: has problem
IGN ON
@ - Interval I and needs to
ON
I @) @ (c) @ - Start signal (Start signal be repaired.
identifies display modes)
2 @ - Interval II
OFF 7 sec. 3sec.
@ - Indicates malfunctioning
2 sec. 2 sec. Varies with malfunctioning part part (0.5 sec. ON and 0.5
sec. OFF is counted as
one flash.)
MRS099A

5. Malfunctioning part is indicated by the number of flashes


(part @). Compare the number of flashes to WARNING
LAMP FLASH CODE CHART, page RS-37, and locate mal-
functioning part.
6. Turn ignition switch "OFF", and disconnect both battery
cables.
7. Repair the system as outlined by the "Repair order" in
WARNING LAMP FLASH CODE CHART that corresponds to
the flash code. For replacement procedure of component
parts, refer to RS-12.
8. After repairing the system, conduct DIAGNOSTIC PROCE-
DURE 3 again.
If repair is completed, turn ignition switch "OFF" and then
turn "ON". Press driver's door switch at least 5 times within
7 seconds after turning ignition switch "ON".
9. The system is reset from Diagnostic mode to User mode.
Next, go to DIAGNOSTIC PROCEDURE 1, page RS-32. •

RS-35
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Self-diagnosis (Cont'd)
CONSULT DIAGNOSTIC CODE CHART

Repair order
Diagnostic item Explanation
Recheck SRS at each replacement.
NO SELF DIAGNOSTIC • No malfunction is detected. -
FAILURE INDICATED.

AIRBAG MODULE • Driver's air bag module circuit is open. 1. Visually check the wiring harness connec-
[OPEN) (including the spiral cable) tions.
2. Replace the spiral cable.
AIRBAG MODULE • Driver's air bag module circuit is shorted
3. Replace driver's air bag module.
[VB-SHORT] to some power supply circuit. (including
(Before disposing of it, it must be
the spiral cable)
deployed.)
AIRBAG MODULE • Driver's air bag module circuit is shorted 4. Replace the diagnosis sensor unit.
[GND-SHORT] to ground. (including the spiral cable) 5. Replace the air bag harness.

AIRBAG MODULE • Driver's air bag module circuits are


[SHORT] shorted to each other.

ASSIST A/B MODULE • Front passenger air bag module circuit is 1. Visually check the wiring harness connec-
[OPEN] open. tions.
2. Replace front passenger air bag module.
ASSIST A/B MODULE • Front passenger air bag module circuit is (Before disposing of it, it must be
[VB-SHORT] shorted to some power supply circuit.
deployed.)
ASSIST A/B MODULE • Front passenger air bag module circuit is 3. Replace the diagnosis sensor unit.
[GND-SHORT) shorted to ground. 4. Replace the air bag harness.

ASSIST A/B MODULE • Front passenger air bag module circuits


[SHORT] are shorted to each other.
CONTROL UNIT • Diagnosis sensor unit is out of order. 1. Visually check the wiring harness connec-
tions.
2. Replace the diagnosis sensor unit.
3. Replace the air bag harness.
4. Replace the main harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using the air bag warning lamp (in user mode) or CONSULT each time repair is finished. If malfunction is still observed, pro-
ceed to the next step. When malfunction is eliminated, further repair work is not required.

RS-36
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
Dual Air Bag System
Self-diagnosis (Co nt' d)
WARNING LAMP FLASH CODE CHART

Warning Flash code @ Repair order


Explanation
lamp (# of flashes) Recheck SRS at each replacement.
0 No malfunction is detected. -

2 The driver's air bag module circuit 1. Visually check the wiring harness connections.
is out of order. 2. Replace the spiral cable.
3. Replace the driver's air bag module.
D.
E (Before disposing of it, it must be deployed.)
(Ij
- 4. Replace the diagnosis sensor unit.
en
c 5. Replace the air bag harness.
c
ca 7 The diagnosis sensor unit is out of 1. Visually check the wiring harness connections.
~
order. 2. Replace the diagnosis sensor unit.
C)
« 3. Replace the air bag harness.
OJ . 4. Replace the main harness .
cr:
;:(
8 The front passenger air bag module 1. Visually check the wiring harness connections.
circuit is out of order. 2. Replace the front passenger air bag module.
(Before disposing of it, it must be deployed.)
3. Replace the diagnosis sensor unit.
4. Replace the air bag harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminaled
using the air bag warning lamp (in user mode) or CONSULT each time repair is finished. If malfunction is still observed, pro-
ceed to the next step. When malfunction is eliminated, further repair work is nol required.

RS-37
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System

Trouble Diagnoses for Air Bag Warning Lamp


DIAGNOSTIC PROCEDURE 4

{f SYMPTOM: "AIR BAG" warning lamp does not turn off.

UP
SIDE •
T
Is air bag module deployed?

No
Replace air bag module
and diagnosis sensor
AIRBAG

EE3J unit. Refer to COLLISION


DIAGNOSIS, (RS-40).

Is SRS "Air Bag" fuse (10A) OK? Replace fuse.

Yes

I~ SELECTSYSTEM 01 00 Connect CONSULT and touch


"START".
No
----.... Replace diagnosis sensor
unit.
I ENGINE I • Is "AIRBAG" displayed on
AIRBAG CONSULT?

~Yes

Is harness connection between warning No Connect warning lamp


lamp and diagnosis sensor unit OK?
~ and diagnosis sensor unit
properly. If warning lamp
Yes
still does not go off,
MRS125A
replace harness.

[RePlace diagnosis sensor unit.

DIAGNOSTIC PROCEDURE 5

{f
UP
+
METER
SYMPTOM: "AIR BAG" warning

Is warning lamp fuse OK?

Yes
lamp does not turn on.

No Replace fuse.

SIDE

EE3J Is warning lamp LED OK?

Yes
Replace warning lamp
LED.

Is harness connection between warning Connect warning lamp


MRS127A lamp and diagnosis sensor unit OK? harness properly. If warn-
ing lamp still does not
Yes
come on, replace har-
ness.

I Replace diagnosis sensor unit.

RS-38
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Dual Air Bag System
Trouble Diagnoses for Air Bag Warning Lamp
m (Cont'd)
DIAGNOSTIC PROCEDURE 6
SYMPTOM: SRS does not enter Diagnostic mode.
m
Is "AIR BAG" warning lamp blinking? No SRS is in good order. Set-
ting the CONSULT to the
Yes
Diagnosis mode is impos-
sible. No further action is
necessary.
MRS115A

Disconnect both battery cables and No Charge battery.


check battery voltage using circuit
te.ster.
• Is battery voltage more than 9V?

Remove driver's door switch and check No Replace driver's door


continuity between driver's door switch switch.
connector terminals G) and @ under
SRS058
the following conditions.

Condition Continuity

Door switch is depressed


YES
(Door is closed).

Door switch is released


NO
(Door is open).

00
Check harness continuity between driv- No Replace or repair har-
MRS104
er's door switch connector terminal @ ness.
and body ground .
• Does continuity exist?

I
Yes

Replace diagnosis sensor unit.

Go 10 DIAGNOSTIC PROCEDURE 3.

SRS060

RS-39
COLLISION DIAGNOSIS - Dual Air Bag System

To repair the SRS, perform the following steps.


When SRS is activated in a collision:
CD Replace the diagnosis sensor unit.
@ Remove the air bag modules.
@ Check the SRS components using the table shown below:
• Replace any SRS components showing visible signs of damage (dents, cracks, deformation).
@ Conduct self-diagnosis. Refer to "Self-diagnosis" for details (RS-32). Ensure the remainder of the
SRS is operating properly.
<ID Install new air bag modules.
@ Conduct self-diagnosis again.
When SRS is not activated in a collision:
CDCheck the SRS components using the table shown below:
• Replace any SRS components showing visible signs of damage (dents, cracks, deformation).
@ Conduct self-diagnosis using CONSULT and "'AIR BAG" warning lamp. Refer to "Self-diagnosis" for
details (RS-32). Ensure entire SRS operates properly.

SRS inspection
Part SRS is activated SRS is NOT activated
Air bag module REPLACE 1. Remove air bag module. Check harness cover and connectors for damage,
(driver and passen- Install with new terminals for deformities, and harness for binding.
ger side) bolts. 2-1. Install driver air bag module into the steering wheel to check fit and align-
ment with the wheel.
2-2. Install passenger air bag module into the instrument panel to check fit
with the instrument panel.
3. No damage found, reinstall with new bolts.
4. If damaged-REPLACE. Air bag must be deployed before discarding.
Instrument panel REPLACE 1. Check instrument panel for bending, deformities, or cracks.
Install with new 2. If no damage is found, reinstall with new bolts.
bolts. 3. If damaged-REPLACE.
Diagnosis sensor REPLACE 1. Check case and bracket for dents, cracks or deformities.
unit Install with new 2. Check connectors for damage, and terminals for deformities.
bolts. 3. If no damage is found, reinstall with new bolts.
4. If damaged-REPLACE.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformi-
ties.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall with new bolts.
6. If damaged-REPLACE.
Spiral cable 1. Visually check lock (engagement) pins and combination switch for damage.
2. Check connectors, flat cable and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall with new bolts.
5. If damaged-REPLACE.
Harness and Con- 1. Check connectors for poor connection, damage, and terminals for deformities.
nectors 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. Damaged-REPLACE damaged section of harness. Do not attempt to repair, splice or modify any
SRS harness.

RS-40
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Single Air Bag System

Schematic
SINGLE AIR BAG SYSTEM

FUSE

COMBINA nON
METER
(AIR BAG
WARNING
LAMP)

8 9 10
SPIRAL
CABLE

2 7
AIR BAG
DIAGNOSIS
SENSOR UNIT
3 4

AIR BAG
MODULE
DRIVER'S
SQUIB SIDE
HRS001

RS-41
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Single Air Bag System

Wiring Diagram - SRS -


SINGLE AIR BAG SYSTEM
RS-SRS-01
IGNITION SWITCH
ON or START

FUSE
BLOCK
(J/B) Refer to EL-POWER.
10A 3A
rn 1211 ~
<E106)

CHID m @: With
tachometer
~BR/W~F.BR/W~ @: Without tachometer
i(f ... @ 30 @ 40
I GID@!) I *2"'@9'@31 ,

I
O-JD- BR/W .3ID)- BR/W-:E-O *3... @16 , @30

Y B!wt
Ii*llJ ":3 I t
COMBINAnON
METER
(AIR BAG
WARNING
m-~~ffl---m
BR/W ~ R/W B

LAMP)
SPIRAL
@) CABLE
~

U*.21
B/R
AIR BAG
DIAGNOSIS
SENSOR
UNIT

B/R AIR BAG


MODULE
B
rT B
-!- (SQUIB) ~ ~
~ ~ @D

I Refer to last page


I (Foldout page) .
1 ~ <E108)
I
I
lIL..m BR
I
L ~

r-----------------,
I I

1
1~*4 ~ 3*51 I

: [g]lJTIJ W 4 Y :
I
L 1
~

HRS003

RS-42
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS) -
Single Air Bag System

Self-diagnosis
DIAGNOSTIC PROCEDURE 7 (@ without CONSULT)
Checking SRS operation by using "AIR BAG" warning lamp-
User mode
1. After turning ignition switch from "OFF" to "ON", "AIR
BAG" warning lamp operates.
2. Compare "AIR BAG" warning lamp operation to the chart
below.
Note: CONSULT cannot be used for trouble diagnoses.

"AIR BAG" warning lamp operation - User mode

1. Normal
IGN ON

ON !--
OFF J Approx.I _

I} I sec ...

2. Abnormal - If the warning lamp shows as follows, check the SRS immediately.

e Blinking

ON

OFF

o.5~sec.

e Warning lamp does not illuminate at all.

IGN ON
,----,


ON
I I
I I
OFF I I

ecootiooo::JOO_IG_N_O_N _

OFF
MRS106

RS-43
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
Single Air Bag System
Self-diagnosis (Cont'd)
REPAIR PROCEDURES
CAUTION:
Before servicing air bag, turn the ignition switch off and disconnect both battery cables and wail for at
least 10 minutes.

Warning lamp operation Explanation Repair order


Open or short in the air 1. Visually check the wiring harness and connectors.
Air bag
bag module circuit. 2. Replace air bag module.
Warning lamp blinks. has not
Malfunctioning diagnosis 3. Replace steering wheel assembly (including diag-
deployed.
sensor unit nosis sensor unit).

Warning lamp fuse is blown. 1. Check warning lamp fuse.


2. Visually check the wiring harnesses and connec-
Open in the warning lamp circuit tors.
Warning lamp does not 3. Check warning lamp LED.
Malfunctioning LED
illuminate at all. 4. Replace steering wheel assembly (including diag-
Malfunctioning combination meter nosis sensor unit).
5. Replace air bag harness assembly.
Malfunctioning diagnosis sensor unit 6. Replace combination meter.

Go to COLLISION DIAGNOSIS - Single Air Bag


Air bag has deployed:
System, page RS-45.
1. Check air bag fuse.
SRS air bag fuse is blown.
2. Visually check the wiring harnesses and connectors
Warning lamp is continu- for combination meter, diagnosis sensor unit and
ously ON. Open in air bag harness or spiral spiral cable.
cable circuit 3. Replace spiral cable.
4. Replace steering wheel assembly (including diag-
nosis sensor unit).
Malfunctioning diagnosis sensor unit
5. Replace air bag harness assembly.
*; After air bag is deployed, warning lamp illuminates until the ignition switch is turned OFF. When the Ignition switch is turned
ON again, Ihe warning lamp illuminates for approximately 7 seconds. It then blinks if malfunction is found, or goes out when
there is no malfunction.
Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated using
the air bag warning lamp each time repair is finished. If malfunction is still observed, proceed to the next step. When malfunc-
tion is eliminated, further repair work is not required.

RS-44
COLLISION DIAGNOSIS - Single Air Bag System

To repair the SRS "AIR BAG", perform the following steps:


When SRS is activated in a collision:
CD Remove the air bag module.
@ Remove the steering wheel assembly.
@) Check the spiral cable using the table shown below:
• If the spiral cable shows any visible damage such as dents, cracks, or deformation, replace it
with a new one.
@ Install new steering wheel assembly.
CID Install new air bag module.
@ Conduct self-diagnosis using "AIR BAG" warning lamp to ensure that entire SRS operates properly.
Refer to RS-43 for details.
When SRS is not activated in a collision:
CDCheck the SRS components using the table shown below:
• If the SRS components show any visible damage such as dents, cracks, or deformation, replace
them with new ones.
@ Conduct self-diagnosis using "AIR BAG" warning lamp to ensure that entire SRS operates properly.
Refer to RS-43 for details.
SRS inspection

Part SRS is activated SRS is NOT activated


Air bag module REPLACE 1. Remove air bag module. Check harness cover and connectors for damage,
Install with new terminals for deformities, and harness for binding.
bolts. 2. Install air bag module into the steering wheel to check fit and alignment
with the wheel.
3. No damage found, reinstall with new bolts.
4. If damaged-REPLACE. Air bag must be deployed before discarding.
Steering wheel REPLACE 1. Visually check steering wheel for deformities.
assembly (includ- 2. Check harness and connectors for damage, and terminals for deformities.
ing diagnosis sen- 3. Check diagnosis sensor unit for dents, cracks or deformities.
sor unit). Do not remove diagnosis sensor unit from steering wheel.
4. Install air bag module to check fit or alignment with steering wheel.
5. If no damage is found, reinstall the steering wheel assembly.
6. If damaged-REPLACE.
Spiral cable 1. Check spiral cable for dents, cracks or deformities.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.


4. If no damage is found, reinstall with new bolts.
5. If damaged-REPLACE.
Harness and Con- 1. Check connectors for poor connection, damage, and terminals for deformities.
nectors 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. Damaged-REPLACE damaged section of harness. Do not attempt to repair, splice or modify any
SRS harness.

RS-45
COLLISION DIAGNOSIS - Seat Belt Pre-tensioner

Before replacing "SRS" seat belt pre-tensioner, check if seat belt pre-tensioner is activated or not as
follows.
Seat belt can be pulled - Seat belt pre-tensioner is not activated.
CD Visually check seat belt assemblies including seat belt retractors attached hardware (Le., guide rail
set) for damage.
@ If no damage is found, reinstall.
@) If damaged, install a new seat belt pre-tensioner assembly.
Seat belt cannot be pulled - Seat belt pre-tensioner is activated.
• Replace with a new seat belt pre-tensioner assembly.

RS-46

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