Curriculum Vitae: P.Sathiyaprabhu

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CURRICULUM VITAE

P.SATHIYAPRABHU
Contact: +91-9677400953
E-Mail : [email protected]

SEEKING ENGINEER LEVEL ASSIGNMENT PIPING STRESS ANALYSIS WITH A LEADING HIGH GROWTH
ORIENTED ORGANIZATION.

PROFESSIONAL PROFILE:
 A dynamic professional with experience of 3years 7months in various projects on piping stress analysis using CAESAR II.
 Associated with diverse sectors (Oil & Gas, Power piping, Refinery and Petrochemicals,).
 Extensive knowledge of ASME Standards (ASME 31.3 & 31.1) in STEEL piping system.
 Good knowledge of ISO 14692 code in FRP piping system.
 Strong relationship management & communication skills with an ability to identify & network with Project Members,
Engineering Consultants / Clients / Vendors / Contractors / Third Parties] with consummate ease.
 Proficient in preparing and reviewing detailed drawings, isometric checking, standard & specification development.

ACADEMICS

 B.E. – Mechanical with “FIRST CLASS” from Anna University, in Passed out May 2011.

IT SKILLS

 Conversant with CAESAR II VER 5.20, 5.30, 6.10.


 Good knowledge in Intergraph PDS V8, V7.2.
 Smart Plant Review V5, Design Review.
 AutoCAD 2010.
 Well versed with Windows & MS Office (Excel, Word).

EXPERIENCE

Organization : Babcock Borsig Softech Pvt Ltd.,


Duration : Feb 2014 to till now.
Designation : Piping Stress Engineer.

Highlights:
 Analysed crude oil lines from desalter and dry separator to tank ,tank to transfer pumps compensating gas from
header to tank, using ASME B 31.3 in CAESAR II VER 5.20.
 Analysed FRP PIPING SYSTEM for Effulent water, fire water, sanitary sewer water from pump suction and discharge
to storage tank, vessel, absorber equipment in using CAESAR II VER 5.20, 5.30, 6.10.
 Also analysed FRP PIPELINE for sea water system.
 API 650, API 610 is used to check nozzle allowable loads on tank shell and centrifugal pump.
 Checking of isometric continuation.
 Checking of product data, system summary and stress envelope.
 Modelling of entire piping network system.(A/G and U/G).
 Stress analysis for entire piping network, to qualify the stress in pipes & fitting by recommending reinforcement &
additional supports are required, and marking the same in the corresponding isometric drawing.
 Equipment and pump nozzle loads to be checked with vendor drawings/codes.
 Displacement should check and verified.
 Support load should be checked and verified.
 Checking of supports, support marking and coding.
 Vendor drawing review and commenting.

Organization : Alpan Consulting Engineers Pvt Ltd.,


Duration : Jun 2011 to Jan 2014.
Designation : Piping Stress Engineer.

Highlights:
 Analysed LPG line from manifold-1 to petromoc installation battery limit (LPG Pump house),LPG bullet outlet to LPG
feed header using ASME B31.3.
 Analysed main steam line from boiler to turbine, turbine extraction line, boiler feed water pump suction and
discharge & LP heater steam line using CAESAR II VER 5.20.
 Safety valve reaction force calculations done.
 Preparation of stress critical Line List.
 Using ASME B 31.1, ASME B 31.3 Codes to be analysed.
 Analysed LPG lines, High Pressure Steam lines in CAESAR II.
 Preparation of piping stress isometrics, piping stress layouts.
 Preparation & Checking of Analysis reports as per client requirements.
 Preparation of piping layout, isometrics, detail drawings & piping MTO.
 Pipe rack modelling, pipeline routing using PDS V8 software.
 Taking MTO from PID & Piping Layout.
 Layout study, preparation and updating of plot plan.
 Isometric extraction , Checking and Review.
 Clash Checking in PDS Module/ SPR/ Design Review.

PROJECTS UNDERTAKEN

ORGANISATION : BABCOCK BORSIG SOFTECH PVT LTD (FEB 2014 TO TILL DATE)

PROJECT TITLE : REPLACEMENT OF DUAL TANK AT GC-04 AND DRY TANK AT GC-21.
CLIENT : KUWAIT OIL COMPANY.
Role:
 Worked as Piping Stress Engineer.
 Analysed:
CRUDE OIL SYSTEM - Dry crude from desalter tie-in 001/21 & dry separator Tie-in 002/21 to Dry tank N1
at GC-21.
1. Using API 650 to check External allowable stresses on tank nozzle, deflection and tank rotation of shell
opening.
2. We have considered occasional loads (Wind load) for piping above ground level.
3. We have considered occasional loads (Seismic) for piping above ground level.
4. Flange leakage check calculation was done.
5. Finally we have qualify the nozzle loads with in allowable.
 Using ASME B 31.3 code to be analysed for steel piping.
 Support marking on isometrics as per standards.
 Preparation & Checking of Analysis reports as per client requirement.

PROJECT TITLE : REPLACEMENT OF DUAL TANK AT GC-04 AND DRY TANK AT GC-21.
CLIENT : KUWAIT OIL COMPANY.
Role:
 Worked as Piping Stress Engineer.
 Analysed:
COMPENSATING GAS SYSTEM - Compensating gas from header i.e. from Tie-in 003/21 to dry tank 21-D-
1526 / N11 at GC-21.
1. We have considered occasional loads (Wind load) for piping above ground level.
2. We have considered occasional loads (Seismic) for piping above ground level.
3. Flange leakage check calculation is done.
4. Finally we have qualify the nozzle loads with in allowable.
 Using ASME B 31.3 code to be analysed for steel piping.
 Support marking on isometrics as per standards.
 Preparation & Checking of Analysis reports as per client requirement.

PROJECT TITLE : REPLACEMENT OF DUAL TANK AT GC-04 AND DRY TANK AT GC-21.
CLIENT : KUWAIT OIL COMPANY.
Role:
 Worked as Piping Stress Engineer.
 Analysed:
CRUDE OIL SYTEM Crude Oil from Tank 21-D-1526 / N2A, B, C to Tie-in 007/21 (Transfer Pump) at GC-21.
1. Using ASME B 31.3 code to be analysed for steel piping.
2. Using API 650 to check External allowable stresses on tank nozzle, deflection and tank rotation of shell
opening.
3. Also using API 610 to check the pump nozzle allowable loads.
4. We have considered occasional loads (Wind load) for piping above ground level.
5. Pump operating and standby cases consider for pump operating and standby conditions.
6. Flange leakage check calculation was done.
7. Finally we have qualify the nozzle loads with in allowable.
8. Preparation & Checking of Analysis reports as per client requirement.

PROJECT TITLE : WARA PRESSURE MAINTANANCE POJECT.


CLIENT : KUWAIT OIL COMPANY.
Role:
 Worked as Piping Stress Engineer.
 Analysed:
1. EFFULENT WATER SYSTEM - From Pump discharge to Storage tank.
2. Model the pump and using API 650 to check External allowable stresses on tank nozzle, deflection and tank
rotation of shell opening.
3. Pump operating and standby cases consider for pump operating and standby conditions.
4. A/G and U/G piping involve this system.
5. Flange leakage check calculation was done.
6. Check allowable stresses using stress envelope chart.
7. Finally we have qualify the nozzle loads with in allowable.
 Using ISO 14692 code to be analysed for FRP Piping.
 Support marking on isometrics as per standards.
 Preparation & Checking of Analysis reports as per client requirement.

PROJECT TITLE : SAUDI ARAMCO HWATAH PROJECT.


CONTRACTOR : A.M.FARAJ EST(SAUDI ARABIAN OIL COMPANY).
Role:
 Worked as Piping Stress Engineer.
 Analysed:
PIPELINE (SEA WATER SYSTEM) From 8 inch U/G HWTH INJ. HDR TO REMOTE WTR/INJ.
1. U/G Pipeline only involves in this system.
2. Sleeves can be consider for road crossings.
3. Valve pit also can be considered,
4. Flange leakage check calculation was done.
5. Using ISO 14692 code to be analysed for FRP Pipeline.
6. Check allowable stresses using stress envelope chart.
ORGANISATION : ALPAN CONSULTING ENGINEERS PVT LTD (JUN 2011 TO JAN 2014)

PROJECT TITLE : INSTALLATION OF LPG MOUNDED BULLET-MATOLA.


CLIENT : M/S PETROMAC.
Role:
 Worked as Piping Stress Engineer.
 Analysed:
LPG - 12inch LPG Line from bullet outlet to existing 12inch feed header.
 Using ASME B 31.3 code to analysed.
 Spring support used for as per client requirements.
 Support marking on isometrics as per standards.
 Co-ordination with other department.
 Preparation & Checking of Analysis reports as per client requirement.

PROJECT TITLE : BULK LPG STORAGE AT PETROMOC INSTALLATION.


CLIENT : PETROMOC.
Role:
 Worked as Piping Stress Engineer.
 Analysed:
LPG line from manifold-1 to petromoc installation battery limit (LPG Pump house).
 Using ASME B 31.3 code to analysed.
 Support marking on isometrics as per standards.
 Preparation & Checking of Analysis reports as per client requirements.

PROJECT TITLE : 10MW CAPACITIVE CO-GENERATION POWER PLANT AT KURNOOL,ANDHARA PRADESH.


CLIENT : SHREE RAYALSEEMA HI-STRENGTH HYPO LTD.
Role:
 Performed Stress Analysis using CAESAR II Software.
 Worked as Piping Stress Engineer.
 Analysed:
HP Steam line from main steam header to PRDS, DSH component.
 Using ASME B 31.1 code to analysed.
 Model the steam header using CAESAR II.
 Safety valve reaction force calculations done.
 Co-ordination with other department.
 Preparation & Checking of Analysis reports as per client requirements.

PROJECT TITLE : 40TPH AFBC BOILER & FHS.


CLIENT : MINERA STEEL & POWER PVT LTD.
ROLE:
 Performed Stress Analysis using CAESAR II Software.
 Worked as Piping Stress Engineer.
 Analysed:
HPS line from terminal point to AHBC Boiler eco inlet feed piping,
FEED WATER line from outlet link to main steam piping upto terminal point.
 Analyse & control forces &moments at terminal point for steam lines.
 Using ASME B 31.1 code to analysed.
 Support marking on isometrics as per standards.
 Preparation & Checking of Analysis reports as per client requirements.

OTHER PROJECTS

 INDIAN OIL CORPORATION LTD.


 PAPER MILL PLANT, JK PAPER LTD.

Highlights:
 Preparation of piping layout, isometrics, detail drawings & piping MTO.
 Pipe rack modelling, pipeline routing using PDS software.
 Taking MTO from PID & Piping Layout.
 Layout study, preparation and updating of plot plan.
 Isometric extraction, Checking and Review.
 Clash Checking in PDS Module/SPR/Design Review
 Analysed main steam line from boiler to turbine, turbine extraction line, boiler feed water pump suction and
discharge & LP heater steam line.

PERSONAL DETAILS

 Date of Birth : Jun 17, 1990.


 Residential Address : 26 Baghavathi Amman Kovil st, Kulithalai, Karur Dt, Tamilnadu-639104, India.
 Nationality : Indian
 Material Status : Single.
 Passport Number : J3606708 (Valid to 07/11/2021)
Date :

Place : SIGNATURE
Date :

Place : SIGNATURE

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