SKAI 45 A2 GD12-WDI

Characteristics
Symbol Conditions min. typ. max. Unit
Electrical Data
DC, t = 1 s, (routine test
Visol 3000 V
acc. EN 50178)
DC, t = 1 min, (type test,
4000 V
acc. ISO 6469-3)
VCC DC supply voltage 750 800 V
rms @ nominal conditions: dV/dt = 10l/
min, 50% Glykol/ 50% H20, fsw = 6kHz,
HV SKAI 2 Inom VCC = 750V, Vout = 350Vrms, fout = 50Hz, 300 A
cos(phi) = 0.85, Tcoolant = 60 °C,
Tair = 65 °C
Three-phase IGBT inverter fsw Switching frequency 1 12 kHz
CDC DC-link capacitance 0.9 1.25 mF
Cy EMI capacitor; DC to enclosure 0.66 µF
SKAI 45 A2 GD12-WDI
RF DC+ to enclosure, DC- to enclosure 6 MΩ
RBL DC+ to DC- 0.33 MΩ
Features Mechanical Data
• Optimized for HEV and EV Weight 13.9 kg
• High power density Height 109 mm
• High overload capability Width 244 mm
• Compact integration in IP67 enclosure:
Length 475 mm
V, I, T sensors
Gate driver with protection features Mt AC / DC terminals (M8 screw) 13 14 15 Nm
Active DC-link discharge unit Cover of terminal box (M5x16
Mc 3.5 4 4.5 Nm
EMI filters flat-head-screw)
Liquid cooling AC / DC cable glands (at 7mm length of
DC-link capacitor Mcg 20 Nm
thread engagement)
Suitable environmental conditions Assembly of
Me M8 screw 20 Nm
in accordance to ISO enclosure;
16750-(B,F)-N-K-D-Z-IP(6K7;6K9K) thread (l): > 15mm M6 screw 14 Nm

Typical Applications* Mgnd Ground connection 13 14 15 Nm

• Commercial application vehicle Hydraulical Data
• Hybrid vehicle Pressure drop@ 10l/min,
dp 100 mbar
• Battery driven vehicles (not suitable for Tcoolant = 25°C
mains applications) p Operating pressure 2 bar
Coolant quantity of integrated cooling
No. 14282032 VCoolant 300 cm³
circuit
Power dissipation to coolant; nominal
P 3.5 kW
conditions
Environmental Data
Tstg Storage temperature -40 85 °C
Tno Non operating temperature range -40 105 °C
Operating range, derating for
Tair -40 105 °C
Tair > 65°C with -3A / °C
Operating range, derating for
Tcoolant -40 75 °C
Tcoolant > 60°C
IP Enclosure protection level IP67
With external connector protection IP6K9K
Altitude VCC = 800V 4000 m
Active Discharge Unit
td Discharge time to VCC < 60V 5 s
Rdis PTC discharge resistor (at 25°C) 245 350 455 Ω

HV SKAI 2

© by SEMIKRON Rev. 6 – 07.10.2014 1

SKAI 45 A2 GD12-WDI
Characteristics
Symbol Conditions min. typ. max. Unit
Interface Parameters
Vs Auxiliary supply voltage primary side 8 32 V
Auxiliary supply Supply current @
IS0 900 mA
current primary Vs = 12V
side without driving Supply current @
450 mA
the IGBT gates Vs = 24V
Auxiliary supply Supply current @
Is 2100 mA
current primary Vs = 12V
HV SKAI 2 side with IGBT
gate driving
Supply current @
Vs = 24V
1050 mA

ViH Input signal voltage (HIGH) 0.7 * Vs Vs + 0.3 V

Three-phase IGBT inverter ViL Input signal voltage (LOW) GND - 0.3 0.3 * Vs V
tPOR Power-on reset completed 5 s
tpRESET Error reset time 5000 ms
SKAI 45 A2 GD12-WDI Controller Switching Parameters
td(on)IO Input-output turn-on propagation time 0.5 0.8 µs
td(off)IO Input-output turn-off propagation time 0.5 0.8 µs
Features
tjitter Signal transfer prim - sec (total jitter) 50 ns
• Optimized for HEV and EV
tSIS Short pulse suppression time 0.2 0.25 0.45 µs
• High power density
• High overload capability tet Input impulse extension time 0.9 1 1.1 µs
• Compact integration in IP67 enclosure: Error input-output propagation time for
td(err)DSCP 0.2 6 µs
V, I, T sensors DSCP error
Gate driver with protection features Error input-output propagation time for
Active DC-link discharge unit td(err)OCP 4 20 µs
OCP error
EMI filters
Error input-output propagation time for
Liquid cooling td(err)TMP 50 ms
temperature error
DC-link capacitor
Suitable environmental conditions tTD Top-Bot interlock dead time 2.5 2.6 µs
in accordance to ISO tbl VCE monitoring blanking time 5 5.1 µs
16750-(B,F)-N-K-D-Z-IP(6K7;6K9K) Protection Functions
Typical Applications* TDCBtrip
Over temperature protection trip level
120 °C
• Commercial application vehicle on DCB
• Hybrid vehicle Release temperature for DCB
TRelDCBtrip 85 °C
• Battery driven vehicles (not suitable for overtemperature trip level
mains applications) VDCtrip DC-Link voltage trip level 800 V
Under voltage protection trip level of
No. 14282032 VVStrip 8 V
board primary side
Threshold voltage level for driver reset
VVSrst 8 V
after failure event
ITRIPSC Overcurrent trip level 567 APEAK
Ioutsens AC sensing range -616 616 A
mIoutsens Gradient of output current sensing 16.20 16.70 17.21 mV/A
BWIoutsens Bandwidth (-3dB) of IAC sensing 17 kHz
VDCsens Measurable DC-link voltage 0 1000 V
mVDCsens Gradient of DC-link voltage sensing 9.80 10.00 10.20 mV/V
BWVDCsens Bandwidth (-3dB) Vcc voltage sensing 98 kHz
TDCBsens Temperature sensing range on DCB 30 150 °C
Gradient of temperature sensing on
mTDCBsens 83.3 mV/°C
DCB
Bandwidth (-3dB) of temperature
BWTDCBsen 1 Hz
sensing on DCB

HV SKAI 2

2 Rev. 6 – 07.10.2014 © by SEMIKRON

SKAI 45 A2 GD12-WDI

Signal Connector

PIN Signal Function Specifications

X1:01 PWR_VP INPUT Supply voltage Vs
Auxiliary power supply / battery “+”
X1:02 PWR_GND Auxiliary power supply ground Ground of auxiliary power supply
X1:03 DC_LINK_DISCHAR INPUT HIGH, NOT CONNECTED (n.c.) or module
GE not supplied with Auxiliary power = DC Link
discharge active
LOW = DC Link discharge disabled
(internal pull-up resistor, external pull-up
resistor required as well)
X1:04 CMN_HALT INPUT/OUTPUT All connected units have to change the signal
mode to „dominant“ if following happens:
The unit is not ready to operate
Error happened

All connected units must be able to process

(read) the signal. In case of recognised
dominant signal, following steps need to be
performed:
The unit must be switched to a defined safe
operation mode
The unit must interrupt the main process unitl
a recessive signal has been recognised

LOW (dominant) = not ready to operate

HIGH (recessive) = ready to operate
X1:05 CMN_TEMP_GND Ground for temperature sensor signal Internally connected to PWR_GND
CMN_TEMP
X1:06 HB1_TOP INPUT Digital PWR_VP logic
Switching PWM signal [push/pull] LOW = IGBT off
HIGH = IGBT on
X1:07 HB1_BOT INPUT Digital PWR_VP logic
Switching PWM signal [push/pull] LOW = IGBT off
HIGH = IGBT on
X1:08 HB2_TOP INPUT Digital PWR_VP logic
Switching PWM signal [push/pull] LOW = IGBT off
HIGH = IGBT on
X1:09 HB2_BOT INPUT Digital PWR_VP logic
Switching PWM signal [push/pull] LOW = IGBT off
HIGH = IGBT on
X1:10 HB3_TOP INPUT Digital PWR_VP logic
Switching PWM signal [push/pull] LOW = IGBT off
HIGH = IGBT on
X1:11 HB3_BOT INPUT Digital PWR_VP logic
Switching PWM signal [push/pull] LOW = IGBT off
HIGH = IGBT on
X1:12 Reserved

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SKAI 45 A2 GD12-WDI
PIN Signal Function Specifications
X1:13 PWR_VP INPUT Supply voltage Vs
Auxiliary power supply / battery “+”
X1:14 PWR_GND Auxiliary power supply ground Ground of auxiliary power supply
X1:15 CMN_GND Ground for CMN_HALT and Internally connected to PWR_GND
DC_LINK_DISCHARGE
X1:16 CMN_TEMP OUTPUT This pin is used to transmit the temperature
Temperature sensor signal CMN_TEMP sensor analog signal. Max. output current:
4mA. Nominal voltage range: 0…10V;
X1:17 Reserved
X1:18 HB1_GND Ground for HB1_TOP, HB1_BOT Internally connected to PWR_GND
X1:19 Reserved
X1:20 HB2_GND Ground for HB2_TOP, HB2_BOT Internally connected to PWR_GND
X1:21 Reserved
X1:22 HB3_GND Ground for HB3_TOP, HB3_BOT Internally connected to PWR_GND
X1:23 Reserved
X1:24 PWR_VP INPUT Supply voltage Vs
Auxiliary power supply / battery “+”
X1:25 PWR_GND Auxiliary power supply ground Ground of auxiliary power supply
X1:26 Reserved
X1:27 CMN_DCL OUTPUT This pin is used to transmit the DC-Link
DC-Link voltage signal voltage level.
[analog] Max. output current: 4mA
Nominal voltage range: 0….+10V
Bandwidth (-3dB) for load resistance of 2kΩ:
see datasheet value BWVDCsens.
X1:28 CMN_DCL_GND Ground for DC-Link voltage signal CMN_DCL Internally connected to PWR_GND
X1:29 HB1_I OUTPUT Max. output current: 4mA
Current sensor out for HB1 Nominal voltage range: -10 … +10V
[analog]
Bandwidth (-3dB): 17kHz at load resistance
of 2kΩ;
(18kHz at load resistance of 10kΩ);
X1:30 HB1_I_GND Ground for HB1_I Internally connected to PWR_GND
X1:31 HB2_I OUTPUT Max. output current: 4mA
Current sensor out for HB2 Nominal voltage range: -10 … +10V
[analog]
Bandwidth (-3dB): 17kHz at load resistance
of 2kΩ;
(18kHz at load resistance of 10kΩ);
X1:32 HB2_I_GND Ground for HB2_I Internally connected to PWR_GND
X1:33 HB3_I OUTPUT Max. output current: 4mA
Current sensor out for HB3 Nominal voltage range: -10 … +10V
[analog]
Bandwidth (-3dB): 17kHz at load resistance
of 2kΩ;
(18kHz at load resistance of 10kΩ);
X1:34 HB3_I_GND Ground for HB3_I Internally connected to PWR_GND
X1:35 Reserved

4 Rev. 6 – 07.10.2014 © by SEMIKRON

SKAI 45 A2 GD12-WDI
Power Connectors

Terminal Function cable harness Ø Cu/mm² V rated terminal I rated terminal

DC + HVDC Bus "+" @ 50 900V DC 300A rms
DC - HVDC Bus "-" @ 50 900V DC 300A rms

L1 Phase L1 @ 50 900V DC 300A rms

L2 Phase L2 @ 50 900V DC 300A rms
L3 Phase L3 @ 50 900V DC 300A rms

Coolant Fittings

Terminal Function
IN Coolant Inlet
OUT Coolant Outlet

© by SEMIKRON Rev. 6 – 07.10.2014 5

SKAI 45 A2 GD12-WDI

Fig. 1: Normalized output current vs. coolant

Fig. 2: Normalized output current vs. coolant flow
temperature (temperature at coolant inlet "IN")

Fig. 3: Legend Fig. 4: Pressure drop characteristic

Fig. 5: Safe operating area Fig. 6: Overload capability

6 Rev. 6 – 07.10.2014 © by SEMIKRON

SKAI 45 A2 GD12-WDI

Fig. 7: Normalized output current vs. switching frequency Fig. 8: Normalized output current vs. inverter output
fsw frequency

© by SEMIKRON Rev. 6 – 07.10.2014 7

SKAI 45 A2 GD12-WDI

Case 7

8 Rev. 6 – 07.10.2014 © by SEMIKRON

SKAI 45 A2 GD12-WDI

Dimension of connecting box and screwing terminals

This is an electrostatic discharge sensitive device (ESDS), international standard IEC 60747-1, Chapter IX

* The specifications of our components may not be considered as an assurance of component characteristics. Components have to be tested
for the respective application. Adjustments may be necessary. The use of SEMIKRON products in life support appliances and systems is
subject to prior specification and written approval by SEMIKRON. We therefore strongly recommend prior consultation of our staff.

© by SEMIKRON Rev. 6 – 07.10.2014 9