Pioneer Plasma PDP-502MX - ARP3037

ORDER NO.
ARP3037
PLASMA DISPLAY
PDP-502MX
PDP-502MXE
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type Power Requirement Remarks
PDP-502MX PDP-502MXE
LUCBW –– AC100 – 120V
YVLDK –– AC100 – 240V
This service manual should be used together with the following manual(s):
Model Order No. Remarks
PDP-502MX ARP3044
CONTENTS
1. SAFETY INFORMATION .................................... 2 7. GENERAL INFORMATION .............................. 56
2. EXPLODED VIEWS AND PARTS LIST ............. 6 7.1 DIAGNOSIS ................................................ 56
3. OVERALL CONNECTION DIAGRAM AND 7.1.1 DIAGNOSIS METHOD ...................... 56
BLOCK DIAGRAM ............................................ 18 7.1.2 DISASSEMBLY ................................. 66
4. PCB DIAGRAM ....................... Refer to ARP3044 7.1.3 WIRING ............................................. 68
5. PCB PARTS LIST ................... Refer to ARP3044 7.2 IC ............................. Refer to ARP3044
6. ADJUSTMENT .................................................. 42 8. PANEL FACILITIES AND SPECIFICATIONS
....................................................... 71
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
O–ZZR SEPT. 1999 Printed in Japan
PDP-502MX, PDP-502MXE
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Cod e Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
1.1 SAFETY PRECAUTIONS 7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the
NOTICE : Comply with all cautions and safety related notes located
panel face, panel corner, and panel edge (so that the glass does
on or inside the cabinet and on the chassis.
not break).
The following precautions should be observed :
• Make sure that the panel vent does not break. (Check that the
1. When service is required, even though the PDP UNIT an isolation
cover is attached.)
transformer should be inserted between the power line and the
• Handle the FPC connected to the panel carefully.
set in safety before any service is performed.
Twisting or pulling the FPC when connecting it to the connector
2. When replacing a chassis in the set, all the protective devices
will cause it to peel off from the panel.
must be put back in place, such as barriers, nonmetallic knobs,
8. Pay attention to the following.
adjustment and compartment covershields, isolation resistor-
• Be sure to wire the fan. If the fan does not work, the temperature
capacitor, etc.
will rise and cause the protection circuit to operate.
3. When service is required, observe the original lead dress. Extra
• When the front case is removed, infrared ray is radiated and
precaution should be taken to assure correct lead dress in the
may disturb reception of the remote control unit.
high voltage circuitry area.
• Pay extreme caution when the front case and rear panel are
4. Always use the manufacture's replacement components.
removed because this may cause a high risk of disturbance to
Especially critical components as indicated on the circuit diagram
TVs and radios in the surrounding.
should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those Leakage Current Cold Check
components that indicate evidence of overheating.
With the AC plug removed from an AC power source, place a
5. Before returning a serviced set to the customer, the service
jumper across the two plug prongs. Turn the AC power switch on.
technician must thoroughly test the unit to be certain that it is
Using an insulation tester (DC 500V), connect one lead to the
completely safe to operate without danger of electrical shock,
jumpered AC plug and touch the other lead to each exposed metal
and be sure that no protective device built into the set by the
part (input/output terminals, screwheads, metal overlays, control
manufacture has become defective, or inadvertently defeated
shafts, etc.), particularly any exposed metal part having a return
during servicing. Therefore, the following checks should be
path to the chassis. Exposed metal parts having a return path to the
performed for the continued protection of the customer and
chassis should have a minimum resistor reading of 0.3MW and a
service technician.
maximum resistor reading of 5MW. Any resistor value below or
6. Perform the following precautions against unwanted radiation
above this range indicates an abnormality which requires corrective
and rise in internal temperature.
action. Exposed metal parts not having a return path to the chassis
• Always return the internal wiring to the original styling.
will indicate an open circuit.
• Attach parts (Ground, Rear Cover, Shield Case) surely after
disassembly.
2
Leakage Current Hot Check 1.2 PRODUCT SAFETY NOTICE

Plug the AC line cord directly into an AC power source (do not use Many electrical and mechanical parts in PIONEER set have special
an isolation transformer for this check). safety related characteristics. These are often not evident from
Turn the AC power switch on. visual inspection nor the protection afforded by them necessarily
Using a "Leakage Current Tester (Simpson Model 229 equivalent)", can be obtained by using replacement components rated for higher
measure for current from all exposed metal parts of the cabinet voltage, wattage, etc. Replacement parts which have these special
(input/output terminals, screwheads, metal overlays, control shaft, safety characteristics are identified in this Service Manual.
etc.), particularly any exposed metal part having a return path to the Electrical components having such features are identified by marking
chassis, to a known earth ground (water pipe, conduit, etc.). Any with a on the schematics and on the parts list in this Service
current measured must not exceed 0.5mA. Manual.
The use of a substitute replacement component which dose not have
the same safety characteristics as the PIONEER recommended
replacement one, shown in the parts list in this Service Manual, may
create shock, fire or other hazards.
Reading should
not be above Product Safety is continuously under review and new instructions
Leakage 0.5 mA
current are issued from time to time. For the latest information, always
Device tester consult the current PIONEER Service Manual. A subscription to, or
under
test additional copies of, PIONEER Service Manual may be obtained at
a nominal charge from PIONEER.
Test all exposed
metal surfaces
Also test with plug

reversed
(Using AC adapter
plug as required)
Earth ground
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE SET TO THE CUSTOMER.
3
1.3 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT

7 Charged Section 7 High Voltage Generating Point
The places where the commercial AC power is used without The places where voltage is 100V or more except for the charged
passing through the power supply transformer. places described above. If the places are touched, there is a risk of
If the places are touched, there is a risk of electric shock. In addition, electric shock.
the measuring equipment can be damaged if it is connected to the
GND of the charged section and the GND of the non-charged 1. POWER SUPPLY MODULE (170V)
section while connecting the set directly to the commercial AC 2. X DRIVE ASSY (170V)
power supply. Therefore, be sure to connect the set via an insulated 3. Y DRIVE ASSY (–200V to 250V)
transformer and supply the current. 6. SCAN MODULE (250V)
7 Charged Section For the places, refer to the EXPLODED VIEWS, the SCHEMATIC
(Power supply primary side) DIAGRAM and the PCB CONNECTION DIAGRAM sections.
1. AC Power Cord
2. AC Inlet with Filter
3. Power Switch (S1)
4. Fuse (In the MAIN POWER ASSY)
5. STB Transformer and Converter Transformer
(In the MAIN POWER ASSY)
6. Other primary side of the MAIN POWER ASSY
Part is charged section.
Part is the high voltage generating points other than the
X CABLE U ASSY charged section.
CABLE ASSY
X DRIVE ASSY UCOM ASSY

TOP
CABLE ASSY
X CABLE D ASSY
DIGITAL VIDEO ASSY
SIDE SWITCH ASSY
MAIN POWER ASSY
IR RECEIVER ASSY CABLE ASSY
CABLE ASSY
CABLE ASSY
CONTROL ASSY
AUDIO ASSY
CABLE ASSY
CABLE ASSY
VIDEO ASSY
INPUT ASSY
SCAN MODULE
YC SEPA. ASSY
CABLE ASSY Y DRIVE ASSY
SP TERMINAL ASSY
4
5
2. EXPLODED VIEWS AND PARTS LIST

NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screw adjacent to mark on the product are used for disassembly.
2.1 PACKING
10
30
23
42 15
24
18
11 16 25
8
17
19
PDP-502MX Only
7
5 40
3
PDP-502MX Only 41
21 PDP-502MXE Only
20, 22
31
27
14 13
28 PDP-502MX Only
39
4
9 1
12 37 38
26 36 29
6
32
2 35
34
30 33
11
PDP-502MX Only
6
(1) PACKING PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.
1 Under Pad R AHA2239 26 AC Power Cord See contrast table (2)

2 Under Pad L AHA2240 27 Binder Assy AEC1758
3 Upper Pad R AHA2241 28 Cleaning Cloth AED1174
4 Upper Pad L AHA2242 NSP 29 Vinyl Bag (for Screw, Nut) AHG-064
5 Upper Pad C AHA2243 NSP 30 Literature Bag AHG-117
6 Under Pad C AHA2245 31 Pin/BNC Conversion Adaptor See contrast table (2)
7 Front Carton AHB1210 32 Diaplay Stand AMR3168
8 Rear Carton AHB1211 NSP 33 Stand Bracket ANG2351
9 Code Case AHC1033 34 Screw CPZ30P080FZK
10 Upper Carton See contrast table (2) 35 Caution Sheet ARM1175
11 Under Carton AHD3037 36 Remote Control Unit Case AMR3169

12 Mirror Mat AHG1284 37 Hex Hole Bolt (M8×40) SMZ80H400FZB
13 Polyethirene Sheet AHG1302 38 Washer WAX1F200K320
14 Protect Sheet SHC-925 39 Washer WB80FZB
15 Operating Instructions See contrast table (2) 40 Plasma Caution Sheet See contrast table (2)
16 Plasma Caution Sheet See contrast table (2) 41 EMC Caution Sheet See contrast table (2)
17 Plasma Caution Sheet See contrast table (2) 42 EMC Caution Label See contrast table (2)
18 Caution Sheet ARM1168
19 Caution Sheet See contrast table (2)
NSP 20 Warranty Card See contrast table (2)
NSP 21 Warranty Card See contrast table (2)

NSP 22 Vinyl Pouch See contrast table (2)
23 Remote Control Unit AXD1446
(CU-V159)
24 Battery Cover AZN2098
NSP 25 AA (R6/UM-3) Batteries See contrast table (2)
(2) CONTRAST TABLE

PDP-502MX/LUCBW and PDP-502MXE/YVLDK are constructed the same except for the following:
Part No.
Mark No. Symbol and Description PDP-502MX PDP-502MXE Remarks
LUCBW YVLDK
10 Upper Carton AHD3035 AHD3043
15 Operating Instructions ARD1029 Not used
(English/French/Japanese)
15 Operating Instructions Not used ARE1350
(English/French/German/Italian/
Dutch/Spanish)
16 Plasma Caution Sheet ARM1145 Not used
17 Plasma Caution Sheet ARM1147 Not used
19 Caution Sheet ARM1176 Not used
NSP 20 Warranty Card ARY1093 Not used

NSP 21 Warranty Card ARY1102 Not used
NSP 22 Vinyl Pouch AHG–195 Not used
NSP 25 AA (R6/UM-3) Batteries AEX1025 VEM1011
26 AC Power Cord ADG1178 Not used
31 Pin/BNC Conversion Adaptor AKX1052 Not used

40 Plasma Caution Sheet Not used ARM1149
41 EMC Caution Sheet Not used ARM1164
42 EMC Caution Label Not used AAX2708
7
2.2 REAR CASE SECTION

10 4
9 9
12
4 10
4
4 4
9
4 23 (MX)
8
27 (MXE)
4
22 9
9 27 (MX)
7 23 (MXE)
20
10
4
21
4
10
PDP-502MXE 4 7 4
Only 9
10
32
9
9 4
PDP-502MX 10
17
Only
5
9
28
9
PDP-502MX
Only
10
9
16
9
19 (MX)
30 (MXE)
12
31 6
29 18
11
PDP-502MXE 3
Only PDP-502MX
Only
2
PDP-502MX
Only 1
26
Refer to "2.3 EXTERIOR (1/3)".
24
13
15
14
25
8
(1) REAR CASE SECTION PARTS LIST

1 Siricon Sheet L AEH1031 21 Cleaning Label See contrast table (2)
2 Siricon Sheet S AEH1030 NSP 22 Name Label See contrast table (2)
3 Barrier AMR3166 NSP 23 UPC Code Label See contrast table (2)
4 Screw BBZ40P160FZK NSP 24 Earth Label BAX1014
5 Rear Case Frame See contrast table (2) 25 Serial Seal AAX2609
NSP 6 Rear Case See contrast table (2) NSP 26 Display Label See contrast table (2)
7 Stand Bolt ABA1277 NSP 27 Label VRW1629
8 Screw Collar AEC1848 28 Barrier Caution Label See contrast table (2)
9 Screw AMZ30P100FZK 29 Connector Cover See contrast table (2)
10 Hole Rivet AMR2969 30 Earth Plate See contrast table (2)
11 Solder Warning Label See contrast table (2) 31 Washer See contrast table (2)
12 Screw Rivet AEC1852 32 Terminal Label N See contrast table (2)
13 Terminal Label D AAX2721
14 Terminal Label F AAX2723
15 Terminal Label G See contrast table (2)
16 Terminal Label A See contrast table (2)

17 Caution Label See contrast table (2)
18 Terminal Label C See contrast table (2)
19 Terminal Label B See contrast table (2)
20 Bolt Caution Label See contrast table (2)
(2) CONTRAST TABLE

Part No.
LUCBW YVLDK
5 Rear Case Frame AMR3147 AMR3170
NSP 6 Rear Case ANE1581 ANE1587
11 Solder Warning Label AAX2644 Not used
15 Terminal Label G AAX2724 Not used
15 Terminal Label E Not used AAX2722
16 Terminal Label A AAX2718 Not used

16 Terminal Label L Not used AAX2734
17 Caution Label ARW1087 Not used
18 Terminal Label C AAX2720 Not used
18 Terminal Label M Not used AAX2735
19 Terminal Label B AAX2719 Not used

20 Bolt Caution Label AAX2727 AAX2728
21 Cleaning Label AAX2751 AAX2766
NSP 22 Name Label AAL2309 AAL2313
NSP 23 UPC Code Label AAX2712 AAX2749

NSP 26 Display Label AAX–359 Not used
28 Barrier Caution Label AAX2759 Not used
29 Connector Cover Not used ANG2355
30 Earth Plate Not used ANK1639
31 Washer Not used ABE1077
32 Terminal Label N Not used AAX2736
9
2.3 EXTERIOR (1/3) 38

39
35
40
22
20 37 36
16
1
2
24 20
8
24
34
23
5
34
19
7
33 18
14 15
34
26 15 34
34
PDP-502MX Only 13 17
6
13
4 25 34 13
28 34
3 12
34
34 32
10 14
21 31
32 13
11 21 31
32 30 20
21 9
30
27
29
Refer to "2.4 EXTERIOR (2/3)". 32
27
21
43
41
41
42
41 PDP-502MX Only
Refer to "2.6 FRONT CASE SECTION".
10
(1) EXTERIOR (1/3) SECTION PARTS LIST

1 MAIN POWER ASSY AWZ6405 31 Fan Angle Cushion AED1193

2 Fuse (10A, FU101) AEK1071 32 Screw PPZ50P100FZK
3 VIDEO ASSY See contrast table (2) 33 PCB Hinge AEC1807
4 YC SEPA. ASSY See contrast table (2) 34 Screw AMZ30P060FMC
NSP 5 Analog Shield Cover ANK1601 35 RCC CONTROL A ASSY AWZ6406
6 PCB Spacer AEC1832 36 RCC CONTROL B ASSY AWZ6407

NSP 7 Chassis ANA1605 37 RCC CONTROL C ASSY AWZ6408
8 Insulating Sheet AMR3199 38 OTL CONTROL A ASSY AWZ6409
9 Fan Frame A ANG2330 39 OTL CONTROL B ASSY AWZ6410
10 Wire Saddle AEC1745 40 OTL CONTROL C ASSY AWZ6411
11 INPUT ASSY AWZ6394 41 Screw BPZ30P080FZK

NSP 12 Fan Frame C ANG2332 42 Hexagon Screw BBA1051
13 Fan Motor AXM1036 43 Nut ABN1033
14 Fan Label AAX2746
15 Locking Card Spacer AEC1736
16 VF DD CONVERTER ASSY AWZ6412

17 SENSOR A ASSY AWZ6400
18 FAN CABLE A ASSY AWZ6403
19 FAN CABLE B ASSY AWZ6404
20 Screw BMZ30P060FCU
21 Screw BBZ40P160FZK
22 Spacer Screw AEF1028
23 Wire Barrier AMR3209
24 Nylon Rivet AEC1671
NSP 25 Powder Guard L AMR3201
NSP 26 Powder Guard S AMR3200

27 PCB Mold AMR2115
28 2P Earth Plate ANK1156
29 Fan Cushion AEC1840
30 Screw ABZ30P140FMC
(2) CONTRAST TABLE

Part No.
LUCBW YVLDK
3 VIDEO ASSY AWZ6441 AWZ6448
4 YC SEPA. ASSY AWV1776 Not used
11
2.4 EXTERIOR (2/3)
33 31
16
30
32
23
12 23
36
11
40
23 23
41 35
13 41 23
24
23
23 22
14 10
15 8
12
29
40 9
23
22
13 22 9
10
44
43
9
A
22 21
22 1 22 7
21
4
1
19 4 25 42
B 6
37 1
5
22 26
39 1
38 26
22 1
22 3
2 5
18
19
28
20 A Refer to "2.5 EXTERIOR (3/3)".
1 22
3
B 22
21
1
1 22
4
5
1
4
1
22 22
21
12

1 Frame Shield H ANK1609 NSP 31 Control Shield Case ANK1626
2 Frame H ANG2343 NSP 32 Control Shield Cover ANK1627
3 Frame V ANG2344 NSP 33 Control Shield Plate ANG2380
4 Frame Shield V ANK1610 34 ……………………………
5 Corner Holder ANG2347 35 SP TERMINAL ASSY AWZ6415
6 Ferrite Core (L1) ATX1037 36 PCB Support AEC1270

7 Sub Frame R ANG2334 37 Spacer AEC1847
8 Sub Frame L ANG2333 38 Screw AMZ30P100FZK
9 Bush C AEC1740 NSP 39 Drive Voltage Label ARW1077
10 Wire Saddle AEC1745 40 Screw BPZ30P080FZK
11 AC Inlet with Filter (CN1) See contrast table (2) 41 Nut ABN1033
12 Shield Gasket B ANK1612 42 Screw PMB40P080FMC
13 Shield Gasket D ANK1614 43 Ferrite Core (L2) ATX1031
14 Shield Gasket C ANK1613 44 Binder AEC1851
15 Terminal Panel See contrast table (2)
16 Shield Gasket E ANK1634

17 ……………………………
NSP 18 IR Holder ANG2346
19 Edging Saddle AEC1737
20 Nylon Rivet AEC1671
21 Screw AMZ30P080FCU
22 Screw AMZ30P060FMC
23 Screw BMZ30P060FCU
24 Hexagon Screw BBA1051
25 Ferrite Core Holder AEC1818
26 FPC Cushion AEB1341

27 ……………………………
28 IR RECEIVER ASSY AWZ6399
29 Power Switch (S1) BSM1006
30 CONTROL ASSY AWZ6414
(2) CONTRAST TABLE

Part No.
LUCBW YVLDK
11 AC Inlet with Filter (CN1) AKP1202 AKP1193
15 Terminal Panel ANG2341 ANG2353
13
2.5 EXTERIOR (3/3)
39
16
17 39
28 39
39 44
28
A
41 43
40
28 43
38 39
43 18
28 45
2 46 12 37
B 18 27
43
46 9
18 27 26
1 36
18 27 25
39 27
15 30
29
39 41 39 24
39 39 26
11
32
13 11 25
38 23 24
29 39 11
30
20
39
22
19 11
14
33 23 39
9
22 11
35
9 23 39
3 22
34 21
23
11 39 A 34 22
22
23
B
35
22
39
23 11
34
22 39
23 11
22 39
23 11
22
23 11 21
22
31(×40) 42
23
14

NSP 1 Panel Shield S ANK1633 31 Plastic Rivet AMR1066
NSP 2 Panel Shield L ANK1632 32 AUDIO ASSY AWZ6413
NSP 3 Frame Assy ANA1626 NSP 33 PCB Spacer AEC1446
4 …………………………… NSP 34 Blind Sheet S AMR3202
5 …………………………… NSP 35 Blind Sheet L AMR3203
6 …………………………… NSP 36 Hot Plate A ANG2338

7 …………………………… NSP 37 Hot Plate B ANG2339
8 …………………………… 38 Circuit Board Spacer AEC1795
9 PCB Spacer AMR3155 39 Screw ABZ30P160FCU
10 …………………………… 40 Screw INC30P100FZK
11 CABLE ASSY AWV1816 41 Screw IBZ30P250FCU

12 Y DRIVE ASSY AWV1818 42 Plasma Panel Assy AAV1236
13 X CABLE D ASSY AWZ6397 43 Screw ABZ30P080FCU
14 X DRIVE ASSY AWV1817 44 Hot Plate Barrier A AMR3210
15 X CABLE U ASSY AWZ6396 45 Hot Plate Barrier B AMR3211
16 DIGITAL VIDEO ASSY AWV1815 46 Screw ABZ30P060FCU

17 UCOM ASSY See contrast table (2)
18 SCAN MODULE (IC41–IC44) MC-16343
NSP 19 Tube Cover AMR3036
NSP 20 Push Rivet AEC1748
21 Insulator AEZ1013
22 PCB Mold AMR2115
23 Locking Spacer AEC1794
24 Screw Grommet AEC-905
25 Insulating Sheet AMR3156
NSP 26 Scan Heat Sink ANH1558

27 Silicone Sheet AEH1028
NSP 28 Circuit Board Spacer AEC1744
29 Earth Plate (KN1, KN2) ANK-142
30 Locking Spacer AEC1796
(2) CONTRAST TABLE

Part No.
LUCBW YVLDK
17 UCOM ASSY AWZ6395 AWZ6473
15
2.6 FRONT CASE SECTION
3
4
22
5
1
18
8 8
8
8
14 9
8 8
8 16 10
8
8 8
17
19 8
20 19
7 7
23
13
6 9
14
15
8 10
8 11
18
7 8 13 8
8 14 12
14
11 8
8 17
9 8
8
21
8 8
16
8
9
15 16
16
(1) FRONT CASE SECTION PARTS LIST

Mark No. Description Part No.
1 SIDE SWITCH ASSY AWZ6398
2 LED Lens AAK2695
3 Control Name Plate AAK2757
4 Control Shield ANK1606
5 Control Button AAC1540
6 Lens AAK2741
NSP 7 Panel Holder Assy ANG2386
8 Screw BPZ30P080FZK
9 Panel Shield H ANK1603
10 Panel Cushion H AED1189
11 Front Cushion H AED1191

12 Protect Panel Assy AMR3163
13 Front Cushion V AED1192
14 Corner Cushion AEB1360
15 Front Case See contrast table (2)
16 Panel Shield V ANK1604

NSP 17 Panel Holder V ANG2337
18 Panel Cushion V AED1190
19 Corner Gasket ANK1635
NSP 20 Panel Shield VM ANK1605
21 Pioneer Seal See contrast table (2)

22 Screw BBZ30P080FMC
23 Shield ANK1640
(2) CONTRAST TABLE

Part No.
LUCBW YVLDK
15 Front Case AMB2649 AMB2672
21 Pioneer Seal ARW1091 Not used
17
1 2 3 4
3. OVERALL CONNECTION DIAGRAM AND BLOCK DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM (1/2)
DIGITAL VIDEO ASSY
CN2301
DIGITAL VIDEO ASSY DIGITAL VIDEO ASSY
CN3403 CN3404
A DIGITAL VIDEO ASSY
CN3402
PDP-502MXE Only
VIDEO ASSY
(AWZ6441: PDP-502MX)
To PDA-5001 (VIDEO BOX)
(AWZ6448: PDP-502MXE)
DIGITAL VIDEO ASSY DIGITAL VIDEO ASSY

CN551 CN3271
UCOM ASSY
YC SEPA. (AWZ6395: PDP-502MX)
ASSY (AWZ6473: PDP-502MXE)
(AWV1776)
B
CONTROL ASSY
CN5749
PDP-502MX Only
CABLE ASSY (1)
CN1106
PDP-502MX Only
CABLE ASSY (2)
CN1106
CABLE ASSY (3)

CN1106
INPUT ASSY
CABLE ASSY (4)
(AWZ6394) CN1106
CABLE ASSY (5)

CN1106
Y DRIVE ASSY
CN3753
C
CABLE ASSY (6)
CN1106
CABLE ASSY (7)

CN1106
CABLE ASSY (8)

CN1106
MAIN POWER ASSY AUDIO ASSY

CN306 UCOM ASSY
CN3611 CN3610 (AWZ6413)
IR RECEIVER SIDE SWITCH

ASSY ASSY
(AWZ6399) (AWZ6398)
D
CONTROL ASSY
(AWZ6414)
18
1 2 3 4
5 6 7 8
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".
FAN CABLE B DIGITAL VIDEO ASSY

ASSY FAN CABLE A CN3283
(AWZ6404) ASSY
(AWZ6403)
SENSOR A ASSY
(AWZ6400)
RCC CONTROL (A) OTL CONTROL (A)

ASSY (AWZ6406) ASSY (AWZ6409)
CONTROL ASSY
CN5747
X DRIVE ASSY RCC CONTROL (B) OTL CONTROL (B)

CN3451 ASSY (AWZ6407) ASSY (AWZ6410)
Y DRIVE ASSY
CN3601
VF DD CONVERTER
ASSY (AWZ6412)
MAIN POWER ASSY
(AWZ6405)
Y DRIVE ASSY
CN3601
RCC CONTROL (C) OTL CONTROL (C)

ASSY (AWZ6408) ASSY (AWZ6411)
Y DRIVE ASSY
CN3801
X DRIVE ASSY
CN3451
SP TERMINAL
ASSY VIDEO ASSY
(AWZ6415) CN3401
D
AKP1202: PDP-502MX
AKP1193: PDP-502MXE
CABLE ASSY (9)

CN1106
CABLE ASSY (10)

CN1106
19
5 6 7 8
1 2 3 4
3.2 OVERALL CONNECTION DIAGRAM (2/2)

To PLASMA PANEL ASSY
A
CABLE ASSY (1) CABLE ASSY (2) CABLE ASSY (3)

(AWV1816) (AWV1816) (AWV1816)
UCOM
ASSY VIDEO ASSY
UCOM ASSY CN3929 CN3404
X CABLE U ASSY
CN3929
UCOM ASSY
(AWZ6396)
CN3921
B VIDEO ASSY
CN2001
UCOM
ASSY
CN3915
J124
ADX2669-
UCOM ASSY
CN3606
X DRIVE ASSY
(AWV1817) DIGITAL VIDEO ASSY
(AWV1815)
C
X CABLE D ASSY
(AWZ6397)
VIDEO ASSY
CN2901 CN2902
UCOM
ASSY
CN3920 UCOM ASSY
CN3920
UCOM ASSY
CN3912
CABLE ASSY (6) CABLE ASSY (7) CABLE ASSY (8)

(AWV1816) (AWV1816) (AWV1816)

20
1 2 3 4
5 6 7 8
3) CABLE ASSY (4) CABLE ASSY (5)

(AWV1816) (AWV1816)
Y UCOM ASSY UCOM ASSY

UCOM ASSY CN3926
CN3929 CN3926
SCAN MODULE
UCOM ASSY CN3926
(MC-16343)
UCOM ASSY
CN3916
B
SCAN MODULE
(MC-16343)

UCOM ASSY
CN3930
Y DRIVE ASSY
UCOM ASSY
CN3608
(AWV1818)
SCAN MODULE
(MC-16343)
C
SCAN MODULE
(MC-16343)
UCOM ASSY UCOM

CN3617 ASSY
CN3953
E28 UCOM ASSY
UCOM ASSY UCOM ASSY
CN3607
CN3920 CN3607
CABLE ASSY (9) CABLE ASSY (10)

(AWV1816) (AWV1816)
21
5 6 7 8
Each Flexible Flat Cable Terminal Name
22
23
1 2 3 4
3.3 BLOCK DIAGRAM
3.3.1 OVERALL BLOCK DIAGRAM
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
VADR VADR RGB VADR VADR RGB VADR VADR
CABLE ASSY
CABLE ASSY
A CLKB CLK CLKB CLK CLKB CLK CLKB CLK CLKB CLK CLKB C
VADR DEF DEF DEF DEF VADR DEF DEF DEF DEF VADR DEF DEF DEF DEF
Gen. Gen. Gen.
ADR 12V ADR 12V ADR 1
U/B/ VADR 5V VADR 5V VADR 5
(64bit)
U/B/
(64bit)
U/B/
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
DAT3
DAT0
DAT3
DAT0
DAT3
DAT0
DAT1
DAT1
DAT1
DAT2
DAT2
DAT2
D/G K2 3.3V D/G K2 3.3V D/G K2 3
K1 K1 K1
CABLE ASSY
D13 D14
D1
P5 VFX VF D-D CON
P2 VFY, VFZ
OC As
To Panel X-Electrode
Vfx 12V Vsus OVC RGB

C
D19
Psus(X)
DAT
Vsus
Vsus
Vadr
F
14V
12V
10V
-8V
8V
SUS Sustain IP
Isolation (PC)
OUT P3 VSUS VADR VCC D4 Process

Pulse Gen. SW PWR SW PWR
IC3454 SW PWR CLP Pulse
BLK
+B Gen.
SUS
DELAY DELAY PFC
Vfx 12V Vsus P6 HI PWR C
OFF SW
RGB B DAT,HD,VD
5V PD
P4 PD CONT D18
Sustain PD Relay
RGB A DAT
B
Pulse Gen. Logic STB12V CLP
IC3455 Vsus BLK PWR FU101
STBY
STB5V D12 D17
+RST PWR
Psus(X)
OUT + Reset Pulse RST DRV P1 MAIN POWER ASSY P7 D20 D21
AC IN
Gen. Sig.
F9
Vfx 12V Vsus 5V
Vsus F5 Vfx
Sustain
12V Vadr 5V E3 E5 Vadr
12V
E35 E6 14V R10V 14V
Pulse Gen. 5V
IC3459 E21 SDA REG
To Panel X-Electrode
PD E19 E2
SCK S5V PWR
OSD DAT
OC FAN
Psus(X)
F6 E24
Vfx 12V Vsus RST CONT FAN
E23 14V BLK DRV
R5V S5V
Sustain E18 5V FAN
REG MAX
PD
SUS Pulse Gen. SYSTEM

OUT IC3460 Vsus SD
E1 E16 CONT CPU SENS
E17 13V DAT, CLK IC3604
E20 SDet, FDet
X DRIVE ASSY
E7 E22 EEPROM
REM, Tx, Rx,Vol, Mute
E15 IC3601
Vsus
5V
E8
C
Vadr Vadr E33
E10 KEY, LED
E12 U-COM ASSY
TO SIDE SW
ASSY
AUDIO ASSY D-D 15V
12V A33 A34 12V 9V_PIC 5APLL -5V_IO 5V_P
CON A17 9V_SIG 5VBPLL 5V_AD 5_PL
5V_R
(A)
(B)
VOL A19
HD
VD
CLK
PWR AMP RGB 502MXE REG

CONT LR IC4502 Only
(Main/Sub) A30 A31
MUTE ADC PLL V.ROM
CLK RGB SCL, SDA
VOL
A20 RGB
LR
12V DC YCbCr
STB5V SDet WB/BRI/ RGB Int/ RGB RGB
13V
DET
DAT CON Ext RGB Decoder YPbPr Y,
CLK CONTROL
SEL IC1401
PD
R L A1 S
B2 B3 DAC HD,VD CLP,HV Y
A2 BLK
S
Sync Sync
U-Com
SEL YPbPr
F-DET Sync G/Y Sync Y
A3 CONT Sepa HDVD
C6 13V,S5V
C5 C4 C2 12V SEL
IR CLP,HV In3/In4
S5V LR 12V BLK HD
RECEIVE PD, VOL A5 P&P VD SEL ANALOG VIDEO ASSY
ASSY REM Tx SEL
D Rx
R LR LR
C1
Audio Audio RGB RGB R G B HD VD S C Y
Combi SR SR
R OUT Audio In Out In Out
3/4 1/2 OUT In Pr Y Pb CS IN 2
Out
IN 4 IN 3
K1 K2 K1 K2 K1 K2
CABLE ASSY CABLE ASSY CABLE ASS

24
1 2 3 4
5 6 7 8
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
RGB
VADR RGB VADR VADR RGB VADR VADR RGB
CABLE ASSY
CLKB CLK CLKB CLK CLKB CLK CLKB CLK CLKB CLK SCAN MOD A

DEF DEF DEF VADR DEF DEF DEF DEF VADR DEF DEF DEF DEF
Gen. Gen.
12V 12V 12V IC5V VH
ADR ADR
5V U/B/ VADR 5V VADR 5V
(64bit)
U/B/
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
(64bit)
DAT0
DAT3
DAT0
DAT3
DAT0
DAT1
DAT1
DAT1
DAT2
DAT2
3.3V D/G K2 3.3V D/G K2 3.3V ADD
SEL
To Panel Y-Electrode
K1 K1 K1
PULSE
CABLE ASSY IC5V VH
D13 D14 D6 D3 TOP ADR DAT ADD

D5
(64bit * RGB * 20) SEL
PULSE
Xtal
OSD 60M IC5V VH
Gen TEMP 10V H5 VH
Sub-Field 20 H4 IC5V H6 ADD
Conv. SENS
Gamma-1 SEL
Aspect ABL TOP ADR DAT PULSE
RGB RGB RGB 20 SI ,CLK
DAT Conv. DAT Dither DAT
* Field D7
Psus(Y)
FIFO MEM
(PC) BLK
OSD Add SI ,CLK
Isolation
VFY 12V Vsus IC5V VH
IP
Process Xtal 5V

ADD
VADR Cont
CLP Pulse 50M D9 Sustain VH
Gen. SEL
Pulse Gen. IC5V
IP Panel Logic PULSE
CP MSK, OFS
SUS
CPU CPU XY DRV H3 BLK Vsus IC3604
IC5V VH
SUS OUT
Sequence 10V
RGB B DAT,HD,VD
pattern DRV D8 Vsus VFY 12V Vsus

Sig DRV Sig. ADD
5V Gen. SEL
RGB A DAT
REG 3.3V H1
PULSE
B
CLP H13
BOTTOM ADR DAT RN Sustain
12V OC (64bit * RGB * 20) D10 H12 5V VFY Pulse Gen. IC5V VH
D17 UPV IC3605
D16 VFZ
D20 D21 PD D11 ADD
DIGITAL VIDEO ASSY - Reset Vcp SEL
H2 Pulse PULSE
Psus(Y)
14V VRN
12V Gen. Y-SUS
10V -RST MASK
OFS BLK IC5V VH
OFS
Vadr FAN DRV B FAN A PD -8V Pulse ADD
R10V 14V E38 ASSY H16
Gen. VFY 12V Vsus SEL
VH
OC PULSE
REG FAN OFS IC5V

DRV B FAN B Vofs
E26 IC5V VH
FAN IC5V CP Sustain
CONT FAN 12V MSK
DRV Pulse Gen. ADD
14V
E27
FAN
BLK D-D IC3609
SUS OUT
DRV B FAN FAN C SEL
DRV A CONV Vcp PULSE
AN Vcp
AX BLK VFY 12V Vsus
FAN DRV A BLK IC5V VH
SD
ASSY FAN D -8V
OVP
E28
SUS
ENS VH
Vsus Vsus Sustain ADD
10V SEL
Pulse Gen. PULSE
D-D CONV
Psus(Y)
SENSOR A ASSY

OM R10V IC3610
SI ,CLK
1 BLK
TEMP UVP
SENS OVP IC5V VH
SENS Vofs VRN VH
IC4101 IC5V
SENS A BOTTOM ADR DAT ADD C
Vadr E33 SEL
Y DRIVE ASSY H11 H9 PULSE
IC5V VH
SDAT Y/C SEPA ASSY
YC6 ADD
SER
(502MX only) SEL
C 5APLL -5V_IO 5V_PIC PULSE
G 5VBPLL 5V_AD 5_PLD PARA
CONV.
5V_RGB A13
Y SEL C SEL IC5V VH
CONT Y
13V, 8V, -8V
SEC Y
REG
PALY
3DY/Y/SY SEL ADD

NT PAL SEL
A30 A31 FIL FIL
PULSE
RGB SCL, SDA A21 3DY Y SEC
Y,C SinY
YCbCr FIL
B 3DC
C SEL SCAN MOD
der YPbPr Y, Col diff Decoder
01 3D Y/C for C C
Sync NTSC 3Line Y/C
Sepa IC1201 for FILTER
V/Y PAL/60PAL
PbPr C
Y
ADC V/Y
HDVD Sync A24 C 5V, 3V 12V
SEL V/Y
8V,5V
C V/Y
REG
In1/In2 YC9
ALOG VIDEO ASSY SEL
VD S C Y VBS OUT
IN 2 IN 1 502MX Only
SP(L) ASSY
K1 K2 K1 K2 K1 K2
L OUT
CABLE ASSY CABLE ASSY CABLE ASSY
25
5 6 7 8
1 2 3 4
3.3.2 VIDEO ASSY SECTION

PDP-502MX Only To Y/C SEPA ASSY
CN702 YC6 PDP-502MXE Only
HBLK_CNR
CN304 CN503
CLP_CNR
To CONTROL ASSY To Y/C SEPA ASSY
INPUT3 (502MXE)
A A31 A30
INPUT1 (502MX)
CN4703 C2 CN701 YC9
SDA
FSC
SCL
11
13
9
IC651
1
2
3
5
1
3
5
7
C
Y
CN302
CN104 CN203
1
3
11
12
1
3
9
3
5
6
7
1 A5
R A24
AUDIO
A21
INT_Cr
INT_Y
INT_Cb
HD_PLD
VD_PLD
L
R
SDA
13.5V
8V
SCL
2
SDA
SCL
L 3 R
4
5
INPUT4 (502MXE)
INPUT2 (502MX)
11
L 12 9V_SIG 5V_PIC 5V_PIC

13 L
14 27
R
15
AUDIO
37 Y 7 5
Y 45
Y/B–Y/R–Y DECODER SYNC SEPA.
TV JUNGLE IC 36 B–Y 6
C 42
FNC_1 IC1201 35 R–Y 1 3
(TB1227BW)
IC1205 2
INPUT1
IC102 6 (NJN1319M)
OUTPUT 51 9 10 4 1 56
1
SYNC
SCL
SDA
HOUT
INPUT IC1202 IC1204
4 12
2
YC_VY (TC74HC4538AF) Comp (BA7655AF)
3
4
C 9
5 4 10 7
Y HBLK Gen. 10 Comp
INPUT2
11
12
SINC 13 YC_C
14
SINY
15 5 Y
B
2MHz 1 Y SYNC
S_DET 7
S_DET LPF 3 RGB SYNC
IC1207
FNC_2 MR_V_SW S2_DET S2_DET
MAI_SW SHP_SW
+5V_RGB
CN3506 CN303
21
INPUT3 (RGB1)
1 G
Y/G 2 2 G1
3 19
4 4 B1 B
Pb/B 15
5 R
Pr/R 6 6 R1
24 22
HD
HD/CS 8 8 IC305 HD1
14
IC301 12 VD
VD 10 10 VD1
7
Comp G2
9
B2
INPUT ASSY IC303 11
R2
(AWZ6394) 23
Comp HD2
13
VD2
5V_RGB
IC507 VIDEO SW
FNC_0
(24LCS21A) IC306 9V_PIC

(BA7657F) 76 75 79
Plug & Play
4 INT_Y 5
C ROM
INT_Cb 4 80
VCLK INT_Cr 3
Multi Component Processor
SCL IC503 EXT_Y 11 RGB Matrix
37
IC1401
RGB2 IN
VD EXT_Pb 10
Comp (CXA2101AQ) 39
B HD EXT_Pr 9
35
G SDA IC501 EXT_HD 7 RGB DECODER
R EXT_VD 8
Comp
K1404 55 56 31 43
SCL
SDA
SCP
P_ACL
SAND CASTLE PULSE GEN.
HBLK/VBLK/CLP added
K2014
VD
VBLK
RGB2 OUT
SCP Gen. K2013

B HD HBLK
G
3
R
IC506
15 2
12 5
+5D_PLL
+5A_PLL
5V_RGB
10 7
5V_PLD
9V_SIG
9V_PIC
5V_PIC
–5V_IO
K2023 K2024 K2025 K2026

+5AD
12V
HD3 VD3 HD4 VD4
D
Reg
Reg
Reg
Reg
Reg
Reg
Reg
Reg
Reg
12V
–5V
9V
9V
5V
5V
5V
5V
5V
A13 CN3401
11
1
2
5
6
7
To POWER SUPPLY ASSY

CN306 P6
26
1 2 3 4
5 6 7 8
IN Screen K2904 K2903 K2901 AD OUT IP Process

(VD) (HD) (CLK) A
NTSC 4:3 60 15.734k 40.28M Single (A) IP
+5AD Reg.
PAL Wide 50 15.625k 53.63M Single (A) IP
Video: Dual Output A33
PC
ORG 60 48.36k 32.50M Dual (A/B) Through K2404 +5AD PC: Single Output
CN2901
To DIGITAL VIDEO ASSY To DIGITAL VIDEO ASSY

XGA (60) CLK_AD
K2405 K2419
5V_PIC 12V 2 R (B) 8 8
VRB A/D
D20
K2401 11 VRT R (A) 8
IC2401
1 3 35 6 43 8
R IN (CXA3256R)
3 CLK_AD
(M52337SP)
CN3403
K2402
RGB Amp.
G1 21
R
IC1701
5 8
B1 19 8 30 2 2 CLK
B–Y LEVEL 7 G G
R2 15
9 B K2403 RST
G2
R–Y LEVEL 11 13 25 K2406 +5AD
B2 B
18
K2407 8
INT/EXT
ENT/EXT_SW
2 G (B) 8
RGB SW VRB
A/D
IC1702 11 VRT G (A) 8 8
D21
(BA7657F) 8 IC2402
VD_PLD 6
Peak ACL IN (CXA3256R)
8
CN3404
HD_PLD
5V_PIC IC104 2 2 CLK
(24LC01B)
CLP_AMP
P_ACL_SW RST 3
Video Data K2408 +5AD B
ROM
K2409 CN2902
5 6 K2901
2 B (B) 8
SDA
A34
SCL
VRB K2903
A/D B (A)
11 VRT 8 K2904
IC2403
6 (CXA3256R)
IN
K2202
K2201
K2203
K2204
2 2 CLK CN2203
A2
G/Y RST
CN3612 E24
To U-COM ASSY
K2004 5V_PIC 3
8 9 4
Picture Control 8 3 DATA
D/A 5
2 CLK
12V IC1704 6
1 DAC_CE
CLP_AMP (M6235FP)
4
K2004 4
Sync. Sepa for Y/G
IC2002 VD_DSEL 2
(M52346SP)
IC1404
K2716
HD_DSEL
12 HD_PLD 6 8
14
148 VD_SEP
K2033 4 4
K2706
K2708
13 +5D_PLL
K2707
K2709
VD_PLD 5V_PLD
K2029
K2031 +5A_PLL
150
146
K2032 24
C
K2715
K2030
SEL_Vout V_STATE 28 11 2
HD_SEP
152
CN2202
K2713
2
A1
154 21 HD_PLL 9 HD_PLL K2711
G-Out
CN2202 E23
IC2701
To U-COM ASSY
23 HOLD_PLL 11 CLK
B-Out Sync. Control (CXA3106Q) S2_DET 2
K2020 K2021 ULK_PLL 12 DATA
Sync. Select 3
R-Out
PLD 10 PLL_CE
VD_FIL 2 4
IC2005
HD_FIL 3 K2710 SDA 5
(PE9006A) HD_u, VD_u 5V_PLD K2704 SCL 6
9 1 VCO VD1
6 4 35 37 39 Reset K2209
MMV MMV
HD_MASK
VD_MASK
K2210
3 4 11 K2211
HD/VD
4 18 CLK
NOISE GATE 12
K2015 PULSE Gen. 19
IC2004 Gate
CLP Sync. U-COM
(TC74VHC123AFT)
IC2201 4 DA_0_SV
HBLK_MAT/VBLK_MAT/CLP_MAT (PD2060A9) 31
2 22,23 K2213
To DIGITAL VIDEO ASSY
16 K2212
HD3/VD3/HD4/VD4 Input Freq. Det.
CN2001
A3
INT/EXT_SW
P_ACL_SW
MR_V_SW
MAT_SW
CN3402 D17
SHP_SW
CLP1
FNC_1
FNC_0
FNC_2
8
CLP2 9
HBLK
5V_PIC 5V_PIC 10 D
VBLK
4 9 1 2 4 7 9 10 11
D/A D/A
IC2301 IC2302
(CXA1875AM) (CXA1875AM)
2 14 15 14 15
S_DET
SDA
SCL
27
5 6 7 8
1 2 3 4
3.3.3 SYNC SIGNAL PROCESSING BLOCK
Noise cancel processing

SYNC CONTROL PLD
A
Countermeasure for copy guard IC2005(PE9006A)
Limit to U-com processing velocity
(Max: 200kHz)
Noise
IC2004(2/2) HD_MASK Mask
TC74VHC123
Gate
Control signal for switching
mask width (Lo : In PC input) MASK_DSW
Noise cancel processing Noise

IC2004(2/2) VD_MASK Mask
Limit to U-com processing
TC74VHC123
velocity (Max: 200Hz) Gate
K2020
VD_FIL
HD/VD SYNC signal selected by input function
for generating Mask pulse
(except for when selecting HD_PLD, VD_PLD)
HD_FIL
K2021
Input from IC1201 K2033
B (Jungle-IC) HD_PLD
K2032
in Comp/S input VD_PLD
(Positive polarity)
K2023
HD_3
Separate HD/CS, K2025
HD_4
VD SYNC signal K2024
VD_3
input from BNC/D- K2026
sub 15p VD_4
SYNC signal selected based on
SYNC signal output input function & HD/VD signal
separated from Y/G detected (Unify the polarity to
ON SYNC signal negative polarity)
14pin HD_+
15pin HD_–
13pin VD_+ Signal
selector for
SYNC signal
&
6pin HD_SEP Circuit for
8pin VD_SEP switching
polarity
K2004
C Y/G ON SYNC signal Selected HD/VD signal
in inputting Y color- SYNC_SEPA 4pin used for Separate input
difference or RGB SYNC signal detection
signals
2pin HSTATE
1 pin Decoding
VSTATE
HD/VD signal
18pin HPOL detected
19pin VPOL
20 bit /
Parallel
Information on detecting Separate CONTROL data
input SYNC signal & the polarity LOGIC
SYNC SEPA IC
Selecting input
IC2002
CLP_SW1,2 SYNC signal
(M52346S)
Setting value of
CLP_SEP (Switching HOLD Pulse width
Clamp pulse width
Clamp pulse generated by SYNC

Separate IC (Used in PC input)
17pin CLP_SEPA
K2012
CLP_AMP
D Clamp & Blanking pulse K2015
output to Analog Video CLP_MAT CLAMP/
K2013 BLANKING
block HBLK_MAT
K2014 PULSE
VBLK_MAT CONTROL
28
1 2 3 4
5 6 7 8
Sampling clock for A/D

(differential output)
PLL output HD for A/D sampling &

clock SYNC reference K2708
K2702 ADCK+ A
DIVOUT
K2706 ADC
K2029 IC2401
ADCK-
HD_PLL IC2402
IC2403
PLL input HD PLL IC K2709 ( CXA3256R )
IC2701
(CXA3106Q) RST+
HOLD controlling signal for comparing
PLL phase comparison. K2707
K2030
RST-
HOLD_PLL
HOLD signal
generation circuit for Reset signal for A/D
PLL control (differential output) K2419
PLL unlock information
(Hi: When PLL is not locked)
K2715 K2716 CLK_AD
ULK_PLL
HD_DSEL
Vertical line number count value (11-bit data)

Data is updated every 1 V sync.
LINE(0:10)
Line
B
Number Signal for detecting abnormal SYNC signal (Hi: in detecting)
Counter
SYNC STATE
Signal Frequency DET
Count value in the period of 1H by 16MHz clock (11-bit data) U-COM
Data is updated at the rate of HD1/8 dividing IC2201
( PD2060A )
H_COUNT(0:10)
*Input signal detection
HD Freq (stability)
Counter Timing signal for capturing horizontal frequency *No signal input detection
count value (HD 1/8 dividing) *Detecting vertical frequency
K2019 *Controlling V_STD
HD_U (detecting frequency value)
K2018
VD_U
Vertical SYNC signal for

input signal detection
K2027 Sending
*Data of vertical frequency
Serial data
Signal for detecting vertical frequency limit REQ_Su *Data of horizontal frequency
Lo: Vertical frequency value is higher than V_STD HOLD_Su *Data of total numbers of lines
*Information on inapplicable
C
standard value (In PC input : fixed Hi)
frequency
Inverted PLL unlock information (Lo: When PLL is not locked)
U-COM ASSY
Serial Control sig
SER-->PARA PLD_CE
CONV DATA
CLK
K2031
VD_DSEL
VD SYNC signal sent to Digital Assy DIGITAL VIDEO ASSY
CLP1
D
CLP2
HBLK1
VBLK2
Clamp & Blanking signal output from

Digital Assy
29
5 6 7 8
1 2 3 4
3.3.4 DIGITAL VIDEO ASSY SECTION
D20
To VIDEO ASSY CN2901 A33
+3.3V
CN3403 +3.3V
(IC#101)
8 R (B) Y (8bit)
IC1901
A (PE5066A) Pb (8bit) IC1951 WRITE CLK (SYSTEM CLK)
IP PROCESSOR Pr (8bit) (UPD4811650GF-A10)
8 G (B)
16M SGRAM
8 B (B) IP X Speed
I/F +3.3V
TP3413 Process X dencity
CLK_101
IC1952
(UPD4811650GF-A10)
Y (16bit) 16M SGRAM

Y (8bit)
D21 Pb (16bit) +3.3V
Pb (8bit)
Pr (16bit) 205
CN3404 +3.3V Pr (8bit) 62M
+3.3V
8 R (A)
8bit × 2 MASK CONT
IC1801 8bit × 2
Sharpness
(PE5067A) Arrange RA_102
8 G (A) RB_102
R RAI/RBI
R (B)/G (B)/B (B)
OSD MIX
RGB GA_102
Dither
≠ ASPECT
ABL
B (A) GB_102 GAI/GBI
γ –1
8 R (A)/G (A)/B (A) YPbPr FIFO
YPbPr RATIO
≠ BA_102 CONV.
FLD_IP 5 RGB
25 BB_102 BAI/BBI
CLK_101
26 W
CLK_102
B 27 HD_102
IC2151
DE_IP Sync 7
28 Sync CONT Process H (PE5062A)
HD_IP CLAMP PULSE VD_102 V S
29 IC2101
VD_IP FLD C
30 GEN. (PE5061A) VLD
(IC#102) DE_102 (IC#20) R

TP3415
TP3411
TP3410
TP3412
TP3414
FLD_102 CLK 3 G
5 +5V +5V OSD_H 6 B
+5V OSD_V BLK
TP2102
TP2103
D17
IC2260
IC2251
CN3402 (PD5538B) 6
(PDY061A)
ULK_PLL IC2001 OSD IC
5 RGB OSD
CLP1 IP U-com. Ser=Para
8 PROCESSOR
CLP2 67
9
HBLK1
10
VBLK1
11
V_STD
12
X2301 +5V +5V +3.3V

TP3409
TP3408
TP3407
TP3406
TP3405
20M
From U-COM ASSY CN3606 E6
C D13 X2001 67 IC2255

20M (MBM29F200BC-70PFTN-K)
CN3273 IC2301
OSD_DATA1 PANEL U-com. FLASH ROM
4 IC22
OSD_CLK1 5
5 (PE50
OSD_CE1
6
DRIVE SE
RST
OSD_CLR1
7 PATTER
SDATA1 +5V
8
SCLK1 TP2303
9
IC2256
(LC3564BM)
S2301
D14 RST 64k SRAM
CN3271
PN_MUTEY
1
To U-COM ASSY CN3608 E5
PN_MUTEX
2
PBUSY0
4
PERR0 +
5
IPBUSY0 G (IP ERR)
6 RG
IPERR0 (P ERR)
7
RMT0 R (IP BUSY)
8
D RESET_RET D2306
9
D_CLK1
10
D_DATA1 R (P BUSY)
11
PN_RST1
12
G (STOP B)
D2302
30
1 2 3 4
5 6 7 8
VACANT
+3.3V
D6
+3.3V
(IC#22)
To Panel U-com W
EM CLK)
DATA IC2602 A
ARRANGE
(HY58163210TQ-10)
R DATA 16M SGRAM

CONVERT
X3201
62MHz +3.3V
OSC
CONT
IC2603
(HY58163210TQ-10)
IC2601
(PE5063A) 16M SGRAM
16bit × 2 SUB FIELD
205 (IC#21) CONVERSION
VLD_A
VLD_B R
FIELD 3
K CONT
+3.3V
(IC#22)
RA/RB
W
DATA
Dither
GA/GB IC2702
ABL
LUT
γ –1
ARRANGE
(HY58163210TQ-10)
BA/BB R 16M SGRAM
DATA
CONVERT
IC2151 B
+3.3V
(PE5062A)
SYNC H
CONT CONT
V
IC2703
(HY58163210TQ-10) 40
R IC2701
To ADDRESS MODULE
LK 3 G (PE5063A) 16M SGRAM
RDAT
TP2154
6 B ADR
TP2155
SD_H
SD_V BLK SUB FIELD
CONVERSION BUFFER
G 40 GDAT
260 IC2901–IC2910
061A) BDAT IC3001–IC3010
+3.3V IC3301–IC3304
SD (IC#22) 40
IC3308, IC3309
ESSOR
W IC3311, IC3312
DATA
ARRANGE IC2802
(HY58163210TQ-10)
R DATA 16M SGRAM

CONVERT
+3.3V
+3.3V CONT
IC2803
(HY58163210TQ-10) C
50M IC2801
8 (PE5063A) 16M SGRAM
SUB FIELD
CD
CONVERSION
IC2201 B
(PE5064A) 25 ADR/LBLK
8 MN (X Drive Gen. Pulse)
DRIVE SEQUENCE
24 EF/GH/IJ (Y Drive Gen. Pulse)
PATTERN GEN.
25M D4
CN3256 To X DRIVE ASSY
X3202 IC3101 XSUS-B/U/D/G CN3402 F9
50MHz 1/2 XPR, XR
(IC#23) X DRIVE BUFFER
OSC
SGRAM • READ OUT
MASTER CLOCK
Q554 TP553 YSUS-B/U/D/G

+12V TP555 TP556 +5V SI, MSK, CLK, PFS,
To Y DRIVE ASSY
IC551
+5V OVP +5V UVP IC3102–IC3104 OE, YNR, YR
CN3751 H1
REG
+ Y DRIVE BUFFER
Q551
Q605 TP601 Q553 +3.3V
D
Q552
IC601 D555 D556
REG
+ TP603
D605 Q601 +3.3V UVP
Q602 CN3252
Digital P.D. D606 D9
Q603
CN551 TP604
+3.3V OVP
D16
31
5 6 7 8
B
A
D
C
3.3.5 YC SEPA. ASSY SECTION (PDP-502MX Only)
32
3.3V_3D
5V_3D IC1001
1
1
IC1003 (UPD64081BGF-3BA-K)
IC1006 (UPC659AGS)
CN701 IC1007
3D_Yin 1 8 4 84 1 8 3D_Y
VC_YV 1 VIDEO A/D 3DYA (0:9) AYO
3D_Cin 4 6 4 5 3D_C
YC_C 3 76
CSI 3D Y/C 83
ACO
12V 96
LPF ACI LPF (6.7MHz)
(6.7MHz) Delay
12V 7 5V_PIC 57
RSTB IC702 IC704 250nS
5V_PIC 9 5V_SIG NTSC 15 2 15
59 60
PAL 11 CN702
13 1
5V_SIG 11 8V SECAM 12
IC1008 5V_3D 3
MA (0:8)
TRP2 1 TRP2
MD (0:15)
5V_3D 14 4
SCL
5
SDA
8V 12 5V
To VIDEO Assy CN104, CN3403

REG. NTSC 2
2
2
3 FSC
4M DRAM 13
PAL 1 14
3 12
3.3V_3D HY514264BJC-50A 4 5 HBLK_CNR
IC1009 IC1005
SECAM 14
3.3V RESET Chroma Trap 6 CLP_CNR
REG. IC
SECAM
(PST623XW) 7 Y
TRP2
DLSW
VS/BW
IC904 5V_3L
TRP0
TRP1
Sin_C 9 C
5V
3L_Vin
REG. 5V_3L IC901 SCL 11 SCL
To VIDEO Assy CN202, CN203
(CXD2064Q)
IC902
IC903 LPF (6.7MHz) SDA 12 SDA
3L_Y
1 8 1
CLPO 9 1 8
AYO
2 ADIN
3
3
4 5
3Line Y/C 7 4 5
ACO Clamp
37
FIN
LPF
(6.7MHz)
5V_PIC
17 23 25 26
5 4
IC701 3.58 BPF
3D_C
D/A
NTSC_C
PAL_C
12
BPF
SW
14 Low Lum. IC703
CNR (CXA1875AM)
NP
MN
13
SINC 2 1 2 3 4 5 6 7 9 10
15
1 4.43 BPF
4
VS
NP
MN
BW
3
TRP0
TRP1
TRP2
SECAM_C
DLSW
5
BPFSW
4
4
VS
TRP1
TRP2
3.3.6 X DRIVE ASSY SECTION
LOGIC BLOCK
K3408
K3406
SUS-D
SUS-G
SUSTAIN BLOCK 175V
SUS-G PDP Pulse Module
SUS-U IC3454
IC3451 IC3456 (STK795-120B) VSUS
SUS-B t
(M611-TLB) IC3461
K3403
K3407
SUS-B
SUS-U
O + 5V I (175V) X-PSUS
1
1
SUS-D VDD1
4 REG.
G VSUS 9 P-SUS (X)
IC3401 4 SUS-B 175V
(TC74AC11F) SUSOUT 7 0V
5 1
PR-U
R3401
K3404
1 IC3402 5 5 SUS-U To
XSUS-B 11 11
3 3 6 PANEL
XSUS-V 9 VDD2
5 4
D3451
XSUS-D 7 18
7 14 SUS-D
XSUS-G 5 11 VSUS/2 16
IC3452
XPR-U 3 10 8 (M611-TLB) 21 SUS-G
IC3465 SUSGND 23
R3405 SUS
IC3402 4 GND
R3473
F9 9 VSS2
SUS
5 1 GND
From DIGITAL VIDEO Assy D4

PDP Pulse Module
IC3403 IC3455
(TC74AC08F) (STK795-120B) VSUS
(175V)
2 VDD1
3 VSUS 9
1 IC3453 IC3457 4 SUS-B 175V
2
2
(M611-TLB) IC3462 O +5V I 0V

SUSOUT 7
5 4 REG. 5 SUS-U
6 G 11
4 VDD2
5 1
14 SUS-D 18
VSUS VSUS/2 16
E17
(175V)
21 SUS-G
SUSGND 23
VSUS 1 IC3458 VSS2
(175V) 2 IC3463 O +5V I SUS
REG. GND
SUS 3 4 PDP Pulse Module
GND 4 G IC3459
R3470 (STK795-120B) VSUS
1
(175V)
F5 VDD1
SUS
From U-COM Assy

VSUS 9
GND 4 SUS-B 175V
SUSOUT 7 0V
IC3466
5 SUS-U
3
3
(TND301S) 11
+12V
6 VDD2
1 IC3401
2 7 18
2 12 14 SUS-D
4 5 VSUS/2 16
13
21 SUS-G
SUSGND 23 SUS
GND
+5V VSS2
E16
VSUS SUS
+RESET BLOCK GND
PDP Pulse Module
+5V 1 IC3460
R3464
+12V 3 (STK795-120B) VSUS
6 (175V)
VFX+ VDD1
D3451
R3485 C3460
VFX– 7 VSUS 9
4 SUS-B 175V
XPD 9 +5V Q3453
SUSOUT 7 0V
K3456 PD Q3454
P.D. (X.C.P) DET. 5 SUS-U
Q3451 11
F6
From U-COM Assy

VDD2
4
RP-U
4
R3471
R3490
D3457 18
12V VSUS 14 SUS-D
O. C DET. VSUS/2 16
SUS 21 SUS-G
D3456
GND SUSGND 23
t SUS
33
VSS2 RP-U
GND
D
C
B
A
1 2 3 4
SUS-U
3.3.7 Y DRIVE ASSY SECTION
SUS-B
K3612
IC5V
OE IC3660
K3760
5
SCAN MOD 4
SCAN MOD 3
SCAN MOD 2
SCAN MOD 1
A
SI IC3654
K3764
5
SCAN BLOCK
VH
CLK IC3655 H9 H8 H7 H6
K3765
5 60 60 60 60
IC5V
43 43 43 43
PSUS
30 30 30 30
R3752 IC3656
8
4 5
3
2
1 IC3657
LE 5 31 31 31 31
IC3752 (1/2) SI DATA
K3766 1 1 1 1
(TC74VHC541)
CLR
K3767 IC3658
IC3753 (1/2) 5
B (TC74VHC541)
2
OE 44
3 IC3659
SI 42
CLK 40 5
From DIGITAL VIDEO ASSY H1
LE 38
CLR 36 R3755
34 IC3755 IC3751
LBLK (PDT043A)
IC3753 (2/2) (TC74ACT541)
HBLK 32 R3760
4 16 14
SUS-B 13
YSUS-B 30 2
5 15 15
SUS-U 14
YSUS-U 28 3
PLD & MUTE
6 14 16
SUS-D 15
YSUS-D 26 4
7 13 IC3757 17
SUS-G 16
YSUS-G 24 5
8 12 18
YCP-MSK 17
YNR-D 22 8
9 11 13
YSUS-MSK 12
YNR-U 20 9
OFS 18
YSUS-MSK 18 R3756 6 12
YNR-D 11
YCP-MSK 16 R3761 7 19
IC3752 11
OFS 14
(2/2) R3781
MUTEY 4 MUTE
YSUSPD 46 +5V
7
5
“ L ” for 1 sec = PD Q3751 YSUS STOP
PD D3751
IC3752
C +5V 1
From UCOM ASSY H12
+12V 3
VFY+ 8
VFY– 9
VFZ+
VYZ+ 10
IC3804 R3822 Q3802
VYZ– 11 R3823
DRV PD 12 + 5V
REG.
DC PD 13 IC5V IC3803
–8V D853
+14V 5 IC5V K851 7 R3824
14V DC–DC CONV. + R3820 5 R3825
–8V 6 5
IC852, IC853 OFS
VSUS T851 K3756
175V D852 VH IC3801 Q3804
K854
From UCOM ASSY H13
IC5V OVP VSUS D753

VSUS 1 VH DC–DC K753 OFS BLOCK
CONV. +
SUS GND 4 D759
SUS IC755, IC752
GND K754 T751 K855
Q752 S701: ON
VSUS 10 VH OVP PSUS
S701 OFF= Noise at high temp.
+10V D763 VOFS ON
K702 TEMP COMPENSATION
K751 Q755 VSUS
VOFS R3826
D709 VH UVP VOFS
DC–DC CONV.
K706 IC701, IC704 D702 +
D710 VOFS OVP Q701 K701
T701
D –R
K705 SUS GND SUS
VOFS UVP K803 GND
VSUS
K804 D803
VRN OVP VRN
D809 DC–DC CONV. + SUS
IC802, IC803 GND VRN
Q802
K801 T801
VRN UVP SUS
D813 Q805 GND K802
VRN
(–180V)
DC–DC CONVERT BLOCK
34
1 2 3 4
5 6 7 8
SUS-G
SUS-U
K3604
K3611
SUSTAIN BLOCK PDP Pulse Module
IC3604
SUS-D
SUS-B
K3612
K3603
IC3601 IC3606 (STK795-120B) VSUS
(M611-TLB) IC3611 O + 5V I (175V) K3703
VDD1
4 REG. SUS-OUT
R3636
G VSUS 9
4 SUS-B 175V
SUSOUT 7 0V
5 1 A
5 SUS-U
11
D3601
VDD2
14 SUS-D 18
VSUS/2 16
IC3602
(M611-TLB) IC3615 21 SUS-G
SUSGND 23 SUS
4 GND
VSS2
SUS
5 1 GND
PDP Pulse Module
IC3605
(STK795-120B) VSUS
(175V)
VDD1
IC3603 IC3607 VSUS 9

4 SUS-B 175V
(M611-TLB) IC3612 O +5V I 0V
SUSOUT 7
4 REG. 5 SUS-U
G 11
5 1 VDD2
14 SUS-D 18
VSUS/2 16
21 SUS-G
SUSGND 23
IC3608 VSS2
IC3613 O +5V I SUS
REG. GND
4 PDP Pulse Module
G IC3609 B
R3623 (STK795-120B) VSUS
1
(175V)
VDD1
VSUS 9
4 SUS-B 175V
SUSOUT 7 0V
+5V For 5 SUS-U
Logic Block 11
VDD2
+12V 18
O. C DET. 14 SUS-D
VSUS/2 16
D3606
21 SUS-G
SUSGND 23 SUS
GND
R3615
VSS2
Q3601 PD SUS
DET. GND
R3635
PDP Pulse Module

K3607 IC3610
R3618 (STK795-120B) VSUS
(175V)
VDD1
K3770
YCP-MSK R3614 Q3604 VSUS 9
4 SUS-B 175V
Q3605 SUSOUT 7 0V
K3606 5 SUS-U
11
R3634 VCP
VDD2
14 SUS-D 18
VSUS/2 16 C
D3608 VCP BLOCK
VCP
21 SUS-G
SUSGND 23
VSS2 SUS K3701
GND PSUS
IC3702
Q3802 D3701 I + 5V O
K3758
YSUS-MSK REG. IC3701
R3730
YSUS-MSK R3701 G 7
5 R3705
R3706
Q3706
D3709
Q3804 SUS R3708

IC3708 R3731 GND Q3707 IC3703
Q3704
R3709
2 7 R3735 7 R3703
IC3704 Q3703
4 5 5 R3724
5
R3732 R3728 R3707
R3736 R3729 Q3705
R3710
Q3708 R3722 R3718
D3705 D3704 5 R3723 R3719
PD
Q3710
26 7
D3708
DET. Q3709
Q3711
IC3706
Q3712
RESET R3724
–RESET BLOCK O. C DET. IC3707
R3725
D
5 R3720
7 R3721
+5V
R3717 D3703 IC3705

K3704
D3702 Q3702 PSUS To SCAN MODULE
Copper Plate
SUSTAIN MASK BLOCK
35
5 6 7 8
1 2 3 4
3.3.8 UCOM ASSY SECTION
SCL M.R. (C.B.)

2 80 PM_ST
E2PROM SDA CONNECTION
A 24LC01B 3
DETECT CIRCUIT
∗GRN
UCOM ASSY
37
38 ∗RED
Jungle IC 39 ∗YLW LED
TB1227BN DRIVE/CONTROL
ANALOG VIDEO ASSY
CIRCUIT
MATRIX IC 23 KEY (MONITOR) ∗KEY KEY SCAN uCOM.

CXA2101
MR_KEY (SYSTEM) PD5136
MR_KEY
MEDIA
CCD/TELTEXT RECEIVER
TPU3050 REM_MP
REM_PM
(SYSTEM) REMOTE CONTROL IR

Hi
68 REMSW RECEIVER RECEIVER
EXPANDER CIRCUIT ASSY
SYSTEM REM
CXA1875AM 22 REM Lo
(MONITOR)
CONTROL REMOTE CONTROL
u-COM. REM CONTROL
SIGNAL
(M38869) CONTROL CIRCUIT ASSY
3D Y/C SEPA.
YC SEPA. LSI PD5531: PDP-502MX
ASSY uPD64081B PD5549:PDP-502MXE
PD5561: PDP-505HD
RS-232C
DIGITAL VIDEO ASSY
B CONTROLLER
OSD IC ∗OSD_CLR 63 67 ∗CB_MUTE TC74HC00AF
UCOM ASSY
M35070 (35071)
20 TXD
OSD IC ∗OSD_CE 53
PD0264AM-TFB OSD_H 64 RXD/CB OUT
(PDP-505HD Only) 21 RXD RXD RS-232C
32 RTS DRIVER/RECEIVER
∗DAC_CE 54 14 CTS MC145407F
PICTURE CONT.
DAC
ANALOG VIDEO ASSY
M62358 UCOM ASSY

10 VOL
AUDIO ASSY
∗PLD_CE 56 SMOOTHING 0–5V DC AUDIO PRE-AMP
CIRCUIT IC
PLD
PE9006B 59 ∗A_MUTE1
60 ∗A_MUTE2
62 A_MUTE3 AUDIO
∗PLL_CE 52 CIRCUIT
PLL
CXA3106A SC_DT 31
(ULK_PLL) 7 DATA2
FULL AUTO
∗PN_CE
ANALOG VIDEO ASSY

SERIAL 51 ZOOM IC
CLK/DATA 8 CLK2 HG62G010R29FB
UCOM CLK2 7
ASSY CONTROLLER DATA2 8
58 ∗ZOOM_CE
C TC74VHC02FT-TBB
D_CLK
D_DATA 44 V_MUTE RGB AMP IC
PN BUSY 5 M52337SP
PN ERR 34
PANEL u-COM RMT 33
DIGITAL VIDEO ASSY
HD64F3067 1 S2_DET S2 DETECT

CIRCUIT
IP u-COM IP BUSY 41 Y SIGNAL

4 Y_DETI UCOM
HD64F3067 IP ERR 42 DETECT
CIRCUIT ASSY
RESET IC RESET_RET
PST9146N 47 ∗PN_MUTEX X DRIVE X DRIVE
PLD ASSY
∗RST2
ANALOG VIDEO ASSY
16
RESET IC 48 ∗PN_MUTEY Y DRIVE Y DRIVE
PST9146N RESET_SU PLD ASSY
HOLD_SU 43 74 S_D
∗SU_CE 57 75 TEMP2
76 TEMP
SYNC u-COM
V_STD 40 FAN CONTROL UCOM
HD64F3067 DTO_SU 9 FAN_MAX
61 BLOCK ASSY
REQ_SU 15
PLK_ID 69
D ∗POWER POWER 26 ∗PN_RST RESET DIGITAL
POWER SUPPLY 35 MATRIX IC
ASSY
VIDEO
TC7W08FU ASSY
12 (E) SCL
17 EP_RST
STB 5V 64k E2PROM UCOM
UCOM RESET IC ∗RST 13 (E) SDA 24LC64 ASSY
25
ASSY PST9146N
36
1 2 3 4
Pin Function
Pin Name Function Operation of Terminals (during power on) I/O PDP- PDP- PDP-
No. 502MX 502MXE 505HD
1 S2_DET S2 Signal detection 0–1.3V: Normal, 1.4–2.4V: Letter Box, 2.5–5V: Squeeze I ––
OPTION Option Video Box detection High: non existence, Low: existence of Video Box I –– ––
2 SCL I2C-BUS Clock 0–5V clock signal: always communicating when power on O
3 SDA I2C-BUS Data 0–5V clock signal: always communicating when power on I/O
4 V_DETI Result of Y signal detection High: Y Signal detected, Low: Y Signal not detected I
5 PN_BUSY BUSY signal from Panel U-Com High: In exchanging input functions, Low: Normal I
6 ––––– No allocation(not used)
7 CLK2 Clock output for Serial 3 lines 0–5V clock signal: always communicating when power on O
8 DATA2 Data output for Serial 3 lines 0–5V serial signal: always communicating when power on O
(both-way communication with Full Auto Zoom IC )
9 DTO_SU Serial data input from SYNC u-com High: Normal, 0–5V serial signal: During communication I
10 VOL Audio volume output PWM output O ––
11 ––––– No allocation (not used)
12 (E) SCL I2C-BUS Clock for E2PROM High: Normal, 0–5V clock signal: During communication I/O
13 (E) SDA I2C-BUS Data for E2PROM High: Normal, 0–5V serial signal: During communication I/O
14 CTS Not used
15 REQ_SU Request to read detected frequency from High: Normal, Low: In requesting I
SYNC u-com
16 *RST2 Reset Signal from SYNC u-com & Digital High: Normal, Low: In resetting I
Video Assy
17 EP_RST Reset output to E2PROM High: In resetting, Low: Normal O
18 BUSY2 Not used
19 SCL2 Not used
20 TXD RS-232C sending data 0–5V serial signal O
21 RXD RS-232C receiving data 0–5V serial signal I
22 REM Remote Control unit signal input High: Normal, 0–5V serial signal: In input from Remote I
Control unit
23 KEY Key Matrix, Key of the unit input High: Normal, 0–5V serial signal: In Key input I
24 CNVSS Controlling operation mode of u-com of Low: Normal I
the unit
25 *RST Reset input High: Normal, Low: In Reset I
26 POWER Power on/off High: When power on, Low: In Stand-by O
28 X_IN Clock input 10 MHz sine wave I
29 X_OUT Clock output 10 MHz sine wave O
30 VSS Power supply terminal STB GND I
31 SC_DT Detecting SYNC Signal output from Analog High: existence of Sync signal, Low: non existence I
(ULK_PLL) Assy to Digital Assy
32 RTS Not used
33 RMT Signal of request to quit sending Low: Normal I
commands from Panel u-com
34 PN_ERR Communication error signal from Panel u-com Low: Normal I
35 *PN_RST Reset signal output to Panel u-com & IP u-com High: Normal, Low: In Reset O
37 *GRN Green LED lighting Low: In lighting Green LED O
38 *RED Red LED lighting Low: In lighting Red LED O
37
Pin Name Function Operation of Terminals (during power on) I/O PDP- PDP- PDP-
No. 502MX 502MXE 505HD
39 *YLW Yellow LED lighting Low: In lighting Yellow LED O
40 *V_STD Not used
41 IP_BUSY BUSY signal from IP u-com High: At the timing of VD SYNC I
42 IP_ERR Communication error signal from IP u-com Low: Normal I
43 HOLD_SU Command to hold detected frequency value Low: Normal O
to SYNC u-com
44 V_MUTE Analog video mute output High: When muting, Low: Normal O
45 ZOOM_CLK Not used
46 ZOOM_DATA Not used
47 *PN_MUTEX X Drive Panel mute output High: Normal, Low: When muting O
48 *PN_MUTEY Y Drive Panel mute output Fixed "High" O
49 *V_STDO Not used
50 STDSW Not used
51 *PN_CE Chip Enable for Panel u-com & IP u-com High: Normal, Low: During communication O
52 *PLL_CE Chip Enable for PLL IC High: Normal, Low: During communication O
(Approx.80ms interval)
53 *OSD_CE Chip Enable for OSD IC High: Normal, Low: During communication O –– ––
54 *DAC_CE Chip Enable for DAC High: Normal, Low: During communication O
55 PGM_OE Not used
56 *PLD_CE Chip Enable for PLD (Analog Video Assy) High: Normal, Low: During communication O
57 *SU_CE Chip Enable for SYNC u-com High: Normal, Low: During communication O
58 *ZOOM_CE Chip Enable for Full Auto Zoom IC High: Normal, Low: During communication O –– ––
59 *A_MUTE1 Audio Mute 1 High: Normal, Low: When muting O ––
60 *A_MUTE2 Audio Mute 2 Muting audio out High: Normal, Low: When muting O ––
61 FAN_MAX Command to rotate Fan with max. speed High: In setting Fan max. speed, Low: Normal O
62 A_MUTE3 Audio Mute 3 Mute in suspending High: When muting, Low: Normal O ––
63 *OSD_CLR Reset signal output to OSD IC High: Normal, Low: In resetting O ––
64 OSD_H OSD Timing Pulse for SYNC processing Pulse input I –– ––
65 ––––– No allocation (Not used)
66 DRV_OFF Not used
67 *CB_MUTE Combination Mute High: When ID is set, Low: Normal O ––
68 REMSW Not used
69 PLK_ID Not used
71 VCC Power source input STB +5V I
72 VREF Reference voltage input of AD/DA Converters STB +5V I
73 AVSS Analog power input of AD/DA Converters STBGND I
74 S_D Shut down detection for high temperature High: In high temperature, Low: Normal I
75 TEMP2 Not used
76 TEMP Temperature detection for On screen bar display 0–5V DC value I
80 PM_ST Not used
38
3.3.9 FAN CONTROL SECTION
E2
1
1
R3971
From Power
+14V 7
Supply assy
P1 IC3951
PQ20VZIU
1 +10V 3
REG K3951
FAN DRV
10V REG
SENS A E27
10VREG +14V_FAN1
IC3952 FAN
1 K3952 PQ20VZIU AXM1036
1 SENS A 1
IC3954 VIN Vo
2 IC3953 4 REG
2
2
TEMP SENS 3
3 +
D3952 Vad 3
1
R4151 –
2 – FAN
IC4101 + AXM1036
LM50CIM3-TLB
SENSOR A ASSY D3951

AWZ6400 IC3956 FAN
Q3951
Q3952
PQ20VZIU AXM1036
1
VIN
4 Vad REG Vo
Q3954
Q3953
3
FAN
Q3966 D3959 0.7V DC GENE AXM1036
3
3
4.5V DC ENV. IC3954 FAN
Q3962
IC3954 VOL GENE TEMP Pin1 Out DRV TP
IC3604 7 + 5 FAN MIN MIN 6.04V

SYSTEM – 6 30.0 4.45V 6.08V
CONT U-COM 43.0 5.22V 13.28V
6.5VDC 45.0 5.55V 16.58V
76
TEMP SENS 50 (S.D) 6.46V STOP
D3953
Q3957
Q3959
Q3958
S.D DET
ShutDown FAN SPEED
61
FAN MAX 45degC
Q3960 (MAX)
K3954
SD MIN 30degC
UCOM ASSY
4
4
AWZ6395 (PDP-502MX) FAN MAX CONT
AWZ6473 (PDP-502MXE) S.D = Caution display for 30 sec.
39
D
C
B
A
1 2 3 4
3.3.10 MAIN POWER ASSY SECTION
D131 In rush R
POWER FACTOR CONTROL TP131
R133
1 1 R134 +B (380V)
AEK1071 L133 2 R168
RY101 D132
FU101
R139
A 1
3
2
4 Q201
SW Tr
(2SK2847)
R165
R140
+B Adj
R166
C202
+
VR131
D190
8 4 5
1
RCC CONT 3
3 7
IC131
R232
Power 6 Q131 Q136 VADR VSUS 2
Q132 Factor SEQUENCE
R154
Q134 Correction
5 Comp
D189 R253
R184
R167
R155
D150
Q186
D138
R131
1
D151
R132 +B
Error
+B OVP AMP
Q301
+B D186 SW Tr
(2SK2847)
B
R189 D191 R312
P.ON:Lo
Q185 4 5
DRV RCC CONT
R190 ON/OFF 3
R316
T111 TP112 Lo V VADR
D116 SEQUENCE 7 2
ATK1133
R347
D461
D185
R185
Comp
3
D112
D111 AC OFF DET Q183 D188 1

D401 Error
2
AMP
D113
4 1 3
D402
Q401 D183
STBY
+ Trig (-V)
TRANS
Q402 +B
DRV Q351
IC111 5 Q352
2 &
SW IC112 2
3 3 UVP SW Tr
IC Q437 MUTE (2SK2847)
Mute
4 4 R363
STBY ON /OFF
C POWER 1 SW103
4 5
Q439 RCC CONT
IC181
R364
RY131 R156
7
D115
14V
R385
Comp
TP111
STB+5V IC401
R406 D463 R426 PFC STOP Error
D117
SW111
AC100V (PDP-502MX) DET AMP
IC113 R113
AC200V (PDP-502MXE)
1
14V
D457
STB +12V
Q111
R121
POWER Down Detection Block

P.ON:Lo
STB +12V
VR111
R410 Q425
D118 +5V Adj

POWER
D433 D441 D439 D437 D407 UVP

P.OFF:Hi
Audio X DRV Y DCDC Y DRV Main PWR

R123
MUTE
R122
STB+5V
Digital PD PD PD PD PD Q406 at P.ON

R424
D405
D447
D446
D445
D406
Q407
D459 D458 PFC STOP PD

D408
Q408
D AC200V D413
UVP PD
R487 D448
P1 1 3 11 7 13 12 PD
R415
+
D412
D414
To U-COM P4 P2 P3
ASSY To U-COM
ASSY VF OVP PD
OVP
POWER
40
1 2 3 4
5 6 7 8
VSUS Discharging R TP201

R228 R227 R226 R262 R263 R264 D213 D212 VSUS
T202 (170V) P5
ATK1128 170V
1
+ D202 A
Q202 VSUS+10V 2
Q201 4
R463
To UCOM ASSY
SW Tr
(2SK2847) 6
R206
R436
Q415
R461
VSUS TRANS IC403
SUS
T201 GND
IC405
R462
R437
ATK1128
D422
1 3 5 6
7 7
4 5
One Shot
VR201 5 ADR
3 IC204 GND
R268
VSUS Q416
OTL CONT Adj VADR 8
2 OVP
10V (A) ASSY
VSUS TP301
UVP D205 VADR
(60V)
R210
IC202
VSUS
SUS UP
VSUS TRANS GND UVP MUTE
Q212
1 3 IC201 2 R208
D421
1 Q213
D206 14V
Error 4 1
2 UP
AMP Mute
P6
T301 60V +
Q302 DisCharge
ATK1129 12
To ANALOG VIDEO ASSY

Q207, Q206 B
Q417
R440
Q205, TP351 A.GND
D302
D427 -8V 11
VADR -8V
4 5 TP352
R315 UVP +8V 7
3 8V
R441
R306
R348
D428
1 3 5 6
2 5
One Shot TP355
VR301 +14V
mp IC304 Q304 Q416 VADR 2
1 VADR 14V
VADR TRANS OTL CONT OVP
ADR Adj 1
GND (B) ASSY
2 3 IC301 2 IC404
To UCOM ASSY
6
D449
3 4 1
D305
Vadr up D.GND 12V
IC302 1
Trig (-V)
12V
P4
T351 12V Q354 + 14V
R447
Q351 ATK1130 D451 D432 TP353

+12V
R451
D453
D.GND 12V Q421 Q419
R444
R490 R491
SW Tr
(2SK2847) UVP Q435
4 5 -8V
D373 C
R493
1 3 5 Q422
D431
CC CONT
3 8V R358 -8V UVP
One Shot
R364
Q420 D434
D429
IC354
7 2 14V
14V R443
OTL CONT
D352
14V OVP
R445
R385
(C) ASSY UVP

Comp IC351 2
3 8V UVP
1 -8V
4
D356
Error 8V
2
AMP 1 14V
1 3 IC352
R358
Trig
(-V)
R356
D355 IC402 14V

14V up
14V UVP -8V
R360 R357
VR356 OVP
STB +12V 14V Adj
1 3 10
UVP CN363
9
MUTE
To UCOM ASSY
at P.ON
R424
VFZ+(12V) 8
IC503 T501
VFZ-
Q407
UVP 1 8 7
G S VFY+(12V)
Q408 SW IC VFY- 5
D413 3 D
S 5 VFZ+(12V) 5
D 14V
VFZ- 3
4 CONT 4
+
D414
2 2
IC502 R507 VR501
CN363
VF Adj D.GND 1 1
2 R506 12V
D506
P2 P3
IC501 VF DC/DC CONV
41
5 6 7 8
6. ADJUSTMENT
SERVICE FACTORY MODE
Perform the operations of Service factory mode using the remote control unit provided with thePDP-501HD
(CU-PD001: AXD1432) or the remote control unit provided with the PDP-502HD (CU-PDP009: AXD1673).
Entering Service Factory Mode

POWER
Normal Operation Mode
(Standby)
MENU "Menu" key
‘ within
∗"Power" key 3 seconds
"Menu" key
SET ‘
MUTE "Set" key within
"Menu" key ‘ 3 seconds Integrator Mode
SOUND ∗"Power" key (refer to Technical Manual)
VOLUME
∗CU-PDP009 has two "Power" keys. In Service factory Mode, use

the "Power" key located on the upper left of the remote control unit.
Service Factory Mode

Displaying version of the system micro computer.
Displaying type and format of detected input signal.
SERVICE mode Displaying the frequency/the number of lines of
input signal.
"MUTE" key
Mode for checking operations of each device at
CU-PDP001 RANGE CHECK mode video section, by changing its adjustment value to
(AXD1432) maximum and to minimum.
"MUTE" This mode is not used for repair service.
"MUTE" key
key
"1" and "2" keys:
POWER PICUTRE mode Mode for adjusting video section (Independent for
REFERENCE 1…… "1" key each signal type and format)
REFERENCE 2…… "2" key
VIDEO BOX ……… "3" key "3" key:
Mode for adjusting video box (PDA-5001)
(PDP-502MXE only)
"MUTE" key
Mode for each setting

INITIALIZE mode Drive section adjustment
SUB VIDEO………… Pulse/ABL adjustment
"1" key + "SET" key Sub video section adjustment
SOUND
DRIVE ADJ………… (Common value to all input signal)
MUTE VOLUME "9" key + "SET" key
MENU
SET In each adjustment mode, adjusted values can be changed with +/– of "SOUND VOLUME"
key on the remote control unit.
After adjustment, adjusted values can be fixed by pressing "SET" key.
Note)
When an input signal mode is changed, the adjustment mode is set to Normal operation mode
automatically.
SETTING (PC/VIDEO) and SIGNAL (RGB/COMPONENT) can not be changed in the
service factory mode.
CU-PDP009 When entering Service factory mode, all items of PICTURE adjustment in Normal menu/
(AXD1673) Integrator mode and all items of SCREEN menu (such as position adj.), except for CLK
Phase, are reset to their initial value.
42
SERVICE MODE
Version of the system micro computer
P D 5 5 3 1 – 0 1 (502MX)
P D 5 5 4 9 ! 0 4 (502MXE) Signal mode discrimination of current input signal
PD5531–01 MODE 06–A/N N: NTSC

P: PAL
S: SECAM
4: 4.43 NTSC None: RGB
FH : 1 5 . 7K H Z
/: Video/S Video
Input format +: Component
FV : 60 . 0 HZ
L I NE : 4 8 0 L I N E ! : SCART RGB (502MXE only)
Screen size (refer to List of Signal Modes)

Current input signal’s Horizontal frequency Input signal mode (refer to List of Signal Modes)
Vertical frequency
The number of total lines
List of Signal Modes

Vertical Holizontal Signal Mode
Input Signal Panel Display
Frequency Frequency OSD Remarks
Fh (Hz) Dot ∗ Line PC VIDEO Dot ∗ Line
Fv (Hz)
50.0 15.625K PAL –– 01-6 984 ∗ 768 4:3 NORMAL 01-6 – 01-A : RGB
SECAM –– 01-7 1280 ∗ 768 FULL 01-6+ – 01-A+: Y color-difference
PAL-N (502MX only) –– 01-8 ± ZOOM 06-6/ – 06-A/: Video/S Video
NTSC-50 –– 01-9 ± CINEMA WIDE 01-6! – 01-A!: SCART RGB
SCART RGB (50Hz) (502MXE only) –– 01-A ± NATURAL WIDE (502MXE only)
31.3K Double-speed PAL –– 02-6 984 ∗ 768 4:3 NORMAL 02-6 – 02-A: RGB
–– 02-7 1280 ∗ 768 FULL 02-6+ – 02-A+: Y color-difference
–– 02-8 ± ZOOM
–– 02-9 ± CINEMA WIDE
–– 02-A ± NATURAL WIDE
56.0 24.8K 640 ∗ 400 (PC-98) 03-2 –– 1280 ∗ 768 FULL FULL display only
35.2K 800 ∗ 600 (SVGA 56Hz) 04-0 –– 800 ∗ 600 ORIGINAL (VESA: 35.156k/56.250)
04-1 –– 1024 ∗ 768 4:3 NORMAL
04-2 –– 1280 ∗ 768 FULL
45.1K 1280 ∗ 768 (WIDE-XGA) 05-2 –– 1280 ∗ 768 ORIGINAL Exclusive video card
No 4:3 squeeze display
60.0 15.734K NTSC –– 06-6 984 ∗ 768 4:3 NORMAL 06-6 – 06-A: RGB
4.43NTSC –– 06-7 1280 ∗ 768 FULL 06-6+ – 06-A+: Y color-difference
PAL-M (502MX only) –– 06-8 ± ZOOM 06-6/ – 06-A/: Video/S Video
PAL-60 –– 06-9 ± CINEMA WIDE 06-6! – 06-A!: SCART RGB
SECAM-60 –– 06-A ± NATURAL WIDE (502MXE only)
SCART RGB (60Hz) (502MXE only)
SDTV16:9 (704 ∗ 480 i )
SDTV 4:3 (704 ∗ 480 i )
SDTV 4:3 (640 ∗ 480 i )
31.5K 640 ∗ 480 (VGA) 07-0 –– 640 ∗ 480 ORIGINAL PC setting
32.0K 852 ∗ 480 (WIDE-VGA) 07-1 –– 1024 ∗ 768 4:3NORMAL (VESA: 31.469k/59.940)
864 ∗ 480 (WIDE-VGA) 07-2 –– 1280 ∗ 768 FULL
Double-speed NTSC –– 07-6 984 ∗ 768 4:3NORMAL VIDEO setting
SDTV16:9 (704 ∗ 480 p ) –– 07-7 1280 ∗ 768 FULL 07-6 – 07-A: RGB
SDTV 4:3 (704 ∗ 480 p ) –– 07-8 ± ZOOM 07-6+ – 07-A+: Y color-difference
SDTV 4:3 (640 ∗ 480 p ) –– 07-9 ± CINEMA WIDE
–– 07-A ± NATURAL WIDE
43

Dot ∗ Line PC VIDEO Dot ∗ Line
Fv (Hz) Fh (Hz)
60.0 33.8K Hi-Vision INTERLACE (1035 i ) –– 08-7 1280 ∗ 768 FULL (HD) 08-7+: Y color-difference
HDTV16:9 (1920 ∗ 1080 i ) 08-7: RGB
37.9K 800 ∗ 600 (SVGA) 0A-0 –– 800 ∗ 600 ORIGINAL (VESA: 37.879k/60.317)
38.0K 1072 ∗ 600 (WIDE-SVGA) 0A-1 –– 1024 ∗ 768 4:3NORMAL
0A-2 –– 1280 ∗ 768 FULL
45.0K HDTV16:9 (1280 ∗ 720 p ) –– 0B-7 1280 ∗ 768 FULL (HD) 0B-7+: Y color-difference
0B-7: RGB
48.4K 1024 ∗ 768 (XGA) 0C-1 –– 1024 ∗ 768 ORIGINAL (VESA: 48.363k/60.004)
48.0K 1376 ∗ 768 (WIDE-XGA) 0C-2 –– 1280 ∗ 768 FULL
53.7K 1152 ∗ 864 0D-1 –– 1024 ∗ 768 4:3 (TYPE)
0D-2 –– 1280 ∗ 768 FULL (TYPE)
60.0K 1280 ∗ 960 0E-1 –– 1024 ∗ 768 4:3 (TYPE) (VESA: 60.000k/60.000)
0E-2 –– 1280 ∗ 768 FULL (TYPE)
64.0K 1280 ∗ 1024 (SXGA) 0F-1 –– 960 ∗ 768 4:3 (TYPE) (VESA: 63.981k/60.020)
64.3K 0F-2 –– 1280 ∗ 768 FULL (TYPE)
64.6K 0F-3 –– 1280 ∗ 768 ZOOM Trimming display
67.5K Hi-Vision PROGRESSIVE (1035 p) –– 10-7 1280 ∗ 768 FULL (HD) 10-7+: Y color-difference
HDTV16:9 (1920 ∗ 1080 p ) 10-7: RGB
75.0K 1600 ∗ 1200 (UXGA) 11-1 –– 1024 ∗ 768 4:3 (TYPE) (VESA: 75.000k/60.000)
65.0 81.3K 1600 ∗ 1200 (UXGA) 12-1 –– 1024 ∗ 768 4:3 (TYPE) (VESA: 81.250k/65.000)
66.7 35.0K 640 ∗ 480 (Macintosh 13) 14-0 –– 640 ∗ 480 ORIGINAL
14-1 –– 1024 ∗ 768 4:3 NORMAL
14-2 –– 1280 ∗ 768 FULL
62.0K 1152 ∗ 900 (SUN LO) 13-1 –– 1024 ∗ 768 4:3 (TYPE) Mode for SUN (UNIX)
13-2 –– 1280 ∗ 768 FULL (TYPE)
70.1 31.5K 640 ∗ 400 (PC-H98) 15-2 –– 1280 ∗ 768 FULL 720 ∗ 400 can be displayed
(Data amount drops)
56.5K 1024 ∗ 768 (XGA) 16-1 –– 1024 ∗ 768 ORIGINAL (VESA: 56.476k/70.069)
16-2 –– 1280 ∗ 768 FULL
87.5K 1600 ∗ 1200 (UXGA) 17-1 –– 1024 ∗ 768 4:3 (TYPE) (VESA: 87.500k/70.000)
72.0 37.9K 640 ∗ 480 (VGA) 18-0 –– 640 ∗ 480 ORIGINAL (VESA: 37.861k/72.809)
18-1 –– 1024 ∗ 768 4:3 NORMAL
18-2 –– 1280 ∗ 768 FULL
48.1K 800 ∗ 600 (SVGA) 19-0 –– 800 ∗ 600 ORIGINAL (VESA: 48.077k/72.188)
19-1 –– 1024 ∗ 768 4:3 NORMAL
19-2 –– 1280 ∗ 768 FULL
64.9K 1152 ∗ 864 1A-1 –– 1024 ∗ 768 4:3 (TYPE)
1A-2 –– 1280 ∗ 768 FULL (TYPE)
75.0 37.5K 640 ∗ 480 (VGA) 1C-0 –– 640 ∗ 480 ORIGINAL (VESA:37.500k/75.000)
1C-1 –– 1024 ∗ 768 4:3 NORMAL
1C-2 –– 1280 ∗ 768 FULL
46.9K 800 ∗ 600 (SVGA) 1D-0 –– 800 ∗ 600 ORIGINAL (VESA:46.875k/75.000)
1D-1 –– 1024 ∗ 768 4:3 NORMAL
1D-2 –– 1280 ∗ 768 FULL
(74.6) 49.7K 832 ∗ 624 (Macintosh 16) 1E-0 –– 832 ∗ 624 ORIGINAL 4:3/FULL = Top & bottom
1E-1 –– 1024 ∗ 748 4:3 NORMAL are masked
1E-2 –– 1280 ∗ 748 FULL
44

Dot ∗ Line PC VIDEO Dot ∗ Line
Fv (Hz) Fh (Hz)
75.0 60.0K 1024 ∗ 768 (XGA) 1F-1 –– 1024 ∗ 768 ORIGINAL (VESA: 60.023k/75.029)
(74.9) 60.2K 1024*768 (Macintosh 19) 1F-2 –– 1280 ∗ 768 FULL 74.9/60.2K.......MAC
67.7K 1152 ∗ 864 20-1 –– 1024 ∗ 768 4:3 (TYPE) (VESA: 67.500k/75.000)
20-2 –– 1280 ∗ 768 FULL (TYPE)
(75.1) 68.7K 1152 ∗ 870 (Macintosh 21) 21-1 –– 1024 ∗ 768 4:3 (TYPE)
21-2 –– 1280 ∗ 768 FULL (TYPE)
(76.1) 71.7K 1152 ∗ 900 (SUN HI) 2A-1 –– 1024 ∗ 768 4:3 (TYPE)
2A-2 –– 1280 ∗ 768 FULL (TYPE)
80.0K 1280 ∗ 1024 (SXGA) 22-1 –– 960 ∗ 768 4:3 (TYPE) (VESA: 79.976k/75.025)
81.0K 1600 ∗ 1024 (WIDE-SXGA)
85.0 43.3K 640 ∗ 480 (VGA) 23-0 –– 640 ∗ 480 ORIGINAL (VESA: 43.269k/85.008)
23-1 –– 1024 ∗ 768 4:3NORMAL
23-2 –– 1280 ∗ 768 FULL
53.7K 800 ∗ 600 (SVGA) 24-0 –– 800 ∗ 600 ORIGINAL (VESA: 53.674k/85.061)
24-1 –– 1024 ∗ 720 4:3NORMAL 4:3/FULL = Top & bottom
24-2 –– 1280 ∗ 720 FULL are masked
68.7K 1024 ∗ 768 (XGA) 25-1 –– 1024 ∗ 768 ORIGINAL (VESA: 68.677k/84.997)
25-2 –– 1280 ∗ 768 FULL
91.1K 1280 ∗ 1024 (SXGA) 26-1 –– 960 ∗ 768 4:3 (TYPE) (VESA: 91.146k/85.024)
87.0 35.5K 1024 ∗ 768 (XGA) 27-1 –– 1024 ∗ 768 ORIGINAL (TYPE) (VESA: 35.522k/43.479
INTERLACE 27-2 –– 1280 ∗ 768 FULL (TYPE) INTERLACED)
46.4K 1280 ∗ 1024 (SXGA) 28-2 –– 1280 ∗ 768 FULL (TYPE)
45
Items to adjust and set value in Each Adjustment mode

PICUTRE mode Current menu Input signal
PICTURE mode has three menus, "REFERENCE 1", "REFERENCE 2" and "VIDEO
BOX". REFERENCE1 MODE 06–A/N
Press "1" key on the remote control unit to enter "REFERENCE 1", press "2" key on the
remote control unit to enter "REFERENCE 2" and press "3" key on the remote control unit Adjustment parameter
to enter "VIDEO BOX". For "VIDEO BOX" mode , refer to the service manual ARP3038
Setting value
for PDA-5001/ZYVLPK
Do not operate keys that have no parameters applied to the current input signal mode. CONTRAST :160
REFERENCE 1 mode
Adjustment mode independent of input signal format / Data stored in EEPROM of UCOM ASSY
Remote Setting Value

Adjustment
Control Adjusting & Setting Item C. VIDEO/YC SCART RGB COMPONENT RGB VIDEO
Parameter PC
Key NTSC PAL SECAM 4.43NT RGB60RGB50 STD × 2 HDTV STD × 2 HDTV
1 CONTRAST Contrast adjustment
Adjustment required
2 BRIGHT Brightness adjustment
3 COLOR Color adjustment
Adjustment required
4 TINT Tint adjustment (C.Video signal input only)
H. SHARP Horizontal sharpness setting (Video signal input) 128 140 140 128 128 140 113 128 128 128 128 128 ––
5
H. ENHANCE Horizontal sharpness setting (PC signal input) –– –– –– –– –– –– –– –– –– –– –– –– 128
6 DETAIL Detail setting 128 128 128 128 128 128 128 128 128 128 128 128 128
7 R HIGH
8 G HIGH
9 B HIGH White Balance adjustment Adjustment required
10 R LOW
11 G LOW
12 B LOW
V. SHARP Vertical sharpness setting (Video signal input) 128 140 140 128 128 140 113 128 128 128 128 128 ––
BS5
V. ENHANCE Vertical sharpness setting (PC signal input) –– –– –– –– –– –– –– –– –– –– –– –– 128
BS9 ABL LEV OFFSET ABL Level offset adjustment Adjustment required (note 2)
BS11 PLS NUM OFFSET Pulse number offset adjustment 8 8 8 8 8 8 8 8 8 8 8 8 8
SCART RGB: PDP-502MXE Only
REFERENCE 2 mode
Adjustment mode independent of input signal format / Data stored in EEPROM of ANALOG VIDEO ASSY
Remote Setting Value
Adjustment Adjusting & Setting Item
Control C. VIDEO/YC SCART RGB COMPONENT RGB VIDEO
Parameter PC
Key NTSC PAL SECAM 4.43NT RGB60RGB50 STD × 2 HDTV STD × 2 HDTV
1 R-Y/R 6(10) 11(13) 3(13) 6(10) 10 13 6 6 6 6 6 6 ––
2 R-Y/B Matrix demodulation angle setting 12(15) 14(15) 11(15) 12(15) 15 15 12 12 12 12 12 12 ––
3 G-Y/R (Video signal input only) 10 9(10) 14(10) 10 10 10 10 10 10 10 10 10 ––
4 G-Y/B 5 6(4) 9(4) 5 5 4 5 5 5 5 5 5 ––
9 ENHANCER MAIN 8(0) 5(0) 5(0) 5(0) 0 0 0 0 5 5(0) 5(0) 5 ––
10 ENHANCER V 10(0) 10(0) 10(0) 10(0) 0 0 0 0 10 10(0) 10(0) 10 ––
Sharpness setting
11 ENHANCER M 3(0) 2(0) 2(0) 2(0) 0 0 0 0 2 2(0) 2(0) 2 ––
12 ENHANCER H 5(0) 3(0) 3(0) 3(0) 0 0 0 0 3 3(0) 3(0) 3 ––
BS5 R-Y LEVEL Color-difference adjustment –– –– –– –– –– –– –– –– ––
Adjustment required
BS7 B-Y LEVEL (INPUT 1, 2 only)(502MX only) –– –– –– –– –– –– –– –– ––
BS9 Y DELAY Y delay setting (INPUT 1, 2 only)(502MX only) 1 0 3 4 –– –– –– –– –– –– –– –– ––
BS11 CTI LEVEL Color transient setting (INPUT 1, 2 only) 1(2) 2 2 2 2 2 –– –– –– –– –– –– ––
SCART RGB: PDP-502MXE Only, ( ): PDP-502MXE
Note 1) For Parameter , adjustment values are fixed.
Note 2) If unnecessarily adjusted, power consumption of the unit is changed and the panel is damaged.
Adjust only in case of necessity.
46
INITIALIZE mode (Common for all input signal types and formats)
Current Menu Input Signal Remote Adjustment Setting
Control Key Adjusting & Setting Item
Parameter Value
INITIALISE MODE 06–A/N 1 SUB VIDEO Go to SUB VIDEO adjustment menu with "SET" key –––
2 MIRROR MODE Setting Mirror mode OFF X OFF
(502MX only) XY Y
3 FULL MASK Setting Full mask display OFF ON OFF
4 COLOR DETECT Setting Color detecting EURO EURO
SUB VIDEO
(502MX only) ALL SA mode
Adjustment Table or Parameter

5 HOUR METER (502MX only) Displaying operation hour meter –––
6 BAUD RATE Setting Baud rate 1200 2400 4800
(502MX only) 19200 .......
7 EEPROM INIT. Initializing EEPROM (Do not use) –––

8 MASK CONTROL Setting Original /4:3 displaying area motion mode. ON
OFF ON
9 DRIVE ADJ Go to DRIVE adjustment menu with "SET" key –––

11 INTE. MODE Setting Integrator mode lock/ free ON
LOCK
ON FREE
BS5 FINAL SET UP Setting to default factory setting with "SET" key –––
(refer to Details of FINAL SETUP)
SUB VIDEO mode (Common for all input signal types and formats)
Input Signal Remote
Current Menu Adjustment Adjusting & Setting Item
Control Key Setting Value
Parameter
SUB VIDEO MODE 06–A/N
1 SUB CONTRAST Sub Contrast adjustment (except for PC) Adjustment required
2 SUB BRIGHT Sub Brightness adjustment (except for PC) Adjustment required
3 SUB TINT (502MX only) Sub Tint setting (except for PC) 64
8 PULSE NUMBER (502MX only) Base pulse number adjustment (note) 8
SUB CONTRAST : 32
9 ABL LEVEL (502MX only) ABL Level value adjustment (note) 128
Adjustment Parameter Setting Value BS5 ACL SW ACL setting OFF ON ON

BS11 D RANGE SW Dynamic Range setting OFF ON OFF
Note ) If unnecessarily adjusted, power consumption of the unit is changed and the panel is
damaged. Adjust only in case of necessity.
DRIVE ADJ mode (Common for all input signal types and formats)
Current Menu Input Signal Remote Adjustment

Control Key Adjusting & Setting Item Setting Value
Parameter
DRIVE ADJ MODE 06–A/N 1 X-SUS-B Adjustment required
2 X-SUS-G 8
Sustain Drive Pulse adjustment
3 Y-SUS-B Adjustment required
4 Y-SUS-G 8
X–SUS–B : 15
10 R SIDE LEVEL 100
Setting Value
11 G SIDE LEVEL Side Mask color/level setting 97
Adjustment Parameter
12 B SIDE LEVEL 100
BS5 R FULL LEVEL 255
BS7 G FULL LEVEL Full Mask color/level setting 255
BS9 B FULL LEVEL 255
47
Details of FINAL SETUP ( Factory default setting)

Item Default Setting Remarks
Power(STAND-BY/ON) STANDBY
Input function INPUT1 (502MX), INPUT3 (502MXE)
Displaying size NATURAL WIDE (On video signal input) For each input function
(PC 1) ORIGINAL (including TYPE)
(On PC signal input) For INPUT 3, 4 ∩ each signal mode
(PC 2) 4: 3NORMAL (including TYPE)
The priority order is 1 = 2 = 3
(PC 3) FULL (including TYPE)
V. POSITION 0 (On video signal input) For each input function
0 (On "mode0F-3" input) For each INPUT 3, 4
KEYLOCK UNLOCK Common for all input functions
VOLUME 0 Common for all input functions
MUTING OFF Common for all input functions
PICTURE Center value for all adjustment items For each input function ∩ each signal mode
SCREEN Center value for all adjustment items For each input function ∩ each signal mode
(VIDEO) OFF (On video signal input) Common for all input functions
POWER SAVE
(PC) OFF (On PC signal input) Common for INPUT 3, 4
COLOR SYSTEM AUTO For each INPUT 1, 2
3D Y/C MODE (502MX only) MOTION For only INPUT 1
SETTING/SIGNAL PC/RGB For each INPUT 3, 4
CLAMP MODE1 (On RGB signal input) For each INPUT 3, 4
HIGH CONTRAST OFF (On video signal input) Common for all input functions
ABL ON (On PC signal input) For each INPUT 3, 4
H. ENHANCE Center value (On PC signal input) For each INPUT 3, 4
V. ENHANCE Center value (On PC signal input) For each INPUT 3, 4
PICTURE Adjustment values for all adjustment items Memory cleared for PC
For each input function ∩ each signal mode
WHITE BALANCE Adjustment values for all adjustment items Memory cleared for PC
For each input function ∩ each signal mode
SCREEN Center value for all adjustment items For each input function ∩ each signal mode
R LEVEL 100
SIDE MASK G LEVEL 97 Common for all input functions
B LEVEL 100
COLOR MODE 1 Common for all input functions
MIRROR MODE OFF Common for all input functions
BRIGHT ENHANCE (VIDEO) OFF (On video signal input) Common for all input functions
(PC) OFF (On PC signal input) Common for INPUT 3,4
OSD ON Common for all input functions
BAUD RATE 4800BPS Common for all input functions
FAN CONTROL AUTO Common for all input functions
HOUR METER 0 Operation hour
INPUT1 63
INPUT2 63
SUB VOLUME Independent sound volume for each input function
INPUT3 63
INPUT4 63
FULL MASK OFF
COLOR DETECT (502MX only) EURO
MASK CONTROL ON
lNTE. MODE ON Integrator mode operable.
lD No. – – (Not given) Only commands with ID:** operable
48
Adjustments required when the set is repaired or replaced
VIDEO ASSY DIGITAL VIDEO ASSY

When repaired When replaced
1) (Procedure 1) Color difference (R-Y/B-Y) adjustment 1) (Procedure 6) 5V/3.3V voltage adjustment
(502MX only)
2) (Procedure 2) Sub-Contrast/Sub-Bright adjustment When replaced
3) (Procedure 9) White balance adjustment No adjustment required.
When replaced
3) (Procedure 9) White balance adjustment
Y DRIVE ASSY
When repaired
MAIN POWER ASSY 1) (Procedure 7) VOFS/VH/VRN/IC5V voltage adjustment
When repaired When replaced

1) (Procedure 3) VSUS/VADR/STB5V/+14V voltage adjustment 1) (Procedure 7) VOFS voltage adjustment
2) (Procedure 4) VSUS UVP/+B voltage adjustment (Adjust the voltage to the voltage value mentioned on the
3) (Procedure 5) VFZ voltage adjustment “Drive voltage label”)
When replaced
1) (Procedure 3) VSUS voltage adjustment
UCOM ASSY
(Adjust the voltage to the voltage value mentioned on the When replaced
“Drive voltage label”) Remove IC3601, EEPROM (24LC64(1)SN-TBB) from the
defect ASSY and replace it with the one on the new ASSY.
Caution: Setting of SW, S111 at MAIN POWER ASSY
PDP-502MXE Only: Set the SW, S111 to AC220V side.
Otherwise the power will shutdown.
PDP-502MX/505HD: Set the SW, S111 to AC100V side.
Drive Voltage Label
Position of Drive Voltage Label
49
Adjusting Method
Procedure Adjusting Item Input signal Adjusting Point Adjusting Method
REFERENCE 2 R-Y LEVEL adjustment

in Factory mode Observe R-Y color-difference waveform at Pin 3 (INT_Cr) of IC1401
R–Y LEVEL ….…. (MATRIX IC) in VIDEO Assy. Adjust R-Y LEVEL so that the point
"BS5" Key indicated in the right figure becomes "260mV±15mV".
260±15 mV
Color-difference
Level adjustment Full Field
1 Color bar signal
(R–Y LEVEL/
B–Y LEVEL) REFERENCE 2 B-Y LEVEL adjustment
(502MX only) in Factory mode Observe B-Y color-difference waveform at Pin 4 (INT_Cb) of
B–Y LEVEL ….…. IC1401(MATRIX IC) in VIDEO Assy. Adjust B-Y LEVEL so that the
"BS7" Key point indicated in the right figure becomes "260mV±15mV".
260±15 mV
SUB VIDEO mode SUB BRIGHT / SUB CONTRAST adjustment

in Factory mode
1) SUB BRIGHT rough adjustment
SUB CONTRAST.….
Set P. ACL. SW OFF.
"1" Key SUB BRIGHT
Observe signal at Pin3 (RED Adjustment
SUB BRIGHT .….
SIG.) of IC1701(RGB AMP) in
"2" Key
Video Assy. Adjust so that the
ACL. SW .…. .….
blanking period level of the signal
"BS5" Key
becomes 0 IRE level.
0±20 mV
2) SUB CONTRAST adjustment
Set P. ACL. SW OFF. H Blanking Period
Adjust so that 0 to 100 IRE level

of the signal at Pin3 (RED SIG.) 100 IRE
SUB CONTRAST/ of IC1701 (RGB AMP) becomes
2 SUB BRIGHTNESS RAMP signal "1.1V".
adjustment 1.1±0.02 V
3) SUB BRIGHT fine adjustment
Set P. ACL. SW ON.
Adjust so that the signal level in 0 IRE
SUB CONTRAST
blanking period atPin3 (RED Adjustment
SIG.) of IC1701 (RGB AMP)
becomes 0 IRE level.
100 IRE
4) Signal level (adjustment value)
confirmation
Set P. ACL. SW ON. 0.9±0.05 V
Observe the signal at Pin3 (RED
SIG) of IC1701 (RGB AMP) .
0 IRE
Confirm that the 0 IRE to 100 IRE
Signal level (adjustment value)
level of the signal is "0.9V".
confirmation
50
VSUS (Sustain voltage) adjustment

Adjust so that the voltage between TP201(VSUS) and TP202 (SUS
GND) becomes ±1V of the voltage indicated at the "voltage indication
VR201 (VSUS)
label".
MAIN POWER ASSY
The symptom in case of mis-adjustment
If the VSUS adjustment is not performed properly, dots like blinking
luminance points appear. If deviated greatly from the right adjustment
point, Panel will stop lighting.
VADR (Address voltage) adjustment

Adjust so that the voltage between TP301(VADR) and TP302 (ADR
VSUS/VADR/ White 100% GND) becomes "59V±0.5V".
3 STB5V/+14V signal VR301 (VADR)
Voltage adjustment The symptom in case of mis-adjustment
MAIN POWER ASSY
If the VADR adjustment is not performed properly, dots like blinking
luminance points appear. If deviated greatly from the right
adjustment point, Panel will light white.
STB5V adjustment
VR111 (STB5V)
Adjust so that the voltage between TP111(STB5V) and TP113(STB
MAIN POWER ASSY
GND) becomes "+5V ± 0.1V".
+14V adjustment
VR356 (+14V)
MAIN POWER ASSY Adjust so that the voltage between TP355(+14V) and TP356
(AGND) becomes "+14V ± 0.1V".
Note) Be sure to measure between specified test points.
VSUS UVP adjustment

VR401 (VSUS UVP) Adjust so that the voltage between TP404 (V1) and TP405 (V2)
MAIN POWER ASSY becomes "0V ± 10mV".
White 100%
signal +B Voltage adjustment
VSUS UVP/+B VR131 (+B)
4
Voltage adjustment MAIN POWER ASSY Adjust so that the voltage between TP131 (+B) and TP132 (P. GND)
becomes "+380V ± 1.0V".
Note) Normally, these adjustments are not needed in repair service. Adjust them only when VR is rotated by mistake
and it needs to be re-adjusted.
Moreover, be sure to measure between specified test points in adjustment.
VR501 (VFZ) VFZ Voltage adjustment

VFZ Any input signal VF DD CONVERTER Adjust so that the voltage between Pin 9 (VFZ+) and Pin 10 (VFZ–) of
5 ASSY connector CN354 P3 in MAIN POWER Assy becomes "12V ± 0.1V".
Voltage adjustment
VR552 (5V) +5V adjustment

DIGITAL VIDEO Adjust so that the voltage between TP553 (5V) and TP554 (DGND)
ASSY becomes "+5V ± 0.05V".
Any input signal
5V/3.3V VR602 (3.3V) +3.3V adjustment
6 Voltage adjustment DIGITAL Adjust so that the voltage between TP601 (3.3V) and TP602 (DGND)
VIDEOASSY becomes "3.3V ± 0.05V".
Note) Be sure to use a non-metallic screw driver such as a ceramic screw driver in the adjustment.
If a metallic screw driver is used, DC/DC converter may operate wrongly.
Moreover, be sure to measure between specified test points.
51
VOFS (Offset voltage) adjustment

Adjust so that the voltage between K702 (VOFS) and K701 (SUS GND)
becomes ± 0.5V" of the voltage indicated at the "voltage indication
VR701 (VOFS) label".
Y DRIVE ASSY
If the VOFS adjustment is not performed properly, dots like blinking
point, Panel will light white.
VH (voltage for Scan IC) adjustment

Adjust so that the voltage between K753 (VH) and K752 (PSUS)
becomes "85V ± 0.5V".
PSUS (=GNDH) is a floating GND and the electric potential is different
VR751(VH) from that of chassis GND. Be sure not to short-circuit PSUS (=GNDH)
Y DRIVE ASSY and another GND, because that may damage the unit.
VOFS/VH/
7 VRN/IC5V White 100% The symptom in case of mis-adjustment
Voltage adjustment signal If the VH adjustment is not performed properly, dots like blinking
point, panel will light white.
VRN (Minus Reset voltage) adjustment

Adjust so that the voltage between K802 (VRN) and K803 (RN. GND)
VR801 (VRN) becomes "-200V ± 0.5V".
Y DRIVE ASSY The symptom in case of mis-adjustment
If the VRN adjustment is not performed properly, dots like blinking
point, Panel will stop lighting.
IC5V adjustment
Adjust so that the voltage between K851 (IC5V) and K855 (PSUS)
VR851 (IC5V) becomes "+5.0V ± 0.1V".
Y DRIVE ASSY PSUS (=GNDH) is a floating GND and the electric potential is different
from that of chassis GND. Be sure not to short-circuit PSUS (=GNDH)
and another GND, because that may damage the unit.
DRIVE ADJ mode X-SUS-G, Y-SUS-G adjustment

in Factory mode Set to the indicated value with a key on the remote control unit.
X-SUS-G.…..."2" Key (refer to DRIVE ADJ mode)
Y-SUS-G .….."4" Key
DRIVE ADJ mode X-SUS-B, Y-SUS-B adjustment

in Factory mode 1) Set adjustment value to "8", and confirm that green mis-discharging
X-SUS-B.…..."1" Key dots do not appear within 20mm from top & bottom of Screen.
Y-SUS-B .….."3" Key 2) When green mis-discharging dots appear, decrease the adjustment
value "1" by "1" until green mis-discharging dots will disappear.
Set the adjustment value when the green disappear.
3) Observe sustain waveform at each Drive Assy, between K3454
Sustain Pulse
8 White 100% (X-PSUS) and K3455 (SUS-GND), and K3701 (Y-PSUS) and
Waveform signal K3605 (SUS-GND). Confirm that the waveform is not distorted.
adjustment

Green mis-discharging dots
appear within 20mm from
top & bottom of Screen.
52
Preparation REFERENCE 1 Set CONTRAST to "128" and BRIGHT to "128".

setting in Factory mode
CONTRAST...."1" Key
BRIGHT .…...."2" Key
1) RAMP signal REFERENCE 1 LOW LIGHT adjustment

in Factory mode 1) Observe the signals at TP terminals R: K2401, G: K2402, B: K2403,
R LOW......... "10" Key of VIDEO ASSY. Adjust with the keys on the remote control unit, so
G LOW........ "11" Key that the black level (0 IRE) of the signal is within the DC voltage range
B LOW......... "12" Key of "1.90V ± 0.05V".
2) Adjust with the keys on the remote control unit, so that the image on
2) White Signal
the screen becomes a little greenish white (T=8500k, dev.=0.005uv).
(14 IRE: Gray)
HIGH LIGHT adjustment
3) RAMP signal REFERENCE 1 3) Set P. ACL. SW OFF.
in Factory mode Observe TP terminals R: K2401, G: K2402, B: K2403 of VIDEO
R HIGH........... "7" Key ASSY. Adjust with the keys on the remote control unit, so that the
G HIGH........... "8" Key white level (100 IRE) is within the DC voltage range of "3.80V ±
B HIGH........... "9" Key 0.05V".
SUB VIDEO mode 4) Adjust with the keys on the remote control unit. so that the image on
4) White Signal in Factory mode the screen becomes a little greenish white (T=8500k, dev.=0.005uv).
(56 IRE: Gray) ACL. SW
9 White Balance ........."BS5" Key Convergence adjustment
adjustment 5) Repeat procedure 2) and 4) to converge the white balance.
6) After the adjustment, set ACL. SW ON.
REFERENCE 1 Color balance adjustment

in Factory mode After adjusting the white balance, check the skin color of figures in LD
Skin color
COLOR..........."3" Key still pictures. If the color is not natural, adjust it with the keys on the
TINT .…..........."4" Key remote control unit.
(Reference) Adjustment values using the Minolta color-difference meter (CA-100)
NTSC PAL HD PC
x 291 293 291 291
20% Window-Step signal (–3dB) y 307 301 307 307
Y 3.7 3.1 2.8 1.1
White Balance
x 291 293 291 293
80% Window-Step signal (–3dB) y 307 301 307 301
Y 82.3 68.5 82.3 50.9
x 455 440 428 ––––
Skin Color Window -chroma signal
y 380 370 377 ––––
DRIVE ADJ mode Side mask Color/Level adjustment

in Factory mode Set to the indicated value with the keys on the remote control unit.
R SIDE LEVEL (refer to DRIVE ADJ Mode)
........."10" Key
G SIDE LEVEL
........."11" Key
B SIDE LEVEL
MASK Level ........."12" Key
10 adjustment
Any input
DRIVE ADJ mode Full mask Color/Level adjustment

in Factory mode Set to the indicated value with the keys on the remote control unit.
R FULL LEVEL (refer to DRIVE ADJ Mode)
........"BS5" Key
G FULL LEVEL
........"BS7" Key
B FULL LEVEL
........"BS9" Key
53
SUB VIDEO mode Set to the indicated value with the keys on the remote control unit.
Base Pulse Any input in Factory mode (refer to SUB VIDEO mode)
number PULSE NUMBER
11 ........."8" Key
Adjustment
(502MX only) Note) If unnecessarily adjusted, power consumption is changed and the panel is damaged.
SUB VIDEO mode Set to the indicated value with the keys on the remote control unit.
Any input in Factory mode (refer to SUB VIDEO mode)
ABL Level Value
12 ABL LEVEL ...."9" Key
Adjustment
(502MX only) Note) If unnecessarily adjusted, power consumption is changed and the panel is damaged.
REFERENCE 1 Adjust to the ABL value mentioned on the "Drive voltage label" at the
in Factory mode chassis of the glass panel.
Any input
ABL LEV OFFSET
ABL Level Offset
13 ........."BS9" Key
adjustment
Note) If unnecessarily adjusted, power consumption is changed and the panel is damaged.
REFERENCE 1 Set to the indicated value with the keys on the remote control unit.
in Factory mode (refer to REFERENCE 1 mode)
Any input
Pulse Number PLS NUM OFFSET
14 Offset adjustment ........."BS11" Key
Note) If unnecessarily adjusted, power consumption is changed and the panel is damaged.
Adjusting points and Measuring points
54
TOP
TP131 TP132
MAIN POWER ASSY (+B) (P. GND)
TP301
(VADR)
TP302
(ADR GND)
TP202
(SUS GND)
TP201
(VSUS) VR131
(+B)
VR201
(VSUS)
CN354
Pin9 (VFZ+) VR301
VR401
CN354 (VSUS UVP) (VADR)
Pin10 (VFZ–)
VR501 TP404
(VFZ) (V1) VR356
(+14V)
TP405
(V2)
TP355
(+14V)
Adjusting points and Measuring points

TP356
(AGND)
TP113
(STB GND)
TP111 VR111
VF D/D (STB +5V) (STB+5V)
COVERTER
ASSY
55
7. GENERAL INFORMATION
7.1 DIAGNOSIS D441
D443 D439
7.1.1 DIAGNOSIS METHOD D407 D437
This PDP has several protection circuits, and the operation of the
circuits activate power down circuit and set the unit automatically
to standby mode in order to protect the circuit.
Power shut down operation of the unit can roughly be diagnosed
by LED indicators at Main Power Assy.
Lighting of LEDs can be confirmed through five holes on Rear
Panel.
Diagnosis of malfunctions when power down occurs (in lighting LEDs at Main Power Assy)
Lighting The state of P.D. circuit Diagnosis Failure points Estimated failure parts
LED circuit in operation
D407 High between VSUS OVP When RCC Control (A) Assy is RCC Control (A) Assy IC203 • Q208 • R232 • D224 • 226
base & emitter replaced, P.D. does not occur.
of Q415
When OTL Control(A) Assy is OTL Control (A) Assy IC204 • Q209 • 210 • R260
replaced, P.D. does not occur.
Even when RCC Control(A) MAIN POWER Assy IC201 • 202
Assy and OTL Control(A) Assy
are replaced, P.D occurs.
High between VADR OVP When RCC Control (B) Assy is RCC Control (B) Assy IC303 • Q305 • R316 • 314
of Q417
When OTL Control (B) Assy is OTL Control (B) Assy IC304 • Q306 • 307 • R346
Even when RCC Control(B) MAIN POWER Assy IC301 • 302
Assy and OTL Control (B) Assy
High between 14V OVP When RCC Control (C) Assy is RCC Control (C) Assy IC353 • Q353 • R364 • D362 • 364
of Q419
When OTL Control(C) Assy is OTL Control (C) Assy IC354 • Q356 • 357 • R396
Even when RCC Control (C) MAIN POWER Assy IC351 • 352
Assy and OTL Control (C) Assy
D408 Anode is VSUS UVP When CN205 is disconnected, RCC Control (A) Assy IC203 • Q208 • R232 • 254 • C221
High / P.D. occurs, and when RCC
High between Control (A) Assy is replaced,
base & emitter P.D. does not occur.
of Q426
When CN205 is disconnected, OTL Control (A) Assy IC204 • Q209 • 210 • R260
P.D. occurs, and when OTL
Control (A) Assy is replaced,
P.D. does not occur.
When CN205 is disconnected, MAIN POWER Assy IC201 • 202 • D212 • 214
P.D. occurs, and even when
RCC Control (A) Assy and OTL
Control (A) Assy are replaced,
P.D occurs.
When CN3451 is disconnected, X DRIVE Assy Pulse module
P.D. does not occur. IC3454 • 3459 • 3460
When CN3601 is disconnected, Y DRIVE Assy Pulse module
P.D. does not occur. IC3604 • 3609 • 3610
D408 Anode is VADR UVP When CN205 is disconnected, RCC Control (B) Assy IC303 • Q305 • R316 • 338 • D320 •
High / P.D. occurs, and when RCC C317
High between Control (B) Assy is replaced,
base & emitter P.D. does not occur.
of Q416
When CN205 is disconnected, OTL Control (B) Assy IC304 • Q306 • 307 • R346
P.D. occurs, and when OTL
Control (B) Assy is replaced,
56
D407 D408 Anode is VADR UVP When CN205 is disconnected, MAIN POWER Assy IC301 • 302 • Q302
High/ High P.D. occurs, and even when
between base & RCC Control (B) Assy and OTL
emitter of Q416 Control (B) Assy are replaced,
P.D occurs.
When CN205 is disconnected, CABLE Assy
D408 Anode is 14V UVP When CN306 & 354 are MAIN POWER Assy RCC Control (C) Assy • OTL
High/ High disconnected, P.D. occurs. 14V D/D CONV. BLOCK Control (C) Assy • IC351 • 352
between base &
When CN306 is disconnected, ANALOG VIDEO Assy
emitter of Q418
When CN354 is disconnected, Y DRIVE Assy IC852
P.D. does not occur. IC5V D/D CONV. BLOCK
When VF D/D Converter Assy is VF DD CONV. Assy IC503
D408 Anode is 12V UVP When CN355 is disconnected, MAIN POWER Assy RCC Control (C) Assy • OTL
High/ High P.D. occurs. 12V D/D CONV. BLOCK Control (C) Assy • IC351 • 352
between base & IC551 • 601 • Q554 • 555 • 604 • 605
When CN356 is disconnected, DIGITAL VIDEO Assy
emitter of Q421
P.D. does not occur. D/D CONV. BLOCK
D408 Anode is 8V UVP When CN306 is disconnected, MAIN POWER Assy RCC Control (C) Assy • OTL
High/ High P.D. occurs. 8V D/D CONV. BLOCK Control (C) Assy • IC351 • 352
between base &
emitter of Q420
D408 Anode is –8V UVP When CN306 is disconnected, MAIN POWER Assy RCC Control (C) Assy • OTL
High/ High P.D. occurs. –8V D/D CONV. BLOCK Control (C) Assy • IC351 • 352 •
between base & D373
emitter of Q435
D405 Anode is B OVP MAIN POWER Assy IC131
High PFC BLOCK
High between AC200V P.D. AC power input is appropriate. MAIN POWER Assy IC111 • 112 • 113 • T111
base & emitter STB BLOCK
of Q111
D448 Anode is VF OVP VF D/D CONV.Assy IC502 • 503 • 504
High.
D407 TP555 Hi 5V OVP DIGITAL VIDEO Assy IC551
• 5V D/D CONV.BLOCK
TP556 Hi 5V UVP
D443
TP604 Hi 3.3V OVP DIGITAL VIDEO Assy IC601
3.3V D/D CONV. BLOCK
TP603 Hi 3.3V UVP
D4501 Anode is High. AUDIO P.D. AUDIO Assy IC4502 • C4520 • 4522
D407 D3457 Anode is 12V OCP Output voltage of IC3456, 3457, Pulse module
• High. 3458 are normal IC3454 • 3455 • 3459 • 3460
D441 Output voltage of IC3456, 3457, IC3461 • 3462 • 3463 • 3465 • 3451
3458 are abnormal. • 3452 • 3453 • 3464
D407 K706Hi VOFS OVP Y DRIVE Assy IC702 • 704
• VOFS D/D CONV. BLOCK
D439 K705Hi VOFS UVP Drive section (drive control signals Y DRIVE Assy IC701 • 702 • 704
& drive signal output elements) in VOFS D/D CONV. BLOCK
normal operation.
VOFS D/D Conv. Block in normal Y DRIVE Assy R3717 • 3730
operation SUS_MSK BLOCK
K754Hi VH OVP Y DRIVE Assy IC751 • 752
VH D/D CONV. BLOCK
K751Hi VH UVP Drive section (drive control signals Y DRIVE Assy IC751 • 752 • 755
& drive signal output elements) in VH D/D CONV. BLOCK
normal operation.
VH D/D Conv.Block in normal SCAN MODULE SCAN IC
operation
57
D407 K751Hi VH UVP Scan Module in normal Y DRIVE Assy IC851 • 852 • 853
• operation. IC5V D/D CONV. BLOCK
D439 K804Hi VRN OVP Drive section (drive control signals Y DRIVE Assy IC801 • 803
& drive signal output elements) in VRN D/D CONV. BLOCK
normal operation.
K801Hi VRN UVP VRN D/D Conv. Block in normal Y DRIVE Assy IC801 • 802 • 803
operation. VRN D/D CONV. BLOCK
YDRIVE Assy R3717 • 3730
SUS_MSK BLOCK
K854Hi IC5V OVP Y DRIVE Assy IC851 • 853
IC5V D/D CONV. BLOCK
D407 K3607Hi 12V OCP Output voltage of IC3606, 3607, Pulse module
• 3608 are normal IC3604 • 3605 • 3609 • 3610
D437 Output voltage of IC3606, 3607, IC3611 • 3612 • 3613 • 3615 • 3601
3608 are abnormal. • 3602 • 3603 • 3614
K3704Hi RESET OCP Y DRIVE Assy Q3708
RESET BLOCK
D3751 Anode is DRIVE STOP DIGITAL VIDEO Assy IC2201 (IC23)
High. P.D.
OVP: Over Voltage Protection, OCP: Over Current Protection, UVP: Under Voltage Protection
Diagnosis of malfunctions by power coming up sequence

Vsus 170V Vsus discharge
Vadr 59V
Vcc
+14V/+8V/+12V/VF
Vadr
STBY +5V/+12V
STBY LED Approx. Approx. 0.02 sec

ON (RED) 1.3 sec 0.4 sec or more
D205 (RED)
D355 (RED)
ON
STBY
mode D305 (RED)
ON
Power D205 (YEL) STBY Power
off ON mode off
Approx. 1.4 sec (AC100V)

Main Power Approx. 0.04 sec (AC220V)
Power Main Power
Power on off off
on
The power coming up sequence of power supply
Simple diagnosis using LEDs at Main Power Assy

The state of LEDs at Main Power Assy Estimated P.D. circuit in operation
After D205 lights up in red, D407 lights up. (D205 lights up in yellow in normal operation.) VSUS UVP
After D305 is put out the light, D407 lights up. (D305 lights up in red in normal operation.) VADR UVP
After D355 is put out the light, D407 lights up. (D355 lights up in red in normal operation.) 14V • 12V • ±8V UVP, B OVP, VF OVP
D407 lights up at the stand-by mode. AC200V P.D.
After D205, D305 and D355 lights up normally, D407 lights up. VSUS OVP
After D305 and D355 lights up normally, D407 lights up. VADR OVP
After D355 lights up normally, D407 lights up. 14V OVP
58
Diagnosis when under voltage is detected at V SUS / V ADR voltage lines.

Disconnect connector CN205 P5 at Main Power Assy and turn on the power.
If the power is turned on and D205 at Main Power Assy lights up in yellow, cause of the under voltage is not inside Main Power Assy.
If P.D. occurs, V SUS / V ADR DC-DC Converter block at Main Power Assy may be defective.
Diagnosis when under voltage is detected at 14V, 12V, +-8V voltage lines
Be sure to turn off High Power CUT SW, S301 at Power Supply Assy. (important)
Disconnect CN306 P6,CN355 P4, CN354 P3, CN353 P2 at Main Power Assy one by one, and turn on the power of the unit.
(Do not disconnect all four connectors at the same time and turn on the power. Because this leads to no load of power supply and that is
very dangerous.)
When the power is turned on with a connector disconnected, and if Low power supply DC-DC Converter operates normally with lighting
D355 and D205 in red, cause of under voltage is not inside Main Power Assy.
If P.D. still occurs after disconnecting each connector, 14V DC-DC Converter block at Main Power Assy may be defective.
The function of High Power CUT SW, S301 at Main Power Assy
When S301 is turned off, V SUS / V ADR DC-DC Converter does not operate. However, 14V DC-DC Converter operates normally.
Therefore, diagnosis from Signal Input circuit to before Drive circuit is possible without danger of breaking Drive section by mistake.
AC100V/AC200V Change-over SW, S111 at Main Power Assy

Only PDP-502MXE is set to AC200V.
When the SW is set to AC100V, AC200V P.D. detecting circuit will operate. (Even when the unit is in Stand-by mode, the detecting circuit
is in operation.)
Diagnoses of the malfunctions by LEDs at Digital Video Assy, D2302/D2306

LED Title (Color of Light) The timing of lighting Estimated failure parts
D2302 STOP (GREEN) Lights on in normal operation Around IC2101/IC2151/IC2801
It lights up at every V rate, when Drive pulse output from IC2201 is normal. /X3202 (Xtal)
D2302 PBusy (RED) Light is put off in normal operation. Around Connector and Panel
It lights up when System Control CPU (IC3604) and Panel CPU are CPU and X3202/X3201 (Xtal)
communicating.
D2306 IP Busy (RED) It lights up at every V rate during IP processing.(Video input) Around IC1801/IC1901/IC2001
Light is put off when IP processing is not done. (PC input)
Diagnosis method of ANALOG VIDEO Assy

Portion of Analog Video Assy underneath the Y/C Sepa Assy, can be diagnosed in operation just by removing the Y/C Sepa Assy.
In this time, carry out diagnosis using an input signal that does not need YC separation.
Diagnosis of malfunctions other than the operation of protection circuits

The state of the unit Estimated failure mode
STBY indicator does not light at all AC power input is not appropriate.
Stand-by power supply block is defective.
U-com Assy is defective.
Connectors disconnected.
Power does not go on U-com Assy is defective.
Power shuts down immediately after power on.
(back to Stand-by)
Dots like luminance spots appear on the screen. Drive section voltage is abnormal. (VSUS, VADR, VOFS, VH, VRN)
X Drive Assy and Y Drive Assy are defective.
Scan Module is defective.
Screen does not emit lights at all. DIGITAL VIDEO Assy is defective.
Fuse is blown. Q131–Q136, D131, IC131 Defective

R133, R134, R168 Defective
Q201, Q202, RCC Control (A) Assy, OTL Control (A) Assy Defective
Q301, Q302, RCC Control (B) Assy, OTL Control (B) Assy Defective
Q351, Q354, RCC Control (C) Assy, OTL Control (C) Assy Defective
59
Note for repairing in case of blown fuses

Never turn on the power of the unit again just by replacing the fuse, when the fuse is blown.
Because, it is rare case that the fuse itself is defective. If the power is turned on again without resolving the cause of over
current, the unit is damaged more.
Be sure to check parts such as In-Rush current protective resistors where excessive current may flow.
Because, they may be damaged secondarily.
Be sure to find out all defective parts caused by a blown fuse.
Because, if the power is turned on with even one defective part left in the circuit, this may lead the other parts to become
defective again.
TOP
MAIN POWER ASSY
CN205
P5
D205
CN353
P2
Q415
D305
CN354
P3 Q426
Q417 Q416
Q418 Q420
CN306
P6 Q419
Q421
S111
S301 D355
CN355 Q435
P4
D408
D405
D448 Q111
Fuse (FU101)
D407 D443 D441 D439 D437
60
TOP TOP
Y DRIVE ASSY
X DRIVE ASSY
K854
IC5V OVP
K705
VOFS UVP
K706
VOFS OVP
D3457
SCAN MODULE
K3456
P. D D3751
K3704
K801 P. D (RN)
VRN UVP
K804
VRN OVP
K3607
P. D (YCP)
K751
VH UVP
K754
VH OVP
D2306
D2302
TP555
5V OVP TP556
5V UVP
TOP
DIGITAL VIDEO ASSY TP604 TP603

3.3V OVP 3.3V UVP
61
1 2 3 4
Protection Circuits
MAIN POWER ASSY
+B OVP AC200V P.D.

A
VF OVP +8V UVP +12V UVP –8V UVP +14V +14V

X DRIVE ASSY UVP OVP
+12V OCP
VADR UVP VADR VSUS UVP VSUS OVP

OVP
UCOM ASSY
DIGITAL VIDEO ASSY
AUDIO ASSY +3.3V OVP +3.3V UVP +5V OVP +5V UVP
AUDIO P.D.
62
1 2 3 4
5 6 7 8
Y DRIVE ASSY
Y DC/DC BLOCK Y DRIVE BLOCK
IC5V OVP RESET

OCP A
VOFS OVP
12V OCP
VOFS UVP
DRIVE STOP P.D.

B
VH OVP
VH UVP
VRN OVP
VRN UVP
63
5 6 7 8
Service Position
1. MAIN POWER ASSY
Remove the harness from
3 Wire Saddle
1
Remove
two screws
1
Remove
two screws
MAIN POWER ASSY
VIDEO ASSY
2 Loosen two screws
MAIN POWER ASSY
MAIN POWER ASSY
5 Stand Main Power Assy
64
2. VIDEO ASSY
Note) Shield Case of Video Assy should not touch the
heat sink at the primary side of Main Power Assy in
standing Video Assy. (Noise may be generated and
that may break the Main Power Assy)
4
Release Video Assy from PCB Hinge
1 1
Remove a screw
Remove a screw
3 3
Remove the harness Remove the harness
from Wire Saddle from Wire Saddle
VIDEO ASSY
2 Remove all screws and nuts from Terminal Panel
VIDEO ASSY
5 After pulling VIDEO Assy backward to

release it from Terminal Panel, insert it
to the PCB Hinge again.
65
7.1.2 DISASSEMBLY ∗Screw Collar

(AEC1848) The screw collar has a direction to fit in.
1. Removing Front Case (Figure 1) Although mark is not indicated for this
1) Secure the unit on the stand in the upright position. screw, it must be removed
2) Remove 14 screws A: BBZ40P160FZK at the A
outermost circumference of Rear Case. A
There is one screw with a screw collar. Pay attention to
the direction of the collar. (Refer to Figure 1)
3) Remove 4 screws B : BBZ40P160FZK. B
A
4) In this condition, only Front Case can be detached
from the unit by pulling out Front Case in the forward Front Case
direction. A
Note) Be careful of Remote Receiver Holder and SW

Holder in detaching Front Case, because they are
A A
not fixed to Front Case.
B
A
A
B A
2. Removing Rear Case (Figure 2)
1) Place the unit with Front Panel down on a flat cushion.
2) Remove a screw rivet (AEC1852).
3) Remove 14 screws A. (Refer to Removing Front Case) A
4) Remove 17 screws C: AMZ30P100FZK. A
5) Remove 2 stand-bolts D: ABA1277.
6) In this condition, Rear Case can be detached.
B
A
C
Figure 1 Removing Front Case
C
C
Screw Rivet
C ×5
C C
C
C C
D C
C Rear Case Frame
C
C
Rear Case
Figure 2 Removing Rear Case
66
3.Removing and installing Front Protection Panel

1) Remove all 30 screws E: BPZ30P080FZK that fixes Panel Note)
Holder V and Panel Holder Assy to Front Case. Attach Panel Cushion V along the base of bending line of Panel
2) Remove Front Protection Panel and replace it. Holder V, and attach Panel Cushion H along the edge of Panel
3) Install Front Protection Panel by attaching to the bottom left Holder Assy like shown in Figure 3.
side first, and then attach a Corner Cushion to each corner (only Panel Holder V / Panel Shield V and Panel Holder Assy / Panel
bottom left side, attach a Corner Gasket). Shield H are inlaid fixed structures.
Be careful not to lose Remote Receiver lens, because it is not
Note) When new Front Protection Panel is installed, Front Cushion fixed to any where after removing Panel Holder Assy.
H and Front Cushion V attached to Front Case are not needed
to be replaced.
4) Assemble Front Case in the opposite order of disassembling it. Panel Cushion H Panel Cushion V
Mount Panel Holder Assy first, then mount Panel Holder V.
Place it along Place it along the base

the edge of bending line
Panel Holder Assy Panel Holder V
How to attach Panel Cushions
Panel Cushion V
Panel Cushion H In this two corners,

do not put the Panel
E ×5
cushion on the other
Panel Holder V Corner one.
Cushion
Corner
Gasket
E ×10
Panel Holder
Panel Cushion H Assy
Front Protection Panel
Corner
Cushion
Panel Cushion V
Corner
Cushion
Panel Holder Assy

E ×10 E ×5
Panel Holder V
Front Case
67
7.1.3 WIRING
When forming the wire cables, be careful not to exert excessive Notes
pressure on the cables as this will result in the disconnection of the 1) Bend the flexible cable between Y Drive Assy and Scan Module
connectors. at the Y Drive Assy side, and close the cover.
(To prevent damage of cover)
Press-down type lower contact connector
1. Locking Connector Frexible Flat Cable
Lock applying force in the arrow direction so that the connector
is pressed down inwards.
Y Drive Assy side Connector
Bend so that the cable is horizontal

Scan Module side
to Y Drive connector and then close
the cover.
2. Unlocking
Push up with your nail, or something soft. Moreover, when H6 – V4 –1 and H9 – V4 –4 flexible cables
Do not use thin tools such as the tip of screwdrivers, because are replaced in repair service, be careful of the way of bending.
they will damage the electrode. For H6 – V4 –1 flexible cable, be careful that it does not touch
the chassis of FAN.
Y Drive Assy side
Insert the flexible cables straight until the end.

Insert the flexible cable reinforcing plates in parallel to the
connectors. Moreover, insert the horizontal-connecting J214
connectors horizontally. Scan Module side H6 – V4–1
In connecting Address Modules and Cable Assy, and in
connecting Scan Modules and Y Drive Assy with the flexible
Y Drive Assy side
cables, hook both edges of the flexible cables on the connectors
and fix them, then close the covers.
Insert the flexible cables in parallel to the connector, otherwise
the connectors may be damaged.
1 J217
Hook it on the H9 – V4–4
connector. Scan Module side
How to bend the flexible cables
Address Module side

2) Place the cable between Digital Video Assy D14 and U-Com
Hook it on the Assy E5 along the top of Shield Case of Digital Video Assy .
connector.
(To prevent noise)
3) Be careful of X Drive Assy and X Cable D Assy / X Cable U
3 Assy in repair service. Because, they are tightened together
3 with earth metal fittings being put between X Drive Assy and X
Cable D Assy, X Drive Assy and X Cable U Assy .
4) Be sure to wire between U-Com Assy CN3617 and Digital
Video Assy CN3283 with the grounding solid wire after repair
2 service.
Pull it slightly Others (Attention to mis-wiring )

If U-Com Assy E5 12pin and Digital Video Assy D17 12pin
Note) When closing the connector cover, press both edges of the are wired by mistake, the unit will not operate.
cover by fingers to lock it. Pressing the center of the cover If U-Com Assy E28 6pin and U-Com Assy E38 6pin are wired
may damage it. by mistake, the unit will not operate and the temperature sensor
may be damaged. Be sure to check the temperature sensor in the
case of mis-wiring.
68
Note 1)
To SENSOR A ASSY SENS A
To FAN CABLE A ASSY FAN1
CABLE ASSY (1) CABLE ASSY (2) CABLE ASSY (3) CABLE ASSY (4) CABLE ASSY (5)
J203
J205
J214
J201 D3
SCAN MODULE
D13 D14
X CABLE U ASSY
CN3275
CN3273 CN3271 D5 J204 H5
H4 H6 CN3653
D1 CN3755
CN3274
CN3276 CN3756
CN3755
D19
J202 D7 J211 H3
CN3255
CN3455 Note 2) CN3253
CN3751 CN3652
J114 H1
DIGITAL VIDEO ASSY D9 J213
D4 CN3252 CN3601
J215
CN3256 H13
F9
CN3402 CN3254 CN3757 H7
D18 D8 J212 H2
SCAN MODULE
CN3454 CN3251
Note 4) CN3752
D12 H12
X DRIVE ASSY D10
CN3279 CN3801
Note 3) CN551 CN3278
J117
CN3277 Y DRIVE ASSY
D11 H16
D16
CN3283
CN3453 06
J2
CN3451 CN3654
CN3401 J207
F5 E38
F6 E35 CN3606 CN3617
E3 E5 CN3926 J115
J216
J4501 A19 CN3618 CN3929 E6

CN3912 CN3608 E26
E21 CN3953 CN3951
H8
SCAN MODULE
E27
E24 CN3952 J209
ASSY
J208 To
E23 CN3612
CN3452 A1 E28 SP TER. ASSY
CN3605
UCOM ASSY CN3953 L1
AUDIO ASSY
To VIDEO
E8
A2
CN4503 CN3916 H9
B2 CN3758 CN3651
CN4502
E12 E10 H11
B3 E33
CN3920 CN3602
CN3607
J217
J210
SCAN MODULE
X CABLE D ASSY
CABLE ASSY (6) CABLE ASSY (7) CABLE ASSY (8) CABLE ASSY (9) CABLE ASSY (10)
SIDE SW ASSY CN3942 S2

Note 1)
69
SENS A
FAN 7
FAN 3 FAN 2
Note 5) FAN 6
FAN 5 FAN 4 FAN 1
Pull
CN205
DIGITAL VIDEO ASSY

D6
CN2301
P5 Note 5)
CN353
CN3755
P2
H3
MAIN POWER ASS'Y CN3751

CN354
H1
Sub Frame L
P3
CN306
Note 7)
P6 Fix the connecting points
with a copper tape CN3757
H2
CN355
Note 9) Note 6) CN3752
P4
H12
CN3403
CN3801
CN3404 D17
CN111 CN101
D20 D21 CN3402 H16
P1 P7
L N
CN3802
H17
CN2901 CN2902 A13
CN3408
A33 A34
CN3404
A17 CN3401 Note 11)
CN3618
A19 E19 E2
CN3911 CN3603
CN3406 PCB Hihge
CN3913
E18
Note 8) A20
CN3407 UCOM ASSY
CN3921
E17
E1 E16
CN2202
CN3915
A1
Note 10) CN3914
E20 CN3917
E15
CN2203 E22
CN3610
A2 CN3611
CN2001
A3
YC SEPA. ASSY Ferrite Core AC

(502MX only) INLET
CN302
A5 POWER
VIDEO ASSY SW
INPUT ASSY
5) Do not connect neither ends of the wire between Digital Video 7) Be careful to handle A33 side of the coaxial flexible cable
Assy D6 and Video Assy A17 to the Assys with connectors. between A33 and D20 , A34 side of the coaxial flexible cable
D6 side …… Bind to chassis of Main Power Assy with a binder
between A34 and D21 . Because they are fixed by soldering.
Moreover, fix the connecting points with a copper tape.
and place it in the open space. At this time, keep
the wires and the connector away from FANs and 8) Do not pass a band of wires from U-Com Assy to Video Assy
each part at the Main Power Assy. Make sure that A1 , A2 and A19 , through the hole of Sub Flame L. Place
the wires and the connector do not touch them. them along the flame and fix with a cable holder.
A17 side…… Pass the hole of Sub Flame L and fix with Wire
9) Be sure to wire between U-Com Assy CN3618 and VIDEO
Saddle in the open space, then pull the remaining
Assy CN3408 with the grounding solid wire after repair service.
wires in the arrow direction shown in the upper
figure. 10)Connect the housing cable to A3 with the connector CN2001
at the Video Assy, after passing through the ferrite core on Sub
6) Place the wire between Digital Video Assy D17 and Video
Flame L.
Assy A3 through the right side of the PCB Hinge.
(To prevent noise) 11)Be sure to confirm the connection of Grounding.
70
8. PANEL FACILITIES AND SPECIFICATIONS

PANEL FACILITIES
Main unit Operation panel on the main unit
(for PDP-502MX and PDP-502MXE)
3
STANDBY/ON
Main unit
4
INPUT
5
MENU
6
ADJUST
SET
8
SIZE
9
DISPLAY
Main unit
1 2 Note
1 Display stand
When optional speakers have been connected,
the operation panel on the main unit will not be
2 Remote control sensor operable.
Point the remote control toward the remote sensor to
operate the unit
Operation panel on the main unit 7 ADJUST (5/∞/3/2) buttons

Use to navigate menu screens and to adjust various
3 STANDBY/ON indicator settings on the unit.
This indicator is red during standby mode, and turns to Usage of cursor buttons within operations is clearly
green when the unit is in the operation mode. indicated in the on-screen display.
4 STANDBY/ON button 8 SET button

Press to put the display in operation or standby mode. Press to adjust or enter various settings on the unit.
5 INPUT button 9 SIZE button

Press to select input. Press to manually select the screen size.
6 MENU button 0 DISPLAY button

Press to open and close the on-screen menu. Press to view the unit’s current input and setup mode.
71
Control Panel (for PDP-502MX)

On this unit there are 4 input system terminals and 2 output system terminals.
There are also CONTROL terminals for connection of PIONEER components with the Î mark.
1 2 3 4 5 6 7 8
– +
R SPEAKER IN OUT IN OUT RS-232C R – L ANALOG
R G B
OUTPUT
8 Ω – 16 Ω (ANALOG
R G B (
AUDIO OUTPUT COMBINATION CONTROL (INPUT 3/4) (INPUT 1/2)
AUDIO INPUT INPUT4
1 SPEAKER (R) terminal 7 AUDIO INPUT (Pin jack)

For connection of an external right speaker. Use to obtain sound when INPUT1 or INPUT2 is
Connect a speaker whose impedance is 8 -16 Ω. selected.
Connect the audio output jack of components
2 AUDIO OUTPUT (Stereo mini jack) connected to INPUT1 or INPUT2 to this unit.
Use to output the audio of the selected source NOTE: The left audio channel (L) jack is not compatible
component connected to this unit to an AV amplifier or with monaural input sources.
similar component.
8 INPUT4
3 COMBINATION IN/OUT For connection of a personal computer (PC) or similar
DO NOT MAKE ANY CONNECTIONS TO THESE component. Make sure that the connection made
TERMINALS. corresponds to the format of the signal output from the
These terminals are used in the factory setup. connected component.
Use the INPUT4 OUTPUT terminal to output the video
4 CONTROL IN/OUT signal to an external monitor or other component.
For connection of PIONEER components that bear the
Note: The video signal will not be output from the
Î mark. Making CONTROL connection enables control
INPUT4 OUTPUT terminal when the main power of this
of this unit as a component in a system.
unit is off or in standby mode.
5 RS-232C
DO NOT MAKE ANY CONNECTIONS TO THIS
TERMINAL.
This terminal is used in the factory setup.
6 AUDIO INPUT (Stereo mini jack)

Use to obtain sound when INPUT3 or INPUT4 is
selected.
connected to INPUT3 or INPUT4 to this unit.
72
9 0 - = ~ ! @
– +
Y CB/PB CR/PR 75Ωj2.2kΩ MAIN POWER AC INLET SPEAKER L
G B R HD VD
S-VIDEO Y
INPUT2
C VIDEO OUTPUT OFF ON 8 Ω – 16 Ω
INPUT1(INPUT1)
[ON SYNC] INPUT3 [H/V SYNC]
9 INPUT3 = INPUT1
For connection of components that have RGB or For connection of components that have a composite
component output jacks such as a personal computer, video output jack such as a video deck, video camera,
DVD player, or external RGB decoder. laser disc player, or DVD player.
Use the INPUT1 OUTPUT jack to output the video signal
0 Synchronizing signal impedance selector switch to an external monitor or other component.
Depending on the connections made at INPUT3, it may Note: The video signal will not be output from the INPUT1
be necessary to set this switch to match the output OUTPUT jack when the main power of this unit is off or in
impedance of the connected component’s standby mode.
synchronization signal.
When the output impedance of the component’s ~ MAIN POWER switch
synchronization signal is above 75 Ω, set this switch to Use to switch the main power of the unit on and off.
the 2.2 kΩ position.
! AC INLET
- INPUT2 Use to connect the supplied power cord to an AC outlet.
For connection of components that have an S-video
output jack or Y/C separate video output jacks such as a @ SPEAKER (L) terminal
video deck, video camera, laser disc player, or DVD For connection of an external left speaker. Connect a
player. speaker that has an impedance of 8 -16 Ω.
Note: Do not use both the S-VIDEO jack and the BNC
jacks in parallel. Doing so may cause this unit to
malfunction or become damaged.
73
Control Panel (for PDP-502MXE)
1 2 3 4 5 6 7 8
– +
R SPEAKER IN OUT IN OUT RS-232C R – L ANALOG
R G B
OUTPUT
8 Ω – 16 Ω (ANALOG
R G B (
AUDIO OUTPUT COMBINATION CONTROL (INPUT 4) (INPUT 3)
AUDIO INPUT INPUT4
1 SPEAKER (R) terminal 7 AUDIO INPUT (Pin jack)

For connection of an external right speaker. Use to obtain sound when INPUT3 is selected.
Connect a speaker whose impedance is 8 -16 Ω. Connect the audio output jack of components
connected to INPUT3 to these jacks.
2 AUDIO OUTPUT (Stereo mini jack) NOTE: The left audio channel (L) jack is not compatible
Use to output the audio of the selected source with monaural input sources.
component connected to this unit to an AV amplifier or
similar component. 8 INPUT4
For connection of a personal computer (PC). Make sure
3 COMBINATION IN/OUT that the connection made corresponds to the format of
DO NOT MAKE ANY CONNECTIONS TO THESE the signal output from the connected component. Use
TERMINALS. the INPUT4 OUTPUT terminal to output the RGB signal
These terminals are used in the factory setup. to an external monitor or other component.
Note: The RGB signal will not be output from the
4 CONTROL IN/OUT INPUT4 OUTPUT terminal when the main power of this
For connection of PIONEER components that bear the
unit is off or in standby mode.
Î mark. Making CONTROL connection enables control
of this unit as a component in a system.
5 RS-232C
DO NOT MAKE ANY CONNECTIONS TO THIS
TERMINAL.
This terminal is used in the factory setup.
6 AUDIO INPUT (Stereo mini jack)

Use to obtain sound when INPUT4 is selected.
connected to INPUT4 to this jack.
74
9 0 - = ~
– +
75Ωj2.2kΩ MAIN POWER AC INLET SPEAKER L
G B R HD VD OFF ON 8 Ω – 16 Ω
[ON SYNC] INPUT3 [H/V SYNC]
9 INPUT3
For connection of a personal computer.
0 Synchronizing signal impedance selector switch

Depending on the connections made at INPUT3, it
may be necessary to set this switch to match the
output impedance of the personal computer’s
synchronization signal.
When the output impedance of the personal
computer’s synchronization signal is above 75 Ω, set
this switch to the 2.2 kΩ position.
- MAIN POWER switch

Use to switch the main power of the unit on and off.
= AC INLET
Use to connect a power cord to an AC outlet.
~ SPEAKER (L) terminal

For connection of an external left speaker. Connect a
speaker that has an impedance of 8 -16 Ω.
75
Remote Control Unit (for PDP-502MX and PDP-502MXE)
6
STANDBY
/ON SCREEN MUTING
1 SIZE
INPUT
7
VIDEO Y/C VOL
2 RGB
1
RGB
2
8
(BNC) (D-sub)
3 4
DISPLAY
3 MENU
9
4
SET
1 STANDBY/ON button 5 SET button

Press to put the unit in operation or standby mode. Press to adjust or enter various settings on the unit.
2 INPUT buttons 6 SCREEN SIZE button

Use to select the input. Press to manually select the screen size.
3 MENU button 7 MUTING button

Press to open and close the on-screen menu. Press to mute the volume.
4 ADJUST (5/∞/3/2) buttons 8 VOL (+/–) buttons

Use to navigate menu screens and to adjust various Use to adjust the volume.
settings on the unit.
Usage of cursor buttons within operations is clearly 9 DISPLAY button
indicated at the bottom the on-screen menu display. Press to view the unit’s current input and setup mode.
76
SPECIFICATIONS
INPUT 4
For PDP-502MX/LUCBW Input Mini D-sub 15 pin (socket connector)
General 1 RGB signal (G ON SYNC compatible)
Light emission panel ............ 50 inch plasma display panel RGB ... 0.7 Vp-p/75 Ω/no sync.
Number of pixels .............................................. 1280 x 768 HD/CS, VD ... TTL level
/positive and negative polarity
Power supply ............................. AC 100 - 120 V, 50/60 Hz
/2.2 kΩ
Power consumption ................................................ 470 W G ON SYNC
Standby power consumption ................................... 0.6 W ... 1 Vp-p/75 Ω/negative sync.
External dimensions ........ 1218 (W) x 714 (H) x 98 (D) mm *Compatible with Microsoft’s Plug & Play
............................. 47-31/32 (W) x 28-1/8 (H) x 3-7/8 (D) in. (VESA DDC1/2B)
(when using table top stand) 2 Component video signal
...................................... 1218 (W) x 737 (H) x 300 (D) mm Y ... 1 Vp-p/75 Ω/negative sync.
..................... 47-31/32 (W) x 29-1/32 (H) x 11-13/16 (D) in. CB/PB, CR/PR
... 0.525 Vp-p/75 Ω
Weight ............................................. 40.3 kg (88 lbs. 14 oz) (75% satulation level)
(including table top stand) ................... 41 kg (90 lbs. 7 oz)
Output Mini D-sub 15 pin connector (socket)
Operating temperature range ..... 0 to 40 °C (32 to 104 °F)
75 Ω/with buffer
Operating atmospheric pressure range
........................................ 0.8 to 1.1 atmospheric pressure Audio
Input AUDIO INPUT (for INPUT 1/2)
Pin jack (x2)
Input/output
L/R ... 500mVrms/more than 10 kΩ
Video
INPUT 1 AUDIO INPUT (for INPUT 3/4)
Input BNC jack Stereo mini jack
• Composite video signal L/R ... 500mVrms/more than 10 kΩ
1 Vp-p/75 Ω/negative sync.
Output AUDIO OUTPUT
Output BNC jack Stereo mini jack
75 Ω /with buffer L/R ... 500mVrms (max)/less than 5 kΩ
INPUT 2 SPEAKER
Input 1 S terminal (Mini DIN 4 pin) L/R ... 8 – 16 Ω/2W +2W (at 8 Ω)
2 BNC jack (x2)
• Y/C saparate video signal (S2 compatible) Control
Y . . . 1 Vp-p/75 Ω/negative sync. RS-232C ... D-sub 9 pin (pin connector)
C . . . 0.286 Vp-p/75 Ω (NTSC) COMBINATION IN/OUT
0.3 Vp-p/75 Ω (PAL) ... Mini DIN 6 pin (x2)
CONTROL IN/OUT ... monaural mini jack (x2)
INPUT 3
Input BNC jack (x5)
Accessories
1 RGB signal (G ON SYNC compatible)
Power cord ....................................................................... 1
RGB ... 0.7 Vp-p/75 Ω/no sync.
Pin/BNC conversion adaptor ............................................ 1
HD/CS, VD ... TTL level
/positive and negative polarity/ Remote control unit ......................................................... 1
75 Ω or 2.2 kΩ Remote control unit case ................................................. 1
(impedance switch) AA (R6/UM-3) batteries .................................................... 2
G ON SYNC ... Cleaning cloth ................................................................... 1
1 Vp-p/75 Ω/negative sync. Speed clamp .................................................................... 2
Bead band ........................................................................ 2
2 Component video signal
Warranty ........................................................................... 1
Y ... 1 Vp-p/75 Ω/negative sync.
CB/PB, CR/PR Operations Instructions .................................................... 1
... 0.525 Vp-p/75 Ω Display stand .................................................................... 2
(75% satulation level) Washer (large) .................................................................. 2
Washer (small) ................................................................. 2
Hex hole bolt (M8X40) ..................................................... 2
÷ Due to improvements, specifications and design are subject to
change without notice.
77
For PDP-502MXE/YVLDK
General Accessories
Light emission panel ............ 50 inch plasma display panel Remote control unit ......................................................... 1
Number of pixels .............................................. 1280 x 768 Remote control unit case ................................................. 1
Power supply ............................ AC 100 – 240 V, 50/60 Hz AA (R6/UM-3) batteries .................................................... 2
Rated current .................................................... 5.4 – 2.2 A Cleaning cloth ................................................................... 1
Standby power consumption ................................... 0.6 W Speed clamp .................................................................... 2
Bead band ........................................................................ 2
External dimensions ........ 1218 (W) x 714 (H) x 98 (D) mm
Operating Instructions ...................................................... 1
(when using display stand)
Display stand .................................................................... 2
...................................... 1218 (W) x 737 (H) x 300 (D) mm
Washer (large) .................................................................. 2
Weight .................................................................... 40.3 kg Washer (small) ................................................................. 2
(including display stand) ........................................ 41.0 kg Hex hole bolt (M8X40) ..................................................... 2
Operating temperature range ............................ 0 to 40 °C
÷ Due to improvements, specifications and design are subject to
Operating atmospheric pressure range change without notice.
........................................ 0.8 to 1.1 atmospheric pressure
Input/output Accessories
Video
INPUT 3 RG
VID
B1
EO
ST
AN
/ON DB
Y/C
Y
SC
SIZ RE
E EN
MU
TE
Input BNC jack (x5)

RG VO
B2 L
MEN
U
DISP
SE
RGB signal (G ON SYNC compatible)

T
CU
-V
RGB ... 0.7 Vp-p/75 Ω/no sync.

15
4
HD/CS, VD ... TTL level Remote Control Unit

Hex Hole Bolt ×2
/positive and negative polarity/ (CU-V159) (SMZ80H400FZB)
75 Ω or 2.2 kΩ (AXD1446)
(impedance switch)
G ON SYNC ...
1 Vp-p/75 Ω/negative sync.
INPUT 4 AA (R6/UM-3) Batteries ×2
Input Mini D-sub 15 pin (socket connector)
RGB signal (G ON SYNC compatible)
RGB ... 0.7 Vp-p/75 Ω/no sync. Cleaning Cloth
Remote Control (AED1174)
HD/CS, VD ... TTL level Unit Case
/positive and negative polarity (AMR3169)
/2.2 kΩ
G ON SYNC
... 1 Vp-p/75 Ω/negative sync.
*Compatible with Microsoft’s Plug & Play Washer (large) ×2 Washer (small) ×2
(VESA DDC1/2B) (WAX1F200K320) (WB80FZB)
Output Mini D-sub 15 pin (socket connector)

75 Ω/with buffer
Audio Power Cord
Input AUDIO INPUT (for INPUT3) (ADG1178)
Pin jack (x2)
L/R ... 500mVrms/more than 10 kΩ Display Stand ×2 (L= 2 m)
AUDIO INPUT (for INPUT4) (AMR3168)
Stereo mini jack
L/R ... 500mVrms/more than 10 kΩ Bead
Band
Output AUDIO OUTPUT
Stereo mini jack Pin/BNC Conversion
L/R ... 500mVrms (max)/less than 5 kΩ Adaptor
(AKX1052)
SPEAKER Speed
L/R ... 8 – 16 Ω/2W +2W (at 8 Ω) Clamp
PDP-502MX/LUCBW Only
Control Binder Assy (AEC1758)
CONTROL IN/OUT ... monaural mini jack (x2)
78

Pioneer Plasma PDP-502MX - ARP3037

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ORDER NO.

YVLDK –– AC100 – 240V

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

Leakage Current Hot Check 1.2 PRODUCT SAFETY NOTICE

Also test with plug

ANY MEASUREMENTS NOT WITHIN THE LIMITS

1.3 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT

X DRIVE ASSY UCOM ASSY

IR RECEIVER ASSY CABLE ASSY

CABLE ASSY Y DRIVE ASSY

2. EXPLODED VIEWS AND PARTS LIST

(1) PACKING PARTS LIST

1 Under Pad R AHA2239 26 AC Power Cord See contrast table (2)

11 Under Carton AHD3037 36 Remote Control Unit Case AMR3169

NSP 21 Warranty Card See contrast table (2)

(2) CONTRAST TABLE

NSP 20 Warranty Card ARY1093 Not used

31 Pin/BNC Conversion Adaptor AKX1052 Not used

2.2 REAR CASE SECTION

Refer to "2.3 EXTERIOR (1/3)".

(1) REAR CASE SECTION PARTS LIST

16 Terminal Label A See contrast table (2)

(2) CONTRAST TABLE

16 Terminal Label A AAX2718 Not used

19 Terminal Label B AAX2719 Not used

NSP 23 UPC Code Label AAX2712 AAX2749

2.3 EXTERIOR (1/3) 38

Refer to "2.6 FRONT CASE SECTION".

(1) EXTERIOR (1/3) SECTION PARTS LIST

1 MAIN POWER ASSY AWZ6405 31 Fan Angle Cushion AED1193

6 PCB Spacer AEC1832 36 RCC CONTROL B ASSY AWZ6407

11 INPUT ASSY AWZ6394 41 Screw BPZ30P080FZK

16 VF DD CONVERTER ASSY AWZ6412

NSP 26 Powder Guard S AMR3200

(2) CONTRAST TABLE

2.4 EXTERIOR (2/3)

(1) EXTERIOR (2/3) SECTION PARTS LIST

6 Ferrite Core (L1) ATX1037 36 PCB Support AEC1270

16 Shield Gasket E ANK1634

26 FPC Cushion AEB1341

(2) CONTRAST TABLE

2.5 EXTERIOR (3/3)

(1) EXTERIOR (3/3) SECTION PARTS LIST

6 …………………………… NSP 36 Hot Plate A ANG2338

11 CABLE ASSY AWV1816 41 Screw IBZ30P250FCU

16 DIGITAL VIDEO ASSY AWV1815 46 Screw ABZ30P060FCU

NSP 26 Scan Heat Sink ANH1558

(2) CONTRAST TABLE

2.6 FRONT CASE SECTION

(1) FRONT CASE SECTION PARTS LIST

11 Front Cushion H AED1191

16 Panel Shield V ANK1604

21 Pioneer Seal See contrast table (2)

(2) CONTRAST TABLE

3. OVERALL CONNECTION DIAGRAM AND BLOCK DIAGRAM

DIGITAL VIDEO ASSY DIGITAL VIDEO ASSY

CABLE ASSY (3)

CABLE ASSY (5)