Ex1 Canning Chicken Curry - Najwa As2464a

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School of Industrial Technology

Faculty of Applied Sciences

FST528
FOOD PRESERVATION TECHNOLOGY

EXPERIMENT 1: PRINCIPLE OF
CANNING: PRODUCTION OF
CANNED CHICKEN CURRY.

NAME : NAJWA BT AHMAD ABD RAOF


CLASS : AS2464A
STUDENT’S ID : 2018654492
DATE OF EXPERIMENT: 20/5/2020
LECTURER’S NAME : DR SUZAIRA BT BAKAR
INTRODUCTION
Canning is a preservatives method by placing the foods in cans or jars, sealed and then
sterilized by heating them to a temperature that can destroy microorganism that can cause
food spoilage. The air is driven out during the heating process. It will formed a vacuum seal
that will prevent the air inside getting back inside. Sterilization is very important in this food
process to kill any harmful microorganism in the food that can affect the nutritive value and
quality of the food. In the other hand, the spoilage microorganism that are heat resistance
were killed by the high level of acid in high acid food. The processing time of canning is
depends on the pH of food, size and shape of container, and type of microorganisms that can
be found in the food product. The purpose of preserved food are to extend the shelf life of the
food, eliminate the process of decomposition, reduce wastage of harvest surplus and etc. It is
important in order to have a good quality of the food product.

OBJECTIVE
The objective of this experiment is to produce canned chicken curry and extend the shelf life
of chicken curry.

INGREDIENTS
Ingredients Amount (g)
Coconut Milk 600 g
Chicken meat 2 kg
Potatoes 1 kg
Shallots 150 g
Garlic 100 g
Curry Powder 250 g
Dried Chilli 100 g
Cooking Oil 250 ml
Salt as preference
Sugar / MSG as preference
*Optional ingredient: Fresh red chili and tamarind

MATERIALS
Exhaust chamber, seamer, autoclave, and blender
PROCEDURE
1. Shallots, garlic and potatoes were peeled. The stalk was removed and the dried chili
washed. Soak in hot water. The shallots, garlic and chili were grinded separately using
a blender.
2. The potatoes and chicken were cut into suitable sizes. Some water was added into
curry powder and turned into a paste. The shallots and garlic were fried with oil until
slightly brownish.
3. Chili and curry paste were added and fried until well done. Some water was added
followed by coconut milk and continue heating.
4. Potatoes and chicken pieces were added into the curry. The ingredients were heated
for about 5-10 minutes. Salt, sugar/and MSG were added.
5. The potatoes and chicken pieces were filled into sterilized cans and covered with hot
curry leaving about 1.3 cm headspace.
6. The cans were exhausted for 7 minutes. The cans were immediately seamed and
inverted.
7. The cans were heated at 121°C using a retort for 45 minutes. Then, the cans were
cooled in running water.
8. The cans were store at room temperature and any sign of spoilage were observed
weekly

RESULT

Result after 4 weeks


Boiling water = 100oC (30 minutes)
Retort = 121 oC (45 minutes)

Boiling water Retort


Texture of curry (chicken & potatoes) 3 4
Taste 1 3
Colour 4 2
Sign of spoilage (mould) 4 4
Overall acceptability 4 2
Scale Texture Taste Colour Sign of spoilage Overall aceptability
1 Very slightly soft Very slightly burnt Extremely dislike No spoilage Extremely dislike
taste
2 Slightly soft Slightly burnt taste Slightly dislike Slightly spoilage Slightly dislike
3 Moderately soft Moderately burnt Moderately Moderately Moderately
taste preferred spoilage acceptable
4 Extremely soft Extremely burnt taste Most preferred Extremely Most acceptable
spoilage

DISCUSSION
1. What is common pH for canned food?
Canned foods may be classified into two categories based upon pH and acidity. The low-
acid food category having a pH above 4.6, and for high acid category food have pH of 4.6
or lower. Meats, poultry, fish, seafood, milk and all fresh vegetables except for tomatoes
are low-acid foods with pH values above 4.6. So, the chicken curry is categorize as low
acid food. Low-acid foods have pH values higher than 4.6.

2. Discuss the advantages and disadvantages of thermal processing using retort.


Some advantages of the thermal processing using retort include improved flavour.
With retort canning, all the juices remain inside the bag. There is no siphoning with retort
pouches like you see with mason jars since the retort pouch is vacuum sealed prior to
pressure canning. Plus, retort pouches do not require extra liquid to fill voids / head space
like mason jars so natural flavors are not diluted. for 5 minutes, even without heating.
Next, save energy because the cooking bag is thinner, it can reach the lethal temperature of
bacteria quickly when heated, and the energy consumption is 30-40% less than that of the
tin can. Furthermore, easy to use. The cooking bag can be opened conveniently and safely.
When eating, the food can be opened and eaten by putting it in a bag together in boiling
water.

Disadvantages of thermal processing using retort are filling or crates and loading into
crates is much slower and much complex than can or glass controlling. Next, establishing
the scheduled process and controlling critical factors is more complex. Furthermore, high
capital investment, especially in equipment necessary for appropriate pouch handling
during loading and unloading of the retort (e.g stackable trays, rack) and during post
thermal process handling to ensure pack integrity.(Rupesh. N, 2014)

3. Identify the shelf life of canned food. Give 3 examples of food products and its shelf life.
Canned food has a long shelf life because the sterilized food is separated from the outside
environment by the sealed containers. Canned food mosly can last long for 1 to 4 years if
keep the food in a cool, dark place. If the cans undented and in good condition, it can
likely safely double that shelf life from 3 to up to 6 years (Health,2015). For canned
chicken, corn beef, canned ham, and tuna can last from 2 to 5 years after the can's printed
date, so long that it's stored in ideal conditions. However, the cans must not easy to be rust,
dent and corrosion because these can effects the shelf-life of canned food.

Example of canned food product and its shelf life:

1. Canned chicken - about 3 to 5 years,

2. Canned fruit cocktail - about 18 to 24 months

3. Canned oats – 30 years

CONCLUSION
Canned chicken curry is successfully been prepared and the shelf life of the chicken curry is
extended.

REFERENCES
 Health, Men's. “Which Expired Foods Are Okay to Eat?” Fox News, FOX News
Network, 31 Jan. 2015, www.foxnews.com/health/which-expired-foods-are-okay-to-
eat.
 Rupesh N. Chavan B. Retort Packaging, 18 April. 2018,
https://www.slideshare.net/9503437983/retort-packaging-by-rupesh-chavan
 Yang Shan., (2016). Effect of Sealing on the Preservation of Canned Products in
Canned Citrus Processing from https://www.sciencedirect.com/topics/agricultural-
and-biological-sciences/canned-foods

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