L&T Valves - Floating Ball Valve

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Single, Two & Three-piece Ball Valves

ASME Class 150, 300 & 600 | 8 mm - 300 mm (¼″- 12″)


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L&T Valves
L&T Valves offers a range of Floating Ball Valves in sizes up to 12”

Ball Valves
(300 mm) in a variety of body options, materials and end connections.
Valves with pneumatic, electrical or hydraulic actuators can also be offered.

Designs for L&T ball valves are created in accordance with key international
standards. Reliability of the products is established through a series of
endurance and fire tests. Modern manufacturing and quality assurance
processes are employed to ensure reliable performance and low cost of
ownership.

The valve facility in Coimbatore is equipped for high-volume production


and can manufacture over fifty thousand ball valves in a month.

Product Portfolio
¼ 38 ½ ¾ 1 1¼ 1½ 2 2½ 3 4 6 8 10 12
Valve Type End Connection
8 10 15 20 25 32 40 50 65 80 100 150 200 250 300

Single-piece,
Regular Bore
Fire-safe Flanged Cl 150/ 300 • • • • • • • • •

Two-piece,
Full Bore
Fire-safe Flanged Cl 150/ 300 • • • • • • • • • • • •

Screwed/ Socket-weld • • • • • • • • • • •
Standard
Three-piece, Flanged Cl 150/ 300 • • • • •
Full Bore Fire-safe Screwed/ Socket-weld • • • • • • • • • • •
IBR Screwed/ Socket-weld • • • • • • • •
Screwed/ Socket-weld • • • • • • •
Standard
Three-piece, Flanged Cl 150/ 300 • • • •
Regular Bore Fire-safe Screwed/ Socket-weld • • • • • • •
IBR Screwed/ Socket-weld • • • • •

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L&T Ball Valves are available in single-piece, two-piece and three-piece

Features & Benefits


constructions. In these valves, line pressure forces the floating ball against
the downstream seat to effect bubble-tight sealing.

Blowout Proof Stem


The side-entry stem of L&T ball valves has a
shoulder that bears against a matching shoulder
in the body to make it blowout proof - the
higher the line pressure, the better the sealing to
atmosphere.

High Integrity Stem Sealing


Sealing to atmosphere is further enhanced by
stem thrust seals and stem packing rings. To
compensate for wear and thermal expansions,
Belleville springs are used.

Inserts in single-piece ball Mirror-finished Solid Stainless Steel Balls


valves are provided with
a hexagonal slot for easy
To obtain bubble-tight sealing and lower
removal. operating torques, mirror-finished balls are used
as a standard. The solid construction of the balls
guarantees higher structural strength.

Seats with Pressure-relieving Slots


Seats with fine grain structure are used to ensure
better strength and longer life. Pressure-relieving
slots are a unique feature of L&T ball valves. The
slots relieve upstream pressure when the valve is
in closed position and prevent seat damage.

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Fire-Safe Feature Antistatic Feature
L&T fire-safe ball Static electricity builds up inside a valve when
valves feature the ball rubs against non-metallic seats. This is a
secondary metal seats. fire hazard, especially with flammable fluids. L&T
In the event of a fire, ball valves have inbuilt antistatic mechanisms to
after the soft-seat provide electrical continuity.
totally sublimates, the
ball moves and abuts Stems of full bore valves of size 65 mm and
the downstream metal above and regular bore valves of size 80 mm and
seat to form a above are equipped with spring-loaded plungers.
leak-tight seal. In valves of smaller sizes, electrical continuity is
achieved by using Carbon-filled PTFE thrust seal
and graphite stem packings.

Cavity Pressure Relief Mechanism


A slight increase in temperature of fluid
entrapped in ball cavity can cause a rapid
increase of pressure and damage the ball and
seats.

To prevent this, L&T ball valves are equipped


with automatic cavity relief mechanisms. When
the valve is in open position, a hole provided on
the ball connects the body cavity to the ball port
and thereby ensure that cavity pressure does
not build up. In the closed condition, when the
cavity pressure rises above a designated level,
the seat lip deflects to relieve pressure to the
upstream side.

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Standards

Standards & Materials


Scope Standard
Design ISO 17292

Socket-weld ends ASME B16.11


Screwed-end BSPT ISO 7-1
End-to-End
Screwed-end NPT ASME B1.20.1
End flange ASME B16.5 RF
Face-to-face (Flanged) ASME B16.10

Pressure testing ISO 5208


Fire Test ISO 10497/ API 607

Material of Construction
Material specification
No. Part
Single-piece Two-piece Three-piece
Body/ ASTM A216 Gr. WCB
ASTM A216 Gr. WCB
1 Connector/ ASTM A105
Insert ASTM A351 Gr. CF8M/ ASTM A182 Gr. F316
2 Ball ASTM A351 Gr. CF8M/ ASTM A182 Gr. F316
3 Seat PTFE/ RPTFE/ Special filled PTFE
4 Stem ASTM A479 Type 316
PTFE/ RPTFE/
5 Body Seal Graphite Special filled PTFE/
Graphite
6 Stem Thrust Seal Carbon-filled PTFE
7 Stem Packing Carbon-filled PTFE/ Graphite

Pressure Temperature Charts - Seat Materials

Test Pressures (bar)


Class 150 Class 300 Class 600*
Shell - Hydrostatic 30 77 155
Seat - Hydrostatic 22 56 113
Seat - Pneumatic 6 6 6
*With RPTFE/ Special filled PTFE

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Valve Torque Data (in Nm)
Size Single-piece Two-piece Three-piece
Bore Flanged Screwed/
Flanged Flanged Flanged Flanged Flanged
DN inch
mm NPS Socket-
Cl 150 Cl 300 Cl 150 Cl 300 Cl 150 Cl 300
weld

Technical Data
8 14 ¼”
FB - - - - 6.5 -- -
RB - - - - - -- -

10 3388 ”
FB - - - - 6.5 -- -
RB - - - - - -- -
FB 5 5 9 9 6.5 5 5
50
15 12 ½”
RB - - - - -
6.5 - -
FB - - 9 9 9
11 8 9
10
20 34 ¾”
RB 5 5 - - 6.5 5 5
FB - - 14
11 16
13 11
16 10 11
13
25 1
1”
RB 12
8 15
10 - - 9
11 8 9
10
FB - - - - 30
34 - -
1 4”
32 11¼
RB - - - - 16 - -
FB - - 25 28
33 34 18 32
1 2”
40 11½
RB 18
13 22
17 - - 13
22 13 13
17
FB - - 65
46 70
55 44
54 26 30
50 2
2”
RB 38
21 40
32 - - 34 30 32

65 1 2”
22½
FB - - 90
70 98
76 -
60 -- --
RB 48
30 60
57 - - -
34 -- --
80 3
3”
FB - - 150
90 165
125 -
125 -- --
RB 90
69 100
127 - - -
60 -- --
100 4
4”
FB - - 165 185
240 -
210 -- --
RB 145
110 160
216 - - -
125 -- --
150 6
6”
FB - - 250
360 350
540 -- -- --
RB 165
226 190
438 - - -- -- --
200 8
8”
FB - - 650
765 750
1000 -- -- --
RB - - - - -- -- --
10
250 10”
FB - - 1475 - -- -- --
RB - - - - -- -- --
300 12”
12
FB - - 2490 - -- -- --
RB - - - - -- -- --
For screwed/ socket-weld end three-piece valves, torque values are as per full-rated working
pressure of 69 bar.
Indicated design torque values are without factor of safety.

Flow Co-efficients
Bore 8 10 15 20 25 32 40 50 65 80 100 150 200 250 300
FB 8 9 20 50 100 135 225 465 770 1090 1970 4635 8565 13575 19680
CV
RB - - - 15 40 60 95 175 335 570 625 870 2300 3375 5540
FB 7 8 17 45 85 115 220 395 655 930 1675 3940 7280 11540 16730
KV
RB - - - 13 35 50 80 150 285 485 530 740 1955 2870 14710
CV - Flow Co-efficient of a valve is defined as flow of water at 60º F in gallon (US) per minute at a pressure drop of one psi across the valve.
KV - Flow Co-efficient of a valve is defined as flow of water with temperature ranging from 5 to 30º C in cubic meter per hour
(m3/ hr) at a pressure drop of one kgf/ cm2 across the valve.
CV and KV values are given for valve in fully open condition.

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Single-Piece Ball Valves - Regular Bore

L&T single-piece and


two-piece ball valves are
provided with an integral
actuator mounting flange
conforming to ISO 5211.

(Please note that full bore


valves in sizes DN 15 to
DN 25 would be supplied
with mounting flanges as
per L&T’s manufacturing
standard).

E
F

G
ØB ØC ØD
E

ØB ØC ØD

Dimensional Details
Size A B Wt.
C D E F G
DN NPS Cl 150 Cl 300 Cl 150 Cl 300 Cl 150 Cl 300
15 ½ 108 140 90 95 13 11 38 120 90 1.2 1.7
20 ¾ 117 152 100 115 19 11 38 120 90 1.4 2.5
25 1 127 165 110 125 25 17 46 140 100 2.1 3.6
40 1½ 165 190 125 155 38 27 56 180 115 3.8 4.5
50 2 178 216 150 165 51 37 75 210 122 6.5 9.2
65 2½ 190 241 180 190 64 49 102 210 142 11 15
80 3 203 282 190 210 76 62 175 390 - 15.5 22
100 4 229 305 230 255 102 74 195 390 - 24.6 34.8
150 6 267 403 280 320 152 98 245 - 40 65
* 600 mm for Cl 150 & 890 mm for Cl 300
All dimensions in mm and weights in kg

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Two-Piece Ball Valves - Full Bore

F E
G

G
E ØB ØC ØD

ØB ØC ØD
ØB ØC ØD

A A A

Dimensional Details
Size A B E Wt.
C D F G
DN NPS Cl 150 Cl 300 Cl 150 Cl 300 Cl 150 Cl 300 Cl 150 Cl 300
15 ½ 108 140 90 95 13 11 38 38 120 90 1.4 1.9
20 ¾ 117 152 100 115 19 17 45 45 120 97 1.8 3.2
G
25 1 127 165 110 125 25 24 55 55 158 97 2.9 4.3
40 1½ 165 190 125 155 38 37 75 75 212 122 5.3 6.4
50 2 178 216 150 165 51 49 103 103 212 142 9.4 12
65 2½ 190 241 180 190 64 62 175 175 390 - 14.1 20.5
ØB ØC ØD
80 3 203 282 190 210 76 74 185 195 390 - 19.2 28
100 4 229 305 230 255 102 98 235 247 - 31 45
150 6 394 403 280 320 152 148 285 315 - 78.2 105
A Detail A
200 8 457 502 345 380 203 198 345 371 980 - 141.5 169
*
600 mm for Cl 150 & 890 mm for Cl 300
**
890 mm for Cl 150 & 980 mm for Cl 300

250 10 533 568 405 445 254 245 - - - 710 260 310
300 12 610 648 485 520 305 295 - - - 750 330 385
Detail A All dimensions in mm and weights in kg

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Three-Piece Ball Valves - Full Bore

The valves are designed for


easy on-line service. To access
the valve internals, remove
three connector bolts and
swing the body out using the
fourth bolt as a pivot.

F F

G G
E E

øC øD C øD

B
A A

Dimensional Details
Screwed/ Socket-weld end
Cold Working Pressure (CWP) Size C
- 69 bar, with PTFE seat A B D E F G Wt.
- 103 bar, with RPTFE and DN NPS SW BSPT NPT
special filled PTFE 8 ¼ 62 9.5 14.6 - 14.2 ¼“ - 19 ¼“ - 18 11 38 132 50 0.7
10 62 9.5 18.0 - 17.6 8” - 19 8” - 18 11 38 132 50 0.7
3 3 3
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Screwed/ socket-weld valves
in sizes 8 mm to 50 mm have 15 ½ 66 10 22.2 - 21.8 ½“ - 14 ½“ - 14 11 38 132 50 0.7
a body rating of Class 800. In 20 ¾ 75 13 27.6 - 27.2 ¾“ - 14 ¾“ - 14 17 46 132 58 1.1
larger sizes, the body is rated
to Class 300. 25 1 92 13 34.3 - 33.9 1“ - 11 1“ - 11½ 24 54 162 65 1.7
32 1¼ 114 13 43.1 - 42.7 1¼“ - 11 1¼“ - 11½ 37 75 192 83 4.2
40 1½ 114 13 49.2 - 48.8 1½“ - 11 1½“ - 11½ 37 75 192 83 4.2
50 2 132 16 61.7 - 61.2 2“ - 11 2“ - 11½ 49 87 202 94 6.3
65 2½ 185 16 74.4 - 73.9 2½“ - 11 2½“ - 8 62 200 390 200 15.5
80 3 208 16 90.3 - 89.8 3“ - 11 3“ - 8 74 225 390 225 24.7
100 4 240 19 115.7 - 115.2 4“ - 11 4“ - 8 98 250 600 250 38.8

Flanged end
F
Size A B Wt.
C D E F G
DN NPS Cl 150 Cl 300 Cl 150 Cl 300 Cl 150 Cl 300

G
15 ½ 108 140 90 95 13 11 38 122 92 1.8 2.2
E
20 ¾ 117 152 100 115 19 17 46 142 98 2.2 3.4
øB øC øD 25 1 127 165 110 125 25 24 54 152 98 3.2 4.8
40 1½ 165 190 125 155 38 37 75 212 125 7.8 10.7
50 2 178 216 150 165 51 49 87 212 125 12.6 15.5

A All dimensions in mm and weights in kg

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Three-Piece Ball Valves - Regular Bore

F F

E
G G
E

øC øD C øD

B B

A A

Dimensional Details
Screwed/ Socket-weld end
Grooves are provided Size C
on body connectors to A B D E F G Wt.
differentiate valves based DN NPS SW BSPT NPT
on end connections - one 8 ¼ 62 9.5 14.6 - 14.2 ¼“ - 19 ¼“ - 18 11 38 132 50 0.7
groove for socket-weld ends,
10 ¾ 62 9.5 18.0 - 17.6 8” - 19 ¾“ - 18 11 38 132 50 0.7
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two grooves for valves with
screwed ends (NPT threads) 15 ½ 66 10 22.2 - 21.8 ½“ - 14 ½“ - 14 11 38 132 50 0.7
and no grooves for valves 20 ¾ 69 13 27.6 - 27.2 ¾“ - 14 ¾“ - 14 11 38 132 50 0.8
with screwed ends (BSPT
threads). 25 1 90 13 34.3 - 33.9 1“ - 11 1“ - 11½ 17 46 132 58 1.3
32 1¼ 97 13 43.1 - 42.7 1¼“ - 11 1¼“ - 11½ 24 54 162 65 1.8
40 1½ 103 13 49.2 - 48.8 1½“ - 11 1½“ - 11½ 27 56 162 66 2.5
50 2 122 16 61.7 - 61.2 2“ - 11 2“ - 11½ 37 75 192 83 4.5
80 3 185 16 90.3 - 89.8 3“ - 11 3“ - 8 62 200 390 200 17.1
100 4 212 19 115.7 - 115.2 4“ - 11 4“ - 8 74 225 600 225 27.1
Valves in sizes 8 mm to 15 mm will be supplied in full bore construction

Flanged end
F
Size A B Wt.
C D E F G
DN NPS Cl 150 Cl 300 Cl 150 Cl 300 Cl 150 Cl 300

G 15 ½ 108 140 90 95 13 11 38 122 92 1.8 2.2


E
20 ¾ 117 152 100 115 19 11 38 122 92 1.8 3.0
øB øC øD 25 1 127 165 110 125 25 17 46 142 98 2.5 4.2
40 1½ 165 190 125 155 38 27 56 180 117 4.7 8.0
50 2 178 216 150 165 51 37 75 212 125 7.7 12.1

A All dimensions in mm and weights in kg

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Ordering Information

Series Type Bore Ends Material Option* Operator

L 1 - Single-piece F - Full BT - BSPT Threaded C - Carbon Steel F - Fire-safe Wrench

2 - Two-piece R - Regular NT - NPT Threaded S - Stainless Steel Gear Unit

3 - Three-piece SW - Socket-weld Pneumatic

6 - Three-piece (IBR) F1 - Flanged Cl 150 Electrical

F3 - Flanged Cl 300

* For Three-piece Valves


Example – Catalogue no. for Pneumatically Operated Three-piece Regular Bore, Socket-weld end, Carbon steel valve is
L3RSWC – Pneumatic

L 3 R SW C F Pneumatic

Larsen & Toubro Limited, Valves


Mount - Poonamallee Road, Manapakkam, Chennai 600 089, INDIA
Tel. : + 91 44 2249 8201 Fax: +91 44 2249 2794
www.Lntvalves.com

Publication Number: VC001/0712


As we continuously endeavour to improve our products, the data given herein is subject to change. Please refer www.lntvalves.com for the latest catalogue.

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