Heater Unit: Service Notes
Heater Unit: Service Notes
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of HU-740/540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
8445-03
Contents
2 Electrical Section
2-1 WIRING MAP ................................................................................................................................2-1
2-2 CIRCUIT DIAGRAM ......................................................................................................................2-2
4 Adjustment
4-1 OPERATION OF THE CONTROLLER .........................................................................................4-1
4-2 SETTING THE PARAMETER OF THE CONTROLLER ...............................................................4-2
6 Troubleshooting
6-1 THE TEMPERATURE FAILS TO REACH THE PRESET VALUE .................................................6-1
6-2 RESULTS OF PRINTING ARE COARSE ......................................................................................6-1
6-3 PRINT DOES NOT MATCH IN CUT ..............................................................................................6-2
6-4 ERROR MESSAGE (CONTROLLER) ...........................................................................................6-2
7 Service Activities
7-1 INSTALLATION CHECK LIST .......................................................................................................7-1
7-2 SPECIFICATION............................................................................................................................7-5
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Revision Record
Revision
Date Description of Changes Approval Issued
No.
0 2003.12.17 First Edition Inagaki Tamaki
1 2004.1.8 1-1, 2-1 : Each parts list has been revised. Inagaki Tamaki
2 2004.2.27 1-1 Each parts list has been revised. Inagaki Tamaki
Revised 3
1-1
PARTS LIST -Main Parts- Revised 2 PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 25415104 THERMISTOR LCA-PT-N S1 31499101 CLAMP,BASE SKM-1
2 22815150 CHASSIS,HEATER CONTROLLER S2 31329601 CLAMP,INSULOK T-18S
3 21765127 FITTING,AL34/PG29/C90/BL S3 31389101 CLIP,COACHING CS-6
4 21435110 TUBE,PACS35BL ADAPTAFLEX 2737336 S4 31289105 CUPSCREW SET, M3*6 3CBC 100 PCS
5 23365263 CONNECTOR,JST VLR VLR-02V S5 31279109 LABEL,FUSE 6.3A/125V #LA626
6 22905103 CONTROLLER BOARD HU-540 S6 31109806 NUT,HEXAGON M6 BC
7 22045183 COVER,CONDUIT HU-540 S7 31049119 SCREW,CAP M3*4 BC
8 22045185 COVER,CONTROL CG731-M-1906 S8 31049105 SCREW,CAP M3*6 BC
9 21905186 CLIP,CONDUIT ACB34 ADAPTAFLEX S9 31049156 SCREW,CAP M6*8 BC+FL
12559572 FUSE 5*20CEE-3.15AT WICKMANN (220-240V) S10 31249201 WAHSER,PLAIN 3*6*0.5 C
10
12559104 FUSE,ULTSC N1 6.3A/125V
11 22555108 HOLDER,FUSE F-220-01A2
7838602700 HEATER,BED HU-540 100V
7838603600 HEATER,BED HU-540 220-240V
12
7838801600 HEATER,BED HU-740 100-117V
7838803400 HEATAER,BED HU-740 220-240V
7838602500 HEATER,PLATEN HU-540 100V
7838603200 HEATER,PLATEN HU-540 117V
13 7838603500 HEATER,PLATEN HU-540 220V
7838801500 HEATER,PLATEN HU-740 100-117V
7838803300 HEATER,PLATEN HU-740 220-240V
14 13429747 AC INLET SUP-J6G-E+FILTER Revised 3
15 22535294 LABEL,CORPORATE LOGOTYPE LA300
16 22535117 LABEL,POWER CM-500 NO.893
17 11579119 NUT,GMP-GL29BL
18 22055610 PLATE,CONTROLLER HU-540
19 22055643 PLATE 1,CONDUIT HU-540
20 22055642 PLATE 2,CONDUIT HU-540
21 22055611 PLATE,HEAD ADJUSTER HU-540
22 22745102 REGULATOR,PXR4NAY1-0YS1A FUJITSU
23 21625101 SHUTTER,PLATEN HU-540
24 22165222 SPACER,PUSH RT 3055F5
25 22625107 SPRING,BED HU-540
26 22625106 SPRING,PLATEN HEATER HU-540
27 22625108 SPRING 2,BED HU-540
28 22715394 STAY,SPRING 2 HU-540
30 22785108 SUPPORT,LOCKING EDGE EHS-11U
31 23115105 SW,SL10K2-6 FUJISOKU
32 22805510 CABLE, D SUB 15PIN - SERVO BOARD
33 23415185 CABLE,PCB - CONNECTOR
34 22805513 THERMOSTAT,PLATEN
35 22805512 THERMOSTAT,BED
36 23495214 AC CORD VCTF 100V 7A 3P-S
37 13499111 AC CORD H05VV-F 240VE 10A S
38 13499109 AC CORD SJT 117V 10A 3PVC
39 23495125 AC-CORD H05VV 230V 10A S
40 23495124 AC-CORD 3ASL/100 240VA 10A SAA
41 13439801 CABLE-AC 3P CHINA 10A/250V S
42 13499209 ADAPTER PLUG (100V)
43 26015440 MANUAL,USE JP/EN HU-540/740
1-2
2. Electrical Section
2-1 WIRING MAP
BROWN
D F1
BROWN
FUSE HOLDER
A
SW1
1
3 INLET
2
BLUE
B
E
C
EARTH TERMINAL
YELLOWGREEN
J1
J4 5pin(AC IN)
H J2 F
6pin(AC IN)
HEATER J5
H 14pin(RELAY)
BED/PLATEN PCB
HC-1 CONTROLBOARD ASSY
J3
G
15pin(RELAY)
TEMPERATURE CONTROLLER
PXR4
H J6
7pin(Digital IN)
J7 I 8pin(Digital IN)
17pin(Pt-B)
18pin(Pt-B)
16pin(Pt-A)
THERMISTOR
J8
CONTROL BOX
Revised1
A 23415176-00 CABLE,AC INLET - FUSE
B 23415177-00 CABLE,AC INLET - POWER SWITCH
C 23415178-00 CABLE,AC INLET - EARTH
D 23415179-00 CABLE,FUSE - POWER SWITCH
E 23415180-00 CABLE,POWER SWITCH - PCB
F 23415181-00 CABLE,PCB - REGULATOR AC IN
G 23415182-00 CABLE,PCB - REGULATOR RELAY
H 23415183-00 CABLE,PCB - HEATER
I 23415184-00 CABLE,PCB - REGULATOR DIGITAL IN
J 23415185-00 CABLE,PCB - CONNECTOR
K 23415186-00 CABLE,REGULATOR - THERMISTOR
L 22805510-00 CABLE,D SUB 15PIN - SERVO BOARD
2-1
2-2 Circuit Diagram
2-2
4 Adjustment
4 Adjustment
4-1 OPERATION OF THE CONTROLLER
4-1
4 Adjustment
Proportional band 3
Derivative time 20
* You can set the value on SV-L and SV-H freely within the range of P-SL and P-SU.
However, even if you change the value of SV-L and SV-H t, the Heater cannot reach more than 65 degrees C
because of the THERMOSTAT.
** When you change any of the above parameters from the Default Set Value,
we cannot guarantee the controller operation.
4-2
6. Troubleshooting
6-1 The temperature fails to reach the preset value.
NO CHECKING ACTION REFERENCE OUTLINE
In an cold environment, warm up may take a long time or the
Operation temperature may fail to reach the preset value. Explain to users to
1 Explain to User Users Manual use the Heater where the temperature is 20 deg C (68 deg F) or
environment
more.
Media of a narrower width may take a long time to heat or fail to
Use the media having reach the preset temperature. Recommend the user use the
2 Media Width a width of about 1m or Users Manual media having a width of about 1m or more.
more.
When the parameter setting is not correct, the temperature may fail
Check the Parameter
Parameter setting to reach the preset value. Check each parameter is set correctly
setting of the Sect 4 Parameter
4 of the Heater referring to the Service Note section 4.
Controller / parameter Setting
Controller
resetting
The Heater is connected to the sub power for the printer. Even if
you turn on the POWER of the controller, the Heater does not
Sub Power of the Turn ON the Sub
5 operate until the sub power for the printer is turned ON.
printer is not ON. Power for the printer.
The printer The Heater is connected to the sub power for the printer. Even if
Recover from sleep you turn on the POWER of the controller, the Heater does not
6 becomes sleep
mode. operate if the printer is in the sleep mode.
mode.
When there is a cut-line in the Cables between the Controller and
The Cables
Replace the Cables the Heater, the temperature fails to reach the preset value. Check
between the
7 between the Controller Cables between the Controller and the Heater and replace broken
Controller and the
and the ProII machine cables.
ProII machine
Movement width This function may improve printing quality by maintaining the
Set the [FULL WIDTH uniform speed for media feed by selecting [FULL] in this menu.
4 of the printing Users manual
S] to [FULL].
carriage
Recommended Some media cannot dry up the ECO-SOL INK even if you use the
Use the Heater. Recommend the user to use the recommended media.
5 Media is not
recommended media.
used.
6-1
6-3 Print does not match in cut
NO CHECKING ACTION REFERENCE OUTLINE
When the heater is used, the media may experience subtle deformation due to
thermal expansion or contraction. For this reason, no assurance is made with
respect to the following points.
Shifting in print and
1 Explain to User. 1. Distance accuracy (when cutting)
cut
2. Repletion accuracy (when cutting)
3. Repletion between printing and cutting
4. Alignment accuracy for printing and cutting when reloading media
Cut the image after Output the image dividing Print out the image with Crop Mark. And after printing, turn off the Heater and
2
printing immediately the print and cut data. wait for the Heater to cool down sufficiently.
Carry out [ENV. MATCH] in User's menu. Cutting position in the carriage
moving direction is detected by the Motor ENCODER while the printing position
is detected by the ENCODER SCALE. The ENCODER SCALE expands and
contracts depending on the environment (temperature & humidity), and it
Operation Carry out the [ENV.
3 Users Manual causes the Print/Cut shifting problem in the carriage moving direction. (The
environment MATCH]
shifting amount becomes bigger as it is far from the carriage standby position.)
This function adjusts the machine to optimize its state to the environment
where it is used. This function is the same adjustment as [LINEAR CALIB.] in
Service menu.
Offset value of [CUTTING ADJ.] corrects for the cutting length (distance correction) when
Set the Offset value to
4 [CUTTING ADJ.] is using the machine for cutting only. When using the machine for printing and
zero (0).
not zero (0). . cutting, always set the offset value to [0].
Print / Cut Position Adjustment is to calibrate the error in the relative positions
Print / Cut Position
Print / Cut Position of Head and Tool Carriage due to the manufacturing tolerance and correct an
5 Adjustment is not Users Manual
Adjustment error in printing and cutting positions. Therefore, if this adjustment is not
correct
performed correctly, printing and cutting positions will be shifted.
Print / Cut Offset Adjustment can not be done correctly when the Crop Mark
Crop Mark Sensor is Clean the Crop Mark Sensor is dirty. When Crop Mark Sensor is dirty, relative positions of Printing
6
dirty Sensor and Cutting can not be corrected and cause printing and cutting positions to be
shifted.
When the sensitivity of Crop Mark Sensor is low, relative positions of Printing
Sensitivity of Crop Crop Mark Sensor ProII Service Note
7 and Cutting can not be corrected and cause printing and cutting positions to be
Mark Sensor is low Adjustment Section 4
shifted.
Tool / Crop Mark Sensor Position Adjustment is to calibrate the error in the
relative positions of Tool and Crop Mark Sensor. Therefore, printing and
Tool / Crop Mark
cutting positions will be shifted when the relative position of Tool and Crop
Sensor Position Tool / Crop Mark Sensor ProII Service Note
8 Mark Sensor is shifted from the correct position. And also, based on the fact
Adjustment is not Position Adjustment Section 4
that this adjustment is correctly done, the Print / Cut Offset Adjustment is
correct
performed. Therefore, the printing and cutting position will shift even not using
Crop Marks.
Parameter settings of [P-SL], [P-SU] and [P-n2] are not correct. Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2] to 1.
The SV or the set values of Parameter settings of [P-SL], [P-SU] and [P-n2] are not correct. Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2] to 1.
some parameters have been
changed without any When the set value of [P-SU] is larger than 1000, "1" will be
Set [P-DP] to 0 and return [P-SU] to 150.
operation. registered for [P-DP].
1 or 4 is set in the parameter of [LoC]. Set the parameter of [LoC] to 2.
You are trying to set the values of [SV-L] and [SV-H] to out of Set each parameter in the range of the [SV-L] to [SV-H]. (Refer to
The SV cannot be changed.
the range. (Parameters of [SV-L] and [SV-H]). the section 4. )
The Cable between the Controller and the Servo Board is brokeReplace the Cable between the Controller and the Servo Board.
Sub Power of the printer is not ON. / The printer becomes Turn ON the Sub Power for the printer. / Recover the machine from
sleep mode. sleep mode.
Errors are caused by a factor other than the above Replace the Controller
* When the above displays appear, please check whether each parameter is set correctly referring to the section 4 at first.
6-2
7 Service Activities
7-1 INSTALLATION CHECK LIST
HOLDER,CONTROLLER
User's manual : 1
SJ-540 : 1
7-1
Unpacking
Check the voltage of the machine and the Heater Unit.
Take out the HEATER PLATEN and Accessories from the box.
Installation
Turn off the Primary Power SW and disconnect the Power Cable.
Remove the PLATEN PLATEs and SHUTTER PLATEN, and clean the BED
using a cloth with alcohol.
Put the HEATER PLATEN on the BED and bind up the Cables from the
THERMISTOR and THERMOSTAT on the SPRING BED ASS'Y.
Be careful with the position where the Cables are bound up.
Make sure that the Cables are not involved in the FANs.
Fix the HEATER PLATEN while pressing the HEATER PLATEN frontward.
Make sure that you fix the MEDIA CLAMP STOPPER.
Bind up the Cables and pull out them through the machine.
Remove the TOP COVER and CHASSIS COVER and connect the CONNECTION CABLE
with the CN9 on the SERVO BOARD.
Fix the TOP COVER and CHASSIS COVER and install the HEATER CONTROLLER.
Fix the PLATE STAY to the HEATER CONTROLLER and TOP COVER.
Put the Cables through the DUCT STAY and connect the connectors of the Cables.
7-2
Installation
Fix the Tube of the HEATER CONTROLLER to the DUCT STAY.
Adjustment
HEAD Height Adjustment
User Explanation
Use the ECO-SOL INK when using the HEATER.
The heater operates only when both the controller and the sub power of the printer
are switched on.
When you set the media having a width of 1m or less, Heater may fail to reach
the setting temperature.
Media curling by using the Heater operation environment when using the Heater
7-3
Explanation
Assurance of accuracy when performing Print and Cutting (SC-540)
Distance accuracy (when cutting)
Repetition accuracy (when cutting)
Repetition between Printing and Cutting
Alignment accuracy for printing and cutting when reloading the media
Maintenance
Cleaning the Platen
7-4
7-2 Specification
*1 The heater temperature may not reach the preset temperature depending on ambient conditions or the width of the media.
Unevenness in temperature may be larger depending on ambient conditions or the width of the media.
*2 Operating environment
Humidity (%) Use in an operating environment
(no condensation) 80 with the range indicated by solid lines.
55
35
0 15 20 27 32 °C (°F)
(59) (68) (80.6) (89.6)
Temperature
*3 For the SC-540, the following items are not guaranteed when cutting while using the heater.
Please refer to the SC-540 User's Manual.
Distance accuracy (when cutting)
Repetition accuracy (when cutting)
Repetition between printing and cutting
Alignment accuracy for printing and cutting when reloading media
7-5