Assembly Procedure For Horizontal Tracke PDF

Assembly Procedure for Horizontal Tracker STI-H1250
CONFIDENTIAL DOCUMENT
STi-H1250 PGE R06 – Mar 2018
Soluciones Técnicas Integrales Norland +34 948 260 129

Avda. Sancho El Fuerte, 26 – Of. 1. www.stinorland.com
31008 PAMPLONA (Spain) [email protected]
1 INTRODUCTION ______________________________________________________________________________________________________________________________________________________ 3
1.1 Tracker STI-H1250 Orientation ................................................................................................................................................................................................................................................................... 3
1.2 General Overview of the Tracker ............................................................................................................................................................................................................................................................... 4
2 TERRAIN REQUIREMENTS _____________________________________________________________________________________________________________________________________________ 8
2.1 Tolerance allowed in terrain slope ............................................................................................................................................................................................................................................................. 8
3 PRELIMINARY WORK _________________________________________________________________________________________________________________________________________________ 8
4 TRACKER COMPONENTS ______________________________________________________________________________________________________________________________________________ 9
4.1 Drive Set (CAC001) ..................................................................................................................................................................................................................................................................................... 9
4.2 Torque Tube (VIT)....................................................................................................................................................................................................................................................................................... 9
4.3 Support (SOP001), Rotation and Regulation items .................................................................................................................................................................................................................................. 10
4.4 Arm (BRA001) ........................................................................................................................................................................................................................................................................................... 10
4.5 Belts for PV modules ................................................................................................................................................................................................................................................................................ 10
4.6 Rod (BIE) ................................................................................................................................................................................................................................................................................................... 11
4.7 Tracker STI-H1250 dimensions ................................................................................................................................................................................................................................................................. 12
4.8 Bill of Materials ........................................................................................................................................................................................................................................................................................ 12
4.9 Complete List of Joints ............................................................................................................................................................................................................................................................................. 12
4.10 List of tools ............................................................................................................................................................................................................................................................................................... 13
5 ASSEMBLY INSTRUCTIONS ____________________________________________________________________________________________________________________________________________ 13
5.1 STEP 1: Drive Set (CAC001) assembly ....................................................................................................................................................................................................................................................... 14
5.2 STEP 2: Circular housing set Regulation Parts (PRE001) ........................................................................................................................................................................................................................... 18
5.2.1 Regulation Parts (PRE001) Horizontal Marking .............................................................................................................................................................................................................................. 18
5.2.2 Regulation Parts (PRE001) Vertical Marking – Only for Lineup 1E .................................................................................................................................................................................................. 18
5.2.3 Regulation Parts (PRE001) Location................................................................................................................................................................................................................................................ 19
5.3 STEP 3: Torque Tube (VIT) from Lineup 1E assembly ............................................................................................................................................................................................................................... 20
5.3.1 Central Torque Tube Section 1 (VIT001) assembly ......................................................................................................................................................................................................................... 21
5.3.2 Torque Tube Section 2 (VIT002) assembly...................................................................................................................................................................................................................................... 24
5.4 STEP 4: Torque Tube (VIT) from Lineup 1W assembly ............................................................................................................................................................................................................................. 27
5.5 STEP 5: Lineup 2W Torque Tube (VIT) assembly and the remaining ones ............................................................................................................................................................................................... 29
5.6 STEP 6: Arm (BRA001) assembly from Lineups 1E /1W and the remaining ones ..................................................................................................................................................................................... 32
5.7 STEP 7: Drive Set Rod (BIE001) assembly ................................................................................................................................................................................................................................................. 33
5.8 STEP 8: Rod (BIE001) assembly between the rest of the lineups ............................................................................................................................................................................................................. 35
5.9 STEP 9: Refine Rod (BIE001) position ....................................................................................................................................................................................................................................................... 38
5.10 STEP 10: Omega (COM001) Belts assembly ............................................................................................................................................................................................................................................. 39
5.11 STEP 11: Mechanical Stop (TOM001) assembly ....................................................................................................................................................................................................................................... 40
5.12 STEP 12: Damper assembly ...................................................................................................................................................................................................................................................................... 41
5.12.1 Damper Arm (BRA002) assembly .................................................................................................................................................................................................................................................... 41
5.12.2 Damper (AMO001) assembly .......................................................................................................................................................................................................................................................... 42
5.12.3 Damper (AMO001) Tracker positioning .......................................................................................................................................................................................................................................... 43
5.13 STEP 13: Motion Test ............................................................................................................................................................................................................................................................................... 44
5.14 STEP 14: Apply Torque to Joint#10........................................................................................................................................................................................................................................................... 45
6 CHECKPOINTS AND ALLOWED TOLERANCES _____________________________________________________________________________________________________________________________ 45
7 GROUNDING POINTS OF TRACKER STi-H1250 ____________________________________________________________________________________________________________________________ 46
ANNEX A: Tracker dimensions (1 page)

ANNEX B: Bill of materials (8 pages)
ANNEX C: List of joints (36 pages)
ANNEX D: Tool list (1 pages)
ANNEX F: Control points and Allowable tolerances (2 pages)
ANNEX G: Drive Set assembly in N-S slopes greater than 3% (1 page)
ANNEX H: Galvanized repair procedure (2 pages)
STi-H1250 PDM 000 R06 CC

ASSEMBLY PROCEDURE FOR HORIZONTAL REALIZED IVE 23/03/2018
SOLAR TRACKER STi-H1250 REVIEWED
APPROVED
Revision Date Author Description
01 29/08/2017 AJC Document release
02 23/10/2017 AFR Annex C update
03 21/11/2017 MLO Annex A, B and C update
04 22/12/2017 AFR ¾-trackers assembly clarification; 5.12; Annex B and C
05 10/01/2018 AFR Pictures in 4.9 and 5.2.3
06 23/03/2018 IVE Damper assembly step inclusion in step list at the beginning of section 5. Retaining pins update.
1 INTRODUCTION
The following Assembly Procedure (PDM) describes instructions for a proper mechanical assembly for horizontal tracker STI-H1250, designed by STi NORLAND.
Tracker assembly must be carried out by qualified personnel used to metallic structure assembly.
Appropriate tools and machinery, as well as personal safety equipment, must be used.
Motion test must be carried out by qualified personnel, used to electrical works, with suitable safety equipment.
This procedure is a guide that sets the stage for the Tracker assembly. It will never replace the skill and knowledge in metallic structure assembly of operators that could
modify the procedure due to differing site conditions. Such modifications will only be valid after notification and written approval by STI Norland.
The assembly works must be supervised at all times by qualified personnel assigned for this purpose.
DISCLAIMER: This publication is intended only for a specific product, not generic, on demand, project number 1029. Pictures and illustrations, technical info, annexes, data and descriptions were right at time of emission. STi NORLAND
accepts no responsibility for any inaccuracies or omissions that may appear in this publication, although great care has been taken to make it as complete and accurate as possible. STi NORLAND reserves the right to make the necessary
changes resulting from continual development and improvement without notice. Always consult STi Norland for the latest version of this publication.
Total or partial reproduction of this publication and / or its attachments, as well as its storage in a word processing system, transmission by electronic, mechanical, photographic or otherwise, or recording, translation, editing, compact or
extended, is prohibited without prior written permission of STi NORLAND.
The STi NORLAND items, spare parts and / or accessories have been specially designed for this product and specific project. The non-original items, parts and / or accessories have not been examined or approved by STi NORLAND, so their
adequacy and / or safety cannot be certified, whether they are already installed or to be installed in the product. STi NORLAND does not accept, therefore, liability for damages caused by the use of non-original items, spare parts and / or
accessories.
1.1 Tracker STI-H1250 Orientation
Internal Tracker External Tracker

1.2 General Overview of the Tracker
INTERNAL TRACKERS
EXTERNAL TRACKERS
2 TERRAIN REQUIREMENTS
In the event of an N – S direction slope, it is recommended a
Terrain must be free of rocks, stones, mounds or any obstacle that could interfere Southward fall to improve production in Northern latitudes.
with correct movement of the Tracker.
2.1 Tolerance allowed in terrain slope

In the event of an N – S direction slope, it is recommended a
Horizontal Tracker is designed for an assembly on totally horizontal terrain (0% Northward fall to improve production in Southern latitudes.
slope) on N – S direction, and no slope or constant slope on E – W direction.
Backtracking program allows a shadow free area between modules on this kind of
terrain.
Nevertheless, tracker can mechanically operate on terrain with the following

3 PRELIMINARY WORK
maximum slopes:
E-W DIRECTION: Maximum slope allowed in one direction of up to 5%. Before beginning assembly, foundation must be fully
N-S DIRECTION: Maximum slope allowed of up to 5%. executed.
Local slope changes between 2 consecutive Torque Tube ensembles (VIT) allowed
of ±0,5%.
Assembly must be executed taking Rod (BIE) slope and each of the Torque Tube
The Tracker is NOT horizontal with the aforementioned slopes. (VIT) slopes as guidance.
Other slopes can be used with review by STi NORLAND.
For example, if the distance between Supports is D, and there is a slope α, the
distance D must be parallel to the slope, and do not locate the Support in the
In the event of terrain slope presence on N – S and E – W horizontal projection of D.
directions, the modules of a Torque Tube could generate
shadows on the modules of the adjacent Torque Tube during
the first and the last hours of the day.
In the event of trackers height differences between adjacent

torque tubes, it could generate shadows during the first and
the last hours of the day, even with the Backtracking function
enabled.
All such work must be completed before running the assembly, in the works prior
to foundation.
4 TRACKER COMPONENTS
Each of the items should be placed in the proper position indicated in

these instructions. These components must not be machined
(stampings, recesses, cuts…) and in no case dispense them in assembly.
4.1 Drive Set (CAC001)
Consist of Gear Motor, Wheel Bearing and Control Box.

Responsible for moving all Torque Tubes (VIT) of the Tracker trough the Rod (BIE) according to solar path.
1 Drive Set per Horizontal Tracker.
4.2 Torque Tube (VIT)
Tubular profile which support the belts with the photovoltaic modules.
Consisting in several items joined together with clamps.
Each of the Torque Tubes (VIT) ensembles of the Tracker can have slope.
This slope should have been defined in previous topographic survey work.
Each of the Torque Tubes (VIT) ensemble should follow a straight line.
4.3 Support (SOP001), Rotation and Regulation items 4.4 Arm (BRA001)
Is the responsible for transmitting Rod (BIE) motion to Torque Tube (VIT).
Consist of Supports (SOP001), Circular housing sets (VIR001), Regulation Parts
(PRE001) and Rotation Caps (CAG001).
Each Torque Tube (VIT) is held by several supports.
4.5 Belts for PV modules
Omega profiles are fastened to the Torque Tube (VIT) to provide a substructure for PV modules.
4.6 Rod (BIE)
Tubular profile placed transverse to Torque Tubes (VIT).

Responsible for transmitting Drive Set (CAC001) motion to each of the Torque Tubes (VIT).
Rod (BIE) is composed of tubular profiles joined together through the base of each Arm (BRA001).
Rod (BIE) has a single constant slope throughout the Tracker, following a straight line. Nevertheless, it is admissible a variation of 2% between consecutives stretches under
previous study of STI Norland y knowing that backtracking will need to be modified.
4.7 Tracker STI-H1250 dimensions 4.9 Complete List of Joints
Tracker STi-H1250 dimensions are defined in ANNEX A of the present Assembly Tracker STI-H1250 list and scheme of joints is included in ANNEX C of the present
Procedure. Assembly Procedure.
4.8 Bill of Materials
Tracker STI-H1250 complete bill of materials are included in ANNEX B of the

present Assembly Procedure.
4.10 List of tools 5 ASSEMBLY INSTRUCTIONS
There is an indicative list of the necessary tools for tracker assembly, not closed Horizontal Tracker comprises a set of metal sections and profiles bolted together.
to additions based on workers experience or availability. Main structure is a set of tubular profiles resting on supports.
Main structure for each row is formed by 4 square tubular profiles (VIT001,
Find the complete list of tools in ANNEX D. 2xVIT002, 2xVIT003 and 2xVIT004), joint at their end by CLAMPS (CHA001), laying
on the SUPPORTS (SOP001 and SOP002) through CIRCULAR HOUSING SETS
(VIR001) and a REGULATION PART (PRE001).
These square tubular profiles are called TORQUE TUBES (VIT).
These Torque Tubes (VIT) are joint together by another square tubular profiles in
a perpendicular direction. Main item of this set is called ROD (BIE001 and BIE002),
and secondary item which joins Torque Tube (VIT) with the Rod (BIE) is called
ARM (BRA001).
General overview of the Tracker, with all the different items, can be found in
paragraph 4.
DRIVE SET (CAC001) ON SITE TRANSPORTATION
Before mounting the Tracker, dimensions and levels assigned
For the drive set (CAC001) transportation, remove the metal top cover of the to each Support must be checked.
structure and use a forklift with the available tool for this purpose. These measures should have been determined in the
execution of the foundation.
Pay special attention to cargo

handling not to hit / damage Supports must have been previously placed in the execution
any of the components. of the foundation.
When mounting the Tracker, minor incidences in covering

SUSPENDED LOAD could appear. Most of them are foreseen and need no further
Ensure a firm anchoring to the actions or minor on site corrections with zinc rich paint or
tool and follow all relevant spray as per applicable Standards. See Galvanized Repair
safety guidelines. Procedure on annexes for further reference.
The steps are as follows: 5.1 STEP 1: Drive Set (CAC001) assembly
STEP 1: Drive Set (CAC001) assembly. 5.1.1 Pile Cap with Micropile Foundation (does not apply)
Mark topographically the axis for Drive Set (CAC001) emplacement on the pile cap
STEP 2: Circular housing set Regulation Parts (PRE001).
with micropiles. These marks must have been previously defined in the works
STEP 3: Torque Tube (VIT) from Lineup 1E assembly. prior to foundation (Annex E – Position marks placement for Drive assembly) and
STEP 3.1: Central Torque Tube Section 1 (VIT001). Place the four lower plate washers (CH007).
STEP 3.2: Torque Tube Section 2 (VIT002).
STEP 4: Torque Tube (VIT) from Lineup 1W assembly.
STEP 5: Lineup 2W Torque Tube (VIT) assembly and the remaining ones .
STEP 6: Arm (BRA001) assembly from Lineups 1E /1W and the remaining
ones.
STEP 7: Drive Set Rod (BIE001) assembly.
STEP 8: Rod (BIE001) assembly between the rest of Lineups.
STEP 9: Refine Rod (BIE) position
STEP 10: Omega (COM001) Belts assembly.
STEP 11: Mechanical stop (TOM001) assembly.

Place the drive set (CAC001).
STEP 12: Damper assembly.
STEP 13: Motion Test.
STEP 14: Apply torque to Joint #10: Circular housing set (VIR001) –
Regulation Part (PRE001).
Align the Drive Set (CAC01) with the pile cap with micropiles marks using the long Adjust the absolute height (H) of the Drive Set (CAC01) in the 8 points of its base
edge itself and the short edge middle mark. in order to avoid undesired inclinations.
The absolute height (H) of the Drive Set (CAC01) must have been defined during
the foundation implementation with respect to the Tracker Supports (SOP01).
If not present, do this

mark prior to assembly
works.
Make reinforcement with Mortar A.R. Without Retraction to protect Threaded

Rods and to force the join between the Drive Set (CAC01) and the foundation.
JUST SET JOINT

#01.
No torque
applied until
STEP 11, where
will join Drive
Set (CAC01) with NOT MAKE THE REINFORCEMENT UNTIL STEP
lineups verifying 11, where is verified the Drive Set (CAC01)
their correct position with the joints.
position.
Once CAC01 is placed on its correct position,
threaded rods MUST BE CUT as explained in
drawing “Drive Foundation Pile Cap With
Micropiles – Sheet 3”.
5.1.2 Ramming + Metallic Frame Foundation Place the Metallic Frame (BCI01), with the help of external topographic marks, in
the correct position E-W y N-S, by marking the lines corresponding to the N-S
Mark topographically, over the Supports, the level previously calculated for Drive set axis and the Rod (drive line) E-W axis as shown below. Place JOINT#13.
placement of L Profile (PEL01).
Place L Profiles (PEL01), by matching with the mark made in the profiles through
JOINT#14.
Place the Drive Set (CAC01) over the Foundation Frame (BCI01), and join though
the JOINT#12.
JUST SET JOINTS

#14, 13 and 12.
No torque
applied until
STEP 9, where
will verify the
position of the
Drive Set (CAC01)
with lineups. Additionally, the topographic point PA , which corresponds in plan view with one
of the Drive set arm faces, must be used for verifying the correct location of the
Drive set.
5.2 STEP 2: Circular housing set Regulation Parts (PRE001)
Circular housing set Regulation Part (PRE001) is designed to correct possible 5.2.2 Regulation Parts (PRE001) Vertical Marking – Only for Lineup 1E
deviations of the Supports (SOP001 and SOP002) with respect to Torque Tube Only for Lineup 1E, mark topographically assisted with a total station, a vertical
(VIT) theoretical position, within minimum and maximum tolerances. line on every Support (SOP001 and SOP002) to be the axis of the Torque
If deviations are above the permitted level, Support (SOP001) is badly rammed. It Tube (VIT) on present Lineup, which points the vertical location of the Regulation
will be necessary to remove it, and re-run its ramming correctly. Part (PRE001) elongated hole for a proper Tracker assembly.
If the horizontal mark exceeds the specified tolerances,
These marks should be long enough not to be hidden with other assembly
Support (SOP001 or SOP002) assembly must be stopped due
elements.
to a bad ramming. Support (SOP001 and SOP002) does not Vertical mark must be located within the specified tolerances, inside area TV.
comply with its tolerance of deviation in height (Z).
It will be necessary to remove it and re-run its ramming
correctly, or continue ramming the missing length.
5.2.1 Regulation Parts (PRE001) Horizontal Marking

Mark topographically with the help of a laser level or an optical level, a horizontal
line every Support (SOP001 and SOP002) to be the dimension of the
Regulation Part on its bottom part for a proper Tracker assembly.
This dimension must have been previously defined in the works prior to
foundation.
These marks should be long enough not to be hidden with other assembly
elements.
Horizontal mark must be located within the specified tolerances, inside area Th.
Internal Trackers External Trackers
If the vertical mark exceeds the specified tolerances; Support

(SOP001 or SOP002) assembly must be stopped due to a bad
ramming. Support (SOP001 or SOP002) does not comply with
its tolerance of deviation in direction E – W.
It will be necessary to remove it and re-run its ramming
correctly.
5.2.3 Regulation Parts (PRE001) Location
Place the 8 Regulation Parts (PRE001) on the 8 Supports (SOP001 and SOP002) from Lineup 1E by Joint #03, adjusting position with the help of vertical and horizontal marks.
Apply torque.
APPLY TORQUE TO
LINEUP 1E JOINTS #03.
Place the rest of Regulation Parts (PRE001) on the rest of Supports (SOP001 and SOP002) from all lineups pending by Joint #03, with the help of horizontal mark. NO Torque
applied.
LINEUP 1E:
APPLY TORQUE TO JOINTS #03.
REST OF LINEUPS:
JUST SET JOINTS #03. No torque applied until correct Torque
Tube (VIT) positioning with Spacer Tool UTM01.
5.3 STEP 3: Torque Tube (VIT) from Lineup 1E assembly
Lineup 1E consists of the following items:

SAFETY ADVICE – INJURY RISK
1 Central Torque Tube Section 1 (VIT001). Support tubes on skids to ensure stability and
2 Torque Tubes Section 2 (VIT002). prevent movement and falls that can lead to an
2 Torque Tubes Section 3 (VIT003). accident.
2 Torque Tubes Section 4 (VIT004).
10 Circular housing sets (VIR001) in Internal Rows / 12 in External Rows. Follow a clockwise twisted Torque Tube with a
10 Lower Rotation Cap (CAG001) in Internal Rows / 12 in External Rows counterclockwise one and vice versa, to compensate total
10 Top Rotation Cap (CAG002) in Internal Rows / 12 in External Rows deviation in a Lineup. See tolerances on paragraph 6.
8 Rotation Cap Flange (CAG003) in Internal Rows / 10 in External Rows.
12 Joint Clamps (CHA001).
Circular housing sets (VIR001) engage on each Torque Tube (VIT).
Assembly starts from the center outward. Each Lineup starts from the Central Torque Tube Section 1 (VIT001) followed by the two Torque Tubes Section 2 (VIT002) on each
side, then two Torque Tubes Section 3 (VIT003) and ending with the last two Torque Tubes Section 4 (VIT004).
Internal Trackers
External Trackers
5.3.1 Central Torque Tube Section 1 (VIT001) assembly
1. Insert Circular housing set (VIR001) around Central Torque Tube Section 1 (VIT001), and then place the Rotation Caps (CAG001) between the side holes of the
Central Torque Tube Section 1 (VIT001) and the inside of the Circular housing set (VIR001). Set Top Rotation Gap (CAG002) and the Rotation Gap Flange (CAG003),
and repeat the sequence in all the supports (expect the two supports next to the rod, where the Rotation Gap Flange is not placed).
Set the U part (PUA001) and the (ABA001) in the two central supports only, locking the two gaps.
In the support North and immediately next to the Rod (BIE), it will be placed on the South side of the gap, and in the south and immediately next to the Rod (BIE), it
will be placed on the Northern side of the gap.
In the North support a Grounding Braid (TTT001) will be placed as well.
Set the contact union of the U Bolt by Joint #04, which includes the U Bolt (ABA001) and the U part (PUA001). In the North Support, do not forget to set the
Grounding Braid (TTT0001) in its lower part before closing the joint with the u Bolt, located in the same side of the Regulation Part (PRE001), which will be joined
with Joint #02
JUST SET JOINTS #04 AND #02.

No torque applied until end of point 5.3.1.4
The existence of galvanize burrs on the tube can cause the Rotation Cap (CAG001) not to fit perfectly and therefore an excessive force with Circular housing set
(VIR001). If so, remove the grain filing affected surface, more subsequent repair area applying zinc rich painting as applicable Standards.
2. Place Central Torque Tube Section 1 (VIT001) on the Supports (SOP001) by Joint Union #10.
JUST SET JOINTS #10.
No torque applied until end of STEP 14.
In case of excessive clearance between Circular Housing (VIR001) and Regulation Part (PRE001), use the
Spacer SVI01 ONLY IN ONE OF THE SIDES. Place as many spacers as necessary up to clearance being
smaller than a single spacer width. IF SPACER NOT USED, Circular Housing (VIR001) could be deformed
and create additional friction. Nylon hammer is recommended to place Spacer SVI01 correctly on its
position.
In case, on the contrary, the Circular Housing (VIR001) fits too tight in the regulation part (because of
HDG grains for instance), use a nylon hammer to introduce the Circular housing by hitting it softly and
rhythmically, alternatively from one side and from the other, hitting at the sides of the Housing set,
NEVER IN THE CIRCULAR AREA. Excessive or wrongly applied force may cause permanent deformations
and frictional braking of the tracker.
3. Measure distances to the reference string line passing centered at the Rod (BIE) for Central Torque Tube Section 1 (VIT001) to be centered.
To do this, move the Central Torque Tube Section 1 (VIT001) through his Rotation Caps (CAG001), ensuring they do not fall out or their antifriction coating axially
rub the sides of the Circular housing sets (VIR001).
ROD AXIS CENTRAL TORQUE

Topographic mark X must have
TUBE
been previously placed in the
works prior to foundation. SUPPORT
CORD
Put a string line as TOPOGRAPHIC

reference between the MARK
topographic marks.
4. APPLY TORQUE TO JOINTS #04 from paragraph 5.3.1.1.
Before applying torque to Joints #04, review and

correct the position of both the Circular housing
sets (VIR001) and the Rotation Caps (CAG001), as
they will have moved from their initial position due
to Central Torque Tube Section 1 (VIT001)
manipulation for centering.
Play must exist between Rotation Cap (CAG001) and Circular housing set (VIR001)
so that no axial friction appears in the process.
Otherwise consult STi Norland Technical Services.
APPLY TORQUE TO JOINTS #02 – Grounding braid

(TTT01) with Regulation Part (PRE001).
5.3.2 Torque Tube Section 2 (VIT002) assembly 3. Place Joint Clamps (CHA001) and APPLY TORQUE TO JOINT #06. Torque
Tube Section 2 (VIT002) is thus correctly positioned.
1. In the same way as in paragraph 5.3.1.1, enter Circular housing set
(VIR001) around Torque Tube Section 2 (VIT002), and then place the
Rotation Caps (CAG001) between the side holes of the Torque Tube
Ensure that the central screw of the joint coincides
Section 2 (VIT002) and the inside of the Circular housing set (VIR001).
with the joint between Torque Tubes (VIT001 –
VIT002). APPLY TORQUE TO JOINTS #06 FOLLOWING
2. In the same way as in paragraph 5.3.1.2, place Torque Tube Section 2
A STAGGERED TRIANGULAR ORDER AND
(VIT002) on the Supports (SOP002) by Joint #10.
RECHECKING THE 1st BOLT TIGHTENED AT THE END .
.
Leave a gap of 10mm between VIT001 and VIT002 ,
between VIT002 and VIT003 and between VIT003
and VIT004 .
No torque applied until end of paragraph STEP
14.
The TORQUE TUBE JOINT CLAMP (CHA001), is used for joining

torque tubes sections (VIT), and the ARM JOINT CLAMP
(CHA0010), is used for joining the ARM (BRA001). Both clamps
are different and special attention should be paid when
locating.
- TORQUE TUBE JOINT CLAMP CHA001

It has a central hole of Ø18 used for controlling the separation
between torque tube sections, and it has a 4 mm thickness:
- ARM JOINT CLAMP CHA0010

Some slight clearance must exist between the Rotation caps (CAG001/CAG002) It has a side hole of Ø10 and 5mm thickness:
and the Circular housing set (VIR001) so that no axial friction appears during
assembly steps. Otherwise, please contact STI Norland technical service.
5.3.3 Torque Tube Section 3 (VIT003) assembly
Repeat step 5.3.2 using the Torque Tube Section 3 (VIT003).
5.3.4 Torque Tube Section 4 (VIT004) assembly

1. In the same way as in paragraph 5.3.1.1, insert Circular housing set (VIR001) around Torque Tube Section 4 (VIT004), and then place the Rotation Caps (CAG001)
between the side holes of the Torque Tube Section 4 (VIT004) and the inside of the Circular housing set (VIR001).
Protect Torque Tube Section 4 (VIT004) end with Plastic Cap (TAP01).
Some slight clearance must exist between the Rotation caps (CAG001/CAG002) and the Circular housing set (VIR001) so that no axial friction appears during
assembly steps. Otherwise, please contact STI Norland technical service.
2. In the same way as in paragraph 5.3.1.2, place Torque Tube Section 4 (VIT004) on the Supports (SOP002) by Joint #10.

3. In the same way as in paragraph 5.3.2.3, Place Joint Clamps (CHA001) and APPLY TORQUE TO JOINT #06. Torque Tube Section 4 (VIT004) is thus correctly
positioned. Leave a gap of 10mm between VIT003 and VIT004 .
Ensure that the central screw of the joint

coincides with the joint between Torque
Tubes (VIT003 – VIT004).
APPLY TORQUE TO JOINTS #06 FOLLOWING
A STAGGERED TRIANGULAR ORDER AND
RECHECKING THE 1st BOLT TIGHTENED AT
THE END .
TORQUE TUBE The TORQUE TUBE JOINT CLAMP (CHA001), is used for joining
SECTION 4 (VIT004) torque tubes sections (VIT), and the ARM JOINT CLAMP
(CHA0010), is used for joining the ARM (BRA001). Both clamps
are different and special attention should be paid when
locating.
- TORQUE TUBE JOINT CLAMP CHA001

It has a central hole of Ø18 used for controlling the separation
between torque tube sections, and it has a 4 mm thickness:
- ARM JOINT CLAMP CHA0010

It has a side hole of Ø10 and5mm thickness:
5.4 STEP 4: Torque Tube (VIT) from Lineup 1W assembly
Completely repeat STEP 3 explained in section 5.3, ensuring the wheelbase of the Torque Tubes (VIT) from Lineup 1W with respect to
Lineup 1E just performed is Dm [ D”] at all points.
Use the Spacer Tool UTM01.
One Spacer Tool UTM01 must always be kept on central position,

between Central Torque Tubes Section 1(VIT001) from Lineups 1W and
1E until this STEP 4 finished.
NOTE: Spacer Tool UTM01 is not provided by the supplier.
To ensure the distance between Lineups 1E and 1W is always correct, measure the separation between Torque Tubes (VIT) in the
areas close to all Supports (SOP001) during assembly, using several Spacer Tools UTM01 or measuring tape.
Space Tool (UTM001) can be replaced by survey labour, indicating the vertical and horizontal marks described in section 5.2.3 in all
the tracker supports, with previous coordinates calculations. Thus all the Regulation Parts can be correctly positioned.
Verify that the Drive Set (CA01) is correctly placed and centered with respect to lineups 1W and 1E, measuring the distance with the
mentioned lineups Central Torque Tubes (VIT001) with respect to Drive Set Arm (CAC001).
JUST SET JOINTS.

No torque applied until end of
STEP 9, where the position will
be definitely adjusted.
APPLY TORQUE TO JOINTS #03: Support

(SOP001 and SOP002) – Regulation Part
(PRE001) in this Lineup 1W.
APPLY TORQUE TO JOINTS #02 –

Grounding braid (TTT01) with Regulation
Part (PRE001).
Regulation Parts (PRE001) in this Lineup

1W is placed at the height of the
horizontal mark of Supports (SOP001), as
explained in STEP 2.
5.5 STEP 5: Lineup 2W Torque Tube (VIT) assembly and the remaining ones
Completely repeat STEP 4, ensuring the wheelbase of the Torque Tubes (VIT) from Lineup 2W with respect to Lineup 1W just
performed is Dm [ D”] at all points using Spacer Tool UTM01.
One Spacer Tool UTM01 must always be kept on central position,

between Central Torque Tubes Section 1(VIT001) from Lineups 1W and
2W until this STEP 8 finished.
To ensure the distance between Lineups 1W and 2Wis always correct, measure the separation between Torque Tubes (VIT)
in the areas close to all Supports (SOP001) during assembly, using several Spacer Tools UTM01 or measuring tape.
APPLY TORQUE TO JOINTS #03: Support

(SOP001) – Regulation Part (PRE001) in
this Lineup 2W.
APPLY TORQUE TO JOINTS #02 –

Grounding braid (TTT01) with Regulation
Part (PRE001).
Regulation Parts (PRE001) in this Lineup

2W is placed at the height of the
horizontal mark of Supports (SOP001), as
explained in STEP 2.
Repeat the present STEP 5 for the rest of lineups.

Clarification of 3/4-trackers assembly:
For INTERIOR 3/4-trackers, the Torque-Tubes allocation is as follows:
Modules no. per

Torque Tube
Row 1 31+31 VIT004-I VIT003-I VIT002-I VIT001-I VIT002-I VIT003-I VIT004-I
Row3 31+31 VIT004-I VIT003-I VIT002-I VIT001-I VIT002-I VIT003-I VIT004-I
Row 10 31+15 VIT004-I VIT003-I VIT002-I VIT005 VIT006

For EXTERIOR 3/4-trackers, the Torque-Tubes allocation is as follows:
Modules no. per

Torque Tube
Row 1 31+31 VIT004-E VIT003-E VIT002-E VIT001-E VIT002-E VIT003-E VIT004-E
Row3 31+31 VIT004-E VIT003-E VIT002-E VIT001-E VIT002-E VIT003-E VIT004-E
Row 10 31+15 VIT004-E VIT003-E VIT002-E VIT001-E VIT006

5.6 STEP 6: Arm (BRA001) assembly from Lineups 1E /1W and the remaining ones
Place Arm (BRA001) from Lineup 1E and 1W centered within the central torque tube (VIT001), marking in this tube the length of the joint clamp (CHA010). Place the arm in
the rest of the lineups equally. A cord may be used for checking the centering of the arm in the different lineups taking the reference of the Drive set arm.
ARM CENTRAL TORQUE

SUPPORT TUBE
ASSEMBLY ADVICE:
It is recommended, at least, two
ROD AXIS
operators to move the arm
CENTRAL TORQUE manually.
TUBE (VIT001) In case of excessive hardness,
JOINT recheck Circular Housing Set
CLAMP (VIR001) and Regulation Part
(PRE001) position and assembly.
ARM
CORD
ROD
AXIS
SUPPORT

No torque applied
until end of STEP 9.
5.7 STEP 7: Drive Set Rod (BIE001) assembly
1. Join Drive Set Rods (BIE001) with Drive Set Arm by Joints #07 y #18.
2. Join Drive Set Rods (BIE001) with Arm (BRA001) from Lineups 1E y 1W by joints #07y #09.
Use a digital or inclinometer level to SAFETY ADVICE – INJURY RISK:

ensure the horizontal face of the Torque Place tubes on skids to ensure stability and
tubes (VIT) from Lineups 1E and 1W to be prevent movement and falls that can lead
perpendicular to Drive Set Arm. to an accident.
Use for positioning the elongated holes of
the U JOINT PROFILE PUU01.
JOINT #09
To facilitate assembly, it is
recommended to set first JOINT
#09/#18, and then JOINT #07.
No torque shall be applied to JOINT #1 /

#12, #13 and #14 of Drive Set (CAC001)
until end of STEP 9.
JOINT #07
JOINT #18
5.8 STEP 8: Rod (BIE001) assembly between the rest of the lineups
Join Intermediate Rod (BIE002) with Arm (BRA001) from Lineups 2W and 1W by Joints #07, #09.
Use a digital or inclinometer level to ensure that

the Torque tube (VIT) horizontal face from
Lineup 2W to be perpendicular to the Drive Set
Arm.
Use for positioning the elongated holes of the U
PROFILE JOINT PUU01.
JOINT #09
To facilitate assembly, it is
recommended to set first JOINT #09,
and then #07.
JUST SET JOINT #07.

No torque applied to JOINT #07 until
end of STEP 9.
JOINT #07
Place the Drive Set (CAC001) with the Drive

Set Rod (BIE001) and the Arms (BRA001)
touching the string line and SET JOINT #01.
No torque applied to JOINT #01 / JOINTS #12,
#13 y #14 until the end of STEP 9.
Repeat the procedure described in this step for the rest of the lineups always from the center to the tracker outward.
Use a digital or inclinometer level to ensure that

the horizontal face of the Torque tubes (VIT)
from ALL Lineups to be perpendicular to the
Drive Set Arm.
Use for positioning the elongated holes of the U
JOINT PROFILE (PUU01).
JUST SET THE JOINTS.

No torque applied to JOINT #07
until end of STEP 9
Intermediate Rod (BIE002) from Lineups (n)E and (n)W is the only Rod to be adjusted with OUTER U JOINT PROFILE (PUU03) using all the screws of JOINT #07.
JOINT #07
LINEUP (n)E y (n)W - EXTREMS
5.9 STEP 9: Refine Rod (BIE001) position
Check as reference that distance between Arms (BRA001) is maintained both at Central Torque Tubes (VIT001) and at the base of the Rod (BIE001).
Adjust the position of the Drive Set (CAC001) and APPLY TORQUE TO JOINT #01 or JOINTS #12, #13 and #14 (depending on Drive Set Foundation type).
Verify that the inclination of the Torque tubes (VIT) horizontal face forms a 90º angle with respect to the Drive Set arm (CAC001) .
ONLY THEN APPLY TORQUE TO JOINTS#07.
APPLY TORQUE TO
ALL JOINTS#07 and
#05.
Place Grounding braid (TTT01) on all Arms of every Lineup by JOINT #11 & #27.
ARM (BRA01)
Due to galvanization process, holes intended for the Grounding
braid may have to be corrected for joint #11 & #27;
1. φ 5.5 drilling.
2. Handmade countersink.
3. Galvanizing repair of the affected area.
4. After drying, proceed to set the joint.
GROUNDING
BRAID (TTT01)
JOINT #11 and #27

Pay special attention on U Bolt tightening. Same free distance must be held
on the two sides of the joint with U Part to prevent Belts uneven. Alternately
tight every side of the joint until indicated torque value reached.
5.10 STEP 10: Omega (COM001) Belts assembly
PV modules are placed on a set of Omega (COM001), which bind to Torque Tube (VIT) by JOINT #04.
The first one is an Omega Belt (COM 001) at the end of the Torque Tube Section 3 (VIT003), pointing outwards, at a distance of 40 mm
After its emplacement, and using Spacer Tool UTM02, Omega Belts (COM001) are placed moving towards the inner part of the Tracker.
Spacer Tool UTM02 is not provided by the supplier
The Spacer Tool UTM02 provides the width between holes in a single PV module,
consequently, for a general offset between Omega Belts (COM001) not placed in the ends or
centre of the Torque tube ensemble, it fixes the distance between two consecutives Omega
Belts flanges following the image below.
This part of the Lineup is finished with a last Omega Belt (COM001) closest to Rod (BIE), pointing inwards.
Repeat in the remaining opposite part of the Lineup, and in the rest of Lineups.
DON´T APPLY TORQUE to the

Joints#04 until the correct
distance with the spacer Tool
UTM02 is assured
5.11 STEP 11: Mechanical Stop (TOM001) assembly
Mechanical Stops (TOM001) are small tubes miter cut.

They will be placed by pairs by JOINT #8 on the Arms from Lineups (n-1)E and (n-1)W, at an approximate height of 385 mm [ Z”] from the Rod (BIE02) in a horizontal
position, to prevent an uncontrolled spin of the Torque Tubes (VIT) that leads to a hit of PV modules with the Supports (SOP001).
APPLY TORQUE
TO JOINT #08.
5.12 STEP 12: Damper assembly The Damper Arm (BRA002) must be positioned at a distance of 80mm from the
closest face of the Circular Housing (VIR001) to the inside face of the Damper
5.12.1 Damper Arm (BRA002) assembly Arm(BRA002).
Place de Damper Arm (BRA002) on the Torque Tube using the U Bolt M10
(ABA003) and the Joint #15. In the South side of the tracker the Arm must be
placed in the North side of the Support and vice-versa.
U BOLT (ABA003)
DAMPER ARM
(BRA002)
80mm
Nut M10 DIN980 c8 Washer M10 DIN125
Pay special attention to the correct positioning of this item to avoid damage in
the damper.
U Bolt joint in the
opposite side of the
Circular Housing
(VIR001)
Reinforcement in the
Circular Housing
(VIR001) side
5.12.2 Damper (AMO001) assembly
Pay special attention to correct positioning of the Damper (AMO001) to avoid
Fix the top of the Damper (AMO001) to the Damper Arm (BRA002) using the Joint
damage to the damper due a malfunction.
#16.
The piston must be positioned on the bottom and the damper body on the top.
DAMPER ARM
(BRA002)
Nut M10 DIN980 c8
Body
Washer M10 DIN125

DAMPER (AMO001)
Fix the bottom of the Damper (AMO001) to the Support (SOP002) using the Joint
#17 in the hole intended for that purpose.
Piston
Nut M10 DIN980 c8
DAMPER (AMO001)
For those cases in which damper‘s support (SOP002) is a tube, please consult the
supplier.
Washer M10 DIN9021

5.12.3 Damper (AMO001) Tracker positioning
Two Dampers (AMO001) must be placed in each torque tube, according to the 5N 6N
following scheme:
INTERNAL TORQUE TUBES

5N
4N
Dampers must be positioned on the supports 4N and 4S. On the support 4N the
Damper (AMO001) will be placed in the South and West of the Support. On the 4N
support 4S the Damper (AMO001) will be placed in the North and East of the
Support. 3N
3N
EXTERNAL TORQUE TUBES 2N

2N
Dampers must be positioned on the supports 5N and 5S. On the support 5N the
Damper (AMO001) will be placed in the South and West of the Support. On the
EXTERNAL TORQUE TUBES

INTERNAL TORQUE TUBES
support 5S the Damper (AMO001) will be placed in the North and East of the 1N 1N
Support.
1S 1S
2S
2S
3S
3S
4S
4S
5S
5S 6S
5.13 STEP 13: Motion Test
5- Check in manual menu HMI display Tracker control to be in MANUAL

MODE.
Before any step, read and understand Operations 6- Disable emergency stop.
Manual for Horizontal Tracker STI-H1250. 7- In manual menu HMI display, click on the arrows for the EAST or WEST
movement desired.
To stop motion, click on the STOP sign.
ELECTRICAL HAZARD. Tracker will automatically move to limit at ± 55º.
Motion test must be carried out by qualified 8- Bring Tracker to its initial position by the arrows for the EAST or WEST
personnel, used to electrical works, with suitable movement to be carried out, stopping when the display shows 0º.
safety equipment. 9- Turn switch to OFF and disconnect generator.
10- Deviation on Works prior to foundation and assembly may demand rod
Ensure a generator with good power signal quality; counterweight to ease movement.
with no harmonics, and frequency and tension
values according to tracker specifications.
Otherwise, irreparable damage can result for the
electric motor and/or the electronic equipment.
INJURY RISK
Supply connection
Control at all times Tracker movement in case any
assembly error appears.
Energize Tracker by a generator:
1- Switch OFF the main switch on the control box and press emergency stop
button.
2- After checking interior schemes in the control box, connect cable from
Terminal
generator (which should provide a three-phase voltage L1 + L2 + L3 + TT +
Block
Neutral optional, V = 400Vac at 50Hz/400Vac at 60Hz) at the terminal –
X1 of the control box, after passing through the corresponding cable
gland (check the electrical schemes inside the control box).
3- Using a phase sequence tester, verify cyclic phase is direct sequence L1 –
L2 – L3.
4- Connect HMI operator display and switch ON the main switch.
5.14 STEP 14: Apply Torque to Joint#10 6 CHECKPOINTS AND ALLOWED TOLERANCES
Before applying torque to Joints #10, review and To ensure proper installation, a checklist by customer is required;
correct the position of both the Circular housing
sets (VIR001) and the Rotation Caps (CAG001), as - Correct Regulation Parts height with respect to the theoretical position.
they will have moved from their initial position due ±5 mm [± 3/16”] TOLERANCE.
to Tracker manipulation. - Correct Regulation Parts position adjustment with respect to the
theoretical axis E – W on Torque Tube. ±5 mm [± 3/16”] TOLERANCE.
- Torque Tube straightness and twist to minimize wave effects due to
Before applying torque to Joints #18, review and manufacture process.
correct U-Bolt (ABA01) position ensuring that the - Correct positioning of circular housing sets, rotation caps (with flanges),
Rotation Cap (CAG001) are centered with regard and U-bolt sets.
Circular housing sets (VIR001). - Drive Set correctly settled down and alignment towards direction N – S.
- Distance between consecutive Torque Tubes.
- Drive Set Arms and Torque Tube Arms with same inclination towards
direction E – W, as per Annex F.
- Low end Drive Set Arm and Torque Tube Arms alignment towards
direction E – W. ±5 mm [± 3/16”] TOLERANCE.
- All joints are marked and no deformation is shown on the elements.
- Structure bolts torque check, 10% TOLERANCE..
- Mechanical stops (TOM001) and earth connections components correct
assembly.
- Correct position of the nuts and U-Bolt at Omega and/or Z Belts.
- Overall galvanization check.
- No loose parts.
- Integrity of the PV Modules (no breakage or cracks), no forced assembly,
no interference, torque and electrical connection check.
APPLY TORQUE to all JOINTS#10.

7 GROUNDING POINTS OF TRACKER STi-H1250
The grounding of the tracker structure to the general earthing cable is done
in at least one foundation support (see picture below for details) of the
tracker.
The tracker structure is equipotentially bonded with copper bonding straps.

The grounding can be made in only one support (only the supports located
at the north side of the central rod).
Specific holes are provided in the regulation part (PRE01)
Typical support layout of tracker STI H1250.

The grounding can be done in any of the AN row of supports, located at the North
side of the rod.
North
ANNEXE A –TRACKER STI-H1250 DIMENSIONS
DESCRIPCIÓN 13 T.T. - I 13 T.T. - E 8 T.T. - I 8 T.T. - E 9 + 4(3/4)T.T. - I 9 + 4(3/4)T.T. - E

Torque Tube lines 13 13 8 8 9 + 4(3/4) 9 + 4(3/4)
Supports per Torque Tube line 10 12 10 12 10|9 12|10
Supports per Tracker 130 156 80 96 126 148
Modules per Torque Tube line 62 62 62 62 62|46|47 62|46|47
Modules per Tracker 806 806 496 496 744 744
Modules lines per Torque Tubes 1 1 1 1 1 1
Modules layout PORTRAIT PORTRAIT PORTRAIT PORTRAIT PORTRAIT PORTRAIT
Separation between Torque Tubes
4420 mm 4420 mm 4420 mm 4420 mm 4420 mm 4420 mm
(D) mm [inch]
2 (BIE01) + 11 2 (BIE01) + 10 2 (BIE01) + 9 2 (BIE01) + 9
Number of Rod sections (BIE02) (BIE02) (BIE02) (BIE02)
2 (BIE01) + 10 (BIE02) 2 (BIE01) + 10 (BIE02)
Mechanical Stop over Rod (Z) mm

385mm 385mm 385mm 385mm 385mm 385mm
[inch]
Number of Belts for PV modules 832 (Ω) 832 (Ω) 512 (Ω) 512 (Ω) 770 (Ω) 770 (Ω)
Modules fixation system SCREW + NUT SCREW + NUT SCREW + NUT SCREW + NUT SCREW + NUT SCREW + NUT
ANNEX B – BILL OF MATERIALS
PART CODE DESCRIPTION UNITS

13 T.T. - I 13 T.T. - E 8 T.T. - I 8 T.T. - E 9 + 4 (3/4) T.T. - I 9 + 4 (3/4) T.T. - E
EXTERNAL 0 26 0 16 0 26
SOP0001 SUPPORT 1
INTERNAL 26 0 16 0 26 0
SOP002 SUPPORT 2 104 130 64 80 100 122
CAC001 DRIVE SET 1 1 1 1 1 1
PRE001 REGULATION PART 130 156 80 96 126 148

VIR001 CIRCULAR HOUSING 130 156 80 96 126 148
CAG001 LOWER ROTATION CAP 130 156 80 96 126 148
CAG002 UPPER ROTATION CUP 130 156 80 96 126 148
122
CAG003 ROTATION CAP FLANGE 104 130 64 80 100
CENTRAL EXTERNAL 0 13 0 8 0 13
VIT001 TORQUE TUBE -
SECTION 1 INTERNAL 13 0 8 0 9 0
EXTERNAL 0 26 0 16 0 22
TORQUE TUBE -
VIT002
SECTION 2
INTERNAL 26 0 16 00 22 0
EXTERNAL 0 26 0 16 0 22
TORQUE TUBE -
VIT003
SECTION 3
INTERNAL 26 0 16 0 22 0
EXTERNAL 0 26 0 16 0 16
TORQUE TUBE -
VIT004
SECTION 4
INTERNAL 26 0 16 0 16 0
TORQUE TUBE - SECTION 5 -

VIT005 0 0 0 0 4 0
INTERNAL
TORQUE TUBE - SECTION 6 –

VIT006 0 0 0 0 4 4
INTERNAL / EXTERNAL
COM001 OMEGA BELT 832 832 512 512 770 770
BIE001 DRIVE ROD 2 2 2 2 2 2

BIE002 ROD 11 11 6 6 11 11
U PART FOR U BOLT 1

PUA001 884 884 544 544 822 822
+
+ + + + + + +
U BOLT
ABA001 884 884 544 544 822 822
(Correas y virolas)
TOM001 MECHANICAL STOP 4 4 4 4 4 4
CHA001 TORQUE TUBE JOINT CLAMP 156 156 96 96 140 140
CHA010 ARM JOINT CLAMP 13 13 8 8 13 13
PUU001 U JOINT PROFILE 22 22 12 12 22 22

PUU003 OUTER U JOINT PROFILE 4 4 4 4 4 4
PUU002 DRIVE SET U JOINT PROFILE 2 2 2 2 2 2
CIRCULAR HOUSING SPACER (*To be

SVI001 130 156 80 96 126 148
used only if necessary)
TORQUE TUBE AND ROD PLASTIC

TAP002 26 26 16 16 26 26
CAP
TTT001 GROUNDING BRAID 27 27 17 17 27 27

BRA001 ARM 13 13 8 8 13 13
CHA018 WASHER PLATE CIRCULAR HOUSING 260 312 160 192 252 296
CHA007 WASHER PLATE REGULATION PART 264 316 164 196 256 300
SBA001 ARM SPACER 26 26 16 16 26 26
APL001 PLASTIC WASHER 26 26 16 16 26 26
BUL001 PIN TUBE 13 13 8 8 13 13

PAB004 SPLIT RETAINING PIN 26 26 16 16 26 26
AMO001 DAMPER 26 26 16 16 22 26
BRA002 DAMPER ARM 26 26 16 16 22 26
ABA003 U BOLT 3 26 26 16 16 22 26
SAC001 DRIVE SET SUPPORT 4 4 4 4 4 4
BCI001 FOUNDATION FRAME 1 1 1 1 1 1

PEL001 PROFILE L 180.18 4 4 4 4 4 4
WASHER PLATE DRIVE SUPPORT

CHA008 8 8 8 8 8 8
ANCHOR
SBA002 DRIVE ARM SPACER 2 2 2 2 2 2
APL002 DRIVE PIN TUBE PLASTIC WASHER 2 2 2 2 2 2
BUL002 DRIVE PIN TUBE 1 1 1 1 1 1
PAB006 DRIVE SET SPLINT RETAINING PIN 2 2 2 2 2 2

ANNEX C – Complete List of Joints
TRACKER 13T.T. - INTERIOR

JOINT #02: EARTH CONNECTION SUPPORT
Torque
Units per Joint Description Joints per Tracker Total per Tracker
(See note)
1 Screw M8x20 DIN 933 c.8.8 13
1 Nut M8 DIN 934 c.8 13 13 25N·m
1 Safety Washer M8 DIN 6798 A 13
JOINT #03: SUPPORT – REGULATION PART

Torque
(See note)
2 Screw M20x55 DIN 933 c.10.9 260
2 Nut M20 DIN 934 c.10 260

130 600N·m
4 Washer NF E25-511 M20 520
2 Washer Plate CHA007 260

TRACKER 18VT
JOINT #04a: U BOLT – U PART AND BOLT
Torque
(See note)
2 Lockable nut M8 DIN 980 c.8 1768
2 Washer M8 DIN 125 1768

884 21N·m
1 U part PUA01 884
1 U Bolt ABA01 884

JOINT #05: TORQUE TUBE – ARM
Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 78
6 Nut M16 DIN 980 c.8 13 78 210N·m
JOINT #06: TORQUE TUBE JOINT CLAMP – TORQUE TUBE

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 468
6 Nut M16 DIN 980 c.8 78 468 210N·m

PAY SPECIAL ATTENTION ON JOINT CLAMP INTEGRITY, EVEN NOT REACHING BUTT-JOINT
JOINT #07: ROD – U JOINT PROFILE

Torque
(See note)
4 Screw M16x40 DIN 933 c.8.8 104
4 Nut M16 DIN 934 c.8 104

26 210N·m
8 Contact washer M16 NF E25-511-M 208

JOINT #08: MECHANICAL STOP
Torque
(See note)
2 Screw M8x130 DIN 931 c.8.8 4
2 Nut M8 DIN 934 c.8 2 4 25N·m
4 Security washer M8 DIN 6798 A 8
JOINT #09: ARM PIN TUBE

Torque
(See note)
1 Pin Tube BUL001 13
2 Arm separating SBA01 26

13 N/A
2 Plastic washer φ36 APL01 26
2 Split retaining Pin PAB004 26
JOINT #10: CIRCULAR HOUSING – REGULATION PART

Torque
(See note)
2 Screw M14x35 DIN 933 c.8.8 260
2 Security Washer M14 DIN 6798 J 130 260 90N·m
2 Washer plate CHA18 260

CIRCULAR HOUSING SPACER SVI01 TO BE USED IN THIS JOINT ONLY IF NECESSARY
TRACKER 13T.T. – INTERIOR
JOINT #11: EARTH CONNECTION ARM
Torque
(See note)
1 Self-Drilling Screw φ6.3x25 DIN7504-K 14 14 N/A
Units per Joint Units per Joint Units per Joint Units per Joint Units per Joint
1 Screw M5x16 DIN 6921 c.8.8 14 14

Butt joint tight
1 Nut M5 DIN 6923 c.8 14 14
JOINT #12: DRIVE SET SUPPORT – FOUNDATION FRAME

Torque
(See note)
2 Screw M20x80 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16
JOINT #13: PROFILE L – FOUNDATION FRAME

Torque
(See note)
2 Screw M20x70 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8
4 600N·m
4 Washer NF E25-511 M20 16
JOINT #13 AND #14 BELONG TO FOUNDATION NUTS AND BOLTS SET ‘TOC001’ (THE REST OF JOINTS BELONG TO TRACKER NUTS AND BOLTS SET ‘TOR00X’)
JOINT #14: DRIVE SET FOUNDATION SUPPORT – PROFILE L
Torque
(See note)
2 Screw M20x60 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16

JOINT #15: DAMPER ARM – TORQUE TUBE

Torque
(See note)
2 Locknut M10 DIN 980 c8 52
2 Washer M10 DIN 125 26 52 40N·m
1 U Bolt 3 26
JOINT #16: DAMPER – DAMPER ARM

Torque
(See note)
26 40N·m
JOINT #17: DAMPER – SUPPORT

Torque
(See note)
26 40N·m
JOINT #18: DRIVE SET ARM PIN TUBE
Torque
(See note)
1 Pin tube BUL002 1

1 N/A
2 Split Retaining pin PAB006 2
STI NORLAND ONLY RECOMMENDS MANUAL TORQUE TOOLS
IN ALL JOINTS, THE SCREW SHOULD PROTRUDE BEYOND THE NUT AT LEAST TWO TURNS OF THREAD
ANTICORROSIVE TREATMENT, SUCH AS GALVANIZED, GEOMET 500B OR ZINC – NICKEL + SEALED, APPLIED TO ALL FASTENER
IN ORDER TO PRESERVE THE FEATURES AND SPECIFICATIONS FOR HARDWARE COATING, THE INDICATIONS STATED ON STANDARD UNE EN 17-108-84 MUST BE MET,
AVOIDING ALSO DIRT, HITS, UNAPPROPIATTE TOOLS HANDLING, PNEUMATIC AND/OR AUTOMATIC TOOLS, AND/OR EXCESSIVE TORQUE, THAT COULD WEAKEN THE
COVERING TREATMENT. SEE GALVANIZED REPAIR PROCEDURE ON ANNEXES.
THE ADVISABLE TORQUE TO APPLY DEPENDS ON THE SCREW, GRADE, NOMINAL DIAMETER AND FRICTION COEFFICIENT BETWEEN THE SCREW-NUT SET, AMONG OTHER
PARAMETERS. SHOWN VALUES ARE ORIENTATIVE ONLY AND REFER TO A FRICTION COEFFICIENT OF K=0,14. LOCAL TORQUE AJUSTMENTS CAN BE REQUIRED ON SITE
FOR REAL BEHAVIOUR. FOR MORE INFORMATION, PLEASE FOLLOW ISO898, DIN13, DIN267, AND TOHER SPECIFIC GUIDELINES FOR EACH TYPE OF SCREW.
PRE-STRESSED JOINTS ADVISED FOR SINGLE USE. ONCE TORQUE HAS BEEN APPLIED, IN CASE OF BE NECESSARY UN-TORQUE THE JOINT, IT IS RECOMMENDED TO
REPLACE THE JOINT ITEMS FOR NEW ONES.
TRACKER 13T.T. - EXTERIOR

Torque
(See note)
1 Screw M8x20 DIN 933 c.8.8 13
1 Nut M8 DIN 934 c.8 13 13 25N·m

Torque
(See note)
2 Screw M20x55 DIN 933 c.10.9 288
2 Nut M20 DIN 934 c.10 288

144 600N·m
4 Washer NF E25-511 M20 576

TRACKER 18VT
Torque
(See note)

884 21N·m
1 U part PUA01 884
1 U Bolt ABA01 884

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 78
6 Nut M16 DIN 980 c.8 13 78 210N·m

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 468
6 Nut M16 DIN 980 c.8 78 468 210N·m


Torque
(See note)
4 Screw M16x40 DIN 933 c.8.8 104
4 Nut M16 DIN 934 c.8 104

26 210N·m

Torque
(See note)
2 Screw M8x130 DIN 931 c.8.8 4
2 Nut M8 DIN 934 c.8 2 4 25N·m

Torque
(See note)

13 N/A
2 Split Retaining Pin PAB004 26

Torque
(See note)
2 Screw M14x35 DIN 933 c.8.8 312

TRACKER 13T.T. – EXTERIOR
Torque
(See note)
1 Screw M5x16 DIN 6921 c.8.8 14 14

Butt joint tight
1 Nut M5 DIN 6923 c.8 14 14

Torque
(See note)
2 Screw M20x80 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16

Torque
(See note)
2 Screw M20x70 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8
4 600N·m
4 Washer NF E25-511 M20 16
Torque
(See note)
2 Screw M20x60 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16


Torque
(See note)
2 Washer M10 DIN 125 26 52 40N·m
1 U Bolt 3 26

Torque
(See note)
26 40N·m

Torque
(See note)
26 40N·m
Torque
(See note)
1 Pin tube BUL002 1

1 N/A

Torque
(See note)
1 Screw M8x20 DIN 933 c.8.8 8
1 Nut M8 DIN 934 c.8 8 8 25N·m

Torque
(See note)
2 Screw M20x55 DIN 933 c.10.9 160
2 Nut M20 DIN 934 c.10 160

80 600N·m
4 Washer NF E25-511 M20 320

TRACKER 18VT
Torque
(See note)

544 21N·m
1 U part PUA01 544
1 U Bolt ABA01 544

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 48
6 Nut M16 DIN 980 c.8 8 48 210N·m

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 288
6 Nut M16 DIN 980 c.8 48 288 210N·m


Torque
(See note)
4 Screw M16x40 DIN 933 c.8.8 64
4 Nut M16 DIN 934 c.8 64

16 210N·m

Torque
(See note)
2 Screw M8x130 DIN 931 c.8.8 4
2 Nut M8 DIN 934 c.8 2 4 25N·m

Torque
(See note)
1 Pin Tube BUL001 8

8 N/A

Torque
(See note)
2 Screw M14x35 DIN 933 c.8.8 160

TRACKER 8T.T. – INTERIOR
Torque
(See note)
1 Screw M5x16 DIN 6921 c.8.8 9 9

Butt joint tight
1 Nut M5 DIN 6923 c.8 9 9

Torque
(See note)
2 Screw M20x80 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16

Torque
(See note)
2 Screw M20x70 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8
4 600N·m
4 Washer NF E25-511 M20 16
Torque
(See note)
2 Screw M20x60 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16


Torque
(See note)
2 Washer M10 DIN 125 16 32 40N·m
1 U Bolt 3 16

Torque
(See note)
16 40N·m

Torque
(See note)
16 40N·m
Torque
(See note)
1 Pin tube BUL002 1

1 N/A

Torque
(See note)
1 Screw M8x20 DIN 933 c.8.8 8
1 Nut M8 DIN 934 c.8 8 8 25N·m

Torque
(See note)
2 Screw M20x55 DIN 933 c.10.9 192
2 Nut M20 DIN 934 c.10 192

96 600N·m
4 Washer NF E25-511 M20 384

TRACKER 18VT
Torque
(See note)

544 21N·m
1 U part PUA01 544
1 U Bolt ABA01 544

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 48
6 Nut M16 DIN 980 c.8 8 48 210N·m

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 288
6 Nut M16 DIN 980 c.8 48 288 210N·m


Torque
(See note)
4 Screw M16x40 DIN 933 c.8.8 64
4 Nut M16 DIN 934 c.8 64

16 210N·m

Torque
(See note)
2 Screw M8x130 DIN 931 c.8.8 4
2 Nut M8 DIN 934 c.8 2 4 25N·m

Torque
(See note)
1 Pin Tube BUL001 8

8 N/A

Torque
(See note)
2 Screw M14x35 DIN 933 c.8.8 192

TRACKER 8T.T. – EXTERIOR
Torque
(See note)
1 Screw M5x16 DIN 6921 c.8.8 9 9

Butt joint tight
1 Nut M5 DIN 6923 c.8 9 9

Torque
(See note)
2 Screw M20x80 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16

Torque
(See note)
2 Screw M20x70 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8
4 600N·m
4 Washer NF E25-511 M20 16
Torque
(See note)
2 Screw M20x60 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16


Torque
(See note)
2 Washer M10 DIN 125 16 32 40N·m
1 U Bolt 3 16

Torque
(See note)
16 40N·m

Torque
(See note)
16 40N·m
Torque
(See note)
1 Pin tube BUL002 1

1 N/A
TRACKER 9 + 4(3/4) T.T. - INTERIOR

Torque
(See note)
1 Screw M8x20 DIN 933 c.8.8 13
1 Nut M8 DIN 934 c.8 13 13 25N·m

Torque
(See note)
2 Screw M20x55 DIN 933 c.10.9 252
2 Nut M20 DIN 934 c.10 252

126 600N·m
4 Washer NF E25-511 M20 504

TRACKER 18VT
Torque
(See note)

822 21N·m
1 U part PUA01 822
1 U Bolt ABA01 822

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 78
6 Nut M16 DIN 980 c.8 13 78 210N·m

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 468
6 Nut M16 DIN 980 c.8 78 468 210N·m


Torque
(See note)
4 Screw M16x40 DIN 933 c.8.8 104
4 Nut M16 DIN 934 c.8 104

26 210N·m

Torque
(See note)
2 Screw M8x130 DIN 931 c.8.8 4
2 Nut M8 DIN 934 c.8 2 4 25N·m

Torque
(See note)

13 N/A

Torque
(See note)
2 Screw M14x35 DIN 933 c.8.8 252

TRACKER 9 + 4(3/4) T.T. – INTERIOR
Torque
(See note)
1 Screw M5x16 DIN 6921 c.8.8 14 14

Butt joint tight
1 Nut M5 DIN 6923 c.8 14 14

Torque
(See note)
2 Screw M20x80 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16

Torque
(See note)
2 Screw M20x70 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8
4 600N·m
4 Washer NF E25-511 M20 16

Torque
(See note)
2 Screw M20x60 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16


Torque
(See note)
2 Washer M10 DIN 125 22 44 40N·m
1 U Bolt 3 22

Torque
(See note)
22 40N·m

Torque
(See note)
22 40N·m
Torque
(See note)
1 Pin tube BUL002 1

1 N/A
TRACKER 9 + 4(3/4) T.T. - EXTERIOR

Torque
(See note)
1 Screw M8x20 DIN 933 c.8.8 13
1 Nut M8 DIN 934 c.8 13 13 25N·m

Torque
(See note)
2 Screw M20x55 DIN 933 c.10.9 296
2 Nut M20 DIN 934 c.10 296

148 600N·m
4 Washer NF E25-511 M20 592

TRACKER 18VT
Torque
(See note)

822 21N·m
1 U part PUA01 822
1 U Bolt ABA01 822

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 78
6 Nut M16 DIN 980 c.8 13 78 210N·m

Torque
(See note)
6 Screw M16x40 DIN 933 c.8.8 468
6 Nut M16 DIN 980 c.8 78 468 210N·m


Torque
(See note)
4 Screw M16x40 DIN 933 c.8.8 104
4 Nut M16 DIN 934 c.8 104

26 210N·m

Torque
(See note)
2 Screw M8x130 DIN 931 c.8.8 4
2 Nut M8 DIN 934 c.8 2 4 25N·m

Torque
(See note)

13 N/A

Torque
(See note)
2 Screw M14x35 DIN 933 c.8.8 296

TRACKER 9 + 4(3/4) T.T. – EXTERIOR
Torque
(See note)
1 Screw M5x16 DIN 6921 c.8.8 14 14

Butt joint tight
1 Nut M5 DIN 6923 c.8 14 14

Torque
(See note)
2 Screw M20x80 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16

Torque
(See note)
2 Screw M20x70 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8
4 600N·m
4 Washer NF E25-511 M20 16

Torque
(See note)
2 Screw M20x60 DIN 6914 c.10.9 8
2 Nut M20 DIN 6915 c.10 8

4 600N·m
4 Washer NF E25-511 M20 16


Torque
(See note)
2 Washer M10 DIN 125 26 52 40N·m
1 U Bolt 3 26

Torque
(See note)
26 40N·m

Torque
(See note)
26 40N·m
Torque
(See note)
1 Pin tube BUL002 1

1 N/A
o Torque wrench with 24mm socket (for M16 screw)
ANNEX D – LIST OF TOOLS o String lines
o Metallic rods
• STEP 1: Drive Set (CAC001) assembly. o Battery drill with 10mm socket
o Forklift o Straight pliers for outer washers DIN471 Ø20
o 32 and 36 mm wrench (for M20 and M24 screw)
o Torque wrench with 32mm and 36 socket (for M20 and M24 screw) • STEP 10: Omega (COM001) Belts assembly.
o Measuring tape o Belts spacer tooling UTM002
o Digital level meter o Battery drill with 13mm socket (for M8 screw)
• STEP 2: Circular housing set Regulation Parts (PRE001). • STEP 11: Mechanical stop (TOM001) assembly.
o Topographic laser or optical level o Battery drill with 13mm socket (for M8 screw)
o Measuring tape o Measuring tape
o Indelible marker
o Digital level meter • STEP 13: Motion Test.
o 32mm wrench (for M20 screw) o Control box key
o Pneumatic drill with 32mm socket (for M20 screw) o 2mm Philips screw driver
o 3 Phase AC electric generator
o Solar tracker display VIS001
• STEP 3 and STEP 4: Torque tube assembly.
o Forklift
• STEP 14: Apply torque to Joint #10: Circular housing set (VIR001) – Regulation
o Measuring tape
Part (PRE001).
o Indelible marker
o 22/21mm wrench (for M14 screw)
o 32mm wrench (for M20 screw)
o Pneumatic or battery drill with 22/21mm socket (for M14 screw)
o Pneumatic or battery drill with 32mm socket (for M20 screw)
o Torque wrench with 22/21mm socket (for M14 screw)
o Torque wrench with 32mm socket (for M20 screw)
o 24mm wrench (for M16 screw)
• Auxiliary tools:
o Pneumatic or battery drill with 24mm socket (for M16 screw) o Metallic punches
o Torque wrench with 24mm socket (for M16 screw) o Plumb bob plummet
o Torque tube spacer tooling UTM001 o Aluminium ruler
o Battery drill with 13mm socket (for M8 screw) o Electric drill for occasional holes
o 22/21mm wrench (for M14 screw) o Metallic brush
o Pneumatic or battery drill with 22/21mm socket (for M14 screw) o Drill bits set
o Rubber Mallet o Metal cutting saw for occasional profile cutting
• STEP 6, STEP 7, STEP 8 and STEP 9: Arms and rod assembly

o Rubber Mallet
o Digital level meter
o Pneumatic or battery drill with 24mm socket (for M16 screw)
ANNEX F– STI Norland STI-H1250 – PDM 977
1.1 SECTION 6 REVIEWING: “CONTROL POINTS AND ALLOWABLE TOLERANCE”
1) Drive Set Arm and adjacent Arms (BRA001) must have the same E-W slope. ±0.1° TOLERANCE.
No differences greater than 0,2º are allowed for contiguous arms.
Checking should be done at the same temperature as when the assembly and the arms adjustment is carried out.
In the event that for some reason, it is impossible to do the checking at the same temperature as when the assembly and the arms adjustment is carried out, the
following criteria will be applied.
a) Additional criteria:
In case the checking is done at a different temperature to the arms slope adjustment, the following table will be applied to define the tolerance accepted for the arms
slope.
TEMPERATURE VARIATION ºC 0 10 15 20 25
Maximum difference between adjacent arms ° 0,2 0,2 0,2 0,2 0,2
Maximum difference between Drive Set Arm and Arm ° 0,2 0,5 0,6 0,7 0,8
Both arms adjustment temperature and checking temperature are written down in the control sheet.
Measure example with the additional criteria of temperature variation:
1- Difference of 20ºC between assembly temperature and measurement temperature.
1 2 3 4 5 6 7 8 Drive set 9 10 11 12 13 14 15 16 17
Measure -89,2 -89,4 -89,6 -89,5 -89,5 -89,7 -89,9 -89,9 -89,8 90 90 90 89,9 89,8 89,9 89,7 89,6 89,5
Difference between
0,2 0,2 0,1 0 0,2 0,2 0 0,1 0,2 0 0 0,1 0,1 0,1 0,2 0,1 0,1
contiguous arms
Difference between
0,6 0,4 0,2 0,3 0,3 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,4 0,3 0,5 0,6 0,7
Drive Set Arm and Arm
1 2 3 4 5 6 7 8 Drive set 9 10 11 12 13 14 15 16 17
Measure -89 -89 -89,2 -89,8 -89,5 -89,7 -89,9 -89,9 -89,8 90 90 90 89,6 89,7 89,5 89,2 89,1 88,9
Difference between
0 0,2 0,6 0,3 0,2 0,2 0 0,1 0,2 0 0 0,4 0,1 0,2 0,3 0,1 0,2
contiguous arms
Difference between Drive
0,8 0,8 0,6 0 0,3 0,1 0,1 0,1 0,2 0,2 0,2 0,6 0,5 0,7 1 1,1 1,3
Set Arm and Arm
1 2 3 4 5 6 7 8 Drive set 9 10 11 12 13 14 15 16 17
Measure -89,2 -89,2 -89,1 -89,1 -89,4 -89,6 -89,8 -89,9 90 90 89,9 89,9 89,4 89,7 89,5 89,5 89,4 89,4
Difference between
0 0,1 0 0,3 0,2 0,2 0,1 0,1 0 0,1 0 0,5 0,3 0,2 0 0,1 0
contiguous arms
Difference between
0,8 0,8 0,9 0,9 0,6 0,4 0,2 0,1 0 0,1 0,1 0,6 0,3 0,5 0,5 0,6 0,6
1 2 3 4 5 6 7 8 Drive set 9 10 11* 12 13 14 15 16 17

Measure -89,8 90 89,8 90 -89,9 90,3 90 -89,9 90 90 89,8 90,3 -89,8 89,8 89,8 90 -89,6 -89,8
Difference between
0,2 0,2 0,2 0,1 0,4 0,3 0,1 0,1 0 0,2 0,5 0,5 0,4 0 0,2 0,4 0,2
contiguous arms
Difference between
0,2 0 0,2 0 0,1 0,3 0 0,1 0 0,2 0,3 0,2 0,2 0,2 0 0,4 0,2
CORRECT
INCORRECT
ANEXO G –Drive Set (CAC001) assembly with ground slopes greater than 3%.
For this purpose, the regulation must be done placing the Drive Set Supports
When N-S tracker slope is greater than 3% in rows 1E and 1W, will be (SAC), elevating the north ones or the south ones (depending on the slope
recommended tilt the Drive Set (CAC001) in the same direction as the tracker, to direction) with a distance that should be asked to STI Norland for each proyect.
avoid unnecessary efforts in the joint between Rod (BIE) and Arms (BRA001).
It is recommended apply a tilt of 2% to the Drive Set (CAC001) as shown in the

picture below.
Once the Drive Set Supports (SAC) are placed, follow the metallic frame
foundation procedure explained in item 5.1.2 of the Assembly Procedure for
Horizontal Tracker STI-H1250 assembling the metallic foundations frame with a 2%
slope.
ANNEX H: GALVANIZED REPAIR PROCEDURE
LET THE SURFACE TO GET COMPLETELY DRY BEFORE NEXT STEP 4.
The procedure related is intended only for reparation on-site, on
items damaged due to handling, transport and/or assembly
works, as well as maintenance works. 4. Surface Painting
Paint generously the surface, including the marked and scraped areas, with rich
zinc painting or cold galvanized spray (complying with Standard 3549 or
The procedure related is based on Standard ISO 1461. equivalent, minimum 98% content of zinc).
Apply as many layers at needed, waiting manufacturer recommended drying
time between coats.
1. Rust Cleaning
Scrape rusty surface with a wire brush. Apply a firm pressure combined with a CHECK THAT NEW
forward and backward movement. GALVANIZED THICKNESS IS
Wire brush can leave permanent marks and scrapes on the surface that must be OF AT LEAST 100μm.
covered with painting later (see step 4).
Use eye protection such 5. Tears, burrs and zinc residues

as safety goggles to
Tears, burrs and zinc residues are not usually removed, except in case of usage
prevent injuries from rust
requirements, adjustment with another items, or safety hazards.
particles projection.
In case removal is needed, use a file or a radial grinder with a flexible disc. Wipe
the surface with the sander for a fine finish.
2. Surface Sanding
Sand the surface to remove all minor rust areas. Apply a firm pressure combined
with a forward and backward movement. If the area is flat and extensive, we Do not bump tears, burrs and zinc
recommend the use of a belt sander for a quicker rust removal. residues with a tool such as a
hammer for removal.
3. Surface Cleaning May peel off the surrounding
coating.
Clean the area of oxide powder and rust particles left, as well as rest of dirt, mud
and/or debris. Use a soft brush, and a cloth with water and neutral soap if
needed.
6. Pre-galvanized parts 7. Bolts and Joints
Some items of the STi-H1250 tracker as PUA001 or COM 001 are manufactured The manipulation of bolts, nuts and washers in assembly, overall in torqueing and
using pre-galvanized steel (Z / ZM). Due to the manufacturing process, a lack of contact with tools and site dirty environment, can usually peel off the
cover could appear on edges. anticorrosion covering. . In this case, this detaching shall be repaired by the
assembly or maintenance company by using rich zinc painting or cold galvanized
This absence could result in expected corrosion products that will be protected spray as described in previous paragraphs as soon as noticed.
naturally afterwards during curing process. This phenomenon does not imply a
defect of the covering nor a reduction in the expected life service. 8. Others
This items therefore do not need any repair on edges. Most of the steel items of the Tracker STi-H1250 are HDG (Hot Deep Galvanized)
steel manufactured. The HDG is an artisanal manual process, with random control
according to ISO1461 indications that cannot cover the 100% of the production.
Therefore, it is possible that some areas, specially the end of the tubes, profiles
and wide edges, may have minor naked zones. It MUST be repaired with rich zinc
painting or cold galvanized spray as described in previous paragraphs as soon as
noticed.
As stated in the ISO1461 standard, the primary purpose of the galvanized coating
is to protect the underlying steel against corrosion. Considerations related to
aesthetics or decorative features should be secondary.
The occurrence of darker or lighter areas or some surface unevenness shall not be
a cause for rejection. The development of wet storage staining, primarily basic
zinc oxide (formed during storage in humid conditions after hot dip galvanizing),
shall not be a cause for rejection.
Lumps and zinc ash, that generally do not affect usage requirements or
adjustment with other items, shall not be a cause for rejection. Aesthetic effects
(e.g. weld seepage) resulting from the use of intermittent welds around
overlapping surfaces in the fabrication should not be a cause for rejection, but
this minor defects are recommended to be covered with zinc rich spray paint.
Additionally, all holes should be checked to be clean and without solid

interferences such as burrs or galvanized residues that could interfere with
correct assembly of the items. In such situation, proceed to pierce/file and
correct, plus corresponding galvanization repair with rich zinc paint or spray as
described in previous paragraphs.

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Assembly Procedure for Horizontal Tracker STI-H1250

Soluciones Técnicas Integrales Norland +34 948 260 129

ANNEX A: Tracker dimensions (1 page)

STi-H1250 PDM 000 R06 CC

1.1 Tracker STI-H1250 Orientation

Internal Tracker External Tracker

2.1 Tolerance allowed in terrain slope

Nevertheless, tracker can mechanically operate on terrain with the following

In the event of trackers height differences between adjacent

Each of the items should be placed in the proper position indicated in

4.1 Drive Set (CAC001)

Consist of Gear Motor, Wheel Bearing and Control Box.

4.2 Torque Tube (VIT)

4.5 Belts for PV modules

Tubular profile placed transverse to Torque Tubes (VIT).

4.8 Bill of Materials

Tracker STI-H1250 complete bill of materials are included in ANNEX B of the

Pay special attention to cargo

When mounting the Tracker, minor incidences in covering

STEP 4: Torque Tube (VIT) from Lineup 1W assembly.

STEP 7: Drive Set Rod (BIE001) assembly.

STEP 8: Rod (BIE001) assembly between the rest of Lineups.

STEP 9: Refine Rod (BIE) position

STEP 10: Omega (COM001) Belts assembly.

STEP 11: Mechanical stop (TOM001) assembly.

STEP 13: Motion Test.

If not present, do this

Make reinforcement with Mortar A.R. Without Retraction to protect Threaded

JUST SET JOINT

JUST SET JOINTS

5.2.1 Regulation Parts (PRE001) Horizontal Marking

Internal Trackers External Trackers

If the vertical mark exceeds the specified tolerances; Support

Lineup 1E consists of the following items:

JUST SET JOINTS #04 AND #02.

ROD AXIS CENTRAL TORQUE

Put a string line as TOPOGRAPHIC

4. APPLY TORQUE TO JOINTS #04 from paragraph 5.3.1.1.

Before applying torque to Joints #04, review and

APPLY TORQUE TO JOINTS #02 – Grounding braid

The TORQUE TUBE JOINT CLAMP (CHA001), is used for joining

- TORQUE TUBE JOINT CLAMP CHA001

- ARM JOINT CLAMP CHA0010

5.3.4 Torque Tube Section 4 (VIT004) assembly

JUST SET JOINTS #10.

Ensure that the central screw of the joint

- TORQUE TUBE JOINT CLAMP CHA001

- ARM JOINT CLAMP CHA0010

One Spacer Tool UTM01 must always be kept on central position,

NOTE: Spacer Tool UTM01 is not provided by the supplier.

JUST SET JOINTS.

APPLY TORQUE TO JOINTS #03: Support

APPLY TORQUE TO JOINTS #02 –

Regulation Parts (PRE001) in this Lineup

One Spacer Tool UTM01 must always be kept on central position,

APPLY TORQUE TO JOINTS #03: Support

APPLY TORQUE TO JOINTS #02 –

Regulation Parts (PRE001) in this Lineup