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FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing S.K.Kataria Pub. (NEW)- June2013 Edition

WEEK 1: INTRODUCTION & SKETCHER.

4 hrs

Demonstrate and practice: Use of .pdf tutorial from help in ProE.

1. Set working directory.
2. File types. Open and save blank files of sketch, part, assembly, drawing.
3. File open, save and see versions.
4. Close window and see session files.
5. Erase: current and not displayed.
6. Delete: old versions and all versions.
Get familiar with: Sketcher commands like line, rectangle, arc, circle, fillet, etc.
Sketcher constraints.

SKETCHER-Introduction, command, exercises.

1. All commands in sketch of lines, centre line, circles, arcs, fillets, point, coordinate
frame, etc.
2. Use of Modify dimensions, lock scale.
3. Work on all 9 constraints.
4. Trim Dynamic(drag) & Individual, Extend, Divide.
5. Mirror, Copy, Move/Rotate.
6. Exercises:
a. Create all dimension types using pdf p115 to p118.
b. Ex1 pdf p95-100.
c. Ex2 pdf p101-105.
d. Ex3 pdf p106-107.
e. Fig 17 pdf p90.
f. Fig 18 pdf p90.
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FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing S.K.Kataria Pub. (NEW)- June2013 Edition

WEEK 2: SKETCHER- constrained loop, mirror, and symmetry.

4 hrs

Make following sections (outer profile only, inner loops to be made construction type)
from PS Gill, using ProE sketcher.

1. Exercise 1 p19 / (Ex 2 p16) (construction circles).

2. Exercise 2 p19 / (Ex 3 p16) (construction circles).
3. Exercise 3 p19.
4. Exercise 4 p19 (construction circles).
5. Exercise 5 p19 (construction circles).
6. Exercise 8 p20 (outer profile only using mirror).
7. Exercise 10 p20 / () (outer profile only using mirror of a quarter).
8. Exercise 14 p21 (outer profile only using mirror to form 3 copies of 120 degree).
9. Exercise 15 p21.
10. Exercise 16 p21.

SKETCHER-closed / constrained loops, revolve sections.

Make sections in sketch of outer profile only, inner loops to be taken as construction, for
the following figures from PS Gill.
1. p165, fig 6.57, Front View only.
2. p165, fig 6.58, Top View only.
3. p169, fig 6.65, Top View only.
4. p170, fig 6.68, Front View only.
5. p183, fig 6.96, Top View only.
6. p219, fig 8.24, Front View only.
7. p219, fig 8.25, Front View only.
8. p220, fig 8.26, Front View only.
9. p221, fig 8.28, Front View only.
10. p221, fig 8.29, Front View only.
Sketch right half closed section (Join top to bottom with line on along axis.) with ø
dimensions (Symmetric dimension). Make as ready for revolve solid feature.
1. For all 8 rivet heads, take D=10mm, PS Gill page 434, fig 16.5 9(a), (b)… to (h).
2. Valve, PS Gill page 579, fig 24.11 (b)
3. Seat, PS Gill page 579, fig 24.11 (b) take separate file for valve and seat.
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FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing S.K.Kataria Pub. (NEW)- June2013 Edition

WEEK 3: 3D-Extrude, Revolve, Hole, Cosmetic Thread. PROJECTS START

4 Hrs

Sr Page No of Fig No Method to be followed

No PS Gill
1. 54 4.3(a) 1Ext+2Cuts(A - F.V.)
2. a 74 4.37 -1 1Extrude
b -6 2Ext
c -2 1Ext+1Cut
d -4 1Ext+2Cuts
3. 75 4.39-3 1Ext+1Symmetric Extrude
4. 66 4.20 1Ext+1Symmetric cut + Coaxial hole
5. 163 3 2Ext + 1Revolve cut
6. 95 4.7-5 1Ext+5cuts
7. 84 4.54 3Ext+1Hole+1Cut
8. 85 4.55 5Ext+1cut+3Holes
9. 434 16.5 9(a) to (h). 1Revolve for each rivet. D=10. Import Sketch
From previous WEEK.
10. 176 6.83 1revolve+1cut
11. 579 24.11(b) Valve 1revolve. Import Sketch From previous WEEK.
Seat 1revolve. Import Sketch From previous WEEK.
12. 509 20.4 Flange 1 1rev+1cut for 4 holes+1cut key way
Flange 2 -same as flange 1-
Hex Bolt 1 hex ext+ 1 rev cut+1ext+M16cosmetic thread
Hex Nut 1Ext+1Rev cut+1Hole –std M16
Key 1ext
Shaft 1ext+1cut key way
13. 67 4.22 1ext+1Symm cut+hole+1symm ext+1hole

PROJECT WORK: To start before MST and conclude by last week, in lab. Each
individual student is to undertake a project independently which will involve:

1. Modeling, Assembly (static / mechanism) and production drawing creation. These

would be from machine drawing books, any industrial / web published designs or
reverse engineered.
2. A motion analysis project selected from any source to produce animation and
analyze the kinematics / dynamics of a mechanism.
3. A project of stress / thermal / fluid flow / plastic flow etc analysis.
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FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing S.K.Kataria Pub. (NEW)- June2013 Edition

WEEK 4: 3D-Holes and Cosmetic Thread, Dimension Pattern, Expansion Joint

Assembly revolve, axis pattern.
4 Hrs

Sr Assignment from Introduction to Page Note

No Pro/ENGINEER Release 2000i2 foundation pdf No
(on every desktop)
1. Create the part in fig 26 of following dimensions: 64
Base Feature: x20mm, y80mm, z100mm.
Cooling fins: x30mm, Thick 2.5mm ( 4 no), Top
fin 72.5 mm from the bottom of base feature, fin
pitch 20 mm.
Fluid pipe: Length 80mm, Dia 14.4mm. Centre of
pipe 16.4mm from top of base feature, 8.9mm
from left surface of base feature.
2700 Flange: 43mm from base feature, 7mm thick,
dia 71.6, symmetric @ horizontal plane.
Task 1: (ref fig 29) 64
Task 2: (ref fig 31) 67
Task 3: (ref fig 33) 68
Task 4: (ref fig 35) 70
Exercise 4: Straight radial hole (ref fig 35) 72
2. Create the following parts to demonstrate types of
holes options:
1. On point: fig 4 48 Assume dimensions
2. Two side option: fig 5 48
3. Hole depth options: fig 6 49
Sr Assignment from PS Gill
No
3. Save all parts in a folder named „Expansion 528 Use PCD holes, axis
Joint‟ patten, cosmetic
6 parts + Nut + Bolt. thread on bolt.
4. 20.4 Flange 1, Flange 2 (Use modified flange 1 509 1rev+ 1diameter
(socket in place of spigot) -Save a copy), save in hole+axis pattern
folder „Protected Type Flange Coupling‟. +1cut key way
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FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing S.K.Kataria Pub. (NEW)- June2013 Edition

WEEK 5-6: 3D-Datum plane, Datum axis, Rounds, Chamfer, 3D Mirror.

6 Hrs

Model the ‘Flanged_Elbow’- Using Revolve, Extrude and Pattern. Use Datum
planes for extruding the two flanges by 12mm and then revolve a pipe between
them. Default view is shown in 3D.

Sr Page No Fig No Method to be followed

No of PS Gill
Book
1. 233 9.16 Vertical Extrude until an inclined datum plane.
2. 236 9.21 180̊ revolve sphere on an sketch plane at 45̊
3. 101 Fig 4.76-top left R16 by round transition up to point.
4. 19 Exercise 6 Part 25 thick. Area in inner loop is a cut of
depth 15 (Use sketch 10 offset of outer as
reference). Innermost loop is through cut.
5. 20 Exercise 10 Revolve left half and mirror in 3D.
6. One of the following, for axis pattern practice:
20 Exercise 11 Use axis pattern. Wheel 10 thick. Hub 20.
21 Exercise 12 Use axis pattern. Wheel 5 thick. Hub 20.
21 Exercise 16 Use axis pattern. Wheel 5 thick.
7. 169 Fig 6.66
8. 170 Fig 6.68
Pattern: Make proportionate parts from pdf p203 to 211.
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FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing S.K.Kataria Pub. (NEW)- June2013 Edition

WEEK 6-7: 3D-Edit reference, Edit definition, Parent/child, Sweep and Parallel Blend.
6 Hrs

NOTE: Section 4 Exercise on Sweep and Blend to be done first

Edit Reference:
1. Shift location of a cylindrical extrude ø20 from one face of a 50x50x50 box to
another face.
2. Shift shank and child features like cosmetic thread, of a HEX bolt to the opposite
side.
3. Refer to p251 of pdf 2000i2 and Gear part No 6 done earlier. Using Edit reference
of first protrusion feature (base feature) change default orientation of the gear so
that given Front View becomes the default Top View. Edit definition of features
references so that the reversal of the default orientation is also possible.

Project Laboratory: (Pdf of 200i2 - p 375)

Section 1: (p377): Creating Motor Part (Create 5mm thick wall at back by internal datum
sketch plane using „pause‟ and „play‟).
Section 2: (p379): Lower Housing Part.
Section 3: (p383): Snap Ring.
Section 4: (p385): Upper Housing Part (SWEEP and Straight BLEND)

1. Practice parts from pdf p171 to p186. Assume dimensions.

2. PSGill Page 488 Hoop bolt with sweep.
3. PSGill Page 76 figure 3 with blend.
4. PSGill Page 81 figure at bottom of page with blend cut.
5. PSGill Page 207 1st figure on 2nd row with blend cut.
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FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing S.K.Kataria Pub. (NEW)- June2013 Edition

WEEK 8: 3D-Assembly parts.

4Hrs

Gear Crank Assembly parts:

Save all 6 parts in Working directory named ‘Gear Crank Assembly’

-------- Part drawings on next page---------

Create parts of Pedestal Bearing. Choose one of the following three.

Sr No Page No of PS Gill Book Fig No
1. 542 Fig 23.9
2. 543 Fig 23.10
3. 545 Fig 23.11(b)
FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing, S.K.Kataria Pub. (NEW)- June2013 Edition
8

WEEK 9: 3D-Assembly.
4 Hrs

Assembly: pdf p257-266

1. Assembly of Gear Crank assembly of 6 parts modeled in earlier WEEK as

instructed in pdf p267 to 277.

Model the ‘motor_shaft’ from pdf 139-146 to be used below.

2. pdf Project p392 – Section 1: Motor Assembly.
3. pdf Project p396 – Section 2: Concurrent design of Motor Housing.
4. pdf p219 – Exercise 3: Blower Part till p227.
5. pdf p397 – (Sec3) Blower Assembly till p399.

6. Assembly of „Protected Type Flange Coupling‟ parts modeled in earlier

WEEK. Use reference pattern for assembly of nut and bolt.
7. Assembly of „Expansion Joint’ parts modeled in earlier WEEK. Use
component placements defined in nuts and bolts for automatic assembly.
8. Assembly of „Pedestal Bearing’ from parts modeled in earlier WEEK.
9. Pin Type Flexible Joint Assembly: PS Gill p517. Use reference pattern of sub-
assembly of Nut, Bolt and leather washers, using component placement.
10. Knuckle Joint Assembly: PS Gill p504. Chamfer to form octagonal c/s using
extrude on plane at 45̊. Use Split pin PSGill Page 486 modeled with sweep in
open assembled state (Take gap in the trajectory inside hole).
FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing, S.K.Kataria Pub. (NEW)- June2013 Edition
WEEK 10-11: Relations, Family Table & Behavior Modeler Extension (BMX).
6 Hrs.

Relations:
Pdf 187-201. Exercise 1 and Exercise 2.
Give sketch relations to PSGill 434 Fig 16.5 (g) Ellipsoidal Head rivet.
Give relations between features from PS Gill p 471 for Hexagonal Nut.
Flexible component in assembly: Use nut as flexible in assembly with D.

Create parameter D for Major Diameter of NUT. Give relations and make family table to
generate -HEX or SQ nut, M8,M10,M12, M16,M25, M30, M40, M60 nuts of both type.

Define relation for motor part pdf 378 step4.

Riveted Joint assembly. create snap head rivets in ‘top-down’ ie: make in assembly
using assembly references of plates. Define all snap head rivet relations in sketch of
revolve feature and assembly joint relations.
1. Triple Riveted Lap Joint Zig-Zag Riveting. Plate t=11mm. PSGill p 439.
2. Double Riveted Butt Joint Chain Riveting. Plate t= 18mm. PS Gill p440.

Behavior Modeler Extension (BMX):

Shaft of given Area: Model a shaft of 30 mm dia with a square hole having corner
rounds of radius 0.2 of the side, through its centre. The shaft is to have a cross
section solid area of 400 mm2. Find the dimension of hole using feasibility study
in BMX.

Balancing of a crank shaft:

 Use HELP - Help Centre – Functional Areas - Model Analysis - Behavioral

Modeling Extension – Under contents -Behavioral Modeling Tools -
Design Studies – Feasibility and Optimization Studies - Example: Sensitivity,
Feasibility, and Optimization Studies
Model any crank shaft with assumed dimensions as shown and conduct the study as
directed.

GEAR MODELING: Generate a single Involute gear tooth for wheel of Exercise 28.1,
p632, PS Gill.
Use gear calculations formulae given on p629, PS Gill.
Follow the exact method of involute generation shown in fig 27.10(b), p631 using length
of arc (from analysis feature). Take array of tangent lines to arcs making 5º angle at
center of gear. Make datum points on ends of lines and pass curve through them to
make involute curve. Pattern group of one extruded tooth & fillet.
FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing, S.K.Kataria Pub. (NEW)- June2013 Edition
WEEK 11-12: Mechanism Design Extension (MDX)
6 Hrs.

1. Convert Gear Crank Assembly from earlier WEEK to mechanism by

changing the Assembly of shaft to pin joint. Use linear velocity motor of 90
degrees / sec.

2. From the CreoElementsPro5.0 directory of loading in D drive program files folder

sub folder: \Program Files\PTC\Creo Elements\Pro5.0\demos\demo\mdx, copy
paste to working directory in E drive of user the three tutorial folders. Exercises
as follows:

GUIDE: Tutorials on Mechanism in Help: Search “Mechanism Design Tutorials” From

the table of contents do the three tutorials following Tutorial 1>1A etc. up to Tutorial 4.

Tutorial 1- Slider Crank Mechanism: Animate to rotate crank at 15 rpm. Visualize any
interference in the animation. Produce media file output.

Tutorial 2- Four Bar Chain Mechanism: Animate to rotate crank at 10 rpm. Generate
coupler curve for tip if coupler. Generate velocity and acceleration graph for tip if
coupler. Also, show the dynamic variation of velocity and acceleration at coupler tip in
animation along with bearing reactions.

Tutorial 3- CAM Follower Mechanism: Animate to rotate the cam at 6 rpm. Make the
spring as flexible. Model a flexible Right hand helical spring of OD 40mm, wire dia 5mm
and pitch 15mm.

3. OLDHAMS COUPLING: Animate Oldhams coupling on Page 517 of PSGill.

6rpm.
4. Universal Coupling / Hooke’s Joint: Animate at 20 rpm. PSGill Page 520
correct center block/cross by giving ZERO offset instead of 38, and two screws
instead of pin on one fork (as two pins cannot intersect).

GEAR: Assemble two similar gears and produce animation media files for 5, 60 and
700 rpm.
FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing, S.K.Kataria Pub. (NEW)- June2013 Edition
WEEK 13-14: 3D- Helical Sweep, Swept Blend &Variable Section Sweep (VSS).
Copy.
6 Hrs.

Use Helical Sweep to make:

1. Spring PS Gill p583 make to assemble between two plates at 76 offset.
2. Spring PS Gill p580 make flexible based on 175mm dimension.

Crane Hook Assembly on PS Gill p685 fig 29.15.

Use „SWEPT BLEND‟ for the Hook. Take R88 as R90, Neglect R152 given at end of
the Hook and R12 on tip. Take R152 arc 450 along center of hook. Taper to a point with
„Smooth‟ tangency at end.

Using Variable Section Sweep model the following:

1. From P S Gill p99 fig 1 use VSS for 14mm rib.
2. From P S Gill p101 fig left middle use VSS for 13mm rib between spotface and
open bearing.
3. From PS Gill p76 fig 6 use VSS cut on half and then mirror. (Part can be made by
parallel blend too)

Copy:
Make proportionate part from pdf 211 figure 8. Using Copy of rib by same reference,
move (trans+rot), new reference and mirror.
FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing, S.K.Kataria Pub. (NEW)- June2013 Edition
WEEK 14-15-16: Drawing-Views, x-section, BOM, Balloons.
8 Hrs.

1. Exercise 1: Drawing views pdf p 239-245

2. Exercise 2: Detailing pdf p251-255
3. Drawings of Pedestal Bearing made in earlier WEEK. Make BOM with Sr no,
Part name, material, and number off as in PS Gill fig 23.7 p540 with Balloons in
an assembled Front view left half in section.
4. Spring loaded Safety valve: PS Gill p580 fig 24.11(b) on sheet 1

 Use flexible spring in assembly.

and p577 fig24.12(a) assembly drawing on sheet 2 in the same drw file.
 Make BOM with Sr no, Part name, material, and number off with Balloons in
assembly on sheet2.

5. Drawings of Expansion Joint parts and assembly (FV, TV, LHSV, RHSV,
Isometric view. FV full section) PS Gill p528 made in earlier WEEK. Make
exploded view on sheet 2 with BOM.

 Time permitting the Motor Blower Assembly project from pfd p400 to on 424
may be completed.
1. Creating the Motor Part Drawing. P400.
2. Designing the Cover Part: Take dimensions from fig 34 p403, The cylindrical
boss of dia 25 height 7.5 is to be made as a separate feature to have design
intent as in fig 36 and 37.
3. Completing the Motor Part . p407.
4. Completing the Blower Assembly. p409.
5. Finishing the Motor Assembly. p413.
6. Developing the Motor Part. p416
7. Finishing the Lower Housing. p418.
8. Finishing the Drawing. p420.
FROM .pdf(s) of software on latest release WF 4/5 Tutorial in Help, 2000i2 and
Book: P.S. Gill, Machine Drawing, S.K.Kataria Pub. (NEW)- June2013 Edition