Connecting The Threads of Tradition: Kotpad Handloom
Connecting The Threads of Tradition: Kotpad Handloom
Kotpad Handloom
acknowledgement
Credits for completing this documentation doesn’t go to a single person but the entire
team. Through this documentation we take this opportunity to express our sincere grat-
itude and thankfulness to the almighty and each and everyone who helped us in mak-
ing one experience in Kotpad successful.
First of all, we would like to thank the academic system of our college , National Insti-
tute of Fashion Technology for incorporating such a study in our curriculum that helps
the student to know about the crafts in various regions and understand it.
We are also thankful to our course coordinator Mrs. Shobharani Lakra and subject
mentor Ms. Zia Gulafshan for their continuous and deliberate discussion on how to
understand the craft better and compile a sensible document on the same.
Special thanks and gratitude to the workers whom we met in the entire journey inter-
viewed and through whom we got to know all the existing details about the weaving of
Kotpad all of which made this document compilation successful.
Preface
Here in the document we are studying about the weaving cluster of Kotpad who
is successfully able to continue its old tradition and is even able to bring new im-
proved changes to older motifs and art form. They are also one of the last remain-
ing textiles who still use natural dyes and the whole weaving process is sustaiable.
It takes an overview not only to the positive points of the area but also highlights
its flaws and suggests the measures and possibilities to make the process better and
profitable.
Flowers kept in earthen pot (also known as kalash) as an offering to deities.
Contents
PAGES
GEOGRAPHICAL LOCATION 1,2, 3 & 4
DEMOGRAPHICS 5&6
KOTPAD TEXTILE 7&8
TRIBES & TRADITION 9 & 10
RAW MATERIALS 11 & 12
TOOLS 12, 13, 14 & 15
DYEING 16, 17, 18 & 19
WEAVING 20 & 21
MOTIFS AND COLOURS 22, 23, 24 & 25
MARKETING & CHANGES OVER THE YEARS 26 & 27
PRODUCT GALARY 28 & 29
PESTEL ANALYSIS 30 & 31
SWOT ANALYSIS 32 & 33
THE INTERVIEWS 34 & 35
TALES OF CLUSTER 36 & 37
CONCLUSION 39
THE TEAM 41
Geographical location
TRAVELLING TO KOTPAD
Journey from Bhubneshwar to Kotapar
Road station which the nearest railway CHHATTISGARH
station to Kotpad takes 18 hours with 38
stops tavelling 753 kms.
ODISHA Bhubaneswar
Two major stations that the train passes
through are Vizianagram Junction (in
Andhra Pradesh) and Koraput Train
Station. Distance from Koraput station to
Kotapar Road station is 74 kms. Kotapar Road
E SH
AD
A PR
D HR
AN
Mountains, river and greenery are seen almost in every other part of Koraput.
Roads between rice farms to be seen in most areas of kortpad and villages.
Demographics
The population of Kotpad distict is around 121,000 as per the Census
2011. Out of which 49.3% are males while 50.7% are females. The popu-
lation of Children (Age 0-6 years) is about 16% of the total population.
Total number of families residing there are 29,816.
13.5% people lives in Urban areas while 86.5% lives in the Rural areas.
Literacy rate
Average literacy rate is 49.88% in which, male (60.7%) and female
Rice farming is done in most parts of the (39.4%). The average literacy rate in urban areas is 76.2% while that in the
villages. rural areas is 45.6%.
Religion and caste
Schedule Caste (SC) constitutes 14.1% while Schedule Tribe (ST) were 57%
in the Kotpad region. Hindu population is in majority (91.7%) followed by
Christain (7%) and Muslim (1.1%).
Religion-wise Population
Working Population
52% of the population in Kotpad are employed. 47% of employed
population are in “Main Work” means they are employmented or they are
earning more than 6 months while 53% are involved in marginal activity
which provides them livelihood for less than 6 months in a year.
Workers engaged in Main Work, 18.8% are cultivators while 12.5% are
agricultural labourer.
Out of non working population, 42.1% population are male and 57.9% are Tribal woman selling spices for earning a little
female. more for livelihood.
kotpad textile
India has a very long history of handloom and it is comprises the largest
cottage industry of the country. Indian handlooms have their own unique
identity and a story. There are millions of craftsman across the country
practicing their craft and preserving their tradition in the form of hand-
loom, embroidery and many other things.
Kotpad fabric.
Kotpad handloom was the first product from
Odisha to get GI tag (geographical indica-
tion) in 2005.
Three generations prior, the saris were specially made for the brides of the
Adivasi communities or for any pious occasion. They also cover the body
of a dead person with a plain off-white weaved cloth in order to respect
the person.
The traditional fabrics they make for their personal occasions are:
- Mundey Bandha for Nuakhai
- Taraf Pata for Wedding
- Sas Pata for Wedding
- Mai Luga for Wedding
- Lal Dari Pata for Nuakhai
- Mani Dhoti for Death Ceremony
Availablity : Previously in
Kotpad, people spun natural
fibers into yarn by hand. But
now-a-days, they source it
from Bargarh.
Availablity : locally
Availability : locally
Coarsed Yarn
Harida/Hirda (A type of Hira Kasi (A kind of
fruit called Myrobalan) stone)
Haldi (Turmeric) Kumbhara pathara / loha pathara ( Iron dust / Iron sulphate )
Use : To extract colour. Use : Used to dye the yarn in shades of brown.
Availability : locally
Khasi gobara (Fresh cow- Use : It is also used to maintain the thickness of the colour solution
dung) and keep the fabric lustrous If a thread breaks out wood ash also
helps to join the threads back.
Availability : Locally
Use : The application of Cotton is mosty used but ghicha and tussar silk are also used in
cowdung helps the yarns handlooms. Yarns are mostly hand-spun but machine yarns are also
to absorb the dyes and brought. Yarns are sourced from Jagdalpur.
removes the starch. It acts
as a fixer.
Tools
Dongy
Dongy (shuttle) : Dongy is the Mahadav khuta : It is a pole from Kangi (comb) : It’s a comb Spinnig wheel
local name of shuttle which is where the warp yarn is tied by a through which the warp passes
a boat shaped tool designed to rope to a balance the tension of away.
store a holder that carries the warp yarn while weaving.
thread of weft yarn. A shuttle is
thrown or passed through the
threads by usings hands.
Haatha : It is made of wooden and Heddles : It is a wooden frame to Tossar : It is a long wooden Nathi (spindle) : It is a con-
holds the reed. It also helps to warp hold the heald wires through which stick with a round circular ical wooden frame which is
the weft interaction on the fabric. a warp yarn is threaded. Heddles head on top. The yarn from motioned in circle to wrap
are attached to pullies for up and the Bharni is wrapped on the the separated thread of yarn.
down movement. Tossar so that it can be put in
the shuttel.
Heddle
Bobbin Holder
Pit Loom in Kotpad Town Hand-loom in Bhansuli Village
Isme upto 500-600 mts ka fabric ek saath ban Sakta h Isme upto 500-600 mts ka fabric ek saath ban Sakta h
DYEING
Kotpad is one of the last remaining textile traditions of India which still
uses only natural dyes. The colors are prepared out of natural resources
which are non-toxic and hence non-harmful to the skin. Although this
handloom is produced in a very limited color range, it is eco-friendly, sus-
tainable and the shades obtained are very pleasant.
The coarse yarn is treated with dung, wood ash and castor oil in a convo-
luted and laborious process which takes up to a month. Due to the use of
castor oil the cloth becomes soft and the colors are lustrous and fast.
Castor oil is applied to the washed yarn. A solution of 5 liters of castor oil
and 5-6 liters of water is made then the yarn is either dipped in the solution
or the solution is applied by hand to the yarn.
PRE-DYEING PROCESS
Aal roots are first dried and preserved and then powdered just before dye-
ing.
The yarns are oiled using castor oil and ganji , the rice starch solution.Then
it is treated in the solution of fresh cow dung and ganji and is dried in sun.
When the yarn dries, it is sprinkled with kharpani, an ash solution pre-
pared using wood ash or residue of some of the local crops. The yarns are
Dyed yarn. kneaded using either hand or feet.
The process is continued for three to four times each day for about 15 entire solution dries up. The powerful and vibrant colors ranging
days.Then they are washed in river and dried. from deep maroon to dark brown depends on the age of the roots
bark and the portion of dye used.
The yarn is then bleached and is ready for further dyeing process.
BROWN
To dye the yarn in shades of brown “Kumbhar” pathar is used. The
COLOUR MAKING PROCESS stone is crushed and a powder is made out of it which is further
mixed with jaggery and water and then put aside for 5-6 days. After
The yarns are dyed with the reddish tinge of the roots obtained from
this solution turns black it is mixed with castor oil and water and
Aal tree also known as Indian madder or Morinda Citrifolia. The
Aal bark powder for the desired color. After dyeing the yarns in this
color palette ranges from deep maroon to dark brown which is ob-
solution, it is dried in the sunlight.
tained depending upon the dyeing of the Aal and the way in which it
is processed (under the sun , in clay pots, etc.) The colors depend on
the age of the root bark and the proportion of the dyes used and also
on the addition of Hirakasi or Sulphate of iron.
RED COLOR
The bleached yarn is soaked in the solution made using powdered Aal
dye and water. It is then kept overnight in the dye vessel and boiled
with the dye itself at least for one hour.The dyed yarn is treated with
Kharpani and dried again. This process is repeated thrice , which
deepens the red color accordingly.
MAROON COLOR
Red dyed yarn is beaten and wetted using kharpani. Aal powder is Coarse yarn treated in cow dung before dyeing.
sprinkled on it, on fera, the wooden plank. Then it is kneaded with
legs and re-dyed by boiling the yarns in aal dye solution in the same
manner as earlier. This second time of dyeing dyes yarn in maroon
color.
For dyeing the yarn to a deep maroon color, a solution is prepared
with approximately 100gms of castor oil, ½ kg powder of Aal bark
and 5 liters of Luke warm water. The yarn is immersed in this solution
for a day. The next day, the yarns along with the solution is put to boil.
This is stirred continuously with a wooden stick and boiled till the
Dyed Yarns in Maroon
PREPROCESS
It takes upto 40 days to set-up the loom before weaving.
Picking is passing of the weft yarn from left to the right through the
shedded ward. This process is achieved with the help of the shuttle and
is done manually.
MOTIF
Every craft has a story behind it and motifs narrates that story in the form
of shapes and imagery. The motifs that get engraved in kotpad textiles are
made taking inspiration from nature, people and daily life images. The use of
different motifs and designs have been passed down for generations. These
motifs are developed by using extra weft technique.Solid bold pata border is
known as “Ganga jamuna”.
The tradional motifs are still used. The commonly used motifs are:
8
4
5
9
6
10
18
14
25
23
19
15
24 26
Weavers still weave traditional motifs but new motifs like handpump, um-
berella, aeroplane and many more are made.
Traditionally only shades of maroon and drak brown colours were used but
now dyers are experimenting with indigo , turmeric and other natural in-
gredients to achieve new colours. Now synthetic dye is also used as they are
cheap and easy to use.
Mill Gate Price Scheme: This scheme makes yarns available at mill gate
price to the handloom agencies to make their regular supply of basic raw
material to the handloom weavers easier.
They have been provided aids from the government aid but the aid doesn’t
fulfill their needs as many weavers are not aware of the schemes. Half of the
artisans don’t carry their artisans card.
The weaving is practised from generations, for daily use, any pious KOTPAD WEAVER
occasion, marriage and death rituals. Now people are involved in CO-OPERATIVE
handloom to earn their livelihood . SOCIETY (WCS)
was established in
the Kotpad district in
TECHNOLOGY the year of 1956. But
There has not been any change in the technology. These artisans due to low wage rate
make their own tools including the spinning wheel, bobbin, loom, and work burden it is
etc. inactive since many
years.
swot analysis
STRENGTH
The age old tradition of this tribal craft of KOTPAD, which is famous for
giving a rustic look to the garment by the usage of natural dyes has got the
GI.
The people aim to carry on their legacy. And teach their children as well as
educated them.
OPPORTUNITIES
It gives a classic vibe.
Mostly two toned and off white colours were used till now. Iconogra- Lot of scope for design intervention as the artisans are eager to attend lots
phies have been replicated since ages. Hence it makes them look similar. of workshop related to this craft so that they could pass it on to the next
generation.
The artisans are not well aware of their opportunities, be it government
schemes or their rights.
Usage of 20s and 40s cotton makes the fabric coarser and hence the
product heavier.
THREATS
Lack of professionalism.
Pit looms are bad for health as it gives a strain after a while.
This is the story of a princess from Bastar named Dalim Tanti. Lived
and grown up in Bastar with her uncle and aunt. With a primary
education till 10th boards she has the knowledge and courage to rise
up like the break of dawn. She’s brave and bright, capable to fight the
war of life. A new phase of her life started when she got married to a
prince named Somnath Tanti. Binding the knot of marriage leaving all
others free she came all the way from Bastar to the land of handloom
called Dongriguda, a small beautiful heaven like village in kotapar
practicing an unique handloom called Kotpad. Each and everything
about the handloom amazed her. When interviewed she said, “This
is completely new and magical. I have never seen anything like this. I
love the saris so much that I wish to weave it myself one day and wear
it. It’s the softest ad most comfortable to wear. And I am very happy
and proud that my husband is practicing this handloom. I find happi-
ness watching him while working.”
These words of her made us feel proud. She seeks for this magic
named kotpad handloom.
Shri Gobardhan Panika, the son of kotpad who made us feel proud. Proud
of his achievement and dedication. He is as unique as the handloom. His
dedication took him and his wife away from the chains of worldly affairs.
They said having a child would distract them from their work. A 60+ cou-
ple celebrate their love working together. Shri Gobardhan Panika is being
honoured by Padma Shri award by president Ram Nath Kovind on 20th
of March 2018 , National Award from late president APJ Abdul Kalam on
12 december 2005 and Sant Kabir Award from our Prime minister Naren-
dra Modi on 7th august 2015. Jemma Panika wife of Gobardhan Panika is
nowhere left behind she’s also an National awardee. This husband and wife
love to share their love for kotpad. Together they deal with the customers
worldwide.
Churra Chunni
He worked 6 long months on
it and got Santh Kabir award
for that from Narendra Modi
in Chennai 2013.
Two old weavers in Dongriguda A lady using household tools to
village. kill lice and comb hair.
People cover themselves with big sheets of plastics which acts as
raincoat during rainy season.
A saree being woven in a pit loom.
Conclusion
In this present world of competition there is a race of existence of which the Kotpad
handloom is not a part of. Recognition, acceptance and opportunities is all they seek
for. This cluster was a journey of emotions. A journey which made us feel proud of its
existence and its authenticity, at the same time made us feel sad knowing that they are
not getting the amount of recognition they deserve. This cluster took us closer to the
nature. Untouched by any artificial chemical portraying the true concept of sustainabil-
ity, the Kotpad handloom aims to carry this tradition further accepting the challenges
of the changing taste and needs of the market. Be it the colour from off-white to blue,
green, yellow, pink, maroon etc; or the motifs from the nature inspired motifs to the
human inspired motifs.
the team
SONALI RAUL RAUNAK RAJ ANKITA NAYAK APARNA BEHERA BHOOYASEE PATEl
(Team Leader) Graphics, Photography, Research, Survey & Research, Survey & Research, Survey &
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