Mechanical

Pressure Measurement

Differential Pressure Gauges

Cryo Gauge
Model 712.15
WIKA Data Sheet PM 07.30

Applications

„ Level measurement in closed tanks, particularly in

cryotechnology
„ Filter monitoring
„ Monitoring and control of pumps
„ For gaseous and liquid media that are not highly viscous
or crystallising and have no suspended solids

Special Features
„ Differential pressure measuring ranges from 0 … 80 mbar
to 0 … 2300 mbar
„ High working pressure (static pressure) up to 50 bar
„ Overload up to 50 bar up to 50 bar on one, both or
alternating sides
„ Scaleable measuring ranges
(Turn Down up to max. 1 : 3.5)
„ Very compact design
„ Optional compact valve manifold with working pressure
indication

Description
These high-quality gauges are characterised by their
compact and durable construction and are primarily for use
in level measurement on liquid gas tanks. Top fig.: differential pressure gauge Model 712.15
Middle fig.: optional valve manifold with working pressure
indication
All the standard cryogenics tank sizes are covered using Lower fig.: optional connection adapter
only 4 different measuring cells. As a result of the large
measuring-range overlap of the respective measuring cells,
the gauge installed on the tank can be adjusted to match a
whole variety of gases such as Ar, O2, N2 or CO2, with a The level display can be supplied with an optional,
full-scale deflection over a complete 270 degree sweep. integrated 4 … 20 mA, 2-wire transmitter. Limit signal
The span adjustment is accessible from outside and does transmitters for level and working pressure, as well as a
not affect the zero point. The mechanical display and the transmitter for the working pressure can be retrofitted on-
optional electrical output signal are calibrated site.
simultaneously and easily.
The standard connection distance between the process
An optional connectable valve block with working pressure connections of 37 mm can be adapted to custom
display makes the central measurement of both level and connection distances of 31 mm or 54 mm using connection
working pressure possible in the one instrument. adapters.

WIKA Data Sheet PM 07.30 · 03/2008 Page 1 of 8

Differential pressure gauge Model 732.51.2170, see data sheet PM 07.25

Design and operating principle Illustration of operating principle

Pressure p1 and p2 act on the j and i measuring

chambers, which are separated by an elastic diaphragm (1).

The differential pressure (Δp = p1 - p2) causes axial

5
movement (measuring travel) of the diaphragm against the
measuring range spring (2).
4
The measurement travel is proportional to the differential
pressure, and is transmitted to the movement (5) in the
indicating case (4) via a pressure-tight and low friction lever 6 3
mechanism (3).

The overpressure protection is provided by contoured 2 1

supporting surfaces (6) for the elastic diaphragm.
i
j

Pressure entries classified as

j higher pressure and i lower pressure

Standard features
Differential pressure gauge
Model 712.15

Specifications
Nominal size 160 mm (level indication)
Accuracy class 2.5 (optional: class 1.6 or class 1.0)
Scale ranges „ 280 mbar measuring cell: adjustable range 0 … 80 mbar to 0 … 280 mbar
(see also adjustable measuring span) „ 560 mbar measuring cell: adjustable range 0 … 160 mbar to 0 … 560 mbar
„ 1130 mbar measuring cell: adjustable range 0 … 320 mbar to 0 … 1130 mbar
„ 2300 mbar measuring cell: adjustable range 0 … 650 mbar to 0 … 2300 mbar
Working pressure (static pressure) max. 50 bar
Overload value up to 50 bar on one, both or alternating sides
Permissible ambient temperatures -40 °C … +80 °C, -40 °C … +60 °C with oxygen
Permissible medium temperatures -40 °C … +80 °C, -40 °C … +60 °C with oxygen
Ingress protection IP 65 per EN 60 529 / IEC 529
Process connections (exposed to medium)
Standard 2 x G 1/4 female, bottom, connection distance 37 mm
Option with adapter see page 4
Measuring cell flanges (exposed to medium) Cu alloy CW617N (CuZn40Pb2)
Pressure elements (exposed to medium) compression spring, stainless steel 1.4310
separation diaphragm, NBR
linkages, stainless steel 1.4301 and 1.4305
Movement stainless steel
Dial white aluminium (see section 'Scale designs')
Pointer adjustable black aluminium pointer
Zero adjustment by means of adjustable pointer
Case / bezel ring stainless steel, with clip fasteners
Window polycarbonate (PC)

Page 2 of 8 WIKA Data Sheet PM 07.30 · 03/2008

Adjustable measuring span the final value by turning it clockwise (for a lower measuring
range) or anti-clockwise (for a greater measuring range).
The measuring range of the differential pressure gauge can, The gauge will then be fully adjusted to the required
depending on the particular measurement cell used, be measuring range. If the gauge is equipped with a
adjusted within the limits given in the previous specifica- transmitter Model 89X.44, then this procedure will also
tions table. Ideally, this adjustment should be made on adjust the output signal to the new measuring range. After
a test bench, though it can also be carried out at the completing the adjustment the equipment should be re-
measuring point using a hand test pump. sealed with the cover cap.

Scale designs

The dials can be made to customer's requirements and also

with multiple scales. In addition, up to three different,
interchangeable dials can be supplied, e.g. for measuring
Adjustable measuring span
different fluids. These can be printed with all usual units on
them, e.g. kg, litre, m3, mmH2O, inchH2O, % etc.. Red
marks for maximum fill level, customer logos and other
The span adjustment, situated at the '4 o'clock' point on custom printing are likewise possible. If desired, we can
the instrument case, is accessible through the housing by carry out the calculation for the tank fuel level from
removing the cover cap. With the gauge subject to the drawings of the tank geometry, and then make the
desired nominal pressure, insert a socket-head screwdriver appropriate dials.
(SW 3 mm) into the funnel guide, and adjust the pointer to

Dimensions in mm

Pressure connections G 1/4

11224380.02
Mounting holes M8

Pressure connections G 1/4

Drawing with mounted adapter (connection distance 54 mm)

WIKA Data Sheet PM 07.30 · 03/2008 Page 3 of 8

Option

Valve block (exposed to medium)

with mounted working pressure gauge

Specifications
Valves 2 x isolating valve, 1 x pressure equalising valve
Test connection M20 x 1.5 with locking cap (DIN 16 287-A)
Body Cu alloy CW617N (CuZn40Pb2)
Spindle with conical nipple Cu alloy
Gland packing NBR/PTFE
With the valve fully-opened, the spindle area is isolated from the process by a metallic seal,
the packing is not loaded and the spindle thread is not in contact with the measured media.
Working pressure gauge
Standard Model 212.20.100, wetted parts Cu alloy
(for specifications and design details see data sheet PM 02.01)
Option Model 232.50.100, wetted parts stainless steel
(for specifications and design details see data sheet PM 02.02)
Option Model 232.30.100, safety pattern version, wetted parts stainless steel
(for specifications and design details see data sheet PM 02.04)

With a single order, all parts necessary for the fitting to the differential pressure gauge
are included in the scope of supply: 4 x hexagon screw M8 x 16 , 2 x O-Ring seal

Dimensions in mm Pressure connections G 1/4

11236396.02
Mounting holes M8

Pressure connections
G 1/4

Test connection
Pressure
equalising valve

Isolating valve
Isolating valve
j i

Fixing holes Ø 8.5

Drawing with mounted adapter (connection distance 54 mm)

Page 4 of 8 WIKA Data Sheet PM 07.30 · 03/2008

Option

Adapter for process connection

The adapters can be flange-connected either directly to the

differential pressure gauge or to the valve manifold.

Specifications
Material Cu alloy CW617N (CuZn40Pb2)
Process connections (exposed to medium) 2 x G 1/4, female, connection distance 31 mm or 54 mm
or 2 x 1/4 NPT, female, connection distance 31 mm, 37 mm or 54 mm

With a single order, all parts necessary for the fitting to the differential pressure gauge or to the valve block are included in
the scope of supply:
2 x hexagon screw M8 x 16, 2 x hexagon screw M8 x 28, 2 x nut M8 and 2 x O-Ring seal

Option WIKA differential pressure gauges with an integrated Model

89X.44 transmitter combines all the advantages of an on-
Transmitter for level measurement site mechanical display with the demands modern industry
makes for electrical signal transmission for the acquisition
Standard version Model 891.44 of measured values.
Ex version Model 892.44 The transmitter is integrated into the case of the level
display. The measurement span (electrical output signal)
is set automatically by the mechanical display, i.e. the scale
Transmitter for
level measurement
over a swept angle of 270 degrees corresponds to
4 … 20 mA.
With multiple scales or interchangeable dials (option) the
output signal of 4 ... 20 mA corresponding to each, can be
stored in a microprocessor. The output signal can be
changed over to the desired fluid type by rotating the
optional BCD switch (accessible through a cover cap on the
left side of the case) using a screwdriver.

Specifications Model 891.44 and 892.44 (Ex version)

Power supply UB
for Non-Ex version DC V 12 < UB ≤ 30
for Ex version see overleaf in the section 'Ex protection'!
Permissible residual ripple % of span/10 V ≤ 0.1
Supply voltage effect % ss ≤ 10
Output signal 4 … 20 mA, 2-wire system
Permissible max. load RA for Non-Ex versions, Model 891.44:
RA ≤ (UB - 12 V) / 0.02 A with RA in Ohms and UB in Volts
for Ex versions, Model 892.44:
RA ≤ (UB - 14 V) / 0.02 A with RA in Ohms and UB in Volts
Effect of load % of span ≤ 0.1
Output signal adjustment
Zero point, electrical Adjustment of zero point through brief bridging of terminals 5 and 6,
or using the "scale selection switch" option, selectable via button 1)
Scale selection 4 scales selectable via BCD switch
Linearity % of span ≤ 1,0 % (limit point calibration)
Permissible
ambient temperatures °C -40 … +80, -40 … +60 with oxygen
Compensated temp. range °C -40 … +80
Temperature coefficients in
compensated temp. range
Mean TK of zero % of span/10 K ≤ 0.3
Mean TK of span % of span/10 K ≤ 0.3
1) Only possible within 30 seconds of connecting the supply voltage

WIKA Data Sheet PM 07.30 · 03/2008 Page 5 of 8

Further specifications Model 891.44 and 892.44 (Ex version)
Ex protection according to EC-Type Examination Certificate BSV 08 ATEX E 018 X for Model 892.44
Ex certification EEx II 2G EEx ia IIC T6
Conformity specifications
Power supply UB DC V 14 … 30
Short circuit rating mA 100
Rating mW 1000
Internal capacitance nF Ci ≤ 12 nF
Internal inductance mH negligible
Medium temperature °C -40 … +80, -40 … +60 with oxygen
Ambient temperature °C -40 … +60 (T6)
CE-Conformity interference emission and immunity per EN 61 326
Wiring L-connector (screw terminals up to 2.5 mm²)
Wiring protection protected against reverse polarity and overvoltage
Ingress protection IP 65 per EN 60 529 / IEC 529
Wiring details, Earth, connected
to case
2-wire UB+/Sig+

Terminals 3, 4, 5 and 6:
only for internal application
0V/Sig-

Option
The transmitters for the working pressure are
Transmitter for working pressure screwed in sideways, on the left side of the
indication minus measurement chamber and can, if
necessary, be retrofitted on-site.
Standard version Model ECO-1 or C-10 Pressure connection for Transmitter:
Ex version Model IS-20 G 1/4 (male)

Transmitter for working

pressure indication

Specifications ECO-1 C-10 IS-20

Data sheet PE 81.14 PE 81.12 PE 81.50
Design standard compact intrinsically safe
Pressure ranges bar 0 ... 16 to 0 ... 60 0 ... 6 to 0 ... 10 0 ... 6 to 0 ... 60
Outputs mA 4 ... 20 4 ... 20 4 ... 20 (line transformer)
Medium temperature °C -40 ... +100 -30 ... +100 -20 ... +80
Ambient temperature °C -30 ... +80 -30 ... +85 -20 ... +80
Wetted parts stainless steel stainless steel stainless steel
Power supply UB DC V 10 < UB ≤ 30 10 < UB ≤ 30 10 < UB ≤ 30
Maximum load RA Ohm RA ≤ (UB - 10 V)/0.02 A RA ≤ (UB - 10 V)/0.02 A RA ≤ (UB - 10 V)/0.02 A
Accuracy
BFSL % of span ≤ 0.5 ≤ 0.5 ≤ 0.25
Compensated
temperature range °C 0 ... +80 °C 0 ... +80 °C 0 ... +80 °C
TK (compensated temp. range)
Mean TK of zero % of span ≤ 0.4 / 10 K ≤ 0.3 / 10 K ≤ 0.2 / 10 K
Mean TK of span % of span ≤ 0.3 / 10 K ≤ 0.2 / 10 K ≤ 0.2 / 10 K
Wiring details, Non hazardous Hazardous
2-wire area (classified) area

Page 6 of 8 WIKA Data Sheet PM 07.30 · 03/2008

Option

Alarm contacts Contact function index

for level measurement and/or working pressure The following applies, as a general rule, to the contact
functions of the Model 828 1) in connection with our
A modular system of electromechanical and electronic limit standard settings:
signal transmitters with plug connectors, also suitable for Index 1 Contact makes when the instrument's pointer
retrofitting on-site, can be fitted both to the level display approaches the set point in a clockwise direction.
and to the working pressure display. (NO contact)
They consist of self-contained units, which can be fitted Index 2 Contact breaks when the instrument's pointer
into the pressure gauge within a few minutes. The approaches the set point in a clockwise direction.
connection to the instrument pointer is made by means of (NC contact)
a special yoke so that a carrier pin at the pointer itself is not Index 3 Contact breaks first and makes second circuit
needed. when the instrument's pointer approaches the set
The set value pointer of the installed limit signal transmitters point in a clockwise direction. (SPDT contact)
are adjusted, from the outside, to the value at which the
switching operation is to take place, using the adjustment The following applies as a general rule to the contact
lock with a separate or integral key. A wall plug, an M3 x 20 functions of the Model 838 1) in connection with our
centering screw and a seal are contained in the scope of standard settings:
supply. Index 1 Contact makes when the instrument's pointer
approaches the set point in a clockwise direction.
Selectable are the following single and double contact (Flag disengages from sensor)
Models built into a self-contained unit:
„ Model 828 1) , magnetic snap-action contacts Index 2 Contact breaks when the instrument's pointer
„ Model 838 1) , inductive alarm sensors approaches the set point in a clockwise direction.
(Flag engages with sensor)

The order of indices reflects the order in which the contacts

are arranged in a clockwise direction.

c c

d d

Legend Connection diagrams and data regarding allowable contact loads

c Self-contained unit with alarm contact for level measurement are given on the instrument identification label on the exterior of
d Self-contained unit with alarm contact for working pressure the housing.
e Connector plug

For further specifications and design details see data sheet

AC 08.01 1)

1) Specifications given in data sheet AC 08.01 for

Model 821 correspond to Model 828 (built into a self-contained unit)
Model 831 correspond to Model 838 (built into a self-contained unit)

WIKA Data Sheet PM 07.30 · 03/2008 Page 7 of 8

Dimensions in mm

Self-contained unit
for alarm contacts

11248611.02
Pressure connections
G 1/4

Pressure connections
G 1/4

Option
Panel mounting

11248832.02
Panel cut-out

Panel

Ordering information
Model / Scale range (measuring cell) / Scale design / Process connections with connection distance / Options

Modifications may take place and materials specified may be replaced by others without prior notice.
Specifications and dimensions given in this leaflet represent the state of engineering at the time of printing.
12630608 03/2008 GB

Page 8 of 8 WIKA Data Sheet PM 07.30 · 03/2008

WIKA Alexander Wiegand GmbH & Co. KG

Alexander-Wiegand-Straße 30
63911 Klingenberg/Germany
Tel. (+49) 93 72/132-0
Fax (+49) 93 72/132-406
E-Mail [email protected]
www.wika.de