INTERACTIVE SCHEMATIC

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 SENR6910-01
January 2009

776D Tractor and 777D Truck

Electrical System
776D: 777D:
5ER1-UP 3PR1-UP

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Component Schematic Machine Component Schematic Machine
Location Location Location Location
Alarm - Backup A-15 1 Sensor - Body Up B-15 11
Alarm - Monitor Action C-4 A Sensor - Brake Air Pressure C-15 D
Alternator A-5 2 Sensor - Brake Oil Temp A-10 12
Batteries A-7,A-8 3 Sensor - Crankcase Press C-3 13
Boss - Power C-6 D Sensor - Engine Coolant Temp C-2 14
Breaker - Air Conditioner D-6 C Sensor - Engine Oil Press (Filtered) C-3 15
Breaker - Alternator C-6 C Sensor - Engine Oil Press (Unfiltered) C-3 15
Breaker - Dome And Stop Lamp C-6 C Sensor - Engine Speed/ Timing C-2 16
Breaker - Engine (ECM) D-5 C Sensor - Fan Speed A-4 31
Breaker - Headlamp D-5 C Sensor - Left Front Strut B-5 17
Breaker - Key D-6 C Sensor - Left Hand Turbo Inlet Exhaust Temp C-3 18
Breaker - Supplemental Steer D-6 C Sensor - Left Rear Strut B-14 19
Breaker - Turn Lamp D-5 C Sensor - Left Turbo Inlet Press C-4 16
Caterpillar Monitoring System F-1 B Sensor - Right Front Strut A-5 20
Control - ARC D-13 D Sensor - Right Hand Turbo Inlet Exhaust Temp C-4 21
Control - Automatic Electronic Traction Aid (TCS) E-15 D Sensor - Right Rear Strut A-14 22
Control - Engine (ECM) A-2 2 Sensor - Right Turbo Inlet Press C-4 23
Control - Oil Burn C-14 D Sensor - Shift Lever Position D-11 F
Control - Payload Monitor C-14 D Sensor - Throttle Position C-6 A
Control - Supplemental Steering F-15 D Sensor - Torque Converter Temp A-4 24
Control - Transmission D-13 D Sensor - Turbo Outlet Press C-3 25
Converter - 12V to 24V C-4 A Sensor - Wheel Speed A-15 26
Dimmer - Light F-14 D Sensor - Wheel Speed B-15 27
Display - Payload Monitor Operator C-7 A Solenoid - Air Conditioner Clutch A-5 28
Distributor - Transmission Speed E-15 D Solenoid - Brake Oil Diverter A-12 24
Flasher C-15 D Solenoid - Continuous Oil Burn Injector B-6 29
Fuse - Supplemental Steering (10 Amp) A-8 3 Solenoid - Down Shift A-13 30
Fuses (10 Amp) D-6 C Solenoid - Fan Clutch C-2 31
Ground - Cab E-12 D Solenoid - Four Way A-14 11
Ground - Caterpillar Monitoring System E-2 B Solenoid - Lockup A-13 8
Ground - Cylinder Head To Frame B-2 4 Solenoid - Proportional A-14 32
Ground - Engine A-4 2 Solenoid - Shutter C-2 33
Ground - Engine Block A-6 5 Solenoid - Smoke Box B-12 16
Ground - Frame A-6 5 Solenoid - Start Aid A-5 34
Ground - Frame B-9 2 Solenoid - Up Shift A-14 30
Lamp - Body Up F-2 B Solenoids - Cylinder Head (1 Per Cylinder) C-1,C-2 35
Lamp - High Beam F-2 B Speedometer/ Tachometer F-1 B
Lamp - Left Turn F-2 B Suppressor - Arc B-5 28
Lamp - Monitor Action F-2 B Suppressor - Arc F-15 D
Lamp - Payload Monitor Green A-5 6 Switch - A/C Fan Pressure A-3 28
Lamp - Payload Monitor Green D-1 A Switch - A/C Refrigerant Press B-7 B
Lamp - Payload Monitor Red A-5 6 Switch - Air Conditioner On/Off D-2 B
Lamp - Payload Monitor Red D-1 A Switch - Auto Retard Press D-12 D
Lamp - Retardeeer F-2 B Switch - Auto Retarder Off/On D-3 B
Lamp - Reverse F-2 B Switch - Blower D-2 A
Lamp - Right Turn F-2 B Switch - Body Raise C-11 D
Lamp - Shift Lever Position D-11 F Switch - Brake Master Cylinder Overstroke A-10 36
Lamp - Supplemental Steer F-2 B Switch - Brake Oil Diverter Temp A-12 24
Lighter - Cigar C-3 B Switch - Caterpillar Mon Sys Clear E-5 C
Module - Gauge F-1 B Switch - Caterpillar Mon Sys Service E-5 C
Motor - Blower E-10 E Switch - Coolant Flow B-2 37
Motor - Starter A-6 5 Switch - Disconnect A-7 3
Motor - Supplemental Steering A-8 3 Switch - Door Courtesy Lamp C-5 A
Radio D-3 A Switch - Engine Add Oil Level A-4 38
Receptacle - Aux Start A-6 7 Switch - Engine Low Oil Level A-4 38
Relay - Backup C-15 D Switch - Exhaust Diverter E-5 C
Relay - Headlamp C-7 C Switch - Fuel Filter A-2 28
Relay - Main Power (Front) D-6 C Switch - Ground Level Shutdown B-3 39
Relay - Main Power (Mid) C-6 C Switch - Headlamp Dimmer D-5 A
Relay - Main Power (Rear) C-6 C Switch - Key Start F-3 B
Relay - Prelubrication C-6 C Switch - Retarder Brake F-15 E
Relay - Shutter Control C-14 D Switch - Running Lamp E-3 B
Relay - Start1 A-6 5 Switch - Secondary Brake F-15 D
Relay - Start2 B-6 5 Switch - Service Brake1 E-15 D
Relay - Start Aid B-15 D Switch - Service Brake2 E-15 D
Relay - Start Aid Hold C-15 D Switch - Start Aid E-1 B
Relay - Steering Motor A-8 3 Switch - Steering A-8 40
Relay - Stop Lamp D-7 C Switch - Stop Lamp F-15 D
Resistor - Blower Motor D-10 E Switch - Supplemental steering F-3 B
Resistor - Exhaust Diverter B-14 D Switch - Throttle Backup D-2 B
Resistor - Oil Burn B-14 D Switch - Traction Aid Test/ Operator Mode D-3 B
Resistor - Start Aid B-15 D Switch - Trailer stop Lamp F-15 D
Sensor - Engine Speed A-5 8 Switch - Transmission A-13 41
Sender - Fuel Level A-11 9 Switch - Transmission Filter A-9 42
Sender - Torque Converter output Speed A-12 8 Switch - Turn D-5 A
Sender - Transmission Speed A-13 10 Thermostat E-11 E
Sensor - Aftercooler Temp C-3 8 Valve - ARC Control E-12 D
Sensor - Atmospheric Press C-3 2 Valve - ARC Supply E-12 D
Machine locations are repeated for components located close together.
A = Located in operator's compartment.
B = Located on dash.
C = Located behind operator's seat.
D = Located in rear compartment.
E = Located in front compartment.
F = Located in transmission shift console.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 B-15 43
CONN 2 B-15 1
CONN 3 D-15 D
CONN 4 D-15 D
CONN 5 E-14 D
CONN 6 B-14 11
CONN 7 A-14 44
CONN 8 A-13 45
CONN 9 B-13 D
CONN 10 F-13 D
CONN 11 D-12 D
CONN 12 D-12 D
CONN 13 D-12 D
CONN 14 B-12 D
CONN 15 B-11 D
CONN 16 B-11 D
CONN 17 ECAP E-12 C
CONN 18 E-10 E
CONN 19 D-10 D
CONN 20 B-10 D
CONN 21 B-10 D
CONN 22 B-9 D
CONN 23 D-9 D
CONN 24 F-9 D
CONN 25 D-8 C
CONN 26 B-8 D
CONN 27 B-6 29
CONN 28 B-6 35
CONN 29 B-6 5
CONN 30 C-5 D
CONN 31 E-6 D
CONN 32 B-5 E
CONN 33 B-4 35
CONN 34 D-4 E
CONN 35 F-4 E
CONN 36 A-3 2
CONN 37 B-2 7
CONN 38 C-2 35
CONN 39 C-2 35
CONN 40 C-2 35
CONN 41 C-2 35
CONN 42 C-2 35
CONN 43 C-1 35
CONN 44 C-1 35
CONN 45 C-1 35
CONN 46 F-2 E
¹ The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI
COMPONENT IDENTIFIER (CID) LIST
CIDNo. Component Monitoring System Modes
EPTC II (MID No. 27) Mode of Operation Mode Number
168 Electrical System Voltage
Normal 0
190 Engine RPM Sensor
248 CAT Data Link Harness Code 1
269 Sensor Power Supply
Numeric Readout 2
571 Forward Elevator Solenoid
572 Reverse Elevator Solenoid Service 3
575 Elevator Lever Sensor Tattletale 4
627 Parking Brake Switch
650 Harness Code Units 5
672 Torque Converter Output Speed Sensor Total Load Count Display 6
700 Actual Gear Switch
701 Transmission Output Speed Sensor Calibration (EPTC II) 7
702 Shift Lever Switch
704 Service Brake Pressure Switch
705 Body Raise Switch
706 Body Up Switch
707 Up Solenoid MODULE IDENTIFIER (MID)
708 Down Solenoid
709 Lockup Solenoid 27 EPTC II
Caterpillar Monitoring System (Mid No. 30 )
30 Caterpillar Monitoring System
96 Fuel Level Sensor
110 Engine Coolant Temperature Sensor 36 Engine Control ECM
177 Torque Converter Oil Temperature Sensor
248 CAT Data Link
83 Automatic Retarder Control
263 8 Volt Sensor Power Supply
271 Action Alarm
324 Action Lamp
600 Hydraulic Oil Temperature Sensor
601 Brake Air Pressure
819 Display Data Link
821 9 Volt Display Power Supply
830 Brake Oil Temperature
Engine Control (MID No. 36)
1 Cylinder 1 Injector Solenoid
2 Cylinder 2 Injector Solenoid
3 Cylinder 3 Injector Solenoid
4 Cylinder 4 Injector Solenoid
5 Cylinder 5 Injector Solenoid
6 Cylinder 6 Injector Solenoid Failure Mode Identifiers (FMI)¹
7 Cylinder 7 Injector Solenoid FMI No. Failure Description
8 Cylinder 8 Injector Solenoid
91 Throttle Position Sensor
0 Data valid but above normal operational range.
100 Engine Oil Pressure Sensor 1 Data valid but below normal operational range.
101 Crankcase Air Pressure Sensor
2 Data erratic, intermittent, or incorrect.
102 Boost Pressure Sensor
110 Engine Coolant Temperature Sensor 3 Voltage above normal or shorted high.
168 Electrical System Voltage 4 Voltage below normal or shorted low.
190 Engine RPM Sensor
248 CAT Data Link 5 Current below normal or open circuit.
253 Personality Module Mismatch 6 Current above normal or grounded circuit.
254 Electronic Control Module
261 Timing Calibration
7 Mechanical system not responding properly.
262 Analog Sensor Power Supply 8 Abnormal frequency, pulse width, or period.
263 8 Volt Sensor Power Supply
9 Abnormal update.
267 Shutdown Inputs Are Incorrect
268 Programmed Parameter Fault 10 Abnormal rate of change.
273 Turbo Outlet Pressure 11 Failure mode not identifiable.
274 Atmospheric Pressure
275 Right Turbo Inlet Pressure 12 Bad device or component.
276 Left Turbo Inlet Pressure 13 Out of calibration.
291 Engine Cooling Fan Solenoid
338 Engine Prelubrication Pump Relay
14 Parameter failures.
526 Turbo Waste Actuator 15 Parameter failures.
542 Engine Oil Pressure Sensor
16 Parameter not available.
544 Engine Cooling Fan Speed Sensor
545 Start Aid Control Relay 17 Module not responding.
546 Start Aid Current Limit Relay 18 Sensor supply fault.
569 Oil Injection Solenoid
827 Left Exhaust Temperature Sensor 19 Condition not met.
828 Right Exhaust Temperature Sensor 20 Parameter failures.
829 Rear Aftercooler Coolant Temperature Sensor
Automatic Retarder Control (MID No. 83) ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
91 Throttle Position Sensor
168 Electrical System Voltage
190 Engine RPM Sensor
248 CAT Data Link
627 Parking Brake Switch
650 Harness Code
700 Actual Gear Switch
702 Shift Lever Switch
710 ARC Supply Solenoid
711 ARC Control Solenoid
712 Retarder Lamp
713 ARC On/Off Switch
714 Auto Retarder Pressure Switch
715 Retarder Pressure Switch
SPECIFICATIONS AND RELATED MANUALS

TRUCK PAYLOAD MEASUREMENT SYSTEM (TPMS)

Related Service Manuals Fault Circuit Description
Title Form No. F01 Suspension cylinder charge
Alternator: 30-SI Series SENR7508 F02 Suspension cylinder charge
Automatic Electronic Traction Aid (TCS) SENR2986 F03 Suspension cylinder charge
Automatic Retarder Control SENR5683 F04 Suspension cylinder charge
F05 Left front suspension cylinder pressure sensor circuit
Caterpillar Monitoring System SENR6717
F06 Right front suspension cylinder pressure sensor circuit
Electronic Troubleshooting
SENR1128 F07 Left rear suspension cylinder pressure sensor circuit
3508B EUI Engine
F08 Right rear suspension cylinder pressure sensor circuit
EPTCII For ICM Transmission SENR9122
F09 Batt backup/real time clock setting
Payload Monitoring System SENR4733
F10 System_setting/memory
Starter Motor; 50 MT Series SENR3860 F13 Green light open circuit or ground short circuit
F14 Green light + battery short circuit
F15 Red light open circuit or ground short circuit
F16 Red light + battery short circuit

Resistor, Sender and Solenoid Specifications

Component Description Part No. Resistance (Ohms)¹
Resistor- Blower Motor 125-9740 Overall 2.6 ± 0.12
Solenoid- ARC Control Valve
3E-8691 31 ± 3
ARC Supply Valve
Solenoid- Brake Oil Diverter
101-3430 31.1 ± 2.4
Smoke Box
Solenoid- Downshift
Upshift 7X-1120 33.7
Lockup
Solenoid- Fan Clutch 105-3025 4.3
Solenoid- Four Way 9G-9988 24.9
Solenoid- Proportional 3T-0062 16.0
Solenoid- Shutter 9X-9482 68
¹ At room temperature

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
Stop Lamp Pressure 45kPa MAX 5 kPa MIN Normally
2M-9346
Trailer Stop Lamp Pressure (6.5 psi MAX) (0.5 psi MIN) Open
640 kPa 530 ± 40 kPa Normally
3E-2033 Secondary Brake Pressure
(92.0 psi) (77.0 ± 6.0 psi Open
80 kPa 55 ± 20 kPa Normally
3E-2034 Service Brake Pressure
(12.0 psi) (8.0 ± 3.0 psi) Closed
4 grams 1.5 grams Normally
3E-6429 Steering Oil Flow
(.14 oz.) (.05 oz.) Open
362.0 ± 29.0 N.m 303.0 N.m MIN Normally
3E-6430 Coolant Flow
(266.2 ± 21.3 lb ft) (222.8 lb ft MIN) Open
38.0 ± 3.0 °C 27 °C MIN Normally
3E-6449 Brake Oil Diverter Temperature
(100.4 ± 5.4 °F) (80.6 °F MIN) Closed
210 ± 70 kPa Normally
9X-7781 Transmission Filter Pressure
(30 ± 10 psi) Open
60.0 kPa Normally
103-4977 Retarder Brake Pressure
(8.7psi) Open
1585.0 ± 103.0 kPa 1275.0 ± 103.0 kPa Normally
111-9560 A/C Fan Pressure
(229.9 ± 14.9 psi) (184.9 ± 14.9 psi) Closed
80.0 kPa MAX 55.0 ± 20.0 kPa Normally
111-9563 Auto Retarder Pressure
(11.6 psi MAX) (8.0 ± 2.9 psi) Closed
275 to 1750 kPa ¹ Normally
114-5333 A/C High/Low Pressure
(40 to 255 psi) Open ²
138 ± 17 kPa 83 kPa MIN\ Normally
116-9933 Fuel Filter Press
(20.0 ± 2.0 psi) (12.0 psi MIN) Closed
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.
WIRE DESCRIPTION
Page 1 of 2

Wire Wire Wire Wire

Number Color Description Number Color Description
Power Distribution Circuits Control Circuits
101 RD BAT (+) 711 BR XMSN LEVER CODE 1
102 BU HD LMP 712 WH XMSN LEVER CODE 2
103 YL AUX CKT 713 OR XMSN LEVER CODE 3
105 BR KEY SW 714 YL XMSN LEVER CODE 4
109 OR ALT OUTPUT (+) TERM. 715 GN XMSN LEVER CODE 5
112 PU MAIN POWER RL Y OUTPUT 716 BU XMSN LEVER CODE 6
113 OR OPR MON PANEL 720 PU XMSN BRAKE SW
121 YL BCKP ALARM 721 BR XMSN GEAR CODE 1
122 BU AUX CKT 722 WH XMSN GEAR CODE 2
123 WH AUX CKT 723 OR XMSN GEAR CODE 3
124 GN A/C 724 YL XMSN GEAR CODE 4
126 PK XMSN CTRL 725 GN XMSN GEAR CODE 5
129 BU AUX CKT 726 BU XMSN GEAR CODE 6
132 PK AETA CTRL 727 GN SUPPL STER MOTOR RELAY
135 BU AUX CKT 728 BU SUPPL STER CONT SW
136 GN SUPPL STER 767 WH AETA PICKUP POWER
137 OR SUPPL STER MOTOR FUSE 768 OR AETA PICKUP XMSN
138 GN AUTO LUBE PUMP TO PAYLOAD MON 769 BU WHEEL SPEED PICKUP LEFT
140 BU AUX CKT 770 GN WHEEL SPEED PICKUP RIGHT
141 PK AUX CKT 772 BR AETA RETARDER SW
150 OR BAT(+) 773 GY AETA SERVOVALVE
173 YL AUX CKT 774 YL AETA SOL - LEFT
176 OR AUX CKT 775 BR AETA SOL - RIGHT
Ground Circuits 794 YL PAYLOAD MON XMSN SPEED
200 BK MAIN CHASSIS 799 WH SENSOR POWER
201 BK OPR MON PANEL A700 OR DIGITAL SENSOR POWER(+8V)
202 BK XMSN CTRL A701 GY INJECTOR #1
213 BK AETA CODING PIN 17 A702 PU INJECTOR #2
215 BK AETA CODING PIN 19 A703 BR INJECTOR #3
216 BK AETA CODING PIN 20 A704 GN INJECTOR #4
217 BK XMSN ID CODE 2 A705 BU INJECTOR #5
218 BK XMSN ID CODE 1 A706 GY INJECTOR #6
219 BK XMSN ID CODE 0 A707 PU INJECTOR #7
227 BK XMSN ID CODE 3 A708 BR INJECTOR #8
229 BK BAT(-) A746 PK TURBO OUTLET PRESSURE
231 BK XMSN SW A747 GY ATMOSPHERIC PRESSURE
250 BK PAYLOAD MON - CUSTOMER GND A751 YL AFTER COOLER TEMP)
251 BK PAYLOAD MON - SYSTEM GND E707 GN DISPLAY +V
280 BK XMSN CTRL IDENT CODE 4 E708 PK DISPLAY CLOCK
290 BK CMS SERVICE E729 GN FAN BRAKE RL Y TO FAN BRAKE SOL
291 BK CMS CLEAR E735 PU TACK/SERV MTR/ODOMETER SELECT
A215 BK AUTO RETARD CTRL HARNESS CODE 0 E750 PU BODY POSITION SENSOR SIGNAL TLM
A216 BK AUTO RETARD CTRL HARNESS CODE 1 E793 BU ATA DATA LiNK-
A217 BK AUTO RETARD CTRL HARNESS CODE 2 E794 YL ATA DATA liNK +
A218 BK AUTO RETARD CTRL HARNESS CODE 3 E795 YL CRANKCASE PRESS
A231 BK AUTO RETARD CTRL HARNESS CODE 4 E796 GN OIL PRESS (UNFILTERED)
Basic Machine Circuits E799 BR PWM #1 AND #2 RETURN
306 GN STARTER RLY COIL F700 BU PWM#1 OUT (3.5A)
307 OR KEY SW TO NEUT START SW F702 GN THROTTLE
308 YL MAIN POWER RL Y COIL F703 GY LH TURBINE INLET EXH TEMP
315 GN START AID BRKR TO START AID RLY F704 OR RH TURBINE INLET EXH TEMP
317 YL START AID RL Y TO START AID SOL F705 PK DOUT 6
321 BR BCKP ALARM LAMP F707 WH START AID CURRENT LEVEL RLY
337 WH PRELUBE SW TO PRELUBE TIMER F708 YL DOUT 3
Monitoring Circuits F709 BU DOUT 2
403 GN ALTERNATOR (R) TERM. F710 BR START AID ON RELAY
408 WH OPR MON SYSTEM AIR PRESS. F713 OR LEFT TURBO INLET PRESS
410 WH OPR MON ACTION ALARM F714 PK RIGHT TURBO INLET PRESS
411 PK OPR MON MASTER ACTION LAMP F715 PU SHUTDOWN (NO)
412 BU OPR MON COOL FLOW F716 WH SHUTDOWN (NC)
417 GY PRIMARY STER SW F717 YL SW4
426 BR OPR MON POWER TRAIN OIL FILTER F718 BU SW5
446 PU BRAKE OIL TEMP GAUGE F719 BR SW 6/1
447 PK FUEL LEVEL GUAGE F720 GN SW 8/3
450 YL TACH SENDER (+) F721 GY SW 9/4
452 PU TORQUECONVERTER F722 OR SW 10/5
454 GN RETARDER INDICATOR LAMP F723 PK TBC PROBE +
462 YL SUPPL STER MOTOR INDICATOR F724 PU TDC PROBE-
472 OR PARKING BRAKE SW TO OVER STROKE SW F725 WH FUEL PRESS
481 GN CONVERTER TEMP SW TO BRAKE OIL TEMP SW F726 YL INJECTOR COMMON 1 & 3
C413 YL DISPLAY DATA F727 BU INJECTOR COMMON 2 & 4
C414 BU DISPLAY LOAD F728 BR INJECTOR COMMON 5 & 7
WIRE DESCRIPTION
Page 2 of 2

Wire Wire Wire Wire

Number Color Description Number Color Description
Accessory Circuits F729 GN INJECTOR COMMON 6 & 8
508 PU RADIO SPEAKER - LEFT F732 PK BACKUP CAMSHAFT SPD/TMG
509 WH RADIO SPEAKER - LEFT (COMMON) 818 BR SERIAL DATA (TRANSMIT)
511 BR RADIO SPEAKER - RIGHT 819 GY SERIAL DATA (RECEIVE)
512 GN RADIO SPEAKER - RIGHT (COMMON) 820 BU TRANSMIT KEY
513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW 858 GY PAYLOAD MON RIGHT FRONT SENSOR
515 GY BLOWER MOTOR (HI) 859 YL PAYLOAD MON LEFT FRONT SENSOR
516 GN BLOWER MOTOR (MEDIUM) 860 PK PAYLOAD MON RIGHT REAR SENSOR
517 BU BLOWER MOTOR (LO) 861 PU PAYLOAD MON LEFT REAR SENSOR
518 OR HAZARD FLASHER TO SW 863 BU PAYLOAD MON TRANSMIT LCD OUT
520 WH OPR A/C SW TO THERMOSTAT/FUSE 864 BR PAYLOAD MON CLOCK LCD OUT
521 YL A/C SWTO REFRIGERANT SW 865 GY PAYLOAD MON LATCH LCD OUT
522 WH A/C CLUTCH TO THERMOSTAT SW 866 PK PAYLOAD MON TEST/SET
537 GN TURN SIGNAL SW TO FLASHER 867 PU PAYLOAD MON MODE
539 BU TURN SIGNAL INDICATOR BASIC/RIGHT 891 BU NEUT START CONT TO PAYLOAD MON SYSTEM
540 WH TURN SIGNAL INDICATOR LEFT F728 BR INJECTOR COMMON 5 & 7
A513 PK DC/DC CONVERTER MEMORY OUTPUT F729 GN INJECTOR COMMON 6 & 8
511 BR RADIO SPEAKER - RIGHT F732 PK BACKUP CAMSHAFT SPD/TMG
512 GN RADIO SPEAKER - RIGHT (COMMON) 818 BR SERIAL DATA (TRANSMIT)
513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW 819 GY SERIAL DATA (RECEIVE)
515 GY BLOWER MOTOR (HI) 820 BU TRANSMIT KEY
516 GN BLOWER MOTOR (MEDIUM) 858 GY PAYLOAD MON RIGHT FRONT SENSOR
517 BU BLOWER MOTOR (LO) 859 YL PAYLOAD MON LEFT FRONT SENSOR
518 OR HAZARD FLASHER TO SW 860 PK PAYLOAD MON RIGHT REAR SENSOR
520 WH OPRA/C SW TO THERMOSTAT/FUSE 861 PU PAYLOAD MON LEFT REAR SENSOR
521 YL A/C SWTO REFRIGERANT SW 863 BU PAYLOAD MON TRANSMIT LCD OUT
522 WH A/C CLUTCH TO THERMOSTAT SW 864 BR PAYLOAD MON CLOCK LCD OUT
537 GN TURN SIGNAL SW TO FLASHER 865 GY PAYLOAD MON LATCH LCD OUT
539 BU TURN SIGNAL INDICATOR BASIC/RIGHT 866 PK PAYLOAD MON TEST/SET
540 WH TURN SIGNAL INDICATOR LEFT 867 PU PAYLOAD MON MODE
A513 PK DC/DC CONVERTER MEMORY OUTPUT 891 BU NEUT START CONT TO PAYLOAD MON SYSTEM
Lighting Circuits 892 BR CAT DATA LINK (-)
602 WH DOMELAMP 893 GN CAT DATA LINK (+)
604 OR STOP LAMP 956 BR RELAY LOGIC LARGE PUMP
605 YL TURN LAMP - LEFT 958 YL RELAY LOGIC
606 GY TURN LAMP - RIGHT 987 WH DIVERTER SOL
608 GN FLOOD LAMP - REAR 993 BR ANALOG SENSOR COMMON
610 OR HEAD LAMP BASIC 994 GY OIL PRESSURE (FILTERED)
611 PU HEAD LAMP HI 995 BU COOLANT TEMPERATURE
612 GY BACKUP LAMP 996 GN ENGINE SPEED/TIMING SENSOR POWER
614 PU PARK/TAIL/DASH LAMP 997 OR ANALOG SENSOR POWER (+ 5V)
619 GN HEAD LAMP LO 998 BR DIGITAL SENSOR RETURN (PIN 29)
635 BU PAYLOAD MON RED LAMP 999 WH PRIMARY CAMSHFT SPEED/TIMING
636 GN PAYLOAD MON GREEN LAMP E986 YL CONTINUOUS OIL INJECTOR SOLENOID
661 GN TACHOMETER LAMP F975 OR + 8V SENSOR SUPPLY
662 YL SPEEDOMETER LAMP J992 YL MISCELLANEOUS SWITCH #1
663 GY GAUGE LAMPS K972 BR EPTC-II START RELAY RETURN
Control Circuits K984 GY START AID TIMER OUTPUT
700 PK AETA TEST SW K985 BR AUTO RETARD ON SW
703 BU XMSN UP SOL K986 PK AUTO RETARD OFF SW
704 GY XMSN DOWN SOL K986 PK AUTO RETARD OFF SW
705 PK XMSN LOCKUP CLUTCH SOL BASIC K988 WH AUTO RETARD AIR CONT VALVE
706 BR XMSN RETARDER SW K989 BU AUTO RETARD AIR SUPPLY VALVE
707 PU XMSN BED RAISE SW K991 OR AUTO RETARD PRESS SW
709 OR SENSOR POWER SUPPLY K992 PU AUTO RETARD MANUAL RETARD SW
710 GN XMSN SPEED PICKUP SIGNAL L918 GN BRAKE OIL DIVERTER TEMP SW TO SOLENOID
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
23
(D) LIGHT DIMMER A 21 E750-PU 200-BK-18
103-5526 G (B) LEFT
A LIGHTS ON 2 614-PU 24 E750-PU 540-WH-18 540-WH-18 663-YL-18
BR-18 6 L43 L43 G TURN
(D) SUPPLEMENTAL + BATTERY 3 113-OR 408-WH 22 L43 200-BK-18 200-BK-18
L36 L36 L22 L22 G
STEERING CONT OR-18 3 GROUND 1 200-BK 661-GN 13 L36 E750-PU-18 E750-PU-18 (B) BODY UP (B) GAUGE MODULE P P P P
L49 L49 L28 L28 G 100-4984
3E-5184 PK-18 9 GAGE LAMPS 6 663-YL 663-YL 15 L28 123-WH-18
L92 L49 L49 L35 G (B) HIGH LAMPS (2)
GROUND PU-18 5 200-BK TACH LAMP 5 661-GN 403-GN 662-YL 14 L92 L49 E735-PU L35 611-PU 611-PU
L92 L92 L33 L33 G BEAM LAMP 7N-5876
GROUND BK-18 8 200-BK SPEEDO LAMP 4 662-YL 481-PK 7 728-BU L92 411-PK L33 200-BK-18 P
KEY SW YL-18 2 308-YL L60 403-GN 454-GN L48 L48 L36 L36 454-GN-18 G 110-2079 201-BK-18 2 BK-18
6 L48 410-WH L36 GROUND
L94 L94 728-BU L25 L25 G
(B) RETARDER
STER SW BU-18 4 728-BU 200-BK E735-PU 20 308-YL L25 123-WH-18 C413-YL-18 4 WH-18 MODULE DATA
L92 L92 308-YL L41 L41 L24 L24 G
+ BATTERY RD-18 1 136-GN 200-BK 200-BK 410-WH 8 L41 L24 LAMPS (7) E707-GN-18 1 RO-18 MODULE +V
ALTERNATOR WH-18 7 403-GN 200-BK 200-BK 411-PK 9 958-YL 307-OR 307-OR E750-BU E708-PK-18 3 GN-18 MODULE CLOCK
L79 417-GY
L25 L25 L34 L34
E735-PU 411-PK-18 411-PK-18
G (B) MONITOR 107-1983 C414-BU-18 5 YL-18
(D) TRAILER 200-BK 200-BK 11 L25 L34 MODULE LOAD
L48 L48 L79 L79 L79 L33 G ACTION
STOP LAMP SW MAG SW GN-18 1 727-GN 200-BK 290-BK 4 L48 200-BK 411-PK 201-BK-18 201-BK-18 6 BU-18 HARNESS CODE
L38 L96 L96 L79 L23 G
2M-9346 OPR PANEL GY-18 2 417-GY 200-BK 291-BK 5 L96 L96 201-BK 200-BK 518-OR 462-YL-18 462-YL-18 (B) SUPP P

F F
A L38 L38 124-GN-14 200-BK-18 G STEER 201-BK-18 2 BK-18
NOTE E 10 L38 L38 201-BK GROUND
(D) ARC SUPPRESSOR L54 L54 G

L36
WW 200-BK 200-BK 2 614-PU A L54 521-YL-14 G A 612-GY-18 612-GY-18 C413-YL-18 4 WH-18 MODULE DATA
WW 106-8704 L35 L35 L38 G (B) REVERSE
1 308-YL 200-BK 201-BK 3 614-PU 614-PU 1 140-BU-14 515-GY-14 200-BK-18 200-BK-18 E707-GN-18 1 OR-18 MODULE +V
2 200-BK 200-BK 113-OR L36 2 L99 L99 516-GN 614-PU-18 539-BU-18 539-BU-18
G
E708-PK-18 3 GN-18
1 614-PU L99 MODULE CLOCK
L50 L50 L41 L21 B G (B) RIGHT
200-BK A 200-BK 200-BK 893-GN 17 614-PU L41 308-YL 517-BU 614-PU-18 G 2 200-BK-18 C414-BU-18 5 YL-18 MODULE LOAD
WW WW 728-BU L93 L93 201-BK A L41 G TURN
958-YL 200-BK 892-BR 16 308-YL 727-GN 727-GN-18 6 BU-18 HARNESS CODE
L96 L96 L40 L40 L34 CONN 35 3 G
(D) STOP 200-BK 308-YL F975-OR 12 201-BK 1 141-PK-14 L40 454-GN 462-YL G C 123-WH-18 E735-PU (B) SPEEDO/TACH
A A 308-YL 18 201-BK 201-BK 201-BK 2 958-YL 200-BK A G 727-GN-18 408-WH CONN 46
(E) RETARDER LAMP SW L94 L94 CONN 10 P
6V-6457

L22
2M-9346 454-GN 19 201-BK 201-BK 201-BK 612-GY 612-GY E750-PU 26 E750-PU-18 200-BK-18 F975-OR F LAMPS (2)
BRAKE SW

123-WH-18
A F

123-WH-18
958-YL 958-YL 123-WH 123-WH 123-WH 123-WH 540-WH 15 540-WH-18 200-BK-18 D 661-GN 201-BK 3 201-BK-18

123-W-18
103-4977 G 7N-5876 P P P P
A 123-WH 105-BR 201-BK 611-PU-14 18 611-PU (B) SUPPL 663-YL 661-GN 17 661-GN-18 661-GN-18
BK-18 1 454-GN L42 L42 103-YL-14 308-YL 612-GY 17 612-GY-18 200-BK 663-YL 19 663-YL-18 200-BK-18
L60 L42 L60 STER SW
200-BK L42 L40
2 136-GN 200-BK L60 103-YL-14 454-GN 411-PK 10 411-PK-18 127-4986 662-YL 200-BK 2 200-BK-18 200-BK-18
L42 L79 L79 L42 L42

L23
L35
L35
132-PK 200-BK 200-BK L42 767-WH 201-BK 7 201-BK-18 481-PK 662-YL 18 662-YL-18 662-YL-18
BK-18 L93 L93 200-BK L35 L35 200-BK 462-YL 462-YL-18 L23 (B) KEY 403-GN
L35 700-PK 13 10

105-BR
L62 L62 L44 L44 START SW (B) CATERPILLAR MONITORING SYSTEM
(D) SECONDARY 201-BK 200-BK L44 L44 537-GN 539-BU 14 539-BU-18 410-WH 13
L38 L38 L50 L50 CONN 24 L39 L39 110-7887 P 100-5778

201-BK-18
201-BK-18
201-BK-18
L79

L25
BRAKE SW BK-18 A A L39 307-OR 38 411-PK E735-PU 23 E735-PU-18

L79
L94 AUTO L25

L60
1 767-WH 138-GN 614-PU G

L91
3E-2033 720-PU 1 138-GN 138-GN 614-PU F717-YL 22 F717-YL-18 113-OR 408-WH 24 408-WH-18 C414-BU-18 15 MODULE LOAD
202-BK L91 L60 L94 LUBE 135-BU L36 L20 308-YL-18 YL R
BK-18 2 700-PK 200-BK 2 614-PU 998-BR 40 998-BR-18 1 417-GY 426-BR 12 426-BR-18 E708-PK-18 25 MODULE CLOCK
537-GN L35 L35 126-PK 105-BR F720-GN 30 F720-GN-18 2 290-BK 446-PU 14 446-PU-18 E707-GN-18 34 MODULE +V
PU
A 113-OR L46 L46 113-OR 103-YL-14 308-YL 9 308-YL-18 307-OR-18 3 OR C OFF 291-BK 447-PK 15 447-PK-18 C413-YL-18 35 MODULE DATA
L46 S ON

L92
BK-18 2 202-BK 202-BK 200-BK-14 129-PU 102-BU 102-BU-14 307-OR 8 307-OR-18 105-BR-18 4 BR 893-GN 481-PK 7 481-PK-18 201-BK-18 2 GROUND

L92
113-OR 102-BU-14
1 706-BR 202-BK L37 539-BU 105-BR 4 105-BR-18 B ST 892-BR 403-GN 6 403-GN-18 8
L89 L37 L45 L37 L55 L55
L89 L45

200-BK-18
200-BK-18
200-BK-18
L21
L44

L40

L39
202-BK

L44
202-BK 202-BK 176-OR L45 540-WH 727-GN 24 727-GN-18 201-BK 410-WH 8 410-WH-18 10
L44

201-BK-18
201-BK-18

201-BK-18
201-BK-18
BK-18 202-BK 614-PU 124-GN-14 122-BU 610-OR-14 123-WH 5 123-WH-18 411-PK 9 411-PK-18 408-WH-18 37 BRAKE AIR PRESS
L62 L45 L20

L42

L38
A 202-BK 202-BK 521-YL-14 521-YL-14 129-PU 29 201-BK 113-OR 1 113-OR-18 426-BR-18 27 TRANS FILTER SW
L50 L50

202-BK
SPEED GY-18 7 121-YL 611-PU-14 200-BK 6 200-BK-18 614-PU-18 F975-OR 417-GY 11 417-GY-18 446-PU-18 7 BK OIL TEMP SENSOR
(D) SERVICE L49 L49 L61 L61 L49 L54 L21 L24 L24

619-GN-14
+ BATTERY WH-18 1 123-WH 522-WH-14 892-BR 892-BR K985-BR 518-OR 23 518-OR-18 472-OR F975-OR 22 F975-OR-18 447-PK-18 9 FUEL LEVEL SENDER

121-YL-12

124-GN-14
614-PU-18

150-RD-14
150-RD-14
102-BU-14

140-BU-14
141-PK-14
103-YL-14
BRAKE SW1 L49 L54 L98 L98

E750-PU
F709-BU
PYLD MNTR YL-18 3 794-YL 893-GN 892-BR K986-PK 31 124-GN-14 426-BR 290-BK 4 290-BK-18 481-PK-18 17 T/C TEMP SENSOR

J992-YL

337-WH
123-WH
200-BK

202-BK

315-GN

113-OR
138-GN

176-OR

136-GN

291-BK
A

200-BK
290-BK
129-PU
122-BU

105-BR
A

998-BR

135-BU

201-BK
308-YL
126-PK
132-PK
L99 L20

121-YL

173-YL

958-YL
3E-2034 PK-18 5 202-BK 200-BK 200-BK-8 F720-GN 515-GY-14 32 515-GY-18 446-PU 291-BK 5 291-BK-18 403-GN-18 30 ALTERNATOR
794-YL 892-BR 892-BR
L89 L48 L48 L99 L50 L50 893-GN L43 L98 L98
GROUND BK-18 2 202-BK 707-PU 251-BK 522-WH-14 892-BR F717-YL 20 521-YL-14 447-PK 472-OR 16 472-OR-18 410-WH-18 4 ACTION ALARM

610-OR-14
(D) SERVICE (D) CAB GND L99 L99
SPEED IN GN-18 6 710-GN 891-BU NNN 200-BK-14 F975-OR 892-BR 998-BR 516-GN 34 516-GN-18 893-GN 21 893-GN-18 411-PK-18 13 ACTION LAMP
BRAKE SW2

604-OR
F

522-WH-14
TRACTN AID OR-18 4 768-OR 126-PK 892-BR 129-PU 517-BU 35 517-BU-18 892-BR 20 892-BR-18 113-OR-18 1 + BATTERY

515-GY-14

200-BK-18
200-BK-18

200-BK-18
3E-2034 N N

200-BK-18
307-OR L51 893-GN

124-GN-14
892-BR 36 417-GY-18 40 PRIM. STER

L102
(D) XMSN SPEED

521-YL-14
516-GN
518-OR
517-BU
L51 (C) CATERPILLAR MON

E E
DISTRIBUTOR 306-GN 893-GN 893-GN K985-BR 27 K985-BR-18 (B) CATERPILLAR MONITORING F975-OR-18 24 +8V SENSOR SUPPLY
L103 L103 L77 L77 L53 A SERVICE SW L18 L18 SYSTEM GROUND
3T-5438 SERVICE/RETARDER L77 892-BR 893-GN K986-PK 28 K986-PK-18 290-BK-18 23 SERVICE
CONN 31 6T-6066 Q Q

1
L53

4
3
16
29

13
14
34
28
18
15

21
19

10
40
20
22
36
11
23
12

17

33
25
38
26
24

27
30
31
32
39
35
37
9
6
8

2
7
A BRAKE TEE

L49
129-PU
L 893-GN 893-GN 290-BK 201-BK 37 291-BK-18 33 CLEAR
L49 (E) THERMOSTAT A Q G PANEL
BK-18 1 767-WH 306-GN 1 BU-18 START RELAY 892-BR 893-GN (C) CATERPILLAR 614-PU 19 614-PU-18 200-BK-18 472-OR-18 19 BRAKE OVERSTROKE SW
L90 L90 3E-5464 L58 L58 LAMP

315-GN
176-OR
138-GN

113-OR
129-PU

122-BU
123-WH

140-BU-14
121-YL
126-PK

132-PK

150-RD-14
150-RD-14
135-BU

604-OR-14
610-OR-14
308-YL
141-PK-14

F709-BU

201-BK
290-BK
291-BK
103-YL-14
619-GN-14

124-GN-14

958-YL
J992-YL
5
2
4
3
6
1

136-GN

102-BU-14
200-BK

105-BR
E750-PU
893-GN 893-GN

337-WH

173-YL
BK-18 2 772-BR 321-BR 2 GN-18 BU ALARM BU-18 1 MON CLEAR SW 103-YL-14 3 103-YL 614-PU-18 893-GN-18 5 CAT DATA LINK +

200-BK-18
200-BK-18
200-BK-18
200-BK-18
N L20 L20 G 110-2079
3 BR-18 NEUTRAL EMS GN-18 2 A 105-BR 892-BR 6T-6066 Q Q 102-BU-14 1 102-BU 892-BR-18 14 CAT DATA LINK -

140-BU-14
L57 L57

516-GN-14
518-OR-14
522-WH-14
200-BK-14
517-BU-14

515-GY-14
893-GN

610-OR-14
6 891-BU 4 RD-18 NEUTRAL PMC BR-18 3 B 201-BK HEATER GP 118-6383 291-BK 201-BK 610-OR-14 16 610-OR G E735-PU-18 18 OPERATOR SW
L83

998-BR
7 307-OR 5 PU-18 START SW RD-18 4 UUU (D) ARC C CONN 18 BK-14 F975-OR 33 200-BK-18 PANEL 20
(D) AUTOMATIC ELECTRONIC CONTROL LAMP

L37
3 TRACTION AID CONTROL (TCS) 6 PK-18 SERVICE PU-18 5 K988-WH 1 GN D 893-GN 201-BK 129-PU 2 129-PU-18 614-PU-18 201-BK-18 31 HARNESS CODE 0

200-BK-18
200-BK-18
200-BK-18
200-BK-18
L37

200-BK-18
128-0869 VALVE E 892-BR L51 G 110-2079
4 7 WH-18 CLEAR PK-18 6 202-BK 2 GN E735-PU 39 E735-PU-18 3
Q 2 1 Q

L31
3E-8691 ECAP G B
5 K972-BR 8 BK-18 DRIVE RET. WH-18 7 F MOTOR J992-YL E750-PU 700-PK 21 700-PK-18 200-BK-18 (B) RUNNING 201-BK-18 12 HARNESS CODE 2

L103
L87 L54 L54 L32 3 G

L49
N

L87
BRAKE 1 772-BR 893-GN 9 OR-18 DATA + BK-18 8 G 200-BK 767-WH 25 767-WH-18 614-PU-18 LAMP SW 201-BK-18 22 HARNESS CODE 3

L27
Q A

L29
TEST 2 700-PK 892-BR 10 YL-18 DATA - DATA LINK + OR-18 9 893-GN UUU H E793-BU 200-BK-14 1 454-GN 12 454-GN-18 3E-2210 201-BK-18 16 HARNESS CODE 4
(D) ARC L52 L29 (C) EXHAUST DIVERTER SW 2
10 892-BR DATA LINK - YL-18 10 892-BR K989-BU 1 GN J E794-YL 515-GY-14 2 WH/RD-14 L29 11 103-YL 6
SUPPLY 3 G 614-PU-18

614-PU-18
A L31 L31 L30 L30 AUTO/MUFFLER G

L55
9 893-GN 202-BK UUU 202-BK 2 GN A 29
VALVE L32 L32 6T-3991 (SHOWN IN AUTO MODE) CONN 34 (B) START
13
11

14

10
12
16
15
17
18

20
21
22
23
24
19
8 711-BR 11 LEVER 1 (E) BLOWER MOTOR E750-PU 21
4 31 CONN 17
6
7
9

3
1
5

2
8

515-GY-14
3E-8691 112-9565 G G 5 AID SWITCH
L91

L90

R 712-WH 12 LEVER 2 20 BACKUP ALARM 121-YL 200-BK CCC 102-BU 32

L77 6 G 3E-7176
710-GN

306-GN
307-OR
129-PU

893-GN
K972-BR
706-BR

720-PU

321-BR

452-PU
707-PU
891-BU
450-YL

E750-PU
892-BR

614-PU
CONN 5
126-PK
202-BK

200-BK

34 713-OR 13 LEVER 3 7 TRANS 126-PK 454-GN 1 454-GN-18 610-OR 11

540-WH
539-BU
6 714-YL 14 LEVER 4 AIR CONTROL VALVE 3 K988-WH CIGAR LIGHTER 129-PU 2 454-GN-18 614-PU-18 G A G A 26
K989-BU N 1 4
7 715-GN 15 LEVER 5 AIR SUPPLY VALVE 4 START AID 315-GN 123-WH 3 123-WH-18 200-BK-18 200-BK-18 28
767-WH
767-WH
772-BR
700-PK

G G
8 716-BU 16 GND VERIFY 22 (E) RESISTOR ARC 176-OR 537-GN 1 4 123-WH-18 614-PU-18 614-PU-18 36
N NOTE F B B

L28
11 706-BR 6 RETARDER 23 UUU N Q PAY MON 138-GN 604-OR 4 614-PU-18 614-PU-18 38
CONN 4 L97 125-9740 L51 L51 G 2 G 2
GROUND 2 202-BK 720-PU 20 BRAKE 24 1 SPARE 141-PK-14 (A) TURN SW 606-GY 5 F717-YL-18 39
5 G G

10A
ID CODE 2 17 202-BK R A 450-YL 29 ENG SPEED 3 TCS 132-PK L30 605-YL 6 L28 (B) THROTTLE
25 9G-5589 6 M (B) AUTO
TO RETARDER L77 L77 L24 L24 BACKUP SW 3 3

L20
L20
L53
XMSN SP 10 768-OR 2 215-BK 452-PU 30 T/C OUT SP AUTO RETARD LAMP 5 454-GN 454-GN 2 GAUGE 123-WH 539-BU 2 539-BU 508-PU + RETARDER
LAMP L51 L51 L53 W G A OFF/ON SW 126-0236
707-PU
614-PU

891-BU

892-BR

321-BR
706-BR
720-PU
452-PU
306-GN
307-OR

893-GN
E750-PU

K972-BR -
200-BK

202-BK

126-PK
710-GN

450-YL
129-PU

+ BATTERY 1 132-PK 1 132-PK E750-PU 27 BODY UP SW 32 202-BK 4 PRELUBRICATION RELAY 140-BU-14 540-WH 3 540-WH 509-WH 200-BK-18 998-BR-18 998-BR

202-BK
L52 L52 M G 125-2076

202-BK
14 3 700-PK 8 33 CATERPILLAR MON SYS 113-OR S A LH SPEAKER 614-PU-18 F720-GN-18
L58 L58 2 B

L46
12 8 772-BR 31 UUU AIR DRYER 122-BU 614-PU-18

101-RD-10
34 3 6T-7695 2 1 G (B) A/C ON SWITCH
13 12 893-GN 32 202-BK 2 BK-18 200-BK-18 K986-BR-18 G
6 Q Q Q Q Q Q Q Q Q Q Q (C) FUSES 3 125-9257
L18 A

L97
19 5 892-BR 33 AUTO RETARD PRESS SW 16 K991-OR K991-OR 1 BK-18 3K-8782 200-BK-18 G K985-BR-18 200-BK-18 (A) PAYLOAD
L97 V C G
+10V 9 767-WH 4 767-WH 34 MANUAL RETARD PRESS SW 21 K992-PU (D) AUTO RETARD (F) SHIFT LEVER L27 619-GN-14 123-WH-18 G K985-BR-18 614-PU-18 MONITOR
L27 B

10A

10A

10A

10A

10A

10A

10A

10A

10A

10A

10A
113-OR
113-OR
113-OR
FUSE HOLDERS G

L83
15 6 769-BU 35 27 619-GN-14 M ANTENNA K985-BR-18 614-PU-18
L78

L83 PRESSURE SW POSITION ZZ 4K-5122 D G 2 GREEN

LEFT SP 29 769-BU 7 770-GN 28 28 111-9563 LAMP 614-PU 2 614-PU Q Q Q Q 101-RD-10 611-PU-14 511-BR 8 GY/VI RIGHT SPKR + 520-WH-18 (A) PAYLOAD

W/O PAYLOAD MONITOR

CONNECT WIRE AS. EEE
L78 Q Q Q Q Q Q Q (C) TURN LAMP 3 G LAMP
RIGHT SP 30 770-GN 11 775-BR 707-PU 7 BED RAISE 29 TO MANUAL 110-2079 200-BK 3 200-BK 512-GN 7 GY/BK,VI/BK RIGHT SPKR - 521-YL-14 MONITOR
L81 K992-PU 1 ZZ BREAKER G C 8T-9684

D D
RIGHT SOL 4 775-BR 10 774-YL 202-BK 2 GROUND 30 RETARD PRESS SW 6 129-PU-18 1 129-PU 200-BK 3 BK GROUND 200-BK-18 RED
202-BK 2 6N-8589 BULB
LEFT SOL 3 774-YL 9 773-GY 126-PK 1 + BATTERY 35 7 12 CONN 23 508-PU 2 WH/GN LEFT SPKR + 200-BK-18 521-YL-14

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12
LAMP

101-RD-10
D

202-BK
CONN 12 UUU CONN 11 113-OR Q 8T-9749
PROP SOL 5 773-GY 280-BK 36 ID CODE 4 13 NEUTRAL 10 11 173-YL 509-WH 1 WH/BK,BN/BK LEFT SPKR -

RD

RD
112-PU-12

BK

BK
L48 G 8T-9683

TO HARNESS A
W 15A Q
767-WH

WITH TCS AND

619-GN-14
16 CONN 3 218-BK 18 ID CODE 1 12 UUU A GROUND 2 202-BK-18 4 202-BK 15A Q 124-GN-14 611-PU-14 135-BU 6 RD + BATTERY (12V) G
A 521-YL-14 BULB
ID CODE 3 37 215-BK R A 219-BK 19 ID CODE 0 15 2 202-BK (F) SHIFT GND VERIFY 1 716-BU-18 10 716-BU (C) HEAD LAMP A513-PK 5 YL +B MEMORY 200-BK-18

103-YL-14
8T-9749

101-RD-10
LEVER POS A (C) AIR CONDITIONER BREAKER L26 G

2
1

2
1
20 1 768-OR 202-BK 703-BU 3 UP SOL ENGINE SPEED 10 450-YL 4 892-BR LEVER 5 9 715-GN-18 9 715-GN 113-OR 4 BU +BATTERY (24V) 614-PU-18

410-WH
113-OR

135-BU
200-BK

201-BK
1 G

121-YL
L53 L53 SENSOR BREAKER 6T-2662 B G 8 NNN NNN

L77

2
1
4
5
3
6
21 3 202-BK 202-BK 704-GY 4 DOWN SOL 5 893-GN LEVER 4 8 714-YL-18 8 714-YL 614-PU-18 201-BK-18 124-GN-14

619-GN-14
+ BATTERY 1 176-OR 6N-8589 2

200-BK
18 213-BK 2 213-BK 202-BK 705-PK 5 LKUP SOL 3 126-7896 5 713-OR-18 7 713-OR L77 NNN 102-BU-14 (A) RADIO E735-PU-18
ID CODE 1 11 K985-BR LEVER 3

604-OR-14
AUTO RETARD ON
202-BK

540-WH
103-YL-14

103-YL-14
W 15A

539-BU
614-PU
L84 L27 3E-7140/3E-7141 G 3 (B) TRACTION AID TEST/ 6

138-GN
ID CODE 4 36 216-BK 4 216-BK 202-BK 709-OR 9 +V K986-PK 1 176-OR LEVER 2 4 712-WH-18 6 712-WH 102-BU-14 515-GY-18

707-PU
891-BU
AUTO RETARD OFF 26 (C) SUPP

794-YL
Q A
E750-PU

4 G 5

958-YL
103-YL
22 202-BK K972-BR 721-BR 21 GEAR 1 7 K985-BR LEVER 1 3 711-BR-18 5 711-BR OPERATOR MODE SW 516-GN-18
707-PU
202-BK

9 STER

612-GY
614-PU

113-OR

998-BR
122-BU
M

201-BK

102-BU
L102

126-PK
L82 L54 L54 L32 G 5 125-2063 G 4

L16
4

3
5

2
1
23 200-BK 893-GN 722-WH 22 GEAR 2 8 K986-PK 767-WH-18 517-BU-18

6
8 ZZ L 511-BR

799-WH

799-WH
ZZ BREAKER +

636-GN
Q

635-BU
L102

ACCESSORY 6

L37
G 3

L61

L34
L52

L28
L43

L39

L57

L32
A

L62
24 892-BR 723-OR 23 GEAR 3 14 6 450-YL 135-BU 112-PU-12 150-RD-14 512-GN - G 700-PK-18 518-OR-18 (A) BLOWER
L L58 L58 CONN 19 OUTLET Q 30 30
9G-9487 C L98

BK
EEE M G SWITCH
25 724-YL 24 GEAR 4 202-BK 6 202-BK 150-RD-14

L14
GROUND 2 L60 200-BK 86 86 (A) HEAD LAMP 200-BK-18
L78 L78 117-2311 Q W 15A Q RH SPEAKER G G 2 123-6389

L31
L54
26 725-GN 25 GEAR 5 HARNESS CODE 0 19 A215-BK 1 202-BK Q 308-YL (C) MAIN POWER 136-GN DIMMER SW 614-PU-18 520-WH-18

L47
W/PAYLOAD L74 ARC L54 Q Q Q 10A (C) ENGINE CONTROL 6T-7695 D
27 BK 1 768-OR 726-BU 26 GND VERIFY HARNESS CODE 2 17 A217-BK 3 202-BK 200-BK RELAY (FRONT) 2H-1855 614-PU-18

101-RD-10
CODE L53 L53 CONN 25 85 85 (C) KEY BREAKER BREAKER
28 W/O 3 202-BK 215-BK 217-BK 17 ID CODE 2 HARNESS CODE 1 18 A216-BK 2 202-BK 3E-5239 101-RD-10 W 521-YL-14
35 TRACTION 2 213-BK 987-WH 227-BK 37 ID CODE 3 HARNESS CODE 3 37 A218-BK 4 L78 L78 L100 L100 87 Q 87a 87 Q 87a 109-OR-12 9G-9487 6N-8589 L15 L15
AID USE (C) STOPLAMP L14 L14

135-BU
200-BK
200-BK
33 4 216-BK 710-GN 10 XMSN SPEED HARNESS CODE 4 36 A231-BK 5 202-BK 604-OR 101-RD-10 105-BR
31 WIRE AS. FFF FFF A 710-GN L (D) XMSN CONTROL (D) ARC CONTROL UUU UUU VVV CONN 13 251-BK RELAY W 10A Q L8 L8
32 3E-3663 3E-5239 (A) MONITOR (B) CIGAR (35) CYL (35) CYL (35) CYL (35) CYL (35) CYL (35) CYL (35) CYL (35) CYL
L78 3E-5390 L78 L47 L47 30 G HEAD HEAD
L78 126-PK 126-PK 126-PK 112-PU-12 410-WH 1 RD ACTION 129-PU-18 LIGHTER INJECTOR GP (8) HEAD HEAD HEAD HEAD HEAD HEAD
L84 L82 L82 L75 L75 86 L13 L13 200-BK-18 G SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 SOL 7 SOL 8
L87

A 452-PU L75 135-BU 308-YL (C) MAIN POWER 201-BK 2 BK ALARM 9W-0335 132-0203
L87 L103 L103 317-YL
Q
RELAY (MID) L26 L26 RECEPTACLE AS. (8)
VS RD-18 A 121-YL L103 450-YL L47 200-BK 200-BK 101-RD-10 Q L15 M 3E-6328 L15
GROUND BK-18 B 201-BK 998-BR 998-BR 200-BK 85 3E-5239 101-RD-10 103-YL-14 200-BK 3 GROUND 9X-0352 L
L58 L58 L76 L76 L100 L100 Q 87a W 15A

308-YL
SIGNAL YL-18 C 408-WH 450-YL L76 337-WH 109-OR-12 103-YL-14 200-BK 6 GROUND

L8
L81 L81 L39 L37 L16 L8 RRR RRR RRR RRR RRR RRR RRR RRR

200-BK
200-BK
122-BU 604-OR (C) DOME & STOP 121-YL 1 +24 V BATTERY IN

109-OR-12
(D) BRAKE AIR L45 L45 L57 L57 (21) RH TURBO (18) LH TURBO (15) ENGINE

138-GN
707-PU
891-BU
F709-BU 112-PU-12 113-OR 2 +24 V SWITCHED IN (16) L TURBO (25) TURBO (15) ENGINE (14) ENGINE (16) ENGINE

794-YL
L45 L45 102-BU-14 LAMP (8) AFTER OIL
PRESS SENSOR L101 L101 Q 30 L32 30 L26 INLET (2) ATMOS INLET (13) CRANKCASE OIL

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
251-BK
L101 728-BU BREAKER A513-PK 4 +12 V MEMORY OUT INLET OUTLET COOLER COOLANT SPEED/

799-WH
86 86 PRESSURE

138-GN

865-GY
863-BU
864-BR

867-PU
866-PK

251-BK
9X-5272 L29 (C) HEADLAMP (C) MAIN POWER EXHAUST PRESSURE EXHAUST PRESSURE PRESSURE TEMP
E986-YL 317-YL 450-YL 610-OR-14 308-YL 6N-8589 135-BU 5 +12 V SWITCHED OUT PRESSURE PRESSURE TEMP SENSOR TIMING
L45 (D) OIL BURN NNN L101 Q RELAY Q RELAY (REAR) (C) ALT BREAKER TEMP SENSOR TEMP SENSOR
LINK GND 5 250-BK 250-BK F707-WH 452-PU 200-BK 200-BK M SENSOR (23) R TURBO SENSOR SENSOR SENSOR (UNFILTERED) SENSOR SENSOR RRR RRR RRR RRR RRR RRR RRR RRR
CONTROL L59 L59 85 3E-5239 85 3E-5239 Q 3E-7294 A (A) 24V-12V CONVERTER 109-4367 103-6093 109-4367 103-6093 (FILTERED) 102-2240

L34
TX OUT 13 818-BR 818-BR 799-WH E F710-BR L59 707-PU A 101-RD-4 103-6093 INLET 103-6091 102-2240 103-6092 127-1008
87 Q 87a 87a

CONN 38

CONN 39

CONN 40

CONN 41

CONN 42

CONN 43

CONN 44

CONN 45
L76 L76 L34 87 Q Q A (A) DOOR
L87

117-9364 W 119-1733
(D) FLASHER TX KEY OUT 14 820-BU 820-BU 818-BR D F705-PK L34 891-BU 109-OR-12 109-OR-6 101-RD-10 103-6092
J992-YL

PRESSURE

308-YL

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
105A
315-GN

COURTESY
173-YL

121-YL

A W

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET
108-0358

L28
E986-YL 109-OR-4
121-YL-12

RX IN 15 819-GY 819-GY 819-GY C 794-YL 619-GN-14 101-RD-10

DIGITAL RET
L28 L100 LAMP SWITCH SENSOR C C C C C C C C

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG
(D) POWER

ANALOG RET
+24V (IN) 1 799-WH 799-WH 250-BK B L28 635-BU 635-BU 635-BU 101-RD-4

+V TIMING
A A L15 6T-6117 103-6093
SOL 1 OUT

SOL 2 OUT

+V ANALOG
L61 L61 L15 BOSS

GROUND

GROUND

A704-GN-18
A703-BR-18

A707-PU-18
A705-BU-18
F726-YL-18

A706-GY-18
F729-GN-18

F729-GN-18
F727-BU-18

F728-BR-18
A702-PU-18
A701-GY-18

F727-BU-18

F728-BR-18

A708-BR-18
F726-YL-18
173-YL 537-GN BED RAISE 20 707-PU 820-BU A 614-PU 636-GN 636-GN 636-GN M

C C
GROUND

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
9G-8451 M

L100
SW 2 IN
SW 1 IN

ANALOG RET

ANALOG RET
RED LAMP 3 635-BU 799-WH 799-WH 799-WH 103-YL-14 602-WH 3 WH-18

OPERATOR STATION
K972-BR

(A) PAYLOAD MONITOR

+BATT

SIGNAL
L17

+V ANALOG

+V ANALOG
L100
321-BR

GREEN LAMP 4 636-GN 799-WH 799-WH OPERATOR DISPLAY 103-YL-14 1 RD-18

VS

VS
L62
XMSN SPD 6 794-YL 612-GY-14 612-GY 863-BU 200-BK 2 BK-18
612-GY-14

9X-6847

SIGNAL

SIGNAL
L17 L75

251-BK

799-WH
636-GN
635-BU
L FRONT PR 7 859-YL E750-PU E750-PU 864-BR NNN
F707-WH

WH-18

WH-18
WH-18

WH-18

WH-18
DOME BULB

OR-18

GN-18

OR-18

OR-18
200-BK
200-BK
OR
RD

GY

OR-18

OR-18

GN-18

OR-18

GN-18

OR-18

OR-18

OR-18

GN-18
BR

BK-18

BK-18
BK

8 858-GY 865-GY 138-GN 1 GN-18 140-BU-14 CONN 30 M

BK-18
R FRONT PR + BATTERY A

YL-18
BK-18

BK-18
E750-PU E750-PU
YL

YL-18

YL-18

YL-18
315-GN

A L75 L74 Q 30

998-BR

200-BK
200-BK
200-BK
LAMP 7N-9943

OR-18

GN-18
315-GN
315-GN

86 85

L32
L REAR PR 9 861-PU L75 707-PU 866-PK 799-WH 3 WH-18 +24V (OUT) 4 121-YL

YL-18
86

A700-OR
F702-GN
998-BR
L74

998-BR
998-BR
L32

998-BR
(D) START AID

998-BR
R REAR PR 10 860-PK 202-BK 867-PU 251-BK 2 BK-18 GROUND F709-BU (C) PRELUBRICATION 5 135-BU 8C-9678
A 87
1
2
3
4
5
6

HOLD RELAY L84 L58 L74 Q RELAY L13

OR-18

GN-18

OR-18

GN-18
TX LCD OUT 11 863-BU 893-GN L74 858-GY 863-BU 4 BU-18 TX LCD OUT 998-BR 121-YL 7 410-WH

YL-18

YL-18
3E-5239 A A A L58 L 85

C
30 3E-5239 PARK-TURN

C
A
B

A
B
C

A
B
A
B

A
B
C

C
A
B

A
B
85 86 12 864-BR 892-BR 612-GY 859-YL 864-BR 5 BR-18 6 201-BK

C
LCD CLOCK E729-GN LCD CLOCK 135-BU T

A
B

A
B
L81 L81 87 Q 87a C C C C C C C C C

2
1
87a

3
4
LAMP LOW BEAM

L59
315-GN
200-BK

L61
956-BR
F705-PK

L52
L57
L84

16 891-BU 998-BR 251-BK 251-BK 865-GY 6 GY-18 337-WH 410-WH 3

C
NEUTRAL 202-BK LCD LATCH 113-OR P

A
B
87 A L82 (D) BODY L24 L43 XXX XXX C (33) SHUTTER (31) FAN 129-5688 HEAD LAMP

A700-OR-18
998-BR-18

997-OR-18

997-OR-18

F703-BR-18

997-OR-18

997-OR-18

996-GN-18
F704-GN-18

993-BR-18

993-BR-18
A746-PK-18

993-BR-18

993-BR-18
995-BU-18

998-BR-18
A700-OR-18

999-WH-18
E796-GY-18
993-BR-18

998-BR-18
A747-GY-18

997-OR-18

997-OR-18
A751-YL-18
L60

993-BR-18
E795-YL-18
K984-GY-14 315-GN-12 (D) BACKUP LCD LATCH 17 865-GY F708-YL 998-BR 861-PU 866-PK 7 PK-18 TEST/SET 201-BK 2 200-BK
A 30 A L81 RAISE SWITCH L16 L16 SOL CLUTCH 9X-7169

727-GN

PU
PU
BU
L34

C
L15
BK

A
B

A
B

997-OR-18
993-BR-18
994-GY-18
RELAY TEST/SET 18 866-PK 86 85 F708-YL 860-PK 867-PU 8 PU-18 MODE 113-OR 11
87a 8C-5681 L15 9X-9482

WH-18
SOL

522-WH-14

998-BR

RD-18
3E-5239 19 867-PU 12

BK-18
MODE

200-BK
315-GN-12 200-BK

102-BU
E729-GN

521-YL-14
A 87

F707-WH

A700-OR
L39
F975-OR

F975-OR

F720-GN

F702-GN
(D) SHUTTER (A) THROTTLE 109-3025
K972-BR

E793-BU

997-OR

997-OR
F710-BR

F709-BU

F713-OR

F714-PK
F705-PK

993-BR

993-BR
E794-YL

E986-YL
103-YL-14

F708-YL

F717-YL
315-GN GROUND 2 251-BK A 103-YL-14 1

L100
722-WH

987-WH
BBB
709-OR
710-GN

723-OR

725-GN

472-OR

113-OR

403-GN

893-GN
704-GY

L17
721-BR

726-BU

703-BU

446-PU
426-BR

452-PU

892-BR

998-BR
202-BK

612-GY
202-BK
227-BK

705-PK

219-BK
218-BK
217-BK
280-BK

202-BK

213-BK
216-BK
215-BK

201-BK

447-PK

201-BK

200-BK

481-PK
L17
724-YL

317-YL

450-YL
30

L28

L76
NNN CONTROL 4 24V A700-OR A RD-18 +V POSITION 10
87a T
(D) PAYLOAD 799-WH RELAY ACCESSORY 998-BR B BK-18 GROUND SENSOR 8 619-GN-14
MONITOR 3E-5239 A A 3E-7700

2
1
3
OUTLET F702-GN C WH-18 SIGNAL 9

BK
BK
CONTROL 315-GN-12
L
CONN 14
A A
CONN 16
F
9R-7941
A NNN CONN 26 L15
L15
L15 ANTENNA T

21

29

17
1

21

16

34

31

37
40
11
1

2
7

7
6

8
2

2
4
6
8

9
24

12
13
14
15
16
17
18
19
11
10

20
21
22
23

17
14
18
19
23

9
20
24
11

12
13

16

10
15

22

24
12

15
16
22
14

17

11

25

10

23
20
19

10
12
13
14
15
16
17
18
19

11

20
21
22
23
24

19
21
24

15
26

35
25
27
18
36
22
14
23
20

32

33

12

13
28

38

39

30

10
11
12
3

10
9
6
5
4
8

8
3
9
2

7
5
1
3

4
3
2
9
8
6
5
1
4
6
8
5
7

9
13
18
(D) START AID 9X-6846 (D) OIL BURN OPERATOR STATION 9W-3072 200-BK-14
L101 L101 Y J H D NN SS V
F710-BR

RESISTOR RESISTOR 200-BK 6 200-BK-14

1
2

540-WH
2
1
T
998-BR

614-PU
CONN 21 C

A700-OR-18
A700-OR-18
CONN 20 ZZZ

773-GY

799-WH
A700-OR-18
A
767-WH
767-WH

E729-GN
709-OR
710-GN

770-GN

727-GN
K972-BR

113-OR-18
452-PU-18

317-YL-18
721-BR

769-BU
775-BR

109-OR-4
704-GY

F710-BR-18
774-YL

200-BK-8

462-YL

201-BK-18
124-6704
723-OR

604-OR

306-GN
202-BK-14

E750-PU

F702-GN-18
522-WH-18
726-BU
722-WH

337-WH

521-YL-18

450-YL-18

893-GN-18
F707-WH-18
725-GN

200-BK-18

481-PK-18

F708-YL-18
202-BK

101-RD-4

892-BR-18
F975-OR-18
124-6704
703-BU

F705-PK-18

150-RD-14
150-RD-14
612-GY

606-GY

403-GN-18
605-YL

E793-BU-18

F721-GY-18
F717-YL-18
F720-GN-18
202-BK

126-PK

E794-YL-18

E986-YL-18
F709-BU-18

636-GN
705-PK

202-BK
202-BK
202-BK
202-BK

231-BK

998-BR-18
A

614-PU
122-BU
728-BU

998-BR
724-YL

611-PU-14

858-GY
861-PU

635-BU
3 611-PU-14

860-PK

251-BK
OPERATOR STATION

859-YL
CONN 22 C XXX
K984-GY-14 1 RD 956-BR 1 RD (19) LEFT REAR CONN 9 5 540-WH

E729-GN
998-BR
BBB

E799-BR-18
L14 L8 L8

F700-BU-18
(D) START AID

1
2
3
4
317-YL 2 RD E986-YL 2 RD STRUT SENSOR REF: 108-1029 BEACON BK-18 1 521-YL-14 1 539-BU 993-BR-18
ON RELAY 86 A 85 A 124-0328 SS 9U-7206 FLORESCENT
2 3
BK-18 2 513-OR-14 CONN 29 4 614-PU
C
993-BR-18 993-BR-18 200-BK-14

799-WH
799-WH
251-BK
251-BK
799-WH
799-WH

251-BK
251-BK
1
3E-5239 987-WH 1 RD RD-18 1 799-WH LAMP H ZZZ 2 619-GN-14 L70 997-OR-18 T
A 87 +V 997-OR-18
(B) A/C REFRIGERANT L70 L70 HI BEAM
315-GN-12 317-YL-12 F705-PK J992-YL 2 RD GROUND BK-18 2 251-BK 1 E729-GN CONN 32 A T 997-OR-18 994-GY-18

998-BR
A PRESS SWITCH L66 L66 L9 L9 HEAD LAMP
30 317-YL SIGNAL WH-18 3 861-PU 2 998-BR 997-OR-18 997-OR-18

L67
87a L101 (D) EXHAUST DIVERTER RESISTOR 114-5333 L11 L11 9X-7170
C

L9
F710-BR 124-6704 NN 997-OR-18 997-OR-18
L101 L64 L56 NOTE A L70 L70

200-BK-14
200-BK-14
200-BK-14
F707-WH 521-YL-14 2 201-BK-18 993-BR-18
L66
202-BK
202-BK
202-BK

L11 452-PU-18 L70 (17) LEFT FRONT +V OR-18 1 799-WH 521-YL-18 521-YL-14
L85

L1
35 998-BR-18 E795-YL-18 L7
X E L65 L65 L65 201-BK-18 STRUT SENSOR GROUND 522-WH-18 L70
BK-18 2 251-BK 25 522-WH-14 998-BR-18 F703-BR-18
SIGNAL C 769-BU + BATTERY RD-18 1 126-PK 522-WH-14 124-0328 SIGNAL WH-18 3 859-YL 4 452-PU-18 998-BR-18 A751-YL-18
L66

251-BK
L66 201-BK-18
GROUND B 202-BK SOLENOID PK-18 2 E750-PU L66 SS 11 A746-PK-18
+V A 767-WH GROUND BK-18 3 202-BK-14 26 A747-GY-18

B B
CONN 15 L56 L56
(11) BODY UP L56 859-YL 113-OR-18 7 113-OR-14 F714-PK-18 F704-OR-18 200-BK-14
(27) WHEEL SPEED CONN 6 L65 L65 L10 L10
604-OR
E750-PU

773-GY

612-GY

606-GY
775-BR

767-WH
770-GN

202-BK
202-BK
614-PU

769-BU
126-PK

202-BK

NN 251-BK 150-RD-14 F713-OR-18 F713-OR-18

774-YL

H
605-YL

SENSOR SENSOR 1 L3 540-WH

3E-0461 12 126-PK 109-OR-4 109-OR-4 251-BK 3 150-RD-14 F714-PK-18 614-PU

L8
3T-2469 L4 L56 L12 L12 L3 L3
9 E750-PU NN C 858-GY 200-BK-18 18 200-BK-14 619-GN-14
AL L4 L9 L9 BK-2
202-BK 7 202-BK J CONN 28 635-BU 15 317-YL-18 611-PU-14
LH TURN/ CONN 27 L12 (39) GROUND UU

200-BK-14
200-BK-14
200-BK-14
S RD-18 A 605-YL 5 605-YL 200-BK AIR 636-GN 36 403-GN-18 998-BR 539-BU

109-OR-4
TAIL LAMP H H LEVEL
L86

522-WH-14
T WH-18 C 614-PU CONN 2 4 604-OR 200-BK-8 200-BK 200-BK 2 BK START PP PP C 799-WH 27 450-YL-18 JJJ

513-0R-14
130-3453 J SHUTDOWN SW 2 1 TO

L11
BK-18 B 200-BK 1 612-GY 200-BK-14 200-BK 306-GN 1 SOLENOID (29) CONTINUOUS OIL 2 200-BK-18 2 200-BK-18 481-PK-18

403-GN-18
AL E GN 799-WH 22 F715-PU

200-BK-14

317-YL-18
450-YL-18

F707-WH-18
A700-OR-18
A700-OR-18

A700-OR-18

F975-OR-18

F720-GN-18

F702-GN-18
F721-GY-18

E793-BU-18
3

F709-BU-18

F710-BR-18
F705-PK-18
4D-1836

E986-YL-18

E794-YL-18
F708-YL-18

F717-YL-18
3 614-PU J 5T-4434 BURN INJECTOR 1 E986-YL-18 1 E986-YL-18 799-WH 892-BR-18 JJJ CYLINDER

403-GN-18
1

113-OR-14

893-GN-18
604-OR F716-WH

150-RD-14

150-RD-14
6

892-BR-18

998-BR-18
201-BK-18
481-PK-18

200-BK-14
317-YL-18
450-YL-18
HH L12 JJJ
AL 2 200-BK 6 606-GY SOLENOID (28) ARC 5 893-GN-18 JJJ HEAD

858-GY
251-BK
LH STOP/ S RD-18 A 604-OR 3 612-GY 200-BK-14 2 200-BK-14 (2) FRAME GND 109-1374 SUPPRESSOR 9 998-BR-18 C

799-WH
636-GN

539-BU
614-PU
619-GN-14
611-PU-14
TAIL LAMP L86 L86 NOTE C 106-8704 CONN 37

C
A
B
T WH-18 C 614-PU 4 614-PU 8 773-GY 8 A700-OR-18 412-BU-18 1 BK-18

799-WH
130-3453 J (16) SMOKE L67 L67 C
BK-18 B 200-BK 5 614-PU 10 774-YL 1 34 E793-BU-18 998-BR-18 2 BK-18 HI BEAM
799-WH
251-BK

BOX UU

F715-PU-18
F716-WH-18
998-BR-18
6 605-YL 11 775-BR 126-PK 2 GN 200-BK 200-BK 1 BK-18 2 33 E794-YL-18

799-WH
HEAD LAMP

635-BU
AL E E750-PU 1 GN SOLENOID 200-BK 306-GN 2 BK-18 MUR440 31 E986-YL-18 (37) COOLANT
AL L86 E J C 9X-7170
LH BACKUP L86 101-3430 FLOW SWITCH

998-BR-18
522-WH-14

L5

L4
608-GN 1 604-OR 861-PU 306-GN H (5) START 10 F702-GN-18 (4) CYLINDER HEAD TO

513-0R-14
450-YL-18
LAMP L67 L67 3E-6430 T
200-BK 2 200-BK 799-WH 101-RD-4 L67 337-WH 200-BK RELAY 2 20 F705-PK-18 FRAME GND

200-BK
9X-7169 SS L85 L85 L63 L63 118-3534 SS SS TIMING (28) A/C FAN PRESS SW
AL 3 612-GY 799-WH 727-GN L63 337-WH 337-WH 1 337-WH 23 F707-WH-18 (28) FUEL FILTER
H L5 CALIBRATION 111-9560 C

2
1

2
1
4 614-PU +V RD-18 1 799-WH 251-BK 462-YL 200-BK 1 BK-18 200-BK 2 200-BK NOTE B H 28 F708-YL-18 SWITCH

998-BR-18
L64

L3
A700-OR-18
L64

A700-OR-18
AM L4 L4 CONNECTOR 116-9933

L2
E 5 614-PU GROUND BK-18 2 251-BK 251-BK L64 306-GN 2 BK-18 H AM AM 12 F709-BU-18 F722-OR-18 1 BK 200-BK-14

998-BR-18

998-BR-18

L1
(1) BACK-UP L65 L65 C C L1

RD

RD
T

F732-PK
L86

BK

BK
2 200-BK 606-GY 860-PK F710-BR-18 BK-18

F732-PK
BK-18 6 SIGNAL WH-18 3 860-PK L65 H 14 998-BR-18 2 BK F725-WH-18 1

WH/BK-10
(8) LOCKUP (5) START RELAY1 AP AQ

2
1
ALARM (8) T/C OUTPUT CONN 36

1
2
BK-18 1 612-GY 251-BK 40 F717-YL-18 998-BR-18 2 BK-18
SOLENOID H 118-3534 K T

(101-RD-10)
123-6449 CONN 1 (22) RIGHT REAR SPEED SENDER H T

1
2
F720-GN-18 C GGG 619-GN-14

(314-PU-10)
37 C
202-BK-14

NOTE B C

F729-GN-18
F729-GN-18
7X-1120

F727-BU-18
F727-BU-18
F728-BR-18
F728-BR-18
F726-YL-18
F726-YL-18
6V-2455 PRELUBE

522-WH
STRUT SENSOR

WH-18

2
1
3
513-OR
13 F721-GY-18 1 BR 998-BR-18

BK-18
773-GY
775-BR
202-BK

RD-00
774-YL

124-0328 (10) TRANSMISSION RELAY

RD-10
(304-WH-10)
452-PU-18 1 F975-OR-18 2

(101-RD-10)
AL 17 998-BR-18

WH/BK-10

RD-00
RH BACKUP L86 SPEED L65 3E-0154

BK-18
B GROUND

L3

RD-18
A
B
GN-18

WH-18
GN-18

608-GN (30) UP SHIFT (30) DOWN 201-BK-18 2 16 NOTE G 998-BR-18 200-BK-14

200-BK

L2
C SIGNAL

LAMP SENDER (3) SUPPLEMENTAL (6) PAYLOAD (6) PAYLOAD L6 L6 L2 T

GN-18
GN-18

GN-18
GN-18

200-BK SOLENOID SHIFT C (3) STEERING 19

L7
9X-7169 AL 3E-6955 STEERING MOTOR K K MONITOR MONITOR LOW BEAM

WH
OR
7X-1120 21 998-BR-18

BK
SOLENOID MOTOR L7

109-OR-4
L71 L71 RED L6 L2 L1
A +V

116-4531 GREEN HEAD LAMP

200-BK-14
317-YL-18

403-GN-18
7X-1120 RELAY 24
J LAMP LAMP PARK-TURN 9X-7169
1
2

AL (28) AIR 29
767-WH
767-WH

3E-0154
770-GN
769-BU

Y
202-BK

202-BK

8T-9683
1
2

1
2

RH STOP/ 8T-9684

GROUND
SIGNAL
VS
S RD-18 A 604-OR 200-BK 1 BK H 30 T LAMP

L3
CONDITIONER

F707-WH-18

F716-WH-18
A700-OR-18

A704-GN-18

F729-GN-18
F720-GN-18

F722-OR-18

E796-GY-18

A747-GY-18

F713-OR-18

F704-OR-18

A701-GY-18

A706-GY-18
F702-GN-18
Y Y Y

F721-GY-18

E793-BU-18

F703-GY-18

E799-BR-18

A702-PU-18
A703-BR-18

A705-BU-18

A707-PU-18
A708-BR-18
F724-PU-18
F718-BU-18
F719-BR-18

F710-BR-18

F709-BU-18

F715-PU-18

A746-PK-18

F700-BU-18

F727-BU-18

F728-BR-18
BULB

F723-PK-18

F705-PK-18

F714-PK-18
E794-YL-18

E795-YL-18

A751-YL-18
F717-YL-18

F708-YL-18

F726-YL-18
TAIL LAMP BULB
705-PK

999-WH-18
T WH-18 L918-GN 2 P

113-OR-14

893-GN-18

996-GN-18

997-OR-18
614-PU BK 129-5688

150-RD-14
150-RD-14

994-GY-18
C 447-PK 32

892-BR-18

412-BU-18

998-BR-18

993-BR-18

995-BU-18
229-BK-14
229-BK-14
L71 H RR RR QQ PRELUBE (8) ENGINE CLUTCH 8T-9749

F725-WH
130-3453 8T-9749

RD-00
704-GY
703-BU

F732-PK
202-BK

202-BK

BK-18 B 200-BK 201-BK 101-RD-4 RD-00 MOTOR BK-00 38

229-BK-14
229-BK-14
(24) BRAKE OIL DIVERTER SOLENOID

RD-00
J T~ MOTOR SPEED

RD-00

998-BR-18
998-BR-18
RD-00
RD-10
709-OR TEMP SW 426-BR H H 117-3915 SENDER 7N-4287 39
773-GY

775-BR

CONN 7
202-BK

202-BK

202-BK

RD-00
L63 H
774-YL

LL CC QQ
A A
AL 710-GN PK-18 TTT D 201-BK 201-BK 727-GN ALT SS
3
1
2
5
4
6

3E-6449 6V-2455 C C
RH TURN/ S RD-18 605-YL X 705-PK D 472-OR 1 472-OR 201-BK 462-YL 10A 137-OR-12 G S GG G S AQ + SIGNAL OR-18 3 858-GY CONN 33
A L73 AN R P2
TAIL LAMP J L73 H H BUS BAR (31) FAN P1 C
T WH-18 C 614-PU 704-GY 447-PK 1 472-OR 201-BK 2 201-BK 472-OR MOTOR BK-00 GROUND BK-18 2 251-BK

RD-00
E E L71 (3) FUSE

2
9

8
1
11

18
12
20
24
39
35
23
40
14
19

22
21
27
28
34
25

10
33
15
16
13
26
17

29
37
31
32
38
36
30

15
20

14
23

25
24
35
29
13

19
12
28
16
26
32
38
37
31
30
36

11
17
18
27
40
39

34
10
22
33
21
GG

3
9
4
6

6
(24) BRAKE OIL 8C-6358

7
7
1

2
8

4
3
130-3453 201-BK RD-00 MTR BAT AP AN MTR BAT SPEED
769-BU

BK-18 B 200-BK 202-BK L918-GN 1 GN 201-BK 2 BK-18 +V WH-18 1 799-WH

202-BK

DIVERTER SOLENOID L72 D 3K-8782 LL GG NOTE B J1 J2

(5) STARTER SENSOR
3
1
2

3
2
4
1

K972-BR 126-PK 2 GN 446-PU 201-BK 426-BR CC DD BK 2

101-3430 (36) BRAKE MASTER 1W-6363 (20) RIGHT FRONT

-BATTERY
-BATTERY
TIMING CAL +
TIMING CAL -
OIL LEVEL SW (ADD)
OIL LEVEL (LOW)
FAN SPEED +
+V THROTTLE
KEYSWITCH ON
ETHER ON RELAY
THROTTLE OVERRIDE
IDLEDOWN/SHUTDOWN
CAT DATA LINK -
CAT DATA LINK +
+BATTERY
+BATTERY
ETHER HOLD
OIL BURN RELAY

SHUTTER SOLENOID
PRELUBE RELAY
MAN ETHER
ATA DATA LINK +
ATA DATA LINK -

A/C FAN PRESS SW

COOLANT FLOW SW
FUEL FILTER SW
SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D
DIGITAL RETURN
OIL PRESS (UNFLTR)
CRANKCASE PRESS
+V TIMING
ENGINE SPEED
+V ANALOG SUPPLY
ANALOG RETURN

AFTERCOOL TEMP
ATMOSPHERIC PRESS
R TURBO INLET
COOLANT TEMP SIG
L TURBO INLET
BOOST PRESSURE
OIL PRESS (FLTR)
R TURBINE EXHAUST
L TURBINE EXHAUST
THROTTLE SIGNAL

SOLENOID RETURN
FAN CLUTCH SOL

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOL 1&3 RETURN

SOL 2&4 RETURN

SOL 5&7 RETURN

SOL 6&8 RETURN

202-BK F975-OR D RD-00 RD-000 RD-00 BU 1 (2) ALTERNATOR (38) ENGINE ADD BK-18 2 998-BR-18 119-4367
767-WH

MOTOR MOTOR STRUT SENSOR L6

WH

CYLINDER NOTE B OIL LEVEL SW (2) ENGINE

L73
DD AAA GG 9X-7803
GN-18

GN-18
BK

202-BK RD-00 BK-18 1 F718-BU-18

BK-18

BK-18

L73 C L6
703-BU OVERSTROKE SW (42) TRANSMISSION (40) STEERING SWITCH BUS BAR KK (5) STARTER
124-0328 123-2993 C GROUND
EE (34) START AID
767-WH (11) 4 WAY GROUND 10 231-BK-18 G 231-BK (9) FUEL LEVEL SENDER 7V-5647 FILTER SW 3E-6429 8C-6358 RD-00 BK-00 1W-6363
L85 L72 L72 EE YY SOLENOID
X SOLENOID GND VERIFY 1 726-BU-18 H 726-BU 115-1782 9X-7781 NOTE B BK-00 MM BK-00 BK-00 NOTE B
(3) DISCONNECT SW 123-8773
+V A 767-WH 767-WH 9G-9988 9 I RD-00 AAA BK-18 1 F719-BR-18

BK-000
7N-0718 (38) ENGINE LOW
GROUND B 202-BK 202-BK GEAR 5 2 725-GN-18 F 725-GN D J J BK-00 BK-00 OIL LEVEL SW BK-18 2 998-BR-18
(32) PROPORTIONAL KK AA AA HH AA AA JJ
SIGNAL C 770-GN GEAR 4 3 724-PU-18 E 724-YL F975-OR A OR-18 +V 122-BU 200-BK 2 BK-18 LL RD-00 123-2993 C
SOLENOID (R) (L) C
GEAR 3 6 723-OR-18 C 723-OR 201-BK B BK-18 GROUND 728-BU 1 BK-18 POS NEG POS NEG POS NEG POS NEG
MM BK-00
(26) WHEEL SPEED 3T-0062 S-1 S-2 (41) TRANSMISSION SW L72 HH HHH AAA (24) T/C
GEAR 2 7 722-WH-18 B 722-WH 446-PU C WH-18 SIGNAL BK-00 BK-00 BK-4 HHH BK-4 +V OR-18 A F975-OR-18

L5
SENSOR 118-8471 GEAR 1 8 721-BR-18 A 721-BR AIR DRYER BK-00 BB BB BK-4 YY TEMP SENSOR GROUND BK-18 B 201-BK-18 14 GA
(7) AUX START (2) ENGINE CONTROL
3T-2469 5 D (12) BRAKE OIL 2G-2159 (3) 12V BATTERY (3) 12V BATTERY (3) 12V BATTERY (3) 12V BATTERY JJ (5) FRAME GND 100-3055 SIGNAL WH-18 C 481-PK-18 KKK KKK TO FRONT
RECEPTACLE 132-8900
4 308-YL-18 J 709-OR TEMP SENSOR 9X-9731 STD 9X-9731 STD 9X-9731 STD 9X-9731 STD (5) ENG BLOCK GND TO MOUNTING HOUSING
100-3055 NOTE B NOTE B L4 L4 BOLT
Z Z Y CONN 8

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
IDENT PART NO. CHG LOC NOTE IDENT PART NO. CHG LOC NOTE
HARNESS AS. CABLE AS.

SYMBOL DESCRIPTION A 116-9308 06 C-9 V 117-2932 00 B-4

C 117-0035 01 A-3 AA 9G-0549 01 A-7/A-8
CIRCUIT CONNECTED D 118-0290 01 B-10 BB 8W-3713 00 A-6
E 136-2197 00 B-15 CC 2A-7093 01 A-7
CIRCUIT NOT CONNECTED
F 116-9304 01 F-2 DD 125-3565 00 A-7
ELECTRICAL CONNECTION TO
G 116-9305 04 E-3 EE 6S-1061 02 A-6
MACHINE STRUCTURE
H 118-6751 02 B-11 STD GG 2A-7098 00 A-7
INTERNAL ELECTRICAL CONNECTION
WIRE GROUP COLOR DESCRIPTIONS TO SURFACE OF COMPONENT H 118-6756 00 B-11 ATCH C HH 2A-7096 00 A-7

J 118-2891 02 B-12
GROUND CIRCUIT CONNECTOR JJ 2A-7097 00 A-7
K 123-6866 01 A-4 ATCH C KK 2A-7094 01 A-8
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
H# CIRCUIT GROUPING DESIGNATION L 116-9307 02 D-13 LL 118-6753 00 A-7 STD COMPONENTS ARE SHOWN INSTALLED ON A FULLY
STARTING CIRCUIT ATCH WIRE, CABLE, COMPONENT
M

N
116-9306

118-8580
04

00
C-4

E-10
LL

MM
7I-5516

2G-5786
00

00
A-7

A-6
ATCH C
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
START AID CIRCUIT
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT CIRCUIT CONNECTED P 116-9303 03 E-1 QQ 2G-4177 00 A-7 AND THE XMSN SHIFTER IN NEUTRAL.
Q 116-2654 05 E-5 RR 109-4394 00 A-7
MONITOR CIRCUIT
SPLICE
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
R 126-8865 02 D-15 ATCH H UU 123-6867 00 B-2
PANEL LAMP CIRCUIT
BLADE, SPADE, RING OR SCREW S 6G-9462 02 D-5 AAA 4N-6580 02 A-5
AUTOMATIC ELECTRONIC TRACTION AID (TCS) TERMINAL T 118-5772 01 B-1 HHH 31-8761 03 A-6 ATCH C
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
X 118-6675 00 A-15 ATCH KKK 7X-6315 01 A-2
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
TURN SIGNAL / WIPER WASHER CIRCUIT
COLOR ABBREVIATIONS Y 118-2430 01 B-13 AN 2G-4177 00 A-6 ATCH
NOTE B: NOT USED ON MACHINES WITH AIR START
Z 120-9288 01 A-13 AP 134-4410 00 A-6 ATCH
AUTOMATIC RETARDER CONTROL ABBREV COLOR NN 132-4859 02 B-4 AQ 134-4411 00 A-6 ATCH NOTE C: USED ON MACHINES WITH AIR START ONLY
PAYLOAD MONITOR CONTROL CIRCUIT
RD RED
PP 123-6991 01 B-6 NOTE H WIRE AS.
NOTE E: 776D ONLY
OTHER COLOR DESCRIPTIONS SS 118-7118 01 B-8 ATCH H W 116-2655 01 D-6

WH WHITE WW 117-2931 02 F-15 NOTE E YY 7I-4731 01 A-6 NOTE F: NOT USED ON MACHINES WITH ARC
HIGHWAYS OR ORANGE ZZ 116-9310 03 D-10 BBB

EEE
7G-1060

125-7128
00

00
C-11

D-9
NOTE G: USED ON MACHINES WITHOUT A/C FAN PRESS SW
CCC 116-9309 01 D-4 NOTE F
YL YELLOW FFF 125-7129 00 D-15 NOTE H: 777D ONLY
JJJ 124-8794 00 B-2
PK PINK NNN 117-2930 00 C-14 ATCH H
GGG 128-8479 01 A-3 NOTE G

BK BLACK RRR 132-6469 00 C-1

GY GRAY
TTT

UUU
118-0291

117-2929
01

02
A-10

D-13 ATCH H
THIS SCHEMATIC IS FOR THE 776D / 777D TRUCKS
PU PURPLE VVV 117-2933 02 C-12 ATCH H PART NUMBER: 166-4597, CHANGE: 00, VERSION: -
BR BROWN XXX 118-7952 00 C-4

ZZZ 124-8837 00 C-2 ATCH Components are shown installed on a fully operable machine.
GN GREEN AL 135-5452 00 A-15/B-15

BU BLUE AM 130-6614 01 B-6 ATCH

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

21 29 3 20 40 13 23 8 42 9 12 44 10 41 45 30 27 43 22 19
4

38

34

2
37
14

31
25

39

28

15 E B 18 A F 35 C 6 17 D 33 5 16 24 36 11 32 26 1

18 B 21 A F 3 C 6 33 D 23 16 8 13 24 36 12 44 11

25

14

34 43

7 1

2 22

31
19
37
32
28

39 15 38 4 35 29 17 5 40 20 9 42 10 41 45 30 26 27