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Welder Performance Qualifications (WPQ)

1) Mr. Hamid Ullah successfully passed his Welder Performance Qualifications test using the Shielded Metal Arc Welding (SMAW) process to weld a 1.7 inch thick AISI 4130 steel plate in the 2G position within the qualified ranges. 2) All non-destructive and destructive test results, including visual examination, radiographic examination, macro examination, hardness testing, and mechanical testing were satisfactory and met the requirements of the ASME Boiler and Pressure Vessel Code. 3) Mr. Ullah is now qualified to perform Shielded Metal Arc Welding on AISI 4130 steel within the thickness of 1-16

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346 views

Welder Performance Qualifications (WPQ)

1) Mr. Hamid Ullah successfully passed his Welder Performance Qualifications test using the Shielded Metal Arc Welding (SMAW) process to weld a 1.7 inch thick AISI 4130 steel plate in the 2G position within the qualified ranges. 2) All non-destructive and destructive test results, including visual examination, radiographic examination, macro examination, hardness testing, and mechanical testing were satisfactory and met the requirements of the ASME Boiler and Pressure Vessel Code. 3) Mr. Ullah is now qualified to perform Shielded Metal Arc Welding on AISI 4130 steel within the thickness of 1-16

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tayyab
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© © All Rights Reserved
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FM-89

Welder Performance Qualifications Issue – 02


Date: Feb.12, 2017
(WPQ) Page 1 of 1
WPQ No: WPQ-07
Welder Performance Qualifications (WPQ) Date: 01-01-2019

Welder Name: __ Mr.Hamid Ullah_______________________ Identification No: W-004


Test Description

Identification of WPs followed WPS-03 ☒ Test Coupon 4A ☐ Production Weld


Specification and Type/Grade or UNS Number of Base Metal(s) AISI 4130 Thickness 1.7”
Testing Conditions and Qualification Limits

Welding Variables (QW-350) Actual Values Range Qualified


Welding Process (es) __SMAW____________ ___SMAW____________
Type (i.e: manual, semi-automatic) used _____Manual_________ ____Manual____________
Baking (with or without) ___Without___________ __Without_____________
☒ Plate ☐ Pipe (enter diameter if pipe or tube) 16’’ x 12’’ x 1.7’’ ___1” to Unlimited______
Base metal P- or S- Number to P- or S-Number __AISI 4130______ P-No 01 thru 15F, 34, and 41 thru 49
Filler Metal or Electrode classification(s) (SFA) info only ____SFA 5.5________ ___SFA 5.xx___________
Filler Meta or electrode classification(s) info only ____E10018-D2________ ___E10018-D2___________
Filer metal F-Number(s) ______04_____________ ____1-4_______________
Consumable inserts (GTAW or PAW) ___None______________ ____None_____________
Filler Metal Product from (solid/metal or flux cored/powder) (GTAW or PAW ____/_______ ____/_______
Deposit Thickness for each process ______1mm____________ ____________
Process1__________ 3 Layers Minimum ☐ Yes ☒ No _____/______________ _____/______________
Process2__________ 3 Layers Minimum ☐ Yes ☒ No _____/_____________ _____/_____________
Position qualified (1G,2G, 6G, 3F, etc.) ___2G_________ ______ ___2G_________ ____
Vertical Progression (uphill or downhill) ________ALL____ _____ ________ALL____ _____
Type of fuel Gas (OFW) ___None______________ ___None______________
Insert Gas Backing (GTAW, PAW, GMAW) ___None______________ ___None______________
Transfer Mode (spray/globular or pulse to short circuit-GMAW) Short Circut Short Circut
GTAW current type/polarity (AC, DCEP, DCEN) __DCEP________________ __DCEP_____________
_____________________________________________________________________________________________________________________________________________________________________________
Results
Visual Examination Completed weld (QW-302.4) Yes .
☐ Transverse face and root bend [QW-462.3(a) ☐ Longitudinal bends (QW-462.3(b)] ☒Side bends (QW-462.2)
☐Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5 (c)]
☐ Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5 (d)]
☐ Pipe bend specimen, macro test for fusion [QW-462.5 (b)] ☐ Plate Specimen, macro test for fusion [QW-462.5 (e)]

Type Result Type Result Type Result


Root Inter-pass Capping (Final)
MPI Satisfactory MPI Satisfactory RT Satisfactory

Radiographic examination result (QW-191) ___Yes________ Results__________Satisfactory______________


Fillet weld-fracture test (QW-181.2) __/____________ Length and Percent of defects ____/________
☐ Fillet weld in plate [QW-462.45 (b)] ☐ Fillet weld in pipe [QW-462.4 (c)]
Macro examination (QW-184)__________Ok______ Report No: HMC/LE/172/19 Company HMC Pakistan Fillet size (in)
_______/__________Concavity/convexity (in)______ /___
Other Tests ____MPI __ Report No: OIC-MEC-103-03-19 Company OIC, Pakistan Result: Satisfactory
Hardness Test Report No: 1900D Company: JITS, Pakistan Results: With in Range
Film Specimen evaluated by_____________/_______________________ Company__________________/________________
Mechanical Test Conducted By _____HMC, Pakistan____________________ Laboratory Test no._ HMC/LE/172/19 _
Welding Supervised by _______M.Farukh_____________________________________________________
We certified that statement in this record is correct and that the test coupons were prepared welded and tested in accordance with
the requirements of section IX of the ASME BOILER AND PRESSURE VESSEL CODE.

DGM (QC/QA)_______________________ Date: __05-01-2019 ______

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