Design of MCC Room (Analysis & Design of Structural Connections)
Design of MCC Room (Analysis & Design of Structural Connections)
Design of MCC Room (Analysis & Design of Structural Connections)
PROJECT
CLIENT
CONTRACTOR
STRUCTURAL CONSULTANT
CONTENTS
2 Preamble 1
3 Design Data 2
WIL,
KCM III PROJECT, DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
Sr.
DCPL COMMENT WIL REPLY
No.
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KCM III PROJECT, 1 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
WIL,
KCM III PROJECT, 2 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
WIL,
KCM III PROJECT, 3 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
2) PREAMBLE :
MCC room of size 12270mm x 26550 mm are required tobe provided. It includes cable celler room,panel
room, control room, server & printer room. Cable celler room is at 1304.3m lvl., panel floor is at 1307.45m lvl.,
control room & server & printer room is at 1313.55m lvl. Total height of MCC room is 15.55m. Structure of
MCC room is proposed of RCC as well as steel structural in which structure upto 1307.45m lvl. is of RCC
structure & above is of steel structure.
The superstructure is proposed are of Steel Structure above 1307.45m lvl. & foundations are of piles for
supporting columns. All the structure are modelled and analysed in Staad.Pro software except staircase. The
members of a MCC room are checked for various loads & load combinations as stated in further sections. After
finalisation of adequately safe member sizes, the support reactions are used for the substructure design. The
design steps are as shown in subsequent sections.
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KCM III PROJECT, 3 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
3) DESIGN DATA :-
9) Materials :-
REFERENCE DRAWINGS
Sr. No. Drawing Title Drawing No.
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KCM III PROJECT, 4 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
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KCM III PROJECT, 5 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
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KCM III PROJECT, 6 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
In structural design calculation of MCC room, effect of encasing of beams & columns are not considered.
Dead weight due to structural member is considered using Selfweight command in dead load.
STAIRCASE-1
Rise = 157.50 mm Tread = 275 mm
Width of steps = 1.2 m
Span of Waist slab (say max) = 1.50 + 2.475 + 0.805 = 4.78 m
Thickness of waist slab = 175 mm
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KCM III PROJECT, 7 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
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KCM III PROJECT, 8 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
STAIRCASE-2
Width of steps = 1.2 m
Span of stringer beam (say max) = 3.68 + 1.77 = 5.45 m
Loading -
UDL on midlanding & slab lvl. Beam= 1.00 x 5.45/2 = 2.73 kN/m
STAIRCASE-3
Width of steps = 0.9 m
Span of stringer beam (say max) = 2.546 + 0.75 + 2.497 + 0.70 = 6.493 m
Loading -
Total load on column C8 due to staircase-2 & landing =
= (3.25 +1.50) x 1.50 = 7.13 kN
Total moment Mz on C8 due to staircase -2 & landing =
= (3.25 + 1.50) x 1.52 x 0.5 = 5.34 kN-m
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KCM III PROJECT, 9 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
STAIRCASE-1
Width of steps = 1.2 m
Span of Waist slab (say max) = 4.78 m
STAIRCASE-2
Width of steps = 1 m
Span of stringer beam (say max) = 5.45 m
Loading -
UDL on bracket = 3.00 x 5.45/2 = 8.18 kN/m
STAIRCASE-3
Width of steps = 0.9 m
Span of stringer beam (say max) = 6.493 m
Loading -
Total load on column C8 due to staircase-2 & landing =
= (9.74 +4.50) x 1.50 = 21.36 kN
Total moment Mz on C8 due to staircase -2 & landing =
= (9.74 + 4.50) x 1.52 x 0.5 = 16.02 kN-m
WIL,
KCM III PROJECT, 10 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
WIL,
KCM III PROJECT, 11 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
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KCM III PROJECT, 12 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
A) Design of Bracket-1 -
For design of bracket maximum span of supporting tie beam is cosidered.
Span of beam = 6.25 m
Loading data
Tie beam subjected to brick wall load & maximum is considered for design
Brick wall load = 0.2 x 20 x (1313.475 - 1316.125)
Brick wall load = 10.6 KN/m
Self wt. of 2 MC 250, 460 apart = 0.304 x 2 + 0.10
( since batten wt . Considered 10kg/m)
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KCM III PROJECT, 12 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
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KCM III PROJECT, 13 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
b > R
2 s pt
Where t - thik. Of flange of MC 250
R = 35.34 x 103
2 spt 2 x 0.75 x 250x14.1
Hence R = 6.68 mm
2 spt
b = R - 3 h2
spt
b = -36.34 mm
Hence force is very neglisisble so provide nominal size of seat angle.
Hence provide ISA 75 x 75 x 6 as a seat angle.
Hence for combined stress in fillet weld should be less than 108 N/mm2
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KCM III PROJECT, 14 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
t = 5.20 mm
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KCM III PROJECT, 15 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
Design of From STAAD output maximum force to be considered for design of bracket
Bracket is T-section of built up of two plates one is horizontal & other is vertical.
Stiffened seat connection
A) Design of Bracket-7 -
Here considered design of bracket for supporting maximum loaded beam MB500
& same is used for other beam supports.
Provide stiffened plate connection
Loading data
Shear at support = 218.17 KN
R = 218.17 x 10 3
2 spt 2 x 218.17 x 10.2
R = 57.04 mm
2 spt
b = R - 3 h2
spt design(23)+Annex-1(219) =
Provide clearence of 10 mm
But provide width of seat plate is same as flange width of MB500. i.e. 180 mm
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KCM III PROJECT, 15 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
180 mm
Seat plate
20
mm
y1 = 83.68
200
mm y2 = 116.32
12 12
Stiffened plate
Distance of end reaction from outer end of seat plate = 180 - 48.34
= 131.66 mm
M = 28.72 KN-m
y1 = 83.68 mm
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KCM III PROJECT, 16 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
y2 = 200 - 83.68
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KCM III PROJECT, 17 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
= 116.32 mm
Hence for combined stress in fillet weld should be less than 108 N/mm2
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KCM III PROJECT, 18 DOC. NO.: 60406-STR-5-321.DOC
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1/2
2 2
228.21 + 605.04 = 0.7 x S x 108 x1
S = 8.55 mm
Also provide two clit angle 75 x 75x 6, 200mm long on both side of web of MB500
These stiffened connection is used for all beams more than MB 300.
ELEVATION PLAN
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KCM III PROJECT, 19 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
8. DESIGN SUMMERY
a) Base plate & Anchor bolt -
Anchor bolts
M20 4 no. of anchor bolts with 1050 mm long.
Anchor bolts
M20 6 no. of anchor bolts with 1050 mm long.
1 Columns
0.725 FOR
1259 TO 1262, 1271 TO 1274, 1277 TO 1280, 1284 TO 1287, 2ISMC350 FR, MEM.
A . C4,C7,C24,C27
1556, 1558 TO 1560, 2454, 2628, 2629, 2631, 2632 550 APART NO.1284,
L.C.109
0.465 FOR
C5,C6,C8,C11,C 1265 TO 1268, 1290 TO 1293, 1296 TO 1299, 1302 TO 1305,
2ISMC250 FR, MEM.
B. 12,C15,C16,C19, 1308 TO 1311, 1314 TO 1317, 1320 TO 1323, 1326 TO 1329,
460 APART NO.1293,
C20,C23,C25,C2 1332 TO 1335, 1341 TO 1344, 1350 TO 1352, 1355 TO 1357,
L.C.109
6 1557, 1561 TO 1571, 2634 TO 2641
0.809 FOR
C9,C10,C13,C14 MEM.
C. ,C17,C18,C21,C 1360, 1363, 1366, 1369, 1372, 1375, 1378, 1381 2ISMC250 FR, NO.1363,
22 410 APART L.C.100
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KCM III PROJECT, 19 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
Tie beam in
0.496 FOR
grids 1A to 6A, 1572 to 1578, 1581, 1582, 1586, 1587, 1592, 1595, 1598, 2ISMC250 FR, MEM.
A.
1D1 to 6D, 1A to 2532, 2533, 460 APART NO.1578,
L.C.109
1D, 6A to 6D1
Beams in 512, 515, 572, 575, 598, 601, 655, 1510, 2395, 2703, 2706,
between 1A-C, 2707, 2710, 2732, 5331, 5338, 5340, 5343, 5367 TO 5369, 0.777 FOR
C. 1-C & 1A-D, 1- 5374, 5375, 5398, 5448, 5451, 5452, 5455, 5477 ISMB 400 MEMB. NO.
D & 1A-B, 1A- 572, L.C.109
D, 1A-B
Beams in 507, 511, 513, 514, 537, 556, 561, 564, 580, 583, 588, 591, 0.761 FOR
between 1A-B, 2396, 2618, 2697, 2698, 2701, 2704, 2705, 2708, 2709, 5337,
D. ISMB 300 MEMB. NO.
1-B & along 5338, 5344, 5350 to 5355, 5357, 5360, 5362, 5365, 5366, 5370 580, L.C.109
grids1,3,4,6 to 5373, 5449, 5454, 5453, 5454
Beams in 1436 TO 1450, 1455 TO 1459, 1508, 1509, 1511 TO 1537, 0.73 FOR
E. between 1-2, 2-3, 1546 TO 1555, 2550 TO 2567, 2711 TO 2758, 5341, 5342, ISMB 250 MEMB. NO.
3-4, 4-5, 5-6 5347, 5376 TO 5447, 5456 TO 5503 5430, L.C.109
WIL,
KCM III PROJECT, 20 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
WIL,
KCM III PROJECT, 21 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
0.292 FOR
Stub column
H. 5312 ISMB 200 MEMB. NO.
along grid 1A
5312, L.C.1009
Tie beam in
0.403 FOR
grids 1A to 6A, 2ISMC250 FR, MEM.
A. 656 to 666, 670, 671, 676, 679, 682, 2515, 2516, 5306
1D1 to 6D, 1A to 460 APART NO.658,
L.C.109
1D, 6A to 6D1
0.192 FOR
Tie beam along
B. 5308 ISMB 400 MEMB. NO.
grid-1A
5308, L.C.109
Tie beam in
0.29 FOR
grids 1A to 6A, 2ISMC250 FR, MEM.
A. 691 TO 700, 704, 705, 710, 713, 716, 2517, 2518, 5327
1D1 to 6D, 1A to 460 APART NO.692,
L.C.109
1D, 6A to 6D1
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
0.35 FOR
Tie beam along
B. 5315 ISMB 300 MEMB. NO.
grid 1A
5315, L.C.109
Tie beam in
grids 1-A to 6-A, 0.731 FOR
2ISMC300 FR,
A . 1-D1 to 6-D1, 1- 2630, 2633, 2642 to 2655, 2815 to 2822, 2827 to 2842 MEMB. NO.
630 APART
A to 1-D1, 6-A 2652, L.C.109
to 6-D1
7 Truss-1
765, 768 to 774, 776, 779 to 781, 788 to 793, 795, 803 to 810,
Truss member- 812, 815 to 817, 824 to 829, 831, 839 to 846, 848, 851, 852, ISA 75X75X10 0.881 FOR
A. ISA 853, 861 to 867, 875 to 882, 884, 887, 888, 889, 896 to 901, MEMB. NO.
LD
75x75x10LD 903, 911 to 918, 920, 923 to 925, 932 to 937, 939, 947 to 956, 768, L.C.100
959 to
775, 777, 778, 782 TO 787, 794, 796, 797 TO 802, 811, 813,
0.511 FOR
Truss member- 814, 818 TO 823, 830, 832 TO 838, 847, 849, 850, 854 TO
B. ISA 75X75X8 MEMB. NO.
ISA 75x75x8 859, 866, 868 TO 874, 883, 885, 886, 890 TO 895, 902, 904
TO 910, 919, 921, 922, 926 TO 931, 938, 940 TO 946, 955, 786, L.C.109
957, 958, 962, 963 TO 967
0.563 FOR
Truss member-
C. ISMC-200 MEMB. NO.
Purlin
730, L.C.109
724 to 726, 730, 733, 734, 738, 739, 983 to 1041, 1044, 1045,
WIL, 1047 to 1050, 1053 to 1066, 1073, 1074, 1076, 1077, 1078,
KCM III PROJECT, 23
1080, 1082, 1083, 1085, 1086, 1088, 1091, 1092 to 1101, 1108DOC. NO.: 60406-STR-5-321.DOC
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to 1110, 1113, 1114, 1117, 1118, 1121, 1123, 1124, 1126,
1129, 1131, 1132,
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
ANNEX-1
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KCM III PROJECT, DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE
WIL,
KCM III PROJECT, DOC. NO.: 60406-STR-5-321.DOC
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