Design of MCC Room (Analysis & Design of Structural Connections)

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` DOCUMENT TITLE

DESIGN OF MCC ROOM


( ANALYSIS & DESIGN OF STRUCTURAL CONNECTIONS)

PROJECT

WASTE ROCK CRUSHING, GRINDING


AND SLURRY PUMPING-KCM-III

CLIENT

KONKOLA COPPER MINE , CHILILABOMBWE,


ZAMBIA

CONTRACTOR

WALCHANDNAGAR INDUSTRIES LTD.


PUNE - 38, INDIA

STRUCTURAL CONSULTANT

DR. J. M. MULAY CONSULTING ENGG. PVT. LTD.


PUNE - 4, INDIA

DOCUMENT NO. : 60406-STR-5-321.DOC


NO. OF PAGES : = Title page(1) + Contents(1)+
design(23)+Annex-1(219) =245 pages

1 Revised as per DCPL comment 5.09.2009 UMESH SSG NRL


0 Issued for Approval 11.08.2009 UMESH SSG NRL
REV. DESCRIPTION DATE PRED CHKD APPD
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

CONTENTS

SR.NO. DESIGN ASPECT PAGE NO.


1 Complaince 1

2 Preamble 1

3 Design Data 2

4 Geometry of MCC room 3

5 Load calculatios for MCC room 5


Design of Bracket-1 for supporting beam of size more than
6 6
MB300 at EL+1312.55m.
Design of Bracket-2 for supporting tie beam 2MC 250, 460
7 9
apart at EL+1310.325m, EL+1313.475 & EL+1316.125m
8 Design summery 18

9 Annex-1-STAAD Pro. Input & output for MCC room 22

WIL,
KCM III PROJECT, DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

1) COMPLAINCE TO COMMENTS FOR DESIGN OF


MCC ROOM (ANALYSIS & DESIGN OF STRUCTURAL MEMBERS & CONNECTIONS)
(vide letter dated 19.08.2009)

SR.NO. DOC. NO. TITLE


DESIGN OF MCC ROOM(ANALYSIS & DESIGN OF
DO.1 60406-STR-5-321.DOC, R0 STRUCTURAL MEMBERS & CONNECTIONS)

DO.2 STAAD FILE ANALYSIS OF MCC ROOM ( R2). Std

DR. 1 60406-STR-5-321, R0, SH 1 OF 6 FLOOR PLAN AT EL+1307.45M LVL.

STRUCTURAL DETAILS FOR PLAN AT


DR. 2 60406-STR-5-321, R0, SH 2 OF 6
EL+1310.025, 1313.475, 1316.125 M LVL.

STRUCTURAL DETAILS FOR PLAN AT


DR. 3 60406-STR-5-321, R0, SH 3 OF 6
EL+1312.55M LVL.

STRUCTURAL DETAILS FOR PLAN &


DR. 4 60406-STR-5-321, R0, SH 4 OF 6
ELEVATION AT EL+1317.675M LVL.

SUB STATION-G.A. FOR ELEVATION & SIDE


DR. 5 60406-STR-5-321, R0, SH 5 OF 6
VIEW

SUB STATION-G.A. FOR ELEVATION & SIDE


DR. 6 60406-STR-5-321, R0, SH 6 OF 6
VIEW

DR. 7 60406-STR-5-323, R0, SH 1 OF 15 STRUCTURAL DETAILS OF ROOF TRUSS-1

DR. 8 60406-STR-5-323, R0, SH 2 OF 15 STRUCTURAL DETAILS OF ROOF TRUSS-1

DR. 9 60406-STR-5-323, R0, SH 3 OF 15 STRUCTURAL DETAILS OF ROOF TRUSS-2

Sr.
DCPL COMMENT WIL REPLY
No.

Eccentric wall load - wall loads have different


Noted and complied in revised analysis, design. Wall
offset distances along grids A,D,1A,1 & 6 at
rest on tie beams at EL+1310.025, EL+1313.475, EL+
EL+1307.45m, EL+1310.025m,
1 1316.125 which are offset with column centreline. The
EL+1312.55m, EL+1313.475m &
grid beams at EL+1312.55m lvl. At centre of column.
EL+1316.125m. Beam layout at
The staad model is revised accordigly.
EL+1312.55m lvl.

WIL,
KCM III PROJECT, 1 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

Please match super structure of MCC room


2 between grid '1A-1' & 'A-D' as shown in DR.3 STAAD model is modified as per dwg.
with staad model & beta angle.

Orientation of C1,C2,C3,C25,C26 &


3 Noted and complied in revised analysis & design
slenderness of columns

Noted and complied in revised analysis, design . But


vertical bracing at 1307.45m lvl.-memb. No.-2683,
utilisation ration(UR)-1.054 & at EL=1312.55 m lvl.
4 Check of all members- ISMC-125-memb. No.-5520, 2623, utilisation
ration(UR)-1.0004,1.064 respectively. For all these
members utilisation ratio is exceed 1.0 with very minor
margin so kindly accept the same..

Design output table-summary table showing


5 the details of all members with referance to Noted and complied in revised, design
staas members nos.

At EL+1307.45m lvl. Two types of support


All supports are considered as fixed type & is revised in
6 conditions(Fixed & Fixed But My released)
STAAD analysis.
considered

Referances & details-Tabular form of brackets


at specific locations indicating basis, member
7 Weld is at all around & contineous.
sizes as well as the lengths & sizes of weld are
provided.

BKT-1 - Additional section indicating weld


8 Noted and complied in revised dwg. DR.3
sizes & weld length are provided in DR.3

Connection design- 186.33 KN- provide


9 referance member no. & load case. Refeance Noted and complied in revised design
sketches in DO.2 showing the connections

Typical bracket detail-provide design of 'Typ.


10 Noted and complied in revised analysis & design
Bracket detail marked BKT-1'(ISMB200)

Deflection of the structure-Max. value to be Deflection of beam is controlled by providing plates.


11
lesser than allowable value. Details of this beams is reflected in fabrication dwg.

Beam at elevation EL+ 1310.025m &


12 Noted and complied in revised dwrawing.
EL+1317.675m

Architectural dwgs. Will be modified as per approved


13 Floor plan at EL+1312.55m
sructural drawings

Mismatching beam section-ISMB300-section


14 Noted and complied in revised drawing DR.3
1-1- floor plan at EL+1312.55m(TOS)

15 Truss Member details- Please refer DR.7, DR.8 & DR.9

WIL,
KCM III PROJECT, 2 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

design(23)+Annex-1(219) =245 pages

WIL,
KCM III PROJECT, 3 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

DESIGN OF MCC ROOM

2) PREAMBLE :

MCC room of size 12270mm x 26550 mm are required tobe provided. It includes cable celler room,panel
room, control room, server & printer room. Cable celler room is at 1304.3m lvl., panel floor is at 1307.45m lvl.,
control room & server & printer room is at 1313.55m lvl. Total height of MCC room is 15.55m. Structure of
MCC room is proposed of RCC as well as steel structural in which structure upto 1307.45m lvl. is of RCC
structure & above is of steel structure.

The superstructure is proposed are of Steel Structure above 1307.45m lvl. & foundations are of piles for
supporting columns. All the structure are modelled and analysed in Staad.Pro software except staircase. The
members of a MCC room are checked for various loads & load combinations as stated in further sections. After
finalisation of adequately safe member sizes, the support reactions are used for the substructure design. The
design steps are as shown in subsequent sections.

PLAN OF MCC ROOM AT EL+1307.45 M

WIL,
KCM III PROJECT, 3 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

3) DESIGN DATA :-

1) Finished ground level (FGL) = EL 1304.00 m


2) Finished ground level (FFL) = EL 1304.30 m
2) Cable cellar room lvl. = EL 1304.30 m
3) Panel floor lvl. = EL 1307.45 m design(23)+Annex-1(219) =
6) False ceiling lvl. = EL 1318.25 m

9) Materials :-

1) Grade of Structural Steel = Fe 250

REFERENCE DRAWINGS
Sr. No. Drawing Title Drawing No.

1 ARCHITECTURAL DRAWINGS FOR MCC RROM 60406-ARC-5-401-(REV.0)

2 ELECTRICAL ROOM LAYOUT DRAWING 60406-EL-1-024-(REV.R1)

3 PLOT PLAN - KCMIII 60405-PPL-1-001 Rev. 06

4 RCC DETAILS OF PILE FOUNDATION 60406-RCC-5-320-(REV.01)

5 RCC DETAILS OF 1ST FLOOR SLAB AT 1307.45M LVL. 60406-RCC-5-321-(REV.01)

WIL,
KCM III PROJECT, 4 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

4) GEOMETRY OF THE STRUCTURE :

RENDERING VIEW FOR STRUCTURAL PART OF MCC ROOM

WIL,
KCM III PROJECT, 5 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

SRUCTURAL BEAM LAYOUT PLAN AT EL+1312.55M

WIL,
KCM III PROJECT, 6 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

5) LOAD CALCULATIONS FOR MCC ROOM:


Loads in staircase area & Wall loads revised as per framing & tie beam lvl. Respectively.
Only these loads are mentioned here.
For remaining load calculation for MCC room is already given in design calculation of foundation part of
MCC room Refer doc. No. 60406-RCC-5-320.DOC- Analysis &design of foundation part
(MCC room)

In structural design calculation of MCC room, effect of encasing of beams & columns are not considered.

1 - Dead Load (DL)

Dead weight due to structural member is considered using Selfweight command in dead load.

For RCC Floor


Load at Assume thk. of Slab S.W. of Slab
at Floor Level 150 = 3.75 kN/m2

Floor finish load = 1 kN/m2

For Steel Floor


UDL due to 30mm thk. M.S. grating & its supporting system for
Assuming dead weight of both grating & supporting system = 0.5 kN/m 2
Applied as a floor load on a platform.

For False Flooring load


False Flooring load = 2.5 kN/m2

For False Ceiling load


False ceiling load = 2.5 kN/m2

STAIRCASE-1
Rise = 157.50 mm Tread = 275 mm
Width of steps = 1.2 m
Span of Waist slab (say max) = 1.50 + 2.475 + 0.805 = 4.78 m
Thickness of waist slab = 175 mm

Self wt. of waist slab = 4.375 kN/m2


Floor finish = 1 kN/m2
Weight of step = 1.89 kN/m2

WIL,
KCM III PROJECT, 7 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

Total load = 7.265 kN/m2

WIL,
KCM III PROJECT, 8 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

Hence UDL on midlanding & slab beam = 17.36 kN/m

STAIRCASE-2
Width of steps = 1.2 m
Span of stringer beam (say max) = 3.68 + 1.77 = 5.45 m

Dead wt of grating + str etc. = 1.00 kN/m2

Total Dead Load = 1.00 kN/m2


1.00 kN/m2

Loading -
UDL on midlanding & slab lvl. Beam= 1.00 x 5.45/2 = 2.73 kN/m

STAIRCASE-3
Width of steps = 0.9 m
Span of stringer beam (say max) = 2.546 + 0.75 + 2.497 + 0.70 = 6.493 m

Dead wt of grating + str etc. = 1.00 kN/m2

Total Dead Load = 1.00 kN/m2


1.00 kN/m2

UDL on bracket due to staircase = 1.00 x 6.493/2 = 3.25 kN/m

UDL on bracket due to landing = 1.00 x 1.50 = 1.50 kN/m

Loading -
Total load on column C8 due to staircase-2 & landing =
= (3.25 +1.50) x 1.50 = 7.13 kN
Total moment Mz on C8 due to staircase -2 & landing =
= (3.25 + 1.50) x 1.52 x 0.5 = 5.34 kN-m

WIL,
KCM III PROJECT, 9 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

2 - Live Load (LL)

Live load on Floor = 3 kN/m2


Applied as a floor load on a platform.
Live load on Passage = 5 kN/m2

STAIRCASE-1
Width of steps = 1.2 m
Span of Waist slab (say max) = 4.78 m

Live load on stair = 3 kN/m2

Hence UDL on midlanding beam = 3.0 x 4.78 / 2 = 7.17 kN/m

STAIRCASE-2
Width of steps = 1 m
Span of stringer beam (say max) = 5.45 m

Live load on stair = 3.00 kN/m2


3.00 kN/m2

Loading -
UDL on bracket = 3.00 x 5.45/2 = 8.18 kN/m

STAIRCASE-3
Width of steps = 0.9 m
Span of stringer beam (say max) = 6.493 m

Live load on stair = 3.00 kN/m2


3.00 kN/m2
UDL on bracket due to staircase = 3.00 x 6.493/2 = 9.74 kN/m

UDL on bracket due to landing = 3.00 x 1.50 = 4.50 kN/m

Loading -
Total load on column C8 due to staircase-2 & landing =
= (9.74 +4.50) x 1.50 = 21.36 kN
Total moment Mz on C8 due to staircase -2 & landing =
= (9.74 + 4.50) x 1.52 x 0.5 = 16.02 kN-m

WIL,
KCM III PROJECT, 10 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

3 - Wall Load (DL)

0.2m thk. Wall Load on Plinth beam = 0.2 x3.8 x 20


= 15.20 kN/m

0.35m thk. Wall Load on Plinth beam = 0.35 x 3.8 x 20


= 26.60 kN/m

Wall load on beams between grids 1-A, 6-A, 1-D1, 6-D1 -

0.2m thk. Wall Load on Panel floor beam = 0.2 x (1310.025-1307.45)x 20


At EL+1307.45m lvl. = 10.30 kN/m

0.35m thk. Wall Load on Panel floor beam = 0.35 x (1310.025-1307.45)x 20


At EL+1307.45m lvl. = 18.025 kN/m

0.2m thk. Wall Load on Panel lintel beam = 0.2 x (1313.475-0.46-0.46-1310.025) x 20


At EL+1310.025m lvl. = 10.12 kN/m

0.35m thk. Wall Load on Panel lintel beam = 0.35 x (1313.475-0.46-0.46-1310.025) x 20


At EL+1310.025m lvl. = 17.71 kN/m

0.2m thk. Wall Load beam = 0.2 x (1316.125-1313.475) x 20


At EL+1313.475m lvl. = 10.60 kN/m

0.2m thk. Wall Load beam = 0.2 x (1317.675-1316.125-0.46-0.63) x 20


At EL+1316.125m lvl. = 1.84 kN/m

Wall load on beams between grids 1A-B, 1-B, 1A-D, 1-D

0.2m thk. Wall Load on Panel floor beam = 0.2 x (1310.025+0.46-0.25-1307.45)x 20


At EL+1307.45m lvl. = 11.14 kN/m

0.2m thk. Wall Load on Panel floor beam = 0.2 x (1310.025+0.46-0.3-1307.45)x 20


At EL+1307.45m lvl. = 10.94 kN/m

0.2m thk. Wall Load on Panel lintel beam = 0.2 x((1313.475-0.25)-(0.46+1310.025)) x 20


At EL+1310.025m lvl. = 10.96 kN/m

WIL,
KCM III PROJECT, 11 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

0.2m thk. Wall Load on Panel lintel beam = 0.2 x((1313.475-0.3)-(0.46+1310.025)) x 20


At EL+1310.025m lvl. = 10.76 kN/m

0.2m thk. Wall Load beam = 0.2 x (1316.125-0.25-1313.475) x 20


At EL+1313.475m lvl. = 10.90 kN/m

0.2m thk. Wall Load beam = 0.2 x (1316.125-0.30-1313.475) x 20


At EL+1313.475m lvl. = 10.70 kN/m

WIL,
KCM III PROJECT, 12 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

6. BRACKET DESIGN FOR SUPPORTING BEAM 2 MC 250 - 460 APART AT EL +


1310.325m, EL + 1313.475m, EL+ 1316.125 m

A) Design of Bracket-1 -
For design of bracket maximum span of supporting tie beam is cosidered.
Span of beam = 6.25 m

Loading data
Tie beam subjected to brick wall load & maximum is considered for design
Brick wall load = 0.2 x 20 x (1313.475 - 1316.125)
Brick wall load = 10.6 KN/m
Self wt. of 2 MC 250, 460 apart = 0.304 x 2 + 0.10
( since batten wt . Considered 10kg/m)

Self wt. of 2 MC 250 460 apart = 0.708 KN/m

Hence total UDL on 2 MC 250 = 10.60 + 0.708


= 11.308 KN/m

Hence point load on bracket = 11.308 x 6.25


2
= 35.34 KN
Span of bracket = 0.355 m
Effective length of bracket = 0.85 x 0.355 = 0.30 m
( since as per IS 800)

Maximum Bending Moment -


Maximum Bending moment = 0.30 x 35.34
Mmax = 10.602 KN-m

Zyy = M = 10.602 x 106


0.66fy 165

Zyy = 64254.55 mm3


design(23)+Annex-1(219) =245 pa
Hence provide 2MC 250, 460 apart ( Zyy = 38400 x 2 = 76800 mm3 )

Shear area = 14.1 x 80 x 2 x 2 = 4512 mm2

Shear stress = 35.34 x 10 3 = 7.83 N/mm2


4512
< 0.4 x fy = 100 N/mm2 OK

B) Design of connection of bracket -

WIL,
KCM III PROJECT, 12 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

for this bracket unstiffened seat connection is used

WIL,
KCM III PROJECT, 13 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

i. Design of seat angle -

Length of seat angle = 0.255 m


for seat angle dsign,

b > R
2 s pt
Where t - thik. Of flange of MC 250
R = 35.34 x 103
2 spt 2 x 0.75 x 250x14.1

(Since sp = 0.75 fy & t = 14.1 mm for flange thk.of MC250)

Hence R = 6.68 mm
2 spt

b = R - 3 h2
spt

= 35.34 x 103 - 3 x 28.7


0.75 x 250x14.1

b = -36.34 mm
Hence force is very neglisisble so provide nominal size of seat angle.
Hence provide ISA 75 x 75 x 6 as a seat angle.

ii. Design of welded connection -


Provide fillet weld to bracket.
Vertical shear per mm - tvf1 = R
2d
tvf1 = 35.34 x 103
2 x (255 x t)

tvf1 = 69.29 /t N/mm2

Horizontal shear per mm - tvf2 = M


lever arm x area

tvf2 = 10.66 x 106


75 x (255 x t)

tvf2 = 557.39 /t N/mm2

Hence for combined stress in fillet weld should be less than 108 N/mm2

WIL,
KCM III PROJECT, 14 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

Resultant shear per mm


tvf = tvf12 + tvf22
1/2
2 2
108 = 69.29 + 557.39
t t

t = 5.20 mm

Provide 6mm Fillet weld.

TYPICAL DETAILS FOR BRACKET-1 AT TIE BEAM LVL

List of Brackets details in floowing table.


BKT. GRID LENGTH OF BKT
MEMBER PROPERTIES
NO. NO. (mm)

BKT-1 1-D1 2 ISMC-250, 460 APART 355

BKT-2 1-A 2 ISMC-250, 460 APART 228

BKT-3 1-C 2 ISMC-250, 460 APART 202

BKT-4 1-A 2 ISMC-250, 460 APART 280

BKT-5 2-A 2 ISMC-250, 460 APART 280

BKT-6 6-B 2 ISMC-250, 460 APART 332

Weld is at all around & contineous.

WIL,
KCM III PROJECT, 15 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

7. DESIGN OF BRACKET-7 FOR SUPPORTING BEAM OF MORE THAN MB 300 AT EL +


1312.55m & EL+ 1313.55 m

Design of From STAAD output maximum force to be considered for design of bracket

Loading of supporting beam -memb. No.1460 in STAAD analysis


Shear at support = 218.17 KN
( Load Case - 202 )

Bracket is T-section of built up of two plates one is horizontal & other is vertical.
Stiffened seat connection

A) Design of Bracket-7 -
Here considered design of bracket for supporting maximum loaded beam MB500
& same is used for other beam supports.
Provide stiffened plate connection
Loading data
Shear at support = 218.17 KN

i. Design of seat plate -


b> R
2 spt

R = 218.17 x 10 3
2 spt 2 x 218.17 x 10.2

R = 57.04 mm
2 spt

(Since sp = 0.75 fy & t = 10.2 mm for flange thk.of MB500)

b = R - 3 h2
spt design(23)+Annex-1(219) =

Bearing le b = 48.34 mm > 57.04 mm OK

Provide clearence of 10 mm
But provide width of seat plate is same as flange width of MB500. i.e. 180 mm

Thickness of seat plate = Thickness of beam flange


= 17.20 mm
Thickness of seat plate = 20 mm (Approx.)

WIL,
KCM III PROJECT, 15 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

Hence provide seat plate of 180 x 20 mm.

ii. Design of stiffened plate -

Thickness of stiffening plate = Thickness of beam web


= 10.20 mm
Thickness of stiffening plate = 12 mm (Approx.)

Provide a stiffener plate 200 mm x 12 mm

iii. Design of weled connection -


Provide stiffened seat connection

180 mm
Seat plate

20
mm
y1 = 83.68

200
mm y2 = 116.32

12 12
Stiffened plate

Distance of end reaction from outer end of seat plate = 180 - 48.34

= 131.66 mm

Bending moment, M = 218.17 x 0.132

M = 28.72 KN-m

C.G. of weld group, y1 = 4 x 200x 100 + 0


4 x 200+(180-12-12)

y1 = 83.68 mm

WIL,
KCM III PROJECT, 16 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

y2 = 200 - 83.68

WIL,
KCM III PROJECT, 17 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

= 116.32 mm

Ixx = ( 1 x (180-12-12) x 83.682 + 4 x 2003 x1+ 4 x 200 x(129.578 - 100)2


12

Ixx = 3972106 mm4

Vertical shear per mm - tvf1 = R


2d
tvf1 = 218.174 x 103
(4x200)+(180-12-12)

tvf1 = 228.21 N/mm2

Horizontal shear per mm - tvf2 = M x Y


Ixx

tvf2 = 28.72 x 106 x 83.68


3972106

tvf2 = 605.04 N/mm2

Hence for combined stress in fillet weld should be less than 108 N/mm2

Resultant shear per mm


Resultant shear stress/mm = Length of weld/mm

tvf12 + tvf22 = 0.7 x S x 108 x1

WIL,
KCM III PROJECT, 18 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

1/2
2 2
228.21 + 605.04 = 0.7 x S x 108 x1

S = 8.55 mm

Provide a 10 mm fillet weld.

Also provide two clit angle 75 x 75x 6, 200mm long on both side of web of MB500
These stiffened connection is used for all beams more than MB 300.

ELEVATION PLAN

TYPICAL DETAILS FOR BRACKET-7 AT EL+1312.55M LVL.

WIL,
KCM III PROJECT, 19 DOC. NO.: 60406-STR-5-321.DOC
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DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

8. DESIGN SUMMERY
a) Base plate & Anchor bolt -

There are two types of Base plates provided


i. Base plate-1
Size - 300 x 600 mm
Thickness 20 mm

Anchor bolts
M20 4 no. of anchor bolts with 1050 mm long.

ii. Base plate-2


Size - 500 x 825 mm
Thickness 25 mm

Anchor bolts
M20 6 no. of anchor bolts with 1050 mm long.

b) Analysis results & steel design summary -


Refer Annex-1

Sr. Description of Properties of Utilisation


Member No. from STAAD
No. Member Members Ratio

1 Columns

0.725 FOR
1259 TO 1262, 1271 TO 1274, 1277 TO 1280, 1284 TO 1287, 2ISMC350 FR, MEM.
A . C4,C7,C24,C27
1556, 1558 TO 1560, 2454, 2628, 2629, 2631, 2632 550 APART NO.1284,
L.C.109

0.465 FOR
C5,C6,C8,C11,C 1265 TO 1268, 1290 TO 1293, 1296 TO 1299, 1302 TO 1305,
2ISMC250 FR, MEM.
B. 12,C15,C16,C19, 1308 TO 1311, 1314 TO 1317, 1320 TO 1323, 1326 TO 1329,
460 APART NO.1293,
C20,C23,C25,C2 1332 TO 1335, 1341 TO 1344, 1350 TO 1352, 1355 TO 1357,
L.C.109
6 1557, 1561 TO 1571, 2634 TO 2641
0.809 FOR
C9,C10,C13,C14 MEM.
C. ,C17,C18,C21,C 1360, 1363, 1366, 1369, 1372, 1375, 1378, 1381 2ISMC250 FR, NO.1363,
22 410 APART L.C.100

WIL,
KCM III PROJECT, 19 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

2 Tie beam at EL+1310.025m lvl.

Tie beam in
0.496 FOR
grids 1A to 6A, 1572 to 1578, 1581, 1582, 1586, 1587, 1592, 1595, 1598, 2ISMC250 FR, MEM.
A.
1D1 to 6D, 1A to 2532, 2533, 460 APART NO.1578,
L.C.109
1D, 6A to 6D1

Tie beam in 0.536 FOR


B. between grid 1A- 5296 ISMB 300 MEMB. NO.
C & 1A-D1 5296, L.C.109

Tie beam in 0.45 FOR


C. between grid 1- 5298, 5304, 5310 ISMB 250 MEMB. NO.
1A & B -D1 5304, L.C.109

3 Platform Beam at EL +1312.55 m lvl.

Beams in 0.799 FOR


516, 517, 610 TO 613, 618 TO 621, 1460 TO 1476, 1481 TO
A . between 1B-6B ISMB 500 MEMB. NO.
1494, 1499 TO 1507, 2534 TO 2537, 2542 TO 2545
& 1C-6C 1460, L.C.100

Beams in 0.724 FOR


B. between 1A-6A 502, 505, 506, 539, 542, 543, 550, 551, 1388 TO 1402, 1403, ISMB 450 MEMB. NO.
& 1D1-6D1 1407 TO 1427, 1431 TO 1435, 2538 TO 2541, 2546 TO 2549 506, L.C.109

Beams in 512, 515, 572, 575, 598, 601, 655, 1510, 2395, 2703, 2706,
between 1A-C, 2707, 2710, 2732, 5331, 5338, 5340, 5343, 5367 TO 5369, 0.777 FOR
C. 1-C & 1A-D, 1- 5374, 5375, 5398, 5448, 5451, 5452, 5455, 5477 ISMB 400 MEMB. NO.
D & 1A-B, 1A- 572, L.C.109
D, 1A-B

Beams in 507, 511, 513, 514, 537, 556, 561, 564, 580, 583, 588, 591, 0.761 FOR
between 1A-B, 2396, 2618, 2697, 2698, 2701, 2704, 2705, 2708, 2709, 5337,
D. ISMB 300 MEMB. NO.
1-B & along 5338, 5344, 5350 to 5355, 5357, 5360, 5362, 5365, 5366, 5370 580, L.C.109
grids1,3,4,6 to 5373, 5449, 5454, 5453, 5454

Beams in 1436 TO 1450, 1455 TO 1459, 1508, 1509, 1511 TO 1537, 0.73 FOR
E. between 1-2, 2-3, 1546 TO 1555, 2550 TO 2567, 2711 TO 2758, 5341, 5342, ISMB 250 MEMB. NO.
3-4, 4-5, 5-6 5347, 5376 TO 5447, 5456 TO 5503 5430, L.C.109

WIL,
KCM III PROJECT, 20 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

WIL,
KCM III PROJECT, 21 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

Beams in 0.985 FOR


F. between A-B, B- 2700, 2702, 2759 TO 2814, 5356, 5358, 5359, 5361, 5363, ISMC 125 MEMB. NO.
C, C-D1 5504 TO 5509, 5511 TO 5520, 5522 TO 5622, 5624 TO 5643 5622, L.C.100

Beams in 0.545 FOR


G. between B-C & 5345, 5348, 5349 ISMC 150 MEMB. NO.
1A-1 5348, L.C.100

0.292 FOR
Stub column
H. 5312 ISMB 200 MEMB. NO.
along grid 1A
5312, L.C.1009

4 Tie beam at EL+1313.475m lvl.

Tie beam in
0.403 FOR
grids 1A to 6A, 2ISMC250 FR, MEM.
A. 656 to 666, 670, 671, 676, 679, 682, 2515, 2516, 5306
1D1 to 6D, 1A to 460 APART NO.658,
L.C.109
1D, 6A to 6D1

0.192 FOR
Tie beam along
B. 5308 ISMB 400 MEMB. NO.
grid-1A
5308, L.C.109

Tie beam in 0.468 FOR


C. between grid 1A- 5303, 5305, 5307, 5330 to 5332, 5334 ISMB 300 MEMB. NO.
C & 1A-D1 5303, L.C.109

Tie beam in 0.338 FOR


D. between grid 1- 5301, 5309 ISMB 250 MEMB. NO.
1A & B -D1 5301, L.C.100

5 Tie beam at EL+1316.125m lvl.

Tie beam in
0.29 FOR
grids 1A to 6A, 2ISMC250 FR, MEM.
A. 691 TO 700, 704, 705, 710, 713, 716, 2517, 2518, 5327
1D1 to 6D, 1A to 460 APART NO.692,
L.C.109
1D, 6A to 6D1

WIL,
KCM III PROJECT, 22 DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

0.35 FOR
Tie beam along
B. 5315 ISMB 300 MEMB. NO.
grid 1A
5315, L.C.109

Tie beam in 0.33 FOR


C. between grid 1- 5317, 5319, 5321, 5328 ISMB 250 MEMB. NO.
1A & B -D1 5319, L.C.109

6 Beam framing at 1317.675m lvl.

Tie beam in
grids 1-A to 6-A, 0.731 FOR
2ISMC300 FR,
A . 1-D1 to 6-D1, 1- 2630, 2633, 2642 to 2655, 2815 to 2822, 2827 to 2842 MEMB. NO.
630 APART
A to 1-D1, 6-A 2652, L.C.109
to 6-D1

Tie beam in 0.42 FOR


2ISMC150 FR,
B. between grid A- 2823 TO 2826, 2845 TO 2858 MEMB. NO.
350 APART
B, B-C & C -D 2823, L.C.109

7 Truss-1

765, 768 to 774, 776, 779 to 781, 788 to 793, 795, 803 to 810,
Truss member- 812, 815 to 817, 824 to 829, 831, 839 to 846, 848, 851, 852, ISA 75X75X10 0.881 FOR
A. ISA 853, 861 to 867, 875 to 882, 884, 887, 888, 889, 896 to 901, MEMB. NO.
LD
75x75x10LD 903, 911 to 918, 920, 923 to 925, 932 to 937, 939, 947 to 956, 768, L.C.100
959 to

775, 777, 778, 782 TO 787, 794, 796, 797 TO 802, 811, 813,
0.511 FOR
Truss member- 814, 818 TO 823, 830, 832 TO 838, 847, 849, 850, 854 TO
B. ISA 75X75X8 MEMB. NO.
ISA 75x75x8 859, 866, 868 TO 874, 883, 885, 886, 890 TO 895, 902, 904
TO 910, 919, 921, 922, 926 TO 931, 938, 940 TO 946, 955, 786, L.C.109
957, 958, 962, 963 TO 967

0.563 FOR
Truss member-
C. ISMC-200 MEMB. NO.
Purlin
730, L.C.109
724 to 726, 730, 733, 734, 738, 739, 983 to 1041, 1044, 1045,
WIL, 1047 to 1050, 1053 to 1066, 1073, 1074, 1076, 1077, 1078,
KCM III PROJECT, 23
1080, 1082, 1083, 1085, 1086, 1088, 1091, 1092 to 1101, 1108DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
to 1110, 1113, 1114, 1117, 1118, 1121, 1123, 1124, 1126,
1129, 1131, 1132,
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

ANNEX-1

STAAD.Pro INPUT & OUTPUT


FOR MCC ROOM

design(23)+Annex-1(219) =245 pages

WIL,
KCM III PROJECT, DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA
DESIGN FOR MCC ROOM DR J M M C E P L, PUNE

x-1(219) =245 pages

WIL,
KCM III PROJECT, DOC. NO.: 60406-STR-5-321.DOC
ZAMBIA

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