CANON imageRUNNER 2520 Series Parts List

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PARTS CATALOG

iR2545/2535/2530/2525/
2520 Series

Dec 21 2009
PREFACE

This Parts Catalog contains listings of parts used

Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.

COPYRIGHT (C) 1999 CANON INC.

Use of this manual should be


strictly supervised to avoid
disclosure of confidential
information.
Contents

NUMERICAL INDEX

iR2545/2535/2530/2525/2520 Series(Numerical Index).................... 1-1

iR2545/2535/2530/2525/2520 Series(Parts Catalog)

A1 ASSEMBLY LOCATION DIAGRAM ......................................2-1


A2 OPTION PARTS CATALOG LIST .........................................2-7
001 ACCESSOREIS .....................................................................2-8
100 EXTERNAL COVERS, PANELS, ETC. .................................2-9
101 FRONT DOOR ASSEMBLY ................................................2-12
102 RIGHT DOOR ASSEMBLY ..................................................2-13
103 MACHINE FRONT PLATE ...................................................2-16
104 INTERNAL COMPONENTS 1 .............................................2-18
105 INTERNAL COMPONENTS 2 .............................................2-20
106 INTERNAL COMPONENTS 3 (550 Sheets/Cassette 1 MODEL) 2-
22
106A INTERNAL COMPONENTS 3 (250 Sheets/Cassette 1 MODEL) 2-
24
107 INTERNAL COMPONENTS 4 (iR2545/2535 Series) ..........2-26
107A INTERNAL COMPONENTS 4 (iR2530/2525/2520 Series) .2-28
108 INTERNAL COMPONENTS 5 (iR2545/2535 Series) ..........2-30
108A INTERNAL COMPONENTS 5 (iR2530/2525/2520 Series) .2-32
109 MACHINE REAR PLATE .....................................................2-34
130 CONTROL PANEL ASSEMBLY ..........................................2-36
140 POWER CORD TERMINAL ASSEMBLY ............................2-38
160 COPYBOARD COVER ASSEMBLY (COPYBOARD MODEL) 2-39
170 CARTRIDGE LEFT RAIL ASSEMBLY (iR2545/2535 Series) 2-40
170A CARTRIDGE LEFT RAIL ASSEMBLY (iR2530/2525/2520 Series)
2-41
171 CARTRIDGE RIGHT RAIL ASSEMBLY (iR2545/2535 Series) 2-42
250 MAIN DRIVE ASSEMBLY (iR2545/2535 Series) .................2-43
250A MAIN DRIVE ASSEMBLY (iR2530/2525/2520 Series) ........2-45
260 PAPER PICK-UP MOTOR ASSEMBLY (550 Sheets/Cassette 1
MODEL) ...............................................................................2-48
261 DUPLEXING DRIVE ASSEMBLY (iR2545/2535 Series) .....2-49
280 FIRST DELIVERY DRIVE ASSEMBLY (iR2545/2535 Series) 2-50
290 REVERSE DRIVE ASSEMBLY (iR2530/2525/2520 Series) 2-51
300 CASSETTE (550 Sheets/Cassette 1 MODEL) ....................2-53
300A CASSETTE (250 Sheets/Cassette 1 MODEL) ....................2-57
310 PAPER PICK-UP ASSEMBLY (550 Sheets/Cassette 1 MODEL) 2-
Contents

60
310A PAPER PICK-UP ASSEMBLY (250 Sheets/Cassette 1 MODEL) 2-
64
312 MULTI PAPER PICK-UP ASSEMBLY .................................2-66
313 DUPLEXING FEED GUIDE ASSEMBLY (2ND DELIVERY MODEL)
2-69
314 RIGHT LOWER INNER DOOR ASS'Y (550 Sheets/Cassette 1
MODEL) ...............................................................................2-71
314A RIGHT LOWER INNER DOOR ASS'Y (250 Sheets/Cassette 1
MODEL) ...............................................................................2-72
316 PRE-REGISTRATION GUIDE ASS'Y ..................................2-73
320 TRANSFER PAPER FEED ASSEMBLY .............................2-74
350 FIRST PAPER DELIVERY ASSEMBLY ..............................2-76
351 SECOND PAPER DELIVERY ASSEMBLY (2ND DELIVERY
MODEL) ...............................................................................2-77
352 SECOND DELIVERY FRAME ASSEMBLY (2ND DELIVERY
MODEL) ...............................................................................2-79
400 READER ASSEMBLY (iR2545/2535 Series) .......................2-81
400A READER ASSEMBLY (iR2530/2525/2520 Series) ..............2-85
460 LASER SCANNER ASSEMBLY ..........................................2-89
620 HOPPER ASSEMBLY .........................................................2-90
640 DEVELOPING ASSEMBLY .................................................2-93
810 FIXING ASSEMBLY (iR2545/2535 Series) ..........................2-95
810A FIXING ASSEMBLY (iR2530/2525/2520 Series) .................2-98
815 PAPER DELIVERY LOWER GUIDE ASS'Y ......................2-101
900 CONTROLLER BOX ASSEMBLY .....................................2-103
930 ENGINE CONTROLLER PCB ASSEMBLY .......................2-105
931 READER PCB ASSEMBLY (iR2545/2535 Series) ............2-106
932 READER CONNECTING PCB ASSEMBLY (iR2530/2525/2520
Series) ................................................................................2-107
980 HIGH VOLTAGE PCB ASSEMBLY ...................................2-108
A10 ADF ASSEMBLY (DADF-AA1 MODEL) ............................2-109
A11 BASE ASSEMBLY (DADF-AA1 MODEL) ..........................2-111
A12 PAPER PICK-UP COVER ASSEMBLY (DADF-AA1 MODEL) 2-113
A13 DOCUMENT TRAY ASSEMBLY (DADF-AA1 MODEL) ....2-115
A21 ESTRANGEMENT DRIVE ASSEMBLY (DADF-AA1 MODEL) 2-117
A41 PAPER FEED ASSEMBLY (DADF-AA1 MODEL) .............2-118
A90 ADF PCB ASSEMBLY (DADF-AA1 MODEL) ....................2-123
B10 ADF ASSEMBLY (DADF-AB1 MODEL) ............................2-124
B11 BASE ASSEMBLY (DADF-AB1 MODEL) ..........................2-126
B12 OPEN/CLOSE PANEL ASSEMBLY (DADF-AB1 MODEL) 2-128
B13 DOCUMENT TRAY ASSEMBLY (DADF-AB1 MODEL) ....2-131
B41 PAPER FEEDER ASSEMBLY (DADF-AB1 MODEL) ........2-133
B90 ADF PCB ASSEMBLY (DADF-AB1 MODEL) ....................2-136
H11 CASSETTE UNIT MAIN BODY (CASSETTE UNIT MODEL) 2-137
Contents

H12 CST.U RIGHT DOOR ASSEMBLY (CASSETTE UNIT MODEL) 2-


139
H20 PAPER PICK-UP DRIVE ASSEMBLY (CASSETTE UNIT MODEL)
2-140
H30 CASSETTE (CASSETTE UNIT MODEL) ..........................2-141
H40 PAPER PICK-UP ASSEMBLY, 2 (CASSETTE UNIT MODEL) 2-145
ZZA MECHANICAL STANDARD PARTS (HOW TO USE) .......2-148
ZZB MECHANICAL STANDARD PARTS (SCREWS) ..............2-149
ZZC MECHANICAL STANDARD PARTS (BOLTS) ..................2-156
ZZD MECHANICAL STANDARD PARTS (NUTS) ....................2-157
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) 2-158
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FB6-1337-000 400A - 12 FC3-1468-000 B10 - 1 FC5-4425-000 B41 - 15
FB6-3380-020 310 - 14 FC3-1469-000 B41 - 6 FC5-4697-000 351 - 4
FB6-3380-020 H40 - 14 FC3-1470-000 B41 - 7 FC5-6014-000 352 - 4
FB6-3387-000 H40 - 9 FC3-1477-000 B12 - 2 FC5-7182-000 810 - 2
FB6-3388-000 310 - 15 FC3-1478-000 B12 - 3 FC6-2784-000 A12 - 14
FB6-3388-000 H40 - 15 FC3-1479-000 B12 - 4 FC6-2933-000 102 - 20
FB6-3389-000 310 - 16 FC3-1480-000 B12 - 5 FC6-4375-000 810 - 3
FB6-3389-000 H40 - 16 FC3-1486-000 B13 - 2 FC6-4375-000 810A - 3
FB6-3391-000 310 - 17 FC3-1488-000 B13 - 3 FC6-4391-000 100 - 27
FB6-3391-000 H40 - 17 FC3-1491-000 B11 - 5 FC6-4506-000 400A - 30
FB6-3392-020 310 - 18 FC3-1492-000 B10 - 2 FC6-4511-000 400A - 34
FB6-3392-020 H40 - 18 FC3-1493-000 B41 - 9 FC6-4514-000 400A - 26
FB6-3394-000 310 - 19 FC3-1494-000 B41 - 10 FC6-4553-000 400A - 35
FB6-3395-000 310 - 20 FC3-1496-000 B10 - 3 FC6-4559-000 400A - 37
FB6-3395-000 H40 - 20 FC3-1497-000 B11 - 7 FC6-4561-000 400A - 32
FB6-3396-010 310 - 21 FC3-1498-000 B11 - 8 FC6-4625-000 815 - 1
FB6-3396-010 H40 - 21 FC3-1509-000 B41 - 11 FC6-4689-000 105 - 1
FB6-3397-000 310 - 22 FC3-1510-000 B41 - 12 FC6-4689-000 140 - 2
FB6-3397-000 H40 - 22 FC3-1511-000 B41 - 13 FC6-5022-000 H20 - 1
FB6-3398-000 310 - 23 FC3-1512-000 B41 - 14 FC6-6661-000 310 - 4
FB6-3398-000 H40 - 23 FC3-1525-000 B12 - 11 FC6-6661-000 H40 - 4
FB6-3402-000 310 - 24 FC3-1568-000 B41 - 53 FC6-7083-000 310 - 5
FB6-3402-000 H40 - 24 FC3-1571-000 108A - 1 FC6-7083-000 H40 - 5
FB6-3403-000 310 - 25 FC3-1572-010 108A - 2 FC6-7366-000 310A - 1
FB6-3403-000 H40 - 25 FC5-0974-000 352 - 1 FC6-8971-010 A12 - 15
FB6-3404-000 310 - 26 FC5-0997-000 352 - 2 FC6-8973-000 A11 - 5
FB6-3404-000 H40 - 26 FC5-1023-000 313 - 1 FC6-8973-000 A41 - 3
FB6-3405-000 310 - 1 FC5-1358-000 102 - 1 FC6-8973-000 B41 - 8
FB6-3405-000 H40 - 1 FC5-1358-000 104 - 13 FC6-9867-000 310 - 6
FB6-3410-000 310 - 2 FC5-1358-000 313 - 11 FC6-9867-000 H40 - 6
FB6-3410-000 H40 - 2 FC5-1358-000 810A - 31 FC7-0242-000 810A - 5
FB6-3413-000 310 - 27 FC5-1367-000 810 - 1 FC7-2409-000 109 - 1
FB6-3413-000 H40 - 27 FC5-1367-000 810A - 1 FC7-2409-000 900 - 1
FB6-4852-000 310 - 3 FC5-1368-000 810A - 22 FC7-2666-000 250 - 22
FB6-4852-000 H40 - 3 FC5-1516-000 260 - 1 FC7-2666-000 250A - 22
FB6-7078-000 310 - 28 FC5-1536-000 320 - 1 FC7-5845-000 310 - 7
FB6-7078-000 H40 - 28 FC5-4265-000 160 - 3 FC7-5845-000 H40 - 7
FC0-0270-000 102 - 29 FC5-4285-030 A11 - 1 FC7-7154-000 102 - 30
FC0-0274-000 100 - 1 FC5-4286-000 A11 - 2 FC8-0209-000 350 - 1
FC0-0280-000 102 - 2 FC5-4287-000 A11 - 3 FC8-0209-000 352 - 5
FC0-0282-000 300A - 39 FC5-4323-000 A12 - 1 FC8-0352-000 300A - 40
FC0-0293-000 810 - 4 FC5-4324-000 A12 - 2 FC8-0634-000 108A - 8
FC3-1449-000 B10 - 10 FC5-4353-000 A41 - 1 FC8-1110-000 620 - 23
FC3-1450-000 B11 - 1 FC5-4425-000 313 - 2 FC8-1111-000 620 - 24
FC3-1451-000 B11 - 11 FC5-4425-000 351 - 17 FC8-1112-000 620 - 1
FC3-1452-000 B11 - 2 FC5-4425-000 352 - 3 FC8-1113-000 620 - 25
FC3-1454-000 B11 - 3 FC5-4425-000 A11 - 4 FC8-1178-000 310 - 30
FC3-1455-000 B11 - 4 FC5-4425-000 A12 - 3 FC8-1178-000 H40 - 30
FC3-1460-000 B41 - 1 FC5-4425-000 A21 - 1 FC8-1179-000 310 - 10
FC3-1462-000 B41 - 2 FC5-4425-000 A41 - 2 FC8-1202-000 310 - 31
FC3-1465-000 B41 - 4 FC5-4425-000 B11 - 9 FC8-1202-000 H40 - 31
FC3-1466-000 B41 - 5 FC5-4425-000 B12 - 13 FC8-1205-000 310 - 32

1-1
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FC8-1205-000 H40 - 32 FC8-4970-000 300 - 9 FC8-6341-000 A13 - 10
FC8-2462-000 300 - 29 FC8-4970-000 H30 - 9 FC8-6345-000 A12 - 4
FC8-2462-000 H30 - 29 FC8-4986-000 300 - 60 FC8-6346-000 A12 - 5
FC8-2463-000 300 - 30 FC8-4986-000 H30 - 60 FC8-6347-000 A12 - 6
FC8-2463-000 H30 - 30 FC8-4987-000 300 - 61 FC8-6348-000 A12 - 7
FC8-2464-000 300 - 31 FC8-4987-000 H30 - 61 FC8-6351-000 A12 - 16
FC8-2464-000 H30 - 31 FC8-4989-000 300 - 11 FC8-6352-000 A12 - 17
FC8-2466-000 300 - 46 FC8-4989-000 H30 - 11 FC8-6353-000 A12 - 18
FC8-2466-000 H30 - 46 FC8-4990-000 300 - 12 FC8-6355-000 A12 - 19
FC8-2467-000 300 - 47 FC8-4990-000 H30 - 12 FC8-6368-000 A41 - 4
FC8-2467-000 H30 - 47 FC8-4992-000 H30 - 23 FC8-6371-000 A41 - 6
FC8-2468-000 300 - 48 FC8-4993-000 300 - 56 FC8-6372-000 A41 - 7
FC8-2468-000 H30 - 48 FC8-4993-000 H30 - 56 FC8-6373-000 A41 - 31
FC8-2469-000 300 - 1 FC8-4994-000 300 - 24 FC8-6374-000 A41 - 32
FC8-2469-000 H30 - 1 FC8-4994-000 H30 - 24 FC8-6375-000 A41 - 33
FC8-2470-000 300 - 2 FC8-4995-000 300 - 43 FC8-6376-000 A41 - 34
FC8-2470-000 H30 - 2 FC8-4995-000 H30 - 43 FC8-6377-000 A41 - 8
FC8-2474-000 300 - 3 FC8-4996-000 300 - 13 FC8-6378-000 A41 - 9
FC8-2474-000 H30 - 3 FC8-4996-000 H30 - 13 FC8-6379-000 A41 - 10
FC8-2475-000 300 - 4 FC8-4997-000 300 - 50 FC8-6380-000 104 - 2
FC8-2475-000 300A - 1 FC8-4997-000 H30 - 50 FC8-6380-000 107 - 1
FC8-2475-000 H30 - 4 FC8-4999-000 106 - 6 FC8-6380-000 107A - 1
FC8-2478-000 106 - 2 FC8-4999-000 H11 - 13 FC8-6380-000 A41 - 11
FC8-2483-000 300 - 68 FC8-5262-000 300 - 33 FC8-6381-000 A41 - 37
FC8-2483-000 H30 - 68 FC8-5262-000 H30 - 33 FC8-6382-000 A41 - 12
FC8-2484-000 300 - 32 FC8-6163-000 400 - 29 FC8-6383-000 A41 - 24
FC8-2484-000 H30 - 32 FC8-6167-000 400 - 33 FC8-6384-000 A41 - 27
FC8-2485-000 300 - 41 FC8-6169-000 400 - 32 FC8-6385-000 A41 - 13
FC8-2485-000 H30 - 41 FC8-6170-000 400 - 27 FC8-6386-000 A41 - 14
FC8-2486-000 300 - 69 FC8-6171-000 400 - 10 FC8-6387-000 A10 - 6
FC8-2486-000 H30 - 69 FC8-6175-000 400 - 16 FC8-6388-000 A10 - 7
FC8-2670-000 300 - 5 FC8-6178-000 400 - 15 FC8-6395-000 A41 - 15
FC8-2670-000 H30 - 5 FC8-6178-000 400 - 15 FC8-6396-000 A41 - 16
FC8-2671-000 300 - 6 FC8-6180-000 400 - 30 FC8-6397-000 A41 - 17
FC8-2671-000 300A - 2 FC8-6185-000 400 - 17 FC8-6398-000 A41 - 35
FC8-2671-000 H30 - 6 FC8-6187-000 400 - 1 FC8-6399-000 A41 - 30
FC8-2672-000 300 - 7 FC8-6188-000 400 - 9 FC8-6403-000 A12 - 11
FC8-2672-000 300A - 3 FC8-6189-000 400 - 37 FC8-6403-000 A41 - 38
FC8-2672-000 H30 - 7 FC8-6197-000 400 - 25 FC8-6404-000 A11 - 8
FC8-3782-000 H12 - 1 FC8-6198-000 400 - 22 FC8-6405-000 A10 - 8
FC8-4962-000 H30 - 22 FC8-6202-000 400 - 34 FC8-6406-000 A21 - 2
FC8-4963-000 H30 - 21 FC8-6311-000 A10 - 4 FC8-6407-000 A21 - 3
FC8-4964-000 300 - 42 FC8-6312-000 108 - 1 FC8-6410-000 A12 - 20
FC8-4964-000 H30 - 42 FC8-6316-000 A11 - 19 FC8-6411-000 A41 - 25
FC8-4965-000 300 - 49 FC8-6317-000 A11 - 20 FC8-6412-000 A41 - 28
FC8-4965-000 300A - 17 FC8-6318-000 A11 - 21 FC8-6418-000 A41 - 18
FC8-4965-000 H30 - 49 FC8-6319-000 A11 - 6 FC8-6419-000 A11 - 22
FC8-4966-000 300 - 8 FC8-6322-000 A11 - 7 FC8-6419-000 B11 - 12
FC8-4966-000 H30 - 8 FC8-6330-000 A10 - 5 FC8-6420-000 A10 - 9
FC8-4967-000 300 - 55 FC8-6331-000 A11 - 15 FC8-6421-000 A41 - 19
FC8-4967-000 H30 - 55 FC8-6332-000 A11 - 16 FC8-6422-000 A11 - 10
FC8-4969-000 H30 - 63 FC8-6339-000 A13 - 5 FC8-6423-000 A11 - 11

1-2
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FC8-6446-000 160 - 1 FC9-0571-000 100 - 8 FC9-0733-000 171 - 1
FC9-0117-000 300 - 14 FC9-0572-000 100 - 24 FC9-0734-000 171 - 2
FC9-0117-000 H30 - 14 FC9-0573-000 100 - 29 FC9-0738-000 810 - 6
FC9-0118-000 300 - 15 FC9-0576-000 100 - 30 FC9-0738-000 810A - 6
FC9-0118-000 H30 - 15 FC9-0578-000 100 - 11 FC9-0747-000 810 - 29
FC9-0126-000 300 - 16 FC9-0592-000 640 - 1 FC9-0748-000 810 - 7
FC9-0126-000 H30 - 16 FC9-0593-000 103 - 1 FC9-0748-000 810A - 7
FC9-0127-000 300 - 17 FC9-0609-000 105 - 4 FC9-0767-000 815 - 12
FC9-0127-000 H30 - 17 FC9-0612-000 620 - 18 FC9-0769-000 815 - 8
FC9-0128-000 300 - 18 FC9-0613-000 620 - 13 FC9-0772-000 810 - 21
FC9-0128-000 H30 - 18 FC9-0614-000 620 - 17 FC9-0773-000 815 - 9
FC9-0129-000 300 - 19 FC9-0617-000 620 - 19 FC9-0774-000 815 - 2
FC9-0129-000 H30 - 19 FC9-0629-000 320 - 2 FC9-0775-000 810 - 28
FC9-0130-000 300 - 20 FC9-0631-000 620 - 26 FC9-0781-000 810 - 30
FC9-0130-000 300A - 4 FC9-0640-000 620 - 2 FC9-0782-000 810 - 8
FC9-0130-000 H30 - 20 FC9-0641-000 620 - 3 FC9-0783-000 810 - 27
FC9-0491-000 400 - 14 FC9-0645-000 620 - 4 FC9-0783-000 810A - 26
FC9-0492-000 400 - 28 FC9-0646-000 620 - 5 FC9-0784-000 815 - 3
FC9-0494-000 400 - 5 FC9-0651-000 310 - 8 FC9-0787-000 810 - 9
FC9-0494-000 400A - 1 FC9-0655-000 300 - 71 FC9-0787-000 810A - 9
FC9-0496-000 400 - 6 FC9-0659-000 106 - 7 FC9-0790-000 810 - 10
FC9-0500-000 103 - 15 FC9-0662-000 314 - 1 FC9-0790-000 810A - 10
FC9-0502-000 103 - 5 FC9-0662-000 314A - 1 FC9-0792-000 810 - 11
FC9-0503-000 103 - 6 FC9-0668-000 312 - 2 FC9-0795-000 170 - 1
FC9-0504-000 103 - 20 FC9-0670-000 312 - 3 FC9-0795-000 170A - 1
FC9-0506-000 100 - 17 FC9-0671-000 312 - 4 FC9-0802-000 350 - 2
FC9-0507-000 100 - 18 FC9-0672-000 312 - 5 FC9-0804-000 350 - 3
FC9-0510-000 100 - 19 FC9-0673-000 102 - 3 FC9-0805-000 350 - 4
FC9-0512-000 105 - 2 FC9-0674-000 312 - 6 FC9-0806-000 350 - 5
FC9-0513-000 100 - 4 FC9-0678-000 312 - 26 FC9-0814-000 351 - 6
FC9-0514-000 100 - 5 FC9-0679-000 312 - 27 FC9-0816-000 351 - 7
FC9-0520-000 100 - 12 FC9-0681-000 312 - 30 FC9-0822-000 351 - 8
FC9-0521-000 100 - 13 FC9-0682-000 312 - 31 FC9-0825-000 310 - 33
FC9-0523-000 100 - 21 FC9-0684-000 312 - 33 FC9-0826-000 313 - 4
FC9-0524-000 100 - 22 FC9-0685-000 312 - 34 FC9-0831-000 100 - 7
FC9-0525-000 100 - 23 FC9-0687-000 312 - 35 FC9-0832-000 351 - 9
FC9-0526-000 100 - 14 FC9-0688-000 312 - 32 FC9-0835-000 351 - 10
FC9-0527-000 100 - 15 FC9-0689-000 312 - 29 FC9-0836-000 351 - 11
FC9-0533-000 105 - 8 FC9-0692-000 102 - 22 FC9-0838-000 313 - 5
FC9-0535-000 107 - 2 FC9-0693-000 320 - 3 FC9-0841-000 313 - 12
FC9-0535-000 107A - 2 FC9-0699-000 320 - 12 FC9-0843-000 313 - 13
FC9-0536-000 107 - 3 FC9-0700-000 320 - 14 FC9-0846-000 313 - 14
FC9-0536-000 107A - 3 FC9-0702-000 320 - 4 FC9-0852-000 313 - 6
FC9-0544-000 104 - 12 FC9-0704-000 320 - 15 FC9-0854-000 352 - 6
FC9-0545-000 104 - 3 FC9-0709-000 320 - 5 FC9-0856-000 352 - 7
FC9-0552-000 104 - 7 FC9-0717-000 102 - 5 FC9-0857-000 352 - 8
FC9-0554-000 316 - 6 FC9-0717-000 310A - 2 FC9-0864-000 352 - 9
FC9-0555-000 316 - 1 FC9-0717-000 313 - 3 FC9-0870-000 352 - 10
FC9-0556-000 312 - 1 FC9-0717-000 351 - 5 FC9-0898-000 103 - 16
FC9-0557-000 316 - 2 FC9-0718-000 102 - 6 FC9-0899-000 103 - 17
FC9-0561-000 100 - 16 FC9-0723-000 102 - 8 FC9-0900-000 103 - 18
FC9-0562-000 104 - 9 FC9-0726-000 102 - 9 FC9-0904-000 900 - 9

1-3
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FC9-0905-000 900 - 2 FC9-1038-000 300A - 38 FC9-1683-000 312 - 28
FC9-0922-000 250 - 1 FC9-1043-000 300A - 29 FC9-1686-000 100 - 25
FC9-0922-000 250A - 1 FC9-1046-000 300A - 33 FC9-1696-000 300 - 63
FC9-0923-000 250 - 2 FC9-1049-000 100 - 19 FC9-1698-000 103 - 7
FC9-0923-000 250A - 2 FC9-1050-000 300A - 9 FC9-1700-000 106A - 6
FC9-0923-000 290 - 1 FC9-1051-000 310A - 11 FC9-1710-000 102 - 21
FC9-0923-000 310A - 3 FC9-1052-000 300A - 10 FC9-1718-000 300 - 23
FC9-0923-000 312 - 7 FC9-1054-000 300A - 34 FC9-1721-000 130 - 1
FC9-0923-000 313 - 15 FC9-1055-000 300A - 35 FC9-1722-000 130 - 19
FC9-0923-000 352 - 11 FC9-1057-000 314 - 3 FC9-1724-000 130 - 2
FC9-0924-000 250 - 3 FC9-1057-000 314A - 3 FC9-1725-000 130 - 3
FC9-0924-000 250A - 3 FC9-1060-000 314A - 6 FC9-1726-000 130 - 4
FC9-0946-000 640 - 2 FC9-1063-000 810A - 2 FC9-1727-000 130 - 20
FC9-0972-000 312 - 8 FC9-1068-000 810A - 21 FC9-1728-000 130 - 5
FC9-0973-000 312 - 9 FC9-1556-000 810A - 20 FC9-1729-000 130 - 6
FC9-0982-000 109 - 4 FC9-1563-000 810A - 30 FC9-1730-000 130 - 7
FC9-0983-000 109 - 5 FC9-1579-000 106A - 11 FC9-1731-000 130 - 8
FC9-0984-000 109 - 6 FC9-1588-000 300A - 25 FC9-1748-000 400A - 4
FC9-0985-000 109 - 7 FC9-1590-000 290 - 2 FC9-1749-000 400A - 5
FC9-0986-000 109 - 8 FC9-1591-000 290 - 3 FC9-1755-000 109 - 11
FC9-0987-000 109 - 9 FC9-1593-000 250 - 4 FC9-1761-000 400A - 15
FC9-0988-000 109 - 10 FC9-1593-000 250A - 4 FC9-4290-000 310 - 34
FC9-0989-000 104 - 15 FC9-1598-000 290 - 4 FC9-4290-000 H40 - 34
FC9-0990-000 104 - 16 FC9-1602-000 250 - 23 FC9-4305-000 130 - 9
FC9-0991-000 104 - 17 FC9-1602-000 250A - 23 FC9-4306-000 130 - 10
FC9-0992-000 109 - 12 FC9-1610-000 640 - 3 FC9-4307-000 130 - 11
FC9-0993-000 109 - 13 FC9-1613-000 640 - 4 FC9-4308-000 130 - 12
FC9-1001-000 100 - 17 FC9-1615-000 100 - 3 FC9-4309-000 130 - 13
FC9-1002-000 100 - 18 FC9-1618-000 170 - 2 FC9-4672-000 H12 - 2
FC9-1003-000 106A - 3 FC9-1618-000 170A - 2 FC9-4674-000 H12 - 3
FC9-1004-000 106A - 4 FC9-1619-000 107A - 8 FC9-4675-000 H12 - 4
FC9-1005-000 102 - 19 FC9-1623-000 105 - 6 FC9-4676-000 H12 - 5
FC9-1006-000 100 - 26 FC9-1624-000 310A - 12 FC9-4678-000 H11 - 7
FC9-1007-000 100 - 14 FC9-1625-000 310A - 13 FC9-4679-000 H11 - 8
FC9-1008-000 100 - 15 FC9-1632-000 310A - 14 FC9-4680-000 H11 - 9
FC9-1018-000 620 - 4 FC9-1633-000 400 - 12 FC9-4681-000 H11 - 10
FC9-1019-000 314 - 2 FC9-1638-000 300A - 11 FC9-4682-000 H11 - 11
FC9-1019-000 314A - 2 FC9-1640-000 400A - 2 FC9-4683-000 H11 - 12
FC9-1022-000 310A - 5 FC9-1641-000 400A - 3 FC9-5683-000 A13 - 3
FC9-1023-000 310A - 6 FC9-1642-000 400A - 6 FC9-5684-000 A13 - 4
FC9-1024-000 310A - 7 FC9-1643-000 400A - 7 FC9-5723-000 H12 - 6
FC9-1025-000 310A - 8 FC9-1665-000 105 - 2 FC9-5724-000 300 - 57
FC9-1026-000 310A - 9 FC9-1670-000 810A - 11 FC9-5724-000 H30 - 57
FC9-1026-000 312 - 10 FC9-1671-000 810 - 12 FC9-5725-000 300 - 70
FC9-1028-000 106A - 5 FC9-1671-000 810A - 12 FC9-5725-000 H30 - 70
FC9-1030-000 300A - 5 FC9-1672-000 815 - 10 FC9-5726-000 300 - 58
FC9-1031-000 300A - 6 FC9-1675-000 810 - 26 FC9-5726-000 300A - 26
FC9-1032-000 310A - 10 FC9-1676-000 810A - 29 FC9-5726-000 H30 - 58
FC9-1034-000 106A - 1 FC9-1679-000 300 - 21 FC9-5727-000 300 - 59
FC9-1035-000 300A - 24 FC9-1681-000 300 - 22 FC9-5727-000 H30 - 59
FC9-1036-000 300A - 7 FC9-1683-000 171 - 3 FC9-7107-000 106 - 1
FC9-1037-000 300A - 8 FC9-1683-000 300A - 12 FC9-7107-000 H11 - 15

1-4
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FC9-7170-000 300 - 44 FF3-4626-000 B13 - 6 FK2-9141-000 107 - 4
FC9-7170-000 H30 - 44 FF3-4627-000 B13 - 8 FK2-9143-000 107A - 4
FC9-7175-000 400A - 9 FF3-4628-000 B13 - 9 FK2-9145-000 109 - 3
FC9-7181-000 400A - 13 FF3-4629-000 B12 - 8 FK2-9147-000 620 - 33
FC9-7245-000 H30 - 54 FF3-4630-000 B12 - 9 FK2-9148-000 171 - 4
FC9-7249-000 300 - 62 FF3-4631-000 B41 - 19 FK2-9149-000 261 - 1
FC9-7249-000 H30 - 62 FF3-4633-000 B41 - 16 FK2-9150-000 351 - 18
FC9-7253-000 H40 - 19 FF3-4636-000 B41 - 17 FK2-9151-000 280 - 1
FC9-7257-000 300 - 39 FF3-4637-000 B12 - 8 FK2-9154-000 104 - 4
FC9-7259-000 300 - 64 FF3-4638-000 B41 - 3 FK2-9154-000 107 - 5
FC9-7259-000 H30 - 64 FF6-2397-000 310 - 35 FK2-9154-000 107A - 5
FC9-7260-000 300 - 65 FF6-2397-000 H40 - 35 FK2-9177-000 900 - 3
FC9-7260-000 H30 - 65 FG3-4036-000 B13 - FK2-9178-000 900 - 4
FC9-7261-000 300 - 66 FG3-4037-000 B12 - FK2-9179-000 900 - 3
FC9-7261-000 H30 - 66 FG3-4039-000 B10 - 12 FK2-9180-000 900 - 4
FC9-7262-000 400 - 18 FG3-4040-000 B41 - 18 FK2-9195-000 290 - 5
FC9-7281-000 100 - 28 FG3-4041-000 B12 - 14 FK2-9196-000 310A - 17
FC9-7708-000 103 - 8 FG3-4043-000 B12 - 10 FK2-9197-000 130 - 21
FC9-7715-000 310A - 15 FG3-4044-000 B12 - 15 FK2-9425-000 B41 - 49
FC9-7716-000 310A - 16 FG3-4045-000 B12 - 16 FK2-9443-000 900 - 7
FC9-7717-000 300A - 13 FG3-4052-000 B12 - FK2-9470-000 400A - 38
FC9-7718-000 300A - 14 FH6-0772-000 130 - 14 FK3-0655-000 001 - 1
FC9-7719-000 106A - 7 FH6-5095-000 313 - 7 FK3-0658-000 001 - 2
FC9-7720-000 351 - 3 FH6-5136-000 B11 - 13 FK3-0660-000 001 - 3
FC9-7720-000 810 - 23 FH7-7569-000 400 - 19 FL2-6580-000 H40 - 37
FC9-7720-000 810A - 23 FH7-7569-000 400 - 19 FL2-9839-000 400 - 20
FC9-7723-000 351 - 1 FH7-7569-000 400A - 29 FL2-9840-000 400 - 20
FC9-7725-000 100 - 20 FH7-7569-000 400A - 29 FL2-9841-000 400 - 20
FC9-7741-000 620 - 6 FH7-7569-000 400A - 29 FL2-9842-000 400 - 11
FC9-7744-000 300A - 15 FK2-0149-000 H40 - 40 FL2-9843-000 400 - 21
FC9-7755-000 620 - 6 FK2-0207-000 A21 - 4 FL2-9933-000 A11 - 12
FC9-7759-000 160 - 2 FK2-0360-000 109 - 2 FL2-9934-000 A11 - 13
FC9-8950-000 313 - 20 FK2-0360-000 170 - 3 FL2-9935-010 A11 - 14
FC9-8954-000 810A - 8 FK2-0408-000 310 - 36 FL2-9937-000 A41 - 22
FC9-8959-000 350 - 12 FK2-0408-000 H40 - 36 FL2-9939-000 A41 - 36
FC9-8960-000 100 - 20 FK2-1066-020 400A - 24 FL2-9942-000 A41 - 43
FC9-8964-000 100 - 20 FK2-1410-000 312 - 11 FL2-9945-000 A10 - 12
FC9-8965-000 102 - 25 FK2-1773-000 930 - IC3 FL2-9947-000 A10 - 14
FC9-8966-000 102 - 26 FK2-1773-000 930 - IC4 FL2-9948-000 A12 - 9
FC9-8967-000 352 - 15 FK2-3218-000 900 - IC24 FL2-9949-000 A41 - 5
FC9-8968-000 810 - 33 FK2-4903-000 900 - IC5 FL3-1330-000 620 - 27
FC9-8970-000 109 - 19 FK2-5758-000 900 - IC32 FL3-1332-000 106 - 9
FC9-8974-000 810 - 5 FK2-6450-000 930 - IC2 FL3-1341-000 350 - 6
FC9-8975-000 310A - 28 FK2-6818-000 102 - 11 FL3-1348-000 312 - 12
FC9-9557-000 B13 - 5 FK2-6869-000 A41 - 20 FL3-1349-000 312 - 13
FC9-9558-000 B10 - 4 FK2-6870-000 A41 - 21 FL3-1352-000 310A - 18
FC9-9559-000 B12 - 6 FK2-6871-000 A41 - 39 FL3-1352-000 312 - 25
FC9-9560-000 B12 - 7 FK2-6872-000 A10 - 11 FL3-1354-000 310 - 37
FC9-9561-000 B12 - 12 FK2-6919-000 400 - 23 FL3-1357-000 310A - 19
FF3-4621-000 B10 - 5 FK2-7327-000 260 - 3 FL3-1443-000 313 - 10
FF3-4624-000 B10 - 7 FK2-7327-000 H20 - 4 FL3-1447-000 300A - 30
FF3-4625-000 B13 - 4 FK2-7574-000 900 - IC92 FL3-1448-000 102 - 12

1-5
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FL3-1450-000 351 - 12 FM2-4786-000 140 - 5 FM3-9358-000 130 -
FL3-1451-000 313 - 8 FM2-4788-000 140 - 4 FM3-9361-000 109 - 14
FL3-1452-000 350 - 7 FM3-4146-000 310 - 39 FM3-9362-000 109 - 20
FL3-1454-000 352 - 12 FM3-4146-000 H40 - 39 FM3-9372-000 310A -
FL3-1456-000 106 - 8 FM3-5933-000 H11 - 3 FM3-9373-000 810A - 4
FL3-2449-000 A13 - 9 FM3-6120-000 H11 - 2 FM3-9378-000 300A - 32
FL3-2450-000 A13 - 1 FM3-6892-000 A12 - 13 FM3-9379-000 314A -
FL3-2844-000 A10 - 13 FM3-6916-000 A41 - 45 FM3-9380-000 102 -
FL3-2847-000 A13 - 11 FM3-8905-000 300 - 28 FM3-9381-000 810A -
FL3-2848-000 A13 - 2 FM3-8905-000 H30 - 28 FM3-9382-000 810A - 27
FL3-2858-000 H30 - 39 FM3-8906-000 300 - 40 FM3-9401-000 810 - 32
FL3-2859-000 300 - 10 FM3-8906-000 H30 - 40 FM3-9402-000 810A - 28
FL3-2859-000 H30 - 10 FM3-8907-000 300 - 45 FM3-9406-000 460 -
FL3-3143-000 400A - 11 FM3-8907-000 H30 - 45 FM3-9407-000 460 -
FL3-3144-000 400A - 14 FM3-8911-000 300 - 38 FM3-9409-000 250 -
FL3-3145-000 400A - 36 FM3-8911-000 H30 - 38 FM3-9411-000 290 -
FL3-3151-000 352 - 13 FM3-8912-000 300 - 53 FM3-9415-000 300 - 54
FL3-3152-000 400A - 6 FM3-8912-000 H30 - 53 FM3-9416-000 290 - 12
FL3-3153-000 400A - 7 FM3-9230-000 H40 - FM3-9417-000 290 - 13
FL3-3190-000 400A - 11 FM3-9234-000 H20 - FM3-9425-000 400A - 40
FL3-3191-000 400A - 11 FM3-9251-000 316 - FM3-9426-000 250A -
FL3-3192-000 300A - 16 FM3-9256-000 101 - FM3-9428-000 620 -
FL3-3193-000 300A - 18 FM3-9258-000 109 - 14 FM3-9429-000 620 -
FL3-3195-000 100 - 6 FM3-9259-000 109 - 20 FM3-9432-000 400 -
FL3-3197-000 310 - 9 FM3-9263-000 640 - FM3-9433-000 400 -
FL3-3204-000 130 - 15 FM3-9264-000 640 - 15 FM3-9434-000 400 -
FL3-3238-000 B10 - 8 FM3-9265-000 640 - 19 FM3-9435-000 400 - 8
FL3-3239-000 B41 - 20 FM3-9273-000 620 - 22 FM4-0040-000 140 - 3
FL3-3436-000 100 - 10 FM3-9276-000 103 - 13 FM4-1201-000 H40 - 8
FL3-3437-000 100 - 10 FM3-9277-000 310 - FM4-2459-000 A41 - 42
FL3-3438-000 100 - 10 FM3-9281-000 314 - FM4-2460-000 A13 -
FL3-3439-000 100 - 10 FM3-9283-000 260 - FM4-2531-000 H11 - 4
FL3-3440-000 100 - 10 FM3-9284-000 102 - FM4-2854-000 130 - 17
FL3-3441-000 100 - 10 FM3-9285-000 312 - FM4-2855-000 130 - 18
FL3-3442-000 100 - 10 FM3-9287-000 312 - 23 FM4-2859-000 932 -
FL3-3443-000 100 - 10 FM3-9293-000 312 - 36 FM4-2860-000 931 -
FL3-3444-000 100 - 10 FM3-9295-000 320 - FM4-2863-000 930 - 1
FL3-3445-000 100 - 10 FM3-9296-000 320 - 11 FM4-2864-000 930 - 1
FL3-3447-000 100 - 10 FM3-9300-000 102 - 4 FM4-2865-000 930 - 1
FL3-3448-000 100 - 10 FM3-9302-000 810 - FM4-2866-000 351 - 28
FL3-3449-000 100 - 10 FM3-9303-000 810 - 31 FM4-2871-000 980 - 1
FL3-3450-000 100 - 10 FM3-9310-000 350 - FM4-2872-000 980 - 1
FL3-3451-000 100 - 10 FM3-9312-000 280 - FM4-2883-000 900 - 8
FL3-3452-000 100 - 10 FM3-9319-000 313 - FM4-2968-000 400 - 2
FL3-3453-000 100 - 10 FM3-9322-000 313 - 19 FM4-3023-000 A90 -
FL3-3469-000 312 - 24 FM3-9323-000 352 - FM4-3024-000 A13 - 13
FL3-3471-000 106A - 2 FM3-9326-000 261 - FM4-3025-000 A10 - 17
FL3-3473-000 102 - 31 FM3-9335-000 250A - FM4-3320-000 B10 - 18
FL3-5012-000 B11 - 6 FM3-9338-000 100 - 2 FM4-3321-000 B90 -
FL3-5019-000 A12 - 10 FM3-9348-000 300A - 28 FM4-3363-000 810 -
FL3-5020-000 A12 - 12 FM3-9349-000 300A - 23 FM4-3364-000 810 - 31
FM2-2753-000 130 - 16 FM3-9354-000 130 - FM4-3367-000 810A -

1-6
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FM4-3368-000 810A - 27 FS4-0659-000 B41 - 43 FU3-0289-000 H40 - 11
FM4-3374-000 109 - 14 FS4-2743-000 B11 - 17 FU3-0347-000 310 - 49
FM4-3442-000 B41 - FS4-2744-000 B41 - 45 FU3-0347-000 H40 - 49
FM4-3611-000 B13 - 13 FS4-2745-000 B41 - 46 FU3-0349-000 310 - 50
FM4-4187-000 400 - FS4-2746-000 B41 - 21 FU3-0349-000 H40 - 50
FM4-4189-000 400 - FS4-2747-000 B12 - 22 FU3-0350-000 310 - 51
FM4-4195-000 109 - 14 FS4-2749-000 B41 - 52 FU3-0350-000 H40 - 51
FM4-4205-000 400 - 7 FS4-2752-000 B41 - 24 FU3-0352-000 H40 - 53
FM4-5642-000 A41 - FS4-2753-000 B41 - 47 FU5-0076-000 352 - 16
FM4-5643-000 A12 - FS4-2754-000 B12 - 1 FU5-1009-000 320 - 16
FM4-6215-000 900 - 5 FS5-1943-000 261 - 2 FU5-1030-000 105 - 3
FM4-6216-000 900 - 5 FS5-1943-000 310 - 38 FU5-1033-000 310 - 52
FM4-6217-000 900 - 5 FS5-1943-000 352 - 14 FU5-1033-000 H40 - 52
FM4-6218-000 900 - 5 FS5-1943-000 H40 - 38 FU5-1035-000 H12 - 8
FM4-6219-000 900 - 5 FS5-6448-000 640 - 6 FU5-1168-000 A11 - 18
FM4-6867-000 400A - 10 FS5-6945-000 300 - 25 FU5-1172-000 A12 - 24
FM4-6868-000 400A - 8 FS5-6945-000 H30 - 25 FU5-1172-000 A41 - 50
FS2-1708-000 B12 - 17 FS6-1063-000 310 - 40 FU5-1173-000 A10 - 15
FS2-1708-000 B41 - 26 FS7-2788-000 H12 - 7 FU5-1522-000 350 - 8
FS2-1709-000 B41 - 27 FS7-2800-000 310 - 42 FU5-1522-000 352 - 17
FS2-1710-000 B12 - 18 FS7-2800-000 H40 - 42 FU5-1626-000 A12 - 25
FS2-1710-000 B41 - 28 FS7-2801-000 310 - 43 FU5-1626-000 A41 - 51
FS2-1711-000 B41 - 29 FS7-2801-000 H40 - 43 FU5-1763-000 310 - 12
FS2-3885-000 B41 - 22 FS7-2803-000 H40 - 58 FU5-1763-000 H40 - 12
FS2-3886-000 B41 - 30 FS9-0197-000 A10 - 2 FU5-3339-000 400A - 27
FS2-9567-000 B10 - 17 FS9-0197-000 B11 - 10 FU5-3340-000 400A - 31
FS2-9567-000 B41 - 32 FS9-0198-000 A10 - 3 FU5-3710-000 400 - 31
FS2-9568-000 B11 - 15 FS9-0198-000 B10 - 6 FU5-3796-000 102 - 13
FS2-9569-000 B10 - 14 FS9-0202-000 B10 - 13 FU5-3796-000 351 - 13
FS2-9569-000 B11 - 16 FS9-0203-000 A10 - 1 FU5-3800-000 250A - 31
FS2-9569-000 B12 - 20 FS9-0203-000 B10 - 9 FU5-3821-000 107A - 9
FS2-9569-000 B13 - 14 FS9-0204-000 A41 - 46 FU5-3822-000 280 - 2
FS2-9569-000 B41 - 33 FS9-0204-000 B41 - 56 FU5-3823-000 261 - 3
FS2-9570-000 B10 - 16 FS9-0205-000 A41 - 47 FU5-3825-000 106A - 8
FS2-9570-000 B41 - 51 FS9-0205-000 B41 - 25 FU5-6014-000 102 - 14
FS2-9571-000 B10 - 15 FS9-0208-000 B10 - 11 FU5-8204-000 400 - 13
FS2-9572-000 B13 - 12 FS9-0210-000 B13 - 7 FU5-8204-000 400A - 41
FS2-9573-000 B12 - 19 FS9-0211-000 108A - 7 FU5-8205-000 400 - 13
FS2-9574-000 B41 - 55 FS9-0214-000 400A - 39 FU5-8205-000 400A - 41
FS4-0644-000 B41 - 34 FS9-0224-000 400A - 39 FU5-8206-000 400 - 13
FS4-0645-000 B41 - 23 FU3-0280-000 310 - 44 FU5-8206-000 400A - 41
FS4-0646-000 B41 - 35 FU3-0280-000 H40 - 44 FU5-8207-000 400 - 13
FS4-0647-000 B41 - 36 FU3-0282-000 310 - 45 FU5-8207-000 400A - 41
FS4-0648-000 B41 - 37 FU3-0282-000 H40 - 45 FU5-8208-000 400 - 13
FS4-0649-000 B41 - 38 FU3-0283-000 310 - 46 FU5-8208-000 400A - 41
FS4-0650-000 B41 - 39 FU3-0283-000 H40 - 46 FU5-8209-000 400 - 13
FS4-0651-000 B41 - 40 FU3-0284-000 310 - 47 FU5-8209-000 400A - 41
FS4-0652-000 B41 - 41 FU3-0284-000 H40 - 47 FU5-8210-000 400 - 13
FS4-0653-000 B41 - 42 FU3-0285-000 H20 - 2 FU5-8210-000 400A - 41
FS4-0654-000 B12 - 21 FU3-0288-000 310 - 48 FU5-8211-000 400 - 13
FS4-0657-000 B13 - 10 FU3-0288-000 H40 - 48 FU5-8211-000 400A - 41
FS4-0658-000 B13 - 11 FU3-0289-000 310 - 11 FU5-9139-000 108 - 2

1-7
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FU5-9139-000 108A - 5 FU7-2514-000 H30 - 37 FU7-2960-000 250 - 5
FU5-9140-000 108 - 3 FU7-2515-000 300 - 52 FU7-2960-000 250A - 5
FU5-9140-000 108A - 4 FU7-2515-000 H30 - 52 FU7-2960-000 261 - 4
FU6-0710-000 310 - 53 FU7-2518-000 300 - 67 FU7-2961-000 250 - 6
FU6-1088-000 A41 - 52 FU7-2518-000 H30 - 67 FU7-2962-000 250 - 24
FU6-1089-000 A41 - 53 FU7-2596-000 400 - 35 FU7-2962-000 250A - 24
FU6-1222-000 B11 - 14 FU7-2597-000 400 - 36 FU7-2971-000 312 - 17
FU6-2189-000 350 - 9 FU7-2651-000 A10 - 16 FU7-2972-000 105 - 7
FU6-2189-000 352 - 18 FU7-2652-000 A11 - 9 FU7-2974-000 312 - 18
FU6-2190-000 400A - 25 FU7-2653-000 A11 - 17 FU7-2975-000 310 - 58
FU6-2191-000 400A - 33 FU7-2654-000 A12 - 26 FU7-2979-000 351 - 19
FU6-2193-000 400A - 16 FU7-2655-000 A12 - 27 FU7-2982-000 310A - 22
FU6-2194-000 103 - 19 FU7-2656-000 A12 - 28 FU7-2983-000 106A - 10
FU6-2406-000 310A - 20 FU7-2657-000 A41 - 44 FU7-2984-000 300A - 27
FU6-2684-000 310 - 54 FU7-2658-000 A41 - 54 FU7-2985-000 300A - 36
FU6-2684-000 H40 - 54 FU7-2659-000 A41 - 55 FU7-2987-000 300A - 19
FU6-2784-000 310 - 55 FU7-2660-000 A41 - 56 FU7-2988-000 300A - 20
FU6-2784-000 H40 - 55 FU7-2911-000 103 - 2 FU7-2989-000 300A - 31
FU6-8744-000 A10 - 19 FU7-2912-000 103 - 9 FU7-2990-000 300A - 37
FU6-8745-000 A10 - 19 FU7-2913-000 105 - 9 FU7-2991-000 314 - 4
FU6-8747-000 A10 - 18 FU7-2915-000 316 - 3 FU7-2991-000 314A - 4
FU6-8867-000 312 - 37 FU7-2916-000 640 - 7 FU7-2992-000 314 - 5
FU6-8868-000 312 - 37 FU7-2918-000 105 - 5 FU7-2992-000 314A - 5
FU6-8869-000 312 - 38 FU7-2919-000 620 - 34 FU7-2993-000 300A - 21
FU6-8872-000 312 - 39 FU7-2920-000 620 - 7 FU7-2994-000 810A - 13
FU6-8873-000 103 - 21 FU7-2922-000 620 - 8 FU7-2996-000 103 - 10
FU6-8874-000 100 - 9 FU7-2923-000 310A - 21 FU7-2997-000 103 - 11
FU6-8880-000 103 - 14 FU7-2924-000 312 - 14 FU7-2998-000 102 - 23
FU6-8883-000 400 - 26 FU7-2925-000 312 - 15 FU7-2999-000 400A - 17
FU6-8884-000 102 - 27 FU7-2925-000 350 - 10 FU7-5378-000 310 - 41
FU6-8885-000 400 - 26 FU7-2926-000 312 - 16 FU7-5378-000 H40 - 41
FU6-8886-000 400 - 26 FU7-2927-000 102 - 15 FU7-8159-000 A13 - 6
FU6-8887-000 400 - 38 FU7-2928-000 320 - 13 FU7-8160-000 A13 - 12
FU6-8888-000 400 - 38 FU7-2930-000 320 - 6 FU7-8247-000 B10 - 13
FU6-8889-000 400 - 38 FU7-2931-000 320 - 7 FU7-8249-000 B10 - 11
FU6-8898-000 810 - 24 FU7-2932-000 320 - 8 FU7-8397-000 A10 - 18
FU6-8898-000 810A - 24 FU7-2933-000 320 - 9 FU7-8399-000 108 - 6
FU7-0444-000 310 - 56 FU7-2934-000 102 - 16 FU7-8399-000 108A - 6
FU7-0445-000 310 - 57 FU7-2934-000 351 - 14 FU7-8432-000 108 - 6
FU7-0445-000 H40 - 57 FU7-2934-000 810 - 25 FU7-8433-000 108 - 6
FU7-0848-000 H40 - 56 FU7-2934-000 810A - 25 FU7-8433-000 108A - 6
FU7-2256-000 620 - 28 FU7-2935-000 810 - 13 FU7-8436-000 108 - 5
FU7-2326-000 300 - 34 FU7-2936-000 815 - 4 FU7-8436-000 108A - 9
FU7-2326-000 H30 - 34 FU7-2937-000 810 - 22 FU7-8437-000 108 - 5
FU7-2327-000 300 - 35 FU7-2941-000 104 - 14 FU7-8438-000 108 - 5
FU7-2327-000 H30 - 35 FU7-2943-000 351 - 15 FU7-8438-000 108A - 9
FU7-2328-000 300 - 51 FU7-2945-000 313 - 16 FU7-8748-000 A10 - 18
FU7-2328-000 H30 - 51 FU7-2946-000 352 - 19 FU8-0299-000 A12 - 21
FU7-2332-000 106 - 3 FU7-2947-000 313 - 17 FU8-0300-000 A12 - 22
FU7-2513-000 300 - 36 FU7-2948-000 352 - 20 FU8-0301-000 A12 - 23
FU7-2513-000 H30 - 36 FU7-2949-000 106A - 12 FU8-0302-000 A12 - 8
FU7-2514-000 300 - 37 FU7-2959-000 106A - 9 FU8-0303-000 A41 - 57

1-8
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FU8-0304-000 A41 - 26 FU8-0553-000 640 - 9 NPN 140 -
FU8-0305-000 A41 - 58 FU8-0554-000 640 - 10 NPN 160 -
FU8-0306-000 A41 - 40 FU8-0555-000 250 - 17 NPN 170 -
FU8-0307-000 A41 - 29 FU8-0570-000 310A - 23 NPN 170A -
FU8-0308-000 A41 - 59 FU8-0573-000 310A - 24 NPN 171 -
FU8-0309-000 A41 - 60 FU8-0574-000 300A - 22 NPN 300 -
FU8-0310-000 A41 - 61 FU8-0575-000 810A - 14 NPN 300A -
FU8-0311-000 A21 - 5 FU8-0576-000 810A - 15 NPN 351 -
FU8-0312-000 A41 - 62 FU8-0583-000 250A - 6 NPN 400 -
FU8-0313-000 A41 - 63 FU8-0584-000 250A - 26 NPN 400A -
FU8-0314-000 A41 - 64 FU8-0585-000 250A - 27 NPN 815 -
FU8-0315-000 A41 - 65 FU8-0585-000 261 - 5 NPN 900 -
FU8-0316-000 A41 - 66 FU8-0587-000 250A - 17 NPN 930 -
FU8-0317-000 A41 - 67 FU8-0588-000 290 - 6 NPN 980 -
FU8-0318-000 A41 - 68 FU8-0589-000 290 - 7 NPN A10 -
FU8-0319-000 A21 - 6 FU8-0590-000 250A - 9 NPN A11 -
FU8-0320-000 A21 - 7 FU8-0591-000 250A - 10 NPN A21 -
FU8-0508-000 104 - 8 FU8-0592-000 250A - 11 NPN B10 -
FU8-0509-000 640 - 16 FU8-0593-000 250A - 28 NPN B11 -
FU8-0510-000 640 - 17 FU8-0594-000 250A - 13 NPN H11 -
FU8-0511-000 640 - 8 FU8-0595-000 250A - 14 NPN H12 -
FU8-0512-000 640 - 18 FU8-0596-000 250A - 29 NPN H30 -
FU8-0514-000 620 - 20 FU8-0597-000 250A - 15 RS5-1567-000 310 - 59
FU8-0515-000 620 - 21 FU8-0598-000 250A - 12 VS1-7173-003 316 - 7
FU8-0521-000 620 - 9 FU8-0599-000 290 - 8 VS1-7173-005 106A - 14
FU8-0522-000 620 - 10 FU8-0600-000 310A - 25 VS1-7173-005 351 - 27
FU8-0525-000 312 - 19 FU8-0602-000 351 - 20 VS1-7173-007 171 - 6
FU8-0526-000 312 - 20 FU8-0603-000 351 - 21 VS1-7173-009 620 - 31
FU8-0527-000 312 - 21 FU8-0604-000 351 - 22 VS1-7173-010 106 - 11
FU8-0528-000 320 - 17 FU8-0605-000 351 - 23 VS1-7173-010 H11 - 5
FU8-0529-000 102 - 28 FU8-0606-000 351 - 24 VS1-7173-014 106 - 10
FU8-0530-000 102 - 17 FU8-0607-000 313 - 9 VS1-7173-014 H40 - 10
FU8-0531-000 815 - 11 FU8-0608-000 352 - 21 VS1-7177-002 107 - 7
FU8-0533-000 810 - 14 FU8-0609-000 352 - 22 VS1-7177-002 107A - 7
FU8-0534-000 810 - 15 FU8-0610-000 351 - 25 VS1-7177-002 290 - 11
FU8-0535-000 815 - 5 FU8-0611-000 815 - 13 VS1-7177-002 310 - 29
FU8-0537-000 107 - 6 FU8-0910-000 A13 - 7 VS1-7177-002 351 - 29
FU8-0537-000 107A - 6 FU9-0087-000 B41 - 31 VS1-7177-002 352 - 25
FU8-0538-000 350 - 11 FU9-0090-000 B41 - 44 VS1-7177-002 A10 - 20
FU8-0539-000 250 - 7 MB4-8201-000 640 - 5 VS1-7177-002 A41 - 49
FU8-0539-000 250A - 7 NPN 001 - VS1-7177-002 H40 - 29
FU8-0540-000 250 - 8 NPN 100 - VS1-7177-003 102 - 24
FU8-0540-000 250A - 8 NPN 103 - VS1-7177-003 103 - 23
FU8-0541-000 250 - 9 NPN 104 - VS1-7177-003 109 - 18
FU8-0542-000 250 - 10 NPN 105 - VS1-7177-003 170 - 4
FU8-0543-000 250 - 11 NPN 106 - VS1-7177-003 310A - 27
FU8-0544-000 250 - 12 NPN 106A - VS1-7177-003 313 - 18
FU8-0545-000 250 - 13 NPN 107 - VS1-7177-003 320 - 18
FU8-0546-000 250 - 14 NPN 107A - VS1-7177-003 620 - 32
FU8-0547-000 250 - 15 NPN 108 - VS1-7177-004 171 - 7
FU8-0548-000 250 - 16 NPN 108A - VS1-7177-004 A21 - 8
FU8-0548-000 250A - 16 NPN 109 - VS1-7177-008 102 - 7

1-9
NUMERICAL INDEX
iR2545/2535/2530/2525/2520 Series(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
VS1-8412-011 109 - 16 XA9-1523-000 H30 - 27 XD9-0136-000 620 - 15
VS1-8412-015 109 - 17 XA9-1567-000 103 - 24 XD9-0136-000 810 - 19
VS1-8412-015 H11 - 6 XA9-1567-000 104 - 5 XD9-0136-000 815 - 7
VS1-8412-019 109 - 15 XA9-1567-000 105 - 11 XD9-0136-000 H20 - 5
VS1-8412-021 104 - 1 XA9-1567-000 106 - 4 XD9-0136-000 H40 - 13
WA7-5632-000 900 - 6 XA9-1567-000 106A - 15 XD9-0137-010 104 - 6
WA7-5634-000 900 - 6 XA9-1567-000 107 - 8 XD9-0137-010 250 - 20
WC2-5680-000 106 - 5 XA9-1567-000 107A - 10 XD9-0137-010 250A - 20
WC2-5680-000 106A - 13 XA9-1567-000 108 - 4 XD9-0137-010 620 - 29
WC4-5242-000 103 - 12 XA9-1567-000 108A - 3 XD9-0137-010 640 - 12
WE8-6449-000 103 - 22 XA9-1567-000 109 - 21 XD9-0137-010 810A - 19
WE8-6487-000 105 - 10 XA9-1567-000 140 - 1 XD9-0288-000 250A - 32
WG8-5696-000 400A - 18 XA9-1567-000 261 - 6 XD9-0288-000 B11 - 18
WG8-5696-000 A13 - 8 XA9-1567-000 280 - 4 XD9-0288-000 B12 - 23
WG8-5696-000 A21 - 9 XA9-1567-000 310 - 13 XD9-0290-000 640 - 13
WG8-5696-000 A41 - 41 XA9-1567-000 316 - 5 XD9-0294-000 250 - 21
WG8-5696-000 B13 - 1 XA9-1567-000 351 - 2 XD9-0294-000 250A - 21
WG8-5696-000 B41 - 48 XA9-1567-000 400 - 3 XD9-0294-000 620 - 30
WG8-5776-000 400 - 24 XA9-1567-000 400A - 20 XD9-0296-000 250 - 25
WG8-5783-000 H11 - 14 XA9-1567-000 620 - 12 XD9-0296-000 250A - 25
WG8-5836-000 102 - 10 XA9-1685-000 400 - 4 XD9-0301-000 620 - 16
WG8-5836-000 103 - 3 XD1-1104-139 815 - 501 XF2-1104-940 H20 - 3
WG8-5836-000 171 - 5 XD1-1106-231 400A - 501 XF2-1603-940 280 - 5
WG8-5836-000 280 - 3 XD1-1106-232 620 - 501 XF2-1606-240 261 - 9
WG8-5836-000 290 - 9 XD1-2100-305 B12 - 501 XF2-1607-240 B41 - 50
WG8-5836-000 310 - 60 XD1-3100-305 B12 - 502 XF2-1607-640 A21 - 11
WG8-5836-000 310A - 26 XD1-4200-302 640 - 501 XF2-1607-640 A41 - 70
WG8-5836-000 312 - 22 XD1-4200-402 140 - 501 XF2-1608-040 351 - 26
WG8-5836-000 316 - 4 XD1-4200-402 810 - 501 XF2-1608-040 352 - 24
WG8-5836-000 320 - 10 XD1-4200-402 810A - 501 XF2-1609-040 260 - 2
WG8-5836-000 351 - 16 XD3-1160-122 320 - 501 XF2-1611-740 B41 - 54
WG8-5836-000 352 - 23 XD3-1200-122 104 - 501 XF2-3111-840 102 - 18
WG8-5836-000 620 - 11 XD3-2200-102 A12 - 501 XF2-3112-240 250A - 30
WG8-5836-000 810 - 16 XD3-2200-122 A11 - 501 XF2-3308-660 250A - 33
WG8-5836-000 810A - 16 XD3-2200-122 A41 - 501 XF2-4606-740 400 - 40
WP2-5264-000 103 - 4 XD3-2200-122 H40 - 501 XF2-4620-340 400A - 21
WP2-5282-000 640 - 11 XD9-0104-000 310 - 62 XF2-4661-440 400A - 22
XA9-0656-000 310 - 61 XD9-0133-000 810 - 18 XF2-4668-040 400 - 39
XA9-0656-000 H40 - 33 XD9-0133-000 810A - 18 XG9-0172-000 810 - 20
XA9-0702-000 810 - 17 XD9-0134-000 250 - 18 XG9-0387-000 640 - 14
XA9-0702-000 810A - 17 XD9-0134-000 250A - 18 XG9-0507-000 A41 - 23
XA9-0702-000 A41 - 48 XD9-0134-000 261 - 7 XG9-0508-000 250 - 26
XA9-0732-000 A10 - 10 XD9-0134-000 620 - 14 XG9-0508-000 250A - 34
XA9-0732-000 A21 - 10 XD9-0134-000 815 - 6 XH9-0136-000 104 - 11
XA9-1016-000 300 - 26 XD9-0136-000 104 - 10
XA9-1016-000 H30 - 26 XD9-0136-000 250 - 19
XA9-1164-000 A41 - 69 XD9-0136-000 250A - 19
XA9-1386-000 100 - 31 XD9-0136-000 261 - 8
XA9-1386-000 H11 - 1 XD9-0136-000 290 - 10
XA9-1415-000 400 - 41 XD9-0136-000 310 - 63
XA9-1415-000 400A - 19 XD9-0136-000 310A - 4
XA9-1523-000 300 - 27 XD9-0136-000 400A - 28

1-10
iR2545/2535/2530/2525/2520
Series(Parts Catalog)

imageRUNNER 2545iDADF-AA1/CASSETTE UNIT/2ND DELIV-


ERY MODEL
120V US F19-0331-000 FUZ

230V AU F19-0341-000 FVD

230V EUR F19-0391-000 FVA

imageRUNNER 2545DADF-AA1/CASSETTE UNIT/2ND DELIV-


ERY MODEL
120V US F19-0332-000 FUU

imageRUNNER 2545COPY BOARD/CASSETTE UNIT MODEL


230V F19-0342-000 FUW

imageRUNNER 2545CASSETTE UNIT/2ND DELIVERY MODEL


230V EUR F19-0392-000 FUV

imageRUNNER 2535iDADF-AA1/CASSETTE UNIT/2ND DELIV-


ERY MODEL
120V US F19-0333-000 FUM

230V AU F19-0343-000 FUP

230V EUR F19-0393-000 FUN

imageRUNNER 2535DADF-AA1/CASSETTE UNIT/2ND DELIV-


ERY MODEL
120V US F19-0334-000 FUG

imageRUNNER 2535COPY BOARD/CASSETTE UNIT MODEL


230V F19-0344-000 FUJ

imageRUNNER 2535CASSETTE UNIT/2ND DELIVERY MODEL


230V EUR F19-0394-000 FUH

imageRUNNER 2530CASSETTE UNIT/2ND DELIVERY MODEL


120V US F19-0731-000 FTG

imageRUNNER 2530iDADF-AB1/CASSETTE UNIT/2ND DELIV-


ERY MODEL
230V EUR F19-0791-000 FTZ

imageRUNNER 2530CASSETTE UNIT MODEL


230V EUR F19-0792-000 FTK

imageRUNNER 2530COPY BOARD/CASSETTE UNIT MODEL


230V F19-0841-000 FTU

imageRUNNER 2525CASSETTE UNIT/2ND DELIVERY MODEL


120V US F19-0732-000 FRU

imageRUNNER 2525iDADF-AB1/CASSETTE UNIT/2ND DELIV-


ERY MODEL
230V AU F19-0741-000 FSR

230V EUR F19-0793-000 FSQ

imageRUNNER 2525CASSETTE UNIT MODEL


230V EUR F19-0794-000 FRV

imageRUNNER 2525COPY BOARD/CASSETTE UNIT MODEL


230V F19-0842-000 FRZ

imageRUNNER 25202ND DELIVERY MODEL


120V US F19-0831-000 FQP

imageRUNNER 2520iDADF-AB1/2ND DELIVERY MODEL


230V AU F19-0843-000 FQZ

imageRUNNER 2520COPY BOARD MODEL


230V F19-0844-000 FQU

230V EUR F19-0892-000 FQQ

imageRUNNER 2520iDADF-AB1 MODEL


230V EUR F19-0891-000 FQY
Contents

A1 ASSEMBLY LOCATION DIAGRAM ...................................................................2-1


A2 OPTION PARTS CATALOG LIST ......................................................................2-7
001 ACCESSOREIS ..................................................................................................2-8
100 EXTERNAL COVERS, PANELS, ETC. ..............................................................2-9
101 FRONT DOOR ASSEMBLY .............................................................................2-12
102 RIGHT DOOR ASSEMBLY...............................................................................2-13
103 MACHINE FRONT PLATE................................................................................2-16
104 INTERNAL COMPONENTS 1 ..........................................................................2-18
105 INTERNAL COMPONENTS 2 ..........................................................................2-20
106 INTERNAL COMPONENTS 3 (550 Sheets/Cassette 1 MODEL) .....................2-22
106A INTERNAL COMPONENTS 3 (250 Sheets/Cassette 1 MODEL) .....................2-24
107 INTERNAL COMPONENTS 4 (iR2545/2535 Series)........................................2-26
107A INTERNAL COMPONENTS 4 (iR2530/2525/2520 Series)...............................2-28
108 INTERNAL COMPONENTS 5 (iR2545/2535 Series)........................................2-30
108A INTERNAL COMPONENTS 5 (iR2530/2525/2520 Series)...............................2-32
109 MACHINE REAR PLATE ..................................................................................2-34
130 CONTROL PANEL ASSEMBLY .......................................................................2-36
140 POWER CORD TERMINAL ASSEMBLY .........................................................2-38
160 COPYBOARD COVER ASSEMBLY (COPYBOARD MODEL).........................2-39
170 CARTRIDGE LEFT RAIL ASSEMBLY (iR2545/2535 Series)...........................2-40
170A CARTRIDGE LEFT RAIL ASSEMBLY (iR2530/2525/2520 Series)..................2-41
171 CARTRIDGE RIGHT RAIL ASSEMBLY (iR2545/2535 Series) ........................2-42
250 MAIN DRIVE ASSEMBLY (iR2545/2535 Series)..............................................2-43
250A MAIN DRIVE ASSEMBLY (iR2530/2525/2520 Series).....................................2-45
260 PAPER PICK-UP MOTOR ASSEMBLY (550 Sheets/Cassette 1 MODEL) ......2-48
261 DUPLEXING DRIVE ASSEMBLY (iR2545/2535 Series) ..................................2-49
280 FIRST DELIVERY DRIVE ASSEMBLY (iR2545/2535 Series)..........................2-50
290 REVERSE DRIVE ASSEMBLY (iR2530/2525/2520 Series).............................2-51
300 CASSETTE (550 Sheets/Cassette 1 MODEL) .................................................2-53
300A CASSETTE (250 Sheets/Cassette 1 MODEL) .................................................2-57
310 PAPER PICK-UP ASSEMBLY (550 Sheets/Cassette 1 MODEL) ....................2-60
310A PAPER PICK-UP ASSEMBLY (250 Sheets/Cassette 1 MODEL) ....................2-64
312 MULTI PAPER PICK-UP ASSEMBLY ..............................................................2-66
313 DUPLEXING FEED GUIDE ASSEMBLY (2ND DELIVERY MODEL)...............2-69
314 RIGHT LOWER INNER DOOR ASS'Y (550 Sheets/Cassette 1 MODEL)........2-71
314A RIGHT LOWER INNER DOOR ASS'Y (250 Sheets/Cassette 1 MODEL)........2-72
316 PRE-REGISTRATION GUIDE ASS'Y...............................................................2-73
320 TRANSFER PAPER FEED ASSEMBLY ..........................................................2-74
350 FIRST PAPER DELIVERY ASSEMBLY ...........................................................2-76
351 SECOND PAPER DELIVERY ASSEMBLY (2ND DELIVERY MODEL) ...........2-77
352 SECOND DELIVERY FRAME ASSEMBLY (2ND DELIVERY MODEL)...........2-79
400 READER ASSEMBLY (iR2545/2535 Series)....................................................2-81
400A READER ASSEMBLY (iR2530/2525/2520 Series)...........................................2-85
460 LASER SCANNER ASSEMBLY .......................................................................2-89
620 HOPPER ASSEMBLY ......................................................................................2-90
640 DEVELOPING ASSEMBLY ..............................................................................2-93
810 FIXING ASSEMBLY (iR2545/2535 Series).......................................................2-95
810A FIXING ASSEMBLY (iR2530/2525/2520 Series)..............................................2-98
815 PAPER DELIVERY LOWER GUIDE ASS'Y ...................................................2-101
900 CONTROLLER BOX ASSEMBLY ..................................................................2-103
930 ENGINE CONTROLLER PCB ASSEMBLY ....................................................2-105
931 READER PCB ASSEMBLY (iR2545/2535 Series) .........................................2-106
932 READER CONNECTING PCB ASSEMBLY (iR2530/2525/2520 Series) .......2-107
980 HIGH VOLTAGE PCB ASSEMBLY ................................................................2-108
A10 ADF ASSEMBLY (DADF-AA1 MODEL)..........................................................2-109
A11 BASE ASSEMBLY (DADF-AA1 MODEL) .......................................................2-111
A12 PAPER PICK-UP COVER ASSEMBLY (DADF-AA1 MODEL) .......................2-113
A13 DOCUMENT TRAY ASSEMBLY (DADF-AA1 MODEL) .................................2-115
A21 ESTRANGEMENT DRIVE ASSEMBLY (DADF-AA1 MODEL).......................2-117
A41 PAPER FEED ASSEMBLY (DADF-AA1 MODEL) ..........................................2-118
A90 ADF PCB ASSEMBLY (DADF-AA1 MODEL) .................................................2-123
B10 ADF ASSEMBLY (DADF-AB1 MODEL)..........................................................2-124
B11 BASE ASSEMBLY (DADF-AB1 MODEL) .......................................................2-126
B12 OPEN/CLOSE PANEL ASSEMBLY (DADF-AB1 MODEL).............................2-128
B13 DOCUMENT TRAY ASSEMBLY (DADF-AB1 MODEL) .................................2-131
B41 PAPER FEEDER ASSEMBLY (DADF-AB1 MODEL) .....................................2-133
B90 ADF PCB ASSEMBLY (DADF-AB1 MODEL) .................................................2-136
H11 CASSETTE UNIT MAIN BODY (CASSETTE UNIT MODEL) .........................2-137
H12 CST.U RIGHT DOOR ASSEMBLY (CASSETTE UNIT MODEL) ...................2-139
H20 PAPER PICK-UP DRIVE ASSEMBLY (CASSETTE UNIT MODEL) ..............2-140
H30 CASSETTE (CASSETTE UNIT MODEL)........................................................2-141
H40 PAPER PICK-UP ASSEMBLY, 2 (CASSETTE UNIT MODEL) ......................2-145
ZZA MECHANICAL STANDARD PARTS (HOW TO USE) ....................................2-148
ZZB MECHANICAL STANDARD PARTS (SCREWS)............................................2-149
ZZC MECHANICAL STANDARD PARTS (BOLTS)................................................2-156
ZZD MECHANICAL STANDARD PARTS (NUTS)..................................................2-157
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) ...........................2-158
FIGURE A1
ASSEMBLY LOCATION DIAGRAM

RIGHT DOOR ASSEMBLY


FIRST PAPER DELIVERY ASS'Y
102
350

MULTI PAPER PICK-UP ASS'Y

312

TRANSFER PAPER FEED ASSEMBLY

320
DEVELOPING ASSEMBLY
PRE-REGISTRATION GUIDE ASSEMBLY
640
316

COPYBOARD COVER ASSEMBLY


(COPYBOARD MODEL)

160 CONTROL PANEL ASSEMBLY

130

HOPPER ASSEMBLY

620

LASER SCANNER ASSEMBLY FRONT DOOR ASSEMBLY

460 101

2-1
CONTROLLER BOX ASSEMBLY

ENGINE CONTROLLER PCB ASS Y 900

930

HIGH VOLTAGE PCB ASSEMBLY

POWER CORD TERMINAL ASSEMBLY


980

140

2-2
PAPER PICK-UP MOTOR ASS Y

260
RIGHT LOWER INNER DOOR ASS Y

314

PAPER PICK-UP ASSEMBLY

310

CASSETTE

300

RIGHT LOWER INNER DOOR ASS Y

314A

PAPER PICK-UP ASSEMBLY

310A

CASSETTE

300A

2-3
iR2545/2535 Series FIRST DELIVERY DRIVE ASSEMBLY

280

DUPLEXING DRIVE ASSEMBLY

261

P. DELIVERY LOWER GUIDE ASS'Y

815

MAIN DRIVE ASS'Y

250

FIXING ASSEMBLY

810

CARTRIDGE RIGHT RAIL ASS'Y


CARTRIDGE LEFT RAIL ASSEMBLY

171
170

iR2530/2525/2520 Series
REVERSE DRIVE ASSEMBLY

290

P. DELIVERY LOWER GUIDE ASS'Y

815

MAIN DRIVE ASS'Y

250A

FIXING ASSEMBLY

810A

CARTRIDGE LEFT RAIL ASSEMBLY

170A

2-4
iR2545/2535 Series
PAPER PICK-UP COVER ASSEMBLY DOCUMENT TRAY ASSEMBLY
(DADF-AA1 MODEL) (DADF-AA1 MODEL)

A12
A13

ADF PCB ASSEMBLY


(DADF-AA1 MODEL)

BASE ASSEMBLY
A90 (DADF-AA1 MODEL)

PAPER FEED ASSEMBLY A11


(DADF-AA1 MODEL)

ESTRANGEMENT DRIVE ASS'Y


(DADF-AA1 MODEL)
A41

READER CONNECTING PCB ASS'Y A21

932

READER ASSEMBLY

400

iR2530/2525/2520 Series

OPEN/CLOSE PANEL ASSEMBLY DOCUMENT TRAY ASSEMBLY


(DADF-AB1 MODEL) (DADF-AB1 MODEL)

B12
B13

ADF PCB ASSEMBLY


(DADF-AB1 MODEL)

BASE ASSEMBLY
B90 (DADF-AB1 MODEL)

PAPER FEEDER ASSEMBLY B11


(DADF-AB1 MODEL)

B41

READER PCB ASSEMBLY

931

READER ASSEMBLY

400A

2-5
DUPLEXING FEED GUIDE ASSEMBLY
(2ND DELIVERY MODEL)

313

SECOND DELIVERY FRAME ASSEMBLY


(2ND DELIVERY MODEL)

352

SECOND DELIVERY ASSEMBLY


(2ND DELIVERY MODEL)

351

CASSETTE UNIT MAIN BODY


(CASSETTE UNIT MODEL)

H11

PAPER PICK-UP DRIVE ASSEMBLY


CST.U RIGHT DOOR ASSEMBLY
(CASSETTE UNIT MODEL)
(CASSETTE UNIT MODEL)

H20
H12

PAPER PICK-UP ASSEMBLY, 2


(CASSETTE UNIT MODEL)

H40

CASSETTE (CASSETTE UNIT MODEL)

H30

2-6
FIGURE A2
OPTION PARTS CATALOG LIST

2-7
FIGURE 001
ACCESSOREIS

English,French,Italian,German,Spanish

1 2 3

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.001 NPN RF ACCESSORIES

English,French,Italian,Ger
1 FK3-0655-000 1 CD-ROM, SOFTWARE FOR UFR II LT
man,Spanish

English,French,Italian,Ger
2 FK3-0658-000 1 CD-ROM, SOFTWARE FOR PCL
man,Spanish

English,French,Italian,Ger
3 FK3-0660-000 1 CD-ROM, SOFTWARE FOR PS
man,Spanish

2-8
FIGURE 100
EXTERNAL COVERS, PANELS, ETC.

COPY BOARD MODEL


31 SEE FIGURE 160
24 31
22
31
23 SEE FIGURE 102

SEE FIGURE 130


1
16
CASSETTE
UNIT MODEL
31
19 19 13
6 EXCEPT 15
7 2ND DELIVERY MODEL
26
31
EXCEPT 11
CASSETTE 14
UNIT MODEL 550 Sheets/Cassette 1 MODEL
5
18
550 Sheets/
Cassette 1 MODEL

15

4 14
18
250 Sheets/Cassette 1 MODEL
250 Sheets/ 12
25 Cassette 1 MODEL
10
9
3
8
27
2
21

28

31 EUR
30 29

20
550 Sheets/ 250 Sheets/
Cassette 1 MODEL Cassette 1 MODEL

SEE FIGURE 101


17
17
31

2-9
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.100 NPN RF EXTERNAL COVERS, PANELS, ETC.

1 FC0-0274-000 1 LABEL, SERVICE

2 FM3-9338-000 1 LEFT COVER ASSEMBLY

3 FC9-1615-000 1 BUTTON, MAIN SWITCH

4 FC9-0513-000 1 TRAY, PAPER DELIVERY, 1

5 FC9-0514-000 1 TRAY, PAPER DELIVERY, 2

6 FL3-3195-000 1 PANEL, INNER RIGHT REAR

7 FC9-0831-000 1 PANEL, DELIVERY TRAY AUXILIARY

8 FC9-0571-000 1 DOOR, TONER

9 FU6-8874-000 1 LABEL, TONER SUPPLY

10 FL3-3436-000 1 PANEL, FRONT UPPER FTK,FTU

10 FL3-3437-000 1 PANEL, FRONT UPPER FQQ,FQU

10 FL3-3438-000 1 PANEL, FRONT UPPER FQY,FQZ

10 FL3-3439-000 1 PANEL, FRONT UPPER FRV,FRZ

10 FL3-3440-000 1 PANEL, FRONT UPPER FSQ,FSR

10 FL3-3441-000 1 PANEL, FRONT UPPER FTZ

10 FL3-3442-000 1 PANEL, FRONT UPPER FUH,FUJ

10 FL3-3443-000 1 PANEL, FRONT UPPER FUN,FUP

10 FL3-3444-000 1 PANEL, FRONT UPPER FUV,FUW

10 FL3-3445-000 1 PANEL, FRONT UPPER FVA,FVD

10 FL3-3447-000 1 PANEL, FRONT UPPER FQP

10 FL3-3448-000 1 PANEL, FRONT UPPER FRU

10 FL3-3449-000 1 PANEL, FRONT UPPER FTG

10 FL3-3450-000 1 PANEL, FRONT UPPER FUG

10 FL3-3451-000 1 PANEL, FRONT UPPER FUM

10 FL3-3452-000 1 PANEL, FRONT UPPER FUU

10 FL3-3453-000 1 PANEL, FRONT UPPER FUZ

11 FC9-0578-000 1 PANEL, INNER RIGHT FRONT

12 FC9-0520-000 1 PANEL, PAPER DELIVERY, LOWER

13 FC9-0521-000 1 PANEL, PAPER DELIVERY, REAR

550 Sheets/Cassette 1
14 FC9-0526-000 1 PANEL, RIGHT LOWER, FRONT
MODEL

2-10
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

250 Sheets/Cassette 1
14 FC9-1007-000 1 PANEL, RIGHT LOWER, FRONT
MODEL

550 Sheets/Cassette 1
15 FC9-0527-000 1 PANEL, RIGHT LOWER, REAR
MODEL

250 Sheets/Cassette 1
15 FC9-1008-000 1 PANEL, RIGHT LOWER, REAR
MODEL

16 FC9-0561-000 2 PANEL, HANDLE

550 Sheets/Cassette 1
17 FC9-0506-000 1 PANEL, LEFT LOWER
MODEL

250 Sheets/Cassette 1
17 FC9-1001-000 1 PANEL, LEFT LOWER
MODEL

550 Sheets/Cassette 1
18 FC9-0507-000 1 PANEL, REAR LOWER
MODEL

250 Sheets/Cassette 1
18 FC9-1002-000 1 PANEL, REAR LOWER
MODEL

19 FC9-0510-000 1 PANEL, PROTECTIVE CASSETTE UNIT MODEL

EXCEPT CASSETTE
19 FC9-1049-000 1 PANEL, PROTECTIVE
UNIT MODEL

20 FC9-7725-000 1 LABEL, POWER SUPPLY TW

20 FC9-8960-000 1 LABEL, POWER SUPPLY US,AU,OTHER

20 FC9-8964-000 1 LABEL, POWER SUPPLY EUR

21 FC9-0523-000 1 PANEL, LEFT REAR

22 FC9-0524-000 1 PANEL, REAR

23 FC9-0525-000 1 PANEL, CONTROLLER, REAR

24 FC9-0572-000 1 PANEL, RIGHT REAR

25 FC9-1686-000 1 PANEL, BLANKING

EXCEPT 2ND DELIVERY


26 FC9-1006-000 1 PANEL, INNER RIGHT CENTER
MODEL

27 FC6-4391-000 1 EMBLEM

28 FC9-7281-000 1 LABEL, WASTE TONER CHANGE, LW.

29 FC9-0573-000 1 LABEL, WASTE TONER CHANGE, UP.

30 FC9-0576-000 1 LABEL, DRUM CHANGE OPERATION EUR

31 XA9-1386-000 AR SCREW,RS,M3X8

2-11
FIGURE 101
FRONT DOOR ASSEMBLY

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.101 FM3-9256-000 1 FRONT DOOR ASSEMBLY

2-12
FIGURE 102
RIGHT DOOR ASSEMBLY

2ND DELIVERY MODEL


SEE FIGURE 313

11
(FM3)
(J2010)

EXCEPT
2ND DELIVERY MODEL

19

3
22
23
29
6
8
15
16
1 (FM4)
17 2 (J2009)
30
18 13 11
5
5 4
5
28
12
31

24
5 24
5 (J2010)

20 27
(J2010)
(J2009)
(S7) 14
(J2005)
20 25
26 10
21
(J2561)
(J2506)
(J2005)
14
SEE FIGURE 320 7

SEE FIGURE 312

NOTE : This assembly includes the assemblies shown in Figure 312, 313 and 320.
: Figure 312, 313, 320

2-13
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

2ND DELIVERY MODEL


Fig.102 FM3-9284-000 1 RIGHT DOOR ASSEMBLY
SEE NOTE

EXCEPT 2ND DELIVERY


Fig.102 FM3-9380-000 1 RIGHT DOOR ASSEMBLY
MODEL SEE NOTE

1 FC5-1358-000 2 COLLAR, FIXING DELIVERY

2 FC0-0280-000 1 BAND, DOOR

3 FC9-0673-000 1 COVER, M.P. PICK-UP ROLLER

4 FM3-9300-000 1 DUPLEXING PAPER FEED ASSEMBLY

5 FC9-0717-000 5 BUSHING

6 FC9-0718-000 1 FLAPPER, DELIVERY REVERSE

7 VS1-7177-008 1 CONNECTOR, SNAP TIGHT, BK

8 FC9-0723-000 1 GUIDE, DUPLEXING PAPER FEED, 2

9 FC9-0726-000 2 COVER, FAN DUCT

10 WG8-5836-000 1 PHOTOINTERRUPTER, SG2481-CN S7

11 FK2-6818-000 2 FAN FM3,FM4

12 FL3-1448-000 1 ROLLER, DUPLEXING PAPER FEED

13 FU5-3796-000 1 PULLEY, 28T

14 FU5-6014-000 2 COLLAR

15 FU7-2927-000 1 SPRING, TORSION

16 FU7-2934-000 2 SPRING, RETAINING

17 FU8-0530-000 1 GEAR, 28T

18 XF2-3111-840 1 BELT, TIMING

EXCEPT 2ND DELIVERY


19 FC9-1005-000 1 GUIDE, FIRST DELIVERY
MODEL

20 FC6-2933-000 2 BUSHING

21 FC9-1710-000 1 HOOK, WIRE

22 FC9-0692-000 1 BUTTON, RIGHT DOOR

23 FU7-2998-000 1 SPRING, COMPRESSION

24 VS1-7177-003 2 CONNECTOR, SNAP TIGHT, BK

25 FC9-8965-000 1 FLAG, REVERSE DETECT

26 FC9-8966-000 1 SPRING, TORSION

27 FU6-8884-000 1 LABEL, ROLLER GRIP PROHIBITION

28 FU8-0529-000 1 GEAR, 26T/26T

2-14
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

29 FC0-0270-000 1 BAND, DOOR

30 FC7-7154-000 1 SHEET, SUPPORT

31 FL3-3473-000 1 ROLLER, DUPLEXING PAPER FEED

2-15
FIGURE 103
MACHINE FRONT PLATE

(J209) (J207)
23 (FT5)

(J2502) (FT6)
(J2590)

22
(J2011)
(J2013)
15
(J2018)

(J2017) (J2012) (J106)

24
24

24

(SW2)
(FT5)
(FT6) 16

12
24
11
24 17
19
18

24

6 10 24
7
9

20
8 5
3
(S17)
(S18) (J2012)
(J2018) 3
13

4
10 (HU1) 24
(J2017) 24
1
EUR
21

24 7 2
24 14
24

2-16
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.103 NPN RF MACHINE FRONT PLATE

1 FC9-0593-000 1 LABEL, DEV. PRESSURE LOCK EUR

2 FU7-2911-000 1 SPRING, COMPRESSION

3 WG8-5836-000 2 PHOTOINTERRUPTER, SG2481-CN S17,S18

4 WP2-5264-000 1 ENVIRONMENTAL SENSOR UNIT HU1

5 FC9-0502-000 1 LEVER, BOTTLE EXCHANGE

6 FC9-0503-000 1 LEVER, HANDLE LOCK

7 FC9-1698-000 2 HOOK, FRONT DOOR

8 FC9-7708-000 1 GEAR, 7T

9 FU7-2912-000 1 SPRING, TORSION

10 FU7-2996-000 2 SPRING, TENSION

11 FU7-2997-000 1 SPRING, TORSION

12 WC4-5242-000 1 MICROSWITCH SW2

13 FM3-9276-000 1 WASTE TONER BOX ASSEMBLY [DP]

14 FU6-8880-000 1 LABEL, LASER CAUTION

15 FC9-0500-000 1 LABEL, FIXING JAM DISPOSE

16 FC9-0898-000 1 HOOK, RIGHT DOOR, UPPER

17 FC9-0899-000 1 HOOK, RIGHT DOOR, CENTER

18 FC9-0900-000 1 HOOK, RIGHT DOOR, LOWER

19 FU6-2194-000 1 SPRING, TENSION

20 FC9-0504-000 1 LABEL, WASTE TONER UNLOCK

21 FU6-8873-000 1 LABEL, LOCK UNLOCK

22 WE8-6449-000 1 CORE, FERRITE

23 VS1-7177-003 1 CONNECTOR, SNAP TIGHT, BK

24 XA9-1567-000 AR SCREW, RS, M3X8.5

2-17
FIGURE 104
INTERNAL COMPONENTS 1

SEE FIGURE 102

(J2501)

1
(J206)

9
5
10

2ND DELIVERY MODEL


5 SEE FIGURE 351

5
5
10 14
13

SEE FIGURE 250,250A


(CL1)
(J2027)
16

2
4
6

12
15
501 17
8

3
6

11 SEE FIGURE 316

11
5
10

10

2-18
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.104 NPN RF INTERNAL COMPONENTS 1

1 VS1-8412-021 1 CONNECTOR, SNAP TIGHT, BL

2 FC8-6380-000 1 CLIP

3 FC9-0545-000 1 BUSHING

4 FK2-9154-000 1 CLUTCH CL1

5 XA9-1567-000 AR SCREW, RS, M3X8.5

6 XD9-0137-010 2 RING, E

7 FC9-0552-000 1 ROLLER, REGISTRATION PRESSURE

8 FU8-0508-000 1 GEAR, 17T

9 FC9-0562-000 1 LEVER, RIGHT

10 XD9-0136-000 2 RING,E

11 XH9-0136-000 2 FOOT, RUBBER

12 FC9-0544-000 1 BUSHING

13 FC5-1358-000 6 COLLAR, FIXING DELIVERY

14 FU7-2941-000 6 SPRING, RETAINING

15 FC9-0989-000 1 SPRING, CONTACT

16 FC9-0990-000 1 SPRING, CONTACT

17 FC9-0991-000 1 SPRING, CONTACT

501 XD3-1200-122 1 PIN,SPRING

2-19
FIGURE 105
INTERNAL COMPONENTS 2

11

11

SEE FIGURE 460

11

SEE FIGURE 620

11

10
(J8143)

(J601) 6

(J8142)

(J602)
9
(J2) 8

(J208)

SEE FIGURE 640

(J1)

11
4

1 11

2-20
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.105 NPN RF INTERNAL COMPONENTS 2

1 FC6-4689-000 1 HANDLE

2 FC9-0512-000 1 HANDLE, PRESSURE EXCEPT EUR

2 FC9-1665-000 1 HANDLE, PRESSURE EUR

3 FU5-1030-000 1 BUSHING

4 FC9-0609-000 2 CAM, DEVELOPING PRESSURE

5 FU7-2918-000 2 SPRING, COMPRESSION

6 FC9-1623-000 1 LINK, LASER SHUTTER

7 FU7-2972-000 1 SPRING, TENSION

8 FC9-0533-000 1 SLIDER, LASER SHUTTER

9 FU7-2913-000 1 SPRING, COMPRESSION

10 WE8-6487-000 1 CORE, RING

11 XA9-1567-000 AR SCREW, RS, M3X8.5

2-21
FIGURE 106
INTERNAL COMPONENTS 3 (550 Sheets/Cassette 1
MODEL)

(J211)

SEE FIGURE 314


(J2545)

(J2026) SEE FIGURE 310


(J2533)
10

(J2532)

11
(J2532)
4
SEE FIGURE 260

4 (J2020)
4 (J2019)

3 5
2

3 3 (SW6)
(J2020)
3
3

3
2
(SW7)
(J2019)
5
9
6

1
6

CASSETTE UNIT MODEL


7

8
4

SEE FIGURE 300

SEE FIGURE H11


4

2-22
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

550 Sheets/Cassette 1
Fig.106 NPN RF INTERNAL COMPONENTS 3
MODEL

1 FC9-7107-000 1 SIZE PLATE

2 FC8-2478-000 2 HOLDER, SWITCH

3 FU7-2332-000 6 SPRING, COMPRESSION

4 XA9-1567-000 AR SCREW, RS, M3X8.5

5 WC2-5680-000 2 SWITCH, PUSH SW6,SW7

6 FC8-4999-000 2 ROLLER, RAIL

7 FC9-0659-000 1 RAIL, CASSETTE, LEFT

8 FL3-1456-000 1 RAIL, ROLLER SHAFT PLATE, LEFT

9 FL3-1332-000 1 RAIL, CASSETTE, RIGHT

10 VS1-7173-014 1 CONNECTOR, SNAP TIGHT, 14P, W

11 VS1-7173-010 1 CONNECTOR, SNAP TIGHT, 10P, W

2-23
FIGURE 106A
INTERNAL COMPONENTS 3 (250 Sheets/Cassette 1
MODEL)

(J211)
SEE FIGURE 314A

(J2536) SEE FIGURE 310A


(J2545)
14 (J2536)
(J2534)

(J2535)
14 14
(J2020)
9

6 10
15 15
8
12

15
(SW6)
(J2020)
13
(J2534)
2

(J2019) 13 4
11
15

15
(SW7) 7
(J2019) 1
7
CASSETTE UNIT MODEL

15

5
15
SEE FIGURE 300A

15

15

15

15
SEE FIGURE H11

2-24
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

250 Sheets/Cassette 1
Fig.106A NPN RF INTERNAL COMPONENTS 3
MODEL

1 FC9-1034-000 1 PLATE, PAPER SIZE INDICATION

2 FL3-3471-000 1 RAIL, CASSETTE, RIGHT

3 FC9-1003-000 1 RAIL, CASSETTE, LEFT

4 FC9-1004-000 1 GUIDE, CASSETTE RAIL, RIGHT

5 FC9-1028-000 1 GUIDE, CASSETTE RAIL, LEFT

6 FC9-1700-000 1 ROLLER, PICK-UP BELT TENSION

7 FC9-7719-000 1 LABEL, SIZE INDICATION PLATE

8 FU5-3825-000 1 PULLEY, 19T

9 FU7-2959-000 1 SPRING, TENSION

10 FU7-2983-000 1 SPRING, COMPRESSION

11 FC9-1579-000 1 STOPPER, CASSETTE LOCK ARM

12 FU7-2949-000 1 SPRING, COMPRESSION

13 WC2-5680-000 2 SWITCH, PUSH SW6,SW7

14 VS1-7173-005 3 CONNECTOR, SNAP TIGHT

15 XA9-1567-000 AR SCREW, RS, M3X8.5

2-25
FIGURE 107
INTERNAL COMPONENTS 4 (iR2545/2535 Series)

(J212)

(J2030) (J203)
(J2028)
7 (J2001)
7 (J2002) 8
(J2027) (J2029)
7
SEE FIGURE 171
8
SEE FIGURE 261

SEE FIGURE 280

8 SEE FIGURE 350

8
4
(M1) 8
(J2002) SEE FIGURE 250 6
8 8 3
8
(CL2)
(J2029)
1
5
2
1
5
(CL3)
(J2028) 8

SEE FIGURE 810

8 8

(J2505)

(J110)
SEE FIGURE 170
8

2-26
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.107 NPN RF INTERNAL COMPONENTS 4 iR2545/2535 Series

1 FC8-6380-000 2 CLIP

2 FC9-0535-000 1 RAIL, FIXING, FRONT

3 FC9-0536-000 1 RAIL, FIXING, REAR

4 FK2-9141-000 1 MOTOR, DC M1

5 FK2-9154-000 2 CLUTCH CL2,CL3

6 FU8-0537-000 1 GEAR, 106T/24T

7 VS1-7177-002 3 CONNECTOR, SNAP TIGHT, BK

8 XA9-1567-000 AR SCREW, RS, M3X8.5

2-27
FIGURE 107A
INTERNAL COMPONENTS 4 (iR2530/2525/2520
Series)

(J212)
(J2432) (J203)
(J2028)
7 (J2002)
7
7 (J2001)
(J2027) (J2029)
7

10 SEE FIGURE 290

A SEE FIGURE 350


1 5
10 10
4 (CL4)
(J2432)
(M1)
(J2002) SEE FIGURE 250A
9 6
10 10 3
(CL2)
(J2029)
1
A
(CL3) 5 8
(J2028)
2
1
5
10 10

10

SEE FIGURE 810A

10
10
10

10

(J250)

(J110)
SEE FIGURE 170A
10

2-28
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.107A NPN RF INTERNAL COMPONENTS 4 iR2530/2525/2520 Series

1 FC8-6380-000 3 CLIP

2 FC9-0535-000 1 RAIL, FIXING, FRONT

3 FC9-0536-000 1 RAIL, FIXING, REAR

4 FK2-9143-000 1 MOTOR, DC M1

5 FK2-9154-000 3 CLUTCH CL2,CL3,CL4

6 FU8-0537-000 1 GEAR, 106T/24T

7 VS1-7177-002 4 CONNECTOR, SNAP TIGHT, BK

8 FC9-1619-000 1 RAIL, CARTRIDGE, RIGHT L

9 FU5-3821-000 1 PULLEY, 28T

10 XA9-1567-000 AR SCREW, RS, M3X8.5

2-29
FIGURE 108
INTERNAL COMPONENTS 5 (iR2545/2535 Series)
DADF-AA1 MODEL

SEE FIGURE A10

3
6

5 1

2 SEE FIGURE 400


1
2

2-30
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.108 NPN RF INTERNAL COMPONENTS 5 iR2545/2535 Series

1 FC8-6312-000 2 COVER, HINGE BLANKING DADF-AA1 MODEL

2 FU5-9139-000 2 SCREW, STEPPED, M5X6 DADF-AA1 MODEL

3 FU5-9140-000 2 SCREW, STEPPED, M4X10 DADF-AA1 MODEL

4 XA9-1567-000 AR SCREW, RS, M3X8.5

5 FU7-8436-000 1 LABEL, HINGE CAUTION, C English

5 FU7-8437-000 1 LABEL, HINGE CAUTION, C US English

French,UK
5 FU7-8438-000 1 LABEL, HINGE CAUTION, C English,German,Italian,Sp
anish,English

6 FU7-8399-000 1 LABEL, HINGE CAUTION English

6 FU7-8432-000 1 LABEL, HINGE CAUTION, A US English

French,UK
6 FU7-8433-000 1 LABEL, HINGE CAUTION, A English,German,Italian,Sp
anish,English

2-31
FIGURE 108A
INTERNAL COMPONENTS 5 (iR2530/2525/2520
Series)

DADF-AB1 MODEL

7 SEE FIGURE B10

5
8

2
5
6 1

2 9
1 4 SEE FIGURE 400A

3
3 3
3

2-32
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.108A NPN RF INTERNAL COMPONENTS 5 iR2530/2525/2520 Series

1 FC3-1571-000 2 COVER, HINGE, 1 DADF-AB1 MODEL

2 FC3-1572-010 2 COVER, HINGE DADF-AB1 MODEL

3 XA9-1567-000 AR SCREW, RS, M3X8.5

4 FU5-9140-000 2 SCREW, STEPPED, M4X10 DADF-AB1 MODEL

5 FU5-9139-000 2 SCREW, STEPPED, M5X6 DADF-AB1 MODEL

6 FU7-8399-000 1 LABEL, HINGE CAUTION English

French,UK
6 FU7-8433-000 1 LABEL, HINGE CAUTION, A English,German,Italian,Sp
anish,English

7 FS9-0211-000 1 LABEL, DOCUMENT SIZE DADF-AB1 MODEL

8 FC8-0634-000 1 LABEL, BLACK LINE CLEANING DADF-AB1 MODEL

9 FU7-8436-000 1 LABEL, HINGE CAUTION, C English

French,UK
9 FU7-8438-000 1 LABEL, HINGE CAUTION, C English,German,Italian,Sp
anish,English

2-33
FIGURE 109
MACHINE REAR PLATE

(J222) (J202) (J226) (J9914) (J2504)


(J9911) (J8151)
(J223) (J205)
(J221)
(J224) (J552)
18 15
16
(J220)
(J2003)
(J703) (J702)
(J1103)

(J225)
(J9907)
(J101)
(J9908)
(J9909)
17 (J9910)

16 (J201) (J507)
(J0003)

(J8125)

SEE FIGURE 930


(J8116)
21
(J9903)
(J8114) (J105)
(J104)
(J103)
21
(J210)
(J8112)
SEE FIGURE 980
21
21
3
21

(M2)
(J2001)
(J204)
21 14
(J301)

SEE FIGURE 900

NOT SERVISE PART


19
(FM6)
(J2003) 21
2
21
21

21 11 20 21
9
8 21
SEE FIGURE 140
6 10
21 7
(J701) (J704)

(J109) (J102)
12
13
FUZ,FUU,FUM,FUG,FTG,FRU,
FQP,FQZ
5
21
4

2-34
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.109 NPN RF MACHINE REAR PLATE

1 FC7-2409-000 1 BUSHING

2 FK2-0360-000 1 FAN FM6

3 FK2-9145-000 1 MOTOR, DC M2

4 FC9-0982-000 3 SPRING, CONTACT

5 FC9-0983-000 2 SPRING, CONTACT

6 FC9-0984-000 1 SPRING, CONTACT

7 FC9-0985-000 2 SPRING, CONTACT

8 FC9-0986-000 1 SPRING, CONTACT

9 FC9-0987-000 1 SPRING, CONTACT

10 FC9-0988-000 1 SPRING, CONTACT

11 FC9-1755-000 1 SPRING, CONTACT

12 FC9-0992-000 1 SPRING, CONTACT

13 FC9-0993-000 1 SPRING, CONTACT

550 Sheets/Cassette 1
14 FM3-9258-000 1 POWER SUPPLY ASSEMBLY
MODEL 230V

250 Sheets/Cassette 1
14 FM3-9361-000 1 POWER SUPPLY ASSEMBLY
MODEL 230V

250 Sheets/Cassette 1
14 FM4-3374-000 1 POWER SUPPLY ASSEMBLY
MODEL 120V

550 Sheets/Cassette 1
14 FM4-4195-000 1 POWER SUPPLY ASSEMBLY
MODEL 120V

15 VS1-8412-019 1 CONNECTOR, SNAP TIGHT, BL

16 VS1-8412-011 2 CONNECTOR, SNAP TIGHT, BL

17 VS1-8412-015 1 CONNECTOR, SNAP TIGHT, BL

18 VS1-7177-003 1 CONNECTOR, SNAP TIGHT, BK

FUZ,FUU,FUM,FUG,FTG,
19 FC9-8970-000 1 COVER, POWER SUPPLY
FRU,FQP,FQZ

FUZ,FUU,FUM,FUG,FTG,
20 FM3-9259-000 1 ACCESSORY POWER SUPPLY ASS'Y
FRU,FQP

20 FM3-9362-000 1 ACCESSORY POWER SUPPLY ASS'Y FQZ

21 XA9-1567-000 AR SCREW, RS, M3X8.5

2-35
FIGURE 130
CONTROL PANEL ASSEMBLY

10
12
8
7

1
2 11 19
13
3
6

20
18

14 21

15

17

(J1)
16 (J955)

2-36
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.130 FM3-9354-000 1 CONTROL PANEL ASSEMBLY UL,AU

Fig.130 FM3-9358-000 1 CONTROL PANEL ASSEMBLY EUR

1 FC9-1721-000 1 KEY TOP, START

2 FC9-1724-000 1 PANEL, CONTROL, LEFT

3 FC9-1725-000 1 PANEL, CONTROL, FRONT

4 FC9-1726-000 1 PANEL, CONTROL, RIGHT

5 FC9-1728-000 1 KEY TOP, SYSTEM

6 FC9-1729-000 1 DIAL, CONTRAST

7 FC9-1730-000 1 KEY TOP, COUNTER

8 FC9-1731-000 1 KEY TOP, VOLUME

9 FC9-4305-000 1 KEY TOP, STOP

10 FC9-4306-000 1 KEY TOP, USER MODE

11 FC9-4307-000 1 KEY TOP, TEN

12 FC9-4308-000 1 KEY TOP, POWER SUPPLY

13 FC9-4309-000 1 KEY TOP, RESET

14 FH6-0772-000 1 PANEL, ANALOG TOUCH

15 FL3-3204-000 1 LCD UNIT

16 FM2-2753-000 1 1/4 INVERTER PCB ASSEMBLY

17 FM4-2854-000 1 CONTROL PANEL CPU PCB ASSEMBLY

18 FM4-2855-000 1 KEY TOP PCB ASSEMBLY

19 FC9-1722-000 1 WINDOW, START KEY TOP

20 FC9-1727-000 1 SHEET, LCD

21 FK2-9197-000 1 CABLE, CONTROL PANEL FLAT

2-37
FIGURE 140
POWER CORD TERMINAL ASSEMBLY

A
(J107)
501

A
1
120V

5 4

230V EU/O 230V AU

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.140 NPN RF POWER CORD TERMINAL ASSEMBLY

1 XA9-1567-000 2 SCREW, RS, M3X8.5

2 FC6-4689-000 1 HANDLE

3 FM4-0040-000 1 CORD, POWER 120V

4 FM2-4788-000 1 CORD, POWER 230V AU

5 FM2-4786-000 1 CORD, POWER 230V EU/O

501 XD1-4200-402 1 WASHER, TOOTHED LOCK, M4

2-38
FIGURE 160
COPYBOARD COVER ASSEMBLY (COPYBOARD
MODEL)

1
2

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.160 NPN RF COPYBOARD COVER ASSEMBLY COPY BOARD MODEL

1 FC8-6446-000 1 COVER, COPYBOARD, FRONT LOWER

2 FC9-7759-000 2 HINGE, COPYBOARD

3 FC5-4265-000 1 PANEL, COPYBOARD

2-39
FIGURE 170
CARTRIDGE LEFT RAIL ASSEMBLY (iR2545/2535
Series)

1
(J214)

(J2510A) (J2510WH)

(J2510B) (J2510A)
(J2510B)
3

(J2505)

2
(J215)

(FM1)
(J2036)
(J2036)
(J2507)
(J2035)
4

(FM2)
(J2035)
4
3

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.170 NPN RF CARTRIDGE LEFT RAIL ASSEMBLY iR2545/2535 Series

1 FC9-0795-000 2 SCREW, STEPPED

2 FC9-1618-000 1 STOPPER, DRUM

3 FK2-0360-000 2 FAN FM1,FM2

4 VS1-7177-003 2 CONNECTOR, SNAP TIGHT, BK

2-40
FIGURE 170A
CARTRIDGE LEFT RAIL ASSEMBLY (iR2530/2525/
2520 Series)

(J214) 1

(J2510A)
(J2510WH)

(J2510B)
(J2510A)
(J2510B)

(J2505)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.170A NPN RF CARTRIDGE LEFT RAIL ASSEMBLY iR2530/2525/2520 Series

1 FC9-0795-000 2 SCREW, STEPPED

2 FC9-1618-000 1 STOPPER, DRUM

2-41
FIGURE 171
CARTRIDGE RIGHT RAIL ASSEMBLY (iR2545/2535
Series)

6 (J2039)

2
(J2507)

5 (J2037)

(S10) 7
(J2039)
1

(M8)
(J2037)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.171 NPN RF CARTRIDGE RIGHT RAIL ASSEMBLY iR2545/2535 Series

1 FC9-0733-000 1 SHUTTER, FRONT

2 FC9-0734-000 1 SHUTTER, REAR

3 FC9-1683-000 1 PINION, 18T

4 FK2-9148-000 1 MOTOR, STEPPING M8

5 WG8-5836-000 1 PHOTOINTERRUPTER, SG2481-CN S10

6 VS1-7173-007 1 CONNECTOR, SNAP TIGHT, 7P

7 VS1-7177-004 1 CONNECTOR, SNAP TIGHT, BK

2-42
FIGURE 250
MAIN DRIVE ASSEMBLY (iR2545/2535 Series)

1 18
5
19
2
10

12
19 22
8 15 24
6 20
20 26
4 25
3
18
19
16
23
20
26

21
7

4
20
21
9
26

4
20
26
20

11

13

17

14

2-43
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.250 FM3-9409-000 1 MAIN DRIVE ASSEMBLY iR2545/2535 Series

1 FC9-0922-000 1 COUPLING

2 FC9-0923-000 1 BUSHING

3 FC9-0924-000 1 BUSHING

4 FC9-1593-000 3 BUSHING

5 FU7-2960-000 1 SPRING, COMPRESSION

6 FU7-2961-000 1 SPRING, COMPRESSION

7 FU8-0539-000 1 GEAR, 40T

8 FU8-0540-000 1 GEAR, 25T

9 FU8-0541-000 1 GEAR, 99T/52T

10 FU8-0542-000 1 GEAR, 99T/75T

11 FU8-0543-000 1 GEAR, 37T/22T

12 FU8-0544-000 1 GEAR, 37T/87T

13 FU8-0545-000 1 GEAR, 33T

14 FU8-0546-000 1 GEAR, 39T/24T

15 FU8-0547-000 1 GEAR, 22T

16 FU8-0548-000 1 GEAR, 21T

17 FU8-0555-000 1 GEAR, 35T/26T

18 XD9-0134-000 2 RING,E

19 XD9-0136-000 3 RING,E

20 XD9-0137-010 6 RING, E

21 XD9-0294-000 2 PIN, DOWEL

22 FC7-2666-000 1 COUPLING, DRUM

23 FC9-1602-000 1 SPACER

24 FU7-2962-000 1 SPRING, COMPRESSION

25 XD9-0296-000 1 PIN, DOWEL

26 XG9-0508-000 4 BEARING, BALL, F688ZZ

2-44
FIGURE 250A
MAIN DRIVE ASSEMBLY (iR2530/2525/2520 Series)
18
27
5
26 19
2

30

18
1
4 12 5
20 19
2
22
25
24
10 20
34

17
19
16
23
13 8 20
34
28
3
18 21
7

18
15
34 5
20 19
4 2
20
21
9
34

250 Sheets/ 11
Cassette 1
MODEL

32
31

33
14

4 29
20

2-45
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

250 Sheets/Cassette 1
Fig.250A FM3-9335-000 1 MAIN DRIVE ASSEMBLY
MODEL

iR2530/2525/2520 Series
Fig.250A FM3-9426-000 1 MAIN DRIVE ASSEMBLY 550 Sheets/Cassette 1
MODEL

1 FC9-0922-000 1 COUPLING

2 FC9-0923-000 3 BUSHING

3 FC9-0924-000 1 BUSHING

4 FC9-1593-000 3 BUSHING

5 FU7-2960-000 3 SPRING, COMPRESSION

6 FU8-0583-000 1 GEAR, 30T/PULLEY, 28T

7 FU8-0539-000 1 GEAR, 40T

8 FU8-0540-000 1 GEAR, 25T

9 FU8-0590-000 1 GEAR, 109T/94T

10 FU8-0591-000 1 GEAR, 99T/49T

11 FU8-0592-000 1 GEAR, 40T/43T

12 FU8-0598-000 1 GEAR, 35T/48T

13 FU8-0594-000 1 GEAR, 30T/25T

14 FU8-0595-000 1 GEAR, 39T

15 FU8-0597-000 1 GEAR, 22T

16 FU8-0548-000 1 GEAR, 21T

17 FU8-0587-000 1 GEAR, 31T/25T

18 XD9-0134-000 4 RING,E

19 XD9-0136-000 4 RING,E

20 XD9-0137-010 6 RING, E

21 XD9-0294-000 2 PIN, DOWEL

22 FC7-2666-000 1 COUPLING, DRUM

23 FC9-1602-000 1 SPACER

24 FU7-2962-000 1 SPRING, COMPRESSION

25 XD9-0296-000 1 PIN, DOWEL

26 FU8-0584-000 1 GEAR, 23T

27 FU8-0585-000 1 GEAR, 18T

28 FU8-0593-000 1 GEAR, 79T

2-46
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

29 FU8-0596-000 1 GEAR, 35T/27T

30 XF2-3112-240 1 BELT, TIMING

250 Sheets/Cassette 1
31 FU5-3800-000 1 PULLEY, 18T
MODEL

250 Sheets/Cassette 1
32 XD9-0288-000 1 PIN, DOWEL
MODEL

250 Sheets/Cassette 1
33 XF2-3308-660 1 BELT, TIMING
MODEL

34 XG9-0508-000 4 BEARING, BALL, F688ZZ

2-47
FIGURE 260
PAPER PICK-UP MOTOR ASSEMBLY (550 Sheets/
Cassette 1 MODEL)

(M3)
(J2026)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

550 Sheets/Cassette 1
Fig.260 FM3-9283-000 1 PAPER PICK-UP MOTOR ASSEMBLY
MODEL

1 FC5-1516-000 1 PULLEY, 80T

2 XF2-1609-040 1 BELT,TIMING

3 FK2-7327-000 1 MOTOR, STEPPING M3

2-48
FIGURE 261
DUPLEXING DRIVE ASSEMBLY (iR2545/2535 Series)

7
5

6
1

2
(M4)
8
(J2030)
9

3
2

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.261 FM3-9326-000 1 DUPLEXING DRIVE ASSEMBLY iR2545/2535 Series

1 FK2-9149-000 1 MOTOR, STEPPING M4

2 FS5-1943-000 2 BUSHING

3 FU5-3823-000 1 PULLEY, 34T

4 FU7-2960-000 1 SPRING, COMPRESSION

5 FU8-0585-000 1 GEAR, 18T

6 XA9-1567-000 3 SCREW, RS, M3X8.5

7 XD9-0134-000 1 RING,E

8 XD9-0136-000 1 RING,E

9 XF2-1606-240 1 BELT,TIMING

2-49
FIGURE 280
FIRST DELIVERY DRIVE ASSEMBLY (iR2545/2535
Series)

(J213)

(J2031)

(J2033)

(M9) (J2032)
(J2031)

1
(S12)
(J2033)

(S11)
(J2032) 5
2
3

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.280 FM3-9312-000 1 FIRST DELIVERY DRIVE ASSEMBLY iR2545/2535 Series

1 FK2-9151-000 1 MOTOR, STEPPING M9

2 FU5-3822-000 1 GEAR, 18T/PULLEY, 28T

3 WG8-5836-000 2 PHOTOINTERRUPTER, SG2481-CN S11,S12

4 XA9-1567-000 2 SCREW, RS, M3X8.5

5 XF2-1603-940 1 BELT,TIMING

2-50
FIGURE 290
REVERSE DRIVE ASSEMBLY (iR2530/2525/2520
Series)

(J213)

(J2433)

11
(J2032) (J2033)
5

(SL3)
(J2433)
4

1
10
3 6
3
8

(S12)
13 (J2033)

(S11)
12 (J2032)
9

2
9
2

2-51
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.290 FM3-9411-000 1 REVERSE DRIVE ASSEMBLY iR2530/2525/2520 Series

1 FC9-0923-000 1 BUSHING

2 FC9-1590-000 2 BUSHING

3 FC9-1591-000 3 BUSHING

4 FC9-1598-000 1 ARM, SOLENOID

5 FK2-9195-000 1 SOLENOID SL3

6 FU8-0588-000 1 GEAR, 27T

7 FU8-0589-000 1 GEAR, 21T

8 FU8-0599-000 1 GEAR, 24T/18T

9 WG8-5836-000 2 PHOTOINTERRUPTER, SG2481-CN S11,S12

10 XD9-0136-000 1 RING,E

11 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK

12 FM3-9416-000 1 PLANETARY GEAR REVERSE ASS'Y

13 FM3-9417-000 1 PLANETARY GEAR ASSEMBLY

2-52
FIGURE 300
CASSETTE (550 Sheets/Cassette 1 MODEL)

26
24
44

42

43
69 22

41 27
12 53
40 A 27
33 37 28
45
13 12

50 33 38
37 36

46

48 52 5 35
26 31 32
49
51
10 68
47 34
34
3
30 30
9
25 29
19 39
6
54
26
2
39 15
1 18
7
11
A
11
9
25 65
9 18 62
21 64
67
57
67
61 55
14 71

66
16 60
17

63
23 8
4

58
59
70
20
56

2-53
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

550 Sheets/Cassette 1
Fig.300 NPN RF CASSETTE
MODEL

1 FC8-2469-000 1 DIAL, DETECT, SMALL

2 FC8-2470-000 1 DIAL, DETECT, LARGE

3 FC8-2474-000 1 SHAFT

4 FC8-2475-000 1 PLATE, JOINT

5 FC8-2670-000 1 PLATE, FREE STOP

6 FC8-2671-000 1 SPRING, TORSION

7 FC8-2672-000 1 SPRING, TORSION

8 FC8-4966-000 1 LABEL, PAPER PICK-UP OPERATION

9 FC8-4970-000 3 ROLLER, CASSETTE SWING

10 FL3-2859-000 1 PLATE, LIFTER

11 FC8-4989-000 2 PIN, SIZE DETECT POSITIONING

12 FC8-4990-000 2 GEAR, 14T

13 FC8-4996-000 1 COVER, TOP

14 FC9-0117-000 1 PLATE, CASSETTE ROLLER, LEFT

15 FC9-0118-000 1 PLATE, CASSETTE ROLLER, RIGHT

16 FC9-0126-000 1 PLATE, REINFORCEMENT, LEFT

17 FC9-0127-000 1 PLATE, COVER MOUNTING, L

18 FC9-0128-000 2 PLATE, COVER MOUNTING, R

19 FC9-0129-000 1 GEAR, 9T

20 FC9-0130-000 1 LINK, BACK END DETECT

21 FC9-1679-000 1 LABEL, SIZE INDEX

22 FC9-1681-000 1 LABEL, SIZE INDEX

23 FC9-1718-000 1 CABLE, GROUNDING

24 FC8-4994-000 1 LABEL, INDEX, SIZE, BACK END

25 FS5-6945-000 2 COLLAR, REGISTRATION MULTI

26 XA9-1016-000 6 SCREW W/WASHER, M3X8

27 XA9-1523-000 2 SCREW, B, M4X8

28 FM3-8905-000 1 SIDE END PLATE ASSEMBLY, FRONT

29 FC8-2462-000 1 KNOB, PAPER SIDE END

30 FC8-2463-000 2 STOPPER

2-54
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

31 FC8-2464-000 1 PLATE, CLICK

32 FC8-2484-000 1 COVER, HANDLE

33 FC8-5262-000 2 BLOCK, PAPER SIDE END, LARGE

34 FU7-2326-000 2 SPRING, COMPRESSION

35 FU7-2327-000 1 SPRING, COMPRESSION

36 FU7-2513-000 1 SPRING, COMPRESSION

37 FU7-2514-000 2 SPRING, COMPRESSION

38 FM3-8911-000 1 SIDE END BLOCK ASSEMBLY, SMALL

39 FC9-7257-000 2 SHEET, SILENCER

40 FM3-8906-000 1 SIDE END PLATE ASSEMBLY, REAR

41 FC8-2485-000 1 MOUNT, LIMIT PLATE

42 FC8-4964-000 1 LABEL, HEIGHT LIMIT, S

43 FC8-4995-000 1 RACK, PAPER SIDE END, 2

44 FC9-7170-000 2 CLAW, SIDE

45 FM3-8907-000 1 BACK END LIMIT PLATE ASSEMBLY

46 FC8-2466-000 1 LEVER

47 FC8-2467-000 1 STOPPER, BACK END

48 FC8-2468-000 1 HOLDER, BACK END STOPPER

49 FC8-4965-000 1 LABEL, HEIGHT LIMIT, R

50 FC8-4997-000 1 FLAPPER

51 FU7-2328-000 1 SPRING, COMPRESSION

52 FU7-2515-000 1 SPRING, COMPRESSION

53 FM3-8912-000 1 PAPER SIDE END EXTENSION ASS'Y

54 FM3-9415-000 1 CASSETTE FRONT COVER ASS'Y

55 FC8-4967-000 1 WINDOW, CST FR. COVER IND.

56 FC8-4993-000 1 PLATE, COVER ATTACHMENT, LEFT

57 FC9-5724-000 1 HOLDER, SIZE INDEX, F

58 FC9-5726-000 1 GUIDE, CASSETTE BUTTON

59 FC9-5727-000 1 BUTTON, PUSHING

60 FC8-4986-000 1 LINK, BUTTON, UPPER, 2

61 FC8-4987-000 1 LINK, BUTTON, LOWER

62 FC9-7249-000 1 COVER, SIZE PLATE

2-55
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

63 FC9-1696-000 1 HOLDER, LOCK ARM, RIGHT

64 FC9-7259-000 1 ARM, LOCK, A

65 FC9-7260-000 1 ARM, LOCK, B

66 FC9-7261-000 1 ROLLER, LINK

67 FU7-2518-000 2 SPRING, COMPRESSION

68 FC8-2483-000 1 PLATE, PAPER SIDE END, FRONT

69 FC8-2486-000 1 PLATE, PAPER SIDE END, REAR

70 FC9-5725-000 1 PANEL, CASSETTE FRONT

71 FC9-0655-000 1 BODY, CASSETTE

2-56
FIGURE 300A
CASSETTE (250 Sheets/Cassette 1 MODEL)

32
17

33
37

36
35
40 34
16 12

28

22
30
14 22

31
29
13
39
2 10
8
6 19
15
20
5

3 9

10

25

21
17
7
38

27
18 1 24
26

11
23
4

NOTE : Replace the parts shown with Key No. 30 in Figure 300A and Key No. 18 in Figure 310A at same time.
: Figure 300A Key No.30 Figure 310A KeyNo.18

2-57
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

250 Sheets/Cassette 1
Fig.300A NPN RF CASSETTE
MODEL SEE NOTE

1 FC8-2475-000 1 PLATE, JOINT

2 FC8-2671-000 1 SPRING, TORSION

3 FC8-2672-000 1 SPRING, TORSION

4 FC9-0130-000 1 LINK, BACK END DETECT

5 FC9-1030-000 1 LEVER, SIZE DETECT

6 FC9-1031-000 1 SHAFT, LEVER, L

7 FC9-1036-000 1 ARM, CASSETTE LOCK

8 FC9-1037-000 1 BLOCK, LIFTER PLATE RETAINING

9 FC9-1050-000 1 CABLE, GROUNDING

10 FC9-1052-000 2 ROLLER, CASSETTE RAIL

11 FC9-1638-000 1 LABEL, PAPER SET

12 FC9-1683-000 1 PINION, 18T

13 FC9-7717-000 1 LABEL, PAPER SIZE, HORIZONTAL

14 FC9-7718-000 1 LABEL, PAPER SIZE, VERTICAL

15 FC9-7744-000 1 LEVER, SIZE DETECT, L

16 FL3-3192-000 1 PLATE, PAPER SIDE END, REAR

17 FC8-4965-000 2 LABEL, HEIGHT LIMIT, R

18 FL3-3193-000 1 PLATE, BACK END LIMIT

19 FU7-2987-000 1 SPRING, LEAF

20 FU7-2988-000 2 SPRING, COMPRESSION

21 FU7-2993-000 1 SPRING, COMPRESSION

22 FU8-0574-000 2 RACK, CASSETTE

23 FM3-9349-000 1 CASSETTE FRONT COVER ASSEMBLY

24 FC9-1035-000 1 BUTTON, PUSHING

25 FC9-1588-000 1 WINDOW, FRONT COVER INDICATION

26 FC9-5726-000 1 GUIDE, CASSETTE BUTTON

27 FU7-2984-000 1 SPRING, COMPRESSION

28 FM3-9348-000 1 CASSETTE HOLDER ASSEMBLY

29 FC9-1043-000 1 CAP, CASSETTE HOLDER SPRING

30 FL3-1447-000 1 MOUNT, CASSETTE PAD [DP]

2-58
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

31 FU7-2989-000 1 SPRING, COMPRESSION

32 FM3-9378-000 1 PAPER SIDE END FRONT ASSEMBLY

33 FC9-1046-000 2 BLOCK, PAPER RETAINING

34 FC9-1054-000 1 LEVER, PAPER SIDE END LOCK

35 FC9-1055-000 1 LOCK, PAPER SIDE END

36 FU7-2985-000 1 SPRING, COMPRESSION

37 FU7-2990-000 2 SPRING, COMPRESSION

38 FC9-1038-000 1 BODY, CASSETTE

39 FC0-0282-000 1 STOPPER, SIDE END PLATE

40 FC8-0352-000 1 SCREW, W/WASHER, M3X6

2-59
FIGURE 310
PAPER PICK-UP ASSEMBLY (550 Sheets/Cassette 1
MODEL)

59 3
11
8

(J2021)

(J2533)
(J2022)
29
(J2025) 37
(J2024) 27
(J2023) 58
51
63 59 45 52
49
61 62 62
40 24
60 25

(S1)
(J2021) 47
20
53
50
46 26
48
21
39
36
(SL1) 10
(J2025) (S2)
(J2022) 60 18
55
(S3) 19 33 9
(S4) (J2024)
13
(J2023) 56
42 28
60 17 35
60 16 30
31 57

12
6

42

22

15
38
23
32
34

14

2 A9
54 4

41 43
5
44
1
7

2-60
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

550 Sheets/Cassette 1
Fig.310 FM3-9277-000 1 PAPER PICK-UP ASSEMBLY
MODEL

1 FB6-3405-000 1 ROLLER, PAPER PICK-UP [DP]

2 FB6-3410-000 1 LIMITER, TORQUE

3 FB6-4852-000 1 ROLLER, VERTICAL PATH

4 FC6-6661-000 1 ROLLER, SEPARATION [DP]

5 FC6-7083-000 1 ROLLER, FEED/SEPARATION [DP]

6 FC6-9867-000 1 RING, RETAINING

7 FC7-5845-000 1 STOPPER, ROLLER

8 FC9-0651-000 1 STOPPER,VERTICAL PATH ROLLER

9 FL3-3197-000 1 GUIDE, VERTICAL PATH

10 FC8-1179-000 1 ARM, PICK-UP

11 FU3-0289-000 1 GEAR, 14T

12 FU5-1763-000 1 BUSHING

13 XA9-1567-000 2 SCREW, RS, M3X8.5

14 FB6-3380-020 1 HOLDER, PAPER PICK-UP ROLLER

15 FB6-3388-000 1 ROD, SEPARATION ROLLER RELEASE

16 FB6-3389-000 1 CLAW, PICK-UP

17 FB6-3391-000 1 GEAR, RATCHET

18 FB6-3392-020 1 SPRING, LEAF

19 FB6-3394-000 1 ARM, LIFTING

20 FB6-3395-000 1 ARM, PAPER FEED SHAFT

21 FB6-3396-010 1 LOCK, PICK-UP

22 FB6-3397-000 1 FLAG, PAPER SENSOR

23 FB6-3398-000 1 FLAG, PAPER DETECT SENSOR

24 FB6-3402-000 1 GEAR, RATCHET

25 FB6-3403-000 1 COUPLING, FEED SHAFT STOP

26 FB6-3404-000 1 COUPLING, SEPARATION SHAFT

27 FB6-3413-000 1 COLLAR, PAPER PICK-UP SHAFT

28 FB6-7078-000 1 CAM, LOCK

29 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK

30 FC8-1178-000 1 CLAW, PAPER PICK-UP

2-61
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

31 FC8-1202-000 1 DAMPER

32 FC8-1205-000 1 PAD, PAPER PICK-UP HOLDER

33 FC9-0825-000 1 SHEET, SILENCER

34 FC9-4290-000 1 JOINT, RETARD

35 FF6-2397-000 1 GEAR, 46T

36 FK2-0408-000 1 SOLENOID SL1

37 FL3-1354-000 1 FLAG,PRE-REGISTRATION SENSOR

38 FS5-1943-000 1 BUSHING

39 FM3-4146-000 1 PICK-UP ARM UNIT

40 FS6-1063-000 1 BUSHING

41 FU7-5378-000 1 SPRING, TENSION

42 FS7-2800-000 2 SPRING, TENSION

43 FS7-2801-000 1 SPRING, TORSION

44 FU3-0280-000 1 GEAR, 15T [DP]

45 FU3-0282-000 1 GEAR, 21T

46 FU3-0283-000 1 GEAR, 21T

47 FU3-0284-000 1 GEAR, 16T

48 FU3-0288-000 1 GEAR, 21T

49 FU3-0347-000 1 GEAR, 41T

50 FU3-0349-000 1 GEAR, 41T

51 FU3-0350-000 1 GEAR, 41T/41T

52 FU5-1033-000 1 BUSHING

53 FU6-0710-000 1 GEAR, 16T/16T

54 FU6-2684-000 1 SPRING, COMPRESSION

55 FU6-2784-000 1 SPRING, TENSION

56 FU7-0444-000 1 GEAR, 51T

57 FU7-0445-000 1 GEAR, 42T

58 FU7-2975-000 1 SPRING, TORSION

59 RS5-1567-000 2 BUSHING

60 WG8-5836-000 4 PHOTOINTERRUPTER, SG2481-CN S1,S2,S3,S4

61 XA9-0656-000 1 SCREW,RS,M3X10

62 XD9-0104-000 3 PIN,DOWEL

2-62
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

63 XD9-0136-000 1 RING,E

2-63
FIGURE 310A
PAPER PICK-UP ASSEMBLY (250 Sheets/Cassette 1
MODEL)

27

(J2025)

(J2535)

(J2022)

22
21
4
25

23
3
9
24
16
15
28 19
20
11
9

(SL1)
(J2025)
17

12

(S2)
7 (J2022)

1 26
2
13
7
14
5
18

6
7

8
7
10
2

NOTE : Replace the parts shown with Key No. 30 in Figure 300A and Key No. 18 in Figure 310A at same time.
: Figure 300A Key No.30 Figure 310A KeyNo.18

2-64
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

250 Sheets/Cassette 1
Fig.310A FM3-9372-000 1 PAPER PICK-UP ASSEMBLY
MODEL SEE NOTE

1 FC6-7366-000 1 FLAG, PAPER PRESENCE SENSOR

2 FC9-0717-000 2 BUSHING

3 FC9-0923-000 1 BUSHING

4 XD9-0136-000 1 RING,E

5 FC9-1022-000 1 CAM,CASSETTE PAPER PICK-UP,RR.

6 FC9-1023-000 1 SHAFT, PAPER PICK-UP

7 FC9-1024-000 4 ROLLER, PAPER PICK-UP

8 FC9-1025-000 1 CAM, CST. PAPER PICK-UP, FRONT

9 FC9-1026-000 2 BUSHING

10 FC9-1032-000 1 FLANGE, PICK-UP ROLLER, FRONT

11 FC9-1051-000 1 BUSHING

12 FC9-1624-000 1 LEVER, CASSETTE DETECT MOVING

13 FC9-1625-000 1 FLANGE, PICK-UP ROLLER, REAR

14 FC9-1632-000 1 ROLLER, PLATE RETAINER, MIDDLE

15 FC9-7715-000 1 GEAR, 32T

16 FC9-7716-000 1 GEAR, 32T

17 FK2-9196-000 1 SOLENOID SL1

18 FL3-1352-000 1 ROLLER, PAPER PICK-UP [DP]

19 FL3-1357-000 1 ROLLER, CASSETTE EXTRACTION

20 FU6-2406-000 1 SPRING, TENSION

21 FU7-2923-000 1 SPRING, COMPRESSION

22 FU7-2982-000 1 SPRING, TENSION

23 FU8-0570-000 1 GEAR, 19T

24 FU8-0573-000 1 HOOK, INTERMITTENT GEAR

25 FU8-0600-000 1 GEAR, 25T/23T

26 WG8-5836-000 1 PHOTOINTERRUPTER, SG2481-CN S2

27 VS1-7177-003 1 CONNECTOR, SNAP TIGHT, BK

28 FC9-8975-000 1 BUSHING

2-65
FIGURE 312
MULTI PAPER PICK-UP ASSEMBLY

31

28

A 39 9
30
37

38

27
26
5 14
(J2561)
2
(J2008)
15 8

(J2007) 6
15
(J2006) 11
22
(S8) 23
(SL2) (J2006)
(J2008) A
19
24
22
(S9)
4 (J2007)
36 17
20

21 7
10 29
13 35 34

1
16
3 12 18 25
33
35
3 32

NOTE 1 : This assembly is included in the assembly shown in Figure 102.


NOTE 2 : This assembly does not include the parts shown with key No. 37, 38 and 39.
: Figure 102
: Key No. 37, 38, 39

2-66
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.312 FM3-9285-000 1 MULTI PAPER PICK-UP ASSEMBLY SEE NOTE

1 FC9-0556-000 1 GUIDE, MULTI LOWER

2 FC9-0668-000 1 FLAG, MULTI PAPER SENSOR

3 FC9-0670-000 2 ROLLER, EXTRACTION

4 FC9-0671-000 1 CAP, SHAFT CONDUCTIVE

5 FC9-0672-000 1 COVER, MULTI SENSOR

6 FC9-0674-000 1 FLAG, PAPER WIDTH DETECT

7 FC9-0923-000 2 BUSHING

8 FC9-0972-000 1 HINGE, MULTI PICK-UP, FRONT

9 FC9-0973-000 1 HINGE, MULTI PICK-UP, REAR

10 FC9-1026-000 1 BUSHING

11 FK2-1410-000 1 SOLENOID SL2

12 FL3-1348-000 1 GUIDE, MULTI, UPPER

13 FL3-1349-000 1 ROLLER, MULTI EXTRACTION DRIVE

14 FU7-2924-000 2 SPRING, TENSION

15 FU7-2925-000 2 SPRING, TORSION

16 FU7-2926-000 2 SPRING, COMPRESSION

17 FU7-2971-000 1 SPRING, COMPRESSION

18 FU7-2974-000 1 SPRING, TORSION

19 FU8-0525-000 1 GEAR, 21T

20 FU8-0526-000 1 GEAR 27T/25T

21 FU8-0527-000 1 GEAR, 19T

22 WG8-5836-000 2 PHOTOINTERRUPTER, SG2481-CN S8,S9

23 FM3-9287-000 1 MULTI SEPARATION PAD ASSEMBLY

24 FL3-3469-000 1 PAD, SEPARATION [DP]

25 FL3-1352-000 1 ROLLER, PAPER PICK-UP [DP]

26 FC9-0678-000 1 SLIDER, MULTI WIDTH, FRONT

27 FC9-0679-000 1 SLIDER, MULTI WIDTH, REAR

28 FC9-1683-000 1 PINION, 18T

29 FC9-0689-000 1 CAM, MULTI, REAR

30 FC9-0681-000 1 TRAY, MULTI EXTENSION, 1

31 FC9-0682-000 1 TRAY, MULTI EXTENSION, 2

2-67
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FC9-0688-000 1 CAM, MULTI, FRONT

33 FC9-0684-000 1 BUSHING

34 FC9-0685-000 1 BUSHING

35 FC9-0687-000 2 ROLLER, MULTI

36 FM3-9293-000 1 MULTI PAPER PICK-UP GEAR ASS'Y

37 FU6-8867-000 1 LABEL, PAPER SIZE A/INCH SIZE SEE NOTE

AB/K/INCH SIZE SEE


37 FU6-8868-000 1 LABEL, PAPER SIZE
NOTE

38 FU6-8869-000 1 LABEL, PAPER SET SIDE SEE NOTE

EXCEPT A SIZE SEE


39 FU6-8872-000 1 LABEL, MAXIMUM LOAD
NOTE

2-68
FIGURE 313
DUPLEXING FEED GUIDE ASSEMBLY (2ND
DELIVERY MODEL)

(J2531)

18
A
(J2043)

5
3

2
9
4 3
6
3
1

20

(SL4)
(J2043)
14 13 7
15

17
11

16

11
17 15
10

12

19

NOTE : This assembly is included in the assembly shown in Figure 102.


: Figure 102

2-69
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

2ND DELIVERY MODEL


Fig.313 FM3-9319-000 1 DUPLEXING FEED GUIDE ASSEMBLY
SEE NOTE

1 FC5-1023-000 1 ARM, SOLENOID

2 FC5-4425-000 1 CLIP

3 FC9-0717-000 3 BUSHING

4 FC9-0826-000 1 RATCHET, INTERMEDIATE

5 FC9-0838-000 1 COVER, REVERSE SOLENOID

6 FC9-0852-000 1 RATCHET, FEED

7 FH6-5095-000 1 SOLENOID SL4

8 FL3-1451-000 1 ROLLER, ENTRANCE

9 FU8-0607-000 1 GEAR, 35T

10 FL3-1443-000 1 GUIDE, ENTRANCE

11 FC5-1358-000 4 COLLAR, FIXING DELIVERY

12 FC9-0841-000 1 FLAPPER, SECOND DELIVERY

13 FC9-0843-000 1 GUIDE, REVERSE ENTRANCE

14 FC9-0846-000 1 FLAPPER, REVERSE

15 FC9-0923-000 2 BUSHING

16 FU7-2945-000 1 SPRING, TORSION

17 FU7-2947-000 4 SPRING, RETAINING

18 VS1-7177-003 1 CONNECTOR, SNAP TIGHT, BK

19 FM3-9322-000 1 DUPLEXING ENTRANCE GUIDE ASS'Y

20 FC9-8950-000 1 SHEET, REVERSE SOLENOID

2-70
FIGURE 314
RIGHT LOWER INNER DOOR ASS'Y (550 Sheets/
Cassette 1 MODEL)

5
2
3 5
2
5
2 4
3 1
2

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

550 Sheets/Cassette 1
Fig.314 FM3-9281-000 1 RIGHT LOWER INNER DOOR ASS'Y
MODEL

1 FC9-0662-000 1 HOOK, RIGHT LOWER DOOR

2 FC9-1019-000 4 BUSHING

3 FC9-1057-000 2 ROLLER, FOLLOWER

4 FU7-2991-000 1 SPRING, TENSION

5 FU7-2992-000 4 SPRING, COMPRESSION

2-71
FIGURE 314A
RIGHT LOWER INNER DOOR ASS'Y (250 Sheets/
Cassette 1 MODEL)

5
2
3 5
2
5
2 4
3 1
6 2

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

250 Sheets/Cassette 1
Fig.314A FM3-9379-000 1 RIGHT LOWER INNER DOOR ASS'Y
MODEL

1 FC9-0662-000 1 HOOK, RIGHT LOWER DOOR

2 FC9-1019-000 4 BUSHING

3 FC9-1057-000 2 ROLLER, FOLLOWER

4 FU7-2991-000 1 SPRING, TENSION

5 FU7-2992-000 4 SPRING, COMPRESSION

6 FC9-1060-000 1 GUIDE, CASSETTE CROSSING

2-72
FIGURE 316
PRE-REGISTRATION GUIDE ASS'Y

6 (S5)
(J2034)
1
3 5
(J2545)
4

7 (J2034)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.316 FM3-9251-000 1 PRE-REGISTRATION GUIDE ASS'Y

1 FC9-0555-000 1 FLAG, PRE-REGISTRATION SENSOR

2 FC9-0557-000 1 CABLE, GROUNDING

3 FU7-2915-000 1 SPRING, TORSION

4 WG8-5836-000 1 PHOTOINTERRUPTER, SG2481-CN S5

5 XA9-1567-000 1 SCREW, RS, M3X8.5

6 FC9-0554-000 2 SHEET, PRE-REGISTRATION GUIDE

7 VS1-7173-003 1 CONNECTOR, SNAP TIGHT, 3P, W

2-73
FIGURE 320
TRANSFER PAPER FEED ASSEMBLY

(J2506)

13 18
14

3
(J2004)

12
13

9
10
(SR6)
(J2004)
1 5
8

501 6
17
16
9

11

2
1

4 15

16

NOTE : This assembly is included in the assembly shown in Figure 102.


: Figure 102

2-74
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.320 FM3-9295-000 1 TRANSFER PAPER FEED ASSEMBLY SEE NOTE

1 FC5-1536-000 2 PIN, TRANSFER HINGE

2 FC9-0629-000 2 SHEET, PRE-REG. DOOR SIDE

3 FC9-0693-000 1 ROLLER, TRANSFER [DP]

4 FC9-0702-000 1 GUIDE, ELIMINATOR

5 FC9-0709-000 1 FLAG, LOOP SENSOR

6 FU7-2930-000 1 SPRING, COMPRESSION

7 FU7-2931-000 1 SPRING, COMPRESSION

8 FU7-2932-000 1 SPRING, TORSION

9 FU7-2933-000 4 SPRING, COMPRESSION

10 WG8-5836-000 1 PHOTOINTERRUPTER, SG2481-CN S6

11 FM3-9296-000 1 ELIMINATOR HOLDER ASSEMBLY [DP]

12 FC9-0699-000 1 ARM, TRANSFER, FRONT

13 FU7-2928-000 2 SPRING, COMPRESSION

14 FC9-0700-000 1 ARM, TRANSFER, REAR

15 FC9-0704-000 1 ROLLER, REGISTRATION

16 FU5-1009-000 2 BUSHING

17 FU8-0528-000 1 GEAR, 21T

18 VS1-7177-003 1 CONNECTOR, SNAP TIGHT, BK

501 XD3-1160-122 1 PIN,SPRING

2-75
FIGURE 350
FIRST PAPER DELIVERY ASSEMBLY

3
11
12

9
1

10

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.350 FM3-9310-000 1 FIRST PAPER DELIVERY ASSEMBLY

1 FC8-0209-000 4 COLLAR, FACE-DOWN

2 FC9-0802-000 1 LEVER, DELIVERY SENSOR

3 FC9-0804-000 2 ROLLER, CURL

4 FC9-0805-000 1 BUSHING

5 FC9-0806-000 1 LEVER, FULL DETECT

6 FL3-1341-000 1 PLATE, ELIMINATOR

7 FL3-1452-000 1 ROLLER, PAPER DELIVERY

8 FU5-1522-000 1 BUSHING

9 FU6-2189-000 4 SPRING, TORSION

10 FU7-2925-000 1 SPRING, TORSION

11 FU8-0538-000 1 GEAR, 26T

12 FC9-8959-000 1 BUSHING

2-76
FIGURE 351
SECOND PAPER DELIVERY ASSEMBLY (2ND
DELIVERY MODEL)

2
29

(J2504)
(J2531)
16 8
28 15
(J252)
(J2045) (J253)
(J2041) (J2560) 4 (S40)
(J2040) (J2040)
2
27

13

5
A
9

12

2
2
18 3

14

(M10) 23
17
(J2045)

2 10
19 7
1

21 11
26
25 24 2
(S41) 22 17
(J2041) 21 17
20
16 17
A
SEE FIGURE 352

4
2
2
6

2-77
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.351 NPN RF SECOND PAPER DELIVERY ASSEMBLY 2ND DELIVERY MODEL

1 FC9-7723-000 1 SHEET, REVERSE AUXILIARY

2 XA9-1567-000 10 SCREW, RS, M3X8.5

3 FC9-7720-000 2 COLLAR, FIXING DELIVERY

4 FC5-4697-000 2 RING, RETAINING

5 FC9-0717-000 2 BUSHING

6 FC9-0814-000 1 GUIDE, SLIDE

7 FC9-0816-000 1 FLAG, FULL SENSOR

8 FC9-0822-000 1 LEVER, REVERSE SENSOR

9 FC9-0832-000 1 GUIDE, REVERSE LOWER

10 FC9-0835-000 1 GUIDE, REVERSE LW. AUXILIARY

11 FC9-0836-000 1 ELIMINATOR, STATIC CHARGE

12 FL3-1450-000 1 ROLLER, REVERSE

13 FU5-3796-000 1 PULLEY, 28T

14 FU7-2934-000 2 SPRING, RETAINING

15 FU7-2943-000 1 SPRING, TORSION

16 WG8-5836-000 2 PHOTOINTERRUPTER, SG2481-CN S40,S41

17 FC5-4425-000 4 CLIP

18 FK2-9150-000 1 MOTOR, STEPPING, DC M10

19 FU7-2979-000 1 SPRING, TENSION

20 FU8-0602-000 1 GEAR, 18T

21 FU8-0603-000 2 GEAR, 18T

22 FU8-0604-000 1 GEAR, 30T

23 FU8-0605-000 1 GEAR, 35T

24 FU8-0606-000 1 GEAR, 46T

25 FU8-0610-000 1 GEAR, 35T

26 XF2-1608-040 1 BELT, TIMING

27 VS1-7173-005 1 CONNECTOR, SNAP TIGHT

28 FM4-2866-000 1 SECOND REVERSE PCB ASSEMBLY

29 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK

2-78
FIGURE 352
SECOND DELIVERY FRAME ASSEMBLY (2ND
DELIVERY MODEL)

14

A
16
3 8
9
24
22
A 11
18
5

(S42)
(J2042)

3 23
21
6
19 7
15
1 2

(SL5)
(J2044)

10 13
12

17
(J2560)

(J2042)

25
20
4

(J2044)

2-79
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.352 FM3-9323-000 1 SECOND DELIVERY FRAME ASSEMBLY 2ND DELIVERY MODEL

1 FC5-0974-000 1 SPRING, TORSION

2 FC5-0997-000 1 SPRING, TORSION

3 FC5-4425-000 2 CLIP

4 FC5-6014-000 1 CAP, SPRING

5 FC8-0209-000 4 COLLAR, FACE-DOWN

6 FC9-0854-000 1 RATCHET, FEED

7 FC9-0856-000 1 FLAG, SENSOR

8 FC9-0857-000 1 ROLLER, VERTICAL PASS

9 FC9-0864-000 1 STOPPER, BELT

10 FC9-0870-000 1 FLAPPER, FIRST DELIVERY

11 FC9-0923-000 1 BUSHING

12 FL3-1454-000 1 ROLLER, SECOND DELIVERY

13 FL3-3151-000 1 SOLENOID SL5

14 FS5-1943-000 1 BUSHING

15 FC9-8967-000 1 BUSHING

16 FU5-0076-000 1 GEAR, 24T

17 FU5-1522-000 1 BUSHING

18 FU6-2189-000 4 SPRING, TORSION

19 FU7-2946-000 1 SPRING, COMPRESSION

20 FU7-2948-000 1 SPRING, COMPRESSION

21 FU8-0608-000 1 GEAR, 26T

22 FU8-0609-000 1 GEAR, 24T

23 WG8-5836-000 1 PHOTOINTERRUPTER, SG2481-CN S42

24 XF2-1608-040 1 BELT, TIMING

25 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK

2-80
FIGURE 400
READER ASSEMBLY (iR2545/2535 Series)

15 AB/K/INCH SIZE
10
20 41
EXCEPT ADF MODEL
41 (S25)
41 (J509) (J559) (J559)
16 B (J569)
(S24)
(J569) 19
19
12
41 A/INCH SIZE
ADF MODEL
10
21

8
41
(S28)
(J514) (J574) (J574)
15
34 19
7
A 4
A SIZE
33 10
2

(J556)
(J502) (J513)
23 (J573) (S29)
3 (M21)
(J506) (J573)
(J556)
4 19
(J552)
4

3 30
35 31
40
5
3
3 22
6 39

29
29
3
36
SEE FIGURE 932
3 11 4
3

3
27
3
27
28 3
32
3
18 (S22) 24
17 (J575)
B 32

1 41
37
(S21) 24
24 (J565) 3 29
EXCEPT ADF MODEL
(S26) 29 41 26
(J555) 4 A 13
41
27
3 ADF MODEL
9
38
3

(J555) (J505)
25
(J565) 14
(J573) 3
3

2-81
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.400 NPN RF iR2545/2535 Series

1 FC8-6187-000 1 ARM, OPEN/CLOSE SENSOR

2 FM4-2968-000 1 CABLE, CCD

3 XA9-1567-000 AR SCREW, RS, M3X8.5

4 XA9-1685-000 AR SCREW, FLAT HEAD, M3

5 FC9-0494-000 1 COVER, PCB

6 FC9-0496-000 1 GUIDE, FLEXIBLE

7 FM4-4205-000 1 CARRIAGE COVER UNIT

8 FM3-9435-000 1 CARRIAGE UNIT

9 FC8-6188-000 1 CASE, OPEN/CLOSE SENSOR

10 FC8-6171-000 1 CASE, PAPER SIZE SENSOR

11 FL2-9842-000 1 CCD MIRROR CLEANING UNIT

12 FC9-1633-000 1 COVER, READER LEFT UPPER EXCEPT ADF MODEL

13 FU5-8204-000 1 LABEL, COPY INHIBITED English

13 FU5-8205-000 1 LABEL, COPY INHIBITED US English

13 FU5-8206-000 1 LABEL, COPY INHIBITED US English

13 FU5-8207-000 1 LABEL, COPY INHIBITED English

French,UK
13 FU5-8208-000 1 LABEL, COPY INHIBITED English,German,Italian,Sp
anish

French,UK
13 FU5-8209-000 1 LABEL, COPY INHIBITED English,German,Italian,Sp
anish

French,UK
13 FU5-8210-000 1 LABEL, COPY INHIBITED English,German,Italian,Sp
anish

French,UK
13 FU5-8211-000 1 LABEL, COPY INHIBITED English,German,Italian,Sp
anish

14 FC9-0491-000 1 COVER, READER, FRONT

15 FC8-6178-000 2 COVER, GLASS RETAINING ADF MODEL

15 FC8-6178-000 1 COVER, GLASS RETAINING EXCEPT ADF MODEL

16 FC8-6175-000 1 COVER, GLASS SUPPORT

17 FC8-6185-000 1 COVER, HINGE, LEFT

18 FC9-7262-000 1 COVER, HINGE, RIGHT

19 FH7-7569-000 1 DOCUMENT SIZE SENSOR UNIT A/INCH SIZE,A SIZE

2-82
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

19 FH7-7569-000 2 DOCUMENT SIZE SENSOR UNIT AB/K/INCH SIZE

20 FL2-9839-000 1 GLASS, COPYBOARD A SIZE

20 FL2-9840-000 1 GLASS, COPYBOARD A/INCH SIZE

20 FL2-9841-000 1 GLASS, COPYBOARD AB/INCH SIZE

21 FL2-9843-000 1 GLASS, READER ADF MODEL

22 FC8-6198-000 1 COVER, READER, RIGHT

23 FK2-6919-000 1 MOTOR, STEPPING, DC

24 WG8-5776-000 3 PHOTO-INTERRUPTER, SG2481

25 FC8-6197-000 1 COVER, READER, LEFT

EXCEPT ADF MODEL


26 FU6-8883-000 1 LABEL, LAMP CAUTION
EUR,OTHER

EXCEPT ADF MODEL


26 FU6-8885-000 1 LABEL, LAMP CAUTION
OTHER

EXCEPT ADF MODEL


26 FU6-8886-000 1 LABEL, LAMP CAUTION
EUR

27 FC8-6170-000 3 PLATE, SHAFT RETAINING

28 FC9-0492-000 1 COVER, READER, REAR

29 FC8-6163-000 4 PULLEY

30 FC8-6180-000 1 PULLEY

31 FU5-3710-000 1 PULLEY, 24T/41T

32 FC8-6169-000 2 SHAFT, CARRIAGE DRIVE

33 FC8-6167-000 1 SHEET, CCD CABLE RETAINING

34 FC8-6202-000 1 SHEET, CCD CABLE RETAINING

35 FU7-2596-000 1 SPRING, TENSION

36 FU7-2597-000 1 SPRING, TENSION

37 FC8-6189-000 1 SPRING, TORSION

38 FU6-8887-000 1 LABEL, CLEANING POSITION ADF MODEL English

38 FU6-8888-000 1 LABEL, CLEANING POSITION ADF MODEL UK English

38 FU6-8889-000 1 LABEL, CLEANING POSITION ADF MODEL EUR

39 XF2-4668-040 1 BELT, TIMING

40 XF2-4606-740 1 BELT, TIMING, COGGED

41 XA9-1415-000 AR SCREW, FLAT HEAD, M4

FM3-9432-000 1 READER UNIT

2-83
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

FM3-9433-000 1 READER UNIT

FM3-9434-000 1 READER UNIT

FM4-4187-000 1 READER UNIT

FM4-4189-000 1 READER UNIT

2-84
FIGURE 400A
READER ASSEMBLY (iR2530/2525/2520 Series)
8
11 19
EXCEPT ADF MODEL
19

15 10

19
ADF MODEL
14

19
20
19
9

24

(M31)
(J579) (J579) 25
ADF MODEL
19
(J559)

20

7
20
19 20

20

5
32
20 33 20
18
18
(S32)
(J585)
2
41
(S33)
39 (J575)
ADF MODEL
37 39
20
(J575)
(J585)
(J555)

3
20 20

2-85
AB/K/INCH SIZE
12 13

(J577)
36 (J587)
(J557)
13
40 12 (S36)
(J587)
17 (S37)
(J577)
29
29
34 17 A/INCH SIZE

(J577)
(J587)
28 28 (J557)
35 26 (S36)
26 (J587)
(S37)
22 (J577)
29
27 29
27
26

A SIZE
27
38 28
16 (J587)

28
(J557)
26
(S36)
501 (J587)
29
31
21
30

20
(J556)

(J576) 18
SEE FIGURE 931 (S31)
(J576)

20

AB/K/INCH SIZE A/INCH SIZE A SIZE

(S34) (S35) (J563) (S35)


(J583) (J573) (J563) (S34) (J573)
(J563) (J583)
29 29
(J583) 29 29
(J583) (J573)
(J573)

2-86
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.400A NPN RF READER ASSEMBLY iR2530/2525/2520 Series

1 FC9-0494-000 1 COVER, PCB

2 FC9-1640-000 1 COVER, READER, RIGHT

3 FC9-1641-000 1 COVER, READER, LEFT

4 FC9-1748-000 1 COVER, READER, FRONT

5 FC9-1749-000 1 COVER, READER, REAR

6 FC9-1642-000 1 COVER, LEFT HINGE ADF MODEL

6 FL3-3152-000 1 COVER, HINGE, LEFT EXCEPT ADF MODEL

7 FC9-1643-000 1 COVER, RIGHT HINGE ADF MODEL

7 FL3-3153-000 1 COVER, HINGE, RIGHT EXCEPT ADF MODEL

8 FM4-6868-000 1 COVER, GLASS, RIGHT

9 FC9-7175-000 1 COVER, GLASS, LEFT ADF MODEL

10 FM4-6867-000 1 MOUNT, JUMP

11 FL3-3143-000 1 GLASS, COPYBOARD AB/K/INCH SIZE

11 FL3-3190-000 1 GLASS, COPYBOARD A/INCH SIZE

11 FL3-3191-000 1 GLASS, COPYBOARD A SIZE

12 FB6-1337-000 2 ROLLER

13 FC9-7181-000 2 HOLDER, ROLLER

14 FL3-3144-000 1 GLASS, FLOW SCAN ADF MODEL

15 FC9-1761-000 1 COVER, READER LEFT UPPER EXCEPT ADF MODEL

16 FU6-2193-000 1 SPRING

17 FU7-2999-000 2 SPRING, COMPRESSION

18 WG8-5696-000 3 PHOTO INTERRUPTER, TLP1243 S31,S32,S33

19 XA9-1415-000 AR SCREW, FLAT HEAD, M4

20 XA9-1567-000 AR SCREW, RS, M3X8.5

21 XF2-4620-340 1 BELT, TIMING

22 XF2-4661-440 1 BELT, TIMING

24 FK2-1066-020 1 MOTOR M31

25 FU6-2190-000 1 SPRING

26 FC6-4514-000 4 FLANGE

27 FU5-3339-000 3 PULLEY

28 XD9-0136-000 4 RING,E

2-87
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

AB/K/INCH SIZE
29 FH7-7569-000 4 DOCUMENT SIZE SENSOR UNIT
S34,S35,S36,S37

A/INCH SIZE
29 FH7-7569-000 3 DOCUMENT SIZE SENSOR UNIT
S34,S36,S37

29 FH7-7569-000 2 DOCUMENT SIZE SENSOR UNIT A SIZE S35,S36

30 FC6-4506-000 1 FLANGE, D

31 FU5-3340-000 1 PULLEY

32 FC6-4561-000 1 LEVER, SENSOR

33 FU6-2191-000 1 SPRING, SENSOR

34 FC6-4511-000 2 SLIDER

35 FC6-4553-000 1 BUSHING

36 FL3-3145-000 1 CONTACT IMAGE SENSOR UNIT

37 FC6-4559-000 1 HOLDER, SENSOR

38 FK2-9470-000 1 CABLE, LUGIA-CIS FLAT

French,UK
39 FS9-0214-000 1 LABEL, CLEANING English,German,Italian,Sp
anish,English

French,UK
39 FS9-0224-000 1 LABEL, CLEANING English,German,Italian,Sp
anish,English

40 FM3-9425-000 1 CARRIAGE ASSEMBLY

41 FU5-8204-000 1 LABEL, COPY INHIBITED English

41 FU5-8205-000 1 LABEL, COPY INHIBITED US English

41 FU5-8206-000 1 LABEL, COPY INHIBITED US English

41 FU5-8207-000 1 LABEL, COPY INHIBITED English

French,UK
41 FU5-8208-000 1 LABEL, COPY INHIBITED English,German,Italian,Sp
anish

French,UK
41 FU5-8209-000 1 LABEL, COPY INHIBITED English,German,Italian,Sp
anish

French,UK
41 FU5-8210-000 1 LABEL, COPY INHIBITED English,German,Italian,Sp
anish

French,UK
41 FU5-8211-000 1 LABEL, COPY INHIBITED English,German,Italian,Sp
anish

501 XD1-1106-231 1 SHIM

2-88
FIGURE 460
LASER SCANNER ASSEMBLY

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.460 FM3-9406-000 1 LASER SCANNER ASSEMBLY iR2530/2525/2520 Series

Fig.460 FM3-9407-000 1 LASER SCANNER ASSEMBLY iR2545/2535 Series

2-89
FIGURE 620
HOPPER ASSEMBLY

17 21 12
31
20 (J2502)
19
32

18
33
(J2014)
1
32 (J2015)
15
(M6)
(J2014)
24
23 (J2016)
29
12 14 28
26

27
9 30
16 25
15
3
16
5 12
16
22 34
501
A
NOT SERVISE PART

A
7
(TS2) 4
(J2015) 16
2
12

6
8 iR2545/2535 Series
12

12
12

(M7) 12
(J2016) 11

33 (S16)
18 10
(J2011)

13
20

17 21

2-90
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.620 FM3-9428-000 1 HOPPER ASSEMBLY iR2545/2535 Series

Fig.620 FM3-9429-000 1 HOPPER ASSEMBLY iR2530/2525/2520 Series

1 FC8-1112-000 1 COUPLING, MOTOR

2 FC9-0640-000 1 LEVER, SET

3 FC9-0641-000 1 CAM, BOTTLE SLIDE

4 FC9-0645-000 1 HOOK, POSITIONING iR2545/2535 Series

4 FC9-1018-000 1 HOOK, POSITIONING iR2530/2525/2520 Series

5 FC9-0646-000 1 CAM, POSITIONING

6 FC9-7741-000 1 CLAW, CLICK iR2545/2535 Series

6 FC9-7755-000 1 CLAW, CLICK iR2530/2525/2520 Series

7 FU7-2920-000 1 SPRING, TORSION

8 FU7-2922-000 1 SPRING, COMPRESSION

9 FU8-0521-000 1 GEAR, 20T

10 FU8-0522-000 1 GEAR, 21T

11 WG8-5836-000 1 PHOTOINTERRUPTER, SG2481-CN S16

12 XA9-1567-000 AR SCREW, RS, M3X8.5

13 FC9-0613-000 1 BOX, DRIVE, FRONT

14 XD9-0134-000 1 RING,E

15 XD9-0136-000 2 RING,E

16 XD9-0301-000 4 PIN, DOWEL

17 FC9-0614-000 2 BOX, DRIVE, REAR

18 FC9-0612-000 2 GEAR, WORM

19 FC9-0617-000 1 BOX, DRIVE, FRONT

20 FU8-0514-000 2 GEAR, 43T/18T

21 FU8-0515-000 2 GEAR, 73T

22 FM3-9273-000 1 SUB HOPPER ASSEMBLY

23 FC8-1110-000 1 COUPLING, INNER

24 FC8-1111-000 1 COUPLING, DRIVE

25 FC8-1113-000 1 BUSHING

26 FC9-0631-000 1 BUSHING

27 FL3-1330-000 1 HOLDER, RELEASE

28 FU7-2256-000 1 SPRING, COMPRESSION

2-91
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

29 XD9-0137-010 1 RING, E

30 XD9-0294-000 1 PIN, DOWEL

31 VS1-7173-009 1 CONNECTOR, SNAP TIGHT, 9P, W

32 VS1-7177-003 2 CONNECTOR, SNAP TIGHT, BK

33 FK2-9147-000 2 MOTOR, DC M6,M7

34 FU7-2919-000 1 SPRING, COMPRESSION

501 XD1-1106-232 1 SHIM

2-92
FIGURE 640
DEVELOPING ASSEMBLY

12
10
13
8
6
501
2
14

19

15

18

18
16
17
9
4 3
5

14
9
4 2
5
6
(TS1)
(J2013)

11

2-93
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.640 FM3-9263-000 1 DEVELOPING ASSEMBLY [DP]

1 FC9-0592-000 1 HOLDER, DEVELOPING FRONT

2 FC9-0946-000 2 SCRAPER, CYLINDER

3 FC9-1610-000 1 FEEDSCREW, TONER

4 FC9-1613-000 2 BUSHING

5 MB4-8201-000 2 SEAL, OIL

6 FS5-6448-000 2 ROLLER, 1

7 FU7-2916-000 1 SPRING, TORSION

8 FU8-0511-000 1 GEAR, 16T

9 FU8-0553-000 2 GEAR, 24T

10 FU8-0554-000 1 GEAR, 20T

11 WP2-5282-000 1 SENSOR, ELECTROMAGNETIC TS1

12 XD9-0137-010 1 RING, E

13 XD9-0290-000 1 PIN, DOWEL

14 XG9-0387-000 2 BEARING, BALL

15 FM3-9264-000 1 DEVELOPING CYLINDER ASSEMBLY

16 FU8-0509-000 1 GEAR, 18T/18T

17 FU8-0510-000 1 GEAR, 18T

18 FU8-0512-000 2 GEAR, 31T/13T

19 FM3-9265-000 1 BLADE ASSEMBLY

501 XD1-4200-302 1 WASHER,TOOTHED LOCK

2-94
FIGURE 810
FIXING ASSEMBLY (iR2545/2535 Series)

22
21

28
8

SEE FIGURE 815

29
1

30 7
18
17 6 27
17

24

15

13
12 4 23
25
17
4
17
17
32
4
(H1) 4 4
(H2) 19 10
(TH1) 11
(TH2)
14 18
(TH3) 4 9
2
20
17
33
501
5
(J2046) 13
12 17
(J2510WH) 20
2
31
17

16

(S19)
(J2046)

17
17

26 3

2-95
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

iR2545/2535 Series 230V


Fig.810 FM3-9302-000 1 FIXING ASSEMBLY
[DP]

iR2545/2535 Series 120V


Fig.810 FM4-3363-000 1 FIXING ASSEMBLY
[DP]

1 FC5-1367-000 1 SPRING,SENSOR LEVER

2 FC5-7182-000 2 HOUSING,BEARING

3 FC6-4375-000 7 ROWEL, SMALL

4 FC0-0293-000 11 CAP,DUST

5 FC9-8974-000 1 ROLLER, PRESSURE

6 FC9-0738-000 1 LEVER, PRESSURE RELEASE, R

7 FC9-0748-000 1 FLAG, FIXING OUTLET SENSOR

8 FC9-0782-000 1 ELIMINATOR, STATIC CHARGE

9 FC9-0787-000 1 RACK, PRESSURE RELEASE

10 FC9-0790-000 1 BUSHING

11 FC9-0792-000 1 GEAR, 7T

12 FC9-1671-000 2 SCREW, STEPPED

13 FU7-2935-000 2 SPRING, COMPRESSION

14 FU8-0533-000 1 GEAR, 29T

15 FU8-0534-000 1 GEAR, 18T/27T

16 WG8-5836-000 1 PHOTOINTERRUPTER, SG2481-CN S19

17 XA9-0702-000 10 SCREW, W/WASHER, M3X6

18 XD9-0133-000 2 RING,E

19 XD9-0136-000 1 RING,E

20 XG9-0172-000 2 BALL BEARING, NSK, 688AZZ1MC4E

21 FC9-0772-000 4 ROLLER,FIXING DELIVERY,CENTER

22 FU7-2937-000 4 SPRING, RETAINING

23 FC9-7720-000 2 COLLAR, FIXING DELIVERY

24 FU6-8898-000 1 LABEL,HIGH TEMPERATURE CAUTION

25 FU7-2934-000 2 SPRING, RETAINING

26 FC9-1675-000 1 GUIDE, FIXING ENTRANCE, 2

27 FC9-0783-000 1 GUIDE, DUPLEXING FEED, UPPER

28 FC9-0775-000 1 GUIDE, FIXING DELIVERY UPPER

29 FC9-0747-000 1 GUIDE, DELIVERY LOWER

2-96
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

30 FC9-0781-000 1 GUIDE, FIXING ENTRANCE, 1

31 FM3-9303-000 1 FIXING FILM ASSEMBLY 230V H1,H2,TH1,TH2,TH3

31 FM4-3364-000 1 FIXING FILM ASSEMBLY 120V H1,H2,TH1,TH2,TH3

32 FM3-9401-000 1 H.V. CONTACT GUIDE ASSEMBLY

33 FC9-8968-000 1 ELIMINATOR, STATIC CHARGE

501 XD1-4200-402 1 WASHER, TOOTHED LOCK, M4

2-97
FIGURE 810A
FIXING ASSEMBLY (iR2530/2525/2520 Series)

22
31

20
21

SEE FIGURE 815


1
7
30

18
17 6 17 26
17
4

24
15

13
12 23
25
17

17
17
19 28
14 2

10
(H1) 11
(H2) 18
(TH1) 9
(TH2)
17
501 8

2
(J2046) 5 13
12 17
(J2510WH)
27
17

16

(S7)
(J2005)

17 17

29 3

2-98
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

iR2530/2525/2520 Series
Fig.810A FM3-9381-000 1 FIXING ASSEMBLY
230V [DP]

iR2530/2525/2520 Series
Fig.810A FM4-3367-000 1 FIXING ASSEMBLY
120V [DP]

1 FC5-1367-000 1 SPRING,SENSOR LEVER

2 FC9-1063-000 2 BUSHING

3 FC6-4375-000 7 ROWEL, SMALL

4 FM3-9373-000 1 CLEANING ROLLER ASSEMBLY

5 FC7-0242-000 1 ROLLER, PRESSURE

6 FC9-0738-000 1 LEVER, PRESSURE RELEASE, R

7 FC9-0748-000 1 FLAG, FIXING OUTLET SENSOR

8 FC9-8954-000 1 ELIMINATOR, STATIC CHARGE

9 FC9-0787-000 1 RACK, PRESSURE RELEASE

10 FC9-0790-000 1 BUSHING

11 FC9-1670-000 1 GEAR, 7T

12 FC9-1671-000 2 SCREW, STEPPED

13 FU7-2994-000 2 SPRING, COMPRESSION

14 FU8-0575-000 1 GEAR, 26T

15 FU8-0576-000 1 GEAR, 18T/25T

16 WG8-5836-000 1 PHOTOINTERRUPTER, SG2481-CN S7

17 XA9-0702-000 13 SCREW, W/WASHER, M3X6

18 XD9-0133-000 2 RING,E

19 XD9-0137-010 1 RING, E

20 FC9-1556-000 1 GUIDE, PAPER DELIVERY, UPPER

21 FC9-1068-000 1 GUIDE, DELIVERY LOWER

22 FC5-1368-000 4 SPRING

23 FC9-7720-000 2 COLLAR, FIXING DELIVERY

24 FU6-8898-000 1 LABEL,HIGH TEMPERATURE CAUTION

25 FU7-2934-000 2 SPRING, RETAINING

26 FC9-0783-000 1 GUIDE, DUPLEXING FEED, UPPER

27 FM3-9382-000 1 FIXING FILM ASSEMBLY 230V H1,H2,TH1,TH2

27 FM4-3368-000 1 FIXING FILM ASSEMBLY 120V H1,H2,TH1,TH2

28 FM3-9402-000 1 H.V. CONTACT GUIDE ASSEMBLY

2-99
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

29 FC9-1676-000 1 GUIDE, FIXING ENTRANCE, 2

30 FC9-1563-000 1 GUIDE, FIXING ENTRANCE, 1

31 FC5-1358-000 4 COLLAR, FIXING DELIVERY

501 XD1-4200-402 1 WASHER, TOOTHED LOCK, M4

2-100
FIGURE 815
PAPER DELIVERY LOWER GUIDE ASS'Y

6
5
10 6
11

6
13
12 7
3

501 10
7
9

8
7

3
7

2-101
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.815 NPN RF P. DELIVERY LOWER GUIDE ASS'Y

1 FC6-4625-000 1 LABEL, GUIDE HANDLE

2 FC9-0774-000 1 ROLLER, PAPER DELIVERY

3 FC9-0784-000 2 BUSHING

4 FU7-2936-000 1 SPRING, TORSION

5 FU8-0535-000 1 GEAR, 18T

6 XD9-0134-000 3 RING,E

7 XD9-0136-000 4 RING,E

8 FC9-0769-000 1 ROLLER, CURLING

9 FC9-0773-000 6 ROLLER, CURLING

10 FC9-1672-000 2 BUSHING

11 FU8-0531-000 1 GEAR, 19T/20T

12 FC9-0767-000 1 GUIDE, FIXING DELIVERY, 1

13 FU8-0611-000 1 GEAR, 18T

501 XD1-1104-139 1 WASHER,COP

2-102
FIGURE 900
CONTROLLER BOX ASSEMBLY

iR2545/2535 Series
4
3
(J512)

(J501) iR2545/2535 Series iR2530/2525/2520 Series


(J8141)
2 2
(J8113)

(J551)
(J552)

(J501)
iR2545i,2535i,2530i,
2525i,2520i Series
(J502)
4 7
3 9
iR2530/2525/2520 Series 5

1
6

(J0001)
NOT SERVICE PART

(J8115)

2-103
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.900 NPN RF CONTROLLER BOX ASSEMBLY

iR2545i,2535i,2530i,2525i,
1 FC7-2409-000 1 BUSHING
2520i Series

2 FC9-0905-000 1 BUSHING

3 FK2-9177-000 1 CABLE, IP-READER FLAT, 1 iR2545/2535 Series

3 FK2-9179-000 1 CABLE, IP-READER FLAT, 1 iR2530/2525/2520 Series

4 FK2-9178-000 1 CABLE, IP-READER FLAT, 2 iR2545/2535 Series

4 FK2-9180-000 1 CABLE, IP-READER FLAT, 2 iR2530/2525/2520 Series

5 FM4-6215-000 1 MAIN CONTROLLER PCB ASSEMBLY iR2520 Series

5 FM4-6216-000 1 MAIN CONTROLLER PCB ASSEMBLY iR2525 Series

5 FM4-6217-000 1 MAIN CONTROLLER PCB ASSEMBLY iR2530 Series

5 FM4-6218-000 1 MAIN CONTROLLER PCB ASSEMBLY iR2535 Series

5 FM4-6219-000 1 MAIN CONTROLLER PCB ASSEMBLY iR2545 Series

EXCEPT
6 WA7-5632-000 1 DIMM ASSEMBLY iR2545i,2535i,2530i,2525i,
2520i Series

iR2545i,2535i,2530i,2525i,
6 WA7-5634-000 1 DIMM ASSEMBLY
2520i Series

iR2545i,2535i,2530i,2525i,
7 FK2-9443-000 1 BATTERY, NI-MH
2520i Series

8 FM4-2883-000 1 CABLE, FRAM COUNTER

iR2545i,2535i,2530i,2525i,
9 FC9-0904-000 1 HOLDER, SECONDARY BATTERY
2520i Series

IC5 FK2-4903-000 1 IC, MB87S4030, ASIC, FUJITSU

IC24 FK2-3218-000 1 IC, MB87L8650, MPU

IC32 FK2-5758-000 1 IC, UPD 808000F1-641-RN4-A

IC92 FK2-7574-000 1 IC, MB87Q1911, ASIC

2-104
FIGURE 930
ENGINE CONTROLLER PCB ASSEMBLY

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.930 NPN RF ENGINE CONTROLLER PCB ASSEMBLY

1 FM4-2863-000 1 ENGINE CONTROLLER PCB ASSEMBLY iR2545/2535 Series

iR2530/2525/2520 Series
1 FM4-2864-000 1 ENGINE CONTROLLER PCB ASSEMBLY 550Sheets/Cassette 1
MODEL

250 Sheets/Cassette 1
1 FM4-2865-000 1 ENGINE CONTROLLER PCB ASSEMBLY
MODEL

IC2 FK2-6450-000 1 IC, FSA0AC211AA, STANDARD CELL

IC3 FK2-1773-000 1 IC,TC200GO2EFG-1031,GATE ARRAY

IC4 FK2-1773-000 1 IC,TC200GO2EFG-1031,GATE ARRAY

2-105
FIGURE 931
READER PCB ASSEMBLY (iR2545/2535 Series)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.931 FM4-2860-000 1 READER PCB ASSEMBLY iR2530/2525/2520 Series

2-106
FIGURE 932
READER CONNECTING PCB ASSEMBLY (iR2530/
2525/2520 Series)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.932 FM4-2859-000 1 READER CONNECTING PCB ASSEMBLY iR2545/2535 Series

2-107
FIGURE 980
HIGH VOLTAGE PCB ASSEMBLY

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.980 NPN RF HIGH VOLTAGE PCB ASSEMBLY

1 FM4-2871-000 1 H.V. TRANSFER PCB ASSEMBLY iR2545/2535 Series

1 FM4-2872-000 1 H.V. TRANSFER PCB ASSEMBLY iR2530/2525/2520 Series

2-108
FIGURE A10
ADF ASSEMBLY (DADF-AA1 MODEL)

SEE FIGURE A13

11
14

19
(FM1)
(J8) 1
6
18

SEE FIGURE A41 7


13

SEE FIGURE A12 SEE FIGURE A21


17
(J114)
(J5) 20
(J84)
SEE FIGURE A90
(J9) (J111)
(J10)
(J11)

(J88)
4 (J503) (J12)
(J504)
(J511)

SEE FIGURE A11

8
10
15

5
16
9 2

12

2-109
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.A10 NPN RF ADF ASSEMBLY DADF-AA1 MODEL

1 FS9-0203-000 1 LABEL, DIAL OPERATION

2 FS9-0197-000 1 LABEL, HINGE CAUTION

3 FS9-0198-000 1 LABEL, HINGE CAUTION, C

4 FC8-6311-000 1 COVER, STAMP

5 FC8-6330-000 1 LEVER, READ 1 ESTRANGEMENT

6 FC8-6387-000 1 HOLDER, TRAY SUPPORT

7 FC8-6388-000 1 HOLDER, FEEDER SHAFT

8 FC8-6405-000 1 SHEET, READ 2 LEAD

9 FC8-6420-000 1 HINGE, LEFT

10 XA9-0732-000 6 SCREW,RS,M4

11 FK2-6872-000 1 FAN FM1

12 FL2-9945-000 1 COVER, COPYBOARD

13 FL3-2844-000 1 COVER, FRONT

14 FL2-9947-000 1 COVER, REAR

15 FU5-1173-000 1 BUSHING

16 FU7-2651-000 1 SPRING, TENSION

17 FM4-3025-000 1 CABLE, INTERFACE

18 FU6-8747-000 1 LABEL, DOCUMENT SIZE A SIZE

18 FU7-8397-000 1 LABEL, DOCUMENT SIZE AB/K/INCH SIZE

18 FU7-8748-000 1 LABEL, DOCUMENT SIZE A/INCH SIZE

19 FU6-8744-000 1 LABEL, PROHIBITION DOCUMENT A SIZE

19 FU6-8745-000 1 LABEL, PROHIBITION DOCUMENT EXCEPT A SIZE

20 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK

2-110
FIGURE A11
BASE ASSEMBLY (DADF-AA1 MODEL)

6
4
23

4 18

15
17
16
501
10
11

18
15 4
17
16
501

18
4
4
14 18
12
7
13

22 8
19 3 12
20
2
1
501 1
21 19
22 8
4
501 3

9 501

20

2-111
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.A11 NPN RF BASE ASSEMBLY DADF-AA1 MODEL

1 FC5-4285-030 2 SHAFT, PAPER FEED ROLLER

2 FC5-4286-000 1 ROLLER, PAPER FEED, 1

3 FC5-4287-000 2 ROLLER, PAPER FEED, 2

4 FC5-4425-000 6 CLIP

5 FC6-8973-000 2 ROLLER, PLATEN

6 FC8-6319-000 1 HOLDER, SOLENOID

7 FC8-6322-000 2 SPRING, LEAF

8 FC8-6404-000 2 ROLLER, READ 2 PINCH

9 FU7-2652-000 2 SPRING, TENSION

10 FC8-6422-000 2 SHEET, PAPER FEED

11 FC8-6423-000 2 SHEET, PAPER FEED

12 FL2-9933-000 2 HOLDER, ROLLER, SMALL

13 FL2-9934-000 1 HOLDER, ROLLER, LARGE

14 FL2-9935-010 1 COVER, BASE, LOWER [DP]

15 FC8-6331-000 2 LEVER, READ 1 PRESSURE

16 FC8-6332-000 2 COLLAR, READ 1 PRESSURE

17 FU7-2653-000 2 SPRING, TORSION

18 FU5-1168-000 5 BUSHING

19 FC8-6316-000 2 ROLLER, DELIVERY

20 FC8-6317-000 2 HOLDER, DELIVERY ROLLER

21 FC8-6318-000 1 CAM, DELIVERY ESTRANGEMENT

22 FC8-6419-000 2 DAMPER, DELIVERY

501 XD3-2200-122 5 PIN, DOWEL

2-112
FIGURE A12
PAPER PICK-UP COVER ASSEMBLY (DADF-AA1
MODEL)

28 10 5

26

11

11

11
25 3

27
9

8 9
3
24
1
2
1

501 18
20 19

22
21
16
17

15
14
23 21
13
15

12

2-113
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.A12 FM4-5643-000 1 PAPER PICK-UP COVER ASSEMBLY DADF-AA1 MODEL

1 FC5-4323-000 2 ROLLER, REGISTRATION, 1

2 FC5-4324-000 1 ROLLER, REGISTRATION, 2

3 FC5-4425-000 2 CLIP

4 FC8-6345-000 1 CASE, LED

5 FC8-6346-000 1 KNOB, PAPER PICK-UP COVER

6 FC8-6347-000 1 LEVER, EMPTY SENSOR

7 FC8-6348-000 1 LEVER, TIMING SENSOR

8 FU8-0302-000 1 GEAR, 24T

9 FL2-9948-000 2 SHUTTER

10 FL3-5019-000 1 COVER, PAPER PICK-UP

11 FC8-6403-000 4 DAMPER, REV. GUIDE RETAINING

12 FL3-5020-000 1 GUIDE, PAPER PICK-UP, LOWER

13 FM3-6892-000 1 PAPER PICK-UP ROLLER UNIT [DP]

14 FC6-2784-000 1 ROLLER, PAPER SEPARATION

15 FC6-8971-010 2 LEVER, STOP

16 FC8-6351-000 1 ARM, PICK, FRONT

17 FC8-6352-000 1 ARM, PICK, REAR

18 FC8-6353-000 1 JOINT

19 FC8-6355-000 1 ROLLER, PICK-UP

20 FC8-6410-000 1 SPRING, TORSION

21 FU8-0299-000 2 GEAR, 20T

22 FU8-0300-000 1 GEAR, 22T

23 FU8-0301-000 1 GEAR, 33T

24 FU5-1172-000 1 BUSHING

25 FU5-1626-000 1 BUSHING

26 FU7-2654-000 1 SPRING, TENSION

27 FU7-2655-000 2 SPRING, COMPRESSION

28 FU7-2656-000 1 SPRING, TORSION

501 XD3-2200-102 1 PIN, DOWEL

2-114
FIGURE A13
DOCUMENT TRAY ASSEMBLY (DADF-AA1 MODEL)

11
12 9

10

8
(S8)
(J108)

(S7) 5
(J107)
8
(J50) (S9) 8
(J109) 5

(J3)
3
5
7

(J108)
(J51) 4

(J107)

(J109)
13

2-115
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.A13 FM4-2460-000 1 DOCUMENT TRAY ASSEMBLY DADF-AA1 MODEL

1 FL3-2450-000 1 COVER, TRAY, LOWER

2 FL3-2848-000 1 GUIDE, TRAY, FRONT

3 FC9-5683-000 2 RACK, TRAY

4 FC9-5684-000 1 HOLDER, TRAY VOLUME

5 FC8-6339-000 3 LEVER, TRAY SENSOR

6 FU7-8159-000 1 LABEL, DOCUMENT MAXIMUM LOAD

7 FU8-0910-000 1 PINION, 22T

8 WG8-5696-000 3 PHOTO INTERRUPTER, TLP1243 S7,S8,S9

9 FL3-2449-000 1 TRAY, DOCUMENT

10 FC8-6341-000 1 ELIMINATOR, STATIC CHARGE

11 FL3-2847-000 1 GUIDE, TRAY, REAR

12 FU7-8160-000 1 LABEL, DOCUMENT MAXIMUM LOAD

13 FM4-3024-000 1 PHOTO SENSOR PCB UNIT, TRAY

2-116
FIGURE A21
ESTRANGEMENT DRIVE ASSEMBLY (DADF-AA1
MODEL)

4
(M2)
(J89)
10
2

11

1
7
3
6
10
(S11)
(J111)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.A21 NPN RF ESTRANGEMENT DRIVE ASSEMBLY DADF-AA1 MODEL

1 FC5-4425-000 1 CLIP

2 FC8-6406-000 1 DUCT, ESTRANGEMENT HARNESS

3 FC8-6407-000 1 CAM, ESTRANGEMENT

4 FK2-0207-000 1 MOTOR, STEPPING, DC M2

5 FU8-0311-000 1 GEAR/PULLEY, 40T/20T

6 FU8-0319-000 1 GEAR, 31T

7 FU8-0320-000 1 GEAR, 30T

8 VS1-7177-004 1 CONNECTOR, SNAP TIGHT, BK

9 WG8-5696-000 1 PHOTO INTERRUPTER, TLP1243 S11

10 XA9-0732-000 3 SCREW,RS,M4

11 XF2-1607-640 1 BELT, TIMING

2-117
FIGURE A41
PAPER FEED ASSEMBLY (DADF-AA1 MODEL)

69
56
(M1) 9
(J112)

69
(J105)

(J2)
20 48 (J106)
38 (J104)
2
50 41 (S5)
(J105)

(J80)
69 39 (J7)
2
50 (J82)
(SL1)
(J6)
69 49
37
49

69
40 2 A B 43

58 44

59
53
57 47
70 46
2 1

B (CL1) 21
A (J81) 501
24 41
25
26
(S4)
(CL2) 50
2 (J83)
(J104)
41
21
501
27 13
28 (S6) 65 66 42
29 50
(J106)
50
10 2 69
70 18
60
61
23
2
18
19 30
61 15
23

56

48

12

D
E 51
C 2

2-118
3

11

C
D 16
45

3
14
11

17

52 52
62 67
68
(J1) 52
2
(J103)

(J101) 7 54
41
(S1)
(J102) (J101)
8
41 6
54
(S3) 22
55 (J103)
54
(S2) 5
E (J102)
41 4

11 35
32
55
36 34
33

17
3

3 31 64
63

2-119
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.A41 FM4-5642-000 1 PAPER FEED ASSEMBLY DADF-AA1 MODEL

1 FC5-4353-000 1 FLANGE, BELT

2 FC5-4425-000 9 CLIP

3 FC6-8973-000 15 ROLLER, PLATEN

4 FC8-6368-000 1 GUIDE, PLATEN, 2

5 FL2-9949-000 1 FLAPPER, REVERSE

6 FC8-6371-000 1 LEVER, READ SENSOR

7 FC8-6372-000 1 LEVER, PAPER DELIVERY SENSOR

8 FC8-6377-000 1 HOLDER, SENSOR

9 FC8-6378-000 1 DUCT, HARNESS

10 FC8-6379-000 1 FLANGE, PULLEY

11 FC8-6380-000 3 CLIP

12 FC8-6382-000 1 ROLLER, BELT TENSION

13 FC8-6385-000 1 JOINT, DELIVERY GEAR

14 FC8-6386-000 1 DIAL, JAM

15 FC8-6395-000 1 ROLLER, DELIVERY

16 FC8-6396-000 1 ROLLER, REGISTRATION

17 FC8-6397-000 2 ROLLER, READ

18 FC8-6418-000 2 JOINT, READ PULLEY

19 FC8-6421-000 1 BELT, TIMING

20 FK2-6869-000 1 MOTOR, STEPPING, DC M1

21 FK2-6870-000 2 CLUTCH, ELECTROMAGNETIC CL1,CL2

22 FL2-9937-000 1 FLAG, REGISTRATION SENSOR

23 XG9-0507-000 2 BEARING, BALL, MF128ZZ

24 FC8-6383-000 1 JOINT, PICK-UP

25 FC8-6411-000 1 SPRING, TORSION

26 FU8-0304-000 1 GEAR, 22T

27 FC8-6384-000 1 JOINT, REGISTRATION

28 FC8-6412-000 1 SPRING, TORSION

29 FU8-0307-000 1 GEAR, 18T

30 FC8-6399-000 1 ELIMINATOR, STATIC CHARGE

31 FC8-6373-000 1 ARM, PLATEN, FRONT

2-120
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FC8-6374-000 1 ARM, PLATEN, REAR

33 FC8-6375-000 1 SPACER, READ, FRONT

34 FC8-6376-000 1 SPACER, READ, REAR

35 FC8-6398-000 1 ROLLER, WHITE

36 FL2-9939-000 1 GUIDE, PLATEN, 1

37 FC8-6381-000 1 LINK, SOLENOID

38 FC8-6403-000 1 DAMPER, REV. GUIDE RETAINING

39 FK2-6871-000 1 SOLENOID SL1

40 FU8-0306-000 1 GEAR, 25T

41 WG8-5696-000 6 PHOTO INTERRUPTER, TLP1243 S1,S2,S3,S4,S5,S6

42 FM4-2459-000 1 SEPARATION REVERSE GUIDE ASS'Y

43 FL2-9942-000 1 HOLDER, SEPARATION PAD UNIT [DP]

44 FU7-2657-000 1 SPRING, COMPRESSION

45 FM3-6916-000 1 LED PCB

46 FS9-0204-000 1 LABEL, JAM CLEARING OPERATION

47 FS9-0205-000 1 LABEL, GREEN

48 XA9-0702-000 3 SCREW, W/WASHER, M3X6

49 VS1-7177-002 2 CONNECTOR, SNAP TIGHT, BK

50 FU5-1172-000 5 BUSHING

51 FU5-1626-000 1 BUSHING

52 FU6-1088-000 3 BUSHING

53 FU6-1089-000 1 BUSHING

54 FU7-2658-000 3 SPRING, TORSION

55 FU7-2659-000 2 SPRING, COMPRESSION

56 FU7-2660-000 2 SPRING, TENSION

57 FU8-0303-000 1 GEAR PULLEY, 27T/22T

58 FU8-0305-000 1 GEAR, 18T

59 FU8-0308-000 1 GEAR, 22T

60 FU8-0309-000 1 GEAR PULLEY, 36T/54T/28T

61 FU8-0310-000 2 PULLEY, 36T

62 FU8-0312-000 1 GEAR, 18T

63 FU8-0313-000 1 GEAR, 18T

2-121
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

64 FU8-0314-000 1 GEAR, 14T

65 FU8-0315-000 1 GEAR, 39T

66 FU8-0316-000 1 GEAR, 21T

67 FU8-0317-000 1 GEAR, 32T

68 FU8-0318-000 1 GEAR, 48T/62T

69 XA9-1164-000 8 SCREW,RS,M3X6.5

70 XF2-1607-640 2 BELT, TIMING

501 XD3-2200-122 2 PIN, DOWEL

2-122
FIGURE A90
ADF PCB ASSEMBLY (DADF-AA1 MODEL)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.A90 FM4-3023-000 1 ADF PCB ASSEMBLY DADF-AA1 MODEL

2-123
FIGURE B10
ADF ASSEMBLY (DADF-AB1 MODEL)

11
17
16
16 1

3 SEE FIGURE B13

15
SEE FIGURE B41

13

2 14
(J560)
4 14
(J562)
SEE FIGUREB12 (J561)
14
5
(CN10)
18
(CN1)
6 (CN2)
14

10
(CN9)

14 (CN39)
(CN40)

17

SEE FIGURE B90


SEE FIGURE A11

14
12 8

15

2-124
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.B10 NPN RF ADF ASSEMBLY DADF-AB1 MODEL

1 FC3-1468-000 1 HOLDER, HARNESS, M

2 FC3-1492-000 1 HOLDER, TRAY SUPPORTING

3 FC3-1496-000 1 BRACKET, REINFORCEMENT

4 FC9-9558-000 1 HOLDER, FEEDER SHAFT

5 FF3-4621-000 1 COVER, REAR

6 FS9-0198-000 1 LABEL, HINGE CAUTION, C

7 FF3-4624-000 1 COPYBOARD

8 FL3-3238-000 1 COVER, FRONT

9 FS9-0203-000 1 LABEL, DIAL OPERATION

10 FC3-1449-000 1 COVER, STAMP

11 FS9-0208-000 1 LABEL, DOCUMENT SIZE A SIZE

11 FU7-8249-000 1 LABEL, DOCUMENT SIZE AB/K/INCH SIZE

12 FG3-4039-000 1 HINGE R ASSEMBLY

13 FS9-0202-000 1 LABEL, PROHIBITION DOCUMENT A SIZE

13 FU7-8247-000 1 LABEL, PROHIBITION DOCUMENT AB/K/INCH SIZE

14 FS2-9569-000 9 SCREW, M3X10

15 FS2-9571-000 7 SCREW, M4X12

16 FS2-9570-000 2 SCREW, M4X7

17 FS2-9567-000 3 SCREW, M3X6

18 FM4-3320-000 1 CABLE, INTERFACE

2-125
FIGURE B11
BASE ASSEMBLY (DADF-AB1 MODEL)

(SL1)
(CN5)
2 13

15
10
7

9
14
5
9

12
11

11
12

17
4
18 1 3

17 4
(CN6)

4 8
3
15 14
9
(CN201)
4

16

2-126
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.B11 NPN RF BASE ASSEMBLY DADF-AB1 MODEL

1 FC3-1450-000 2 HOLDER, DELIVERY REVERSE

2 FC3-1452-000 1 ARM, SOLENOID

3 FC3-1454-000 2 ROLLER, LEAD, LARGE

4 FC3-1455-000 4 ROLLER, LEAD, SMALL

5 FC3-1491-000 1 ARM, DELIVERY REVERSE

6 FL3-5012-000 1 COVER, FEED [DP]

7 FC3-1497-000 2 SPRING, LEAF

8 FC3-1498-000 2 SPRING, LEAF

9 FC5-4425-000 3 CLIP

10 FS9-0197-000 1 LABEL, HINGE CAUTION

11 FC3-1451-000 1 ROLLER, DELIVERY REVERSE

12 FC8-6419-000 1 DAMPER, DELIVERY

13 FH6-5136-000 1 SOLENOID SL1

14 FU6-1222-000 2 BUSHING, DELIVERY RELEASE

15 FS2-9568-000 4 SCREW, M3X8

16 FS2-9569-000 2 SCREW, M3X10

17 FS4-2743-000 2 SPRING

18 XD9-0288-000 3 PIN, DOWEL

2-127
FIGURE B12
OPEN/CLOSE PANEL ASSEMBLY (DADF-AB1
MODEL)

2-128
21
13
18
3
8

20

22
A 17
22 13

5
7
4
501 5 6
502
20

12
10
16

23 11

23
12

15
A 19

14

2-129
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

DADF-AB1 MODEL AB/K/


Fig.B12 FG3-4037-000 1 OPEN/CLOSE PANEL ASSEMBLY
INCK SIZE

DADF-AB1 MODEL
Fig.B12 FG3-4052-000 1 OPEN/CLOSE PANEL ASSEMBLY
EXCEPT AB/K/INCK SIZE

1 FS4-2754-000 1 SPRING, TENSION

2 FC3-1477-000 1 LEVER, OPEN/CLOSE

3 FC3-1478-000 1 LEVER, SENSOR

4 FC3-1479-000 1 ROLLER, REGISTRATION, 1

5 FC3-1480-000 2 ROLLER, REGISTRATION, 2

6 FC9-9559-000 1 SHUTTER, FRONT

7 FC9-9560-000 1 SHUTTER, REAR

8 FF3-4629-000 1 COVER, PAPER PICK-UP AB/K/INCK SIZE

8 FF3-4637-000 1 COVER, PAPER PICK-UP EXCEPT AB/K/INCK SIZE

9 FF3-4630-000 1 COVER, PAPER PICK-UP BACK

10 FG3-4043-000 1 PAPER PICK-UP ROLLER ASS'Y, SS [DP]

11 FC3-1525-000 1 ROLLER, PICK

12 FC9-9561-000 2 STOPPER

13 FC5-4425-000 2 CLIP

14 FG3-4041-000 1 PICK ARM F ASSEMBLY

15 FG3-4044-000 1 SEPARATION ROLLER ASSEMBLY, SS

16 FG3-4045-000 1 PICK ARM R ASSEMBLY

17 FS2-1708-000 1 BUSHING

18 FS2-1710-000 1 BUSHING

19 FS2-9573-000 1 SCREW, M3X16

20 FS2-9569-000 3 SCREW, M3X10

21 FS4-0654-000 1 GEAR, 25T

22 FS4-2747-000 2 SPRING, COMPRESSION

23 XD9-0288-000 2 PIN, DOWEL

501 XD1-2100-305 1 WASHER,PLAIN

502 XD1-3100-305 1 WASHER,SPRING

2-130
FIGURE B13
DOCUMENT TRAY ASSEMBLY (DADF-AB1 MODEL)

(PI3) (CN33)
8 (PI4) (CN34)
(PI5) (CN35)
14
1
14 11 3
(PI1)
(PI2) 12
13

10
(CN31) 14

(CN7)

9
(CN33)

(CN34)
(CN35)
14

(CN8)

2-131
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.B13 FG3-4036-000 1 DOCUMENT TRAY ASSEMBLY DADF-AB1 MODEL

1 WG8-5696-000 3 PHOTO INTERRUPTER, TLP1243 PI3,PI4,PI5

2 FC3-1486-000 1 GUIDE, TRAY, FRONT

3 FC3-1488-000 3 LEVER, TRAY SENSOR

4 FF3-4625-000 1 TRAY

5 FC9-9557-000 1 ELIMINATOR, STATIC CHARGE

6 FF3-4626-000 1 GUIDE, TRAY

7 FS9-0210-000 1 LABEL, DOCUMENT MAXIMUM LOAD

8 FF3-4627-000 1 RACK

9 FF3-4628-000 1 COVER, TRAY BACK

10 FS4-0657-000 1 RACK, TRAY

11 FS4-0658-000 1 GEAR, 16T

12 FS2-9572-000 1 SCREW, M3X10

13 FM4-3611-000 1 CONNECTING PCB ASSEMBLY PI1,PI2

14 FS2-9569-000 6 SCREW, M3X10

2-132
FIGURE B41
PAPER FEEDER ASSEMBLY (DADF-AB1 MODEL)

49

32
(M1) 48
(CN41) 20
(PI10) 19
51 (CN39) 21
49
51 32
52 48 (PI11) 56
30 37 25
(CN40)

22
(M2) 24 15 28
(CN42) 23 36 55
34
32
50
52 50 33 55
35
13
15 44 18
3
15 29 17
47

5
32 47
53 4
47
45
2 26 15 38
1
15
31 33
29
11
(CN8)
27 33
15 43
12

(PI7) 48
(CN36) (CN37)
(CN37) 48

(PI6) (PI8) 27 39
(CN38) (CN38)
(CN36)
15
48
33
16
10
9

54 7
15
31 8
29
14
46

33
12 40

6 27
42
46
15
41

2-133
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.B41 FM4-3442-000 1 PAPER FEEDER ASSEMBLY DADF-AB1 MODEL

1 FC3-1460-000 1 GUIDE, PAPER FEED

2 FC3-1462-000 1 GUIDE, PLATEN, 2

3 FF3-4638-000 1 FLAPPER

4 FC3-1465-000 1 LEVER, LEAD SENSOR

5 FC3-1466-000 1 LEVER, DELIVERY REVERSE SENSOR

6 FC3-1469-000 1 ARM, PLATEN, FRONT

7 FC3-1470-000 1 ARM, PLATEN, REAR

8 FC6-8973-000 4 ROLLER, PLATEN

9 FC3-1493-000 1 SPACER, PLATEN, FRONT

10 FC3-1494-000 1 SPACER, PLATEN, REAR

11 FC3-1509-000 1 ROLLER, REGISTRATION

12 FC3-1510-000 2 ROLLER, LEAD

13 FC3-1511-000 1 ROLLER, DELIVERY REVERSE

14 FC3-1512-000 1 ROLLER, WHITE

15 FC5-4425-000 9 CLIP

16 FF3-4633-000 1 GUIDE, PLATEN, 1

17 FF3-4636-000 1 LEVER, REGISTRATION SENSOR

18 FG3-4040-000 1 TENSIONER ROLLER ASSEMBLY

19 FF3-4631-000 1 GUIDE, REVERSE

20 FL3-3239-000 1 PAD, SEPARATION [DP]

21 FS4-2746-000 1 SPRING, COMPRESSION

22 FS2-3885-000 1 PULLEY, 57T/GEAR, 23T

23 FS4-0645-000 1 GEAR, 16T

24 FS4-2752-000 1 SPRING, TENSION

25 FS9-0205-000 1 LABEL, GREEN

26 FS2-1708-000 1 BUSHING

27 FS2-1709-000 3 BUSHING

28 FS2-1710-000 1 BUSHING

29 FS2-1711-000 3 BUSHING

30 FS2-3886-000 1 PULLEY/GEAR

31 FU9-0087-000 2 PULLEY, 27T

2-134
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FS2-9567-000 7 SCREW, M3X6

33 FS2-9569-000 10 SCREW, M3X10

34 FS4-0644-000 1 GEAR, 16T

35 FS4-0646-000 1 GEAR, 19T

36 FS4-0647-000 1 GEAR, 25T

37 FS4-0648-000 1 GEAR, 23T

38 FS4-0649-000 1 DIAL

39 FS4-0650-000 1 GEAR, 31T

40 FS4-0651-000 1 GEAR, 14T

41 FS4-0652-000 1 GEAR, 15T

42 FS4-0653-000 1 GEAR, 18T

43 FS4-0659-000 1 GEAR, 54T/39T

44 FU9-0090-000 1 GEAR, 33T

45 FS4-2744-000 1 SPRING, TENSION

46 FS4-2745-000 2 SPRING, TORSION

47 FS4-2753-000 3 SPRING, TORSION

48 WG8-5696-000 5 PHOTO INTERRUPTER, TLP1243 PI6,PI7,PI8,PI10,PI11

49 FK2-9425-000 2 MOTOR, STEPPING M1,M2

50 XF2-1607-240 2 BELT, TIMING

51 FS2-9570-000 4 SCREW, M4X7

52 FS4-2749-000 2 SPRING, TENSION

53 FC3-1568-000 1 SPRING, LEAF

54 XF2-1611-740 1 BELT, TIMING

55 FS2-9574-000 2 SCREW, M3X8

56 FS9-0204-000 1 LABEL, JAM CLEARING OPERATION

2-135
FIGURE B90
ADF PCB ASSEMBLY (DADF-AB1 MODEL)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.B90 FM4-3321-000 1 ADF PCB ASSEMBLY DADF-AB1 MODEL

2-136
FIGURE H11
CASSETTE UNIT MAIN BODY (CASSETTE UNIT
MODEL)

(J9911)
(J9907)
(J9931) (J3006) (J9908)
(J9909)
(J9910)

(J2027) 6
(J9933)
(J9930)
(J9934)

(J3002)
(J251) (J2026)
(J3001)
5
(J3003)

(J252) (J2019)

(J2020)
14
(J252)
(S6)
(J2026)

SEE FIGURE H12


1 12
1
11 1
1 SEE FIGURE H20
SEE FIGURE H40

1
9
1

3 1
1
1
10 7

13
15

SEE FIGURE H30

2-137
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.H11 NPN RF CASSETTE UNIT MAIN BODY CASSETTE UNIT MODEL

1 XA9-1386-000 AR SCREW,RS,M3X8

2 FM3-6120-000 1 CASSETTE RAIL ASSEMBLY, RIGHT

3 FM3-5933-000 1 AUTO SIZE DETECT ASSEMBLY

4 FM4-2531-000 1 PEDESTAL CONTROLLER PCB ASS'Y

5 VS1-7173-010 1 CONNECTOR, SNAP TIGHT, 10P, W

6 VS1-8412-015 1 CONNECTOR, SNAP TIGHT, BL

7 FC9-4678-000 1 PANEL, RIGHT FRONT

8 FC9-4679-000 1 PANEL, RIGHT CENTER

9 FC9-4680-000 1 PANEL, RIGHT REAR

10 FC9-4681-000 1 PANEL, LEFT

11 FC9-4682-000 1 PANEL, REAR

12 FC9-4683-000 1 COVER, CONNECTOR

13 FC8-4999-000 1 ROLLER, RAIL

14 WG8-5783-000 1 IC,PHOTO-INTERRUPTER,LG248NL1A S6

15 FC9-7107-000 1 SIZE PLATE CASSETTE UNIT MODEL

2-138
FIGURE H12
CST.U RIGHT DOOR ASSEMBLY (CASSETTE UNIT
MODEL)

4
3

1 7
8

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.H12 NPN RF CST.U RIGHT DOOR ASSEMBLY CASSETTE UNIT MODEL

1 FC8-3782-000 2 ROLLER, PAPER FEED

2 FC9-4672-000 1 DOOR, RIGHT

3 FC9-4674-000 2 HOOK, DOOR, RIGHT

4 FC9-4675-000 2 SPRING, TENSION

5 FC9-4676-000 1 STOPPER, DOOR, RIGHT

6 FC9-5723-000 1 HANDLE, RIGHT DOOR, LOWER

7 FS7-2788-000 4 SPRING, COMPRESSION

8 FU5-1035-000 4 BUSHING

2-139
FIGURE H20
PAPER PICK-UP DRIVE ASSEMBLY (CASSETTE UNIT
MODEL)
2

3
5

(M1)
(J2027)

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.H20 FM3-9234-000 1 PAPER PICK-UP DRIVE ASSEMBLY CASSETTE UNIT MODEL

1 FC6-5022-000 1 PULLEY, 34T

2 FU3-0285-000 1 GEAR, 80T/16T

3 XF2-1104-940 1 BELT,TIMING

4 FK2-7327-000 1 MOTOR, STEPPING M1

5 XD9-0136-000 3 RING,E

2-140
FIGURE H30
CASSETTE (CASSETTE UNIT MODEL)

26
24
44

42

43
69 22

41 27
12 53
40
A 13
27
33 37 28
50
12

45 46 33 38
37 36
48 52
26
49
51 35
5
47 31 32

54 10
68
3 34 34
30 30

9
25 29
19
6
2 26
15
1 18
7
11
A
11
9
25 65
9 18 62
21 64
67
67 57
61 55
14 39

66
16 60
17

63
23 8
4

58
59
70
20
56

2-141
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.H30 NPN RF CASSETTE CASSETTE UNIT MODEL

1 FC8-2469-000 1 DIAL, DETECT, SMALL

2 FC8-2470-000 1 DIAL, DETECT, LARGE

3 FC8-2474-000 1 SHAFT

4 FC8-2475-000 1 PLATE, JOINT

5 FC8-2670-000 1 PLATE, FREE STOP

6 FC8-2671-000 1 SPRING, TORSION

7 FC8-2672-000 1 SPRING, TORSION

8 FC8-4966-000 1 LABEL, PAPER PICK-UP OPERATION

9 FC8-4970-000 3 ROLLER, CASSETTE SWING

10 FL3-2859-000 1 PLATE, LIFTER

11 FC8-4989-000 2 PIN, SIZE DETECT POSITIONING

12 FC8-4990-000 2 GEAR, 14T

13 FC8-4996-000 1 COVER, TOP

14 FC9-0117-000 1 PLATE, CASSETTE ROLLER, LEFT

15 FC9-0118-000 1 PLATE, CASSETTE ROLLER, RIGHT

16 FC9-0126-000 1 PLATE, REINFORCEMENT, LEFT

17 FC9-0127-000 1 PLATE, COVER MOUNTING, L

18 FC9-0128-000 2 PLATE, COVER MOUNTING, R

19 FC9-0129-000 1 GEAR, 9T

20 FC9-0130-000 1 LINK, BACK END DETECT

21 FC8-4963-000 1 LABEL, INDEX, SIZE L, BACK END

22 FC8-4962-000 1 LABEL, INDEX, SIZE L, SIDE

23 FC8-4992-000 1 WIRE,CENTER PLATE GROUNDING,L

24 FC8-4994-000 1 LABEL, INDEX, SIZE, BACK END

25 FS5-6945-000 2 COLLAR, REGISTRATION MULTI

26 XA9-1016-000 6 SCREW W/WASHER, M3X8

27 XA9-1523-000 2 SCREW, B, M4X8

28 FM3-8905-000 1 SIDE END PLATE ASSEMBLY, FRONT

29 FC8-2462-000 1 KNOB, PAPER SIDE END

30 FC8-2463-000 2 STOPPER

31 FC8-2464-000 1 PLATE, CLICK

2-142
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FC8-2484-000 1 COVER, HANDLE

33 FC8-5262-000 2 BLOCK, PAPER SIDE END, LARGE

34 FU7-2326-000 2 SPRING, COMPRESSION

35 FU7-2327-000 1 SPRING, COMPRESSION

36 FU7-2513-000 1 SPRING, COMPRESSION

37 FU7-2514-000 2 SPRING, COMPRESSION

38 FM3-8911-000 1 SIDE END BLOCK ASSEMBLY, SMALL

39 FL3-2858-000 1 BODY, CASSETTE, L

40 FM3-8906-000 1 SIDE END PLATE ASSEMBLY, REAR

41 FC8-2485-000 1 MOUNT, LIMIT PLATE

42 FC8-4964-000 1 LABEL, HEIGHT LIMIT, S

43 FC8-4995-000 1 RACK, PAPER SIDE END, 2

44 FC9-7170-000 2 CLAW, SIDE

45 FM3-8907-000 1 BACK END LIMIT PLATE ASSEMBLY

46 FC8-2466-000 1 LEVER

47 FC8-2467-000 1 STOPPER, BACK END

48 FC8-2468-000 1 HOLDER, BACK END STOPPER

49 FC8-4965-000 1 LABEL, HEIGHT LIMIT, R

50 FC8-4997-000 1 FLAPPER

51 FU7-2328-000 1 SPRING, COMPRESSION

52 FU7-2515-000 1 SPRING, COMPRESSION

53 FM3-8912-000 1 PAPER SIDE END EXTENSION ASS'Y

54 FC9-7245-000 1 LABEL, PAPER SIZE, CAUTION

55 FC8-4967-000 1 WINDOW, CST FR. COVER IND.

56 FC8-4993-000 1 PLATE, COVER ATTACHMENT, LEFT

57 FC9-5724-000 1 HOLDER, SIZE INDEX, F

58 FC9-5726-000 1 GUIDE, CASSETTE BUTTON

59 FC9-5727-000 1 BUTTON, PUSHING

60 FC8-4986-000 1 LINK, BUTTON, UPPER, 2

61 FC8-4987-000 1 LINK, BUTTON, LOWER

62 FC9-7249-000 1 COVER, SIZE PLATE

63 FC8-4969-000 1 MOUNT,CST. FR. COVER ADJUST,R

2-143
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

64 FC9-7259-000 1 ARM, LOCK, A

65 FC9-7260-000 1 ARM, LOCK, B

66 FC9-7261-000 1 ROLLER, LINK

67 FU7-2518-000 2 SPRING, COMPRESSION

68 FC8-2483-000 1 PLATE, PAPER SIDE END, FRONT

69 FC8-2486-000 1 PLATE, PAPER SIDE END, REAR

70 FC9-5725-000 1 PANEL, CASSETTE FRONT

2-144
FIGURE H40
PAPER PICK-UP ASSEMBLY, 2 (CASSETTE UNIT
MODEL)

(J2021)
(J2025)
29 (J2533)

(J2022)

(J2024) 37
(J2023)
58

27
501
51
13 52
49 45
8 501
501 24
33 25

10
47
20 50
53 26
46
48
39 21
55
36 (S1) 19
(SL1) (J2021)
(S2) 40 18
(J2025) (J2022) 40 9
11
(S3) 52
(S4) (J2024) 56
(J2023) 28
40 17 42
30 35
40 16 31 57

12
6

42

22

15
38
23
32
34

14
2
54 4

41 43
5
44
1 7

2-145
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.H40 FM3-9230-000 1 PAPER PICK-UP ASSEMBLY, 2 CASSETTE UNIT MODEL

1 FB6-3405-000 1 ROLLER, PAPER PICK-UP [DP]

2 FB6-3410-000 1 LIMITER, TORQUE

3 FB6-4852-000 1 ROLLER, VERTICAL PATH

4 FC6-6661-000 1 ROLLER, SEPARATION [DP]

5 FC6-7083-000 1 ROLLER, FEED/SEPARATION [DP]

6 FC6-9867-000 1 RING, RETAINING

7 FC7-5845-000 1 STOPPER, ROLLER

8 FM4-1201-000 1 PICK-UP DRIVE SIDE PLATE ASS'Y

9 FB6-3387-000 1 GUIDE, VERTICAL PATH

10 VS1-7173-014 1 CONNECTOR, SNAP TIGHT, 14P, W

11 FU3-0289-000 1 GEAR, 14T

12 FU5-1763-000 1 BUSHING

13 XD9-0136-000 1 RING,E

14 FB6-3380-020 1 HOLDER, PAPER PICK-UP ROLLER

15 FB6-3388-000 1 ROD, SEPARATION ROLLER RELEASE

16 FB6-3389-000 1 CLAW, PICK-UP

17 FB6-3391-000 1 GEAR, RATCHET

18 FB6-3392-020 1 SPRING, LEAF

19 FC9-7253-000 1 ARM, LIFTING

20 FB6-3395-000 1 ARM, PAPER FEED SHAFT

21 FB6-3396-010 1 LOCK, PICK-UP

22 FB6-3397-000 1 FLAG, PAPER SENSOR

23 FB6-3398-000 1 FLAG, PAPER DETECT SENSOR

24 FB6-3402-000 1 GEAR, RATCHET

25 FB6-3403-000 1 COUPLING, FEED SHAFT STOP

26 FB6-3404-000 1 COUPLING, SEPARATION SHAFT

27 FB6-3413-000 1 COLLAR, PAPER PICK-UP SHAFT

28 FB6-7078-000 1 CAM, LOCK

29 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK

30 FC8-1178-000 1 CLAW, PAPER PICK-UP

31 FC8-1202-000 1 DAMPER

2-146
R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FC8-1205-000 1 PAD, PAPER PICK-UP HOLDER

33 XA9-0656-000 1 SCREW,RS,M3X10

34 FC9-4290-000 1 JOINT, RETARD

35 FF6-2397-000 1 GEAR, 46T

36 FK2-0408-000 1 SOLENOID SL1

37 FL2-6580-000 1 FLAG, REGISTRATION SENSOR

38 FS5-1943-000 1 BUSHING

39 FM3-4146-000 1 PICK-UP ARM UNIT

40 FK2-0149-000 4 PHOTO-INTERRUPTER, TLP1252(C6) S1,S2,S3,S4

41 FU7-5378-000 1 SPRING, TENSION

42 FS7-2800-000 2 SPRING, TENSION

43 FS7-2801-000 1 SPRING, TORSION

44 FU3-0280-000 1 GEAR, 15T [DP]

45 FU3-0282-000 1 GEAR, 21T

46 FU3-0283-000 1 GEAR, 21T

47 FU3-0284-000 1 GEAR, 16T

48 FU3-0288-000 1 GEAR, 21T

49 FU3-0347-000 1 GEAR, 41T

50 FU3-0349-000 1 GEAR, 41T

51 FU3-0350-000 1 GEAR, 41T/41T

52 FU5-1033-000 2 BUSHING

53 FU3-0352-000 1 GEAR, 16T/16T

54 FU6-2684-000 1 SPRING, COMPRESSION

55 FU6-2784-000 1 SPRING, TENSION

56 FU7-0848-000 1 GEAR, 51T

57 FU7-0445-000 1 GEAR, 42T

58 FS7-2803-000 1 SPRING, TORSION

501 XD3-2200-122 3 PIN, DOWEL

2-147
FIGURE ZZA
MECHANICAL STANDARD PARTS (HOW TO USE)

Mechanical standard parts

About a mechanical standard parts


A Mechanical standard parts is a mechanical part which not parts peculiar to a product.
They are parts which are common to a Canon product and are used, such as a screw and a washer.
The Fig No. and parts number of the mechanical standard parts are not listed in the product parts catalog.
Refer to the parts catalog of mechanical standard parts when checking the parts number for screw or
washer etc. and identify them by part shape or size.

Material and surface treatment of a mechanical standard parts


Material and surface treatment of mechanical standard parts are assigned commonly for each part.
Refer to the Table 1 for the parts which material and surface treatment are assigned as numbers.

Table 1 Material and Surface treatment

No. Material Surface treatment Color

Stainless steel black coloring (BC4) Black


1
Stainless steel
not to be given White
2
Regular nickel plating (NL) White
3
Brass
Black nickel plating (BN) Black
4
White zinc trivalent chromate treating (ZC3) White
5
Regular nickel chromium plating (NC) White
6
Steel Regular nickel plating (NL) White
7
Iron and steel phosphating (P1) Black
8
Black zinc trivalent chromate treating (BZ3) Black
9

2-148
FIGURE ZZB
MECHANICAL STANDARD PARTS (SCREWS)

1. Screws

How to read Parts Numbers

Screws

XB1-2400-609
Type No. XB1-2 expresses Binding head machine screw.

Normal designation d 40 expresses M4.0.

Length L 0-60 expresses a length of 6.0mm.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

1-1. Cross Recessed Head Screws for Precision Equipments


D

XA1-1, 6, 7 XA1-4
d

d
H L K H
L
D

XA1-3
d

H
L

Head size (mm)

M1.4 M1.6 M1.7 M2 M2.5 M2.6


Pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
Countersunk head Class 1 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
Oval countersunk head Class 1 2 2.4 2.5 3 3.8 4
0.68 0.8 0.88 1 1.25 1.3
Pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
Pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8

2-149
1-2. Precision Tapping Screws
D

D
XA4-1, 2, 4 XA4-6, 7, 9

d
H L H L
D

D
XA4-3 XA4-8
d

d
H H
L L
D

XA4-5
d

H
L

Head size (mm)

M1.4 M1.6 M1.7 M2 M2.5 M2.6


With tatered end pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
With tatered end pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
With tatered end countersunk head 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
With tatered end pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8
With parallel end ultra thin head 2.5 2.8 3 - - -
0.2 0.2 0.2 - - -
With parallel end pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
With parallel end pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
With parallel end countersunk head 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
With parallel end pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8

2-150
1-3. Cross Recessed Head Screws
dk

dk
XB1-1 XB1-3

k L k
L
dk

dk
XB1-2 XB1-4

f k L f k
L

Head size (mm)

M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 - 6 8 10
1.2 1.45 - 1.75 2.3 2.8
Oval countersunk head 4 5 - 6 8 10
1.6 2 - 2.45 3.2 4
Screw part length
b 8 12 12 12 16 20

2-151
1-4. Cross Recessed Head Screws with Captive Washer

L L L L

XB2-1 XB2-2 XB2-3 XB2-4

L L L L

XB2-5 XB2-6 XB2-7 XB2-8

Pan head + Plain washer (circular bright)

Pan head + Spring washer

Pan head + Toothed lock washer

Pan head + Spring washer and


plain washer (circular bright)

Binding head + Plain washer (circular bright)

Binding head + Spring washer

Binding head + Toothed lock washer

Binding head + Spring washer and


plain washer (circular bright)

2-152
1-5. Hexagon Head Tapping Screws for Matallic Materials

D
B H L

Head size (mm)

M3 M4
For metallic materials 8 10
5.5 5.5
For metallic materials with clawed 3.1 3.1
3.2 3.2

1-6. Special Tapping Screws


dk

f
k L
Head size (mm)

M3 M4
6.3 8.3
Binding head 1.3 1.7
1.9 2.5

2-153
1-7. General Head Tapping Screws
dk

dk
XB4-6 XB4-8

d
k L k L
dk

XB4-7
d

f k L

Head size (mm)

M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 5.2 6 8 10
1.2 1.45 1.5 1.75 2.3 2.8

1-8. Tapping Screws for Metallic Materials


dk

dk
d

XB5-1 XB5-6

k L
k L
dk

XB5-2

f k L

Head size (mm)

M2.5 M2.6 M3 M4 M5
Pan head 4.5 4.5 5.5 7 9
1.7 1.7 2 2.6 3.3
Binding head 5.5 5.5 6.3 8.3 10.3
1.6 1.6 1.9 2.5 3.1
Flanged pan head 6.5 6.5 8 10 12
2.1 2.1 1.75 3.2 4

2-154
1-9. Hexagon Socket Set Screws

dt

d1

dp
S t
L L L

XB6-1 XB6-2 XB6-3

Head size (mm)

M1.6 M2.5
M2 M3 M5 M5 M6
M1.7 M2.6
0.7 0.9 1.3 1.5 2 2.5 3
Cone point 1.5 1.7 2 2 2.5 3 3.5
0.4 0.5 0.65 0.75 1 1.25 1.5
Double point - 1.2 1.5 1.7 2.2 2.8 3.3
- 1 1.2 1.4 1.9 2.4 2.9
Flat point 0.8 1 1.5 2 2.5 3.5 4
0.55 0.75 1.25 1.75 2.25 3.2 3.7

1-10. Flanged Pan Head Machine Screws


dk

k L

Head size (mm)

M2.5
M2 M3 M5 M5
M2.6
Flanged pan head 5 6.5 8 10 12
1.7 2.1 2.5 3.2 4

2-155
FIGURE ZZC
MECHANICAL STANDARD PARTS (BOLTS)

2. Bolts (Socket head cap screw)

How to read Parts Numbers

Bolt (Socket head cap screw)

XB7-1080-409
Type No. XB7-1 expresses Hexagon socket head cap screws.

Normal designation d 080 expresses M8.0.

Length L 40 expresses a length of 40mm.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

2-1. Hexagon socket head cap screws


dk

b
S K L

Head size (mm)

M3 M4 M5 M6 M8 M10 M12
S 2.5 3 4 5 6 8 10
dk 5.5 7 8.5 10 13 16 18
Hexagon socket head cap screws K 3 4 5 6 8 10 12
Screw part length
bmax 18 20 22 24 28 32 36

2-156
FIGURE ZZD
MECHANICAL STANDARD PARTS (NUTS)

3. Nuts

How to read Parts Numbers

Nuts

XB7- 2100- 30 9
Type No. XB7-210 expresses Hexagon nut class 1.

Normal designation d 0-30 expresses M3.0.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

3-1. Hexagon Nuts and Hexagon Thin Nuts

S m m Head size (mm)

M2 M2.5 M3 M4 M5 M6 M8
4 5 5.5 7 8 10 13
1.6 2 2.4 3.2 4 5 6.5
Hexagon nut Class 1 1.2 1.6 1.8 2.4 3.2 3.6 5
1.6 2 2.4 3.2 4.7 5.2 6.8
Hexagon nut Class 3 - - - - 5.1 5.7 7.5
- - - - 5.6 6.1 7.9
Hexagon nut Style 1 double chamfered 1.2 1.6 1.8 2.2 2.7 3.2 4
1.2 1.6 1.8 2.2 2.7 3.2 4
Hexagon nut Style 1 washer faced

Hexagon nut Style 2 double chamfered

Hexagon nut Style 2 washer faced

Hexagon nut

Hexagon thin nut double chamfered

Hexagon thin nut not chamfered

2-157
FIGURE ZZE
MECHANICAL STANDARD PARTS (RETAINING
RINGS)

5. Retaining Rings

How to read Parts Numbers

Retaining Rings

XD2-1100-202
Type No. XD2-110 expresses retaining ring-E type (Type1).

Nominal designation 0-20 expresses a 020 of nominal designation.


(See Table 5)

Material and Surface treatment 2 expresses Stainless steel (Surface treatment is


not to be given) from Table 1.

5-1. Retaining Rings - E type

Table 5
Nominal
Type
designation d (mm) D (mm) t (mm)

d 007 0.65 2 0.2


010 0.95 2.8 0.2
013 1.25 3.3 0.3
D t 017 1.65 4.2 0.4
020 1.95 4.6 0.5
024 2.35 6 0.6
028 2.74 6.5 0.6
Type 1 032 3.14 7.2 0.6
Retaining ring - E type (Type 1) 1 037 3.64 8 0.7
040 3.93 10 0.7
Retaining ring - E type (Type 2) 042 4.13 10 0.7
050 4.93 11 0.7
058 5.73 12 0.7
060 5.93 12.7 0.9
064 6.32 13.5 0.9
074 7.31 15 0.9
080 7.91 16.5 1
008 0.8 2 0.2
012 1.2 3 0.3
015 1.5 4 0.4
020 2 5 0.4
025 2.5 6 0.4
Type 2 030 3 7 0.6
2 040 4 9 0.6
050 5 11 0.6
060 6 12 0.8
070 7 14 0.8
080 8 16 0.8
090 9 18 0.8
100 10 20 1

2-158
5-2. Grip Rings

Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b

d3
020 1.9 0.5 1 1.8 0.8
025 2.35 0.5 1.2 1.9 0.9
a

030 2.85 0.6 1.4 1.9 0.9


035 3.3 0.6 1.6 2 0.9
d0

t 040 3.8 0.8 1.8 2.8 1.2


045 4.25 0.8 2 2.9 1.3
050 4.75 0.8 2.2 2.9 1.3
060 5.7 1 2.4 3.1 1.4
070 6.7 1 2.7 3.3 1.4
080 7.7 1 3 3.5 1.4
Grip ring 090 8.65 1.2 3.3 4.7 1.5
100 9.65 1.2 3.5 4.7 2

5-3. Toothed Retaining Rings

Table 5
Nominal No of
designation d2 (mm) D (mm) t (mm) teeth
d2

015 1.4 5.2 0.25 3


020 1.9 6 0.25 3
D t 024 2.3 6.4 0.25 3
030 2.8 8 0.25 4
040 3.8 9 0.25 4
050 4.8 10 0.25 5
060 5.8 11 0.25 5
Toothed retaining ring 080 7.8 13 0.25 5
100 9.8 15.4 0.25 6

2-159
5-4. Retaining Rings - C Type
Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)

b
d3 010 9.3 1 1.6 3 1.2
012 11.1 1 1.8 3.2 1.5
a

014 12.9 1 2 3.4 1.7


d0

t 015 13.8 1 2.1 3.5 1.7


016 14.7 1 2.2 3.6 1.7
017 15.7 1 2.2 3.7 1.7
018 16.5 1.2 2.6 3.8 1.7
020 18.5 1.2 2.7 3.9 2
Retaining ring - C type for shaft 022 20.5 1.2 2.7 4.1 2
025 23.2 1.2 3.1 4.3 2
028 25.9 1.5 3.1 4.6 2
030 27.9 1.5 3.5 4.8 2
032 29.6 1.5 3.5 5 2.5
035 32.2 1.5 4 5.4 2.5

Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b

d3
010 10.7 1 1.8 3.1 1.2
011 11.8 1 1.8 3.2 1.2
a

012 13 1 1.8 3.3 1.5


d0

t 014 15.1 1 2 3.6 1.7


016 17.3 1 2 3.7 1.7
018 19.5 1 2.5 4 1.7
019 20.5 1 2.5 4 2
020 21.5 1 2.5 4 2
Retaining ring - C type for hole 022 23.5 1 2.5 4.1 2
025 26.9 1.2 3 4.4 2
028 30.1 1.2 3 4.6 2
030 32.1 1.2 3 4.7 2
032 34.4 1.2 3.5 5.2 2.5
035 37.8 1.5 3.5 5.2 2.5
037 39.8 1.5 3.5 5.2 2.5
040 43.5 1.8 4 5.7 2.5
042 45.5 1.8 4 5.8 2.5
045 48.5 1.8 4.5 5.9 2.5
047 50.5 1.8 4.5 6.1 2.5
050 54.2 2 4.5 6.5 2.5
052 56.2 2 5.1 6.5 2.5
055 59.2 2 5.1 6.5 2.5
060 64.2 2 5.1 6.8 2.5
062 66.2 2 5.5 6.9 2.5
068 72.5 2.5 6 7.4 2.5
072 76.5 2.5 6.6 7.4 2.5
075 79.5 2.5 6.6 7.8 2.5
080 85.5 2.5 7 8 2.5
085 90.5 3 7 8 3
090 95.5 3 7.6 8.3 3
095 100.5 3 8 8.5 3

2-160
Prepared by
OIP Service Management Cetner
CANON INC.

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