Catalogo Honeywell PDF
Catalogo Honeywell PDF
Catalogo Honeywell PDF
COMBUSTION CATALOG
2019
Buying Rebuilts? Proceed with CAUTION
We would like to address a subject that is a concern to all of us— Although we no longer remanufacture Flame Safeguard controls, there
safety—specifically burner and boiler safety controls. are many Honeywell remanufactured controls still operating safely and
reliably. How do you differentiate genuine Honeywell remanufactured
As an industry leader in the manufacture of Flame Safeguard controls,
controls from independent rebuilt controls? How do you recognize
Honeywell feels obligated to inform you of the difference between
an independently rebuilt control? Typically, it has all of the approval
Honeywell controls and controls repaired by an independent rebuilder.
body designators removed. A rebuilder will often put his own label on
There are a number of standards and codes for burners and boilers the device, but this label may be removed later; therefore, a rebuilt
and the controls for burner and boiler equipment. Among the most control can be difficult to identify. The only way to be sure you have
familiar are those established by Underwriters Laboratories Inc. (U.L.). a Honeywell remanufactured control is if it is stamped “REMFRD” or
The U.L. standards are often the basis used for local, city, state, “REMFRD Listed” near the U.L. or Component Recognized symbol,
insurance, and other codes. Chances are that when a burner or boiler and if the letter “R” follows the date code (e.g., 8850R) or the serial
was originally purchased, it met the U.L. standard in effect at the time. number (e.g., S/N8906Q018R).
When controls fail, they are replaced with new controls or repaired
controls. There are potential safety concerns regarding controls
repaired by an independent rebuilder.
1. The controls purchased from independent rebuilders may utilize
parts from old controls or other parts that may not meet approved
specifications required for safety.
2. Honeywell remanufactured controls were upgraded to the latest
code revisions and engineering specifications. Independently rebuilt
controls typically are not.
3. Honeywell new and remanufactured Flame Safeguard controls
are U.L. Listed or Component Recognized. Independently rebuilt
controls are not. Do not be misled by rebuilders who do not remove
the original U.L. or other listing identification when they “repair” the
control.
4. Since rebuilt controls are not approved by a nationally recognized
testing agency, they do not meet CSD-1, the standard adopted by
many states and municipalities. Therefore, equipment with rebuilt
Honeywell Flame Safeguard controls are specifically designed to
controls does not meet code in these locations. This could leave you
supervise the safe operation of a boiler. Therefore, safety is involved.
without insurance should the rebuilt control fail and cause damage.
If you have any doubts that you have a genuine, Honeywell device,
5. When parts meeting Honeywell specifications and quality standards please call the nearest Honeywell Home and Building Control
became difficult to obtain, we discontinued the remanufacture of Representative or Authorized Honeywell Flame Safeguard Distributor
Flame Safeguard controls. For replacement purposes, Honeywell for verification and to discuss your options.
provides a new control, often through a replacement exchange
If you have any other questions about rebuilt controls, please contact
program. Independent Rebuilders, however, frequently continue to
your Honeywell sales representative.
repair these controls.
The products in this catalog are protected by U.S. and foreign patents. Illustrations and product descriptions published in this catalog are not
binding in detail. To determine the suitability of a product for a specific application, the customer should consult the product data sheets provided
with the product, or contact Honeywell directly. In keeping with its policy of continued improvement, Honeywell reserves the right to change or
modify design or specifications of products without notice or obligation.
ii 70-8911
Table of Contents
Product Selection Matrix.................................................. 1 Industrial Flame Monitoring
Signal Processors........................................................ 140
Commercial/Industrial Combustion Controls
All-in-One Viewing Head and Processor...................... 143
Microprocessor Burner Controls.................................... 20
Viewing Heads............................................................. 144
Microprocessor Burner Controls.................................... 50
GHE Igniter System..................................................... 146
SOLA Controllers........................................................... 51
Flame Tools................................................................. 147
ControLinks Fuel Air Control System............................. 55
IFM Accessories.......................................................... 148
Network Interface Communications............................... 59
Fiberoptic System........................................................ 153
Flame Amplifiers............................................................ 60
Flame Rods and Flame Rod Holders............................ 62 Training Materials
Flame Detectors............................................................ 64 ISO 9001...................................................................... 155
Pilot Burners.................................................................. 77 General Information..................................................... 156
Ignition Transformers..................................................... 79 Reference Information................................................. 158
Firing Rate Motors and Linkages................................... 83 Training Booklets......................................................... 162
Diaphragm Gas Valves.................................................. 85 FSG Textbook ............................................................. 162
Butterfly Gas Valves....................................................... 94 Reference Manuals ..................................................... 163
Gas Valve Actuators....................................................... 95 Lab Trainers................................................................. 163
Industrial Gas Valves................................................... 103 Ordering Information.................................................... 166
Pilot Gas Valves............................................................110 THERMAL SOLUTIONS WARRANTY POLICY.......... 167
Solenoid Gas Valves..................................................... 111
Servo Regulated Gas Valves........................................116
Venturi Mixing Unit........................................................119
Pressure Switches....................................................... 121
Pressure and Limit Controllers..................................... 124
Modernization and Replacement................................. 134
Electromechanical Burner Controls............................. 136
Testers and Demonstrators.......................................... 137
70-8911 iii
Model Index
Numerics H
600U Flame Rod Signal Processor................................................... 140 Honeywell Environmental and Energy Solutions Maintains
700 and 800 Series Viewing Heads................................................... 144 ISO 9001:2008 Registration.............................................................. 155
700 Signal Processor with 1 Channel................................................ 142 Horsepower Ratings.......................................................................... 158
7800 Series Accessories or Parts....................................................... 49
7800 SERIES and R7140 Flame Signal Amplifiers............................. 60 I
7911C Pressure Control..................................................................... 132 Ignition Transformer Accessories or Parts........................................... 82
Industrial Flame Monitoring Accessories........................................... 148
A Integrated Valve Train Pipe Adapters................................................. 109
A7800 and DSP2672 Replacement Parts......................................... 137 International Controls........................................................................ 158
A7800 Tester...................................................................................... 137 IP Standard Classification................................................................. 159
All-in-One Viewing Head and Processor............................................ 143
Approval Bodies................................................................................. 157 L
L91 Proportional Pressuretrol® Controllers......................................... 129
B L404F Pressuretrol® Controllers......................................................... 124
Btu Contents of Fuels........................................................................ 161 L404T, V Oil Pressuretrol® Limit Controllers....................................... 126
Buying Rebuilts? Proceed with CAUTION............................................. ii L408J Vaporstat® Controllers............................................................. 128
L4079 Pressuretrol® Limit Controllers................................................ 127
C
C437D, E 2000 Series Gas Pressure Switches................................. 121 M
C6097 Pressure Switch..................................................................... 122 M9484D, E, F; M9494D, F Modutrol® IV Motors.................................. 83
C7005 Flame Rectifier Pilots............................................................... 78 ML7999 Accessories........................................................................... 59
C7007 Flame Rod Holder.................................................................... 62 ML7999A Universal Parallel-Positioning Actuator................................ 58
C7008 Flame Rod Holder.................................................................... 62 ML7999B Universal Direct Coupled Actuator....................................... 58
C7009 Flame Rod Holder.................................................................... 63
C7012 Solid State Purple Peeper® Ultraviolet Flame Detector............ 64 N
C7012 Solid State Purple Peeper® Ultraviolet Flame Detector NEMA Standard Classification Code for Flame Safeguard
(Self-Checking).................................................................................... 66 Enclosures......................................................................................... 159
C7024 Solid State Purple Peeper® Ultraviolet Flame Detector............ 67
C7027; C7044 Minipeeper Ultraviolet Flame Detector........................ 68 O
C7035 Minipeeper Ultraviolet Flame Detector..................................... 69 Optical Flame Detector Accessories or Parts...................................... 76
C7061 Dynamic Self-Check Ultraviolet Flame Detector...................... 70 Order Specification Number System................................................. 156
C7076 Adjustable Sensitivity Ultraviolet Flame Detector..................... 72
C7915 Infrared Flame Detector........................................................... 75 P
C7927 Solid State Ultraviolet Flame Detector..................................... 73 P522 Signal Processor with 2 Channels and Keypad........................ 141
C7961 Dynamic Self-checking Solid State Ultraviolet Flame Detector.74 P531; P532 3-channel, Signal Processors........................................ 140
Capacities.......................................................................................... 160 P7810 Pressure Control..................................................................... 131
Commercial/Industrial Combustion Conversion Factors.................... 161 PM7910 Program Module.................................................................... 55
Commercial Pilot Burners Parts or Accessories.................................. 78 Power & Heat..................................................................................... 161
ControLinks Accessories..................................................................... 59 Pressure Controls and Limits Accessories......................................... 133
Product Selection Matrix for CE Sequence
D Primary/Programmer Relay Modules:.................................................... 1
Date Code.......................................................................................... 158
Demonstrators or Trainers................................................................. 137 Q
Diaphragm Gas Valve Replacement Parts or Accessories.................. 93 Q100 Butterfly Valve Linkages............................................................. 84
Q179A Flame Rectifier Gas Pilots....................................................... 77
E Q270 Wiring Mount Base.................................................................. 136
EC7820 Primary Control Meeting European Community Timings....... 20 Q624 Solid State Ignition Transformer................................................. 79
EC7830; EC7850; RM7830; RM7850 Programming Control Meeting Q652 Solid State Spark Generator...................................................... 80
European Community Timings............................................................ 21 Q7800 22 Terminal Universal Wiring Subbases.................................. 40
ET401A1 Ignition Transformer............................................................. 81 Q7999A ControLinks™ Fuel Air Control Wiring Subbase.................... 57
F R
Fiberoptics - FASA............................................................................. 153 R7140 Programmers............................................................................ 39
Fiberoptics - FASA-INT...................................................................... 153 R7247; R7248; R7249; R7476 Flame Amplifiers.................................. 61
Firing Rate Gas Valve Parts................................................................. 94 R7999A ControLinks™ Fuel Air Controller.......................................... 56
Flame Amplifier Accessories................................................................ 61 R8001 SLATE Combustion System..................................................... 50
Flame Rod Detector Accessories or Parts........................................... 63 RA890F Protectorelay™ Primary Control.......................................... 136
Flame Simulator................................................................................ 138 RA890G Protectorelay™ Primary Control........................................... 136
FlameTools........................................................................................ 147 RM7800 Programmers......................................................................... 22
Fluid Actuator Accessories and Parts................................................ 102 RM7800 Programmers with VPS......................................................... 23
FSP1535 Tester................................................................................. 138 RM7823; EC7823 Flame Switch.......................................................... 24
FSP5004 Tester................................................................................. 139 RM7824 On-Off Primary Control......................................................... 25
RM7838A Manual Start Industrial Primary Control with Purge............ 26
G RM7838B, C Manual Start Industrial Programmers............................. 27
GHE Igniter System........................................................................... 146 RM7838B, C Manual Start Industrial Programmers with VPS............. 28
GHE Igniter System Accessoires....................................................... 146 RM7840 Programmers......................................................................... 29
GHE Igniter System - GHE1-3........................................................... 146 RM7840 Programmers with VPS......................................................... 30
GHE Igniter System - GHE2-5........................................................... 146 RM7845 Programmers......................................................................... 31
RM7885; EC7885 Manual Start Industrial Primary Control................. 31
RM7888 PLC Adaptable Primary Control............................................ 32
iv 70-8911
Model Index
RM7890; EC7890 On-Off Primary Controls......................................... 34
RM7890 On-Off Primary Control with VPS.......................................... 33
RM7895; EC7895 On-Off Primary Control with Prepurge.................... 35
RM7895 On-Off Primary Control with Prepurge................................. 134
RM7896 On-Off Primary Control with Pre- and Post-Purge................. 36
RM7897 Automatic Primary Control with Programmable Post-Purge.. 37
RM7898 On-Off Primary Control with VPS.......................................... 38
S
S55xBE Series Viewing Heads.......................................................... 145
S256BE Flare Stack Viewing Head................................................... 142
S7800 Keyboard Display Module......................................................... 42
S7800 Keyboard Display Module 4-LINE LCD.................................... 44
S7800 Keyboard Display Module for VP Programming........................ 43
S7810A Data ControlBus™ Module.................................................... 45
S7810M ModBus Module.................................................................... 45
S7820 Remote Reset Module.............................................................. 46
S7830 First Out Expanded Annunciator.............................................. 47
S7999 ControLinks™ System Display................................................. 57
S7999D SOLA™ System Operator Interface....................................... 54
Selection Chart: V5055 and V5097 Industrial Gas Valves with V4055,
V4062 or V9055 Fluid Power Actuators............................................... 95
SLATE Demo Kit................................................................................ 139
SOLA Demonstrators........................................................................ 138
SOLA™ Accessories or Parts.............................................................. 55
SOLA™ Hydronic Control.................................................................... 51
SOLA™ Steam Control........................................................................ 52
ST7800 Plug In Purge Timer............................................................... 48
Summary of Honeywell Control Series Designations........................ 156
T
Taxes................................................................................................. 158
Terms of Payment and Prices............................................................ 158
V
V48A; V88A Diaphragm Gas Valves.................................................... 85
V51 Butterfly Gas/Air Valve.................................................................. 94
V88J High Temperature Diaphragm Gas Valves.................................. 87
V4046C; V8046C Pilot Gas Valves.....................................................110
V4055A, B, D, E On-Off Fluid Power Gas Valve Actuator.................... 97
V4055F, G Manual Reset Safety Shut-off Gas Valve Actuators........... 99
V4062 Off-Lo-Hi Fluid Power Gas Valve Actuators............................ 100
V4295; V8295 Solenoid Gas Valves...................................................111
V4297A Solenoid Safety Shut-off Valve for IVT..................................114
V4297S Normally Open Vent Valve for IVT.........................................115
V4730C; V4734C; V8730C Accessories and Parts.............................118
V4730C; V4734C; V8730C Gas/Air Servo Regulated Gas Valves......116
V4943/V8943A On/Off Diaphragm Gas Valves................................... 88
V4943/V8943B, C, N Single Stage Pressure Regulating Valves.......... 89
V4944/V8944B, C, L, N Two Stage Pressure Regulating Gas Valves.. 91
V5055/5097 Replacement Parts or Accessories............................... 109
V5055 Industrial Gas Valves.............................................................. 103
V5097 Integrated Valve Train............................................................. 107
V9055 Modulating Fluid Power Gas Valve Actuators......................... 101
Venturi Mixing Unit..............................................................................119
W
WATCHDOGIIIBE Flare Stack Signal Processor............................... 141
Z
ZM7999A ControLinks Fuel Air Control System Configuration
Software.............................................................................................. 59
70-8911 v
Subject Index
Subject Index F Manual Start Industrial Programmers with
VPS, Burner Control 28
Fiberoptic System, Flame Detection 146, 153
Microprocessor Burner Controls 50–79
Symbole Firing Rate Motors and Linkages 83
Minipeeper Ultraviolet Flame Detectors 68–
1-channel Signal Processors 142 First Out Expanded Annunciator 47
69
2-channel and Keypad Signal Flame Amplifiers 60–61
ModBus Module 45
Processors 141 Flame Detectors 64–76
Modulating Fluid Power Gas Valve
3-channel Signal Processors 140 Flame Detector System 144
Actuators 101
Flame Rectifier Gas Pilots 77–79
Modutrol IV Motors 83
A Flame Rods and Flame Rod Holders 62–63
Motors
Flame Rod Signal Processor 140
Accessories Modutrol 83
Flame Safeguard Textbook 163
ControLinks 59
Flame Simulators 139
Flame Detectors 76 N
Flame Switch 24
Ignition Transformers 82 NEMA Standard Classification 159
Flame Tool 147
Microprocessor Burner Controls 49 Network Interface Communications 59
Flare Stack Signal Processor,
Pressure and Limit Controllers 133 Normally Open Vent Valve for IVT 115
WATCHDOGIII 141
Actuators Number System 156
Flare Stack Viewing Head 142
Direct Coupled 58
Fluid Power Actuators 95
Fluid Power 95
FSG Textbook 163 O
Gas Valve 95
Fuel Air Controller, ControLinks 56 Off-Lo-Hi Fluid Power Gas Valve
Parallel-Positioning 58
Fuel Air Control Wiring Subbase, Actuators 100
Adjustable Sensitivity Ultraviolet Flame
ControLinks 57 Oil Pressuretrol® Limit Controllers 126
Detector 72
On/Off Diaphragm Gas Valves 88
All-in-One Viewing Head and Processor 143 G On-Off Fluid Power Gas Valve Actuator 97
Approval Bodies 157
Gas Capacities 160 On-Off Primary Control, Burner Control 25,
Automatic Primary Control with Programmable
Gas Pressure Switches, 2000 Series 121 34
Post-Purge 37
Gas Valve Actuators 95–101 On-Off Primary Control with Pre- and Post-
Gas Valves Purge 36
B
Butterfly 94 On-Off Primary Control with Prepurge, Burner
Burner Control Modernization and Control 35, 134
Diaphragm 85
Replacement 134 On-Off Primary Control with VPS, Burner
Industrial 103
Burner Controls, Electromechanical 136 Control 33, 38
Pilot 110
Burner Controls, Microprocessor 50–79 Operator Interface
Servo Regulated 116
Burner Control Testers 137 ControLinks 57
Solenoid 111
Butterfly Gas Valves 94–95 SOLA 54
GHE Igniter System 144, 146
Butterfly Valve Linkages, Modutrol 84 Ordering Information 166
H Order Specification Number System 156
C
High Temperature Diaphragm Gas Valves 87
CE Sequence Primary/Programmer P
Horsepower Ratings 158
Modules 1 Parallel-Positioning Actuator, Universal 58
Hydronic Control, SOLA 51
ControlBus™ Module 45 Pilot Burners 77–79
ControLinks Fuel Air Control System 55–58 I PLC Adaptable Primary Control 32
Controllers Plug In Purge Timer 48
Pressure and Limit 124 Ignition Transformers 79–81
Pressure and Limit Controllers 124–132
Pressuretrol 124, 129 Industrial Gas Valves 103–110
Pressure Regulating Valves
SOLA Hydronic 51 Actuators 95
Single Stage 89
SOLA Steam 52 Infrared Flame Detector 75
Two Stage 91
Vaporstat 128 Integrated Valve Train 107
Pressure Switches 121–124
Conversion Factors 161 Normally Open Vent Valve 115
Pressuretrol® Controllers 124
Conversion of Pressure Units 160 Pipe Adapters 109
Primary Control
Safety Shut-off Valve 114
Automatic with Programmable Post-
D International Controls 158
Purge 37
ISO 9001:2008 Registration 155
Data ControlBus™ Module 45 EC Timings 20
Date Code 158 K Manual Start Industrial 31
Demonstrators or Trainers, Burner Manual Start Industrial with Purge 26
Controls 138 Keyboard Display Module, Burner Control 42 On-Off 25, 34
Diaphragm Gas Valves 85–93 Keyboard Display Module for VP On-Off with Pre- and Post-Purge 36
Direct Coupled Actuator, Universal 58 Programming 43, 44 On-Off with Prepurge 35, 134
DVD/Videotapes, Training 162 On-Off with VPS 33, 38
Dynamic Self-Check Ultraviolet Flame
L PLC Adaptable 32
Detector 70, 74 Lab Trainers 164–166 Protectorelay 136
Line Voltage Pressure Controller 131, 132 Primary Control, Burner Control 25
E Primary/Programmer Relay Modules 1
EC Timings
M Product Selection Matrix
Primary Control 20 Manual Start Industrial Primary Control 31 Relay Modules, CE Sequence 1–19
Programming Control 21 Manual Start Industrial Primary Control with Programmers, Burner Control 22, 29, 31, 39
Electromechanical Burner Controls 136 Purge 26 Manual Start Industrial 27
Expanded Annunciator, First Out 47 Manual Start Industrial Programmers, Burner Programmers with VPS, Burner Control 23,
Control 27 30
Manual Start Industrial 28
vi 70-8911
Subject Index
Programming Control W
EC Timings 21
WATCHDOGIII Flare Stack Signal
Program Module, SOLA 55
Processor 141
Proportional Pressuretrol® Controllers 129
Wiring Mount Base, Protectorelay 136
Protectorelay™ Primary Control 136
Wiring Subbases
Purge Timer 48
ControLinks 57
Purple Peeper® Flame Detectors 64
Universal 40
R
Rectifier Pilots 77–79
Reference Manuals 164–165
Relay Modules
Product Selection Matrix 1–19
Purge Timer 48
Remote Reset Module 46
Replacement Parts
Burner Control Testers 137
Flame Detectors 76
Gas Valves 93, 109, 118
Microprocessor Burner Controls 49
S
Safety Shut-off Gas Valve Actuators, Manual
Reset 99
Safety Shut-off Gas Valves 107
Safety Switches 121
Self-Checking Flame Detectors 66, 70, 74
Series Designations 156
Service Publications 162
Servo Regulated Gas Valves 116–118
Signal Processors 140–142
Software
ControLinks 59
SOLA Controllers 51–55
SOLA Demonstrators 138
Solenoid Gas Valves 111–115
Solenoid Safety Shut-off Valve for IVT 114
Spark Generator 80
Steam Control, SOLA 52
Switches
Flame 24
Pressure 121
T
Taxes 158
Terms of Payment and Prices 158
Testers and Demonstrators, Burner
Controls 137–139
Training Booklets 162
Transformers
Ignition 79
U
Ultraviolet Flame Detectors 64
Universal Wiring Subbases 40
V
Valves
Butterfly Gas 94
Diaphragm Gas 85
Industrial Gas 103
Pilot Gas 110
Servo Regulated Gas 116
Solenoid Gas 111
Vaporstat® Controllers 128
Venturi Mixing Unit 119
Viewing Head and Processor, All-in-One 143
Viewing Heads 142
70-8911 vii
Product Selection Matrix
Product Selection Matrix
Product Selection Matrix for CE Sequence
Primary/Programmer Relay Modules:
For 230 Vac nominal applications —
Fuel Burner Type Relay Module Type
Single Atmospheric with fan EC7820
Combination or single On/Off Controlled Power Burner EC7830
Combination or single Full Modulation Power Burner EC7850
70-8911 1
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR EC7820 PROGRAMMER RELAY MODULES:
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012 A,C.
** EC APPLICATIONS REQUIRE A 220-240 VAC TO 120 VAC, STEP DOWN, 10VA TRANSFORMER.
SELECT
5.) OPTIONAL O.S. NO. DESCRIPTION
COMPONENTS S7800A1001 ENGLISH LANGUAGE
S7800A1035 FRENCH LANGUAGE
KEYBOARD
DISPLAY
MODULE
M15516G
2 70-8911
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR EC/RM7830 PROGRAMMER RELAY MODULES:
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012 A,C.
** EC APPLICATIONS REQUIRE A 220-240 VAC TO 120 VAC, STEP DOWN, 10VA TRANSFORMER.
70-8911 3
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR EC/RM7850 PROGRAMMER RELAY MODULES:
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
** EC APPLICATIONS REQUIRE A 220-240 VAC TO 120 VAC, STEP DOWN, 10VA TRANSFORMER.
M15519G
4 70-8911
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR EC/RM7823 FLAME SWITCH RELAY MODULES:
SELECT A
1.) RELAY 220-240 VAC 50/60 HZ 120VAC 50/60 HZ
MODULE EC7823A1004 RM7823A1016
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
** EC APPLICATIONS REQUIRE A 220-240 VAC TO 120 VAC, STEP DOWN, 10VA TRANSFORMER.
SELECT
4.) OPTIONAL
COMPONENTS O.S. NO. DESCRIPTION
S7800A1001 ENGLISH LANGUAGE
KEYBOARD S7800A1035 FRENCH LANGUAGE
DISPLAY
MODULE
M15520F
70-8911 5
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR RM7824A 24VDC PRIMARY CONTROL RELAY MODULES:
SELECT A
1.) RELAY RM7824A1006 24VDC
MODULE
SELECT
4.) OPTIONAL
COMPONENTS O.S. NO. DESCRIPTION
S7800A1001 ENGLISH LANGUAGE
KEYBOARD S7800A1035 FRENCH LANGUAGE
DISPLAY
MODULE
6 70-8911
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR RM7885 MANUAL START PRIMARY RELAY MODULES:
SELECT A
1.) RELAY 120VAC 50/60 HZ DESCRIPTION
MODULE RM7885A1015 SEMI AUTOMATIC PRIMARY
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
SELECT
4.) OPTIONAL O.S. NO. DESCRIPTION
COMPONENTS S7800A1001 ENGLISH LANGUAGE
S7800A1035 FRENCH LANGUAGE
KEYBOARD
DISPLAY
MODULE
M15522F
70-8911 7
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR RM7888A SPECIAL FUNCTION PRIMARY CONTROL RELAY MODULES:
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
SELECT
O.S. NO. DESCRIPTION
4.) OPTIONAL
S7800A1001 ENGLISH LANGUAGE
COMPONENTS
S7800A1035 FRENCH LANGUAGE
KEYBOARD
DISPLAY
MODULE
8 70-8911
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR EC/RM7890 ON/OFF PRIMARY CONTROL RELAY MODULES:
‡ CE APPROVED
++ NORTH AMERICAN AND CE APPROVED
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
** EC APPLICATIONS REQUIRE A 220-240 VAC TO 120 VAC, STEP DOWN, 10VA TRANSFORMER.
*** FFRT FOR CE APPROVED CONTROLS 1 SEC. OR 2 SEC.
SELECT
4.) OPTIONAL
COMPONENTS O.S. NO. DESCRIPTION
S7800A1001 ENGLISH LANGUAGE
KEYBOARD S7800A1035 FRENCH LANGUAGE
DISPLAY S7800A1142 ENGLISH (REQUIRED TO PROGRAM VALVE PROVING FEATURE)
MODULE S7800A1167 SPANISH (REQUIRED TO PROGRAM VALVE PROVING FEATURE)
M15524G
70-8911 9
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR EC/RM7895 ON/OFF WITH PURGE PRIMARY RELAY MODULES:
INTERMITTENT PILOT
220-240 VAC 50/60 HZ 120VAC 50/60 HZ DESCRIPTION
SELECT A EC7895A1010 RM7895A1014
1.) RELAY RM7895A1048 EARLY SPARK TERMINATION
MODULE RM7895B1013 DYNAMIC AIRFLOW SWITCH CHECK
INTERRUPTED PILOT
EC7895C1000 RM7895C1012
RM7895C1020 EARLY SPARK TERMINATION
RM7895D1011 DYNAMIC AIRFLOW SWITCH CHECK
RM7895E1002 INFRARED HEATER APPLICATIONS, 15/30 SECOND PFEP
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
** EC APPLICATIONS REQUIRE A 220-240 VAC TO 120 VAC, STEP DOWN, 10VA TRANSFORMER.
SELECT
5.) OPTIONAL O.S. NO. DESCRIPTION
COMPONENTS S7800A1001 ENGLISH LANGUAGE
S7800A1035 FRENCH LANGUAGE
KEYBOARD
DISPLAY
MODULE
10 70-8911
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR RM7896 ON/OFF WITH PRE- AND POST-PURGE PRIMARY RELAY MODULES:
INTERMITTENT PILOT
120VAC 50/60 HZ DESCRIPTION
SELECT A RM7896A1012
1.) RELAY RM7896B1011 DYNAMIC AIRFLOW SWITCH CHECK
MODULE
INTERRUPTED PILOT
RM7896C1010
RM7896D1019 DYNAMIC AIRFLOW SWITCH CHECK
RM7896D1027 5 SEC EARLY SPARK TERMINATION, DYNAMIC AIRFLOW SWITCH CHECK AND
60 SEC POST-PURGE
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
SELECT
5.) OPTIONAL O.S. NO. DESCRIPTION
COMPONENTS S7800A1001 ENGLISH LANGUAGE
S7800A1035 FRENCH LANGUAGE
KEYBOARD
DISPLAY
MODULE
70-8911 11
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR RM7897 ON/OFF WITH PRE- AND PROGRAMMABLE POST-PURGE
PRIMARY RELAY MODULES:
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
M15526H
12 70-8911
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR RM7898 ON/OFF WITH PRE- AND PROGRAMMABLE POST-PURGE PRIMARY
RELAY MODULES FOR VALVE PROVING APPLICATIONS:
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
70-8911 13
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR RM7838A MANUAL START WITH PURGE INDUSTRIAL PRIMARY RELAY MODULE:
SELECT A
1.) RELAY 120 VAC 50/60 HZ DESCRIPTION
MODULE RM7838A1014 INTERMITTENT PILOT, S7800A1001 KEYBOARD DISPLAY STANDARD
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
M15527F
14 70-8911
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR RM7838B MANUAL START INDUSTRIAL PROGRAMMER RELAY MODULE:
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
70-8911 15
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR RM7838C MANUAL START INDUSTRIAL PROGRAMMER RELAY MODULE:
16 70-8911
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR UL/CSA RM78XXG,M PROGRAMMER RELAY MODULE:
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
70-8911 17
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR FM/IRI RM78XXE, L PROGRAMMER RELAY MODULE:
SELECT A
1.) 120VAC 50/60 HZ DESCRIPTION
RELAY
RM7845A1001 WITHOUT KEYBOARD DISPLAY (LESS IGNITION AND 15 SECOND MFEP PILOT TERMINALS)
MODULE
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
18 70-8911
Product Selection Matrix
PRODUCT SELECTION MATRIX FOR FM/IRI RM78XXE, L PROGRAMMER RELAY MODULE:
120VAC 50/60 HZ DESCRIPTION
SELECT A
1.) RM7800E1010 ENERGY SAVING PURGE, S7800A1001 KEYBOARD DISPLAY STANDARD
RELAY
RM7840E1016 ENERGY SAVING PURGE WITHOUT KEYBOARD DISPLAY
MODULE
RM7800L1012 S7800A1001 KEYBOARD DISPLAY STANDARD
RM7840L1018 WITHOUT KEYBOARD DISPLAY
RM7800L1053 INTERMITTENT PILOT, S7800A1001 KEYBOARD DISPLAY STANDARD
RM7840L1026 INTERMITTENT PILOT WITHOUT KEYBOARD DISPLAY
RM7800L1087 S7800A1142 KEYBOARD DISPLAY STANDARD - WITH VALVE PROVING FEATURE
RM7840L1075 WITHOUT KEYBOARD DISPLAY - WITH VALVE PROVING FEATURE
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.
70-8911 19
Commercial/Industrial Combustion Controls
BURNER CONTROL
5 5 1/2
Material Number Voltage Pilot Type Flame Establishing Period Flame Establishing Period Comments
- Main - Pilot
EC7820A1026/U 220 to 240 Vac (+10, interrupted 5 sec, or 8 sec, or 5 sec or 10 sec 1 ignition attempt, Includes Modulation w/ Fan
-15%) Intermittent Output
EC7820A1034/U 220 to 240 Vac (+10, interrupted 5 sec, or 8 sec, or 5 sec or 10 sec 5 ignition attempts, Includes Modulation w/ Fan
-15%) Intermittent Output
20 70-8911
Microprocessor Burner Controls
EC7830; EC7850; RM7830; RM7850 Programming Control Meeting European
Community Timings
Microprocessor-based integrated burner control for full
modulation applications. Provides automatic burner sequencing,
flame supervision, system status indication, system or self-
diagnostics, and troubleshooting.
• Access for external electrical voltage checks.
• Application flexibility and communication interface capability.
• Five LEDs provide sequence information.
• Five function Run/Test Switch.
• Interchangeable plug-in amplifiers.
• Local or remote annunciation of operation and fault information
(optional).
• Non-volatile memory retains history files and lockout status after loss
of power.
• Compatible with existing Honeywell flame detectors.
Application: Programming Control Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
Flame Establishing Period - Main: 3 sec, or 5 sec, or Intermittent with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
Flame Establishing Period - Pilot: 3 sec or 5 sec (127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
Interlocks: Lockout x 155 mm deep with Q7800B Subbase)
Preignition: Yes Weight lb. (kg): 1 lb 10 oz (0.7 kg)
PrePurge: Determined by ST7800A Purge Timer Card Approvals, Swiss RE: Acceptable
Early Spark Termination: Yes, 5 sec Approvals, Factory Mutual: EC7830, EC7850, RM7830-Report No.
Required Components: Q7800A,B Universal Wiring Subbases. 1V9AO.AF; RM7850-Report No. J.I. OYOA9.AF
R7847, R7849, R7861, or R7886 Flame Signal Amplifier. ST7800A Approvals, Gastec/European: GASTEC: CE-63AP3070/1, Approved
Plug-in Purge Timer Card. to EN298.
AirFlow Check: User selectable
Second Stage Pilot Valve: Intermittent
Pilot Type: interrupted
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Dimensions in inches (millimeters)
BURNER CONTROL
5
(127)
1
70-8911 21
Microprocessor Burner Controls
RM7800 Programmers
Microprocessor-based integrated burner control for automatically
fired gas, oil, coal or combination fuel single burner applications.
Provides safety, functional capability and features beyond
conventional controls.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self-diagnostics and trouble
shooting.
• Access for external electrical voltage checks.
• Application flexibility and communication interface capability.
• Five LEDs provide sequence information.
• Five function Run/Test Switch.
• Interchangeable plug-in flame amplifiers.
• Local or remote annunciation of operation and fault information
(optional).
• Nonvolatile memory retains history files and lockout status after loss
of power.
• Compatible with existing Honeywell flame detectors.
• Includes Keyboard Display Module.
Application: Programming Control Weight lb. (kg): 1 lb 10 oz (0.7 kg)
Preignition: Yes Approvals, Underwriters Laboratories Inc.: Component Recognized,
PrePurge: Determined by ST7800A Purge Timer Card File No. MP268; Guide No. MCCZ.
PostPurge: 15 sec Approvals, CSA: Certified, File No. LR95329-3.
Early Spark Termination: Yes, 5 sec Approvals, FCC: FCC Part 15, Class B, Emissions.
Required Components: Q7800A, B Universal Wiring Subbases. Approvals, Swiss RE: Acceptable
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Approvals, Factory Mutual: Report No. 1V9AO.AF.
Signal Amplifier. ST7800A Plug-in Purge Timer Card.
Frequency: 50 Hz; 60 Hz (±10%)
AirFlow Check: User selectable
Pilot Type: interrupted
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Dimensions in inches (millimeters)
BURNER CONTROL
5
(127)
POWER
PILOT
FLAME 1
MAIN
ALARM
1
RESET
Material Number Voltage Flame Establishing Period Flame Establishing Second Stage Interlocks Comments
- Main Period - Pilot Pilot Valve
RM7800E1010/U 120 Vac (+10, -15%) 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout Includes S7800 Display, LHL-LF & HF
Proven
RM7800G1018/U 120 Vac (+10, -15%) 10 sec, or 15 sec, or 30 sec, 4 sec or 10 sec selectable Running Includes S7800 Display, LHL-LF Proven
or Intermittent
RM7800L1012/U 120 Vac (+10, -15%) 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout Includes S7800 Display, LHL-LF & HF
Proven
RM7800L1053/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Intermittent Lockout Includes S7800 Display, LHL-LF & HF
Proven
RM7800M1011/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Intermittent Running Includes S7800 Display, On/Off-LF
proven
22 70-8911
Microprocessor Burner Controls
RM7800 Programmers with VPS
Integrated burner control for gas, oil, coal or combination fuel
single burner uses. With Valve Proving Feature. RM7800L comes
standard with S7800A1142 Keyboard Display.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self-diagnostics and trouble
shooting.
• Access for external electrical voltage checks.
• Application flexibility and communication interface capability.
• Five LEDs provide sequence information. Power LED blinks fault
code on Lockout.
• Five function Run/Test Switch.
• Interchangeable plug-in flame amplifiers.
• Local or remote annunciation of operation and fault information
(optional).
• Nonvolatile memory retains history files and lockout status after loss
of power.
• Compatible with existing Honeywell flame detectors.
• RM7800 comes with S7800A1142 Keyboard Display Module.
• Keyboard required to setup Valve Proving Feature and change post
purge time.
Application: Programming Control w/VPS Weight lb. (kg): 1 lb 10 oz (0.7 kg)
Preignition: Yes Approvals, Underwriters Laboratories Inc.: Component Recognized,
PrePurge: Determined by ST7800A Purge Timer Card File No. MP268; Guide No. MCCZ.
PostPurge: programmed with S7800A1142 display Approvals, FCC: FCC Part 15, Class B, Emissions.
Early Spark Termination: Yes, 5 sec Approvals, Factory Mutual: Report No. 1V9AO.AF.
Required Components: Q7800A, B Universal Wiring Subbases.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame
Signal Amplifier. ST7800A Plug-in Purge Timer Card.
Frequency: 50 Hz; 60 Hz (±10%)
AirFlow Check: User selectable
Pilot Type: interrupted
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Dimensions in inches (millimeters)
BURNER CONTROL
5
(127)
POWER
PILOT
FLAME 1
MAIN
ALARM
1
RESET
Material Number Voltage Flame Establishing Flame Establishing Second Stage Interlocks Comments
Period - Main Period - Pilot Pilot Valve
RM7800L1087/U 120 Vac (+10, -15%) 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout Includes S7800A1142 Display, LHL-LF & HF Proven
70-8911 23
Microprocessor Burner Controls
RM7823; EC7823 Flame Switch
Microprocessor-based integrated flame switch for detecting a
flame using rectification, ultraviolet (UV) or infrared (IR) source.
Provides level of safety, functional capability and features beyond
conventional controls.
• Can be fitted with any 7800 Series Amplifier to provide relay action
from two single pole, double throw (SPDT) relays when flame is
present or not present. RM7823A and EC7823 are a flame detector
relays only.
• Suitable primary control must be used to provide safe-start check,
safety lockout, load switching and other functions required in flame
safeguard systems.
• Three LEDs to indicate power, flame and alarm.
Dimensions in inches (millimeters) • Access for external electrical voltage checks.
• Nonvolatile memory.
BURNER CONTROL • Shutter drive output.
• Compatible with existing Honeywell flame detectors.
1 Application: Flame Switch
5 Required Components: Q7800A, B Universal Wiring Subbases.
(127) R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame
Signal Amplifier.
POWER
FLAME
ALARM
Vibration: 0.5 G environment
RESET Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
5 (127) 5-1/4 (133) with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
1 REMOVE ONLY FOR TERMINAL TEST ACCESS.
M2649 x 155 mm deep with Q7800B Subbase)
Weight lb. (kg): 1 lb 13 oz (0.8 kg)
Approvals, Swiss RE: Acceptable
Comments: two SPDT outputs
Material Number Voltage Frequency Approvals, Underwriters Approvals, CSA Approvals, FCC Approvals, Factory
Laboratories Inc. Mutual
EC7823A1004/U 220 to 240 Vac 60 Hz (±10%), 50 Hz Report No. OY0A9.AF.
(+10, -15%)
RM7823A1016/U 120 Vac (+10, 50 Hz; 60 Hz (±10%) Component Recognized, Certified, File No. FCC Part 15, Class B, Report No. OX4A5.AF.
-15%) File No. MP268; Guide LR95329-3. Emissions.
No. MCCZ.
24 70-8911
Microprocessor Burner Controls
RM7824 On-Off Primary Control
24 Vdc microprocessor-based integrated burner control for
automatically fired gas, oil or combination fuel single burner
applications. Provides level of safety, functional capability and
features beyond the capacity of conventional controls.
• For use with R7824C Amplifier with C7024E, F Flame Detectors;
R7848A, B with C7015A Flame Detectors; R7851B with C7927
Flame Detectors; or R7852A, B with C7915 Flame Detectors.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self diagnostics and
troubleshooting.
• Five LEDs provide sequence information.
• Selectable recycle or lockout on loss of flame.
Dimensions in inches (millimeters) • Shutter drive output for use with dynamic self-check flame detectors.
• Access for external electrical voltage checks.
BURNER CONTROL • Plug-in flame amplifier.
• Nonvolatile memory retains history files and lockout status after loss
of power.
1
5
(127)
Application: Primary Control 24 Vdc
Required Components: Q7800A, B Universal Wiring Subbases.
R7824 or R7848 Flame Signal Amplifier.
Pilot Type: intermittent
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
5 (127) 5-1/4 (133) Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5872 (127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Weight lb. (kg): 1 lb 13 oz (0.8 kg)
Approvals, Underwriters Laboratories Inc.: Component Recognized,
File No. MP268; Guide No. MCCZ.
Approvals, CSA: Certified, File No. LR95329-3.
Approvals, FCC: FCC Part 15, Class B, Emissions.
Approvals, Swiss RE: Acceptable
Approvals, Factory Mutual: Report No. OX4A5.AF.
Material Number Voltage Flame Establishing Period - Main Flame Establishing Period - Pilot
RM7824A1006/U 24 Vdc (+10, -15%) Intermittent 4 sec or 10 sec
70-8911 25
Microprocessor Burner Controls
RM7838A Manual Start Industrial Primary Control with Purge
Microprocessor-based integrated burner control for industrial
semi-automatically fired gas, oil, coal or combination fuel single
burner applications. Provides level of safety, functional capability
and features beyond conventional controls.
• Functions include purge, burner pilot startup, flame supervision,
system status indication, system or self diagnosis and
troubleshooting.
• Delays admission of fuel to combustion chamber until pilot flame
has been proven and then monitors the flame through the run period
while providing system status indication.
• Includes Keyboard Display Module.
• Five LEDs provide sequence information.
• Intermittent pilot valve.
• Interchangeable plug-in flame amplifier.
• Access for external electrical voltage checks.
• Nonvolatile memory retains history files and lockout status after loss
of power.
• Selectable pilot flame establishing period.
• Provides application flexibility and optional communication interface
capability.
• Compatible with existing Honeywell flame detectors.
Application: Semi Automatic Primary Control with Purge Weight lb. (kg): 1 lb 10 oz (0.7 kg)
Interlocks: Running Approvals, Underwriters Laboratories Inc.: Component Recognized,
PrePurge: Determined by ST7800A Purge Timer Card File No. MP268; Guide No. MCCZ.
Required Components: Q7800A, B Universal Wiring Subbases. Approvals, CSA: Certified, File No. LR95329-3.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Approvals, Control Safety Devices: Acceptable: CSD-1
Signal Amplifier. ST7800A Plug-in Purge Timer Card. Approvals, FCC: FCC Part 15, Class B, Emissions.
Frequency: 50 Hz; 60 Hz (±10%) Approvals, Swiss RE: Acceptable
Pilot Type: intermittent Approvals, Factory Mutual: Report No. OX4A5.AF.
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Dimensions in inches (millimeters)
BURNER CONTROL
5
(127)
POWER
PILOT
FLAME 1
MAIN
ALARM
1
RESET
Material Number Voltage Flame Establishing Period - Main Flame Establishing Period - Pilot Comments
RM7838A1014/U 120 Vac (+10, -15%) Intermittent 4 sec or 10 sec Includes S7800 Display
26 70-8911
Microprocessor Burner Controls
RM7838B, C Manual Start Industrial Programmers
Microprocessor-based integrated burner control for industrial
semi-automatically fired gas, oil, coal or combination fuel single
burner applications. Provides level of safety, functional capability
and features beyond conventional controls.
• Functions include purge, burner pilot startup, flame supervision,
system status indication, system or self diagnosis and
troubleshooting.
• Delays admission of fuel to combustion chamber until pilot flame
has been proven and then monitors the flame through the run period
while providing system status indication.
• Includes Keyboard Display Module.
• Five LEDs provide sequence information.
• Intermittent pilot valve.
• Interchangeable plug-in flame amplifier.
• Access for external electrical voltage checks.
• Nonvolatile memory retains history files and lockout status after loss
of power.
• Selectable pilot flame establishing period.
• Provides application flexibility and optional communication interface
capability.
• Compatible with existing Honeywell flame detectors.
Application: Semi Automatic Programming Control Approvals, Underwriters Laboratories Inc.: Component Recognized,
Interlocks: Lockout File No. MP268; Guide No. MCCZ.
Preignition: Yes Approvals, CSA: Certified, File No. LR95329-3.
Early Spark Termination: Yes, 5 sec Approvals, Control Safety Devices: Acceptable: CSD-1
Frequency: 50 Hz; 60 Hz (±10%) Approvals, FCC: FCC Part 15, Class B, Emissions.
Pilot Type: interrupted Approvals, Swiss RE: Acceptable
Vibration: 0.5 G environment Approvals, Factory Mutual: Report No. OX4A5.AF.
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Weight lb. (kg): 1 lb 10 oz (0.7 kg)
Dimensions in inches (millimeters)
BURNER CONTROL
5
(127)
POWER
PILOT
FLAME 1
MAIN
ALARM
1
RESET
Material Number Voltage Flame Establishing Flame Establishing PrePurge Required Components Approvals, Comments
Period - Main Period - Pilot Gastec/European
RM7838B1013/U 120 Vac 10 sec or Intermittent 4 sec or 10 sec Determined by Q7800A, B Universal Wiring Includes
(+10, -15%) ST7800A Purge Subbases. R7847, R7848, R7849, S7800 Display
Timer Card R7851, R7852, R7861, or R7886
Flame Signal Amplifier. ST7800A
Plug-in Purge Timer Card.
RM7838C1004/U 120 Vac 10 sec or Intermittent 4 sec or 10 sec Determined by Q7800A, B Universal Wiring Includes
(+10, -15%) ST7800C Purge Subbases. R7847, R7848, R7849, S7800 Display
Timer Card R7851, R7852, R7861, or R7886
Flame Signal Amplifier. ST7800C
Plug-in Purge Timer Card.
RM7838C1020/U 120 Vac 10 sec or Intermittent 4 sec or 10 sec Determined by Q7800A, B Universal Wiring Gastec EN268 Includes
(+10, -15%) ST7800C Purge Subbases. R7847, R7848, R7849, Report 1156791 S7800 Display
Timer Card R7851, R7852, R7861, or R7886
Flame Signal Amplifier. ST7800C
Plug-in Purge Timer Card.
70-8911 27
Microprocessor Burner Controls
RM7838B, C Manual Start Industrial Programmers with VPS
Integrated burner control for industrial semi-automatically fired
gas, oil, coal or combination fuel single burner applications.
Includes Valve Proving Feature with S7800A1142 Keyboard
Display.
• Functions include purge, burner pilot startup, flame supervision,
system status indication, system or self diagnosis and
troubleshooting.
• Delays admission of fuel to combustion chamber until pilot flame
has been proven and then monitors the flame through the run period
while providing system status indication.
• Includes S7800A1142 Keyboard Display Module.
• Five LEDs provide sequence information.
• Intermittent pilot valve.
• Interchangeable plug-in flame amplifier.
• Access for external electrical voltage checks.
• Nonvolatile memory retains history files and lockout status after loss
of power.
• Selectable pilot flame establishing period.
• Provides application flexibility and optional communication interface
capability.
• Compatible with existing Honeywell flame detectors.
• With Valve Proving Feature and Programmable Post Purge Time.
• Power LED blinks a fault code on system lockout.
Application: Semi Automatic Programming Control w/VPS Weight lb. (kg): 1 lb 10 oz (0.7 kg)
Interlocks: Lockout Approvals, Underwriters Laboratories Inc.: Component Recognized,
Preignition: Yes File No. MP268; Guide No. MCCZ.
PostPurge: programmed with S7800A1142 display Approvals, Control Safety Devices: Acceptable: CSD-1
Early Spark Termination: Yes, 5 sec Approvals, FCC: FCC Part 15, Class B, Emissions.
Frequency: 50 Hz; 60 Hz (±10%) Approvals, Swiss RE: Acceptable
Pilot Type: interrupted Approvals, Factory Mutual: Report No. OX4A5.AF.
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Dimensions in inches (millimeters)
BURNER CONTROL
5
(127)
POWER
PILOT
FLAME 1
MAIN
ALARM
1
RESET
Material Number Voltage Flame Establishing Flame Establishing PrePurge Required Components Comments
Period - Main Period - Pilot
RM7838B1021/U 120 Vac 10 sec or Intermittent 4 sec or 10 sec Determined by Q7800A, B Universal Wiring Includes programmable
(+10, -15%) ST7800A Purge Timer Subbases. R7847, R7848, R7849, VPS (Valve Proving
Card R7851, R7852, R7861, or R7886 Switch) check feature
Flame Signal Amplifier. ST7800A and blinking LED fault
Plug-in Purge Timer Card. annunciation
RM7838C1012/U 120 Vac 10 sec or Intermittent 4 sec or 10 sec Determined by Q7800A, B Universal Wiring Includes programmable
(+10, -15%) ST7800C Purge Timer Subbases. R7847, R7848, R7849, VPS (Valve Proving
Card R7851, R7852, R7861, or R7886 Switch) check feature
Flame Signal Amplifier. ST7800C and blinking LED fault
Plug-in Purge Timer Card. annunciation
28 70-8911
Microprocessor Burner Controls
RM7840 Programmers
Microprocessor-based integrated burner control for automatically
fired gas, oil, coal or combination fuel single burner applications.
Provides safety, functional capability and features beyond
conventional controls.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self-diagnostics and
troubleshooting.
• Access for external electrical voltage checks.
• Application flexibility and communication interface capability.
• Five LEDs provide sequence information.
• Five function Run/Test Switch.
• Interchangeable plug-in flame amplifiers.
Dimensions in inches (millimeters) • Local or remote annunciation of RM7840 operation and fault
information.
BURNER CONTROL
• Nonvolatile memory retains history files and lockout status after loss
of power.
• Compatible with existing Honeywell flame detectors.
1
5 Application: Programming Control
(127) Preignition: Yes
POWER PrePurge: Determined by ST7800A Purge Timer Card
PostPurge: 15 sec
PILOT
FLAME
MAIN
ALARM
Early Spark Termination: Yes, 5 sec
RESET
Required Components: Q7800A, B Universal Wiring Subbases.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame
Signal Amplifier. ST7800A Plug-in Purge Timer Card.
5-1/4 (133)
5 (127) Voltage: 120 Vac (+10, -15%)
Frequency: 50 Hz; 60 Hz (±10%)
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5003B AirFlow Check: User selectable
Pilot Type: interrupted
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Weight lb. (kg): 1 lb 13 oz (0.8 kg)
Approvals, Underwriters Laboratories Inc.: Component Recognized,
File No. MP268; Guide No. MCCZ.
Approvals, CSA: Certified, File No. LR95329-3.
Approvals, Control Safety Devices: Acceptable: CSD-1
Approvals, FCC: FCC Part 15, Class B, Emissions.
Approvals, Swiss RE: Acceptable
Approvals, Factory Mutual: Report No. OX4A5.AF.
Material Number Interlocks Second Stage Pilot Valve Flame Establishing Period Flame Establishing Period Comments
- Main - Pilot
RM7840E1016/U Lockout Interrupted 10 sec or 15 sec 4 sec or 10 sec LHL-LF & HF Proven
RM7840G1014/U Running selectable 10 sec, or 15 sec, or 30 sec, 4 sec or 10 sec LHL-LF Proven
or Intermittent
RM7840L1018/U Lockout Interrupted 10 sec or 15 sec 4 sec or 10 sec LHL-LF & HF Proven
RM7840L1026/U Lockout Intermittent 10 sec or Intermittent 4 sec or 10 sec LHL-LF & HF Proven
RM7840M1017/U Running Intermittent 10 sec or Intermittent 4 sec or 10 sec On/Off-LF Proven
70-8911 29
Microprocessor Burner Controls
RM7840 Programmers with VPS
Integrated burner control for gas, oil, coal or combination fuel
single burner uses. Provides safety, functional capability and
features beyond normal controls. With Valve Proving Feature.
Requires S7800A1142 Keyboard Display.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self-diagnostics and trouble
shooting.
• Access for external electrical voltage checks.
• Application flexibility and communication interface capability.
• Five LEDs provide sequence information. Power LED blinks fault
code on Lockout.
Dimensions in inches (millimeters)
• Five function Run/Test Switch.
• Interchangeable plug-in flame amplifiers.
BURNER CONTROL • Local or remote annunciation of operation and fault information
(optional).
• Nonvolatile memory retains history files and lockout status after loss
1 of power.
5 • Compatible with existing Honeywell flame detectors.
(127)
• RM7800 comes with S7800A1142 Keyboard Display Module.
• Keyboard required to setup Valve Proving Feature and change post
POWER
PILOT
FLAME
MAIN
ALARM
purge time.
RESET
Material Number Voltage Flame Establishing Flame Establishing Interlocks Comments Approvals, Underwriters Approvals, Factory
Period - Main Period - Pilot Laboratories Inc. Mutual
EC7840L1014/U 220 to 240 Vac 10 sec or 15 sec 4 sec or 10 sec Lockout Requires S7800A1142
(+10, -15%) Display, LHL-LF & HF
Proven
RM7840G1022/U 120 Vac (+10, 10 sec, 15 sec, 30 4 sec or 10 sec Running Requires S7800A1142 Component Recognized, Report No. 1V9AO.AF.
-15%) sec, or Intermittent Display, LHL-LF Proven File No. MP268; Guide No.
MCCZ.
RM7840L1075/U 120 Vac (+10, 10 sec or 15 sec 4 sec or 10 sec Lockout Requires S7800A1142 Component Recognized, Report No. 1V9AO.AF.
-15%) Display, LHL-LF & HF File No. MP268; Guide No.
Proven MCCZ.
30 70-8911
Microprocessor Burner Controls
RM7845 Programmers
• Access for external electrical voltage checks.
• Application flexibility and communication interface capability.
• Five LEDs provide sequence information.
• Five function Run/Test Switch.
• Interchangeable plug-in flame amplifiers.
• Local or remote annunciation of RM7840 operation and fault
information.
• Nonvolatile memory retains history files and lockout status after loss
of power.
• Compatible with existing Honeywell flame detectors.
Dimensions in inches (millimeters) Application: Programming Control
Interlocks: Lockout
BURNER CONTROL
Preignition: Yes
PrePurge: Determined by ST7800A Purge Timer Card
PostPurge: 15 sec
1 Required Components: Q7800A, B Universal Wiring Subbases.
5
(127)
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame
POWER
Signal Amplifier. ST7800A Plug-in Purge Timer Card.
PILOT
FLAME Voltage: 120 Vac (+10, -15%)
Frequency: 50 Hz; 60 Hz (±10%)
MAIN
ALARM
Material Number Flame Establishing Period - Main Flame Establishing Period - Pilot Comments
RM7845A1001/U 10 sec 4 sec or 10 sec LHL-LF & HF Proven
Material Number Voltage Flame Establishing Period - Main Flame Establishing Period - Pilot
RM7885A1015/U 120 Vac (+10, -15%) Intermittent 15 min
70-8911 31
Microprocessor Burner Controls
RM7888 PLC Adaptable Primary Control
Integrated burner control for industrial process semi-automatically
fired gas, oil, coal, or combination fuels for single and multiple
burner applications. PLC Adaptable.
• Functions include automatic burner startup sequencing, five user
selectable run sequences, four line-voltage sequence control
inputs, flame supervision, system status indication, system or self-
diagnostics and troubleshooting.
• Requires a relay module, subbase, and amplifier for operation.
• Options include PC interface, keyboard display module, DATA
CONTROLBUS™ MODULE, remote display mounting, first-out
expanded annunciator, and COMBUSTION SYSTEM MANAGER™
software.
Dimensions in inches (millimeters) • Use with master system control which determines purge timing and
confirms air supply and air flow.
BURNER CONTROL • Nonvolatile memory retains history files and sequencing status after
power loss.
• Optional remote reset capability.
SCROLL MODE 5
• Five LEDs provide sequence information.
SAVE
(127) • Interchangeable plug-in flame amplifiers.
POWER
• Local or remote annunciation of operation and fault information.
PILOT
FLAME
1
MAIN
ALARM Application: Primary Control - PLC Adaptable
RESET
Required Components: Q7800A, B Universal Wiring Subbases.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame
Signal Amplifier.
5 (127) 5-1/4 (133) Voltage: 120 Vac (+10, -15%)
Frequency: 50 Hz; 60 Hz (±10%)
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M9494 Pilot Type: selectable
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Weight lb. (kg): 1 lb 10 oz (0.7 kg)
Approvals, CSA: Certified
Approvals, Factory Mutual: Approved.
Material Number Flame Establishing Period - Main Flame Establishing Period - Pilot Comments
RM7888A1019/U 15 sec 4 sec Selectable sequences
RM7888A1027/U 15 sec 10 sec For 10 sec DSI applications, selectable
sequences
32 70-8911
Microprocessor Burner Controls
RM7890 On-Off Primary Control with VPS
Integrated on/off primary burner control for automatically fired
gas, oil or combination fuel single burner applications. Contains
Valve Proving Feature. Requires S7800A1142 Display to program
VPS feature.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self diagnostics and
troubleshooting.
• Subbase and amplifier are required for operation.
• Power LED blinks Fault Code on lockout.
• Options include PC interface, keyboard display module, DATA
CONTROLBUS™ MODULE, remote display module, first-out
expanded annunciator, and COMBUSTION SYSTEM MANAGER™
Dimensions in inches (millimeters) software.
• Five LEDs provide sequence information.
BURNER CONTROL
• Interchangeable plug-in flame amplifiers.
• Optional local or remote annunciation of operation and fault
information.
1 • Nonvolatile memory retains history files and sequencing status after
5 power loss.
(127) • Optional remote reset capability.
POWER
PILOT • Optional report generation.
• Selectable relight or lockout on loss of flame.
FLAME
MAIN
ALARM
RESET
• Contains Valve Proving Feature - require S7800A1142 Keyboard
Display (not provided) to set up.
Application: On-Off Primary Control w/VPS
5-1/4 (133)
5 (127) Preignition: Yes
Required Components: Q7800A, B Universal Wiring Subbases.
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5003B R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame
Signal Amplifier.
Voltage: 120 Vac (+10, -15%)
Frequency: 50 Hz; 60 Hz (±10%)
Pilot Type: intermittent
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Weight lb. (kg): 1 lb 13 oz (0.8 kg)
Approvals, Underwriters Laboratories Inc.: Component Recognized,
File No. MP268; Guide No. MCCZ.
Approvals, CSA: Certified, File No. LR95329-3.
Approvals, FCC: FCC Part 15, Class B, Emissions.
Approvals, Swiss RE: Acceptable
Approvals, Factory Mutual: Report No. OX4A5.AF.
Material Number Flame Establishing Period - Main Flame Establishing Period - Pilot Comments
RM7890A1056/U Intermittent 4 sec or 10 sec Includes programmable VPS (Valve Proving Switch) check feature
and blinking LED fault annunciation
RM7890B1048/U Intermittent 4 sec or 10 sec Includes Shutter Drive Capability, VPS (Valve Proving Switch)
check and blinking LED fault annunciation
70-8911 33
Microprocessor Burner Controls
RM7890; EC7890 On-Off Primary Controls
Microprocessor-based integrated primary burner control for
automatically fired gas, oil or combination fuel single burner
applications. Provides level of safety, functional capability and
features beyond conventional controls.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self diagnostics and
troubleshooting.
• Subbase and amplifier are required for operation.
• Options include PC interface, keyboard display module, DATA
CONTROLBUS™ MODULE, remote display module, first-out
expanded annunciator, and COMBUSTION SYSTEM MANAGER™
software.
Dimensions in inches (millimeters) • Five LEDs provide sequence information.
• Interchangeable plug-in flame amplifiers.
BURNER CONTROL
• Optional local or remote annunciation of operation and fault
information.
• Nonvolatile memory retains history files and sequencing status after
1 power loss.
5 • Optional remote reset capability.
(127) • Optional report generation.
POWER
PILOT • Selectable relight or lockout on loss of flame.
FLAME
MAIN
ALARM
Application: On-Off Primary Control
RESET
Flames Establishing Period - Main: Intermittent
Required Components: Q7800A, B Universal Wiring Subbases.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame
5-1/4 (133)
5 (127) Signal Amplifier.
Frequency: 50 Hz; 60 Hz (±10%)
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5003B Pilot Type: intermittent
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Weight lb. (kg): 1 lb 13 oz (0.8 kg)
Approvals, Swiss RE: Acceptable
Material Number Voltage Flame Approvals, Approvals, CSA Approvals, Factory Approvals, Gastec/ Comments
Establishing Underwriters Mutual European
Period - Pilot Laboratories Inc.
EC7890B1028/U 220 to 240 Vac 4 sec or 10 sec Report No. 1V9AO.AF. Includes Shutter
(+10, -15%) Drive Capability
RM7890A1015/U 120 Vac 4 sec or 10 sec Component Recognized, Certified, File No. Report No. OX4A5.AF.
(+10, -15%) File No. MP268; Guide LR95329-3.
No. MCCZ.
RM7890A1031/U 120 Vac 30 sec fixed Component Recognized, Certified, File No. Report No. OX4A5.AF.
(+10, -15%) File No. MP268; Guide LR95329-3.
No. MCCZ.
RM7890A1064/U 120 Vac 4 sec or 10 sec Report No. 1D0A1.AF GASTEC: CE-63AP3070/1,
(+10, -15%) Approved to EN298.
RM7890B1014/U 120 Vac 4 sec or 10 sec Component Recognized, Certified, File No. Report No. OX4A5.AF. Includes Shutter
(+10, -15%) File No. MP268; Guide LR95329-3. Drive Capability
No. MCCZ.
RM7890B1030/U 120 Vac Fixed 4 sec or Component Recognized, Certified, File No. Report No. OX4A5.AF. Includes Shutter
(+10, -15%) 10 sec PFEP File No. MP268; Guide LR95329-3. Drive Capability,
No. MCCZ. Alarm sounds when
Reset pushed.
RM7890B1055/U 120 Vac 4 sec or 10 sec Component Recognized, Certified, File No. Report No. OX4A5.AF. Gastec EN268 Report Includes Shutter
(+10, -15%) File No. MP268; Guide LR95329-3. 1156791 Drive Capability
No. MCCZ.
RM7890D1004/U 120 Vac (+10, 15 sec or 30 Component Recognized, Certified, File No. Report No. OX4A5.AF. Higher Flame Sensor
-15%) sec File No. MP268; Guide LR95329-3. Voltage for Infra Red
No. MCCZ. Heater Applications
34 70-8911
Microprocessor Burner Controls
RM7895; EC7895 On-Off Primary Control with Prepurge
• Subbase, amplifier, and prepurge timer are required for operation.
• Options include PC interface, keyboard display module, DATA
CONTROLBUS™ MODULE, remote display module, first-out
expanded annunciator, and COMBUSTION SYSTEM MANAGER™
software.
• Five LEDs provide sequence information.
• Interchangeable plug-in flame amplifiers.
• Optional local or remote annunciation of operation and fault
information.
• Nonvolatile memory retains history files and sequencing status after
power loss.
Dimensions in inches (millimeters)
• Optional remote reset capability.
• Optional report generation. Selectable relight or lockout on loss of
BURNER CONTROL flame.
• Airflow switch check.
1 Application: On-Off Primary Control with Prepurge
5 Interlocks: Selectable
(127)
PrePurge: Determined by ST7800A Purge Timer Card
Required Components: Q7800 Universal Wiring Subbases, Flame
POWER
PILOT
FLAME
MAIN
ALARM Signal Amplifier and ST7800A Plug-in Purge Timer Card
RESET Frequency: 50 Hz; 60 Hz (±10%)
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
5 (127) 5-1/4 (133) to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5003B with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
Microprocessor-based integrated primary burner control for x 155 mm deep with Q7800B Subbase)
automatically fired gas, oil, or combination fuel single burner Weight lb. (kg): 1 lb 15 oz (0.9 kg)
applications. Provides level of safety, functional capability and Approvals, Swiss RE: Acceptable
features beyond conventional controls. Used With: 7800 Series Amplifiers (Except RM7895E1002/U uses
R7847 ONLY)
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self diagnostics and
troubleshooting.
Material Number Voltage Pilot Type AirFlow Delayed Flame Flame Approvals, Approvals, Approvals, Approvals, Comments
Check Main Establishing Establishing Underwriters CSA Control Factory
Valve Period - Period - Laboratories Inc. Safety Mutual
Main Pilot Devices
EC7895A1010/U 220 to intermittent No Intermittent 4 sec or Report No.
240 Vac 10 sec 1D0A1.AF
(+10, -15%)
EC7895C1000/U 220 to interrupted Yes 10 sec 4 sec or Report No.
240 Vac 10 sec 1D0A1.AF
(+10, -15%)
RM7895A1014/U 120 Vac intermittent No Intermittent 4 sec or Component Certified, Acceptable: Report No.
(+10, -15%) 10 sec Recognized, File No. CSD-1 OX4A5.AF
File No. MP268; LR95329-3.
Guide No. MCCZ.
RM7895A1048/U 120 Vac intermittent No Intermittent 4 sec or Component Certified, Acceptable: Report No. Includes ignition
(+10, -15%) 10 sec Recognized, File No. CSD-1 OX4A5.AF cut-out during
File No. MP268; LR95329-3. PFEP and special
Guide No. MCCZ. sequence for early
spark termination
RM7895B1013/U 120 Vac intermittent Dynamic No Intermittent 4 sec to Component Certified, Acceptable: Report No.
(+10, -15%) 10 sec Recognized, File No. CSD-1 OX4A5.AF
File No. MP268; LR95329-3.
Guide No. MCCZ.
RM7895C1012/U 120 Vac interrupted Yes 10 sec 4 sec or Component Certified, Acceptable: Report No.
(+10, -15%) 10 sec Recognized, File No. CSD-1 OX4A5.AF
File No. MP268; LR95329-3.
Guide No. MCCZ.
RM7895C1020/U 120 Vac interrupted Yes 10 sec 10 sec Component Certified, Acceptable: Report No. Includes ignition
(+10, -15%) Recognized, File No. CSD-1 OX4A5.AF cut-out during
File No. MP268; LR95329-3. PFEP and special
Guide No. MCCZ. sequence for early
spark termination
RM7895D1011/U 120 Vac interrupted Dynamic Yes 10 sec 4 sec or Component Certified, Acceptable: Report No.
(+10, -15%) 10 sec Recognized, File No. CSD-1 OX4A5.AF
File No. MP268; LR95329-3.
Guide No. MCCZ.
RM7895E1002/U 120 Vac intermittent No Intermittent 15 sec or Component Certified, Acceptable: Report No. Higher Flame
(+10, -15%) 30 sec Recognized, File No. CSD-1 OX4A5.AF Sensor Voltage for
File No. MP268; LR95329-3. Infra Red Heater
Guide No. MCCZ. Applications
70-8911 35
Microprocessor Burner Controls
RM7896 On-Off Primary Control with Pre- and Post-Purge
Microprocessor-based integrated full-function primary burner
control for automatically fired gas, oil, or combination fuel single
burner applications. Provides level of safety, functional capability
and features beyond conventional controls.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self-diagnostics and
troubleshooting.
• Subbase, amplifier and purge card are required for operation.
• Options include PC interface, keyboard display module, DATA
CONTROLBUS™ MODULE, remote display module, first-out
expanded annunciator, and COMBUSTION SYSTEM MANAGER™
software.
Dimensions in inches (millimeters) • 15 second postpurge.
• Five LEDs provide sequence information.
BURNER CONTROL
• Interchangeable plug-in flame amplifiers.
• Local or remote annunciation of operation and fault information.
• Nonvolatile memory retains history files and sequencing status after
1 power loss.
5 • Optional remote reset capability.
(127) • Optional report generation.
POWER
PILOT • Selectable recycle or lockout on loss of airflow or flame.
• Shutter drive output.
FLAME
MAIN
ALARM
RESET
• Airflow switch check.
• Delayed main valve.
Application: On-Off Primary Control with Pre- and Post-purge
5-1/4 (133)
5 (127) Interlocks: Selectable
PrePurge: Determined by ST7800A Purge Timer Card
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5003B Required Components: Q7800A, B Universal Wiring Subbases.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame
Signal Amplifier. ST7800A Plug-in Purge Timer Card.
Voltage: 120 Vac (+10, -15%)
Frequency: 50 Hz; 60 Hz (±10%)
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Weight lb. (kg): 1 lb 15 oz (0.9 kg)
Approvals, Underwriters Laboratories Inc.: Component Recognized,
File No. MP268; Guide No. MCCZ.
Approvals, CSA: Certified, File No. LR95329-3.
Approvals, FCC: FCC Part 15, Class B, Emissions.
Approvals, Swiss RE: Acceptable
Approvals, Factory Mutual: Report No. OX4A5.AF.
Material Number Pilot Type AirFlow Check Flame Establishing Flame Establishing Delayed Main PostPurge Comments
Period - Main Period - Pilot Valve
RM7896A1012/U intermittent Intermittent 4 sec or 10 sec No 15 sec Includes Pre- and Post-Purge.
RM7896C1010/U interrupted 10 sec 4 sec or 10 sec Yes 15 sec Includes Pre- and Post-Purge.
RM7896D1019/U interrupted Dynamic 10 sec 4 sec or 10 sec Yes 15 sec Includes Pre- and Post-Purge.
RM7896D1027/U interrupted Dynamic 10 sec 4 sec or 10 sec Yes 60 sec Blinking Fault code LED, early spark
termination when flame sensed, pre- and
post-purge
36 70-8911
Microprocessor Burner Controls
RM7897 Automatic Primary Control with Programmable Post-Purge
Microprocessor-based integrated full-function primary burner
control for automatically fired gas, oil, or combination fuel
single burner applications. Programmable Post-Purge. Requires
S7800A1142 Display to program post-purge feature.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self-diagnostics and
troubleshooting.
• Subbase, amplifier and purge card are required for operation.
• Options include PC interface, keyboard display module, DATA
CONTROLBUS™ MODULE, remote display module, first-out
expanded annunciator, and COMBUSTION SYSTEM MANAGER™
software.
• Five LEDs provide sequence information. Power LED blinks fault
code on Safety Shutdown.
• Interchangeable plug-in flame amplifiers.
• Local or remote annunciation of operation and fault information.
• Nonvolatile memory retains history files and sequencing status after
power loss.
• Optional remote reset capability.
• Optional report generation.
• Selectable recycle or lockout on loss of airflow or flame.
• Shutter drive output.
• Airflow switch check.
• Delayed main valve.
• Programmable post-purge using S7800A1142 Keyboard Display (not
provided).
Application: On-Off Primary Control with Pre- and Programmable Weight lb. (kg): 1 lb 15 oz (0.9 kg)
Post-purge Approvals, Underwriters Laboratories Inc.: Component Recognized,
Flame Establishing Period - Pilot: 4 sec or 10 sec File No. MP268; Guide No. MCCZ.
Interlocks: Selectable Approvals, CSA: Certified, File No. LR95329-3.
Preignition: Yes Approvals, Control Safety Devices: Acceptable: CSD-1
PrePurge: Determined by ST7800A Purge Timer Card Approvals, FCC: FCC Part 15, Class B, Emissions.
PostPurge: programmed with S7800A1142 display Approvals, Swiss RE: Acceptable
Required Components: Q7800A, B Universal Wiring Subbases. Approvals, Factory Mutual: Report No. OX4A5.AF.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame
Signal Amplifier. ST7800A Plug-in Purge Timer Card.
Frequency: 50 Hz; 60 Hz (±10%)
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Material Number Voltage Pilot Type Delayed Main Valve Comments Used With
RM7897A1002/U 120 Vac (+10, -15%) selectable Includes blinking LED fault annunciation feature 7800 Series Amplifiers
RM7897C1000/U 120 Vac (+10, -15%) selectable Yes Includes blinking LED fault annunciation feature 7800 Series Amplifiers
70-8911 37
Microprocessor Burner Controls
RM7898 On-Off Primary Control with VPS
Integrated full-function primary burner control for gas, oil,
or combination fuel single burner applications. Include
Programmable Post-Purge and Valve Proving Feature. Requires
S7800A1142 Display to program VPS and post-purge features.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self-diagnostics and
troubleshooting.
• Subbase, amplifier and purge card are required for operation.
• Options include PC interface, keyboard display module, DATA
CONTROLBUS™ MODULE, remote display module, first-out
expanded annunciator, and COMBUSTION SYSTEM MANAGER™
software.
• Programmable post-purge.
• Five LEDs provide sequence information. Power LED Blinks Fault
code on safety shutdown.
• Interchangeable plug-in flame amplifiers.
• Local or remote annunciation of operation and fault information.
• Nonvolatile memory retains history files and sequencing status after
power loss.
• Optional remote reset capability.
• Optional report generation.
• Selectable recycle or lockout on loss of airflow or flame.
• Shutter drive output.
• Airflow switch check.
• Programmable post-purge and Valve Proving feature with
S7800A1142 Keyboard Display (not supplied).
Application: On-Off Primary Control w/VPS Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep
Flame Establishing Period - Pilot: 4 sec or 10 sec with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
Interlocks: Selectable (127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
Preignition: Yes x 155 mm deep with Q7800B Subbase)
PrePurge: Determined by ST7800A Purge Timer Card Weight lb. (kg): 1 lb 15 oz (0.9 kg)
PostPurge: programmed with S7800A1142 display Approvals, Underwriters Laboratories Inc.: Component Recognized,
Required Components: Q7800A, B Universal Wiring Subbases. File No. MP268; Guide No. MCCZ.
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Approvals, CSA: Pending
Signal Amplifier. ST7800A Plug-in Purge Timer Card. Approvals, FCC: FCC Part 15, Class B, Emissions.
Frequency: 50 Hz; 60 Hz (±10%) Approvals, Swiss RE: Acceptable
Pilot Type: selectable Approvals, Factory Mutual: Report No. OX4A5.AF.
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
38 70-8911
Microprocessor Burner Controls
R7140 Programmers
The Honeywell R7140G, L, M Burner Control Modules are
microprocessor-based integrated burner control for automatically
fired gas, oil or combination fuel single burner applications.
• Functions provided by the R7140G, L, M include automatic burner
sequencing, flame supervision, system status indication, system or
self-diagnostics and troubleshooting.
• Upgrade replacement for BC7000 or R4140 legacy Programmer
controls.
• Require ST7800 Purge Timer and appropriate R78XX Amplifier to
complete the replacement.
Application: Upgrade Replacement Programming Control for R4140
Dimensions in inches (millimeters) or BC7000
Preignition: Yes
PrePurge: Determined by ST7800A Purge Timer Card
BURNER CONTROL
PostPurge: 15 sec
Early Spark Termination: Yes, 5 sec
Required Components: R7847, R7848, R7849, R7851, R7852,
5
6-5/32 (127) R7861, or R7886 Flame Signal Amplifier. ST7800 Plug-in Purge
(156) Timer Card.
POWER
PILOT
Voltage: 120 Vac (+10, -15%)
Frequency: 50 Hz; 60 Hz (±10%)
FLAME
MAIN
ALARM
RESET
S
_ + AirFlow Check: User selectable
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
1-1/4 5 (127) to +60°C)
(32)
7 (177) Approximate, Dimensions: 7 in. wide x 6 5/32 in. high x 5 3/4 in. deep
5-3/4 (146)
M22604A
(177 mm wide x 156 mm high x 146 mm deep)
Weight lb. (kg): 3 lb 1 oz (1.4 kg)
Approvals, Underwriters Laboratories Inc.: Component Recognized,
File No. MP268; Guide No. MCCZ.
Approvals, FCC: FCC Part 15, Class B, Emissions.
Material Number Pilot Type Flame Establishing Period Flame Establishing Period Second Stage Interlocks Comments
- Main - Pilot Pilot Valve
R7140G1000/U Interrupted or 10 sec, or 15 sec, or 30 sec, 4 sec or 10 sec selectable Running LHL-LF Proven
Intermittent or Intermittent
R7140G2008/U Interrupted or 10 sec, or 15 sec, or 30 sec, 4 sec or 10 sec Running LHL-LF Proven
Intermittent or Intermittent
R7140L1009/U interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF & HF Proven
R7140L2007/U interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF & HF Proven
R7140M1007/U Interrupted or 10 sec or Intermittent 4 sec or 10 sec Intermittent Running On/Off-LF Proven
Intermittent
70-8911 39
Microprocessor Burner Controls
Q7800 22 Terminal Universal Wiring Subbases
Burner, panel or wall mount subbases for 7800 SERIES relay
modules and S7830A Expanded Annunciator.
• Makes electrical connections for 7800 SERIES relay modules or
S7830A Expanded Annunciator through bifurcated contacts.
• Provides terminals for field wiring.
• Twenty-two terminals.
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approvals, CSA: Certified, File No. LR95329-3.
Material Number Application Approximate, Dimensions Weight lb. (kg) Approvals, Underwriters Comments Used
Laboratories Inc. With
Q7800A1005/U Wiring Subbase 4 31/32 in. wide x 4 31/32 in. high x 1 13/32 in. 7 oz (0.20 kg) Component Recognized, Panel mount
deep (126 mm wide x 126 mm high x 36 mm File No. MP268; Guide No.
deep) MCCZ2.
Q7800B1003/U Wiring Subbase 4 31/32 in. wide x 4 31/32 in. high x 1 13/32 in. 1 lb 3 oz (0.54 kg) Component Recognized, Burner/wall mount 2
deep (126 mm wide x 126 mm high x 36 mm File No. MP268; Guide No. knockouts each end
deep) MCCZ.
Q7800B1011/U Wiring Subbase 4 31/32 in. wide x 4 31/32 in. high x 3 in. deep 1 lb 3 oz (0.54 kg) Component Recognized, Burner/wall mount 3
(126 mm wide x 126 mm high x 76 mm deep) File No. MP268; Guide No. knockouts each end
MCCZ.
Q7800F1004/U Wiring Adapter 5 in. high x 5 in. wide x 1 3/4 in. deep (127 mm 15 oz (0.43 kg) Component Recognized, Burner/wall mount RM7890
Subbase high x 127 mm wide x 44 mm deep) File No. MP268; Guide No. adapter subbase for
MCCZ2. RA890
Q7800F1012/U Wiring Adapter 5 in. high x 5 in. wide x 1 3/4 in. deep (127 mm 15 oz (0.43 kg) Component Recognized, Burner/wall mount RM7895
Subbase high x 127 mm wide x 44 mm deep) File No. MP268; Guide No. adapter subbase for
MCCZ2. R4795
G 12
L2(N) 13 G 12
3 14 L2(N) 13
4 15 3 14
5 16 4 15
2-1/2 16
6 5
17 (64) 5
7 6 17
18 (127)
4-31/32 7 18
8 19 (126)
8 19
9 20
9 20
10 21
10 21
F 22 1-11/32
(34) 1 F (11) 22
M5648A
1-11/32 2-9/32
(34) (58) 1-13/32
(36)
4-31/32
(126)
40 70-8911
Microprocessor Burner Controls
Q7800B1003 dimensions in inches (millimeters) Q7800B1011 dimensions in inches (millimeters)
3/4 (19)
1/2 (12)
3/4 (19)
70-8911 41
Microprocessor Burner Controls
S7800 Keyboard Display Module
Provides current status of burner sequence, timing information,
hold information and lockout information, as well as selectable or
preemptive messages.
• Application flexibility.
• First-out annunciation and system diagnostics provided by 2 row by
20 column Vacuum Fluorescent Display (VFD).
• S7800A1001 offers “Call Service” (Business Card) programmable
message displayed when system lockout occurs.
• S7800A1001 series 5 and greater has selectable ModBus Feature.
• Local or remote annunciation of operation and fault information.
• First out expanded annunciation with 24 limit and interlock LEDs
Dimensions in inches (millimeters) enhances keyboard display module information.
• Remote reset.
BURNER CONTROL
Application: Keyboard Display
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
2-3/4 to +60°C)
(69) Approximate, Dimensions: 4 27/32 in. wide x 2 29/32 in. high x
29/32 in. deep (123 mm wide x 73 mm high x 23 mm deep)
BACK Weight lb. (kg): 4 oz (0.11 kg)
Edit: - + ENTER
Approvals, Underwriters Laboratories Inc.: Component Recognized,
File No. MP268; Guide No. MCCZ.
Approvals, CSA: Certified, File No. LR95329-3.
4-27/32 (123) Approvals, FCC: FCC Part 15, Class B, Emissions.
5/32 29/32
(4) (23) Approvals, Swiss RE: Acceptable
4-3/32 (104)
Approvals, Factory Mutual: Report No. 1V9AO.AF.
5/16
19/32 1-1/4 1-1/32 (8)
(15) (32) (26)
42 70-8911
Microprocessor Burner Controls
S7800 Keyboard Display Module for VP Programming
Provides current status of burner sequence, timing information,
hold information and lockout information, as well as selectable or
preemptive messages.
• Application flexibility.
• First-out annunciation and system diagnostics provided by 2 row by
20 column Vacuum Fluorescent Display (VFD).
• “Call Service” (Business Card) programmable message displayed
when system lockout occurs.
• Local or remote annunciation of operation and fault information.
• First out expanded annunciation with 24 limit and interlock LEDs
enhances keyboard display module information. Display can be
Dimensions in inches (millimeters)
Programmed to customize the expanded annunciator messages to
the system.
BURNER CONTROL
• Required to program Valve Proving and Post Purge feature on
selected 7800 Series devices.
• Can be setup for ModBus Communication.
2-3/4 • Provides burner controller data.
(69) • Remote reset.
70-8911 43
Microprocessor Burner Controls
S7800 Keyboard Display Module 4-LINE LCD
The S7800A2142 Keyboard Display Module is the newest and
most intuitive way to interact with any 7800 Series Flame Relay
module. The new display is packed full of features and best of all –
it’s compatible with all 7800 SERIES burner controls.
• Larger, easier to read hi-contrast backlit display
• View current system status, firstout remote annunciation, remote
reset, report generation, fault information, burner control data, and
real-time system
• Diagnostics with plain text explanations of how to fix potential lock-
out issues.
• 3 language options with one part number – English, Spanish and
French.
The new display offers many pass code protected
Dimensions in inches (millimeters) enhancements including:
• Valve Proving Feature - Allows for programming the Valve Proving
4.85 .22 Control feature and timing.
(123.3) (5.7) • Post Purge Feature - Allows for programming the post purge time.
• Expanded Annunciator Set Up - Allows for naming the S7830
Expanded Annunciator terminals to match your system’s drawings.
2.75 Application: Keyboard Display 4-line LCD
(69.8)
Vibration: 0.5 G environment
Operating Temperature: 0°F (-18°C) to +140°F (+60°C).
Storage Temperature: -22°F (-30°C) to +158°F (+70°C).
.18 Humidity: 85% relative humidity continuous, noncondensing.
2.63 .17 UL NEMA Class 4 rating when P/N 204729A, C NEMA 4 Cover is
(66.8) (4.3) (4.6)
.91 used.
.34 .99 (23.1) Weight lb. (kg): 4 oz (0.12 kg)
(8.8) (25.1)
.11 3.76 Approvals, Underwriters Laboratories Inc.: File No. MP268, guide
(2.9) .21 (95.4) No. MCCZ.
.10
(5.4) (2.4) Approvals, FCC: FCC Part 15, Class B, Emissions.
Approvals, Factory Mutual: Report No. J.I.1V9A0.AF. IRI: Acceptable.
.78
(19.8) Approvals, EN 60730
1.97
1.84 (50)
(46.7)
.10
(2.5)
44 70-8911
Microprocessor Burner Controls
S7810A Data ControlBus™ Module
Supports remote mounting of S7800 Keyboard Display Module,
personal computer communications interface and remote reset.
• Use with remotely mounted S7800 Keyboard Display Module.
• Installs directly on the front of 7800 SERIES Relay Modules.
• Provides communications bus interface and remote reset.
Application: ControlBus™ Module
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 4 27/32 in. wide x 3 11/32 in. high x
29/32 in. deep (123 mm wide x 84 mm high x 23 mm deep)
Dimensions in inches (millimeters) Weight lb. (kg): 4 oz (0.11 kg)
Approvals, Underwriters Laboratories Inc.: Component Recognized,
File No. MP268; Guide No. MCCZ2.
BURNER CONTROL Approvals, CSA: Certified, File No. LR95329-3.
Approvals, Factory Mutual: Report No. 1V9AO.AF.
2-3/4
(69)
29/32
(23)
4-27/32 5/32
(123) (4)
M1986A
2-3/4
(69)
5/32
(4)
70-8911 45
Microprocessor Burner Controls
S7820 Remote Reset Module
Serves as link between remote reset pushbutton and relay
module. Allows 7800 SERIES relay module to be reset from a
remote location.
• Reset button can be installed up to 1000 feet away.
• Installs directly on the front of 7800 SERIES relay module.
Vibration: 0.5 G environment
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approximate, Dimensions: 4 27/32 in. wide x 2 29/32 in. high x
29/32 in. deep (123 mm wide x 73 mm high x 23 mm deep)
Weight lb. (kg): 3 oz (0.09 kg)
Dimensions in inches (millimeters) Approvals, Underwriters Laboratories Inc.: Component Recognized,
File No. MP268; Guide No. MCCZ2.
Approvals, CSA: Certified, File No. LR95329-3.
BURNER CONTROL Approvals, Factory Mutual: Report No. 1V9AO.AF.
2-3/4
(69)
29/32
(23)
4-27/32 5/32
(123) (4)
M1986A
46 70-8911
Microprocessor Burner Controls
S7830 First Out Expanded Annunciator
Microprocessor-based expanded annunciator to support the 7800
SERIES relay modules for first-out annunciation, sequencing,
system or self-diagnostics and troubleshooting.
• Twenty-six status LEDs.
• Front panel LED array-arranged to indicate flow of line-voltage
through string of limits, controls and interlocks.
• Selectable current and first-out LED array display status.
• Twenty-one monitored contact points.
• Access for external electrical voltage checks.
Required Components: 7800 Series Relay Modules and Q7800A, B Weight lb. (kg): 1 lb 6 oz (0.62 kg)
Subbases Approvals, Underwriters Laboratories Inc.: Component Recognized,
Frequency: 50 Hz; 60 Hz (±10%) File No. MH17367; Guide No. MJAT.
Vibration: 0.5 G environment Approvals, CSA: Certified, File No. LR95329.
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C Approvals, FCC: FCC Part 15, Class B, Emissions.
to +60°C) Approvals, Swiss RE: Acceptable
Approximate, Dimensions: 5 in. wide x 5 in. high x 5 1/4 in. deep Approvals, Factory Mutual: Report No. 1V9AO.AF.
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase
x 155 mm deep with Q7800B Subbase)
Dimensions in inches (millimeters)
17 16 15 14 13 12
EXPANDED ANNUNCIATOR
Fuel Selection
Oil Select Gas Select
High Oil Pressure
22 21 20 19 18
Low Oil Pressure High Gas Pressure
High Oil Temperature
Low Oil Temperature Low Gas Pressure
Atomizing Switch
System Lockout
Airflow Switch
First Out
Auxiliary Interlock 4
Current
Auxiliary Interlock 5
a b c
Reset Interlocks Select
M5182
70-8911 47
Microprocessor Burner Controls
ST7800 Plug In Purge Timer
Provides the prepurge timing for select 7800 SERIES relay
modules. ST7800C used with the RM7838C only.
Approvals, Underwriters Laboratories Inc.: Component Recognized,
File No. MP268; Guide No. MCCZ2.
Approvals, CSA: Certified, File No. LR95329-3.
Approvals, Factory Mutual: Approved: Report No. 2X0A1.AF.
48 70-8911
Microprocessor Burner Controls
7800 Series Accessories or Parts
Application: Accessory or Replacement Part
204729C NEMA 4 Cover Assembly for S7800A KDM with reset button S7800 Display 4-line LCD
70-8911 49
Microprocessor Burner Controls
Microprocessor Burner Controls
R8001 SLATE Combustion System
Material Number Enclosure Firing Rate Switch Flame Sensor Type Modulation Output Voltage Approvals, Underwriters
Rating Laboratories
R7910A1001/U NEMA 1/IP 40 FR/UV Yes (PWM); Yes (4-20 mA); 24 Vac Operating; 24 Vac Underwriters Laboratories
Yes (0-10 Vdc) Load (RU)(cRU):
File No. MP268 (MCCZ2,
MCCZ8).
R7910A1019/U NEMA 1/IP 40 High Fire Switch; Low FR/UV Yes (PWM); Yes (4-20 mA); 24 Vac Operating; 120 Underwriters Laboratories
Fire Switch Yes (0-10 Vdc) Vac Load (RU)(cRU):
File No. MP268 (MCCZ2,
MCCZ8).
R7910A1027/U NEMA 1/IP 40 FR/UV Yes (PWM); Yes (4-20 mA); 24 Vac Operating; 120 Underwriters Laboratories
Yes (0-10 Vdc) Vac Load (RU)(cRU):
File No. MP268 (MCCZ2,
MCCZ8).
R7910A1084/U NEMA 1/IP 40 FR Yes (PWM); Yes (4-20 mA); 24 Vac Operating; 24 Vac Underwriters Laboratories
Yes (0-10 Vdc) Load (RU)(cRU):
File No. MP268 (MCCZ2,
MCCZ8).
R7910A1118/U NEMA I/IP 40 FR, High Energy Spark Yes (PWM) 24 Vac Operating; 24 Vac Underwriters Laboratories
Load (RU)(cRU):
File No. MP268 (MCCZ2,
MCCZ8).
R7910A1138/U FR/UV Yes (PWM); Yes (4-20 mA); 24 Vac Operating; 24 Vac Underwriters Laboratories
Yes (0-10 Vdc) Load (RU)(cRU):
File No. MP268 (MCCZ2,
MCCZ8).
70-8911 51
SOLA Controllers
Material Number Enclosure Firing Rate Switch Flame Sensor Type Modulation Output Voltage Approvals, Underwriters
Rating Laboratories
R7910A1183/U FR/UV Yes (PWM); Yes (4-20 mA); 24 Vac Operating; 120 Underwriters Laboratories
Yes (0-10 Vdc) Vac Load (RU)(cRU):
File No. MP268 (MCCZ2,
MCCZ8).
6-21/64 (161)
M27063
Material Number Enclosure Rating Firing Rate Switch Flame Sensor Type Modulation Output Voltage
R7911A1000/U NEMA 1/IP 40 FR/UV Yes (PWM); Yes (4-20 mA); Yes (0-10 Vdc) 24 Vac Operating; 120 Vac Load
R7911A1026/U NEMA 1/IP 40 High Fire Switch; Low FR/UV No (PWM); Yes (4-20 mA); Yes (0-10 Vdc) 24 Vac Operating; 120 Vac Load
Fire Switch
52 70-8911
SOLA Controllers
R7910A1001
R7910A1019
R7910A1027
R7910A1084
R7910A1118
R7910A1138
R7910A1183
R7911A1000
R7911A1026
ITEM
24 Vac Control Power Input 24 Vac Control Power Input l l l l l l l l l
24 Vac Demand Circuit (STAT) 24 Vac Demand Circuit (STAT) l l l l l l l l l
24 Vac Load Circuit 24 Vac Load Circuit l l l l
120 Vac Load Circuit 120 Vac Load Circuit l l l l l
Modulation Output: PWM Modulation Output: PWM l l l l l l l l l
Modulation Output: 4-20 mA or 0-10 Vdc Modulation Output: 4-20 mA or 0-10 Vdc l l l l l l l l
High/Low fire Switch Inputs High/Low fire Switch Inputs l l
Flame Rod Flame Detection Flame Rod Flame Detection l l l l l l l l l
UV Flame Detection UV Flame Detection l l l l l l l
S10 Input S10 Input l
Flap Valve Input Flap Valve Input l
Condensate Input Condensate Input l
Neighboring Burner Interaction l
Pilot Valve l l l l l l l l
Main Valve l l l l l l l l l
External Ignition Option l l l l l l l l
Thermostat Input/Heat Anticipator l l
PII Input l l l l l l l l
TOD (Time of Day Input) l l l l l l l l
Hydronic Contro l l l l l l l
Steam Control l l
Lead-Lag (Cascade) Control l l l l l l l l l
Expanded Annunciation Capability l l l l l l l l
CSD-1 Compliant l l l l l l l l l
Modbus Heartbeat l
DBI with Early Spark Termination l
Flow Switch Input l
R7910A1001
R7910A1019
R7910A1027
R7910A1084
R7910A1118
R7910A1138
R7910A1183
R7911A1000
R7911A1026
R7910B1009
ITEM
24 Vac Control Power Input 24 Vac Control Power Input l l l l l l l l l l
24 Vac Demand Circuit (STAT) 24 Vac Demand Circuit (STAT) l l l l l l l l l l
24 Vac Load Circuit 24 Vac Load Circuit l l l l l
120 Vac Load Circuit 120 Vac Load Circuit l l l l l
Modulation Output: PWM Modulation Output: PWM l l l l l l l l l l
Modulation Output: 4-20 mA or 0-10 Vdc Modulation Output: 4-20 mA or 0-10 Vdc l l l l l l l l
High/Low fire Switch Inputs High/Low fire Switch Inputs l l
Flame Rod Flame Detection Flame Rod Flame Detection l l l l l l l l l l
UV Flame Detection UV Flame Detection l l l l l l l
S10 Input S10 Input l l
Flap Valve Input Flap Valve Input l
Condensate Input Condensate Input l
Neighboring Burner Interaction l
Pilot Valve l l l l l l l l
Main Valve l l l l l l l l l l
External Ignition Option l l l l l l l l
Thermostat Input/Heat Anticipator l l l
PII Input l l l l l l l l
TOD (Time of Day Input) l l l l l l l l
Hydronic Control l l l l l l l l
Steam Control l l
Lead-Lag (Cascade) Control l l l l l l l l l l
Expanded Annunciation Capability l l l l l l l l
CSD-1 Compliant l l l l l l l l l
Modbus Heartbeat l
DBI with Early Spark Termination l
Flow Switch Input l
70-8911 53
SOLA Controllers
S7999D SOLA™ System Operator Interface
The S7999D can be used to monitor an individual boiler and also
used for multiple boiler applications in a lead/lag arrangement.
It consists of 2 RS485 ports and a USB port. The S7999D display
can be flush front or mounted behind in a panel cutout. Wiring
connections are through a removable 8-pin wiring connector.
• Individual boiler status, configuration, history and diagnostics
• Allows configuration and monitoring of the Sola Controls (R7910
Hydronic Controls or R7911 Steam Control) burner control sequence,
flame signal, diagnostics, historical files, and faults
• Allows switching view between multiple boilers and lead-lag master/
slaves
• Real-time data trending analysis and transferring saved trend data to
Excel spreadsheet
• 7” 800 x 480, 24 bit high resolution color LCD touch screen for clarity
• Audio output with integral speaker for sound output.
• Adjustable backlight control
• Real time clock with coin-cell battery back-up (CR2032)
• Volume control
• Screen Capture function to capture screen images
• USB port for file transfers and software updates
• 2 RS-485 (COM1 & 2) ports for Modbus™ interface to Sola controls
and BAS Gateway.
• Windows® CE 6.0 Operating System
• 8-pin connector, back-up battery and mounting hardware are
provided
Application: Interface Display
Frequency: 50-60 Hz ± 5%
Ambient Temperature Range: 14°F to 122°F (-10°C to 50°C)
Shipping and Storage Temperature Range: -13°F to 155°F (-25°C to
60°C)
Approximate, Dimensions: 9-13/32 in. wide x 6-21/32 in. high x
1-9/16 in. deep (239 mm wide x 169 mm high x 40 mm deep)
Operating Humidity Range (% RH): 85% RH continuous, non-
condensing
Comments: Black Plastic Border
Approvals, FCC: FCC Part 15, Class A digital device
Approvals, Canadian Underwriters Inc.: Component Recognized:
File Number MH20613 (MCCZ)
Approvals, Underwriters Laboratories (RU)(cRU): File No. MP268
(MCCZ2, MCCZ8).
54 70-8911
ControLinks Fuel Air Control System
ControLinks Fuel Air Control System
PM7910 Program Module
The PM7910 Program Module is an optional plug-in for the R7910
SOLA HC and R7911 Sola SC. From the system level the S7999
System Operator Interface can direct the R7910/R7911 to transfer
or retrieve parameter information with the Program Module.
• Can be removed or installed while the R7910 or R7911 is powered.
• Facilitate multiple controller setups.
• Backup and restore the R7910 programmable data including:
— Non-safety parameter values — Parameter Control Blocks
(information on how the parameter values may be modified.)
70-8911 55
ControLinks Fuel Air Control System
R7999A ControLinks™ Fuel Air Controller
Uses microprocessor-based technology to control the ML7999
Universal Parallel Positioning Actuators. This represents a value
added replacement of mechanical cam and linkage assembly
controlling the relationship between fuel, airflow and flue gas
recirculation (if used) on a power burner. The ControLinks Fuel
Air Control System consists of the R7999 Fuel Air Controller,
Q7999 Wiring Subbase, ML7999 Universal Parallel Positioning
Actuator and ZM7999 Configuration Software. The R7999, with
one communications port, provides communications capabilities
similar to those found in the 7800 SERIES controls.
• Fast burner setup via PC or laptop
• Fuel, air, FGR profile download capability
• Two independent fuel profiles with or without FGR
5-3/16 1-15/16 • 7 to 24 point profiles
(131) (48) • Programmable behaviors of all actuators during Purge and Standby
1 • Programmable behavior of non-selected fuel actuator
• Independent light off and minimum modulation positions
• Wide power voltage input range (100 to 120 Vac, 50/60 Hz
Auto/Manual input)
• Manual mode firing rate input
• Pluggable controller to wiring subbase
• Multipurpose communications port
• Field-configurable device
• Integrated boiler shock protection algorithms: Water temperature low
7-3/16 fire hold
(182) • Stack temperature low fire hold. FGR and low fire hold
• Selectable FGR hold based on stack temperature
• Programmable behavior of FGR actuator during purge
• Maximum modulation limit capability
• Remote reset input
• Automated actuator endpoint seeking process
• CSD-1 and NFPA acceptable
Voltage: 100 to 120 Vac
Vibration: 0.0 to 0.5g continuous
Shipping and Storage Temperature Range: -40°F to +140°F (-40°C
to +60°C)
Approvals, Underwriters Laboratories Inc.: Listed: Report No.
MH17367
2-13/16
R7999 3 (76) Operating Humidity Range (% RH): 90% RH maximum, non-
(71) INSTALLED condensing
ON Q7999
Replacement Parts:
Q7999 32002515-001/U – 3 pin electrical connector, for R7999
1 DDL PORT (RS485). M16548C
56 70-8911
ControLinks Fuel Air Control System
S7999 ControLinks™ System Display
With the S7999. Each burner control, fuel/air ratio control,
expanded annunciator other Modbus devices present on the
burner system can be viewed individually to determine its status.
• Color (7" diagonal). Touch Screen User Interface
• Flush Mounting
• Allows setup and monitoring of R7999 ControLinks
• Two RS485 and one USB communication ports
• Screen saver, contrast control and volume control
• Modbus communication allows monitoring up to 99 different controls
• Allows Programmable Expanded Annunciator terminal naming
• Allows R7999 ControLinks EEPROM backup and restore
• Battery backup prevents losing date and time
Application: Interface Display Approvals, Underwriters Laboratories Inc.: Component Listed
Temperature Range: Ambient - 14°F to 122°F (Ambient - -10°C to Approvals, FCC: FCC Part 15, Class A digital device
50°C) Used With: R7999
Shipping and Storage Temperature Range: -13°F to 155°F (-25°C to Operating Humidity Range (% RH): 85% RH continuous, non-
60°C) condensing
Vibration: 0.0 to 0.5g continuous Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
Shipping and Storage Temperature Range: -40°F to +150°F (-40°C Weight oz. (k): 10 oz (0.28 kg)
to +65°C)
Approvals, Underwriters Laboratories Inc.: Listed: Report No.
MH17367
70-8911 57
ControLinks Fuel Air Control System
ML7999A Universal Parallel-Positioning Actuator
ML7294 Non-Spring Return Direct Coupled Actuators control
dampers or valves in HVAC applications. The ML7294 Non-Spring
Return DCA accepts a current or voltage signal from an electronic
controller to position a damper or valve.
• Password protected using eight-digit hexadecimal identification
signal
• Separate wiring compartment between line voltage power wiring and
low voltage control
• Couples directly to a 1/2-in. shaft with no additional parts required;
couples directly to 5/16-in. and 3/8-in. shafts using self-centering
shaft reduction accessories
• Shaft coupler assembly available for shafts larger than 1/2-in.
• Bracket accessory kit available for mounting to Honeywell V51
butterfly gas valves
• Visual indication of actuator position
• NEMA 2
• IF54 with weatherproof kit
Vibration: 0.0 to 0.5g continuous Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
Shipping and Storage Temperature Range: -40°F to +150°F (-40°C Approvals, CE: Certified
to +65°C)
Approvals, Underwriters Laboratories Inc.: Meets UL873
Approvals, CSA: Certified
58 70-8911
Network Interface Communications
Network Interface Communications
ML7999 Accessories
Material Number Description
201391/U Shaft Adapter for 3/8 in. round or square valve shaft
32002935-001/U Weatherproofing kit for actuator, ML7999 ControLinks (NEMA 3).
32003167-001/U Shaft Adapter for 5/16 in. round or square shaft
32003168-001/U Shaft Adapter for 3/4 in. round shaft only
32003168-002/U Shaft Adapter for 5/8 in. round shaft only
32003168-003/U Shaft Adapter for 9/16 in. round shaft only
32003396-002/U V51E Mounting Kit for ML7999 Actuator (2-1/2, 3 & 4 in. valves). Includes angle bracket, mounting bracket, screws, nuts and washers, and
instructions.
50036542-001/U Auxiliary Switch Mounting Plate for ML7999B for 201052A or 201052B Auxiliary switch assembly
ControLinks Accessories
Material Number Description Used With
32002515-001/U 3 pin electrical connector, for R7999 R7999
50063482-001/U Replacement Bag Assembly for S7999D, includes: connector, battery, mounting screws, clamp filters. S7999D
70-8911 59
Flame Amplifiers
Flame Amplifiers
7800 SERIES and R7140 Flame Signal Amplifiers
Solid state plug-in amplifiers that respond to flame detector inputs
to indicate the presence of flame when used with 7800 SERIES
relay modules.
• Flame failure response time of 0.8 or 3.0 seconds (1.0 or 2.0 for CE
approved devices).
• Flame signal strength ranges from 0.0 to 5.0 Vdc.
• Plug into 7800 relay module through printed circuit board edge
connector keyed for proper orientation.
• Flame signal test jacks to measure amplifier flame signal voltage.
• Color-coded labels identify flame detection type.
• Dynamic Self-Check Amplifier test the detectors and all electronic
components in the flame detection system.
• Ampli-check tests the amplifier and 7800 SERIES Relay.
• None (standard) is just tested at normal system startup.
• 7800 SERIES relay module locks out on safety shutdown with flame
detection system failure.
• Compatible with existing Honeywell flame detectors (order
separately).
Approvals, Underwriters Laboratories Inc.: Listed: File No. MP268,
Guide No. MCCZ
Approvals, CSA: Certified: File No. LR95329-3
Approvals, Swiss RE: Acceptable
Approvals, Factory Mutual: Approved: Report No. 1V9A0.AF
Material Type Flame Failure Self Checking Use With Primary Safety Use With Flame Sensor Comments
Number Response Time Control
(sec)
R7824C1002/U Ultraviolet 3.0 sec Dynamic Self-Check RM7824 C7024E, F Flame Detector Color: Green
R7847A1025/U Rectification 0.8 sec or 1.0 sec None (standard) 7800 SERIES Relay Modules Gas: Rectifying Flame Rods C7004, C7005, Color: Green
C7007, C7008, C7009, Q179
R7847A1033/U Rectification 2.0 sec or 3.0 sec None (standard) 7800 SERIES Relay Modules Gas: Rectifying Flame Rods C7004, C7005, Color: Green
C7007, C7008, C7009, Q179; Gas, oil, coal:
Ultraviolet Flame Sensor C7012A, C
R7847A1074/U Rectification 0.8 sec or 1.0 sec None (standard) 7800 SERIES Relay Modules Gas: Rectifying Flame Rods C7004, 5, 7, 8, or 9, Color: Green
Q179 for impedance matching for leadwire runs >
50' or Ultraviolet Flame Sensor C7012A, C
R7847A1082/U Rectification 2.0 sec or 3.0 sec None (standard) 7800 SERIES Relay Modules Gas: Rectifying Flame Rods C7004, 5, 7, 8, or 9, Color: Green
Q179 for impedance matching for leadwire runs >
50' or Ultraviolet Flame Sensor C7012A, C
R7847B1023/U Rectification 0.8 sec or 1.0 sec Ampli-Check 7800 SERIES Relay Modules Gas: Rectifying Flame Rods C7004, C7005, Color: Green
C7007, C7008, C7009, Q179
R7847B1031/U Rectification 2.0 sec or 3.0 sec Ampli-Check 7800 SERIES Relay Modules Gas: Rectifying Flame Rods C7004, C7005, Color: Green
C7007, C7008, C7009, Q179; Gas, oil, coal:
Ultraviolet Flame Sensor C7012A, C
R7847B1064/U Rectification 0.8 sec or 1.0 sec Ampli-Check 7800 SERIES Relay Modules Gas: Rectifying Flame Rods C7004, 5, 7, 8, or 9, Color: Green
Q179 for impedance matching for leadwire runs >
50' or Ultraviolet Flame Sensor C7012A, C
R7847B1072/U Rectification 2.0 sec or 3.0 sec Ampli-Check 7800 SERIES Relay Modules Gas: Rectifying Flame Rods C7004, 5, 7, 8, or 9, Color: Green
Q179 for impedance matching for leadwire runs >
50' or Ultraviolet Flame Sensor C7012A, C
R7847C1005/U Rectification 2.0 sec or 3.0 sec Dynamic Self-Check 7800 SERIES Relay Modules Gas, oil, coal: Ultraviolet Flame Sensor C7012E, F Color: Green
R7848A1008/U Infrared 2.0 sec or 3.0 sec None (standard) 7800 SERIES Relay Modules Gas, oil, coal: Infrared (lead sulfide) C7015 Color: Red
R7849A1015/U Ultraviolet 0.8 sec or 1.0 sec None (standard) 7800 SERIES Relay Modules Gas, Oil: Minipeeper C7027A, C7035A, C7044 Color: Purple
R7849A1023/U Ultraviolet 2.0 sec or 3.0 sec None (standard) 7800 SERIES Relay Modules Gas, Oil: Minipeeper C7027A, C7035A, C7044 Color: Purple
R7849B1013/U Ultraviolet 0.8 sec or 1.0 sec Ampli-Check 7800 SERIES Relay Modules Gas, Oil: Minipeeper C7027A, C7035A, C7044 Color: Purple
R7849B1021/U Ultraviolet 2.0 sec or 3.0 sec Ampli-Check 7800 SERIES Relay Modules Gas, Oil: Minipeeper C7027A, C7035A, C7044 Color: Purple
R7851B1000/U Optical 2.0 sec or 3.0 sec Ampli-Check 7800 SERIES Relay Modules Gas, Oil, Coal: Optical (UV, Visible Light) C7927 Color: White
R7851B1018/U Optical 0.8 sec or 1.0 sec Ampli-Check 7800 SERIES Relay Modules Gas, Oil, Coal: Optical (UV, Visible Light) C7927 Color: White
R7851C1008/U Optical 2.0 sec or 3.0 sec Dynamic Self-Check 7800 SERIES Relay Modules Gas, oil, coal: Optical (UV only) C7961E, F Color: White
R7852A1001/U Infrared 2.0 sec or 3.0 sec None (standard) 7800 SERIES Relay Modules Gas, oil, coal: Infrared (lead sulfide) C7915 Color: Red/White
R7852B1009/U Infrared 2.0 sec or 3.0 sec Ampli-Check 7800 SERIES Relay Modules Gas, oil, coal: Infrared (lead sulfide) C7915 Color: Red/White
R7861A1026/U Ultraviolet 2.0 sec or 3.0 sec Dynamic Self-Check 7800 SERIES Relay Modules Gas, oil, coal: Ultraviolet Flame Sensor C7061 Color: Purple
R7861A1034/U Ultraviolet 0.8 sec or 1.0 sec Dynamic Self-Check 7800 SERIES Relay Modules Gas, oil, coal: Ultraviolet Flame Sensor C7061 Color: Purple
R7886A1001/U Ultraviolet 2.0 sec or 3.0 sec Dynamic Self-Check 7800 SERIES Relay Modules Gas, oil, coal: Adjustable Sensitivity Ultraviolet Color: Blue
Flame Sensor C7076
60 70-8911
Flame Amplifiers
R7247; R7248; R7249; R7476 Flame Amplifiers
Solid state plug-in units respond to flame detector signal and
indicate presence of flame.
• Use with BC7000; R4140; R4075C, D, E; R4138C, D Flame
Safeguard controls and appropriate flame detector and FSP5075A1,
FSP5075A3 Flame Amplifier Modules.
Use With Primary Safety Control: R4140; BC7000; R4075C, D, E;
R4138C, D; FSP5075
Approvals, Factory Mutual: Approved: Report No. 24181.01
Material Type Flame Failure Self Checking Use With Flame Approvals, Approvals, Approvals, Approvals, Comments
Number Response Sensor Underwriters CSA Control Safety Swiss RE
Time (sec) Laboratories Devices
Inc.
R7247B1003/U Rectification 2 to 4 sec Ampli-Check Gas: Rectifying Listed: File No. Certified: File Acceptable Acceptable Color: Green
Flame Rods MP268, Guide No. LR1620, (CSD-1)
C7004, C7005, No. MCCZ2 Guide No.
C7007, C7008, 140-A-2
C7009, Q179;
Gas, oil, coal:
Ultraviolet
Flame Sensor
C7012A, C
R7247C1001/U Rectification 2 to 4 sec Dynamic Gas, oil, coal: Listed: File No. Certified: File Acceptable Acceptable Color: Green
Self-Check Ultraviolet MP268, Guide No. LR1620, (CSD-1)
Flame Sensor No. MCCZ2 Guide No.
C7012E, F 140-A-2
R7249A1003/U Ultraviolet 2 to 4 sec None (standard) Gas, oil, coal: Listed: File No. Certified: File Acceptable Acceptable Color: Purple
Ultraviolet MP268, Guide No. LR1620, (CSD-1)
(Minipeeper) No. MCCZ2 Guide No.
C7027, C7035 140-A-2
R7476A1007/U Ultraviolet 2 to 4 sec Dynamic Gas, oil, coal: Listed: File No. Certified: File Color: Blue
Self-Check Adjustable MP268, Guide No. LR1620,
Sensitivity No. MCCZ Guide No.
Ultraviolet Flame 140-A-2 (gas),
Sensor C7076 300-I-0.2 (oil)
R7476A1015/U Ultraviolet 2 sec max. Dynamic Self- Gas, oil, coal: Listed: File No. Certified: File Color: Blue
Check Adjustable MP268, Guide No. LR1620,
Sensitivity No. MCCZ Guide No.
Ultraviolet Flame 140-A-2 (gas),
Sensor C7076 300-I-0.2 (oil)
70-8911 61
Flame Rods and Flame Rod Holders
Flame Rods and Flame Rod Holders
C7007 Flame Rod Holder
Used to apply flame rod in gas-fired system controlled by
rectification type flame safeguard control.
• Use with pressurized fire boxes.
• Hold flame rods firmly over the pilot or burner with a chuck and
setscrew arrangement.
• Provide electrical connection through a terminal screw.
• Allow ventilation to cool the unit or to minimize soot deposit through
a 1/2 in.
• NPT tapping.
• Mount easily with sleeve or thread type mounting adapters, and a
straight or angle body.
Type: Flame Rod Approvals, CSA: Certified: File No. L95329-1
Application: Gas fired pilot or gas fired system. Approvals, Swiss RE: Acceptable
Approximate, Dimensions: 1 15/16 in. high x 2 3/16 in. diameter x 3 Approvals, Factory Mutual: Approved: Report No. 24181.03
3/16 in. long (49 mm high x 56 mm diameter x 81 mm long)
Approvals, Underwriters Laboratories Inc.: Listed: File No. MP268,
Guide No. MCCZ
Material Number Electrical Connections Mounting Required Components Comments Used With
C7007A1001/U Terminal screw 1/2 in.-14 NPT male 102709A -12 in. Flame Rod; 102709B -18 in. Holder only, order Kanthal Flame Amplifiers: R7247A,
Flame Rod; 102709C -24 in. Flame Rod; flame rod separately. B, R7847A, B, R7257,
102709D -36 in. Flame Rod; or 102709E -48 in. R7289
Flame Rod
62 70-8911
Flame Rods and Flame Rod Holders
C7009 Flame Rod Holder
Subminiature “spark plug” type flame rod holder with flame rod.
• Use on industrial flame-retention gas burner nozzles.
• Works with Honeywell Flame Safeguard controls requiring
rectification type flame detector.
• Mounts in areas with limited space because flame rod can be cut to
desired length.
• Uses Rajah electrical connector.
70-8911 63
Flame Detectors
Flame Detectors
C7012 Solid State Purple Peeper® Ultraviolet Flame Detector
Solid state electronic flame detectors for use with Honeywell
Flame Safeguard controls and amplifiers. Sense ultraviolet
radiation produced by combustion of gas, oil, coal or other fuels.
• Mount horizontally, vertically or at any angle in between.
• Provide quick electrical hookup with threaded conduit fitting and
color-coded leadwires.
• Reduced nuisance shutdowns by wiring two in parallel.
• C7012E1278 5 pin Brad Harrison type (formally 41307N) mating
connector not supplied nor available through Honeywell.
• C7012A, E meets NEMA 4 standards with viewing window rated to
20 psi.
• C7012C, F has an explosion-proof housing for use in hazardous
atmospheres with a viewing window rated to 100 psi.
Type: Ultraviolet, Purple Peeper
Application: Gas, Oil or Coal fired burners
Lead Length: 96 in. (2438 mm)
Power Consumption: 2.5 W
Approvals, CSA: Certified: Master Report LR95329-1
Approvals, Swiss RE: Acceptable
Approvals, Factory Mutual: Approved: Report No. 14740.01
Material Frequency Weight NEMA Electrical Mounting Electrical Ambient Approvals, Approvals, Includes Used With
Number Rating Connections Ratings Temperature Underwriters Others
Range Laboratories Inc.
C7012A1145/U 50 Hz; 4.25 lb NEMA 4 4 NEC Class 3/4 in. NPT 120 Vac 25°F to Listed: File No. Cast Flame Amplifiers:
60 Hz (1.9 kg) 1 Color- 175°F (-4°C MP268, Guide case and R7247A, R7847A,
coded lead to +79°C) No. MCCZ cover R7257; Flame
wires. Amplifiers: R7247A,
B; R7847A, B; R7257
C7012A1152/U 50 Hz; 4.25 lb NEMA 4 4 NEC Class 1 in. NPT 120 Vac 25°F to Listed: File No. Cast Flame Amplifiers:
60 Hz (1.9 kg) 1 Color- 175°F (-4°C MP268, Guide case and R7247A, B; R7847A,
coded lead to +79°C) No. MCCZ cover B; R7257
wires.
C7012A1160/U 50 Hz; 4.25 lb NEMA 4 4 NEC Class 1 in. NPT 120 Vac -40°F to Listed: File No. Cast Flame Amplifiers:
60 Hz (1.9 kg) 1 Color- +175°F MP268, Guide case and R7247A, B; R7847A,
coded lead (-40°C to No. MCCZ cover B; R7257
wires. +79°C)
C7012A1186/U 50 Hz; 4.25 lb NEMA 4 4 NEC Class 3/4 in. NPT 208 Vac 25°F to Listed: File No. Cast Flame Amplifiers:
60 Hz (1.9 kg) 1 Color- 175°F (-4°C MP268, Guide case and R7247A, B; R7847A,
coded lead to +79°C) No. MCCZ cover B; R7257
wires.
C7012A1194/U 50 Hz; 4.25 lb NEMA 4 4 NEC Class 3/4 in. NPT 240 Vac 25°F to Listed: File No. Cast Flame Amplifiers:
60 Hz (1.9 kg) 1 Color- 175°F (-4°C MP268, Guide case and R7247A, B; R7847A,
coded lead to +79°C) No. MCCZ cover B; R7257
wires.
C7012A1202/U 50 Hz; 4.25 lb NEMA 4 4 NEC Class 3/4 in. NPT 100 Vac 25°F to Listed: File No. Cast Flame Amplifiers:
60 Hz (1.9 kg) 1 Color- 175°F (-4°C MP268, Guide case and R7247A, R7847A,
coded lead to +79°C) No. MCCZ cover R7257
wires.
C7012A1210/U 50 Hz; 4.25 lb NEMA 4 4 NEC Class 3/4 in. NPT 120 Vac 25°F to Listed: File No. Cast Flame Amplifiers:
60 Hz (1.9 kg) 1 Color- 175°F (-4°C MP268, Guide case and R7247A, R7847A,
coded lead to +79°C) No. MCCZ cover R7257
wires.
C7012C1042/U 50 Hz; 14.5 lb Explosion 4 NEC Class 1 in. NPT 120 Vac 25°F to Listed: File No. Flame Amplifiers:
60 Hz (6.6 kg) Proof 1 Color- 175°F (-4°C E34649, Guide R7247A, B; R7847A,
coded lead to +79°C) No. ZTSZ B; R7257
wires.
C7012G1019/U 50 Hz 4.25 lb NEMA 4 5 NEC Class 3/4 in. NPT 220 Vac 25°F to Listed: File No. Meets DIN Cast Flame Amplifiers:
(1.9 kg) 1 Color- 175°F (-4°C MP268, Guide Standards case and R7247C, R7847C
coded lead to +79°C) No. MCCZ cover
wires.
64 70-8911
Flame Detectors
Dimensiions in inches (millimeters)
FACEPLATE 1-11 1/2 NPT
1
MOUNTING FLANGE 3/4–14 NPT PIPE
7-7/32 UNION
(183)
8 1 (25)
5-1/8
(130) (203)
3-3/4 DIA. 5
(95) (127)
3-7/16 2-1/16
(87) 1-1/2 (52) 2
1/2-14 NPT
(38) (51)
LEADWIRES
2 (51) 5/16-18 UNC-2B BY
9 (229) 3 7/16 (11) DEEP
5-1/4 (133) (76) MOUNTING HOLES (2)
1/2–14 NPSM
M1963A
2 LEADWIRES
FACEPLATE
70-8911 65
Flame Detectors
C7012 Solid State Purple Peeper® Ultraviolet Flame Detector
(Self-Checking)
• Reduced nuisance shutdowns by wiring two in parallel.
• C7012E1278 5 pin Brad Harrison type (formally 41307N) mating
connector not supplied nor available through Honeywell.
• C7012A, E meets NEMA 4 standards with viewing window rated to
20 psi.
• C7012C, F has an explosion-proof housing for use in hazardous
atmospheres with a viewing window rated to 100 psi.
Type: Ultraviolet, Purple Peeper, Self-Checking
Application: Gas, Oil or Coal fired burners
Lead Length: 96 in. (2438 mm)
Power Consumption: 7.0 W
Solid state electronic flame detectors for use with Honeywell Approvals, CSA: Certified: Master Report LR95329-1
Flame Safeguard controls and amplifiers. Sense ultraviolet Approvals, Swiss RE: Acceptable
radiation produced by combustion of gas, oil, coal or other fuels. Approvals, Factory Mutual: Approved: Report No. 14740.01
• Mount horizontally, vertically or at any angle in between. Used With: Flame Amplifiers: R7247C, R7847C
• Provide quick electrical hookup with threaded conduit fitting and
color-coded leadwires.
8 1 (25)
5-1/8
(130) (203)
3-3/4 DIA. 5
(95) (127)
3-7/16 2-1/16
(87) 1-1/2 (52) 2
1/2-14 NPT
(38) (51)
LEADWIRES
2 (51) 5/16-18 UNC-2B BY
9 (229) 3 7/16 (11) DEEP
5-1/4 (133) (76) MOUNTING HOLES (2)
1/2–14 NPSM
M1963A
2 LEADWIRES
FACEPLATE
66 70-8911
Flame Detectors
C7024 Solid State Purple Peeper® Ultraviolet Flame Detector
24 Vdc solid state electronic flame detectors for sensing the
ultraviolet radiation emitted by the combustion of most carbon
containing fuels, such as natural gas, LP gases, and oil.
• Use with R7824C Dynamic Self-Check Flame Signal Amplifier.
• Circuitry provides low power consumption and high reliability.
• Mount horizontally, vertically or at any angle in between.
• Field-replaceable UV radiation sensing tube and quartz viewing
window.
• Quick electrical installation with threaded conduit fitting and color-
coded leadwires.
• Reduce nuisance shutdowns by wiring two in parallel.
• Oscillating shutter interrupts UV radiation using the R7824C
amplifier.
• C7024E meets NEMA 4 standards with viewing window rated to
20 psi.
• C7024F has an explosion-proof housing for use in hazardous
atmospheres with a viewing window rated to 100 psi.
Type: Ultraviolet, Purple Peeper, Self-Checking Ambient Temperature Range: -20°F to +175°F (-20°C to +79°C)
Application: Coal fired burners; Gas fired burners; Oil fired burners Approvals, CSA: Certified: Master Report LR95329-3
Lead Length: 96 in. (2438 mm) Used With: Flame Amplifiers: R7824C
Electrical Connections: Six NEC CLASS 1 color-coded leaders
Electrical Ratings: 24 Vdc Accessories:
Power Consumption: 7.8 W maximum. 190971G/U – 24 Vdc Coil and Shutter Assembly for C7024E, F; C7961
Dimensiions in inches (millimeters)
FACEPLATE 1-11 1/2 NPT
1
MOUNTING FLANGE 3/4–14 NPT PIPE
7-7/32 UNION
(183)
8 1 (25)
5-1/8
(130) (203)
3-3/4 DIA. 5
(95) (127)
3-7/16 2-1/16
(87) 1-1/2 (52) 2
1/2-14 NPT
(38) (51)
LEADWIRES
2 (51) 5/16-18 UNC-2B BY
9 (229) 3 7/16 (11) DEEP
5-1/4 (133) (76) MOUNTING HOLES (2)
1/2–14 NPSM
M1963A
2 LEADWIRES
FACEPLATE
Material Number NEMA Rating Mounting Approximate, Dimensions Weight Approvals, Underwriters Includes Comments
Laboratories Inc.
C7024E1001/U NEMA 4 3/4 in. NPT 5 1/4 in. diameter (includes 4.25 lb (1.9 kg) Component Recognized: File Cast case and Flame Amplifiers:
mounting flange) x 7 7/32 in. No. MP268 cover R7824C
long (133 mm diameter (includes
mounting flange) x 183 mm long)
C7024F1009/U Explosion 1 in. NPT 8 in. diameter x 12 in. long (203 mm 14.5 lb (6.6 kg) Component Recognized: For Flame Amplifiers:
Proof diameter x 305 mm long) use in hazardous locations; R7824C
Class 1 Groups C and D; Class
2, Groups E, F and G; File no.
E34649
70-8911 67
Flame Detectors
C7027; C7044 Minipeeper Ultraviolet Flame Detector
Compact Flame Detector for use with flame safeguard controls
with ultraviolet amplifiers.
• Use with Honeywell Flame Safeguard primary safety controls and
burners requiring ultraviolet flame detection.
• C7027 mounts on a 1/2 in. sighting pipe by using an integral collar.
• Detectors can be wired in parallel for difficult sighting applications.
• C7027 seals against pressures up to 5 psi (34.5 kPa) when correctly
installed.
• Allows for blast tube mounting due to compact size.
• C7044 mounts with a two screw bracket.
• The C7044 UV sensor tube is enclosed in a stainless steel housing.
• C7044 has the capability of side or end viewing in flame monitoring
applications.
Type: Ultraviolet, Minipeeper
Electrical Connections: 2 NEC Class 1 leadwires
Vibration: 0.5 G max
Approvals, Underwriters Laboratories Inc.: Listed: File No. MP268,
Guide No. MCCZ
Approvals, CSA: Certified: Master Report LR95329-1
Approvals, Swiss RE: Acceptable
Approvals, Factory Mutual: Approved: Report No. 24181.03
Used With: Flame Amplifiers: R7249A, B, R7849A, B, R7749B, R7259,
R7290
Material Number Application Lead Length Mounting Ambient Approvals, Includes Comments
Temperature Range Others
C7027A1023/U Coal fired burners; Gas fired 96 in. (2438 mm) Integral nut for 1/2 0°F to 215°F Detects ultraviolet
burners; Oil fired burners in. sighting pipe. (-18°C to +102°C) radiation in flames
C7027A1031/U Coal fired burners; Gas fired 96 in. (2438 mm) Integral nut for 1/2 -40°F to 215°F Detects ultraviolet
burners; Oil fired burners in. sighting pipe. (-40°C to 102°C) radiation in flames
C7027A1049/U Coal fired burners; Gas fired 96 in. (2438 mm) Integral nut for 1/2 0°F to 215°F 1/2 in. NPT threaded Detects ultraviolet
burners; Oil fired burners in. sighting pipe. (-18°C to +102°C) spud connector. radiation in flames
C7027A1056/U Coal fired burners; Gas fired 96 in. (2438 mm) Integral nut for 1/2 0°F to 215°F DIN (Europe) Detects ultraviolet
burners; Oil fired burners in. sighting pipe. (-18°C to +102°C) radiation in flames
C7027A1064/U Coal fired burners; Gas fired 288 in. (7315 Integral nut for 1/2 -40°F to 215°F 1/2 in. NPT threaded Detects ultraviolet
burners; Oil fired burners mm) in. sighting pipe. (-40°C to 102°C) spud connector. radiation in flames
C7027A1072/U Coal fired burners; Gas fired 96 in. (2438 mm) Integral nut for 1/2 -40°F to 215°F 1/2 in. NPT threaded Detects ultraviolet
burners; Oil fired burners in. sighting pipe. (-40°C to 102°C) spud connector. radiation in flames
C7027A1080/U Coal fired burners; Gas fired 96 in. (2438 mm) Integral nut for 1/2 0°F to 215°F 136733 Heat Block Detects ultraviolet
burners; Oil fired burners in. sighting pipe. (-18°C to +102°C) and 390427B bushing radiation in flames
C7027A1114/U Coal fired burners; Gas fired 44 in. (1118 mm) Integral nut for 1/2 0°F to 215°F installed 22" flexible Detects ultraviolet
burners; Oil fired burners in. sighting pipe. (-18°C to +102°C) conduit radiation in flames
C7027A1122/U Oil fired burners; Gas fired 96 in. (2438 mm) Integral nut for 1/2 -40°F to 215°F 1/2 in. NPT threaded Detects ultraviolet
burners; Coal fired burners in. sighting pipe. (-40°C to 102°C) spud connector. radiation in flames
C7027A1130/U Gas fired burners; Oil fired 96 in. (2438 mm) Integral nut for 1/2 -40°F to +215°F Detects ultraviolet
burners; Coal fired burners in. sighting pipe. (-40°C to +102°C) radiation in flames
C7044A1006/U Coal fired burners; Gas fired 72 in. (1829 mm) Mounting Bracket 0°F to 215°F Mounting bracket Detects ultraviolet
burners; Oil fired burners provided (-18°C to +102°C) radiation in flames
- Side Viewing
Dimensiions in inches (millimeters)
4 (102) 8 FOOT (2.44 METER)
LEADWIRES (2)
3-1/2 (89) 1
3/8
(10)
1-1/16
(27)
2
MOUNTING
BRACKET
COLLAR WITH 1/2-14 NPSM 6 FOOT
INTERNAL THREADS [1.83 METER]
LEAD 1-27/64
1 C7027A1064 HAS 24 FOOT (7.32 METER) LEADWIRES. C7027A1114 HAS WIRES (2) (36)
44 IN. (1.118 M) LEADWIRES WITH 22 IN. (558 MM) FLEXIBLE CONDUIT.
2 MODELS AVAILABLE WITH SPUD CONNECTOR (1/2-14 NPSM INTERNAL
THREADS) INSTEAD OF CLAMP TYPE CONNECTOR. 7/8
(22)
M1943G
9/16
(14)
1/2
(13)
3-5/8 (92)
M1944D
68 70-8911
Flame Detectors
C7035 Minipeeper Ultraviolet Flame Detector
Compact flame detector for use with flame safeguard controls
with ultraviolet amplifiers.
• Use with Honeywell Flame Safeguard primary safety controls and
burners requiring ultraviolet flame detection.
• Mounts on a 1 in. sighting pipe by using an integral collar.
• Protects the sensing tube with a shield.
• Meets outdoor rain tight requirements of Underwriters Laboratories
Inc., NEMA 4 and NEMA 4X.
• Wires in parallel for difficult sighting applications.
• Seals against pressures as high as 5 psi (34.5 kPa) when correctly
installed.
• Field-replaceable ultraviolet sensing tube.
Dimensiions in inches (millimeters)
4-1/8 (105) Type: Ultraviolet, Minipeeper
NEMA Ratings: NEMA 3 and NEMA 4
COLLAR WITH 2 (51) 1/2-14 NPSM 2
1 - 11-1/2 NPSM INTERNAL THREADS Electrical Connections: 2 NEC Class 1 leadwires
1-3/16
INTERNAL 1 (30)
Vibration: 0.5 G max
THREADS Mounting: Integral nut for 1 in. sighting pipe.
Approximate, Dimensions: 1 1/2 in. diameter x 4 1/8 in. long (38 mm
31/32 diameter x 105 mm long)
1-1/2 (25)
(38) Weight: 6 oz (0.17 kg)
Approvals, Underwriters Laboratories Inc.: Listed: File No. MP268,
Guide No. MCCZ
6 FOOT
2-5/8 (67)
[1.83 METER] Approvals, CSA: Certified: Master Report LR95329-1
INSERTION DEPTH LEADWIRES (2) 3 Approvals, Swiss RE: Acceptable
Approvals, Factory Mutual: Approved: Report No. 24181.03
1 DIN APPROVED C7035A1064 HAS 1-11 BSP.P1 INTERNAL MOUNTING THREADS. Comments: Detects ultraviolet radiation in flames
Used With: Flame Amplifiers: R7249A, B, R7849A, B, R7749B, R7259,
2 DIN APPROVED C7035A1064 HAS 1/2-14 BSP-F INTERNAL MOUNTING THREADS. R7290
3 C7035A1056 HAS 12 FOOT (3.66 METER) LEADWIRES.
M1945E
Material Number Application Lead Length Ambient Temperature Range Approvals, Others Includes
C7035A1023/U Coal fired burners; Gas fired burners; Oil fired burners 72 in. (1829 mm) 0°F to 250°F (-18°C to +121°C)
C7035A1031/U Coal fired burners; Gas fired burners; Oil fired burners 72 in. (1829 mm) -40°F to +250°F (-40°C to +121°C)
C7035A1049/U Coal fired burners; Gas fired burners; Oil fired burners 72 in. (1829 mm) 0°F to 250°F (-18°C to +121°C) DIN (Europe)
C7035A1056/U Coal fired burners; Gas fired burners; Oil fired burners 144 in. (3658 mm) -40°F to +250°F (-40°C to +121°C)
C7035A1064/U Coal fired burners; Gas fired burners; Oil fired burners 72 in. (1829 mm) -40°F to +250°F (-40°C to +121°C)
C7035A1080/U Coal fired burners; Gas fired burners; Oil fired burners 72 in. (1829 mm) 0°F to 250°F (-18°C to +121°C) 600F leads
C7035A1098/U Oil fired burners; Gas fired burners; Coal fired burners 72 in. (1829 mm) -40°F to +250°F (-40°C to +121°C)
70-8911 69
Flame Detectors
C7061 Dynamic Self-Check Ultraviolet Flame Detector
• The detector requires faceplate alignment and has integral
locating reference points to assure proper operation of the shutter
mechanism.
• Field replaceable ultraviolet sensing tube and quartz viewing window.
• Models with threaded conduit fitting and color-coded leadwires allow
rapid electrical installation.
• C7061A1038 or A1046 5 pin Brad Harrison type (formally 41307N)
mating connector not supplied nor available through Honeywell.
• Two detectors can be wired in parallel to reduce nuisance shutdowns
in difficult flame sighting applications.
• Protective heat block built into mounting flange.
• -40°F (-40°C) rated ultraviolet sensing tube is supplied.
• C7061E meets NEMA 4 standards with viewing window rated to
20 psi.
• C7061F has an explosion-proof housing for use in hazardous
atmospheres with a viewing window rated to 100 psi.
Type: Ultraviolet, Purple Peeper, Self-Checking
Application: Gas fired burners; Oil fired burners
Comments: Dynamic self-checking flame detector
Used With: Flame Amplifiers: R7861
Approvals, Underwriters Laboratories Inc.: C7061A, M-Listed:
File No. MP268, Guide No. MCCZ; C7061F-Recognized: For use in
Dynamic self-checking flame detector used with R7861 Dynamic hazardous locations, Class 1 Groups C and D; class 2, Groups E, F
Self-check Amplifiers for sensing the ultraviolet radiation and G; File no. E34649
generated by the combustion of gas, oil, or other fuels. Approvals, CSA: Certified: Master Report LR95329-1
• Oscillating shutter interrupts ultraviolet radiation reaching the UV Approvals, Swiss RE: Acceptable
sensor to provide the UV sensor tube checking function. Approvals, Factory Mutual: Approved: Report No. 14740.01
• Can be mounted horizontally, vertically or at any angle in between.
Material NEMA Rating Lead Length Electrical Connections Mounting Electrical Ratings Frequency Ambient Approvals,
Number Temperature Range Others
C7061A1004/U NEMA 4 77 in. PVC jacketed cable 3/4 in. NPT 120 Vac 50 Hz; 60 Hz -40°F to +175°F
(1981 mm) (-40°C to +79°C)
C7061A1012/U NEMA 4 96 in. Color-coded leadwires 3/4 in. NPT 120 Vac 51 Hz; 60 Hz -40°F to +175°F
(2438 mm) (-40°C to +79°C)
C7061A1020/U NEMA 4 Terminal block 3/4 in. NPT 120 or 230 Vac 52 Hz; 60 Hz -40°F to +175°F
(-40°C to +79°C)
C7061A1038/U NEMA 4 Brad Harrison type 3/4 in. NPT 120 Vac 53 Hz; 60 Hz -40°F to +175°F
number 41310 connector (-40°C to +79°C)
C7061A1046/U NEMA 4 Brad Harrison type 1 in. NPT 120 Vac 54 Hz; 60 Hz -40°F to +175°F
number 41310 connector (-40°C to +79°C)
C7061A1053/U NEMA 4 96 in. Color-coded leadwires 1 in. NPT 120 Vac 55 Hz; 60 Hz -40°F to +175°F
(2438 mm) (-40°C to +79°C)
C7061F1003 Explosion Proof Terminal block 1 in. NPT 120 or 230 Vac 56 Hz; 60 Hz -40°F to +175°F CE and conforms
(-40°C to +79°C) to EEXD IIc
C7061F2001/U Explosion Proof 96 in. Color-coded leadwires 1 in. NPT 120 Vac 57 Hz; 60 Hz -40°F to +175°F
(2438 mm) (-40°C to +79°C)
C7061M1008/U NEMA 4 96 in. Color-coded leadwires 1 in. NPT 120 Vac 58 Hz; 60 Hz -4°F to +175°F
(2438 mm) (-20°C to +79°C)
C7061M1016/U NEMA 4 Brad Harrison type 1 in. NPT 120 Vac 59 Hz; 60 Hz -4°F to +175°F
number 41310 connector (-20°C to +79°C)
Dimensions for C7061A in inches (millimeters) Dimensions for C7061F in inches (millimeters)
FACEPLATE 1-11 1/2 NPT
1
MOUNTING FLANGE 3/4–14 NPT PIPE
7-7/32 UNION
(183)
8 1 (25)
5-1/8
(130) (203)
3-3/4 DIA. 5
(95) (127)
3-7/16 2-1/16
(87) 1-1/2 (52) 2
1/2-14 NPT
(38) (51)
LEADWIRES
2 (51) 5/16-18 UNC-2B BY
9 (229) 3 7/16 (11) DEEP
5-1/4 (133) (76) MOUNTING HOLES (2)
1/2–14 NPSM
M1963A
2 LEADWIRES
FACEPLATE
70 70-8911
Flame Detectors
Dimensions for C7061M in inches (millimeters)
2-9/64 (55)
13/16 (21)
1-33/64
(39)
3-15/32
(88)
2-21/32 33/64
(68) (13)
PARALLEL
PIPETHREAD
1-11/2 NPSM
2-9/64 1-35/64
(55) (40)
M29114A
70-8911 71
Flame Detectors
C7076 Adjustable Sensitivity Ultraviolet Flame Detector
Solid state dynamic self check flame detectors for use with
BC7000, R4140 or FSP5075 with R7476 Amplifier and 7800 SERIES
with R7886 Amplifier.
• Use Honeywell Flame Safeguard primary safety controls requiring
adjustable sensitivity ultraviolet flame detection.
• Detect ultraviolet radiation from flames.
• Include dual sensitivity adjustment.
• C7076A meets NEMA 4 standards with viewing window rated to 20
psi.
• C7076D has an explosion-proof housing for use in hazardous
atmospheres with a viewing window rated to 100 psi.
Type: Ultraviolet, Adjustable Sensitivity Used With: Flame Amplifiers: R7476, R7886
Application: Gas fired burners; Oil fired burners
Electrical Connections: Terminal block Replacement Parts:
Vibration: 0.5 G max 190971F/U – 100 Vac Coil and Shutter Assembly for C7076A, D
Mounting: 1 in. NPT 190998A/U – Aspiration assembly for C7076A
Power Consumption: 7.0 W 191002R/U – 120 Vac Plug in Electronics less UV Sensing Tube for
Ambient Temperature Range: -40°F to +160°F (-40°C to +71°C) C7076D
Approvals, CSA: Certified: Master Report LR1620 191050/U – Quartz Viewing Window for C7076
Approvals, Swiss RE: Acceptable 191053/U – UV Sensing Tube for C7076
Approvals, Factory Mutual: Approved: Report No. FM26980
Comments: Dynamic self-checking flame detector with adjustable
sensitivity
Dimensiions in inches (millimeters)
2-1/4
1 INCH NPT (57)
1-1/16
(27)
2-1/4
(57)
4
(102)
1-5/8 1 (25)
1 POWER SUPPLY. PROVIDE DISCONNECT
(19)
MEANS AND OVERLOAD PROTECTION
AS REQUIRED.
2-21/32 7-19/32
(68) (194)
1
C7076A
5/16-18 UNC (3 PLCS)
X 0.47 (12) DEEP
6-23/32 5-25/32
(171) 15/16
(24) (147)
25/32 (20)
1-9/16 (40)
C7076D M20749A
Material Number NEMA Rating Electrical Frequency Approximate, Dimensions Weight Approvals, Underwriters Approvals,
Ratings Laboratories Inc. Others
C7076A1007/U NEMA 4 120 Vac 60 Hz 4 in. high x 4 in. wide x 10 1/4 in. deep 6.6 lb Listed: File No. MP268, Guide
(102 mm high x 102 mm wide x 261 mm deep) (3 kg) No. MCCZ
C7076A1015/U NEMA 4 100 Vac 50 Hz; 60 Hz 4 in. high x 4 in. wide x 10 1/4 in. deep 6.6 lb Listed: File No. MP268, Guide
(102 mm high x 102 mm wide x 261 mm deep) (3 kg) No. MCCZ
C7076A1031/U NEMA 4 220 Vac; 50 Hz; 60 Hz 4 in. high x 4 in. wide x 10 1/4 in. deep 6.6 lb Listed: File No. MP268, Guide
240 Vac (102 mm high x 102 mm wide x 261 mm deep) (3 kg) No. MCCZ
C7076D1027/U NEMA 7 120 Vac 60 Hz 6 5/8 in. high x 6 3/16 in. wide x 11 3/4 in. deep 17.6 lb Listed: File No. E34649, Guide Explosion
(168 mm high x 158 mm wide x 300 mm deep) (8 kg) No. ZTSZ Proof
72 70-8911
Flame Detectors
C7927 Solid State Ultraviolet Flame Detector
The Solid State Ultraviolet Flame Detectors, sense ultraviolet
radiation emitted by combustion flames. The flame detectors are
used with Honeywell flame safeguard controls to provide flame
supervision for gas, oil, or combination gas-oil burners.
• Properly installed the flame detectors are pressure rated for 5 psi.
• Flame detector is used with only the R7851B Flame Amplifier and
the 7800 SERIES controls.
• Has an integral collar threaded (internal 1/2-14 NPSM) for mounting
on a one-half inch sight pipe.
Type: Ultraviolet, Minipeeper
Application: Gas, Oil, or combination burners-intermittent operation
Dimensiions in inches (millimeters) only (burner cycled at least once each 24 hours).
1 (25) NEMA Rating: NEMA 1
Electrical Connections: 2 NEC Class 1 leadwires
Mounting: 1/2 in. NPT pipe mounting
Approximate, Dimensions: 1 in. diameter x 3 3/4 in. long (25 mm
diameter x 95 mm long)
Approvals, Underwriters Laboratories Inc.: Component Recognized:
File No. MP268
Approvals, CSA: Report 158158
Approvals, Swiss RE: Acceptable
3-1/4 3-3/4
(82) (95) Approvals, Factory Mutual: Approved: Report No. 3011020
Comments: Detects ultraviolet radiation in flames
8 FT (2.44 M)
C7927A1016 M24714
70-8911 73
Flame Detectors
C7961 Dynamic Self-checking Solid State Ultraviolet Flame Detector
A self-checking flame detector using a solid state UV sensor to
detect ultraviolet radiation in flames for supervision of gas, oil or
combination gas-oil burners.
• Designed for use with 7800 series controls with the R7851C flame
amp.
• Oscillating shutter interrupts ultraviolet radiation reaching the UV
sensor to provide the solid state UV sensor checking function.
• Can be mounted horizontally, vertically or at any angle in between.
• The detector requires faceplate alignment and has integral
locating reference points to assure proper operation of the shutter
mechanism.
• Models available with threaded conduit fitting and color-coded
leadwires allow rapid electrical installation.
• C7961E1022 or E1030 5 pin Brad Harrison type (formally 41307N)
mating connector not supplied nor available through Honeywell.
• Incorporates UV sensor tube checking feature; used with
R7851C1008 Dynamic Self-check Amplifiers.
• Protective heat block built into mounting flange.
• -40°F (-40°C) rated ultraviolet sensing cell is supplied.
• C7961E meets NEMA 4 standards with viewing window rated to
20 psi.
• C7961F has an explosion-proof housing for use in hazardous
atmospheres with a viewing window rated to 100 psi.
Type: Ultraviolet, Self-Checking Approvals, Underwriters Laboratories Inc.: Component Recognized:
Application: Gas, Oil or other fuels File No. MP268
Electrical Ratings: 120 Vac (-15% +10%) Comments: Detects ultraviolet radiation generated by combustion of
Frequency: 50 Hz; 60 Hz gas, oil, or other fuels
Ambient Temperature Range: -40°F to +175°F (-40°C to +80°C) Approvals, Swiss RE: Acceptable
Used With: R7851C Dynamic Self-Check Amplifier
Dimensiions in inches (millimeters)
FACEPLATE 1-11 1/2 NPT
1
MOUNTING FLANGE 3/4–14 NPT PIPE
7-7/32 UNION
(183)
8 1 (25)
5-1/8
(130) (203)
3-3/4 DIA. 5
(95) (127)
3-7/16 2-1/16
(87) 1-1/2 (52) 2
1/2-14 NPT
(38) (51)
LEADWIRES
2 (51) 5/16-18 UNC-2B BY
9 (229) 3 7/16 (11) DEEP
5-1/4 (133) (76) MOUNTING HOLES (2)
1/2–14 NPSM
M1963A
2 LEADWIRES
FACEPLATE
Material NEMA Lead Electrical Mounting Approximate, Dimensions Weight Approvals, Approvals, Includes
Number Rating LengthConnections CSA Factory Mutual
C7961E1006/U NEMA 4 96 in.NEC Class 1 3/4 in. NPT 3 3/4 in. diameter (5 1/4 in. diameter 2.6 lb Certified: Pending Quartz Viewing
(2438 mm)
color-coded including mounting flange) x 7 7/32 in. (1.2 kg) Pending Window rated for
long (95 mm diameter (133 mm diameter 20 psi (138 kPa)
including mounting flange) x 183 mm
long)
C7961E1014/U NEMA 4 96 in. NEC Class 1 1 in. NPT 3 3/4 in. diameter (5 1/4 in. diameter 2.6 lb Certified: Pending Quartz Viewing
(2438 mm) color-coded including mounting flange) x 7 7/32 in. (1.2 kg) Pending Window rated for
long (95 mm diameter (133 mm diameter 20 psi (138 kPa)
including mounting flange) x 183 mm
long)
C7961E1022/U NEMA 4 5 pin Brad 1 in. NPT 3 3/4 in. diameter (5 1/4 in. diameter 2.6 lb Certified: Pending Quartz Viewing
Harrison including mounting flange) x 7 7/32 in. (1.2 kg) Pending Window rated for
Type long (95 mm diameter (133 mm diameter 20 psi (138 kPa)
Connector including mounting flange) x 183 mm
long)
C7961E1030/U NEMA 4 5 pin Brad 3/4 in. NPT 3 3/4 in. diameter (5 1/4 in. diameter 2.6 lb Certified: Pending Quartz Viewing
Harrison including mounting flange) x 7 7/32 in. (1.2 kg) Pending Window rated for
Type long (95 mm diameter (133 mm diameter 20 psi (138 kPa)
Connector including mounting flange) x 183 mm
long)
C7961F1004/U Explosion 96 in. NEC Class 1 1 in. NPT 8 in. diameter x 12 in. long (203 mm 14.5 lb Approved: Quartz Viewing
Proof (2438 mm) color-coded diameter x 305 mm long) (6.6 kg) Report No. Window rated for
14740.01 100 psi
74 70-8911
Flame Detectors
C7915 Infrared Flame Detector
The C7915 Combination mount Lead Sulfide cell senses infrared
radiation from gas, oil, and coal or dual-fuel flames.
• Used for combination or dual-fuel applications.
• Detects pilot and main flame.
• Mounts quickly and easily on a standard 3/4 in. sighting pipe.
• Works where flame rod or rectifying photocell mounts are difficult to
apply.
Material Number Lead Length Approximate, Dimensions Ambient Temperature Range Includes Used With
C7915A1010/U 30 in. (762 mm) 1 1/4 in. diameter x 2 1/4 in. long -20°F to 125°F operating range With magnifying lens, Flame Amplifiers: R7852
(32 mm diameter x 58 mm long) (-18°C to 52°C operating range) 32007255-001 Cell
C7915A1028/U 48 in. (1219 mm) 1 1/4 in. diameter x 2 1/4 in. long -20°F to 125°F operating range With magnifying lens, Flame Amplifiers: R7852
(32 mm diameter x 58 mm long) (-18°C to 52°C operating range) 32007255-001 Cell, Orifice, heat
block, and reducer bushing
C7915A1036/U 96 in. (2438 mm) 1 1/4 in. diameter x 2 1/4 in. long -20°F to 125°F operating range With magnifying lens, Flame Amplifiers: R7852
(32 mm diameter x 58 mm long) (-18°C to 52°C operating range) 32007255-001 Cell
70-8911 75
Flame Detectors
Optical Flame Detector Accessories or Parts
Material Number Description Used With
105172C/U Pressure Seal-off Adapter (3/4 NPT) w/UV Quartz window for C7012, C7024, C7027, C7061 C7012, C7024, C7027, C7061;
C7024; C7012; C7061
110634A/U Magnifying Lens Assembly for C7015A C7015
113228/U UV Sensing Tube (-20°F to 175°F) for C7012; C7024 C7012; C7024
114372/U Bulk Pack -20 PSI window for C7012E, F; C7024; C7061 C7024; C7012; C7061
114638/U Rubber Washer (Red) for C7012A, E; C7024A; C7061A; C7961A C7012; C7061; C7024
120739/U Flange Gasket for C7012, C7024, C7061 C7024; C7012; C7061
120930/1662/F Cover for C7012A,G, C7024E, C7061A, C7961E C7012A,G, C7024E, C7061A,
C7961E; C7012
120934-520/U Mounting Flange (3/4") for C7012A, E; C7024A; C7061A; C7961E C7012A,G, C7024E, C7061A,
C7961E
122748/U 50 PSI Quartz Window for C7012, C7061 C7012; C7061; C7024
124198/U Mounting Flange (1") for C7012A, E; C7024A; C7061A; C7961E C7012A,G, C7024E, C7061A,
C7961E
129464M/U UV Power Tube (0°F to 250°F) for C7035 C7035
129464N/U UV Power Tube (-40°F to 250°F) for C7035, C7061 C7061; C7035
129811B/U Socket Assembly w/NPT threads C7035
190971B/U 120 Vac Coil and Shutter Assembly for C7012E, F, C7061A, F C7012E, F; C7061A, F
190971D/F 110 Vac 50 Hz Coil and Shutter Assembly for C7012E1187, 1195 C7012E
190971D/U 110 Vac 50 Hz Coil and Shutter Assembly for C7012E1187, 1195 C7012E
190971F/U 100 Vac Coil and Shutter Assembly for C7076A, D C7076A, D
190971G/U 24 Vdc Coil and Shutter Assembly for C7024E, F; C7961 C7024;C7961
190998A/U Aspiration assembly for C7076A C7076A
190999/U Grommet for C7076 Sensors C7076
191002D/U 220/240 Vac Plug in Electronics less UV Sensing Tube for C7076A C7076A
191002R/U 120 Vac Plug in Electronics less UV Sensing Tube for C7076D C7076D
191050/U Quartz Viewing Window for C7076 C7076
191053/U UV Sensing Tube for C7076 C7076
191054/U Housing Gasket for C7076 C7076
191203/0767/U Hinge for C7076A C7076
191284/U Aluminum Shield for C7035 C7035
191702/U Electronics less UV sensing tube for C7012F (120 Vac) C7012F
32004080-001/U 120 Vac Electronics less UV Sensing Tube and Shutter for C7012C C7012C
32004080-002/U 24 Vdc Plug in Electronics less UV Sensing Tube for C7024F C7024F
32007255-001/U Lead Sulfide Cell for C7915 C7915
390427B/U Envelope with Reducer bushing (1/2" to 3/8" NPT) C7027; C7015
50019469-001/U Magnifying Lens Assembly for C7915A C7915; C7015
76 70-8911
Pilot Burners
Pilot Burners
Q179A Flame Rectifier Gas Pilots
Q179A Gas Pilot Burner Assemblies use the flame rectification
principle to prove the flame. Q179A are used in conjunction with
a suitable electronic flame safeguard control on industrial or
commercial gas and gas pilot ignited oil burners.
• Q179A is a gas pilot assembly (with a flame electrode rod) and
ignition electrode, making it suitable for applications requiring an
interrupted or intermittent electrically ignited gas pilot burner.
• Primary aerated type burner is equipped with stainless steel fins that
provide the proper flame rod area to ground area ratio for maximum
flame signal and flame stabilization.
• Stainless steel electrode(s) are mounted in ceramic insulators, which
permit electrode adjustment.
• Rajah connectors facilitate disconnecting (A1126 has terminal
screws).
• Bracket permits side or end mounting.
Type of Gas: Natural gas; Gas consumption – 2.0 cfh (0.06 m3/hr) Approvals, Underwriters Laboratories Inc.: Listed: File No. MP268,
Aeration: Primary Guide No. MCCZ
Compression Fitting Size: 1/4 in. compression coupling, 6.4 mm Approvals, CSA: Certified: File No. LR1620, Guide No. 140-A-2
compression coupling Approvals, Factory Mutual: Approved: Report No. 22961
Mounting: side or end mount
Approximate, Dimensions: 4 5/8 in. high x 1 11/16 in. wide x 3 in.
deep (118 mm high x 43 mm wide x 76 mm deep)
Material Number Application Orifice Wiring Terminal Type Tip Style Includes Used With
Q179A1001/U For Intermittent or 0.025 in. dia. (0.635 mm dia.) Rajah I Flame electrode and Q624 or other suitable
Interrupted Ignition ignition electrode ignition transformer.
Q179A1035/U For Intermittent or 0.025 in. dia. (0.635 mm dia.) Rajah 45 degree right Flame electrode and Q624 or other suitable
Interrupted Ignition hand ignition electrode ignition transformer.
Q179A1050/U For Intermittent or 0.028 in. dia. (0.711 mm dia.) Rajah T Flame electrode and Q624 or other suitable
Interrupted Ignition ignition electrode ignition transformer.
Q179A1076/U For Intermittent or 0.028 in. dia. (0.711 mm dia.) Rajah 45 degree Y Flame electrode and Q624 or other suitable
Interrupted Ignition ignition electrode ignition transformer.
Q179A1092/U For Intermittent or 0.028 in. dia. (0.711 mm dia.) Rajah 45 degree T Flame electrode and Q624 or other suitable
Interrupted Ignition ignition electrode ignition transformer.
Q179A1118/U For Intermittent or 0.025 in. dia. (0.635 mm dia.) Rajah 45 degree left Flame electrode and Q624 or other suitable
Interrupted Ignition hand ignition electrode ignition transformer.
Q179A1126/U For Intermittent or 0.025 in. dia. (0.635 mm dia.) Screw Terminal I Flame electrode and Q624 or other suitable
Interrupted Ignition ignition electrode ignition transformer.
with screw terminal
connections
Q179A1183/U For Intermittent or 0.025 in. dia. (0.635 mm dia.) Rajah I Ignition Electrode Only Q624 or other suitable
Interrupted Ignition ignition transformer.
70-8911 77
Pilot Burners
C7005 Flame Rectifier Pilots
Gas Pilot Burner Assemblies include a flame rod to prove the pilot
flame. The assemblies are used with a suitable flame safeguard
control on industrial or commercial gas burners or oil burners
with gas pilots.
• Used with Honeywell controls using the flame rectification principle.
• C7005A is for continuous pilot applications.
• It includes an insulated flame rod, properly positioned relative to
the flame retention type nozzle. C7005B is similar to C7005A, but
includes an ignition electrode suitable for automatic, electric-spark
ignition, gas pilot applications.
• Individually mounted flame rod and ignition electrode in ceramic
insulators allow the head assembly to fit inside a 3-inch pipe.
• Stainless steel fins on the flame retention type pilot head provide
the correct ratio of flame rod area to ground area for maximum flame
signal, and are beneficial in stabilizing the pilot flame.
• Pilot flame retention nozzle and mixing tube are threaded internally,
1/2-14 NPT and 3/8-18 NPT, respectively, and can be assembled
with standard pipe fittings.
• Pilot can be installed in vertical, horizontal, or inclined position.
• Rajah connectors facilitate electrical connections.
Connection Type: 1/2 in. NPT male thread Gas Fitting Approvals, CSA: Certified: File No. LR1620, Guide No. 140-A-2
Wiring Terminal Type: Rajah Approvals, Factory Mutual: Approved: Report No. 24181.04
Approximate, Dimensions: 3 in. diameter x 3 1/2 in. deep (76 mm Approvals, Swiss RE: Acceptable
diameter x 343 mm deep)
Approvals, Underwriters Laboratories Inc.: Listed: File No. MP268,
Guide No. MCCZ
78 70-8911
Ignition Transformers
Ignition Transformers
Q624 Solid State Ignition Transformer
Used to ignite pilots on commercial or industrial gas burners.
• Ignite gas pilots with spark gaps up to 1/4 in. (6.5 mm).
• Reliable light off with 15,000 peak voltage.
• Prevent detection of the ignition spark when properly applied in a
flame detection system with the C7027, C7035 or C7044 Minipeeper
Ultraviolet Flame Detector.
• For use only in interrupted ignition applications.
• Mount in same space used by conventional ignition transformer.
• Light weight, 3 lbs. (1.4 kg) versus 8-1/2 lbs. (3.9 kg) for standard
transformers.
Temperature Range: -40°F to +125°F 50060793-001/U – 24 inch Ignition Cable for Q624 and Q652
Approximate, Dimensions: 6 3/4 in. high x 4 1/4 in. wide x 3 in. deep 50060793-002/U – 120 inch Ignition Cable used with Q624 and Q652
(171.5 mm high x 108 mm wide x 76 mm deep) 50060793-003/U – Ignition Cable for Q624 and Q652 (order by foot –
Weight lb. (kg): 3 lb (1.4 kg) enter the number of feet in the Quantity box)
Approvals, Underwriters Laboratories Inc.: Component Recognized 50060793-004/U – 60 inch Ignition Cable with straight boots
Approvals, CSA: Certified: File No. LR95329 50060793-005/U – 8 inch Ignition Cable w/90 degree and straight boot
Operating Humidity Range (% RH): 95% RH 50060793-006/U – 36 inch Ignition Cable w/90 degree and straight
boot
Accessories: 50060793-007/U – 36 inch ignition cable w/90 degree boot on one end
32004766-001/U – 24 inch Ignition Cable for Q624 and Q652 only
32004766-002/U – 120 inch Ignition Cable used with Q624 and Q652 50060793-008/U – Ignition Cable w/90 degree boot on one end only
32004766-003/U – Ignition Cable for Q624 and Q652 (order by foot – 50060793-009/U – Ignition Cable w/90 degree boot on one end only
enter the number of feet in the Quantity box) 50060793-010/U – Ignition Cable w/90 degree boot on one end only
32004766-004/U – 60 inch Ignition Cable with straight boots 50060793-011/U – 19 inch Ignition Cable w/90 degree and ring end
32004766-005/U – 8 inch Ignition Cable w/90 degree and straight boot used with Q624 and Q652
32004766-006/U – 36 inch Ignition Cable w/90 degree and straight 50060793-012/U – 36 inch Ignition Cable with 90 degree boot and
boot 1/4 in. spad terminal used with Q624 and Q652
Dimensions in inches (millimeters)
TERMINAL MOUNTING HIGH VOLTAGE COVER SCREW
BOARD PLATE ELECTRODE
1-1/4
19/64 (32)
(7)
4-1/4
(108)
1-1/4
(32)
13/16
(20.5)
70-8911 79
Ignition Transformers
Q652 Solid State Spark Generator
Used to ignite gas burners in commercial and industrial
applications.
• Lightweight, 1 lb. (0.4 kg).
• Include single high voltage electrode for gas applications.
• For use with gas pilots with electrode spacings between 0.029 and
0.125 in.
• Secondary Peak Voltage: 14Kv rms at 21Khz.
• Mount in same space used by conventional ignition transformer.
• For use only in interrupted ignition applications.
• Prevent detection of the ignition spark when properly applied in a
flame detection system with the C7027, C7035 or C7044 Minipeeper
Ultraviolet Flame Detector.
Temperature Range: 14°F to 113°F 50060793-001/U – 24 inch Ignition Cable for Q624 and Q652
Approximate, Dimensions: 4 15/32 in. high x 2 15/16 in. wide x 2 9/32 50060793-002/U – 120 inch Ignition Cable used with Q624 and Q652
in. deep (101.6 mm high x 77.5 mm wide x 58.4 mm deep) 50060793-003/U – Ignition Cable for Q624 and Q652 (order by foot –
Weight lb. (kg): 1 lb (0.45 kg) enter the number of feet in the Quantity box)
Approvals, Underwriters Laboratories Inc.: Component Recognized 50060793-004/U – 60 inch Ignition Cable with straight boots
File MH14381 50060793-005/U – 8 inch Ignition Cable w/90 degree and straight boot
Approvals, CSA: LA66894 50060793-006/U – 36 inch Ignition Cable w/90 degree and straight
Operating Humidity Range (% RH): 90% RH boot
50060793-007/U – 36 inch ignition cable w/90 degree boot on one end
Accessories: only
32004766-001/U – 24 inch Ignition Cable for Q624 and Q652 50060793-008/U – Ignition Cable w/90 degree boot on one end only
32004766-002/U – 120 inch Ignition Cable used with Q624 and Q652 50060793-009/U – Ignition Cable w/90 degree boot on one end only
32004766-003/U – Ignition Cable for Q624 and Q652 (order by foot – 50060793-010/U – Ignition Cable w/90 degree boot on one end only
enter the number of feet in the Quantity box) 50060793-011/U – 19 inch Ignition Cable w/90 degree and ring end
32004766-004/U – 60 inch Ignition Cable with straight boots used with Q624 and Q652
32004766-005/U – 8 inch Ignition Cable w/90 degree and straight boot 50060793-012/U – 36 inch Ignition Cable with 90 degree boot and
32004766-006/U – 36 inch Ignition Cable w/90 degree and straight 1/4 in. spad terminal used with Q624 and Q652
boot
Dimensions in inches (millimeters)
HIGH VOLTAGE
ELECTRODE
2-15/16
2-25/32 (78)
(71)
19 IN. (483 MM)
LEAD WIRES
3-21/32 (95)
80 70-8911
Ignition Transformers
ET401A1 Ignition Transformer
ET401A1 is a Ignition Transformer that is suitable to be installed in
burner control boxes for gas fuel burner systems.
• Ignites interrupted gas pilots with electrode spacings between 0.12
to 0.20 inches (3 and 5 mm).
• ET401A1 has 14.0 kV output peak voltage for a reliable light-off.
• Generates the lowest electromagnetic interferences of all known
electronic ignition devices; especially important if the burner has to
comply with EN 55014-2.
• ET401A1 ignition transformer combines low power consumption with
a low inrush current.
• The dimensions of the housing and mounting holes are such that the
ET401A1 can be mounted underneath the burner control box.
• Meets UL Standards 1012 and 506.
3-15/16 1-41/64
(100) (41.5)
2-5/16
(58.5)
13/64
(5.2)
2-57/64
(73.5)
1-27/64
(36.2)
70-8911 81
Ignition Transformers
Ignition Transformer Accessories or Parts
Material Number Description Used With
134666/510/U High voltage terminal insulator for Q652 and Q624 Q652; Q624
32004766-001/U 24 inch Ignition Cable for Q624 and Q652 Q652; Q624
32004766-002/U 120 inch Ignition Cable used with Q624 and Q652 Q652; Q624
32004766-003/U Ignition Cable for Q624 and Q652 (order by foot – enter the number of feet in the Quantity box) Q652; Q624
32004766-004/U 60 inch Ignition Cable with straight boots Q652; Q624
32004766-005/U 8 inch Ignition Cable w/90 degree and straight boot Q652; Q624
32004766-006/U 36 inch Ignition Cable w/90 degree and straight boot Q652; Q624
32004766-007/U 36 inch ignition cable w/90 degree boot on one end only Q652; Q624
32004766-008/U Ignition Cable w/90 degree boot on one end only Q652; Q624
32004766-009/U Ignition Cable w/90 degree boot on one end only Q652; Q624
32004766-010/U Ignition Cable w/90 degree boot on one end only Q652; Q624
32004766-011/U 19 inch Ignition Cable w/90 degree and ring end used with Q624 and Q652 Q652; Q624
32004766-012/U 36 inch ignition cable w/90 degree boot on one end only Q652; Q624
4074BTN/U Bag assembly consisting of washer (103218), cap terminal (135793) and ferrule (37356) for Q624 Q624A
50060793-001/U 24 inch Ignition Cable for Q624 and Q652 Q652; Q624
50060793-002/U 120 inch Ignition Cable used with Q624 and Q652 Q652; Q624
50060793-003/U Ignition Cable for Q624 and Q652 (order by foot – enter the number of feet in the Quantity box) Q652; Q624
50060793-004/U 60 inch Ignition Cable with straight boots Q652; Q624
50060793-005/U 8 inch Ignition Cable w/90 degree and straight boot Q652; Q624
50060793-006/U 36 inch Ignition Cable w/90 degree and straight boot Q652; Q624
50060793-007/U 36 inch ignition cable w/90 degree boot on one end only Q652; Q624
50060793-008/U Ignition Cable w/90 degree boot on one end only Q652; Q624
50060793-009/U Ignition Cable w/90 degree boot on one end only Q652; Q624
50060793-010/U Ignition Cable w/90 degree boot on one end only Q652; Q624
50060793-011/U 19 inch Ignition Cable w/90 degree and ring end used with Q624 and Q652 Q652; Q624
50060793-012/U 36 inch Ignition Cable with 90 degree boot and 1/4 in. spad terminal used with Q624 and Q652 Q652; Q624
50060793-013/U 48 inch Ignition Cable with 90 degree boot and 1/4 in. spad terminal used with Q624 and Q652 Q652; Q624
82 70-8911
Firing Rate Motors and Linkages
Firing Rate Motors and Linkages
M9484D, E, F; M9494D, F Modutrol® IV Motors
Reversing, proportional motors used to drive burner firing rate
valves, dampers or auxiliary equipment. Replaces M941A, C, D
motors.
• Designed for flame safeguard applications in commercial/industrial
oil or gas burner system.
• Vibration resistant electronic drive circuit.
• Regulated by three-wire proportional controller.
• Stroke is field-adjustable to 90 or 160 degrees.
Frequency: 50 Hz; 60 Hz Approximate, Dimensions: 6.45 in high x 5.5 in wide x 7.3 in deep
Stroke: Adjustable; 90 to 160 degrees, Symmetrical (164 mm high x 140 mm wide x 185 mm deep)
Power Consumption: 15 W Ambient Temperature Range: -40°F to +150°F (-40°C to +66°C)
Input Signal: 135 ohm Approvals, Underwriters Laboratories Inc.: Listed: File No. E4436,
Shaft Dimensions: double-ended, 3/8 in. square (double-ended, 9.5 Guide No. XAPX for USA and Canada
mm square) Supply Voltage: 24 Vac
Deadweight Load on Shaft: Either End – 200 lb (300 lb combined
power and auxiliary shafts); 90.8 kg (136 kg combined power and Accessories:
auxiliary shafts) Q100B1006/U – Linkage to connect Modutrol motor to V51E Butterfly
Valve. Includes 10 3/4 inch Linkage Rod.
Material Torque Torque Additional Additional Internal Auxiliary Auxiliary Switch Switch Ratings Timing Factory
Number Rating Rating Torque Ratings Torque Ratings Auxiliary Switch Ratings Stroke
(lb-in.) (Nm) (lb-in.) (Nm) Switch Setting Setting
M9484D1010/U 150 lb-in. 17 Nm Breakaway – Breakaway – At 120 Vac – 90 degree stroke 160 degrees
300 lb-in. 34.0 Nm 7.2 AFL, 43.2 ALR, – 30 seconds,
40 VA pilot duty 160 degree stroke
opposite contact; – 60 seconds
At 240 Vac –
3.6 AFL, 21.6 ALR,
40 VA pilot duty
opposite contact
M9484E1009/U 75 lb-in. 8.5 Nm Breakaway – Breakaway – 1 11 degrees 120 Vac – 7.2 AFL, 90 degree stroke 90 degrees
150 lb-in. 17.0 Nm 43.2 ALR, 40 VA – 15 seconds,
pilot duty opposite 160 degree stroke
contact; At 240 – 30 seconds
Vac – 3.6 AFL,
21.6 ALR, 40 VA
pilot duty opposite
contact
M9484E1017/U 150 lb-in. 17 Nm Breakaway – Breakaway – 1 1 degree 120 Vac – 7.2 AFL, 90 degree stroke 90 degrees
300 lb-in. 34.0 Nm 43.2 ALR, 40 VA – 30 seconds,
pilot duty opposite 160 degree stroke
contact; At 240 – 60 seconds
Vac – 3.6 AFL,
21.6 ALR, 40 VA
pilot duty opposite
contact
M9484E1033/U 150 lb-in. 17 Nm Breakaway – Breakaway – 1 7 degrees 120 Vac – 7.2 AFL, 90 degree stroke 90 degrees
300 lb-in. 34.0 Nm 43.2 ALR, 40 VA – 30 seconds,
pilot duty opposite 160 degree stroke
contact; At 240 – 60 seconds
Vac – 3.6 AFL,
21.6 ALR, 40 VA
pilot duty opposite
contact
M9484F1007/U 150 lb-in. 17 Nm Breakaway – Breakaway – 2 7 and 120 Vac – 7.2 AFL, 90 degree stroke 90 degrees
300 lb-in. 34.0 Nm 80 degrees 43.2 ALR, 40 VA – 30 seconds,
pilot duty opposite 160 degree stroke
contact; At 240 – 60 seconds
Vac – 3.6 AFL,
21.6 ALR, 40 VA
pilot duty opposite
contact
M9484F1023/U 75 lb-in. 8.5 Nm Breakaway – Breakaway – 2 At 120 Vac – 90 degree stroke 90 degrees
150 lb-in. 17.0 Nm 7.2 AFL, 43.2 ALR, – 15 seconds,
40 VA pilot duty 160 degree stroke
opposite contact; – 30 seconds
At 240 Vac –
3.6 AFL, 21.6 ALR,
40 VA pilot duty
opposite contact
70-8911 83
Firing Rate Motors and Linkages
Material Torque Torque Additional Additional Internal Auxiliary Auxiliary Switch Switch Ratings Timing Factory
Number Rating Rating Torque Ratings Torque Ratings Auxiliary Switch Ratings Stroke
(lb-in.) (Nm) (lb-in.) (Nm) Switch Setting Setting
M9484F1031/U 150 lb-in. 17 Nm Breakaway – Breakaway – 2 7 and 120 Vac – 7.2 AFL, 90 degree stroke 90 degrees
300 lb-in. 34.0 Nm 80 degrees 43.2 ALR, 40 VA – 30 seconds,
pilot duty opposite 160 degree stroke
contact; At 240 – 60 seconds
Vac – 3.6 AFL,
21.6 ALR, 40 VA
pilot duty opposite
contact
M9484F1049/U 150 lb-in. 17 Nm Breakaway – Breakaway – 2 35 and 120 Vac – 7.2 AFL, 90 degree stroke 160 degrees
300 lb-in. 34.0 Nm 120 degrees 43.2 ALR, 40 VA – 30 seconds,
pilot duty opposite 160 degree stroke
contact; At 240 – 60 seconds
Vac – 3.6 AFL,
21.6 ALR, 40 VA
pilot duty opposite
contact
M9484F1057/U 150 lb-in. 17 Nm Breakaway – Breakaway – 2 At 120 Vac – 90 degree stroke
300 lb-in. 34.0 Nm 7.2 AFL, 43.2 ALR, – 30 seconds,
40 VA pilot duty 160 degree stroke
opposite contact; – 53 seconds
At 240 Vac –
3.6 AFL, 21.6 ALR,
40 VA pilot duty
opposite contact
M9494D1000/U 300 lb-in. 34 Nm Breakaway – Breakaway – At 120 Vac – 90 degree stroke 90 degrees
600 lb-in. 68.0 Nm 7.2 AFL, 43.2 ALR, – 60 seconds,
40 VA pilot duty 160 degree stroke
opposite contact; – 120 seconds
At 240 Vac –
3.6 AFL, 21.6 ALR,
40 VA pilot duty
opposite contact
M9494F1003/U 300 lb-in. 34 Nm Breakaway – Breakaway – 2 At 120 Vac – 90 degree stroke 90 degrees
600 lb-in. 68.0 Nm 7.2 AFL, 43.2 ALR, – 60 seconds,
40 VA pilot duty 160 degree stroke
opposite contact; – 107 seconds
At 240 Vac –
3.6 AFL, 21.6 ALR,
40 VA pilot duty
opposite contact
Material Number Linkage Type Used with Actuator Includes Used With
Q100B1006/U Butterfly Gas Valve Modutrol Motor 10 3/4 in. Linkage Rod all sizes V51E Gas Valve
84 70-8911
Diaphragm Gas Valves
Diaphragm Gas Valves
V48A; V88A Diaphragm Gas Valves
Solenoid-operated diaphragm valves provide slow opening and
fast closing suitable for controlling natural, LP or manufactured
gases. They are normally used on atmospheric boilers,
commercial water heaters, and rooftop heaters.
• V48 for line voltage service; V88 for 24 Vac service.
• Close firmly with diaphragm that is both weight and spring loaded.
• Two second maximum closing time.
• Valve closes on power failure; recommended for final shutoff service.
• Set opening time with various sized bleed orifices or adjustable
bleed valve.
• Use with LP, natural or manufactured gases.
• Made with cast aluminum in straight-through valve pattern.
Dimensions in inches (millimeters) • Valve position indicator available for 1-1/4 in. V48A2227.
C 3-11/16
(94) Type of Fuel: Natural; LP; Manufactured
1-13/16
(46)
Bleed Tapping: 1/8-27 NPT
Body Pattern: Straight-through
Valve Opening Time: 5 sec max
Valve Closing Time: 2 sec max
Mounting: Upright (horizontal)
Materials: Body – Aluminum
Frequency: 60 Hz
A Power Consumption: 9 W; 15 VA max
1 Electrical Connections: 6 in. Leadwires
Operating Temperature Range: 32°F to 125°F (0°C to 52°C)
Approvals, Underwriters Laboratories Inc.: File No. MH1639, Guide
E 2 No. YIOZ
Approvals, CSA: Certificate No. 158158-2500005576 (Z21.21-CSA 6.5)
B D
F
APPROXIMATE DIMENSIONS
VALVE
SIZE A B C D E F
(IN.)
IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 4-11/16 119.1 3/4 19.1 4-5/8 117.5 3-1/2 88.9 1-5/8 41.3 3-13/16 96.8
1 5-1/16 128.6 1 25.4 5 127.0 3-11/16 93.7 2-1/16 52.4 4-5/16 109.5
1-1/4 5-9/16 141.3 1-1/4 31.8 5-7/8 149.2 5-5/16 134.9 2-3/8 60.3 5-5/16 134.9
1-1/2 5-9/16 141.3 1-1/4 31.8 5-7/8 149.2 5-5/16 134.9 2-3/8 60.3 5-5/16 134.9
2 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 5-5/16 236.5
2-1/2 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 9-5/16 236.5
3 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 9-5/16 236.5
2 PILOT TAPING (2): 1/8-27 NPT FOR 3/4 THROUGH 1-1/2 IN. SIZES, 1/4-18 NPT
FOR 2 THROUGH 3 IN. SIZES.
M8487A
Material Pipe Size Pipe Size Pilot Tapping Voltage Approximate, Dimensions Pressure Pressure Current Ratings Comments Includes
Number (inch) (DN) Rating Rating
(psi) (kPa)
V48A2151/U 3/4 in. DN20 1/8-27 NPT 120 Vac 5 7/16 in. high x 3 13/16 in. wide 1/2 psi 3.4 kPa 0.13 max amps at Ground
x 4 5/8 in. deep (138 mm high x rated Vac/Hz terminal
97 mm wide x 118 mm deep)
V48A2169/U 1 in. DN25 1/8-27 NPT 120 Vac 6 1/16 in. high x 4 5/16 in. wide x 1/2 psi 3.4 kPa 0.13 max amps at Ground
5 in. deep (154 mm high x 127 mm rated Vac/Hz terminal
wide x 109 mm deep)
V48A2177/U 1 1/4 in. DN32 1/8-27 NPT 120 Vac 6 13/16 in. high x 5 5/16 in. wide 1/2 psi 3.4 kPa 0.13 max amps at Ground
x 5 7/8 in. deep (173 mm high x rated Vac/Hz terminal
135 mm wide x 149 mm deep)
V48A2185/U 1 1/2 in. DN40 1/8-27 NPT 120 Vac 6 13/16 in. high x 5 5/16 in. wide 1/2 psi 3.4 kPa 0.13 max amps at Ground
x 5 7/8 in. deep (173 mm high x rated Vac/Hz terminal
135 mm wide x 149 mm deep)
V48A2227/U 1 1/4 in. DN32 1/8-27 NPT 120 Vac 6 13/16 in. high x 5 5/16 in. wide 1 psi 6.9 kPa 0.13 max amps at Includes position Ground
x 5 7/8 in. deep (173 mm high x rated Vac/Hz indicator terminal
135 mm wide x 149 mm deep)
V48A2243/U 2 in. DN50 1/4-18 NPT 120 Vac 9 3/16 in. high x 9 5/16 in. wide 1 psi 6.9 kPa 0.13 max amps at Ground
x 9 1/2 in. deep (233 mm high x rated Vac/Hz terminal
237 mm wide x 241 mm deep)
70-8911 85
Diaphragm Gas Valves
Material Pipe Size Pipe Size Pilot Tapping Voltage Approximate, Dimensions Pressure Pressure Current Ratings Comments Includes
Number (inch) (DN) Rating Rating
(psi) (kPa)
V48A2250/U 2 1/2 in. DN65 1/4-18 NPT 120 Vac 9 3/16 in. high x 9 5/16 in. wide 1 psi 6.9 kPa 0.13 max amps at Ground
x 9 1/2 in. deep (233 mm high x rated Vac/Hz terminal
237 mm wide x 241 mm deep)
V48A2268/U 3 in. DN80 1/4-18 NPT 120 Vac 9 3/16 in. high x 9 5/16 in. wide 1 psi 6.9 kPa 0.13 max amps at Ground
x 9 1/2 in. deep (233 mm high x rated Vac/Hz terminal
237 mm wide x 241 mm deep)
V48A2276/U 1 1/2 in. DN40 1/8-27 NPT 120 Vac 6 13/16 in. high x 5 5/16 in. wide 1 psi 6.9 kPa 0.13 max amps at Ground
x 5 7/8 in. deep (173 mm high x rated Vac/Hz terminal
135 mm wide x 149 mm deep)
V48A2334/U 1 in. DN25 1/8-27 NPT 120 Vac 6 1/16 in. high x 4 5/16 in. wide x 1 psi 6.9 kPa 0.13 max amps at Ground
5 in. deep (154 mm high x 127 mm rated Vac/Hz terminal
wide x 109 mm deep)
V48A2342/U 1 1/4 in. DN32 1/8-27 NPT 120 Vac 6 13/16 in. high x 5 5/16 in. wide 1 psi 6.9 kPa 0.13 max amps at Ground
x 5 7/8 in. deep (173 mm high x rated Vac/Hz terminal
135 mm wide x 149 mm deep)
V88A1618/U 1 in. DN25 1/8-27 NPT 24 Vac 6 1/16 in. high x 4 5/16 in. wide x 1/2 psi 3.4 kPa 0.62 max amps at
5 in. deep (154 mm high x 127 mm rated Vac/Hz
wide x 109 mm deep)
V88A1626/U 1 1/4 in. DN32 1/8-27 NPT 24 Vac 6 13/16 in. high x 5 5/16 in. wide 1/2 psi 3.4 kPa 0.62 max amps at
x 5 7/8 in. deep (173 mm high x rated Vac/Hz
135 mm wide x 149 mm deep)
V88A1634/U 1 1/2 in. DN40 1/8-27 NPT 24 Vac 6 13/16 in. high x 5 5/16 in. wide 1/2 psi 3.4 kPa 0.62 max amps at
x 5 7/8 in. deep (173 mm high x rated Vac/Hz
135 mm wide x 149 mm deep)
V88A1659/U 3/4 in. DN20 1/8-27 NPT 24 Vac 5 7/16 in. high x 3 13/16 in. wide 1/2 psi 3.4 kPa 0.62 max amps at
x 4 5/8 in. deep (138 mm high x rated Vac/Hz
97 mm wide x 118 mm deep)
V88A1667/U 3/4 in. DN20 1/8-27 NPT 24 Vac 5 7/16 in. high x 3 13/16 in. wide 1 psi 6.9 kPa 0.62 max amps at
x 4 5/8 in. deep (138 mm high x rated Vac/Hz
97 mm wide x 118 mm deep)
V88A1675/U 1 in. DN25 1/8-27 NPT 24 Vac 6 1/16 in. high x 4 5/16 in. wide x 1 psi 6.9 kPa 0.62 max amps at
5 in. deep (154 mm high x 127 mm rated Vac/Hz
wide x 109 mm deep)
V88A1683/U 1 1/4 in. DN32 1/8-27 NPT 24 Vac 6 13/16 in. high x 5 5/16 in. wide 1 psi 6.9 kPa 0.62 max amps at
x 5 7/8 in. deep (173 mm high x rated Vac/Hz
135 mm wide x 149 mm deep)
V88A1691/U 1 1/2 in. DN40 1/8-27 NPT 24 Vac 6 13/16 in. high x 5 5/16 in. wide 1 psi 6.9 kPa 0.62 max amps at
x 5 7/8 in. deep (173 mm high x rated Vac/Hz
135 mm wide x 149 mm deep)
V88A1709/U 2 in. DN50 1/4-18 NPT 24 Vac 9 3/16 in. high x 9 5/16 in. wide 1 psi 6.9 kPa 0.62 max amps at
x 9 1/2 in. deep (233 mm high x rated Vac/Hz
237 mm wide x 241 mm deep)
V88A1717/U 2 1/2 in. DN65 1/4-18 NPT 24 Vac 9 3/16 in. high x 9 5/16 in. wide 1 psi 6.9 kPa 0.62 max amps at
x 9 1/2 in. deep (233 mm high x rated Vac/Hz
237 mm wide x 241 mm deep)
86 70-8911
Diaphragm Gas Valves
V88J High Temperature Diaphragm Gas Valves
Solenoid-operated diaphragm valves provide slow opening and
fast closing suitable for controlling natural, LP or manufactured
gases. They are normally used on atmospheric boilers,
commercial water heaters, and rooftop heaters.
• Rated for 150°F (66°C) maximum temperature applications.
• V88 for 24 Vac service.
• Close firmly with diaphragm that is both weight and spring loaded.
• Two second maximum closing time.
• Valve closes on power failure; recommended for final shutoff service.
• Set opening time with various sized bleed orifices or adjustable
bleed valve.
• Use with LP, natural or manufactured gases.
Dimensions in inches (millimeters) • Made with cast aluminum in straight-through valve pattern.
C 3-11/16
(94) Type of Fuel: Natural; LP; Manufactured
1-13/16
(46)
Bleed Tapping: 1/8-27 NPT
Pilot Tapping: 1/8-27 NPT
Body Pattern: Straight-through
Valve Opening Time: 5 sec max
Valve Closing Time: 2 sec max
Mounting: Upright (horizontal)
Materials: Body – Aluminum
A Frequency: 60 Hz
1 Electrical Connections: 6 in. Leadwires
Operating Temperature Range: 32°F to 150°F (0°C to 66°C)
Approvals, Underwriters Laboratories Inc.: File No. MH1639, Guide
E 2 No. YIOZ
Approvals, CSA: Certificate No. 158158-2500005576 (Z21.21-CSA 6.5)
Pressure Ratings (psi): 1 psi
B Pressure Ratings (kPa): 6.9 kPa
D
Current Ratings: 0.62 max amps at rated Vac/Hz
F
APPROXIMATE DIMENSIONS
VALVE
SIZE A B C D E F
(IN.)
IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 4-11/16 119.1 3/4 19.1 4-5/8 117.5 3-1/2 88.9 1-5/8 41.3 3-13/16 96.8
1 5-1/16 128.6 1 25.4 5 127.0 3-11/16 93.7 2-1/16 52.4 4-5/16 109.5
1-1/4 5-9/16 141.3 1-1/4 31.8 5-7/8 149.2 5-5/16 134.9 2-3/8 60.3 5-5/16 134.9
1-1/2 5-9/16 141.3 1-1/4 31.8 5-7/8 149.2 5-5/16 134.9 2-3/8 60.3 5-5/16 134.9
2 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 5-5/16 236.5
2-1/2 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 9-5/16 236.5
3 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 9-5/16 236.5
2 PILOT TAPING (2): 1/8-27 NPT FOR 3/4 THROUGH 1-1/2 IN. SIZES, 1/4-18 NPT
FOR 2 THROUGH 3 IN. SIZES.
M8487A
Material Number Pipe Size (inch) Pipe Size (DN) Voltage Approximate, Dimensions Power Consumption
V88J1006/U 1 in. DN25 24 Vac 6 1/16 in. high x 4 5/16 in. wide x 5 in. deep (154 mm 9 W; 15 VA max
high x 127 mm wide x 109 mm deep)
V88J1022/U 1 1/4 in. DN32 24 Vac 6 13/16 in. high x 5 5/16 in. wide x 5 7/8 in. deep 9 W; 15 VA max
(173 mm high x 135 mm wide x 149 mm deep)
70-8911 87
Diaphragm Gas Valves
V4943/V8943A On/Off Diaphragm Gas Valves
V4943A/V8943A are on/off diaphragm gas valve used on boilers,
unit heaters, duct furnaces, makeup air and rooftop heaters.
• Designed for replacement for V4843A/V8843A Gas Valves.
• Suitable for use on atmospheric boilers, commercial water heaters,
and rooftop heaters.
• V8943A/V4943A models are solenoid-operated diaphragm valves for
on/off flow control of natural or LP gas.
• Valve body of die-cast aluminum with a straight-through pattern.
• V4943 are used with line voltage, on/off controllers; V8943A are
used with 24 Vac thermostats or controllers.
• Valve closes on power failure; recommended for final shutoff service.
Type of Fuel: Natural; LP Operating Temperature Range: -40°F to +150°F (-40°C to +66°C)
Bleed Tapping: Internal Bleed Approvals, Underwriters Laboratories Inc.: File No. MH1639, Guide
Pilot Tapping: 1/8-27 NPT No. YIOZ (60 Hz only)
Body Pattern: Straight-through, non-offset Approvals, CSA: Certificate No. 158158-1042930, Guide No. 3371-03,
Opening Characteristics: Rapid Opening On-Off 83 (Z21.21, Z21.78)
Valve Opening Time: 6 sec max Pressure Ratings (psi): 1/2 psi
Valve Closing Time: 3 sec max Pressure Ratings (kPa): 3.4 kPa
Mounting: Upright (horizontal) Comments: (2) 30" leadwires
Materials: Body – Aluminum Current Ratings: 0.055 max amps at rated Vac/Hz
Frequency: 60 Hz
Electrical Connections: 1/4 in. (6 mm) spade terminals (quick
connects). 30 in. (762 mm) leadwires and cover for electrical conduit
connection provided.
Dimensions in inches (millimeters)
SIDE VIEW TOP VIEW
6 (152)
6-9/16 (167)
FOR 1, 1-1/4 6
OR (152)
7-3/8 (187)
FOR 1-1/2, 2
VENT CONNECTIONS
(V4944/V8944 HAVE TWO)
M23232
Material Number Pipe Size (inch) Pipe Size (DN) Voltage Approximate, Dimensions Power Consumption
V4943A1011/U 1 in. DN25 120 Vac 6 9/16 in. high x 6 in. wide x 6 in. deep (167 mm high x 152 mm wide x 6 VA max
152 mm deep)
V4943A1029/U 1 1/4 in. DN32 120 Vac 6 9/16 in. high x 6 in. wide x 6 in. deep (167 mm high x 152 mm wide x 6 VA max
152 mm deep)
V4943A1037/U 1 1/2 in. DN40 120 Vac 7 3/8 in. high x 6 in. wide x 6 in. deep (187 mm high x 152 mm wide x 6 VA max
152 mm deep)
V4943A1045/U 2 in. DN50 120 Vac 7 3/8 in. high x 6 in. wide x 6 in. deep (187 mm high x 152 mm wide x 6 VA max
152 mm deep)
V8943A1012/U 1 in. DN25 24 Vac 6 9/16 in. high x 6 in. wide x 6 in. deep (167 mm high x 152 mm wide x 8 VA max
152 mm deep)
V8943A1020/U 1 1/4 in. DN32 24 Vac 6 9/16 in. high x 6 in. wide x 6 in. deep (167 mm high x 152 mm wide x 8 VA max
152 mm deep)
V8943A1038/U 1 1/2 in. DN40 24 Vac 7 3/8 in. high x 6 in. wide x 6 in. deep (187 mm high x 152 mm wide x 8 VA max
152 mm deep)
V8943A1046/U 2 in. DN50 24 Vac 7 3/8 in. high x 6 in. wide x 6 in. deep (187 mm high x 152 mm wide x 8 VA max
152 mm deep)
88 70-8911
Diaphragm Gas Valves
V4943/V8943B, C, N Single Stage Pressure Regulating Valves
V4943B, N/8943B, C, N are Single-stage Pressure Regulating
Valves. These valves are used on boilers, unit heaters, duct
furnaces, makeup air and rooftop heaters.
• Designed for replacement for V4843/V8843 Gas Valves.
• Suitable for use on atmospheric boilers, commercial water heaters,
and rooftop heaters.
• V4943/V8943B, C, N models are solenoid-operated diaphragm
valves that combine the functions of safety shutoff and pressure
regulation in a single unit.
• V4943/V8943B, N are for use with natural gas.
• V4943/V8943C are for use with LP gas.
• Valve body of die-cast aluminum with a straight-through pattern.
• V4943 are used with line voltage, on/off controllers; V8943 are used
with 24 Vac thermostats or controllers.
• Valve closes on power failure; recommended for final shutoff service.
Bleed Tapping: 5/16-24 UNF Operating Temperature Range: -40°F to +150°F (-40°C to +66°C)
Pilot Tapping: 1/8-27 NPT Approvals, Underwriters Laboratories Inc.: File No. MH1639, Guide
Body Pattern: Straight-through, non-offset No. YIOZ (60 Hz only)
Valve Closing Time: 2 sec max Approvals, CSA: Certificate No. 158158-1042930, Guide No. 3302-01,
Mounting: Upright (horizontal) 81 (Z21.21, Z21.78)
Materials: Body – Aluminum Pressure Ratings (psi): 1/2 psi
Frequency: 60 Hz Pressure Ratings (kPa): 3.4 kPa
Electrical Connections: 1/4 in. (6 mm) spade terminals (quick Comments: (2) 30" leadwires
connects). 30 in. (762 mm) leadwires and cover for electrical conduit
connection provided.
Dimensions in inches (millimeter)
SIDE VIEW TOP VIEW
6 (152)
6-9/16 (167)
FOR 1, 1-1/4 6
OR (152)
7-3/8 (187)
FOR 1-1/2, 2
VENT CONNECTIONS
(V4944/V8944 HAVE TWO)
M23232
Material Type of Pipe Size Pipe Size Opening Voltage Approximate, Dimensions Valve Current Pressure Regulator Power
Number Fuel (inch) (DN) Characteristics Opening Ratings Setpoint (in. wc) Consumption
Time
V4943B1019/U Natural 1 in. DN25 Slow Opening 120 Vac 6 9/16 in. high x 6 in. wide 3 to 25 0.055 max Adj. Range, High Fire 6.6 VA max;
1-stage x 6 in. deep (167 mm high sec amps at rated – 3 in. wc to 4.5 in. 6.6 VA
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V4943B1027/U Natural 1 1/4 in. DN32 Slow Opening 120 Vac 6 9/16 in. high x 6 in. wide 3 to 25 0.055 max Adj. Range, High Fire 6.6 VA max
1-stage x 6 in. deep (167 mm high sec amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V4943B1035/U Natural 1 1/2 in. DN40 Slow Opening 120 Vac 7 3/8 in. high x 6 in. wide 3 to 25 0.055 max Adj. Range, High Fire 6.6 VA max
1-stage x 6 in. deep (187 mm high sec amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V4943B1043/U Natural 2 in. DN50 Slow Opening 120 Vac 7 3/8 in. high x 6 in. wide 3 to 25 0.055 max Adj. Range, High Fire 6.6 VA max
1-stage x 6 in. deep (187 mm high sec amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V4943N1012/U Natural 1 in. DN25 Rapid Opening 120 Vac 6 9/16 in. high x 6 in. wide 6 sec max 0.055 max Adj. Range, High Fire 6.6 VA max
1-stage x 6 in. deep (167 mm high amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V4943N1020/U Natural 1 1/4 in. DN32 Rapid Opening 120 Vac 6 9/16 in. high x 6 in. wide 6 sec max 0.055 max Adj. Range, High Fire 6.6 VA max
1-stage x 6 in. deep (167 mm high amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
70-8911 89
Diaphragm Gas Valves
Material Type of Pipe Size Pipe Size Opening Voltage Approximate, Dimensions Valve Current Pressure Regulator Power
Number Fuel (inch) (DN) Characteristics Opening Ratings Setpoint (in. wc) Consumption
Time
V4943N1038/U Natural 1 1/2 in. DN40 Rapid Opening 120 Vac 7 3/8 in. high x 6 in. wide 6 sec max 0.055 max Adj. Range, High Fire 6.6 VA max
1-stage x 6 in. deep (187 mm high amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V4943N1046/U Natural 2 in. DN50 Rapid Opening 120 Vac 7 3/8 in. high x 6 in. wide 6 sec max 0.055 max Adj. Range, High Fire 6.6 VA max
1-stage x 6 in. deep (187 mm high amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V8943B1010/U Natural 1 in. DN25 Slow Opening 24 Vac 6 9/16 in. high x 6 in. wide 3 to 25 0.363 max Adj. Range, High Fire 9 VA max
1-stage x 6 in. deep (167 mm high sec amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V8943B1028/U Natural 1 1/4 in. DN32 Slow Opening 24 Vac 6 9/16 in. high x 6 in. wide 3 to 25 0.363 max Adj. Range, High Fire 9 VA max
1-stage x 6 in. deep (167 mm high sec amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V8943B1036/U Natural 1 1/2 in. DN40 Slow Opening 24 Vac 7 3/8 in. high x 6 in. wide 3 to 25 0.363 max Adj. Range, High Fire 9 VA max
1-stage x 6 in. deep (187 mm high sec amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V8943B1044/U Natural 2 in. DN50 Slow Opening 24 Vac 7 3/8 in. high x 6 in. wide 3 to 25 0.363 max Adj. Range, High Fire 9 VA max
1-stage x 6 in. deep (187 mm high sec amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V8943C1018/U LP 1 in. DN25 Slow Opening 24 Vac 6 9/16 in. high x 6 in. wide 3 to 25 0.363 max Adj. Range, High 9 VA max
1-stage x 6 in. deep (167 mm high sec amps at rated Fire – 8.8 in. wc to
x 152 mm wide x 152 mm Vac/Hz 11.5 in. wc; Factory
deep) Setting, High Fire –
10.0 in. wc
V8943C1026/U LP 1 1/4 in. DN32 Slow Opening 24 Vac 6 9/16 in. high x 6 in. wide 3 to 25 0.363 max Adj. Range, High 9 VA max
1-stage x 6 in. deep (167 mm high sec amps at rated Fire – 8.8 in. wc to
x 152 mm wide x 152 mm Vac/Hz 11.5 in. wc; Factory
deep) Setting, High Fire –
10.0 in. wc
V8943N1013/U Natural 1 in. DN25 Rapid Opening 24 Vac 6 9/16 in. high x 6 in. wide 6 sec max 0.363 max Adj. Range, High Fire 9 VA max
1-stage x 6 in. deep (167 mm high amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V8943N1021/U Natural 1 1/4 in. DN32 Rapid Opening 24 Vac 6 9/16 in. high x 6 in. wide 6 sec max 0.363 max Adj. Range, High Fire 9 VA max
1-stage x 6 in. deep (167 mm high amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
V8943N1039/U Natural 1 1/2 in. DN40 Rapid Opening 24 Vac 7 3/8 in. high x 6 in. wide 6 sec max 0.363 max Adj. Range, High Fire 9 VA max
1-stage x 6 in. deep (187 mm high amps at rated – 3 in. wc to 4.5 in.
x 152 mm wide x 152 mm Vac/Hz wc; Factory Setting,
deep) High Fire – 3.5 in. wc
90 70-8911
Diaphragm Gas Valves
V4944/V8944B, C, L, N Two Stage Pressure Regulating Gas Valves
V4944B, L, N/8944B, C, L, N are Two-stage Pressure Regulating
Gas Valves. These valves are used on boilers, unit heaters, duct
furnaces, makeup air and rooftop heaters.
• Designed for replacement for V4844/V8844 Gas Valves.
• Suitable for use on atmospheric boilers, commercial water heaters,
and rooftop heaters.
• V4944/V8944B, C, L, N models are solenoid-operated diaphragm
valves that combine the functions of safety shutoff and pressure
regulation in a single unit.
• V4944/V8944B, N are for use with natural gas.
• V4944/V8944C, L are for use with LP gas.
• Valve body of die-cast aluminum with a straight-through pattern.
• V4944 are used with line voltage, dual-stage controllers; V8944 are
used with 24 Vac dual-stage thermostats or controllers.
• Valve closes on power failure; recommended for final shutoff service.
Bleed Tapping: Two 5/16-24 UNF Operating Temperature Range: -40°F to +150°F (-40°C to +66°C)
Pilot Tapping: 1/8-27 NPT Approvals, Underwriters Laboratories Inc.: File No. MH1639, Guide
Body Pattern: Straight-through, non-offset No. YIOZ (60 Hz only)
Valve Closing Time: 2 sec max Approvals, CSA: Certificate No. 158158-1042930, Guide No. 3302-01,
Mounting: Upright (horizontal) 81 (Z21.21, Z21.78)
Materials: Body – Aluminum Pressure Ratings (psi): 1/2 psi
Voltage: V4944-120 Vac; V8944-24 Vac Pressure Ratings (kPa): 3.4 kPa
Frequency: 60 Hz Current Ratings: V4944-0.077 max amps at rated Vac/Hz;
Power Consumption: V4944-9 VA max; V8944-12.4 VA max V8944-0.516 max amps at rated Vac/Hz
Electrical Connections: 1/4 in. (6 mm) spade terminals (quick
connects), leadwires and cover for electrical conduit connection
provided.
Dimensions in inches (millimeter)
SIDE VIEW TOP VIEW
6 (152)
6-9/16 (167)
FOR 1, 1-1/4 6
OR (152)
7-3/8 (187)
FOR 1-1/2, 2
VENT CONNECTIONS
(V4944/V8944 HAVE TWO)
M23232
Material Number Type of Pipe Size Pipe Size Opening Valve Pressure Regulator Setpoint (in. wc) Comments
Fuel (inch) (DN) Characteristics Opening Time
V4944B1018/U Natural 1 in. DN25 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V4944B1026/U Natural 1 1/4 in. DN32 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V4944B1059/U Natural 1 in. DN25 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.7 in. wc; Factory
Setting, High Fire – 3.0 in. wc
V4944B1075/U Natural 1 in. DN25 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 1.6 in. wc to 4. in. wc;
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 1.6 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V4944B1091/U Natural 1 1/2 in. DN40 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 1.6 in. wc to 4. in. wc;
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 1.6 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V4944L1024/U LP 1 1/4 in. DN32 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 1.4 in. wc to 4.2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 8.8 in. wc to 11.5 in.
wc; Factory Setting, Low Fire – 1.4 in. wc;
Factory Setting, High Fire – 10.0 in. wc
70-8911 91
Diaphragm Gas Valves
Material Number Type of Pipe Size Pipe Size Opening Valve Pressure Regulator Setpoint (in. wc) Comments
Fuel (inch) (DN) Characteristics Opening Time
V4944N1011/U Natural 1 in. DN25 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V4944N1029/U Natural 1 1/4 in. DN32 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V4944N1037/U Natural 1 1/2 in. DN40 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V4944N1045/U Natural 2 in. DN50 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V4944N1060/U Natural 1 1/4 in. DN32 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 85" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 1.0 in. wc; Factory
Setting, High Fire – 3.0 in. wc
V8944B1019/U Natural 1 in. DN25 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V8944B1027/U Natural 1 1/4 in. DN32 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V8944B1035/U Natural 1 1/2 in. DN40 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V8944B1043/U Natural 2 in. DN50 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V8944C1017/U LP 1 in. DN25 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 1.4 in. wc to 4.2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 8.8 in. wc to 11.5 in.
wc; Factory Setting, Low Fire – 1.4 in. wc;
Factory Setting, High Fire – 10.0 in. wc
V8944C1025/U LP 1 1/4 in. DN32 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 1.4 in. wc to 4.2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 8.8 in. wc to 11.5 in.
wc; Factory Setting, Low Fire – 1.4 in. wc;
Factory Setting, High Fire – 10.0 in. wc
V8944C1033/U LP 1 1/2 in. DN40 Slow Opening 2-stage 3 to 25 sec Adj. Range, Low Fire – 1.4 in. wc to 4.2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 8.8 in. wc to 11.5 in.
wc; Factory Setting, Low Fire – 1.4 in. wc;
Factory Setting, High Fire – 10.0 in. wc
V8944N1012/U Natural 1 in. DN25 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V8944N1020/U Natural 1 1/4 in. DN32 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V8944N1038/U Natural 1 1/2 in. DN40 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V8944N1046/U Natural 2 in. DN50 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 0.8 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V8944N1053/U Natural 1 in. DN25 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 1.2 in. wc; Factory
Setting, High Fire – 3.5 in. wc
V8944N1061/U Natural 1 1/4 in. DN32 Rapid Opening 2-stage 6 sec max Adj. Range, Low Fire – 0.8 in. wc to 2 in. wc; (3) 30" leadwires
Adj. Range, High Fire – 3 in. wc to 4.5 in. wc;
Factory Setting, Low Fire – 1.2 in. wc; Factory
Setting, High Fire – 3.5 in. wc
92 70-8911
Diaphragm Gas Valves
Diaphragm Gas Valve Replacement Parts or Accessories
Material Number Description Used With
116930/U 24 Vac, 60 Hz Replacement Coil for V88A Solenoid Operated Valve V88A
116931/U 120 V/60 Hz Replacement Coil for V48A Solenoid Operated Valve V48; V48A
116932/U 220-240 V/50-60 Hz Replacement Coil for V48A Solenoid Operated Valve V48A
118888/U 24V 60 Hz Replacement Coil for V88J V88J
122160/U Orifice - .018" for V48, V88 V48, V88
124674/U Orifice - .011" for V48, V88 V48, V88
126590/U Adjustable Bleed Valve Assembly for V48, V88, V4004. V8004. 1/8 in. NPT to V48, V88
1/4 in. compression fitting
204480/U Regulator vent pipe fitting to be used with V4843/V8843B, C, L, N and V4844/ V4843B; V4843C; V4843L; V4843N; V8843B; V8843C; V8843L;
V8844B, C, L, N and V4943/V8943, V4944/V8944 V8843N; V4844B; V4844C; V4844L; V4844N; V8844B; V8844C;
V8844L; V8844N; V4943; V8943; V4944; V8944
70-8911 93
Butterfly Gas Valves
Butterfly Gas Valves
V51 Butterfly Gas/Air Valve
Provides modulating control of natural, manufactured, LP gases
or air.
• Use in commercial and industrial installations where large amounts
of gas must be closely controlled.
• NOT for use as safety shutoff valve.
• Adaptable to most modulating jobs.
• Modutrol motor, such as the M9484 or M9494, may be mounted
directly on valve or close to it.
• Valve mechanism has strain release.
• Adjustable stroke over low fire-high fire range.
• Straight-through valve pattern.
• Rugged cast aluminum body provides durability and maintenance-
free operation.
Type of Fuel: Air; natural; manufactured; LP
Body Pattern: Straight-through Accessories:
Mounting: Motor shaft horizontal 32003396-001/U – V51E mounting kit for 1-1/2 and 2 in. valve actuators
Materials: Body – Aluminum includes brackets and hardware
Operating Temperature Range: 32°F to 140°F (0°C to 60°C) 32003396-002/U – V51E mounting kit for 2-1/2, 3 and 4 in. valve
Approvals, Underwriters Laboratories Inc.: File No. MH5968 Vol. 1 actuators includes brackets and hardware
Sec. 1, Guide no. MHKZ Q100B1006/U – Linkage to connect Modutrol motor to V51E Butterfly
Pressure Ratings (psi): 5 psi Valve. Includes 10 3/4 inch Linkage Rod.
Pressure Ratings (kPa): 34.5 kPa
Used With: Mod Motor with Q100 Linkage
Dimensions in inches (millimeter)
V51E DIMENSIONS
A 1 B 1 C 2 D 1
VALVE
SIZE (in.) in. mm in. mm in. mm in. mm
1 1/2 2 21/32 67.5 1 9/16 39.7 4 1/4 108.0 3 1/32 77.0
A 2 3 5/32 80.2 1 13/16 46.0 4 1/4 108.0 3 17/32 89.7
2 1/2 3 27/32 97.6 2 5/16 58.7 4 13/16 122.2 4 23/32 119.9
3 4 1/32 102.4 2 25/64 60.7 5 127.0 4 23/32 119.9
4 5 21/64 135.3 3 5/32 80.2 5 3/8 136.5 5 17/64 133.8
1 MAXIMUM DIMENSIONS.
Material Number Pipe Size (inch) Pipe Size (DN) Capacity (cfh) Capacity (m3/hr) Pressure Tapping Approximate, Dimensions
V51E1000/U 1 1/2 in. DN40 4200 cfh 118.9 m3/hr Inlet and outlet pressure 2 11/16 in. high x 3 1/16 in. wide x 5 13/16 in.
taps – Two downstream deep (68 mm high x 77 mm wide x 148 mm deep)
1/4 in. NPT taps
V51E1018/U 2 in. DN50 9210 cfh 260.7 m3/hr 3 3/16 in. high x 3 9/16 in. wide x 6 1/16 in. deep
(80 mm high x 90 mm wide x 154 mm deep)
V51E1034/U 2 1/2 in. DN65 8390 cfh 199.8 m3/hr 3 7/8 in. high x 4 3/4 in. wide x 7 1/8 in. deep
(98 mm high x 120 mm wide x 181 mm deep)
V51E1059/U 3 in. DN80 14640 cfh 414.5 m3/hr 4 1/16 in. high x 4 3/4 in. wide x 7 3/8 in. deep
(102 mm high x 120 mm wide x 188 mm deep)
V51E1075/U 4 in. DN100 33000 cfh 934.2 m3/hr 5 3/8 in. high x 5 1/4 in. wide x 8 9/16 in. deep
(135 mm high x 134 mm wide x 217 mm deep)
94 70-8911
Gas Valve Actuators
Gas Valve Actuators
Selection Chart: V5055 and V5097 Industrial Gas Valves with V4055, V4062 or
V9055 Fluid Power Actuators
The chart below describes every model of V5055 or V5097 Valve in the left column, and every model of Fluid Power Actuator across the top. While
it’s possible to combine any valve with any actuator, we’ve marked the recommended valve/actuator combinations which cover most applications
with a •.
Each valve described in the left column is available:
• In these sizes: 3/4 to 3 in. (NPT or parallel BSP). V5055A, B, C are also available in 4 in. size (flange connection only).
• With upstream and/or downstream tap.
Fluid Power Actuators/ Industrial Gas Valves Standard pressurea High Pressurea
V5055A, Fb, V5097A V5055B, V5097B V5055C, V5097C V5055D, V5097D V5055E, V5097E
Type Model Pressure Ratinga On-Off Characterized Guidec VSOId On-Off VSOId
V4055 A, Ge Standard • • •
On-Off B High •f •f •
Dd Fd e Standard • •
Ed High •f •
V4062 A Standard • •
Hi-Lo-Off B High •f •f •
Dd Standard •
V9055 A Standard •
Modulating Dd Standard •
a Refer to the table below for actual pressure ratings of the various combinations of valves and actuators.
b V5055F models meet EN161 leakage requirements.
c Characterized guide provides a more linear relationship between stem travel and gas flow. Check Honeywell form 70-8311 to verify that flow curve
characteristics match application requirements.
d Valve Seal Overtravel Interlock. Valve has two shutoff seals, actuator has a proof-of-closure switch.
e V4055F, G models include switch for manual control.
f These combinations have higher pressure ratings; see the table below.
The following combinations of V5055 and V5097 Valves, and V4055, V4062 and V9055 Fluid Power Actuators are approved by these agencies.
Underwriters Laboratories, Inc: Listed: MH1639
V4055A/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.).
V4055B/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.).
V4055D/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.).
V4055E/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.).
V4055F/V5055A-E (3/4-4 in.a) or V5097A-E (3/4-3 in.).
V4055G/V5055A-E (3/4-4 in.a) or V5097A-E (3/4-3 in.).
V4062A, D/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.).
V9055A, D/V5055A, B, C, E (3/4-4 in.) or V5097A-E (3/4-3 in.).
70-8911 95
Gas Valve Actuators
Factory Mutual Approved: Report No. 20698, 20835, 21172 and 24061:
Valve Actuator Approvals:
V4055A/V5055A and V5097A.
V4055D/V5055C and V5097C.
V4055A/V5055B and V5097B.
V4055B/V5055D and V5097D.
V4055E/V5055E and V5097E.
V4055F/V5055Ca and V5097C.
V4055G/V5055A, Ba and V5097A, B.
V9055A/V5055B, C and V5097B, C.
a Manual reset safety shut-off valves.
Pressure Ratings of Valve-Actuator Combinations
a Max Operating Pressure Differential (UL) or Max Operating Pressure (CSA); maximum allowable pressure drop from inlet to outlet for proper operation.
b Max Rated Pressure (UL) or Max Close-off Pressure (CSA); maximum pressure that the valve can be exposed to without leakage or damage to the valve.
c Applies for small-body V5097 valves 3/4” up to 2” pipe size.
d Applies for large-body V5097 valves 2” up to 3” pipe size.
e V5055A, B, C only.
96 70-8911
Gas Valve Actuators
V4055A, B, D, E On-Off Fluid Power Gas Valve Actuator
Dimensions in inches (millimeters)
6-3/4 (171.5)
3-23/32
(94.5) 5 (127.0)
27/32
(21.4)
1-9/32
(32.5)
M10981A
Material Electrical Frequency Timing Internal Maximum Maximum Auxiliary Switch Comments Includes
Number Ratings Auxiliary Switch Safe Operating Safe Operating Ratings
Pressure (psi) Pressure (kPa)
V4055A1007/U 120 Vac 60 Hz Opening – 26 sec; No 5 psi 34 kPa
Closing – < 1 sec
V4055A1031/U 120 Vac 50 Hz; 60 Hz Opening – 13 sec; No 5 psi 34 kPa
Closing – < 1 sec
V4055A1064/U 120 Vac 50 Hz; 60 Hz Opening – 26 sec; No 5 psi 34 kPa Damper Shaft
Closing – < 1 sec
V4055A1080/U 240 Vac 50 Hz; 60 Hz Opening – 26 sec; No 5 psi 34 kPa Damper Shaft
Closing – < 1 sec
V4055A1098/U 120 Vac 50 Hz; 60 Hz Opening – 13 sec; No 5 psi 34 kPa Damper Shaft
Closing – < 1 sec
V4055A1114/U 240 Vac 50 Hz; 60 Hz Opening – 13 sec; No 5 psi 34 kPa Damper Shaft
Closing – < 1 sec
V4055A1296/U 120 Vac 60 Hz Opening – 13 sec; Yes - adjusted to 5 psi 34 kPa 120 Vac – 9.8 AFL,
Closing – < 1 sec 90% stroke 58.8 ALR, 1/2 hp;
240 Vac – 4.9 AFL,
29.4 ALR, 1/2 hp
V4055A1304/U 120 Vac 60 Hz Opening – 26 sec; No 5 psi 34 kPa Damper Shaft
Closing – < 1 sec with return
spring installed
V4055A1312/U 120 Vac 60 Hz Opening – 26 sec; No 5 psi 34 kPa Nema 4
Closing – < 1 sec Enclosure
V4055B1039/U 120 Vac 60 Hz Opening – 13 sec; No 15 or 25 psi 103 or 172 kPa Damper Shaft
Closing – < 1 sec
V4055B1088/U 220 Vac 50 Hz Opening – 13 sec; No 15 or 25 psi 103 or 172 kPa
Closing – < 1 sec
70-8911 97
Gas Valve Actuators
Material Electrical Frequency Timing Internal Maximum Maximum Auxiliary Switch Comments Includes
Number Ratings Auxiliary Switch Safe Operating Safe Operating Ratings
Pressure (psi) Pressure (kPa)
V4055D1001/U 120 Vac 60 Hz Opening – 26 sec; No 5 psi 34 kPa Damper Shaft
Closing – < 1 sec
V4055D1019/U 120 Vac 60 Hz Opening – 13 sec; No 5 psi 34 kPa Damper Shaft
Closing – < 1 sec
V4055D1027/U 120 Vac 60 Hz Opening – 13 sec; Yes 5 psi 34 kPa 120 Vac – 9.8 AFL, Nema 4
Closing – < 1 sec 58.8 ALR, 1/2 hp; Enclosure
240 Vac – 4.9 AFL,
29.4 ALR, 1/2 hp
V4055D1035/U 120 Vac 60 Hz Opening – 13 sec; Yes 5 psi 34 kPa 120 Vac – 9.8 AFL,
Closing – < 1 sec 58.8 ALR, 1/2 hp;
240 Vac – 4.9 AFL,
29.4 ALR, 1/2 hp
V4055D1043/U 120 Vac 60 Hz Opening – 13 sec; No 5 psi 34 kPa
Closing – < 1 sec
V4055E1016/U 120 Vac 60 Hz Opening – 13 sec; No 15 or 25 psi 103 or 172 kPa Damper Shaft
Closing – < 1 sec
V4055E1024/U 120 Vac 60 Hz Opening – 26 sec; Yes 15 or 25 psi 103 or 172 kPa 120 Vac – 9.8 AFL, Nema 4 Damper Shaft
Closing – < 1 sec 58.8 ALR, 1/2 hp; Enclosure
240 Vac – 4.9 AFL,
29.4 ALR, 1/2 hp
V4055E1040/U 120 Vac 60 Hz Opening – 13 sec; No 15 or 25 psi 103 or 172 kPa Nema 4 Damper Shaft
Closing – < 1 sec Enclosure
98 70-8911
Gas Valve Actuators
V4055F, G Manual Reset Safety Shut-off Gas Valve Actuators
Dimensions in inches (millimeters)
6-3/4 (171.5)
3-23/32
(94.5) 5 (127.0)
27/32
(21.4)
1-9/32
(32.5)
M10981A
Material Electrical Internal Timing Maximum Maximum Contact Ratings Description Approvals, Factory Used With
Number Ratings Auxiliary Safe Safe Mutual
Switch Operating Operating
Pressure Pressure
(psi) (kPa)
V4055F1006/U 120 Vac No Opening – 13 sec; 5 psi 34 kPa Proof of Closure Manual reset safety When used with the V5034; V5055;
Closing – < 1 sec (Factory Mutual) shutoff valve with V5055D or V5097D: V5097; VE5000
Switch – 9.8 AFL, proof of closure Approved, Report
58.8 ALR, 1/2 switch. Nos. 20698, 20835,
hp; 4.9 AFL, 29.4 21172, and 24061
ALR, 1/2 hp
70-8911 99
Gas Valve Actuators
V4062 Off-Lo-Hi Fluid Power Gas Valve Actuators
Dimensions in inches (millimeters)
6-3/4 (171.5)
3-23/32
(94.5) 5 (127.0)
27/32
(21.4)
1-9/32
(32.5)
Use with V5055 or V5097 Gas Valves to control gas supply for 1
commercial and industrial burners. Valve opens to low fire A
position when power is applied; valve opens all the way on
demand.
• Provide final safety shutoff service when used with V5055 or V5097
gas valve.
• One-second maximum closing time. KNOCKOUT
FOR 1/2 INCH
• Continuously displays the valve position with a red indicator when CONDUIT (4)
open and a yellow indicator when closed.
B
• Mount in any position directly to valve bonnet with three setscrews.
• Provide final safety shutoff service when used with V5055 or V5097
Gas Valves. VALVE VALVE
M10981A
Material Internal Timing Contact Ratings Auxiliary Switch Range Description Comments Includes
Number Auxiliary Switch
V4062A1008/U No Opening – 26 sec; Low pressure HI-LO-OFF Damper Shaft
Closing – < 1 sec actuator for use with V5055B
and V5097B valve bodies
V4062A1123/U Yes Opening – 26 sec; 120 Vac – 9.8 AFL, 58.8 Low pressure HI-LO-OFF Damper Shaft
Closing – < 1 sec ALR, 1/2 hp; 240 Vac – actuator for use with V5055B with return
4.9 AFL, 29.4 ALR, 1/2 hp and V5097B valve bodies spring installed
V4062A1131/U No Opening – 13 sec; Low pressure HI-LO-OFF Damper Shaft
Closing – < 1 sec actuator for use with V5055B
and V5097B valve bodies
V4062A1156/U No Opening – 26 sec; Low pressure HI-LO-OFF For Series 60
Closing – < 1 sec actuator for use with V5055B Floating Control
and V5097B valve bodies
V4062A1198/U Yes - adjusted Opening – 13 sec; 120 Vac – 9.8 AFL, 58.8 Low pressure HI-LO-OFF Damper Shaft
to 90 degree Closing – < 1 sec ALR, 1/2 hp; 240 Vac – actuator for use with V5055B with return
stroke 4.9 AFL, 29.4 ALR, 1/2 hp and V5097B valve bodies spring installed
V4062D1002/U No Opening – 26 sec; Proof of Closure HI-LO-OFF actuator with Damper Shaft
Closing – < 1 sec (Factory Mutual) Proof of Closure normally
Switch – 9.8 AFL, used on V5055C, E/V5907C,
58.8 ALR, 1/2 hp; E valve bodies (Low
4.9 AFL, 29.4 ALR, Pressure)
1/2 hp
V4062D1010/U No Opening – 13 sec; Proof of Closure HI-LO-OFF actuator with Damper Shaft
Closing – < 1 sec (Factory Mutual) Proof of Closure normally
Switch – 9.8 AFL, used on V5055C, E/V5907C,
58.8 ALR, 1/2 hp; E valve bodies (Low
4.9 AFL, 29.4 ALR, Pressure)
1/2 hp
100 70-8911
Gas Valve Actuators
V9055 Modulating Fluid Power Gas Valve Actuators
Use with V5055 or V5097 Gas Valves to control gas supply for
commercial and industrial burners. Valve opens to low fire
position when power is applied; valve opens all the way on
demand.
• Include integral shaft to drive combustion air damper in unison with
valve.
• One-second maximum closing time.
• Continuously displays the valve position with a red indicator when
open and a yellow indicator when closed.
• Mount in any position directly to valve bonnet with three setscrews.
• Provide final safety shutoff service when used with V5055 or V5097
Gas Valves.
Frequency: 60 Hz
Temperature Range: -40°F to +125°F (-40°C to +52°C)
Internal Auxiliary Switch: No
Includes: Damper Shaft
Approvals, CSA: When used with V5055 and V5097: Certified General
listed File No. 158158, Class 3371 for USA and Canada
Approvals, Underwriters Laboratories Inc.: When used with V5055A,
B, C, E (3/4 to 4 in.) or V5097A-E (3/4 to 3 in.) Listed MH1696
Approvals, Swiss RE: When used with V5055 or V5097: Acceptable
Accessories:
203422C/U – 4-20 ma Adapter for V9055
Material Electrical Comments Timing Maximum Maximum Contact Ratings Description Approvals, Factory Used With
Number Ratings Safe Safe Mutual
Operating Operating
Pressure Pressure
(psi) (kPa)
V9055A1055/U 120 Vac Opening – 26 sec; 5 psi 34 kPa Low pressure When used with V5034; V5055;
Closing – < 1 sec Modulating-OFF actuator the V5055B, C V5097; VE5000
for use with V5055B or V5097B, C:
valve bodies Approved, Report
Nos. 20698, 20835,
21172, and 24061
V9055D1000/U 120 Vac Opening – 26 sec; 5 psi 34 kPa Proof of Closure Low pressure V5034; V5055;
Closing – < 1 sec (Factory Mutual) Modulating-OFF actuator V5097; VE5000
Switch – 9.8 AFL, with Proof of Closure
58.8 ALR, 1/2 hp; normally used on
4.9 AFL, 29.4 ALR, V5055C, E/V5907C, E
1/2 hp valve bodies.
70-8911 101
Gas Valve Actuators
Dimensions in inches (millimeters)
2 3 [171.5]
6
4
3 23 27
32 [94.5]
32 [21.5]
19 5 [127.0]
3
32 [91]
3
1 16 [30]
KNOCKOUT
FOR1/2 INCH
CONDUIT (4)
9
1
32
[32.5]
1 3
G A
C
3/4 [19.1] BOLT
HOLES (8)
ON 3-3/4 (95)
RADIUS
E
3
9 16
[233]
D OCTAGON
1/4 INCH NPT F
1/4 INCH NPT UPSTREAM TAP
DOWNSTREAM TAP AND PLUG (1/4 BSP
AND PLUG ON INTERNATIONAL
MODELS)
1 ALLOW 4 INCHES CLEARANCE FOR ACTUATOR REMOVAL.
2 ADD 1/8 INCH TO DIMENSION FOR MODELS WITH NEMA 4 ENCLOSURE.
D
3 ADD 1/4 INCH TO DIMENSION A FOR MODELS WITH NEMA 4 ENCLOSURE.
VALVE SIZE DIM A DIM B DIM C DIM D DIM E DIM F DIM G OCTAGON
INCH IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
1 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
1-1/4 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
1-1/2 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
2 11-1/4 285.8 2-7/8 73.0 8-5/16 211.1 8-3/8 212.7 2-3/4 69.9 7-19/32 192.9 13-1/4 336.5 3-1/2 88.9
2-1/2 11-3/4 298.5 3-3/8 85.7 8-13/16 223.8 9-1/4 235.0 2-3/4 69.9 7-19/32 192.9 13-3/4 349.3 4-1/2 114.3
3 11-3/4 298.5 3-3/8 85.7 8-13/16 223.8 9-1/4 235.0 2-3/4 69.9 7-19/32 192.9 13-3/4 349.3 4-1/2 114.3
4 14-1/8 358.8 5-13/16 147.6 11-7/32 285.0 12-1/2 317.5 4-5/8 117.5 — — 16-3/16 411.0 — —
M7321
102 70-8911
Industrial Gas Valves
Industrial Gas Valves
V5055 Industrial Gas Valves
• V5055A, C, D, E Valves are for On-Off service.
• V5055B Valve has a characterized guide and in combination with the
V4055, V4062, and V9055 Fluid Power Actuators, provides slow-
opening, hi-lo-off, and modulating functions respectively.
• V5055C, E, F Valves have a double seal and are used with V4055D,
E Actuators to provide proof-of-closure switch and valve seal over-
travel interlock.
• V5055D, E, F Valves are for high pressure applications.
Operating Temperature Range: -40°F to +150°F; When used with
V9055 – -40°F to +125°F (-40°C to +66°C; When used with V9055 –
Safety shutoff valves used with V4055, V4062 and V9055 fluid -40°C to +52°C)
power actuators to control gas flow to commercial and industrial Approvals, Underwriters Laboratories Inc.: When used with V4055A,
burners. B, D, E, V4062, V9055: Listed, File No. MH1639 Guide No. YIOZ
• Use with natural or LP gases. Approvals, CSA: When used with V4055, V4062, and V5097: Certified
• Mount directly in gas supply line. General listed File No. 158158, Class 3371 for USA and Canada
• Include 1/4 in. NPT upstream and downstream taps and plug. Approvals, Swiss RE: When used with the V4055A, G and V9055A:
• 4 in. models have only flanged connections. Approved, Report Nos. 20698, 20835, 21172, and 24061
• V5055 normally closed valves are rated for final shutoff service Used With: V9055; V4055; V4062
safety shutoff.
Material Pipe Size Pipe Size Capacity Capacity Connection Maximum Operating Approvals, Factory Comments Includes
Number (inch) (DN) (cfh) (m3/hr) Type Differential Pressure Mutual
V5055A1004/U 1 in. DN25 960 cfh 27.2 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055A1012/U 1 1/4 in. DN32 1406 cfh 39.8 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and downstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, upstream tap and plug
20835, 21172, and
24061
V5055A1020/U 1 1/2 in. DN40 1717 cfh 48.6 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and downstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, upstream tap and plug
20835, 21172, and
24061
V5055A1038/U 2 in. DN50 3620 cfh 102.5 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055A1046/U 2 1/2 in. DN65 4250 cfh 120 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055A1053/U 3 in. DN80 5230 cfh 148 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055A1228/U 4 in. DN100 10200 cfh 288.8 m3/hr Flanged With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 3 psi (20.7 kPa); With the V4055A, G and upstream tap and
V4055B or E – 5 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(340 mbar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055A1343/U 3/4 in. DN20 665 cfh NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
70-8911 103
Industrial Gas Valves
Material Pipe Size Pipe Size Capacity Capacity Connection Maximum Operating Approvals, Factory Comments Includes
Number (inch) (DN) (cfh) (m3/hr) Type Differential Pressure Mutual
V5055B1002/U 1 in. DN25 960 cfh 27.2 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055B1010/U 1 1/4 in. DN32 1406 cfh 39.8 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and downstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, upstream tap and plug
20835, 21172, and
24061
V5055B1028/U 1 1/2 in. DN40 1717 cfh 48.6 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and downstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, upstream tap and plug
20835, 21172, and
24061
V5055B1069/U 2 in. DN50 3620 cfh 102.5 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055B1077/U 2 1/2 in. DN65 4250 cfh 120 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055B1085/U 3 in. DN80 5230 cfh 148 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055A, G and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055B1150/U 4 in. DN100 9180 cfh 259.9 m3/hr Flanged With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 3 psi (20.7 kPa); With the V4055A, G and upstream tap and
V4055B or E – 5 psi (340 V9055A: Approved, plug, 1/4 in. -18 NPT
mbar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055C1000/U 2 in. DN50 3620 cfh 102.5 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055D, F and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055C1018/U 2 1/2 in. DN65 4250 cfh 120 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055D, F and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055C1026/U 3 in. DN80 5230 cfh 148 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055D, F and downstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, upstream tap and plug
20835, 21172, and
24061
V5055C1034/U 1 in. DN25 960 cfh 27.2 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055D, F and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055C1042/U 1 1/4 in. DN32 1406 cfh 39.8 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055D, F and downstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, upstream tap and plug
20835, 21172, and
24061
104 70-8911
Industrial Gas Valves
Material Pipe Size Pipe Size Capacity Capacity Connection Maximum Operating Approvals, Factory Comments Includes
Number (inch) (DN) (cfh) (m3/hr) Type Differential Pressure Mutual
V5055C1059/U 1 1/2 in. DN40 1717 cfh 48.6 m3/hr NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055D, F and upstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055C1109/U 4 in. DN100 9180 cfh 259.9 m3/hr Flanged With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 3 psi (20.7 kPa); With the V4055D, F and upstream tap and
V4055B or E – 5 psi (340 V9055A: Approved, plug, 1/4 in. -18 NPT
mbar) Report Nos. 20698, downstream tap and
20835, 21172, and plug
24061
V5055C1182/U 3/4 in. DN20 665 cfh NPT With V4055A, D or V4062 When used with 1/4 in. -18 NPT
– 5 psi (340 mbar); With the V4055D, F and downstream tap and
V4055B or E – 15 psi V9055A: Approved, plug, 1/4 in. -18 NPT
(1 bar) Report Nos. 20698, upstream tap and plug
20835, 21172, and
24061
V5055D1065/U 3/4 in. DN20 665 cfh NPT With V4055A, D or V4062 When used with the 1/4 in. -18 NPT
– 5 psi (340 mbar); With V4055B: Approved, upstream tap and
V4055B or E – 25 psi Report Nos. 20698, plug, 1/4 in. -18 NPT
(1.6 bar) 20835, 21172, and downstream tap and
24068 plug
V5055E1005/U 2 in. DN50 3620 cfh 102.5 m3/hr NPT With V4055A, D or V4062 When used with the 1/4 in. -18 NPT
– 5 psi (340 mbar); With V4055E: Approved, upstream tap and
V4055B or E – 15 psi Report Nos. 20698, plug, 1/4 in. -18 NPT
(1 bar) 20835, 21172, and downstream tap and
24068 plug
V5055E1013/U 2 1/2 in. DN65 4250 cfh 120 m3/hr NPT With V4055A, D or V4062 When used with the 1/4 in. -18 NPT
– 5 psi (340 mbar); With V4055E: Approved, downstream tap and
V4055B or E – 15 psi Report Nos. 20698, plug, 1/4 in. -18 NPT
(1 bar) 20835, 21172, and upstream tap and plug
24068
V5055E1021/U 3 in. DN80 5230 cfh 148 m3/hr NPT With V4055A, D or V4062 When used with the 1/4 in. -18 NPT
– 5 psi (340 mbar); With V4055E: Approved, downstream tap and
V4055B or E – 15 psi Report Nos. 20698, plug, 1/4 in. -18 NPT
(1 bar) 20835, 21172, and upstream tap and plug
24068
V5055E1039/U 1 in. DN25 960 cfh 27.2 m3/hr NPT With V4055A, D or V4062 When used with the 1/4 in. -18 NPT
– 5 psi (340 mbar); With V4055E: Approved, upstream tap and
V4055B or E – 25 psi Report Nos. 20698, plug, 1/4 in. -18 NPT
(1.6 bar) 20835, 21172, and downstream tap and
24068 plug
V5055E1047/U 1 1/4 in. DN32 1406 cfh 39.8 m3/hr NPT With V4055A, D or V4062 When used with the 1/4 in. -18 NPT
– 5 psi (340 mbar); With V4055E: Approved, downstream tap and
V4055B or E – 25 psi Report Nos. 20698, plug, 1/4 in. -18 NPT
(1.6 bar) 20835, 21172, and upstream tap and plug
24068
V5055E1054/U 1 1/2 in. DN40 1717 cfh 48.6 m3/hr NPT With V4055A, D or V4062 When used with the 1/4 in. -18 NPT
– 5 psi (340 mbar); With V4055E: Approved, upstream tap and
V4055B or E – 25 psi Report Nos. 20698, plug, 1/4 in. -18 NPT
(1.6 bar) 20835, 21172, and downstream tap and
24068 plug
V5055E1062/U 3/4 in. DN20 665 cfh NPT With V4055A, D or V4062 When used with the 1/4 in. -18 NPT
– 5 psi (340 mbar); With V4055E: Approved, upstream tap and
V4055B or E – 25 psi Report Nos. 20698, plug, 1/4 in. -18 NPT
(1.6 bar) 20835, 21172, and downstream tap and
24068 plug
V5055F1003/U 1 in. DN25 960 cfh 27.2 m3/hr NPT With V4055A, D or V4062 Meets Intent of 1/4 in. -18 NPT
– 5 psi (340 mbar); With DIN Seat Leakage downstream tap and
V4055B or E – 25 psi Requirements plug, 1/4 in. -18 NPT
(1.6 bar) upstream tap and plug
V5055F1011/U 1 1/2 in. DN40 1717 cfh 48.6 m3/hr NPT With V4055A, D or V4062 Meets Intent of 1/4 in. -18 NPT
– 5 psi (340 mbar); With DIN Seat Leakage downstream tap and
V4055B or E – 25 psi Requirements plug, 1/4 in. -18 NPT
(1.6 bar) upstream tap and plug
V5055F1037/U 1 1/4 in. DN32 1406 cfh 39.8 m3/hr NPT With V4055A, D or V4062 Meets Intent of 1/4 in. -18 NPT
– 5 psi (340 mbar); With DIN Seat Leakage downstream tap and
V4055B or E – 25 psi Requirements plug, 1/4 in. -18 NPT
(1.6 bar) upstream tap and plug
70-8911 105
Industrial Gas Valves
Dimensions in inches (millimeters)
6-3/4 (172)
3-23/32 (95)
5 (127)
27/32 (21)
KNOCKOUT
FOR1/2 INCH
CONDUIT (4)
1-9/32
(33)
A 1
E
1/4 INCH NPT
DOWNSTREAM
TAP AND PLUG
OCTAGON
D 1/4 INCH NPT UPSTREAM
TAP AND PLUG F
1 ALLOW 2 IN. (51 mm) CLEARANCE FOR ACTUATOR REMOVAL.
1-9/32 (33)
1
B
H
G
E
OCTAGON
D
J
F
1 ALLOW 2 IN. (51 MM) CLEARANCE FOR ACTUATOR REMOVAL.
VALVE DIM. A DIM. B DIM. C DIM. D DIM. E DIM. F DIM. G DIM. H DIM. J OCTAGON
SIZE
(IN.) IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1-1/4 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1-1/2 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
2 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
2-1/2 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
3 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
M27581
106 70-8911
Industrial Gas Valves
V5097 Integrated Valve Train
• V5097A, C, D, E Valves are for on-off service.
• V5097B Valve has a characterized guide and in combination with the
V4055, V4062 and V9055 Fluid Power Actuators, provides slow-
opening, HI-LO-OFF, and modulating functions, respectively.
• V5097C, E Valves have a double seal and are used with V4055D, E
Actuators to provide proof-of-closure switch and valve seal over-
travel interlock.
• Actuators to provide proof-of-closure switch and valve seal over-
travel interlock.
• V5097D, E Valves are for high pressure applications.
Safety shutoff valves used with V4055, V4062 and V9055 fluid • Two valve body types (small and large) applicable to server pipe
power actuators to control gas flow to commercial and industrial size.
burners. Operating Temperature Range: -40°F to +150°F; When used with
• Use with natural or LP gases. V9055 – -40°F to +125°F (-40°C to +66°C; When used with V9055 –
• Mount directly in gas supply line. -40°C to +52°C)
• Two Valve body types. Small body type for 3/4 in., 1 in., 1-1/4 in., Approvals, Underwriters Laboratories Inc.: When used with V4055A,
1-1/2 in., 2 in. pipes. Large body types for 2 in., 2-1/2 in. and 3 in. B, D, E, V4062, V9055: Listed, File No. MH1639 Guide No. YIOZ
pipes. Approvals, CSA: When used with V4055, V4062, and V5097: Certified
• Seven pipe adapter sizes from 3/4 in. to 3 in. have NPT or BSP General listed File No. 158158, Class 3371 for USA and Canada
threaded connections. Approvals, Swiss RE: When used with the V4055A, G: Approved,
• Provides three 1/4 in. upstream and two 1/4 in. downstream tap and Report Nos. 20698, 20835, 21172, and 24061
plug. Approvals, CE: CE #E3070 (Gastec)
• CE version provides an additional downstream tap and plug. Comments: Select Proper Pipe Adapter
• Yellow SHUT indicator attached to the valve stem provides an Includes: Three 1/4 in. -18 NPT upstream and two 1/4 in. -18 NPT
indication of the valve closed position. downstream taps
Used With: V9055; V4055; V4062
Material Number Pipe Size Pipe Size Capacity Capacity (m3/hr) Maximum Operating Integrated Valve Approvals, Factory Mutual
(inch) (DN) (cfh) Differential Pressure Train Body Size
V5097A1004/U 3/4 in. or 1 in. DN20 or DN25 665 cfh to 18.8 to 102.5 m3/hr With V4055A, D or V4062 Small body When used with the V4055A,
or 1 1/4 in. or or DN32 or 3620 cfh – 5 psi (340 mbar); With G: Approved, Report Nos.
2 in. DN50 V4055B or E – 15 psi (1 bar) 20698, 20835, 21172, and
24061
V5097A1012/U 2 in. or 2 DN50 or DN65 3620 cfh to 102.5 to 148.0 m3/hr With V4055A, D or V4062 Large body When used with the V4055A,
1/2 in. or 3 in. or DN80 5230 cfh – 5 psi (340 mbar); With G: Approved, Report Nos.
V4055B or E – 15 psi (1 bar) 20698, 20835, 21172, and
24061
V5097B1002/U 3/4 in. or 1 in. DN20 or DN25 665 cfh to With V4055A, D or V4062 Small body When used with the V4055A,
or 1 1/4 in. or or DN32 or 3620 cfh – 5 psi (340 mbar); With G and V9055A: Approved,
2 in. DN50 V4055B or E – 15 psi (1 bar) Report Nos. 20698, 20835,
21172, and 24061
V5097B1010/U 2 in. or 2 DN50 or DN65 3620 cfh to 102.5 to 148.0 m3/hr With V4055A, D or V4062 Large body When used with the V4055A,
1/2 in. or 3 in. or DN80 5230 cfh – 5 psi (340 mbar); With G and V9055A: Approved,
V4055B or E – 15 psi (1 bar) Report Nos. 20698, 20835,
21172, and 24061
V5097C1000/U 3/4 in. or 1 in. DN20 or DN25 665 cfh to 18.8 to 102.5 m3/hr With V4055A, D or V4062 Small body When used with the V4055D,
or 1 1/4 in. or or DN32 or 3620 cfh – 5 psi (340 mbar); With F and V9055A: Approved,
2 in. DN50 V4055B or E – 15 psi (1 bar) Report Nos. 20698, 20835,
21172, and 24066
V5097C1018/U 2 in. or 2 DN50 or DN65 3620 cfh to 102.5 to 148.0 m3/hr With V4055A, D or V4062 Large body When used with the V4055D,
1/2 in. or 3 in. or DN80 5230 cfh – 5 psi (340 mbar); With F and V9055A: Approved,
V4055B or E – 15 psi (1 bar) Report Nos. 20698, 20835,
21172, and 24066
V5097E1005/U 3/4 in. or 1 in. DN20 or DN25 665 cfh to 18.8 to 102.5 m3/hr With V4055A, D or V4062 Small body When used with the V4055E:
or 1 1/4 in. or or DN32 or 3620 cfh – 5 psi (340 mbar); With Approved, Report Nos.
2 in. DN50 V4055B or E – 25 psi (1.6 bar) 20698, 20835, 21172, and
24068
V5097E1013/U 2 in. or 2 DN50 or DN65 3620 cfh to 102.5 to 148.0 m3/hr With V4055A, D or V4062 Large body When used with the V4055E:
1/2 in. or 3 in. or DN80 5230 cfh – 5 psi (340 mbar); With Approved, Report Nos.
V4055B or E – 15 psi (1 bar) 20698, 20835, 21172, and
24068
70-8911 107
Industrial Gas Valves
Dimensions in inches (millimeters)
6-3/4 (171) 5 (127)
1-9/32
(33)
1
G
E
OCTAGON
D
J
1 ALLOW 2 IN. (51 MM) CLEARANCE FOR ACTUATOR REMOVAL. F
VALVE DIM. A DIM. B DIM. C DIM. D DIM. E DIM. F DIM. G DIM. H DIM. J OCTAGON
SIZE
(IN.) IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1-1/4 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1-1/2 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
2 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
2-1/2 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
3 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
M11682B
108 70-8911
Industrial Gas Valves
Integrated Valve Train Pipe Adapters
Material Number Pipe Size Pipe Size Connection Integrated Valve Description Used With
(inch) (DN) Type Train Body Size
32000109-001/U 3/4 in. DN20 NPT Small body 3/4 in. NPT Pipe Adapter Small Body Integrated Valve Train. Required V5097; V4297;
for Valve Train Assembly. V5197
32000109-002/U 1 in. DN25 NPT Small body 1 in. NPT Pipe Adapter Small Body Integrated Valve Train. Required for V5097; V4297;
Valve Train Assembly. V5197
32000109-003/U 1 1/4 in. DN32 NPT Small body 1 1/4 in. NPT Pipe Adapter Small Body Integrated Valve Train. Required V5097; V4297;
for Valve Train Assembly. V5197
32000109-004/U 1 1/2 in. DN40 NPT Small body 1 1/2 in. NPT Pipe Adapter Small Body Integrated Valve Train. Required V5097; V4297;
for Valve Train Assembly. V5197
32000109-005/U 2 in. DN50 NPT Small body 2 in. NPT Pipe Adapter Small Body Integrated Valve Train. Required for V5097; V4297;
Valve Train Assembly. V5197
32000109-006/U 3/4 in. DN20 BSP Small body 3/4 in. BSP Pipe Adapter Small Body Integrated Valve Train. Required V5097; V4297;
for Valve Train Assembly. V5197
32000109-007/U 1 in. DN25 BSP Small body 1 in. BSP Pipe Adapter Small Body Integrated Valve Train. Required for V5097; V4297;
Valve Train Assembly. V5197
32001605-001/U 2 in. DN50 NPT Large body 2 in. NPT Pipe Adapter Large Body Integrated Valve Train. Required for V5097; V4297;
Valve Train Assembly. V5197
32001605-002/U 2 1/2 in. DN65 NPT Large body 2 1/2 in. NPT Pipe Adapter Large Body Integrated Valve Train. Required V5097; V4297;
for Valve Train Assembly. V5197
32001605-003/U 3 in. DN80 NPT Large body 3 in. NPT Pipe Adapter Large Body Integrated Valve Train. Required for V5097; V4297;
Valve Train Assembly. V5197
70-8911 109
Pilot Gas Valves
Pilot Gas Valves
V4046C; V8046C Pilot Gas Valves
Provide on-off control of natural, LP and manufactured gases to
pilot burners in industrial and commercial applications.
• Magnetically operated, normally closed.
• Provide instantaneous action when energized.
• On power failure, valve closes in one second maximum.
• Use in any position, directly in pipe line or on support bracket.
• Replace the solenoid coil without removing the valve body from the
piping connections.
• Straight-through valve pattern.
• Available in line voltage or low voltage models.
Type of Fuel: Air; natural; manufactured; LP
Dimensions in inches (millimeters) Body Pattern: Straight-through
2-5/8 (67) Valve Opening Time: 1 sec max
1-3/4 (45) Valve Closing Time: 1 sec max
Mounting: Directly in pipe or on support bracket
Materials: Body – Aluminum
Power Consumption: 8 W
Operating Temperature Range: -40°F to +125°F (-40°C to +52°C)
Approvals, Underwriters Laboratories Inc.: Listed: File No. MH1639,
V3, S3 - Guide No. YIOZ
8-32 x 1/4 IN.(6)
Approvals, CSA: Certificate No. 158158-2500006058, Guide No.
1-1/4 (32)
BASIC DEEP (2) C3371-03, 83
CENTER
45 Approvals, Factory Mutual: Approved: Report No. 17450
BASIC
CENTER
Pressure Ratings (psi): 10 psi
1-5/8 Pressure Ratings (kPa): 68.9 kPa
(41)
1/2-14
NPSM
1-3/16
(30)
DIM. B
36 IN. (915)
LEADS (2)
THREAD DIM. A
SIZE
1-3/4 (45)
1-3/8
(35)
Material Number Pipe Size (inch) Capacity (cfh) Capacity (m3/ Voltage Frequency Electrical Connections Approvals,
hr) Swiss RE
V4046C1005/U 1/8 in. 20 cfh 0.57 m3/hr 110 Vac; 120 Vac 50 Hz; 60 Hz Two 36-in. leadwires and 1/2 in. conduit bushing Acceptable
V4046C1021/U 1/4 in. 20 cfh 0.57 m3/hr 110 Vac; 120 Vac 50 Hz; 60 Hz Two 36-in. leadwires and 1/2 in. conduit bushing Acceptable
V4046C1047/U 1/4 in. 55 cfh 1.56 m3/hr 110 Vac; 120 Vac 50 Hz; 60 Hz Two 36-in. leadwires and 1/2 in. conduit bushing Acceptable
V4046C1054/U 3/8 in. 67 cfh 1.90 m3/hr 110 Vac; 120 Vac 50 Hz; 60 Hz Two 36-in. leadwires and 1/2 in. conduit bushing Acceptable
V4046C1120/U 3/8 in. 67 cfh 1.90 m3/hr 120 Vac 60 Hz Two 10 ft. leadwires and 1/2 in. conduit bushing Acceptable
V8046C1006/U 1/8 in. 20 cfh 0.57 m3/hr 24 Vac 60 Hz Two 36-in. leadwires and 1/2 in. conduit bushing
V8046C1014/U 1/4 in. 20 cfh 0.57 m3/hr 24 Vac 60 Hz Two 36-in. leadwires and 1/2 in. conduit bushing
V8046C1022/U 1/4 in. 55 cfh 1.56 m3/hr 24 Vac 60 Hz Two 36-in. leadwires and 1/2 in. conduit bushing
V8046C1030/U 3/8 in. 67 cfh 1.90 m3/hr 24 Vac 60 Hz Two 36-in. leadwires and 1/2 in. conduit bushing
110 70-8911
Solenoid Gas Valves
Solenoid Gas Valves
V4295; V8295 Solenoid Gas Valves
V4295A/V8295A normally closed and V4295S/V8295S normally
open (vent) solenoid gas valves, are suitable for furnaces, ovens,
atmospheric burners, commercial water heaters, rooftop make-up
air units, power burners, and commercial/industrial boilers.
• V8295A, S are used with 24 Vac controllers.
• V4295A, S are used with 120 Vac controllers.
• Positive close off of gas flow when de-energized.
• High valve spring force allows up to 0.7 psi back pressure at valve
seat.
• No inlet pressure influence at valve seat.
• Inlet pressure changes do not affect ability to close valve.
• Low operating noise.
• Low rush-in current.
• Upstream and downstream taps allows tapping and testing pressure
points.
Type of Fuel: Air; natural; manufactured; mixed; LP Materials: Body – Die-cast aluminum
Pressure Tapping: Inlet and outlet pressure taps – 1/4 in. NPT Frequency: 50 Hz; 60 Hz
Body Pattern: Straight-through, non-offset Electrical Connections: Screw terminals
Valve Opening Time:less than 1 sec Operating Temperature Range: -40°F to +140°F (-40°C to +60°C)
Valve Closing Time: less than 1 sec Approvals, Swiss RE: Acceptable
Mounting: Vertical to 90 degrees from vertical Approvals, Control Safety Devices: Acceptable
Material Pipe Pipe Capacity Capacity Voltage Approximate, Current Pressure Pressure Approvals, Approvals, Approvals,
Number Size Size (cfh) (m3/hr) Dimensions Ratings Ratings Ratings Underwriters CSA Factory
(inch) (DN) (psi) (kPa) Laboratories Mutual
Inc.
V4295A1015 1/2 in. DN15 250 cfh 7.1 m3/hr 120 Vac 4 7/16 in. high x 2 7/8 in. 0.16 2 psi 13.8 kPa Listed: File No. Certificate Approved:
wide x 2 3/16 deep max MH18476, V1, No. 158158- Report No.
(113 mm high x 73 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
wide x 56 mm deep) at rated YIOZ Guide No. AF
Vac/Hz C3371-03,
04, 83
V4295A1023 3/4 in. DN20 645 cfh 18.3 m3/hr 120 Vac 5 1/4 in. high x 3 7/16 in. 0.16 2 psi 13.8 kPa Listed: File No. Certificate Approved:
wide x 2 3/4 in. deep max MH18476, V1, No. 158158- Report No.
(133 mm high x 87 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
wide x 70 mm deep) at rated YIOZ Guide No. AF
Vac/Hz C3371-03,
04, 83
V4295A1031 1 in. DN25 790 cfh 22.4 m3/hr 120 Vac 5 1/4 in. high x 0.16 2 psi 13.8 kPa Listed: File No. Certificate Approved:
3 15/16 in. wide x 3 in. max MH18476, V1, No. 158158- Report No.
deep (133 mm high x amps S1 - Guide No. 1154280, J.I.OD6A2.
100 mm wide x 76 mm at rated YIOZ Guide No. AF
deep) Vac/Hz C3371-03,
04, 83
V4295A1049 1 1/4 in. DN32 1450 cfh 41.0 m3/hr 120 Vac 8 in. high x 5 15/16 in. 0.34 2 psi 13.8 kPa Listed: File No. Certificate Approved:
wide x 4 3/8 in. deep max MH18476, V1, No. 158158- Report No.
(203 mm high x 151 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
wide x 111 mm deep) at rated YIOZ Guide No. AF
Vac/Hz C3371-03,
04, 83
V4295A1056 1 1/2 in. DN40 2190 cfh 62.0 m3/hr 120 Vac 8 3/8 in. high x 0.3 max 2 psi 13.8 kPa Listed: File No. Certificate Approved:
5 15/16 in. wide x amps MH18476, V1, No. 158158- Report No.
4 3/8 in. deep (213 mm at rated S1 - Guide No. 1154280, J.I.OD6A2.
high x 151 mm wide x Vac/Hz YIOZ Guide No. AF
111 mm deep) C3371-03,
04, 83
V4295A1064 2 in. DN50 3465 cfh 98.1 m3/hr 120 Vac 8 3/8 in. high x 0.525 2 psi 13.8 kPa Listed: File No. Certificate Approved:
6 11/16 in. wide x max MH18476, V1, No. 158158- Report No.
5 3/8 in. deep (213 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
high x 170 mm wide x at rated YIOZ Guide No. AF
137 mm deep) Vac/Hz C3371-03,
04, 83
V4295A1072 2 1/2 in. DN65 5070 cfh 143.5 m3/ 120 Vac 12 3/4 in. high x 0.575 2 psi 13.8 kPa Listed: File No. Certificate Approved:
hr 9 1/2 in wide x 7 7/8 in. max MH18476, V1, No. 158158- Report No.
deep (324 mm high x amps S1 - Guide No. 1154280, J.I.OD6A2.
241 mm wide x 200 mm at rated YIOZ Guide No. AF
deep) Vac/Hz C3371-03,
04, 83
70-8911 111
Solenoid Gas Valves
Material Pipe Pipe Capacity Capacity Voltage Approximate, Current Pressure Pressure Approvals, Approvals, Approvals,
Number Size Size (cfh) (m3/hr) Dimensions Ratings Ratings Ratings Underwriters CSA Factory
(inch) (DN) (psi) (kPa) Laboratories Mutual
Inc.
V4295A1080 3 in. DN80 6100 cfh 172.7 m3/ 120 Vac 12 3/4 in. high x 0.675 2 psi 13.8 kPa Listed: File No. Certificate Approved:
hr 9 1/2 in wide x 7 7/8 in. max MH18476, V1, No. 158158- Report No.
deep (324 mm high x amps S1 - Guide No. 1154280, J.I.OD6A2.
241 mm wide x 200 mm at rated YIOZ Guide No. AF
deep) Vac/Hz C3371-03,
04, 83
V4295A1098 3/8 in. 210 cfh 5.9 m3/hr 120 Vac 4 7/16 in. high x 2 7/8 in. 0.16 5 psi 34.5 kPa Listed: File No. Certificate Approved:
wide x 2 3/16 deep max MH18476, V1, No. 158158- Report No.
(113 mm high x 73 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
wide x 56 mm deep) at rated YIOZ Guide No. AF
Vac/Hz C3371-03,
04, 83
V4295A1106 1/2 in. DN15 290 cfh 8.2 m3/hr 120 Vac 4 7/16 in. high x 2 7/8 in. 0.16 5 psi 34.5 kPa Listed: File No. Certificate Approved:
wide x 2 3/16 deep max MH18476, V1, No. 158158- Report No.
(113 mm high x 73 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
wide x 56 mm deep) at rated YIOZ Guide No. AF
Vac/Hz C3371-03,
04, 83
V4295A1114 3/4 in. DN20 610 cfh 17.3 m3/hr 120 Vac 3 3/16 in. high x 0.2 max 5 psi 34.5 kPa Listed: File No. Certificate Approved:
3 7/16 in. wide x amps MH18476, V1, No. 158158- Report No.
2 3/4 in. deep (81 mm at rated S1 - Guide No. 1154280, J.I.OD6A2.
high x 87 mm wide x Vac/Hz YIOZ Guide No. AF
70 mm deep) C3371-03,
04, 83
V4295A1122 1 in. DN25 825 cfh 23.4 m3/hr 120 Vac 6 5/16 in. high x 0.2 max 5 psi 34.5 kPa Listed: File No. Certificate Approved:
3 15/16 in. wide x 3 in. amps MH18476, V1, No. 158158- Report No.
deep (160 mm high x at rated S1 - Guide No. 1154280, J.I.OD6A2.
100 mm wide x 76 mm Vac/Hz YIOZ Guide No. AF
deep) C3371-03,
04, 83
V4295A1130 1 1/4 in. DN32 1950 cfh 55.2 m3/hr 120 Vac 8 9/16 in. high x 0.55 5 psi 34.5 kPa Listed: File No. Certificate Approved:
5 15/16 in. wide x max MH18476, V1, No. 158158- Report No.
4 3/8 in. deep (217 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
high x 151 mm wide x at rated YIOZ Guide No. AF
111 mm deep) Vac/Hz C3371-03,
04, 83
V4295A1148/U 1 1/2 in. DN40 2270 cfh 64.3 m3/hr 120 Vac 8 9/16 in. high x 0.55 5 psi 34.5 kPa Listed: File No. Certificate Approved:
5 15/16 in. wide x max MH18476, V1, No. 158158- Report No.
4 3/8 in. deep (217 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
high x 151 mm wide x at rated YIOZ Guide No. AF
111 mm deep) Vac/Hz C3371-03,
04, 83
V4295A1155 2 in. DN50 3740 cfh 105.9 m3/ 120 Vac 9 3/16 in. high x 0.54 5 psi 34.5 kPa Listed: File No. Certificate Approved:
hr 6 11/16 in. wide x max MH18476, V1, No. 158158- Report No.
5 3/8 in. deep (233 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
high x 170 mm wide x at rated YIOZ Guide No. AF
137 mm deep) Vac/Hz C3371-03,
04, 83
V4295S1005 3/4 in. DN20 350 cfh 9.9 m3/hr 0.16
120 Vac 5 1/2 in. high x 3 7/16 in. 2 psi 13.8 kPa Listed: File No. Certificate Approved:
wide x 2 3/4 in. deepmax MH18476, V1, No. 158158- Report No.
(140 mm high x 87 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
wide x 70 mm deep) at rated YIOZ Guide No. AF
Vac/Hz C3371-03, 83
V4295S1013 1 in. DN25 420 cfh 11.9 m3/hr 120 Vac 5 1/2 in. high x 0.16 2 psi 13.8 kPa Listed: File No. Certificate Approved:
3 15/16 in. wide x 3 in. max MH18476, V1, No. 158158- Report No.
deep (140 mm high x amps S1 - Guide No. 1154280, J.I.OD6A2.
100 mm wide x 76 mm at rated YIOZ Guide No. AF
deep) Vac/Hz C3371-03, 83
V4295S1021 1 1/4 in. DN32 1100 cfh 31.1 m3/hr 120 Vac 8 3/4 in. high x 0.34 2 psi 13.8 kPa Listed: File No. Certificate Approved:
5 15/16 in. wide x max MH18476, V1, No. 158158- Report No.
4 3/8 in. deep (222 mm amps S1 - Guide No. 1154280, J.I.OD6A2.
high x 151 mm wide x at rated YIOZ Guide No. AF
111 mm deep) Vac/Hz C3371-03, 83
V8295A1016 1/2 in. DN15 250 cfh 7.1 m3/hr 24 Vac 4 7/16 in. high x 2 7/8 in. 0.8 max 2 psi 13.8 kPa Component Certificate Approved:
wide x 2 3/16 deep amps Recognized; No. 158158- 3/8 in.,
(113 mm high x 73 mm at rated File No. YLOZ 1154280, 1/2 in.,
wide x 56 mm deep) Vac/Hz Guide No. 3/4 in. only
C3371-03, 85
V8295A1024 3/4 in. DN20 645 cfh 18.3 m3/hr 24 Vac 5 1/4 in. high x 3 7/16 in. 0.8 max 2 psi 13.8 kPa Component Certificate Approved:
wide x 2 3/4 in. deep amps Recognized; No. 158158- 3/8 in.,
(133 mm high x 87 mm at rated File No. YLOZ 1154280, 1/2 in.,
wide x 70 mm deep) Vac/Hz Guide No. 3/4 in. only
C3371-03, 85
112 70-8911
Solenoid Gas Valves
Material Pipe Pipe Capacity Capacity Voltage Approximate, Current Pressure Pressure Approvals, Approvals, Approvals,
Number Size Size (cfh) (m3/hr) Dimensions Ratings Ratings Ratings Underwriters CSA Factory
(inch) (DN) (psi) (kPa) Laboratories Mutual
Inc.
V8295A1032 1 in. DN25 790 cfh 22.4 m3/hr 24 Vac 5 1/4 in. high x 0.8 max 2 psi 13.8 kPa Component Certificate Approved:
3 15/16 in. wide x 3 in. amps Recognized; No. 158158- 3/8 in.,
deep (133 mm high x at rated File No. YLOZ 1154280, 1/2 in.,
100 mm wide x 76 mm Vac/Hz Guide No. 3/4 in. only
deep) C3371-03, 85
V8295A1040 1 1/4 in. DN32 1450 cfh 41.0 m3/hr 24 Vac 8 in. high x 5 15/16 in. 1.6 max 2 psi 13.8 kPa Component Certificate Approved:
wide x 4 3/8 in. deep amps Recognized; No. 158158- 3/8 in.,
(203 mm high x 151 mm at rated File No. YLOZ 1154280, 1/2 in.,
wide x 111 mm deep) Vac/Hz Guide No. 3/4 in. only
C3371-03, 85
V8295A1057 1 1/2 in. DN40 2190 cfh 62.0 m3/hr 24 Vac 8 3/8 in. high x 1.7 max 2 psi 13.8 kPa Component Certificate Approved:
5 15/16 in. wide x amps Recognized; No. 158158- 3/8 in.,
4 3/8 in. deep (213 mm at rated File No. YLOZ 1154280, 1/2 in.,
high x 151 mm wide x Vac/Hz Guide No. 3/4 in. only
111 mm deep) C3371-03, 85
V8295A1065 2 in. DN50 3465 cfh 98.1 m3/hr 24 Vac 8 3/8 in. high x 2.8 max 2 psi 13.8 kPa Component Certificate Approved:
6 11/16 in. wide x amps Recognized; No. 158158- 3/8 in.,
5 3/8 in. deep (213 mm at rated File No. YLOZ 1154280, 1/2 in.,
high x 170 mm wide x Vac/Hz Guide No. 3/4 in. only
137 mm deep) C3371-03, 85
V8295S1006 3/4 in. DN20 350 cfh 9.9 m3/hr 24 Vac 5 1/2 in. high x 3 7/16 in. 0.8 max 2 psi 13.8 kPa Component Certificate Approved:
wide x 2 3/4 in. deep amps Recognized; No. 158158- 3/8 in.,
(140 mm high x 87 mm at rated File No. YLOZ 1154280, 1/2 in.,
wide x 70 mm deep) Vac/Hz Guide No. 3/4 in. only
C3371-03, 85
70-8911 113
Solenoid Gas Valves
V4297A Solenoid Safety Shut-off Valve for IVT
V4297A are normally closed solenoid gas valve. Suitable for
use on furnaces, ovens, atmospheric burners, commercial
water heaters, rooftop make-up air units, power burners, and
commercial/industrial boilers.
• V4297A are used with 120 Vac controllers.
• Positive close off of gas flow when de-energized.
• High valve spring force allows up to 0.7 psi back pressure at valve
seat.
• No inlet pressure influence at valve seat.
• Inlet pressure changes do not affect ability to close valve.
• Low operating noise.
• Low rush-in current.
• Upstream and downstream taps allows tapping and testing pressure
points.
• For use with the Integrated Valve Train.
• Accepts C6097 Pressure Switch mounted directly to flange
(upstream pressure tap only).
Type of Fuel: Air; natural; manufactured; mixed; LP Approvals, CSA: Certificate No. 158158-1154280, Guide No. C3371-
Pressure Tapping: Inlet and outlet pressure taps – 1/4 in. NPT 03, 04, 83
Body Pattern: Straight-through, non-offset Approvals, Swiss RE: Acceptable
Valve Opening Time: less than 1 sec Pressure Ratings (psi): 5 psi
Valve Closing Time: less than 1 sec Pressure Ratings (kPa): 34.5 kPa
Flanges: Required, Order Separately
Mounting: Directly bolted to Integrated Valve Train Components Replacement Parts:
Materials: Body – Die-cast aluminum 4074EYF/U – Bag assembly for V5097 (small body) includes 6 ea
Voltage: 110 Vac; 120 Vac bolts, nuts and washers.
Frequency: 50 Hz; 60 Hz 4074EYK/U – Bag assembly for V5097 (small body) includes (2)
Electrical Connections: Screw terminals O-rings, (1) grease capsule.
Operating Temperature Range: -40°F to +130°F (-40°C to +54°C)
Approvals, Underwriters Laboratories Inc.: Listed: File No.
MH18476, V1, S1 - Guide No. YIOZ
Dimensions in inches (millimeters)
1-1/2
(38) 3-3/4 (95)
10-1/4
6-1/4 (260)
(159)
2 (51)
1/2 (13)
5 (127)
5-3/4 (147) 5-1/2 (140)
M23226
5-5/8 (143)
Material Pipe Size (inch) Pipe Size (DN) Capacity (cfh) Capacity Approximate, Dimensions Integrated Valve Current Ratings
Number (m3/hr) Train Body Size
V4297A1005 3/4 in. to 1 1/4 in. DN20 or DN25 or 650 cfh; 700 cfh; 19.8 m3/hr 9 in. high x 5 3/4 in. wide x 5 5/8 in. Small body, small 0.2 max amps at
DN32 780 cfh deep (229 mm high x 147 mm wide x flow rated Vac/Hz
143 mm deep)
V4297A1013 3/4 in. to 2 in. DN20 or DN25 or 1190 cfh; 1460 cfh; 10 1/4 in. high x 5 3/4 in. wide x 5 5/8 in. Small body, large 0.5 max amps at
DN32 or DN40 or 2260 cfh; 2735 cfh; deep (260 mm high x 147 mm wide x flow rated Vac/Hz
DN50 3060 cfh 143 mm deep)
114 70-8911
Solenoid Gas Valves
V4297S Normally Open Vent Valve for IVT
V4297S are normally open (vent) solenoid gas valves. Suitable
for use on furnaces, ovens, atmospheric burners, commercial
water heaters, rooftop make-up air units, power burners, and
commercial/industrial boilers.
• V4297S is used with 120 Vac controllers.
• Low operating noise.
• Low rush-in current.
• Upstream and downstream taps allows tapping and testing pressure
points.
• For use with the Integrated Valve Train.
Type of Fuel: Air; natural; manufactured; mixed; LP Approvals, CSA: Certificate No. 158158-1154280, Guide No. C3371-
Pressure Tapping: Inlet and outlet pressure taps – 1/4 in. NPT 03, 04, 83
Body Pattern: Straight-through, non-offset Approvals, Swiss RE: Acceptable
Valve Opening Time: less than 1 sec Pressure Ratings (psi): 5 psi
Valve Closing Time: less than 1 sec Pressure Ratings (kPa): 34.5 kPa
Flanges: Required for Stand Alone
Mounting: Directly bolted to Integrated Valve Train Components Replacement Parts:
Materials: Body – Die-cast aluminum 4074EYF/U – Bag assembly for V5097 (small body) includes 6 ea
Voltage: 110 Vac; 120 Vac bolts, nuts and washers.
Frequency: 50 Hz; 60 Hz 4074EYK/U – Bag assembly for V5097 (small body) includes (2)
Electrical Connections: Screw terminals O-rings, (1) grease capsule.
Operating Temperature Range: -40°F to +145°F (-40°C to +63°C) 4074EYL/U – Bag assembly for V5097 (large body) includes (2)
Approvals, Underwriters Laboratories Inc.: Listed: File No. O-rings, (1) grease capsule.
MH18476, V1, S1 - Guide No. YIOZ
4-1/8 2 (51)
(105)
Material Number Pipe Size (DN) Capacity (cfh) Capacity (m3/hr) Approximate, Dimensions Integrated Valve Train Current Ratings
Body Size
V4297S1003 DN25 714 cfh 20.2 m3/hr 9 1/2 in. high x 3 1/8 in. wide x 5 in. Small body 0.2 max amps at rated
deep (241 mm high x 79 mm wide x Vac/Hz
127 mm deep)
V4297S1011 DN32 1115 cfh 31.6 m3/hr 12 3/8 in. high x 5 in. wide x 8 in. Large body 0.34 max amps at
deep (314 mm high x 127 mm wide x rated Vac/Hz
203 mm deep)
70-8911 115
Servo Regulated Gas Valves
Servo Regulated Gas Valves
V4730C; V4734C; V8730C Gas/Air Servo Regulated Gas Valves
Body Pattern: Straight flange
Valve Opening Time: Dead time maximum: 1 second; First valve –
< 1 second; Second valve – reaches 50% of the adjustable outlet
pressure within 5 seconds
Materials: Body: Aluminum alloy, die-cast
Frequency: 50 Hz; 60 Hz
Ambient Temperature Range: 5°F to 140°F (-15°C to +60°C)
Approvals, Underwriters Laboratories Inc.: File No. MH18476
Approvals, CSA: File: Certificate No: 158158-1227192
Approvals, Others: Gas Appliance Directive: 90.396/EEC, PIN:
0063AT1198, Low Voltage Directive: 73/23/EEC, Electro Magnetic
Compatibility Directive: 89/336/EEC
Maximum Safe Operating Pressure (psi): 0.5 psi (CSA approved),
1.45 psi for 120V; 1 psi for 24V (UL approved)
Maximum Operating Pressure (mbar): 200 mbar (UL approved)
100 mbar for 120V; 69 mbar for 24V (UL approved), 35 mbar (CSA
approved)
Comments: The minimum load for which the system can be used is
14-17% of the reference load, which equals a minimum pressure
differential of 0.2 in. wc (50 Pa) of the 1:1 venturi/servo regulator gas
control.
Coil Insulation Solenoid Valves: Class H insulation system
Current Ratings: V1 Current Rating – 0.16A; V2 Current Rating –
0.16A; V1 + V2 Current Rating – 0.32A
Material Number Pipe Size Capacity (kW) Capacity (kBtuh) Voltage Electrical Pipe Connection Includes Max. Capacity
(inch) Connections with Strainer (cfh)
V4730C1006-0000 1/2 in. Natural Gas 0.64 Natural Gas 0.64 120 Vac Standard DIN 1/8 in. (3mm) NPT Mesh screen filter and Nat. Gas (Delta P=
sp.gr – sp.gr – 73- (+10%, -15%) plug connector pressure taps at inlet 32006652-001 Flange 1 in. w.c.) – 221
22-150 KW 512 kBtuh with 36 in. and outlet flanges. kit. (Kit includes 1 cfh
(914 mm) Six flange pressure pipe adapter, 1 O-ring,
leadwires, taps connections 4 mounting screws,
included. are provided at the 1 DIN connector and
main body to mount wiring harness kit.)
either a pressure
switch (low or high)
or a Valve Proving
System (VPS).
V4730C1014-0000 3/4 in. Natural Gas 0.64 Natural Gas 0.64 120 Vac Standard DIN 1/8 in. (3mm) NPT Mesh screen filter and Nat. Gas (Delta P=
sp.gr – sp.gr – 146- (+10%, -15%) plug connector pressure taps at inlet 32006652-002 Flange 1 in. w.c.) – 1024
43-300 KW 1024 kBtuh with 36 in. and outlet flanges. kit. (Kit includes 1 cfh
(914 mm) Six flange pressure pipe adapter, 1 O-ring,
leadwires, taps connections 4 mounting screws,
included. are provided at the 1 DIN connector and
main body to mount wiring harness kit.)
either a pressure
switch (low or high)
or a Valve Proving
System (VPS).
V4730C1022-0000 1 in. Natural Gas 0.64 Natural Gas 0.64 120 Vac Standard DIN 1/8 in. (3mm) NPT Mesh screen filter and Nat. Gas (Delta P=
sp.gr – sp.gr – 146- (+10%, -15%) plug connector pressure taps at inlet 32006652-003 Flange 1 in. w.c.) – 1024
43-300 KW 1024 kBtuh with 36 in. and outlet flanges. kit. (Kit includes 1 cfh
(914 mm) Six flange pressure pipe adapter, 1 O-ring,
leadwires, taps connections 4 mounting screws,
included. are provided at the 1 DIN connector and
main body to mount wiring harness kit.)
either a pressure
switch (low or high)
or a Valve Proving
System (VPS).
V4730C1030-0000 1 1/4 in. Natural Gas Natural Gas 0.64 120 Vac Standard DIN 1/8 in. (3mm) NPT Mesh screen filter and Nat. Gas (Delta P=
0.64 sp.gr – sp.gr – 185- (+10%, -15%) plug connector pressure taps at inlet 32006652-004 Flange 1 in. w.c.) – 1300
55-382 KW 1300 kBtuh with 36 in. and outlet flanges. kit. (Kit includes 1 cfh
when used with when used with (914 mm) Six flange pressure pipe adapter, 1 O-ring,
VMU335, VMU335,245- leadwires, taps connections 4 mounting screws,
71-500KW 1710 kBtuh included. are provided at the 1 DIN connector and
main body to mount wiring harness kit.)
either a pressure
switch (low or high)
or a Valve Proving
System (VPS).
116 70-8911
Servo Regulated Gas Valves
Material Number Pipe Size Capacity (kW) Capacity (kBtuh) Voltage Electrical Pipe Connection Includes Max. Capacity
(inch) Connections with Strainer (cfh)
V4734C1002-0000 1 1/4 in. Natural Gas Natural Gas 0.64 120 Vac Mesh screen filter and
0.64 sp.gr – sp.gr – 326- (+10%, -15%) 32006652-004 Flange
97-680 KW 2287 kBtuh kit. (Kit includes 1
when used with when used with pipe adapter, 1 O-ring,
VMU680 VMU680 4 mounting screws,
1 DIN connector and
wiring harness kit.)
V8730C1007-0000 1/2 in. Natural Gas 0.64 Natural Gas 0.64 24 Vac (+10%, Standard DIN 1/8 in. (3mm) NPT Mesh screen filter and Nat. Gas (Delta P=
sp.gr – sp.gr – 73- -15%) plug connector pressure taps at inlet 32006652-001 Flange 1 in. w.c.) – 221
22-150 KW 512 kBtuh with 36 in. and outlet flanges. kit. (Kit includes 1 cfh
(914 mm) Six flange pressure pipe adapter, 1 O-ring,
leadwires, taps connections 4 mounting screws,
included. are provided at the 1 DIN connector and
main body to mount wiring harness kit.)
either a pressure
switch (low or high)
or a Valve Proving
System (VPS).
V8730C1015-0000 3/4 in. Natural Gas 0.64 Natural Gas 0.64 24 Vac (+10%, Standard DIN 1/8 in. (3mm) NPT Mesh screen filter and Nat. Gas (Delta P=
sp.gr – sp.gr – 146- -15%) plug connector pressure taps at inlet 32006652-002 Flange 1 in. w.c.) – 1024
43-300 KW 1024 kBtuh with 36 in. and outlet flanges. kit. (Kit includes 1 cfh
(914 mm) Six flange pressure pipe adapter, 1 O-ring,
leadwires, taps connections 4 mounting screws,
included. are provided at the 1 DIN connector and
main body to mount wiring harness kit.)
either a pressure
switch (low or high)
or a Valve Proving
System (VPS).
V8730C1023-0000 1 in. Natural Gas 0.64 Natural Gas 0.64 24 Vac (+10%, Standard DIN 1/8 in. (3mm) NPT Mesh screen filter and Nat. Gas (Delta P=
sp.gr – sp.gr – 146- -15%) plug connector pressure taps at inlet 32006652-003 Flange 1 in. w.c.) – 1024
43-300 KW 1024 kBtuh with 36 in. and outlet flanges. kit. (Kit includes 1 cfh
(914 mm) Six flange pressure pipe adapter, 1 O-ring,
leadwires, taps connections 4 mounting screws,
included. are provided at the 1 DIN connector and
main body to mount wiring harness kit.)
either a pressure
switch (low or high)
or a Valve Proving
System (VPS).
V8730C1031-0000 1 1/4 in. Natural Gas Natural Gas 0.64 24 Vac (+10%, Standard DIN 1/8 in. (3mm) NPT Mesh screen filter and Nat. Gas (Delta P=
0.64 sp.gr – sp.gr – 185- -15%) plug connector pressure taps at inlet 32006652-004 Flange 1 in. w.c.) – 1300
55-382 KW 1300 kBtuh with 36 in. and outlet flanges. kit. (Kit includes 1 cfh
when used with when used with (914 mm) Six flange pressure pipe adapter, 1 O-ring,
VMU335, VMU335, leadwires, taps connections 4 mounting screws,
71-500 KW 245-1710 kBtuh included. are provided at the 1 DIN connector and
main body to mount wiring harness kit.)
either a pressure
switch (low or high)
or a Valve Proving
System (VPS).
70-8911 117
Servo Regulated Gas Valves
Dimensions in inches (millimeters)
6-1/8 (156) 6-1/8 (156)
5-1/4 (133) 5-1/4 (133)
4-7/32 4-7/32
(107) (107)
1-27/32 1-27/32
(48) (48)
VALVE VALVE
POSITION POSITION
INDICATOR
INDICATOR
2 (51) LAMPS 2 (51)
LAMPS
OPTIONAL
OPTIONAL PRESSURE
PRESSURE
SWITCH
SWITCH
7-5/16 6-1/2
(240) (166)
2-1/32 2-1/32
(52) (52)
1-11/16 3-7/8 (98) 1-11/16
(43) M22414 3-7/8 (98) M22415
(43)
4-7/32 4-5/16
(107) (109)
1-27/32 1-7/8
(48) (48)
VALVE
POSITION
INDICATOR
2 (51) 2-1/4 (57)
LAMPS
OPTIONAL
OPTIONAL
PRESSURE
PRESSURE
SWITCH
SWITCH
7-5/16
(190)
8-15/32
(215)
2-1/32 3
(76)
(52)
1-11/16 3-7/8 (98)
(43) M16865
1-3/4 4-1/32 (102)
(44) M16864
118 70-8911
Venturi Mixing Unit
Venturi Mixing Unit
Venturi Mixing Unit
The venturi mixing unit (VMU), combined with the V4730C/
V8730C gas valves and specific direct current (dc) fan, has been
developed for modulating premix appliances like gas burners and
gas boilers.
• All adjustment and test points are accessible from one side.
• Has a wide modulation band (14 to 100% of the boiler load).
• Flexible mounting positions of gas control to venturi manifold and
venturi manifold to fan.
• Two stainless steel sensing tubes are provided for use with or
without manual safety shutoff valve.
Materials: Housing: Aluminum, Venturi: Statically dissipative statcon
Dimensions in inches (millimeters) PF, Seals: Rubber (NBR).
Ambient Temperature Range: 32°F to 212°F (0°C to 100°C)
Approvals, Underwriters Laboratories Inc.: File No. MH18476
Approvals, CSA: File: Certificate No: 158158-1227192
Pipe Connection: Four M5 screws and a rubber O-ring are provided
9-9/32 DIA.
(236 DIA.) with the venturi to assemble it to the V4730C/V8730C gas valve. The
LG
1
stainless steel tube provided with the venturi has to be connected
between the venturi inlet (connection provided) and the gas valve
6-1/4 DIA.
regulator. Longer sensing tube for use with manual safety shutoff
(159 DIA.) valve (KTTBA002). Shorter sensing tube for use without manual
SM
2 safety shutoff valve (KTTBA001).
Current Ratings: V1 Current Rating – 0.16A; V2 Current Rating –
0.16A; V1 + V2 Current Rating – 0.32A
1
7-7/8 (200) LG
2
5-1/2 (140) SM 8-19/32 (218)
70-8911 119
Venturi Mixing Unit
Material Body Maximum Maximum Operating Comments Reference Load
Number Pattern Safe Operating Pressure (mbar)
Pressure (psi)
VMU680A1017 Straight 2.9 psi (UL 200 mbar (UL approved), Pressure Drop: Approximately 3.2 in. wc (800 Pa) across the venturi at 680 kW (2,320,840 Btuh)
flange approved), 35 mbar (CSA approved) reference load. The minimum load for which the system can be used
1/2 psi (CSA is 14-17% of the reference load, which equals a minimum pressure
approved) differential of 0.2 in. wc (50 Pa) of the 1:1 venturi/servo regulator gas
control.
120 70-8911
Pressure Switches
Pressure Switches
C437D, E 2000 Series Gas Pressure Switches
C437D, E Series 2000 Gas Pressure Switches are pressure-
actuated devices used in industrial gas systems for safety
shutoff. Series 2000 models have snap acting MicroSwitch™ snap
switches to open a circuit on pressure rise or drop.
• C437 models have direct- and reverse-acting SPST (non-mercury)
switching.
• Models intended for lockout applications must be manually reset
before resuming operation.
• Models with pressure range of 1 to 26 in. wc (0.25 to 6.5 kPa)
compensate for momentary surges in gas pressure with a restrictive
orifice in inlet pressure channel.
• Impede tampering and provide dust-resistant operation with
Dimensions in inches (millimeters) enclosed setting.
5/16 (8) (4)
6-1/4 (159) • Increase strength of control diaphragm with Buna N fiber-reinforced
1 material.
• Two Buna-N fiber-reinforced seal-off diaphragms for added reliability.
5/8 6-1/2 • Clear glass cover allows observation of interior mechanism to aid in
(165.1)
(15.9) setting and checkout.
(4)
70-8911 121
Pressure Switches
C6097 Pressure Switch
Pressure Switches are safety devices used in positive-pressure,
negative pressure (Air, Flue gas) or differential-pressure systems
to sense gas or air pressure systems.
• For use with Gas or Air
• Diaphragm-actuated safety-limit switch.
• Switch can be wired to turn on alarm.
• C6097A models break control circuit at set point on pressure fall.
• C6097B models break control circuit at set point on pressure rise.
• Lockout with manual reset and recycle options.
• Lockout models have external manual reset button.
• Removable transparent cover protects scaleplate and adjusting knob.
• Pipe tappings allow selection of positive pressure (air only) or
• venting connections
• Optional switch position indicator lamp available.
Dimensions in millimeters (inches) • IP65 enclosure standard.
• Ranges: 0.4 to 4 in. wc, 1 to 20 in. wc, 12 to 60 in. wc or 40 to
13,1 43 (1.7") 200 in. wc.
(0.52") 70 • Integral 0.2 mm vent limiter on all models.
(2.76") 11 30 (1.2") 4 x ø 3,61)
ø 4,2 ¼" NPT (ø 0.14") • FM and UL certified
(0.43")
(ø 0.17")
Application: Safety devices used in positive-pressure, negative (Air &
Flue Gas Only) or differential pressure
64 (2.52") systems to sense gas or air pressure changes
Operating Temperature Range: -40 to +140°F (-40 to +60°C)
10,5 (0.41")
76 (3")
Electrical Connections:
Screw terminals
Line entrance:1/2" NPT conduit
Electrical Specifications:
• 24 – 240 V AC (Gold contact options for lower voltages available)
(0.7")
36 • I = 5 A at cos φ = 1,
18
(1.4
2") • I = 0,5 A at cos φ = 0.6
18/ " NPT 13 (0.51") • Cable diameter: AWG 24 to AWG 13, 0.02 to 0.07" (0.5 to 1.8 mm)
50
(2") ½" NPT Max. inlet pressure: With Venting Line 8.5 psi/600 mbar
Conduit Without Venting Line 7 psi/480 mbar
Pipe connection: Vent or Low pressure – 1/8 in. NPT internal thread
Mounting: 1/4 in. NPT internal thread
1) Holes 10 mm (0.4") deep, for self-tapping screws.
Approvals, Underwriters Laboratories Inc.: For US and Canada; UL
353 Limit Control; Cert. Nr. - MH16048
Approvals, Factory Mutual: Factory Mutual Research Class: 3510
Material Number Adjusting range * Mean switching Difference between Differential Switch Switch Action at Setpoint
in WC (mbar) differential at min. switching pressure and type Operation
and max. setting possible reset
C6097A3004/U 0.4 - 4 in. wc 0.1 - 0.16 in. wc - Additive Auto Recycle Breaks NO to COM on pressure fall.
1 - 10 mbar 0.25 - 0.4 mbar
C6097A3012/U 1 - 20 in. wc - 0.4 - 0.8 in. wc Manual Reset
2,5 - 50 mbar 1 - 2 mbar
C6097A3038/U 12 - 60 in. wc - 0.8 - 4.8 in. wc Manual Reset
30 - 150 mbar 2 - 12 mbar
C6097A3053/U 1 - 20 in. wc 0.3 - 0.6 in. wc - Auto Recycle
2,5 - 50 mbar 0.8 - 1.5 mbar
C6097A3079/U 12 - 60 in. wc 1.2 - 2 in. wc - Auto Recycle
30 - 150 mbar 3 - 5 mbar
C6097A3095/U 0.4 - 4 in. wc - 0.16 - 0.4 in. wc Manual Reset
1 - 10 mbar 0.4 - 1 mbar
C6097A3111/U 40 - 200 in. wc - 2 - 7.2 in. wc Manual Reset
100 - 500 mbar 5 - 18 mbar
C6097A3137/U 40 - 200 in. wc 3.2 - 6.8 in. wc - Auto Recycle
100 - 500 mbar 8 - 17 mbar
122 70-8911
Pressure Switches
Material Number Adjusting range * Mean switching Difference between Differential Switch Switch Action at Setpoint
in WC (mbar) differential at min. switching pressure and type Operation
and max. setting possible reset
C6097B3002/U 12 to 60 in. wc - 0.8 - 4.8 in. wc Subtractive Manual Reset Breaks NC to COM on pressure rise.
30 - 150 mbar 2 - 12 mbar
C6097B3028/U 1 to 20 in. wc - 0.4 - 0.8 in. wc Manual Reset
2,5 - 50 mbar 1 - 2 mbar
C6097B3051/U 40 - 200 in. wc - 2 - 7.2 in. wc Manual Reset
100 - 500 mbar 5 - 18 mbar
C6097B3085/U 12 to 60 in. wc 1.2 - 2 in. wc - Auto Recycle
30 - 150 mbar 3 - 5 mbar
C6097B3101/U 40 - 200 in. wc 3.2 - 6.8 in. wc - Auto Recycle
100 - 500 mbar 8 - 17 mbar
C6097B3119/U 1 to 20 in. wc 0.3 - 0.6 in. wc - Auto Recycle
2,5 - 50 mbar 0.8 - 1.5 mbar
70-8911 123
Pressure and Limit Controllers
Pressure and Limit Controllers
L404F Pressuretrol® Controllers
Provide operating control with automatic limit protection for
pressure systems up to 300 psi (2068 kPa).
• Use with steam, air, noncombustible gases, or fluids non-corrosive
to pressure sensing element.
• Models have snap-acting switching to open or close a circuit on
pressure rise.
• Have adjustable differentials.
• Adjustments are made by screws on top of case.
• Mount using 1/4 inch -18 NPT internal pipe threads or surface mount
through base of case.
• Ground screw terminal.
Application: Provide control of steam, air, non-combustible gases or Contact Ratings: 120 Vac Switch Contact – 8.0 AFL, 48.0 ALR, 10.0 A
non-corrosive fluids resistive; 240 Vac Switch Contact – 5.1 AFL, 30.6 ALR, 5.0 A resistive
Differential Type: Subtractive Pipe Connection - Main or High Pressure: 1/4 inch-18 NPT internal
Mounting: 1/4 inch-18 NPT internal thread connection on diaphragm thread standard; 1/4 -19 BSPT internal thread on models with BSPT
assembly, 1/4 -19 BSPT internal thread on models with BSPT ground ground screw
screw; or surface mount through back of case Approvals, Underwriters Laboratories Inc.: Listed: File No. MP466,
Switch Operation: Auto recycle Guide No. MBPR
Sensor Element: Stainless steel diaphragm standard; Brass Bellows Approvals, CSA: Certified: File No. LR1620, Guide No. 400-E-O; or
on models with 20 to 300 psi Certified: File No. LR95329 for Miss-wiring Compliant models
Operating Temperature Range: -35°F to +150°F (-37°C to +66°C) Approvals, Swiss RE: Acceptable
Electrical Connections: Screw terminals
Material Operating Operating Maximum Maximum Differential Differential Switching Action Includes Comments
Number Range (psi) Range (kPa) Sustained Sustained Pressure Pressure
Pressure (psi) Pressure (kPa) Range (psi) Range (kPa)
L404F1060/U 2 to 15 psi 14 to 103 kPa 25 psi 172 kPa 2 to 6 psi 14 to 41 kPa SPDT snap action,
make R-W, break R-B
on pressure rise
L404F1078/U 5 to 50 psi 35 to 345 kPa 85 psi 586 kPa 6 to 14 psi 41 to 97 kPa SPDT snap action,
make R-W, break R-B
on pressure rise
L404F1094/U 20 to 300 psi 138 to 2068 kPa 350 psi 2413 kPa 20 to 50 psi 138 to 345 kPa SPDT snap action,
make R-W, break R-B
on pressure rise
L404F1102/U 10 to 150 psi 69 to 1034 kPa 225 psi 1151 kPa 10 to 22 psi 60 to 152 kPa SPDT snap action,
make R-W, break R-B
on pressure rise
L404F1219/U 2 to 15 psi 14 to 103 kPa 25 psi 172 kPa 2 to 6 psi 14 to 41 kPa SPDT snap action, BSPT ground
make R-W, break R-B screw and
on pressure rise European
Enclosure
L404F1227/U 10 to 150 psi 69 to 1034 kPa 225 psi 1151 kPa 10 to 22 psi 60 to 152 kPa SPDT snap action, BSPT ground
make R-W, break R-B screw and
on pressure rise European
Enclosure
L404F1235/U 20 to 300 psi 138 to 2068 kPa 350 psi 2413 kPa 20 to 50 psi 138 to 345 kPa SPDT snap action, BSPT ground
make R-W, break R-B screw and
on pressure rise European
Enclosure
L404F1243/U 5 to 50 psi 35 to 345 kPa 85 psi 586 kPa 6 to 14 psi 41 to 97 kPa SPDT snap action, BSPT ground
make R-W, break R-B screw and
on pressure rise European
Enclosure
L404F1367/U 1 to 8 psi 7 to 55 kPa 25 psi 172 kPa 0.75 to 2 psi 5 to 14 kPa Snap switch breaks Range Stop
R-B (closes R-W) installed at
on pressure rise. 8 PSI
Make-on devices omit
terminal B.
L404F1375/U 5 to 50 psi 35 to 350 kPa 85 psi 586 kPa 6 to 14 psi 40 to 100 kPa Snap switch makes Miss-wiring
R-W on pressure rise Compliant (less
B terminal)
L404F1383/U 10 to 150 psi 70 to 1035 kPa 225 psi 1151 kPa 10 to 22 psi 70 to 150 kPa Snap switch makes Miss-wiring
R-W on pressure rise Compliant (less
B terminal)
L404F1391/U 20 to 300 psi 140 to 2070 kPa 350 psi 2413 kPa 20 to 50 psi 140 to 345 kPa Snap switch makes Miss-wiring
R-W on pressure rise Compliant (less
B terminal)
L404F1409/U 2 to 15 psi 14 to 103 kPa 25 psi 172 kPa 2 to 6 psi 15 to 40 kPa Snap switch makes Miss-wiring
R-W on pressure rise Compliant (less
B terminal)
124 70-8911
Pressure and Limit Controllers
Dimensions in inches (millimeters)
4-1/2 (115)
1
3-1/4 (83) 4-11/32 (111)
DIFFERENIAL
MAIN SCALE
ADJUSTMENT
3/16 X 11/32 ADJUSTMENT
SCREW
(5 X 9) SCREW
DIMENSION
KNOCKOUT
3-3/4 "A"
3-7/8 (95) (SEE TAB)
HOLE FOR
(99) 1/2 INCH 1-3/16 PSI DIMENSION
CONDUIT (30) RANGE "A"
2 TO 15 123
5 TO 50 126 1-13/16
10 TO 150 126 (46)
20 TO 300 146
13/16 (21)
CLEAR
PLASTIC
COVER
1-1/16 (27) 2-1/8 (54)
1/4 –18 NPT
1
1-1/2 (38)
1 15 TO 100 kPa (2 TO 15 PSI) SCALE MODELS ONLY. M19635B
70-8911 125
Pressure and Limit Controllers
L404T, V Oil Pressuretrol® Limit Controllers
Oil pressure sensing devices for use on oil burner systems using
any type of fuel oil, including heavy pretreated oils.
• Clear plastic cover allows observation of the pressure settings.
• Models have snap-acting switching to open or close a circuit on
pressure rise.
• L404T High pressure limit, break a circuit on oil pressure rise above
setpoint.
• L404V Low Pressure limit, makes a circuit on oil pressure rise above
setpoint.
• Adjustments are made by screws on top of case.
• Mount using 1/4 inch -18 NPT internal pipe threads or surface mount
through base of case.
• Ground screw terminal.
Application: Oil pressure limit switch for fuel oil, including heavy oil Operating Temperature Range: -35°F to +150°F (-37°C to +66°C)
applications Electrical Connections: Screw terminals
Differential Type: Subtractive Contact Ratings: 120 Vac Switch Contact – 8.0 AFL, 48.0 ALR, 10.0 A
Mounting: 1/4 in. NPT internal thread or surface mount through back resistive; 240 Vac Switch Contact – 5.1 AFL, 30.6 ALR, 5.0 A resistive;
of case Pipe Connection: Main or High Pressure – 1/4 in. NPT internal thread
Switch Operation: Auto recycle Approvals, Underwriters Laboratories Inc.: Listed: File No. MP2168,
Sensor Element: Stainless Steel diaphragm Guide No. MFHX
Approximate, Dimensions: 4 31/32 in. high x 4 1/2 in. wide x 2 3/4 in. Approvals, CSA: Certified: File No. LR95329
deep (126 mm high x 114 mm wide x 70 mm deep)
Dimensions in inches (millimeters)
4-1/2 (115)
1
3-1/4 (83) 4-11/32 (111)
CLEAR
PLASTIC
COVER
1-1/16 (27) 2-1/8 (54)
1/4 –18 NPT
1
1-1/2 (38)
1 15 TO 100 kPa (2 TO 15 PSI) SCALE MODELS ONLY. M19635B
Material Number Operating Range (psi) Operating Range (kPa) Differential Pressure Differential Pressure Switching Action Includes
Range (psi) Range (kPa)
L404T1055/U 5 to 50 psi; 85 psi - 35 to 350 kPa; 586 kPa - 6 to 14 psi 40 to 100 kPa SPST snap-acting
Maximum Sustained Maximum Sustained break on pressure rise
L404T1063/U 10 to 150 psi; 225 psi - 70 to 1035 kPa; 1151 kPa 10 to 22 psi 70 to 150 kPa SPST snap-acting
Maximum Sustained - Maximum Sustained break on pressure rise
L404V1087/U 10 to 150 psi; 225 psi - 70 to 1035 kPa; 1151 kPa 10 to 22 psi 70 to 150 kPa Snap switch makes Miss-wiring Compliant
Maximum Sustained - Maximum Sustained R-W on pressure rise (less B terminal)
L404V1095/U 5 to 50 psi; 85 psi - 35 to 350 kPa; 586 kPa - 6 to 14 psi 40 to 100 kPa Snap switch makes Miss-wiring Compliant
Maximum Sustained Maximum Sustained R-W on pressure rise (less B terminal)
126 70-8911
Pressure and Limit Controllers
L4079 Pressuretrol® Limit Controllers
High pressure limit switches.
• Stainless steel diaphragm for use with steam, air, noncombustible
gases and fluids non-corrosive to stainless steel.
• L4079W is for Oil Applications.
• Micro Switch™ snap-acting switches open automatically on pressure
rise; must be manually reset.
• Mount using 1/4 in. NPT female fitting on diaphragm assembly or
surface mount through back of case.
Mounting: 1/4 in. NPT internal thread or surface mount through back
of case
Sensor Element: Stainless Steel diaphragm
Dimensions in inches (millimeters) Approximate, Dimensions: 5 in. high x 4 1/2 in. wide x 3 1/2 in. deep.
3-1/2 (89) 4-1/2 (114) (COVER) (127 mm high x 114 mm wide x 89 mm deep.)
Temperature Ratings: 150°F - Maximum Ambient (66°C - Maximum
(2-15 PSI ONLY) 4-3/8 (111) (CASE) Ambient)
1-13/16 1-15/16 1-15/16 Electrical Connections: Screw terminals
(46) (49) (49)
1/4 Contact Ratings: 120 Vac Switch Contact – 9.8 AFL, 58.8 ALR; 240
(6) 3/16 (5) Vac Switch Contact – 4.9 AFL, 29.4 ALR
13/16 Pipe Connection: Main or High Pressure – 1/4 in. NPT internal thread
(21) Approvals, Underwriters Laboratories Inc.: Listed: File No. MP466,
3-7/8 4-15/16 Guide No. MBPR
(98) (125)
Approvals, Swiss RE: Acceptable
6
(1/4)
1-13/16 1-13/16
(46) (46)
13/16
(21)
KNOCKOUT
(2) FOR NO.
KNOCKOUT 1-1/16 10 SCREW 2-1/8
FOR 1/2 INCH (27) (54)
CONDUIT (2) 1/4 - 18 NPT
1-1/2 (38) M22435
Material Number Application Operating Range (psi) Operating Range (kPa) Switch Operation Switching Action
L4079A1035/U Provide limit control of steam, 2 to 15 psi; 25 psi - 14 to 103 kPa; 172 kPa - Manual Reset SPST (two) break
air, non-combustible gases or Maximum Sustained Maximum Sustained simultaneously on pressure rise
non-corrosive fluids
L4079A1050/U Provide limit control of steam, 10 to 150 psi; 225 psi - 69 to 1034 kPa; 1151 kPa - Manual Reset SPST (two) break
air, non-combustible gases or Maximum Sustained Maximum Sustained simultaneously on pressure rise
non-corrosive fluids
L4079B1033/U Provide limit control of steam, 2 to 15 psi; 25 psi - 14 to 103 kPa; 172 kPa - Manual Reset SPST break on pressure rise
air, non-combustible gases or Maximum Sustained Maximum Sustained
non-corrosive fluids
L4079B1041/U Provide limit control of steam, 10 to 150 psi; 225 psi - 70 to 1035 kPa; 1151 kPa - Manual Reset SPST break on pressure rise
air, non-combustible gases or Maximum Sustained Maximum Sustained
non-corrosive fluids
L4079B1058/U Provide limit control of steam, 5 to 50 psi; 85 psi - 35 to 350 kPa; 586 kPa - Manual Reset SPST break on pressure rise
air, non-combustible gases or Maximum Sustained Maximum Sustained
non-corrosive fluids
L4079B1066/U Provide limit control of steam, 20 to 300 psi; 350 psi - 140 to 2070 kPa; 2413 kPa - Manual Reset SPST break on pressure rise
air, non-combustible gases or Maximum Sustained Maximum Sustained
non-corrosive fluids
L4079W1000/U High oil pressure limit switch for 10 to 150 psi; 225 psi - 35 to 350 kPa; 1151 kPa - Manual Reset SPST break on pressure rise -
heavy oil applications. Maximum Sustained Maximum Sustained Oil Applications
70-8911 127
Pressure and Limit Controllers
L408J Vaporstat® Controllers
Provide operating control and automatic high limit protection
for vapor heating systems with pressures up to 4 psi (8 kPa). All
models have Microswitch snap switches to open or close a circuit
on a pressure rise.
• Stainless steel diaphragm for use with liquids, air, noncombustible
gases, ammonia, oxygen, distilled water and similar media.
• Provide SPDT switching.
• Clear plastic cover allows observation of the pressure settings.
• Mount using hexagonal fitting with 1/4 in. NPT internal threads for
direct mounting to the 14026 (steel) or 50024585-001 (brass) Steam
Trap (siphon loop).
• Ground Screw terminal.
Application: Provide operating control and automatic limit protection Electrical Connections: Screw terminals
for pressure systems with pressures up to 4 psi (8 kPa) Contact Ratings: 120 Vac Switch Contact – 8.0 AFL, 48.0 ALR, 10.0 A
Differential Type: Subtractive resistive; 240 Vac Switch Contact – 5.1 AFL, 30.6 ALR, 5.0 A resistive
Mounting: 1/4 in. NPT internal thread or surface mount through back Pipe Connection: Main or High Pressure – 1/4 in. NPT internal thread
of case Approvals, Underwriters Laboratories Inc.: Listed: File No. MP466,
Sensor Element: Stainless Steel diaphragm Guide No. MBPR
Approximate, Dimensions: 5 1/8 in. high x 4 1/2 in. wide x 4 1/2 in. Approvals, CSA: Certified: File No. LR1620, Guide No. 400-E-O
deep. (130 mm high x 114 mm wide x 114 mm deep.) Approvals, Swiss RE: Acceptable
Operating Temperature Range: -35°F to +150°F (-37°C to +66°C)
Dimensions in inches (millimeters)
4-1/2 (114)
COVER
4-11/32 (110) 3/16 (9) x 21/64 (8) KNOCKOUT (2)
CASE
1-15/16 1-61/64 2-3/4 (70)
(49) (50)
1-5/32 1-1/16 (27)
(29)
3-7/8
(98) 3-23/32
(95)
13/16 5-1/8
(21) (130)
1-13/16
(46)
7/8
(22) DIA.
1-1/16
2-1/8 (54) 1/4 – 18 NPT (27)
1-3/16 (30)
2-1/4 (57)
2-1/4 (57)
4-1/2 (114)
M19770
Material Operating Range Operating Range Differential Pressure Differential Pressure Switch Operation Switching Action Comments
Number (psi) (kPa) Range (psi) Range (kPa)
L408J1009/U 0 to 16 oz/in2 0 to 6.9 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa Auto recycle SPDT make R-W,
break R-B on
pressure rise
L408J1017/U 0 to 4 psi 0 to 28 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa Auto recycle SPDT make R-W,
break R-B on
pressure rise
L408J1025/U 0 to 16 oz/in2 0 to 6.9 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa Auto recycle SPST make on Miss-wiring
pressure rise Only Compliant
L408J1033/U 0 to 4 psi 0 to 28 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa Auto recycle SPST make on Miss-wiring
pressure rise Only Compliant
128 70-8911
Pressure and Limit Controllers
L91 Proportional Pressuretrol® Controllers
Modulating pressure operating control for regulation of liquid or
air and other non-corrosive gases.
• Use with steam, air, noncombustible gases, or other fluids non-
corrosive to the brass or phos-bronze (300 psi models) bellows.
• Do NOT use with combustible mediums or any medium chemically
harmful to phos-bronze bellows (10-300 psi models) or brass bellows
(all other pressure range models).
Application: Modulating pressure control for regulation of liquid, air, or
other non-corrosive gases.
Switch Operation: Modulating
Operating Temperature Range: 32°F to 150°F (0°C to 66°C)
PRESSURE RISE PRESSURE RISE Electrical Connections: Screw terminals
Pipe Connection: Main or High Pressure – 1/4 in. NPT external thread
W R B W R B W R B
Material Operating Range Operating Range Differential Differential Mounting Sensor Approximate, Dimensions Modulation
Number (psi) (kPa) Pressure Pressure Element Output
Range (psi) Range (kPa)
L91A1037/U 0 to 15 psi; 0 to 103 kPa; 0.5 psi 3.4 kPa optional surface Brass bellows 6 7/8 in. high x 4 1/2 in. wide x Single
25 psi - Maximum 172 kPa - mount through 2 7/8 in. deep (175 mm high x potentiometer,
Sustained Maximum back of case 114 mm wide x 73 mm deep) 140 ohms
Sustained
L91A1052/U 5 to 150 psi; 34 to 1034 kPa; 5 psi 34 kPa optional surface Brass bellows 5 3/4 in. high x 4 1/2 in. wide x Single
225 psi - 1151 kPa - mount through 2 3/4 in. deep (146 mm high x potentiometer,
Maximum Maximum back of case 114 mm wide x 70 mm deep) 140 ohms
Sustained Sustained
L91A1078/U 10 to 300 psi; 69 to 2068 kPa; 12 psi 83 kPa optional surface Phos-bronze 6 1/16 in. high x 4 1/2 in. wide Single
325 psi - 2241 kPa - mount through bellows x 2 3/4 in. deep (154 mm high x potentiometer,
Maximum Maximum back of case 114 mm wide x 70 mm deep) 140 ohms
Sustained Sustained
L91A1136/U 10 to 300 psi; 69 to 2068 kPa; 12 psi 83 kPa optional surface Phos-bronze 6 1/16 in. high x 4 1/2 in. wide Single
325 psi - 2241 kPa - mount through bellows x 2 3/4 in. deep (154 mm high x potentiometer,
Maximum Maximum back of case 114 mm wide x 70 mm deep) 140 ohms
Sustained Sustained
L91B1035/U 0 to 15 psi; 0 to 103 kPa; 1.5 to 12 psi 10 to 83 kPa optional surface Brass bellows 6 7/8 in. high x 4 1/2 in. wide x Single
25 psi - Maximum 172 kPa - mount through 2 7/8 in. deep (175 mm high x potentiometer,
Sustained Maximum back of case 114 mm wide x 73 mm deep) 140 ohms
Sustained
L91B1050/U 5 to 150 psi; 34 to 1034 kPa; 5 to 23 psi 35 to 160 kPa optional surface Brass bellows 5 3/4 in. high x 4 1/2 in. wide x Single
225 psi - 1151 kPa - mount through 2 3/4 in. deep (146 mm high x potentiometer,
Maximum Maximum back of case 114 mm wide x 70 mm deep) 140 ohms
Sustained Sustained
L91B1068/U 10 to 300 psi; 69 to 2068 kPa; 28 to 110 psi 193 to 758 kPa optional surface Phos-bronze 6 1/16 in. high x 4 1/2 in. wide Single
325 psi - 2241 kPa - mount through bellows x 2 3/4 in. deep (154 mm high x potentiometer,
Maximum Maximum back of case 114 mm wide x 70 mm deep) 140 ohms
Sustained Sustained
L91B1100/U 5 to 150 psi; 0 - 1 MPa; 5 to 23 psi 35 to 160 kPa 1/4 in BSP-TR Brass bellows 5 3/4 in. high x 4 1/2 in. wide x Single
225 psi - 1151 kPa - thread Mounting 2 3/4 in. deep (146 mm high x potentiometer,
Maximum Maximum 114 mm wide x 70 mm deep) 135 ohms
Sustained Sustained
L91B1118/U 10 to 300 psi; 0 - 2 MPa; 28 to 110 psi 193 to 758 kPa 1/4 in BSP-TR Phos-bronze 6 1/16 in. high x 4 1/2 in. wide Single
325 psi - 2241 kPa - thread Mounting bellows x 2 3/4 in. deep (154 mm high x potentiometer,
Maximum Maximum 114 mm wide x 70 mm deep) 140 ohms
Sustained Sustained
L91B1241/U 10 to 300 psi; 69 to 2068 kPa; 12 to 48 psi 85 to 330 kPa optional surface Phos-bronze 6 1/16 in. high x 4 1/2 in. wide Single
325 psi - 2241 kPa - mount through bellows x 2 3/4 in. deep (154 mm high x potentiometer,
Maximum Maximum back of case 114 mm wide x 70 mm deep) 140 ohms
Sustained Sustained
L91D1015/U 0 to 15 psi; 0 to 103 kPa; 1.5 to 12 psi 10 to 83 kPa optional surface Brass bellows 6 7/8 in. high x 4 1/2 in. wide x Dual
25 psi - Maximum 172 kPa - mount through 2 7/8 in. deep (175 mm high x potentiometer,
Sustained Maximum back of case 114 mm wide x 73 mm deep) 140 ohms
Sustained
L91D1031/U 5 to 150 psi; 34 to 1034 kPa; 11 to 52 psi 76 to 359 kPa optional surface Brass bellows 5 3/4 in. high x 4 1/2 in. wide x Dual
225 psi - 1151 kPa - mount through 2 3/4 in. deep (146 mm high x potentiometer,
Maximum Maximum back of case 114 mm wide x 70 mm deep) 140 ohms
Sustained Sustained
70-8911 129
Pressure and Limit Controllers
Dimensions in inches (millimeters)
4-1/2 (114.3) (COVER)
L91A,B,D
4-11/32 (110.3) (CASE)
2-3/4 (69.9)
3-57/64 (98.8)
3-23/32
1-3/32 (27.8) (94.5)
3-7/8 2-5/64
(98.4) (52.8)
ALL OTHER
MODELS 7/8 DIM C (SEE
1-13/16 TABULATION
(46.0) (22.2) (2)
TABLE)
13/16
10 TO 300 PSI (20.1)
0 TO 15 PSI
0 TO 16 OZ/IN 2
1/4-18 NPT
3 33312B KNURLED ADJUSTMENT SCREW KNOB, 7/8 IN. [22.2 MM] DIAMETER,. KNOB IS INCLUDED WITH 10 TO 300 PSI [0.07 TO .07 MPa] MODELS;
OPTIONAL ACCESSORY FOR OTHER MODELS.
4 FOR 10 TO 300 PSI [0.07 TO 2.07 MPa] MODELS. DIM C INCLUDES THE KNURLED ADJUSTMENT KNOB.
130 70-8911
Pressure and Limit Controllers
P7810 Pressure Control
Line voltage pressure controller that provides automatic operating
control, automatic limit protection, manual reset limit protection,
and 4-20 mA modulating firing rate control for pressure systems
up to 300 psi.
• May be used with steam, air, non-combustible gases or fluids that
will not corrode the pressure sensing element.
• Models available in 15, 150, 300 psi maximum setpoints.
• LED indicators show limit function/lockout.
• Reset function easily accessible under cover.
• Clear cover allows setpoint and differentials to be read (but not
adjusted) without opening the cover.
Application: On-off, Modulate and Limit Control Contact Ratings: 120 Vac Switch Contact – 9.8 AFL, 58.8 ALR,
Sensor Element: Stainless Steel, solid state sensor 10.0 A resistive
Materials: Case: Plastic Pipe Connection: Main or High Pressure – 1/2 in. NPT internal thread
Approximate, Dimensions: 5 1/4 in. high x 4 21/32 in. wide x 3 3/8 in. Approvals, Underwriters Laboratories Inc.: Listed: File No. MP268,
deep (133 mm high x 119 mm wide x 86 mm deep) Guide No. MCCZ
Voltage: 120 Vac Approvals, CSA: Certified: File No. LR95329-6
Frequency: 50 Hz; 60 Hz Approvals, Factory Mutual: Approved: Report No. J.I.2D3A6AF
Power Consumption: 3.6 W, 4.7 VA @ 50Hz; 3.3 W, 4.0 VA @ 60 Hz Modulation Output: 4 mA to 20 mA
Operating Temperature Range: 32°F to 140°F (0°C to +60°C)
Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
Electrical Connections: Screw terminals
Dimensions in inches (millimeters)
2x1-5/8 4-21/32
1/4 (6) (119)
(41) 2x27/32 (22)
DIAMETER
PRESSURETROL¨
3 2-5/8
(67)
3 4
(102)
5-1/4
4-3/4
(133)
(120)
2x 4-23/32
(120) RESET 3/8
3-3/16 (10) 7/8
(81)
(22)
1
2-1/8
(55)
1-5/8 2-17/32
(41) (64) 1 2-5/8 (67) 2
3-7/32 2x5-1/4 (133)
(82)
3-3/8 (86) 5-29/32 (150)
1 DIMENSIONS WITH DOOR IN OPEN POSITION.
2 PIPE THREAD IS 1/4 INCH NATIONAL PIPE THREAD FOR P7810A,B; 1/2 INCH NATIONAL PIPE THREAD FOR P7810C,D.
3 WIRING COMPARTMENT ACCESS COVER. M23225
Material Number Operating Range (psi) Operating Range (kPa) Differential Pressure Differential Pressure Switching Action
Range (psi) Range (kPa)
P7810C1000/U 0 to 15 psi; 22.5 psi - Maximum 0 to 103 kPa; 155 kPa - Maximum 2 to 10 psi 14 to 69 kPa Break on pressure rise
Sustained Sustained
P7810C1018/U 0 to 150 psi; 225 psi - Maximum 0 to 1034 kPa; 1151 kPa - Maximum 5 to 20 psi 35 to 135 kPa Break on pressure rise
Sustained Sustained
P7810C1026/U 0 to 300 psi; 450 psi - Maximum 0 to 2068 kPa; 3103 kPa - Maximum 15 to 50 psi 103 to 340 kPa Break on pressure rise
Sustained Sustained
70-8911 131
Pressure and Limit Controllers
7911C Pressure Control
Line voltage pressure controller that provides automatic operating
control, automatic limit protection, manual reset limit protection,
and 4-20 mA pressure value for pressure systems up to 300 psi.
• May be used with steam, air, non-combustible gases or fluids that
will not corrode the pressure sensing element.
• Models available in 15, 150, 300 psi maximum setpoints.
• LED indicators show limit function/lockout.
• Reset function easily accessible under cover.
• Clear cover allows setpoint and differentials to be read (but not
adjusted) without opening the cover.
Application: On-off control, Limit Control and 4–20 mA Pressure Value Contact Ratings: 120 Vac Switch Contact – 9.8 AFL, 58.8 ALR,
Sensor Element: Stainless Steel, solid state sensor 10.0 A resistive
Materials: Case: Plastic Pipe Connection: Main or High Pressure – 1/2 in. NPT internal thread
Approximate, Dimensions: 5 1/4 in. high x 4 21/32 in. wide x 3 3/8 in. Approvals, Underwriters Laboratories Inc.: Listed: File No. MP268,
deep (133 mm high x 119 mm wide x 86 mm deep) Guide No. MCCZ
Voltage: 120 Vac Approvals, CSA: Certified: File No. LR95329-6
Frequency: 50 Hz; 60 Hz Approvals, Factory Mutual: Approved: Report No. J.I.2D3A6AF
Power Consumption: 3.6 W, 4.7 VA @ 50Hz; 3.3 W, 4.0 VA @ 60 Hz Modulation Output: 4 mA to 20 mA
Operating Temperature Range: 32°F to 140°F (0°C to +60°C)
Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
Electrical Connections: Screw terminals
Dimensions in inches (millimeters)
2x1-5/8 4-21/32
1/4 (6) (119)
(41) 2x27/32 (22)
DIAMETER
PRESSURETROL¨
3 2-5/8
(67)
3 4
(102)
5-1/4
4-3/4
(133)
(120)
2x 4-23/32
(120) RESET 3/8
3-3/16 (10) 7/8
(81)
(22)
1
2-1/8
(55)
1-5/8 2-17/32
(41) (64) 1 2-5/8 (67) 2
3-7/32 2x5-1/4 (133)
(82)
3-3/8 (86) 5-29/32 (150)
1 DIMENSIONS WITH DOOR IN OPEN POSITION.
2 PIPE THREAD IS 1/4 INCH NATIONAL PIPE THREAD FOR P7810A,B; 1/2 INCH NATIONAL PIPE THREAD FOR P7810C,D.
3 WIRING COMPARTMENT ACCESS COVER. M23225
Material Number Operating Range (psi) Operating Range (kPa) Differential Pressure Differential Pressure Switching Action
Range (psi) Range (kPa)
P7911C1002/U 0 to 15 psi; 22.5 psi - Maximum 0 to 103 kPa; 155 kPa - Maximum 2 to 10 psi 14 to 69 kPa Break on pressure rise
Sustained Sustained
P7911C1010/U 0 to 150 psi; 225 psi - Maximum 0 to 1034 kPa; 1151 kPa - Maximum 5 to 20 psi 35 to 135 kPa Break on pressure rise
Sustained Sustained
P7911C1028/U 0 to 300 psi; 450 psi - Maximum 0 to 2068 kPa; 3103 kPa - Maximum 15 to 50 psi 103 to 340 kPa Break on pressure rise
Sustained Sustained
132 70-8911
Pressure and Limit Controllers
Pressure Controls and Limits Accessories
Material Number Description Used With
106729/U C437, C637 Glass Lens, 6" diameter C437, C637
129178E/U Cover Assembly L404, L604
137632/U C437, C637 Paper Lens Gasket C437, C637
139870/U C437, C637 Lens Gasket for Rainproof Models C437, C637
139870A/U Glass lens with rubber gasket for NEMA 3 C437 and C637. C437, C637
14026/U Steam Trap “Black Iron Siphon Loop” for L404, L408, L91 or P7810A, B L404, L91, L604
209731A/U 1/2 in. NPT Brass Siphon Loop for P7810C, D P7810C, P7810D
23176CB/U L91 Potentiometer - 135 ohm L91
23176CF/U L91 Potentiometer - 135 ohm L91
4074BWJ/U Pressure Control/Limits, Limit Stop Assembly - to limit setpoint. Includes 129564 Range Stop, 107194 Range Stop L404, L604, L91, L4079
Screw and 23466 Wrench.
50024585-001/U Steam Trap “1/4 in. NPT Brass Siphon Loop” for L404, L408, or L91 L404, L91, L604
70-8911 133
Modernization and Replacement
Modernization and Replacement
RM7895 On-Off Primary Control with Prepurge
Microprocessor-based integrated primary burner control for automatically fired gas, oil, or combination fuel single burner applications.
Provides level of safety, functional capability and features beyond conventional controls.
• Functions include automatic burner sequencing, flame supervision, system status indication, system or self-diagnostics and troubleshooting
• Subbase, amplifier, and prepurge timer are required for operation
• Options include PC interface using ModBus™, keyboard display module, Data ControlBus™ Module, remote display module and first-out
expanded annunciator
• Five LEDs provide sequence information
• Interchangeable plug-in flame amplifiers
• Optional local or remote annunciation of operation and fault information
• Nonvolatile memory retains history files and sequencing status after power loss
• Optional remote reset capability
• Optional report generation using Modbus™
• Selectable relight or lockout on loss of flame
• Airflow switch check
IMPORTANT: For on-off, gas-fired systems, some authorities having jurisdiction prohibit the wiring of any limit or operating contacts in series with
the main fuel valve(s).
134 70-8911
Modernization and Replacement
DIRECTIONS:
1. Disconnect all power to programmer.
2. Remove old programmer from subbase (trade-in to Honeywell Authorized Flame Safeguard Distributor).
3. Mark all wires on subbase; i.e., wires connected to terminal “1” should be marked “1.” Disconnect wires as they are marked.
4. Remove old subbase.
5. Mount Q7800A Subbase.
6. Connect wires to subbase per attached cross reference. Pay close attention to footnotes. For example: to convert a Fireye UVM-2 to a RM7895,
the wire marked “A” would connect to terminal #9 on the Q7800. The wire marked “8” would connect to Q7800 terminal #8.
7. A superscript letter, such as “a” designates a footnote. Study these footnotes carefully.
8. Plug in the RM7895. Make sure you select the proper ST7800A Purge Timer and Detector for the application.
9. There are 2 wires on the amplifier section of the RM7895, which are used to select the desired trial for ignition timing and mode (lock-out or
recycle). Refer to the RM7895 instruction sheet (form 66-1090) for assistance with proper selection.
10. If a low voltage controller is used on the RA890 or UVM-1, remove it and replace it with a line voltage controller. The line voltage controller
should be connected in series with the limits.
11. If a low voltage airflow switch is used on the RM7895, it must be replaced with a line voltage airflow switch.
12. The following models are recommended for replacements:
70-8911 135
Electromechanical Burner Controls
Electromechanical Burner Controls
RA890F Protectorelay™ Primary Control
• Includes built-in protection against ignition crossover in flame rod
systems.
• Includes SPDT alarm contacts.
• Solid state circuitry.
• Mounts and removes easily through use of captive mounting screws.
• Mounting base is made of strong thermoplastic.
Application: Primary control for rectification application (Flame Rod for
example)
Frequency: 50 Hz; 60 Hz
Temperature Range: 60 Hz models -20°F to +115°F, 50 Hz models
Primary control provides solid state, electronic flame safeguard -20°F to +105°F (50 Hz Models -29°C to +41°C, 60 Hz Models -29°C
protection for industrial and commercial single or dual fuel to +46°C)
burners for rectification type flame detection. Approximate, Dimensions: 5 in. high x 5 in. wide x 4 3/4 in. deep
• Uses rectification principle of electronic flame detection. (including subbase) (127 mm high x 127 mm wide x 121 mm deep
• Replaces RA890E in most applications and mounts on same (including subbase))
Q270A1024 Subbase. Approvals, Underwriters Laboratories Inc.: UL Listed: 120V models
• Recycles if flame signal lost while in Run. Failure to establish pilot only; File No. MP268, Guide No. MCCZ
results in a lockout. Approvals, CSA: CSA Certified: 120V models only; File No. LR1620
• Safe-start check prevents start-up if flame-simulating failure occurs Approvals, Factory Mutual: Approved: Report No. 17678, 19417,
in flame detector circuit. 19784
Material Number Voltage Flame Failure Alarm Relay Safety Switch Timing Description
Response Time (sec) Switching
RA890F1270/U 120 Vac 0.8 sec SPDT 15 seconds Rectification, with alarm contacts
RA890F1288/U 120 Vac 3.0 sec SPDT 15 seconds Rectification, with alarm contacts
RA890F1296/U 208 Vac 3.0 sec SPDT 15 seconds Rectification, with alarm contacts
RA890F1304/U 220 Vac 0.8 sec SPDT 15 seconds Rectification, with alarm contacts
RA890F1338/U 120 Vac 0.8 sec SPDT 30 seconds Rectification, with alarm contacts
RA890F1346/U 120 Vac 3.0 sec SPDT 30 seconds Rectification, with alarm contacts
RA890F1387/U 240 Vac 3.0 sec SPDT 15 seconds Rectification, with alarm contacts
RA890F1478/U 120 Vac 0.8 sec SPDT 15 seconds Rectification, with alarm contacts, fast safe start check.
Material Number Voltage Flame Failure Alarm Relay Safety Switch Timing Description
Response Time (sec) Switching
RA890G1229/U 120 Vac 0.8 sec SPDT 15 seconds Ultraviolet, with alarm contacts
RA890G1245/U 220 Vac 0.8 sec SPDT 15 seconds Ultraviolet, with alarm contacts
RA890G1260/U 120 Vac 3.0 sec SPDT 15 seconds Ultraviolet, with alarm contacts
RA890G1286/U 240 Vac 3.0 sec SPDT 15 seconds Ultraviolet, with alarm contacts
136 70-8911
Testers and Demonstrators
Testers and Demonstrators
A7800 Tester
Provides quick operational check of the 7800 SERIES System
components.
• Allows testing different 7800 SERIES devices using configuration
plugs and functional switches to simulate interlocks and control
functions.
• Indicator lamps represent outputs as activated.
Application: Tester
Voltage: 120 Vac
Frequency: 50 Hz; 60 Hz
Temperature Range: -30°F to +150°F (-34.5°C to +65°C)
Demonstrators or Trainers
The DSP3452 is designed for training and demonstration of
Honeywell Burner and Boiler Controls with auxiliary devices
that are typically used with commercial and industrial burners. It
demonstrates the wiring and operation of primary safety controls.
• The trainer can be used with Honeywell primary controls or
programming controls (not included with the trainer).
• The nine trouble switches simulate a range of faults from a burned
out pilot valve to a faulty flame detector to an inoperative firing rate
motor.
• The trainer measures 20 1/2 in. x 32 in. x 12 1/2 in. It weighs
DSP3452 DSP3956
approximately 30 lbs.
Color: Black
DSP3981 DSP3564U
Material Application Voltage Frequency Approximate, Required Includes Used With Comments
Number Dimensions Components
DSP3452/U Primaries, 120 Vac 50 Hz; 60 Hz 20 1/2 in. x 32 in. Devices for jumper wires, propane gas Primaries, Complete Flame
Programmers or 7800 x 12 1/2 in. wiring and hose with regulator, detector Programmers Safeguard Training
Series Trainer training mounting adapters and 7800 SERIES Package
Relay Modules
DSP3564/U ControlLink FAR 120 Vac 50 Hz; 60 Hz Relay Module, R7999 Control ControLinks Fuel
Trainer/Demonstrator and 3 ML Motors; Relay Module, Air Ratio controls
R7999 Control and 4 ML Motors
DSP3956/U ControLink FAR ZM Software; USB-485 ControLinks Fuel
Configuration Toolkit Converter with cable and Air Ratio controls
Connector for Controlinks
70-8911 137
Testers and Demonstrators
Material Application Voltage Frequency Approximate, Required Includes Used With Comments
Number Dimensions Components
DSP3981/U For Controlinks 120 Vac 50 Hz; 60 Hz ControLinks Fuel With S7999D
Configuration and Air Ratio controls Touchscreen for
Monitoring FAR Monitoring or
Programming
SOLA Demonstrators
The DSP3943 is used as a SOLA commissioning or monitoring tool
when a System or Local Operator Interface is not required for operation.
The DSP contains the S7999B1026 touchscreen display which uses a
wizardlike process to assist you through the commissioning process.
The DSP3980 contains an S7999D1006 Touchscreen Display to
commission or monitor the SOLA system when a System or Local
Operator Interface is not required for operation. The DSP3980 includes
the power supply for operation and cable with connector for the
SOLA system. A USB storage drive is provided to save display screen
snapshots or trending information.
Flame Simulator
Flame simulators simplify the troubleshooting of flame safeguard
controls by providing a quick method to check the flame detection
function.
FSP1535 Tester
Provides quick operational check of Honeywell RA890 or R4795
nonprogramming primary controls.
• Includes indicator lights that visually represent functions of ignition,
pilot and main valve as unit simulates system operation.
• Eliminates need to operate entire system.
• Tests units with rated voltage from 100 to 240, 50/60 Hz by
connecting line cord to the rated voltage.
Voltage: 120 Vacor 240 Vac
Frequency: 50 Hz; 60 Hz
138 70-8911
Testers and Demonstrators
FSP5004 Tester
A Tester that provides quick operational check of most Honeywell
BC7000, R4140, R7140 and R4150 programmers and R7795
primary controls (order 198355A adapter separately).
• Includes indicator lights that visually represent control functions of
programmer as unit simulates system operation.
• Works with 120 Vac, 60 Hz controls.
• Use to test some Gordon-Piatt programmers.
• Cannot be used to test some R4140 and R4150 models due to
design or wiring differences. Reference the list at right to see if
you have one of the controls that CANNOT be tested. If you do,
check these out using the instructions provided in their respective
instruction manuals.
• R4150/R4140/BC7000/R7795/R7140 Tester (120V only). Provides a
quick operational check.
Voltage: 120 Vac
Frequency: 50 Hz; 60 Hz
70-8911 139
Industrial Flame Monitoring
Signal Processors
Signal Processors
P531; P532 3-channel, Signal Processors
The P532/P531 supports three separate viewing heads, two • Automatic viewing head detection.
S55XBE and one S70X. Independent 2 x SPDT Flame On relay • Modbus and RS422 protocol compatible.
contacts are provided for each viewing head (6 total). 0-20 or • NEMA 1 Enclosure Rated.
4-20mA scalable analog output also provided for each viewing Output: 4-20mA
head. SIL 3 capable. Communications: ModBus and RS422 Compatible
• 3 channels. Mounting: Cabinet mounting tabs
• Two SPDT flame relay outputs, one SPDT self-check relay output Connection Type: Removable terminals
and one N.O. alarm relay output per channel. Dimensions: 4.3 in. wide x 5.8 in. deep x 5.5 in. high (109 mm wide x
• FM and CSA approved. 147 mm deep x 117 mm high)
• Monitor the UV and IR flame component simultaneously or Approvals, CSA: Approved (Temperature Range -40 to 158°F; -40 to
separately when using the S550B/BE. 70°C)
• Monitor 3 viewing heads simultaneously. Approvals, Factory Mutual: Approved (Temperature Range -40 to
• Independent configuration for each viewing head. 158°F; -40 to 70°C)
• 2 sets of configuration data per viewing head. Used With: S550BE, S552BE, S556BE, S70X, S80X viewing heads
• Viewing head temperature indication.
• Automatic set-up functionality.
Material Number Description Application Keypad Status Electrical Frequency Required Components
Monitoring Ratings
P531AC AC Signal Processor Signal Processor with 3 Use KP532U LEDs 85-264 Vac + 50 Hz; 60 Hz Appropriate Flame
channels without keypad keypad 24 Vdc backup Detector
P531DC DC Signal Processor Signal Processor with 3 Use KP532U LEDs 22-26 Vdc+ Appropriate Flame
channels without keypad keypad 24 Vdc backup Detector
P532AC AC Signal Processor Signal Processor with 3 Integrated tri-color display 85-264 Vac + 50 Hz; 60 Hz Appropriate Flame
channels and keypad 24 Vdc backup Detector
P532DC DC Signal Processor Signal Processor with 3 Integrated tri-color display 22-26 Vdc+ Appropriate Flame
channels and keypad 24 Vdc backup Detector
P532UI Program module/keypad Program module/keypad
used with the P531 used with the P531
Material Number Description Application Keypad Status Monitoring Electrical Ratings Frequency
600U Flame rod signal processor with DPDT Flame rod signal Integrated LEDs 85 to 132Vac or 170 to 50 Hz; 60 Hz
flame relay contacts, DPST ignition processor 264Vac
transformer relay or ignition coil drive
140 70-8911
Signal Processors
P522 Signal Processor with 2 Channels and Keypad
The P522 supports two switched (not simultaneously) S55XBE
viewing heads. 2 x SPDT Flame On relay contacts and 0-20 or
4-20mA scalable analog output is also provided. SIL 3 capable.
• 2 channels.
• Integrated keypad.
• Two SPDT flame relay outputs and one SPDT self-check relay
output.
• FM and CSA approved.
• Flame failure response and time delay on set-up.
• Connect 2 viewing heads, monitoring 1 at a time.
• Independent configuration for each viewing head.
• 2 sets of configuration data per viewing head.
• Viewing head temperature indication.
• Modbus and RS422 protocol compatible.
• NEMA 1 Enclosure Rating.
Application: Signal Processor with 2 channels and keypad Dimensions: 4.3 in. wide x 6.4 in. deep x 6.7 in. high (109 mm wide x
Keypad: Integrated 162 mm deep x 170 mm high)
Status Monitoring: LEDs Approvals, CSA: Approved
Output: 4-20mA Approvals, Factory Mutual: Approved (Temperature Range -32 to
Communications: ModBus and RS422 Compatible +122°F; 0 to +50°C)
Mounting: Cabinet mounting tabs
Connection Type: Removable terminals
Material Number Description Electrical Ratings Frequency Used With Required Components
P522AC AC Signal Processor 85-264 Vac + 24 Vdc 50 Hz; 60 Hz S550B/BE, S552B/BE, S556B/ Appropriate Flame Detector
backup BE viewing heads
P522DC DC Signal Processor 22-26 Vdc+ 24 Vdc S550B/BE, S552B/BE, S556B/ Appropriate Flame Detector
backup BE viewing heads
Application: Flare Stack signal processor with 1 channel and keypad Dimensions: 4.3 in. wide x 6.4 in. deep x 6.7 in. high (109 mm wide x
Keypad: Integrated 162 mm deep x 170 mm high)
Status Monitoring: LEDs Approvals, QPS: Approved
Output: 0/4-20mA
Communications: ModBus and RS422 Compatible
Mounting: Cabinet mounting tabs
Connection Type: Removable terminals
Material Number Description Electrical Ratings Frequency Used With Required Components
P222 Watchdog Signal Processor 85-264 Vac + 24 VDC 50 Hz; 60 Hz S256BE WATCHDOGIIIBE flare Appropriate Flame Detector
backup stack viewing head
WATCHDOGIIIBE Kit consisting of P222 processor, 85-264 Vac 50 Hz; 60 Hz
S256BE Viewing Head, and ASY55XBE
50’ cable with overmolded and wired
ends.
70-8911 141
Signal Processors
S256BE Flare Stack Viewing Head
S256BE is a UV flare stack viewing head/flame detector, that
detects the presence or absence of flame at the flare stack tip.
Used for continuous UV flare stack monitoring to ensure no
unburned toxic or waste gas releases into the atmosphere.
• Not adversely affected by Gamma Rays or X-Rays.
• Solar blind.
• Ground mounted, up to 1000 feet away from flare stack tip.
• UV gain selection of 0-99.
• Digital display.
• Quick disconnect plug.
• Easy to install with no plant shutdown.
• NEMA 4X / IP67 enclosure rating.
• Ambient temperature: -40°F to +140°F (-40°C to +70°C).
• 22-26 VDC supplied by signal processor.
• Used with P222 signal processor.
Application: Flame Detector for use with P222 processor Ambient Temperature Range: -40 to 140°F (-40 to 60°C)
NEMA Rating: 4X Approvals, QPS: QPS to CSA 22.2
Electrical Connections: Quick disconnect plug Environmental, Electrical, or Ingress Protection Rating: IP67
Mounting: 2" Pipe mount Comments: One color monitoring
Electrical Ratings: 22 to 26Vdc from signal processor Used With: P222 Processor
Dimensions: 3.7 in. wide x 20.3 in. deep x 13.7 in. high (94 mm wide x
516 mm deep x 348 mm deep)
Application: Signal processor with 1 channel and keypad Dimensions: 2.9 in. wide x 3.3 in. deep x 5.5 in. high (74 mm wide x
Status Monitoring: LEDs 84 mm deep x 140 mm high)
Output: 4-20mA Approvals, CSA: Approved
Communications: ModBus and RS422 Compatible Approvals, Factory Mutual: Approved (Temperature Range 32 to
Mounting: DIN rail 140°F; 0 to 60°C)
Connection Type: Removable terminals
Material Number Description Keypad Electrical Ratings Frequency Used With Required Components
700ACSP AC Signal Processor Integrated 85-264 Vac 50 Hz; 60 Hz All models of S702, S706, S802, Appropriate Flame
S806 viewing heads Detector
700DCSP DC Signal Processor Integrated 22-26 Vdc All models of S702, S706, S802, Appropriate Flame
S806 viewing heads Detector
142 70-8911
All-in-One Viewing Head and Processor
All-in-One Viewing Head and Processor
All-in-One Viewing Head and Processor
U2-101xS and U2-101xS PF are integrated viewing head and
processor (All in One) with integral touch screen for operator
interface. One Normally Open Flame relay contact and one
Normally Open Fault relay contact is provided for interlock. 0-20
or 4-20 mA scalable analog output is also provided. Power input
is 24 VDC @120 mA. Temperature sensor is included that provides
display in degree F and C. System is self checking (no mechanical
shutter) fit for use in SIL3 application. Approvals include (IP66),
Class I Div 1 (IEC Ex d-ATEX Zone 1) for PF version and Class I,
Div 2 (IEC Ex nA) for quick disconnect type models. For remote
monitoring and configuration, FLAMETOOL –HMI (support 32
loops) or FLAMETOOL-PC (Supports 248 loops) is available.
Available models are UVtron only (clean gases), IR only (oil and
coal), UVtron, IR and UVSS (for all fuels- all applications including
SRU, Kiln etc.).
Application: Combination DC signal processor and dual UV/IR Approvals, CSA: Approved (Temperature Range -40 to 158°F; -40 to
Viewing head 70°C)
Keypad: Integrated Approvals, Factory Mutual: Approved (Temperature Range -40 to
Electrical Ratings: 22-26 Vdc 158°F; -40 to 70°C)
Output: 4-20mA Approvals, Others: SIL3 (Temperature Range -40 to 158°F; -40 to
Communications: ModBus and RS422 Compatible 70°C), INMETRO, EN298 & KTL
Dimensions: 4.3 in. wide x 5.8 in. deep x 5.5 in. high (109 mm wide x
147 mm deep x 117 mm high)
Material Number Description Status Monitoring Mounting Connection Type Used With Required Components
Combination DC signal processor and dual UV/IR/UVSS Viewing head
U2-1010S Combination DC signal LED for each sensor, flame 1" NPT process 12 pin connector Cable and connector, PT
processor and dual UV/IR relay, and self check. connection adapter and purge air
Viewing head. coupler sold separately.
U2-1010S-PF Combination DC signal LED for each sensor, flame 1" NPT process pigtail, 10-ft (3m) PT adapter and purge air
processor and dual UV/IR relay, and self check. connection coupler sold separately.
Viewing head with 10-ft
pigtail.
U2-1010S-PF-050 Combination DC signal LED for each sensor, flame 1" NPT process pigtail, 50-ft (15m) PT adapter and purge air
processor and dual UV/IR relay, and self check. connection coupler sold separately.
Viewing head with 50-ft
(15m) pigtail.
U2-1010S-PF-100 Combination DC signal LED for each sensor, flame 1" NPT process pigtail, 100-ft (30m) PT adapter and purge air
processor and dual UV/IR relay, and self check. connection coupler sold separately.
Viewing head with 100-ft
(30m) pigtail.
Combination DC signal processor and IR Viewing head
U2-1012S Combination DC signal LED for each sensor, flame 1" NPT process 12 pin connector Cable and connector, PT
processor and IR Viewing relay, and self check. connection adapter and purge air
head. coupler sold separately.
U2-1012S-PF Combination DC signal LED for each sensor, flame 1" NPT process pigtail, 10-ft (3m) PT adapter and purge air
processor and IR Viewing relay, and self check. connection coupler sold separately.
head with 10-ft pigtail.
Pipe fitting connection.
Combination DC signal processor and UV Viewing head
U2-1016S Combination DC signal LED for each sensor, flame 1" NPT process 12 pin connector Cable and connector, PT
processor and UV relay, and self check. connection adapter and purge air
Viewing head. coupler sold separately.
U2-1016S-PF Combination DC signal LED for each sensor, flame 1" NPT process pigtail, 10-ft (3m) PT adapter and purge air
processor and UV relay, and self check. connection coupler sold separately.
Viewing head with
10-ft pigtail. Pipe fitting
connection.
Combination DC signal processor and dual UV/IR Viewing head
U2-1018S Combination DC signal LED for each sensor, flame 1" NPT process 12 pin connector Cable and connector, PT
processor and dual UV/ relay, and self check. connection adapter and purge air
IR Viewing head coupler sold separately.
U2-1018S-PF Combination DC signal LED for each sensor, flame 1" NPT process pigtail, 10-ft (3m) PT adapter and purge air
processor and dual UV/ relay, and self check. connection coupler sold separately.
IR Viewing head with
10-ft pigtail. Pipe fitting
connection.
70-8911 143
Viewing Heads
Viewing Heads
700 and 800 Series Viewing Heads
Available in single sensor only, UVTron or IR. Options include Approvals, CSA: Approved CSA, FM, IEC Ex, KCS, INMETRO,, SIL3
quick disconnect with two LEDs or factory installed cable. (Temp rating -40 to 149°F/-40 to 65°C)
Approvals, Factory Mutual: Approved
Application: Flame Detector for Oil Fired burners Environmental, Electrical, or Ingress Protection Rating: IP64
Mounting: 1/2" NPTF or 1" NPTF with 1/4" NPT Purge connection Required Components: Order ASY785 (50foot) or ASY785-200 (200ft)
Electrical Ratings: 22 to 26Vdc from signal processor for molded, shielded cable assemblies. ASY785 or ASY785-200 are
Sight Pipe (NPT): 1/2 in. recommended for new installations.
Purge Air Pipe (NPT): 1/4 in.
Ambient Temperature Range: -40 to 149°F (-40 to 65°C)
Material Type Electrical Connections Shutter UV Gain IR Gain Dimensions Comments Used With
Number Adjustment Adjustment
S702 IR Compact Quick disconnect plug Electronic 1-9 2.0 in. wide x 9.7 in. deep Removable connector Use with 700 AC SP
viewing head x 2.0 in. high (51 mm wide cover for diagnostic LED or 700DC SP
with 15-foot x 246 mm deep x 51 mm viewing during installation.
cable high)
S702PF IR Compact Factory installed cable Electronic 1-9 2.0 in. wide x 9.7 in. deep Use with 700 AC SP
viewing head x 2.0 in. high (51 mm wide or 700DC SP
with 10-foot x 246 mm deep x 51 mm
pigtail high)
S706 UV Compact Quick disconnect plug Electronic 1-9 2.0 in. wide x 9.7 in. deep Removable connector Use with 700 AC SP
viewing head x 2.0 in. high (51 mm wide cover for diagnostic LED or 700DC SP
with 15-foot x 246 mm deep x 51 mm viewing during installation.
cable high)
S706PF UV Compact Factory installed cable Electronic 1-9 2.0 in. wide x 9.7 in. deep Use with 700 AC SP
viewing head x 2.0 in. high (51 mm wide or 700DC SP
with 10-foot x 246 mm deep x 51 mm
pigtail high)
S802 IR Compact Quick disconnect plug Electronic 1-9 1.8 in. wide x 9.2 in. deep Removable connector Use with 700 AC SP
viewing head x 1.8 in. high (46 mm wide cover for diagnostic LED or 700DC SP
with 15-foot x 234 mm deep x 46 mm viewing during installation.
cable high)
S806 UV Compact Quick disconnect plug Electronic 1-9 1.8 in. wide x 9.2 in. deep Removable connector Use with 700 AC SP
viewing head x 1.8 in. high (46 mm wide cover for diagnostic LED or 700DC SP
with 15-foot x 234 mm deep x 46 mm viewing during installation.
cable high)
144 70-8911
Viewing Heads
S55xBE Series Viewing Heads
The S550BE is provided with UVTron and IR sensors. System Application: Flame Detector for All fuels multiple burners
is self checking, no mechanical shutters, not adversely affected Mounting: 1" NPTF burner front with 1/2" purge connection
by X or Gamma rays generated by pipe check welding. Suitable Electrical Ratings: 22 to 26Vdc from signal processor
for all fuel flames, single or multiple fuels. Optional pipe fitting Sight Pipe (NPT): 1 in.
(PF) versions provided with factory installed cable. Suitable for Purge Air Pipe (NPT): 1/2 in.
hazardous location duty. SIL 3 capable. Dimensions: 4.1 in. wide x 8.1 in. deep x 5.4 in. high (104 mm wide x
• Not adversely affected by Gamma Rays or X-Rays. 206 mm deep x 137 mm high)
• Mount in any orientation. Ambient Temperature Range: -40 to 158°F (-40 to 70°C)
• IR gain selection of 0-699. Approvals, CSA: Approved CSA
• UV gain selection of 0-99. Approvals, Others: SIL3 (Temp rating -40 to 149°F/ -40 to 65°C)
• 2 digital displays. IECEx IEC: Approved, KCS, INMETRO, EAC (S550BE Only)
• Quick disconnect plug. Approvals, Factory Mutual: Approved
• Parameters stored in signal processor EEPROM. Environmental, Electrical, or Ingress Protection Rating: IP64
• Ultraviolet and infrared with electronic shutter. Used With: P522, P531 and P532 Processors
• Ambient Temperature: -40°F to +149°F (-40°C to +65°C)
• 22-26 VDC supplied by signal processor.
• CSA Rated IP64 Enclosure.
• Used with P532, P532, P531, P531, P522, P522 signal processors.
Material Number Type Electrical Shutter UV Gain IR Gain Digital Comments Required Components
Connections Adjustment Adjustment Displays
Flame Detector for All fuels multiple burners
S550BE UV/IR Viewing Head Quick disconnect Electronic 0-99 0-699 Yes (2) 2 digit display Use with molded cable
plug of IR only for UV and IR ASY55XBE, ASY55XBE-100,
ASY55XBE-200 or
ASY55XBE-300.
P522 or P532 signal
processor.
S550BE-PF UV/IR Viewing Head 10 foot pigtail Electronic 0-99 0-699 Yes (2) 2 digit display Factory installed 10' cable.
of IR only for UV and IR P522 or P532 signal
processor.
Flame Detector for Gas multiple Burners
S556BE UV Viewing Head with Quick disconnect 0-99 Yes (1) 2 digit display Use with molded cable
Digital Display plug for UV ASY55XBE, ASY55XBE-100,
ASY55XBE-200 or
ASY55XBE-300.
P522 or P532 signal
processor.
S556BE-PF UV Viewing Head with 10 foot pigtail 0-99 Yes (1) 2 digit display P522 or P532 signal
Digital Display for UV and IR processor.
Flame Detector for Oil and Coal multiple burners
S552BE IR Viewing Head Quick disconnect Electronic 0-699 Yes (1) 2 digit display Use with molded cable
plug for IR ASY55XBE, ASY55XBE-100,
ASY55XBE-200 or
ASY55XBE-300.
P522 or P532 signal
processor.
S552BE-PF IR Viewing Head 10 foot pigtail Electronic 0-699 Yes (1) 2 digit display P522 or P532 signal
for IR processor.
70-8911 145
GHE Igniter System
GHE Igniter System
GHE Igniter System
The GHE High Energy Ignitor is a non fouling high energy device,
designed to directly ignite all gaseous fuels. The GHE High
Tension Ignitor is designed to provide reliable ignition and or
warm up when and where required. It can be applied to boiler
applications from industrial to utility lime and cement kiln heaters,
etc.
146 70-8911
Flame Tools
Flame Tools
FlameTools
70-8911 147
IFM Accessories
IFM Accessories
Industrial Flame Monitoring Accessories
Material Number Application Description Used With
700-1 Swivel Mount Swivel Mount, 1" NPT to 1/2" NPT S700 and S800 Viewing
heads
700-2 Swivel Mount Swivel mount for S700 and S800 series viewing heads. S700 and S800 series
Flanged connection to 1/2 in. NPTM connection. viewing heads
700-3 Swivel Mount Swivel mount for S700 and S800 series viewing heads. S700 and S800 series
1/2 in. NPTF to 1/2 in. NPTM connection. viewing heads
700ACC Model S700 viewing head Model S700 viewing head cooling jacket. Use with Vortex coolers
cooling jacket vortex coolers.
700DA Delrin adapter replacement Delrin adapter replacement for S700 series viewing S700 series viewing heads
heads. 1/2 in. NPTF process and 1/4 in. NPTF purge
connections.
700DA-1 Delrin adapter replacement Delrin adapter replacement for S700 series viewing S700 series viewing heads
heads. 1 in. NPTF process and 1/4 in. NPTF purge
connections.
700RAA Model S700/S800 viewing Model S700/S800 viewing head right angle adapter.
head right angle adapter 1/2 in. NPTF to 1/2 in. NPTM connection.
700UA Ultem heat insulating adapter Ultem heat insulating adapter for S700 series viewing S700 series viewing heads
heads. 1/2 in. NPTF process and 1/4 in. NPTF purge
connections.
800ACC Model S800 viewing head Model S800 viewing head cooling jacket. Use with Vortex coolers
cooling jacket vortex coolers.
148 70-8911
IFM Accessories
Material Number Application Description Used With
800ACC-RING Adapter ring Adapter ring to fit 800 viewing head to 700ACC cooling 800 viewing head to
jacket and 700CRLT cable restraint. 700ACC cooling jacket and
700CRLT cable restraint
800DA Delrin adapter replacement Delrin adapter replacement for S800 series viewing S800 series viewing heads
heads. 1/2 in. NPTF process and 1/4 in. NPTF purge
connections.
800UA Ultem heat insulating adapter Ultem heat insulating adapter for S800 series viewing S800 series viewing heads
heads. 1/2 in. NPTF process and 1/4 in. NPTF purge
connections.
ACC55XBE Air cooling canister for Model Air cooling canister for Model S55XBE viewing heads. Model S55XBE viewing
S55XBE viewing heads 1/4 inch air inlet port. Use with vortex coolers. heads; Vortex coolers
ASY55XBE Model S55xBE viewing head Cable Assembly, 50 foot C330S with overmolded Model S55xBE Viewing
installation. S55xBE connector. Includes 50 foot 4 conductor cable Heads
with foil/braid shield and coupling nut tied to shield.
Use with Model S55xBE Viewing Heads
ASY55XBE-50 Model S55xBE viewing head Cable Assembly, 50 foot C330S with overmolded Model S55xBE Viewing
installation. S55xBE connector. Includes 50 foot 4 conductor cable Heads
with foil/braid shield and coupling nut tied to shield.
Use with Model S55xBE Viewing Heads
ASY55XBE-100 Model S55xBE viewing head Cable Assembly, 100 foot C330S with overmolded Model S55xBE Viewing
installation S55xBE connector. Includes 200 foot 4 conductor Heads
cable with foil/braid shield and coupling nut tied to
shield. Use with Model S55xBE Viewing Heads
ASY55XBE-200 Model S55xBE viewing head Cable Assembly, 200 foot C330S with overmolded Model S55xBE Viewing
installation. S55xBE connector. Includes 200 foot 4 conductor Heads
cable with foil/braid shield and coupling nut tied to
shield. Use with Model S55xBE Viewing Heads
ASY55XBE-300 Model S55xBE viewing head Cable Assembly, 300 foot C330S with overmolded Model S55xBE Viewing
installation S55xBE connector. Includes 300 foot 4 conductor Heads
cable with foil/braid shield and coupling nut tied to
shield. Use with Model S55xBE Viewing Heads
ASY785 Model S70x/S80x viewing Cable Assembly, 50 foot C330S with pre-wired S70x/ Model S70x/S80x Viewing
head installation. S80x connector. Includes 50 foot 4 conductor, 22g Heads
cable with drain, foil/braid shield and connector
housing tied to shield. Use with Model S70x/S80x
Viewing Heads
ASY785-200 Model S70x/S80x viewing Cable Assembly, 200 foot C330S with pre-wired Model S70x/S80x Viewing
head installation. S70x/S80x connector. Includes 50 foot 4 conductor, Heads
22g cable with drain, foil/braid shield and connector
housing tied to shield. Used with Model S70x/S80x
Viewing Heads
ASY786 Model S70x/S80x viewing Field Wireable Shielded Connector for S70x/S80x Model S70x/S80x Viewing
head installation. Viewing Heads. Used with Model S70x/S80x Viewing Heads
Heads
70-8911 149
IFM Accessories
Material Number Application Description Used With
ASYU2S Cable for U2S Series Factory molded cable 50 feet (15 m) long with 12 U2S models only
conductors
ASYU2S-100 Cable for U2S Series Factory molded cable 100 feet (30 m) long with 12 U2S models only
conductors
ASYU2S-200 Cable for U2S Series Factory molded cable 200 feet (60 m) long with 12 U2S models only
conductors
ASYU2S-300 Cable for U2S Series Factory molded cable 300 feet (90 m) long with 12 U2S models only
conductors
C22S Field extension cable for U2S 12 conductor cable with braided shield for use with U2S models only. Used
all U2S combination DC signal processor and viewing with -pf models for cable
heads. Sold per foot. extension.
C330S 4 Conductor Cable with 4 Conductor Cable with braided shield for all Iris S55xBE, S70x/S80x
braided shield for S70x, S80x viewing heads viewing heads, P522, and
and S55xBE Viewing heads P53x signal processors.
M3204 Vortex air cooler, model 3204. Vortex air cooler, model 3204 -4SCFM (113SLPM) for All cooling jackets
maximum refrigeration 275 BTU/HR (69 Kcal/hr)
M3208 Vortex air cooler, model 3208. Vortex air cooler, model 3208 -8SCFM (227 SLPM) for All cooling jackets
maximum refrigeration 550 BTU/HR (139 Kcal/hr)
M3210 Vortex air cooler, model 3210. Vortex air cooler, model 3210 -10 SCFM (283SLPM) All cooling jackets
for maximum refrigeration 650 BTU/HR (164 Kcal/hr)
M4025 Vortex air cooler, model 4025. Vortex air cooler, for cabinet model 4025 - maximum For processor cabinet
refrigeration 1700 BTU/HR (428 Kcal/hr) cooling
M-701-1 Swivel Mount Swivel mount, 2 in. pipe slip-on to 1 in. NPT All viewing heads- S70x
connection. with DA-1
M-701-2 Swivel Mount Swivel Mount, 2" NPT to 1" NPT All viewing heads- S70X
with DA-1
M-701-2-FLG Flanged swivel mount Flanged swivel mount, 2 in. flanged to 1 in. NPTF. All viewing heads- S70X
with DA-1
M-701-2-SS Swivel Mount Swivel mount, 2 in. NPT female to 1 in. NPT female, All viewing heads- S70X
Stainless steel construction. with DA-1
M-701-3 Flanged swivel mount Flanged swivel mount, 3-bolt, 4.5 in. flanged to 1 in. All viewing heads- S70X
NPTF. with DA-1
150 70-8911
IFM Accessories
Material Number Application Description Used With
M-701-3P Swivel Mount Swivel mount, 3 in. NPTF to 1 in. NPTF connection. All viewing heads- S70X
with DA-1
M-701-4 Swivel Mount Swivel mount, 2-bolt to 1 in. NPTF connection. All viewing heads- S70X
with DA-1
M-702-6 Orifice and retaining ring set. Orifice and retaining ring set. Used for all viewing Used for all viewing heads.
heads.
PT-GA1 High temperature gasket for High temperature gasket for 1 in. locking coupler. 1 in. locking coupler
1 in. locking coupler.
PT-QL1 Quartz lens for 1 in. locking Quartz lens for 1 in. locking coupler. 1 in. locking coupler
coupler.
R-518-08 Viewing Head S256 Quick Viewing Head S256 Quick Disconnect Plug WDIII S256 viewing head
Disconnect Plug
R-518-11 Model S55xBE viewing head S55xBE Field Wireable Cable with 6-8mm cable Model S55xBE viewing
installation. bushing for use with C330S cable. Includes Field head, and C330S cable.
wireable with proper bushing size to provide IP seal
with C330S cable. No shield at connector, less robust
version. Used with Model S55xBE Viewing Heads
R-518-12 Heat Block-1" NPT All viewing heads with 1" NPTF connection All viewing heads with 1"
NPTF connection
R-518-13 Heat insulating nipple for 1/2 in. NPT Ultem heat insulating nipple for S70X/S80X S70X/S80X series viewing
S70X/S80X series viewing series viewing heads. heads
heads.
70-8911 151
IFM Accessories
Material Number Application Description Used With
R-518-CL12-HTG Locking coupler 1 in. NPT locking coupler with high temperature All viewing head that has
gasket. Must be used with R-518-PT12 or R-518- 1" NPTF
PT12L
R-518-CL12-PG Locking quick disconnect/cam 1 in. NPT aluminum locking quick disconnect/cam and All viewing head that has
and groove coupler adapter groove coupler adapter with 1/2 in. NPT purge. Must 1" NPTF
be used with R-518-PT12 and R-518-PT12L
R-518-CL13-HTG Locking coupler 1/2 in. NPT locking coupler with high temperature All viewing heads that
gasket. Must be used with R-518-PT13 or R-518- have 1/2" NPTF connection
PT13L
R-518-PT12 Insulating locking coupler 1 in. NPT Ultem insulating locking coupler adapter. 1 in. NPT Ultem insulating
adapter Used with U2S processor/viewing head. locking coupler adapter
use with R-518-CL12-HTG
and R-518-CL12PG
R-518-PT12L Locking coupler adapter with 1 in. NPT Ultem locking coupler adapter with quartz 1 in. NPT Ultem insulating
quartz lens. lens. locking coupler adapter
with quartz lens for use
with R-518-CL12-HTG and
R-518-CL12PG
R-518-PT13 Locking coupler adapter only. 1/2 in. NPT Ultem insulating locking coupler adapter
use with R-518-CL13-HTG and R-518-CL13HTG
R-518-PT13L Locking coupler adapter with 1/2 in. NPT Ultem locking coupler adapter with quartz
quartz lens. lens.
UVSOURCE Testing any UV based system Ultraviolet light source battery operated Test for any UV tube based
system
152 70-8911
Fiberoptic System
Fiberoptic System
The Fiberoptic System is a configure to order item. Please contact
Honeywell Customer Care at (765) 254-1041 for assistance with
configuring and placing your order.
FOLC-HS Replacement fiber optic lens Replacement fiber optic lens cartridge mounting hood/
cartridge mounting hood/lens lens housing with 1/2 inch NPT connection.
housing
FOLC-SC Fiber optic lens cartridge and Fiber optic lens cartridge and coupler ‑ straight
coupler connection.
70-8911 153
Fiberoptic System
Material Number Application Description Used With
S550FOAD Fiber optics adapter viewing Fiber optics adapter for S55XB/S55XBE viewing head S55XB/S55XBE viewing
head side and U2S models. heads, and U2S models
S550FOADY-FT Fiber optics adapter Fiber optics adapter with air purge connection for all S55XB/S55XBE viewing
viewing heads with 1" NPT connection heads, and U2S models
S550FOADY-FT-AL Fiber optics adapter Fiber optics adapter with air purge connection for all S55XB/S55XBE viewing
viewing heads with 1" NPT connection heads, and U2S models
S592-OR Spare Parts for FOLC-SC and Metal O‑Ring Spare Parts for FOLC‑SC and FOLC‑9C FOLC-SC and FOLC-9C
FOLC-9C
S592-PC Spare Parts for FOLC-SC and Fiber assembly quartz lens (plano/convex) for FOLC‑SC FOLC-SC and FOLC-9C
FOLC-9C and FOLC‑9C
S592-PP Spare Parts for FOLC-SC and Plano/Plano window For FOLC‑SC and FOLC‑9C FOLC-SC and FOLC-9C
FOLC-9C
S592-RR Spare Parts for FOLC-SC and Retainer clip for FOLC‑SC and FOLC‑9C FOLC-SC and FOLC-9C
FOLC-9C
S700FOAD Fiber optics adapter Fiber optics adapter for S70X viewing heads. Any 1/2" viewing head/
FASA
S800FOAD Fiber optics adapter Fiber optics adapter for S80X viewing heads. S80X viewing heads
154 70-8911
Training Materials
ISO 9001
ISO 9001
Honeywell Thermal Solutions Maintains
ISO 9001:2008 Registration
What is ISO? Honeywell ISO Registered Facilities
ISO is the International Organization for Standardization. ISO Many of the products described in this catalog are built in ISO
standards used to apply only to manufacturing, but now can be applied registered facilities.
to many types of businesses. This promotes a common standard for The following facilities are registered under ISO 9001:2008 registered
accessing systems worldwide. by Quality Management Institute; Certificate # CERT-0067107:
What does ISO 9001 registration involve? ACS ECC – Golden Valley Facility
ISO 9001 is part of the ISO 9000 family. Registration is evidence that 1985 Douglas Drive North
a Quality Management System has been put in place to verify that Golden Valley, MN 55422-3992
customer requirements are being identified and met. This means that USA
an Organization has demonstrated the capability to define, document, File No: 014498
and control the processes that define the product or service being Honeywell International ACS ECC (West Coast Operations)
supplied. Continuous improvement is assured through the preventive 2055 Dublin Drive
and corrective actions that result from a comprehensive system of San Diego, CA 92154-8203
Internal Audits and Agency (3rd party) Audits. USA
Registration focuses on the concept of companies using a process File No: 014499
approach to quality management. ISO requires that companies meet Honeywell International Manufacturas de Chihuahua S de RL
some very specific requirements, which include defining the process de CV
used and controls for each level of every process, from design, through Avenida Cristobal Colon #11364 Complejo Ind. Chihuahua
delivery of the finished product or service. Systems, procedures and Chihuahua, C.P. 31136
documentation are required for all processes. México
Each facility must be registered separately since it is the quality File No: 014501
management system of each facility that is registered, not the products Honeywell International ACS ECC (Mexhon)
that are manufactured by the system. Mexhon S.A. de C.V. Blvd. Insurgentes No. 8503-2
Characteristics of ISO Compliant Businesses Tijuana, Baja, CA
México
ISO management system standards provide the organization with a
File No: 014504
model to follow in setting up and operating the management system.
This model incorporates the features on which experts in the field have Honeywell International Inc., A Delaware Corporation ACS ECC
reached a consensus as representing the international state of the art. 304 S. Chicago Avenue
A management system, which follows the model - or “conforms to the Freeport, IL 61032
standard” - is built on a firm foundation of state-of-the-art practices. USA
It is a well-organized operation with trained and motivated people. It File No: 014587
continually rethinks how it runs its business and focuses on meeting Honeywell International Inc., A Delaware Corporation
and exceeding customer specifications through eliminating non-value- 25 E. Spring Street
added functions. Freeport, IL 61032
It welcomes outside auditors who review its processes and ensure USA
continual improvement against a universally recognized standard of File No: 014588
performance. Honeywell International Manufacturas de Chihuahua S de RL
What does Honeywell ISO registration offer you? de CV
Ave. Parque Industrial Juárez #3328
It offers the confidence and peace of mind that the Honeywell quality
Parque Industrial Juárez
system requires production processes that meet highest standards for
Juárez, Chihuahua 32630
consistency and control, which translates to consistent product quality.
México
File No: 1065696
70-8911 155
General Information
General Information
Order Specification Number System
TYPE LETTER TYPE NUMBER SUFFIX LETTER OS NUMBER
V 4055 A 1007
The type letter is the single letter, or two letter group, which begins the L, LA or LS — Limit controllers.
model number. This letter usually indicates the general type of device M — Motors.
involved, however, some product model numbers may not follow these P — Pressure controllers.
designations exactly. If you have questions about a particular product PM — Program modules.
designation, please contact your Honeywell sales representative. A
list of type letters used is shown below (some may fit in more than one Q — Accessories.
category): QS — Communication interface modules.
R, RA or RW — Relays.
A — Testers.
RM — Primary controls.
AT — Transformers.
S — Switches and ignition modules.
BC — Microcomputer burner control system.
ST — Electronic fan timers.
C or CS — Combustion controls; sensors.
SV — Integrated controls.
D or DM — Dampers.
T, TA or TS — Thermostats and remote bulb temperature controllers.
DSP — Demonstrators.
TG — Thermostat guards.
EL — Lighting controls.
V, VR, VS or VW — Valves.
ER — Energy recovery ventilators.
W — Load control panels, accessories.
F — Electronic air cleaners.
Y — Package sets.
H — Humidity controls, including combination temperature and
humidity controllers. ZM — Software packages.
156 70-8911
General Information
Approval Bodies
Most of the devices described in this catalog have been approved or International Approval Services—Canada
listed by one or more of the approval bodies listed below. IAS, now part of CSA and no longer known as IAS, represents all
Underwriters Laboratories Inc. segments of the Canadian gas industry, has been accredited by the
Standards Council of Canada and the Standards Advisory Committee
Underwriters Laboratories Inc., is a Limited Liability Corporation
to prepare National Standards in the area of equipment for use with
(LLC) that examines and tests devices, systems and materials. Its
natural gas and propane. CSA has laboratories in Toronto, Canada.
membership represents a broad cross section of industry, education,
and government. Each standard is intended to be used within the scope of the standard
by the manufacturing sector, those applying the equipment or those
Field inspectors for Underwriters Laboratories Inc., do not normally
responsible for its application. It is the responsibility of the user to
inspect equipment installed on job sites, but restrict their activities
determine in each case that the standard is suitable for the application.
entirely to periodic inspections of products coming off manufacturers’
assembly lines. IAS operates a certification program for gas appliances, equipment,
and accessories.
The three general categories of acceptance of a product by
Underwriters Laboratories Inc., are: Canadian Gas Association (CGA), is now part of CSA and is no longer
known as CGA, although some legacy products still may display the
1. Listing
CGA mark.
2. Component Recognition
American Gas Association (AGA) is also now part of CSA and is no
3. Classification longer known as AGA, although some legacy products still may display
Listed devices are structurally and functionally complete and suitable the AGA mark.
for field installation. Factory Mutual
Component Recognized devices are incomplete in some way that Factory Mutual is an association of mutual insurance companies
makes them unsuitable for general field installation. They are intended dedicated to loss prevention. Through its research arm, the Factory
to be factory installed as part of some other piece of equipment. Mutual Research Corporation, it investigates means of preventing and
Classified devices or products have been evaluated as to specific minimizing fire and other losses. Factory Mutual Laboratories test and
hazards only. approve two broad categories of devices and materials:
Underwriters Laboratories of Canada can also provide certification 1. Those used for the control or prevention of property damage.
services to Canadian standards, which is displayed as a “c” adjacent to 2. Those that in themselves would present serious hazards if not
the UL mark (cUL). properly designed.
CSA - Canadian Standards Association Factory Mutual Acceptance refers to a specific installation or
The Canadian Standards Association is a not-for-profit, membership- arrangement of equipment. Installations using approved devices, if
based, non-governmental organization which provides a national found satisfactory following review of plans and inspection of completed
standardizing body for Canada. work, are “accepted”.
The Canadian Standards Association Testing Laboratories, inaugurated A continuing follow-up program is carried out through periodic plant
in May 1940, is a division of the Canadian Standards Association, inspections and reports of performance in actual use.
and is recognized as a testing and investigating agency by Inspection CE Mark (“Conformité Européene” European Self-Certification
Authorities and by Fire Marshals and Fire Commissioners throughout mark)
Canada.
CE marking is mandatory for products covered by one or more
The Canadian Standards Association Laboratories test and examine Directives. The manufacturer must apply the CE mark and declare
electrical products submitted for approval in compliance with pertinent conformity to the applicable Directives in order to bring a product on
Canadian Standards Association codes and standards. the market in the European Community. CE marking requirements vary
The Canadian Standards Association now includes International from Directive to Directive, and even within Directives.
Approval Services (IAS). Some of the Directives (e.g. Gas Appliance Directive) require third
CSA can also provide certification services to UL standards, which is party testing by Notified Bodies, in which case a product surveillance
indicated by a “US” adjacent to the CSA mark. contract with a Notified Body is also mandatory. Other Directives
can be satisfied by Declarations of Conformity provided by the
International Approval Services—U.S. manufacturer as a result of internal testing and documentation.
IAS, now part of CSA and no longer known as IAS, is the testing C-Tick
organization of the American gas industry with laboratories in
Cleveland, Ohio and Irvine, Calif. The CSA sponsors the American The Australian C-Tick mark is intended for use on products that comply
National Standards Institute Z21 and Z83 Committees on standards for with EMC standards. The C-Tick mark is a certification trademark
gas-fired equipment. registered to the ACA by the Trademarks Office and is only to be
used in accordance with conditions laid down by the ACA (Australian
Any manufacturer of gas appliances or gas appliance accessories may Communications Authority). The C-Tick mark is valid for both countries
submit their products to the Laboratories and secure certification of and may be applied by either a New Zealand supplier or an Australian
their designs upon compliance with the appropriate national standards. supplier.
Upon such compliance, the manufacturer is granted an Appliance
Certificate or an Accessory Certificate and is permitted to display AGA – Australia Gas Association
the trademarked Laboratories’ Certification Seal or trademarked AGA reviews a product’s CE Mark EMC report and/or Declarations and
Laboratories’ Certification Symbol on the appliance or accessory. issues a certificate allowing import into Australia and New Zealand.
The approved product will bear the C-Tick mark with the assigned
number of the importer.
70-8911 157
Reference Information
Reference Information Taxes
The amount of any and all present or future taxes or other government
Date Code charges upon the production, shipment, installation or sale of the
A date code is stamped on each device to identify the date of equipment covered hereby, including use or occupation taxes, shall
manufacture. be added to the price and paid by the Purchaser; or in lieu thereof, the
Purchaser shall furnish the Company with a tax-exemption certificate
In October 1975, Honeywell adopted the industry standard date code acceptable to the taxing authorities.
system of a 4-digit code. The first 2 digits indicate the year; the second
2 digits indicate the week of the year. EXAMPLE: 7812—the last week
of March 1978.
International Controls
Some Honeywell controls are available with Celsius scales and/or at
For devices manufactured before October 1975, the following date code 110/220V, 50 Hz. For information on the availability of these devices,
was used. If the letter “R” is added as a third letter, it indicates a repair contact:
date.
Commercial/Industrial Combustion Controls
A January G July H 1962 Z 1970 Honeywell International Inc., MN10-181B
B February H August G 1963 Y 1971 1985 Douglas Drive North
Golden Valley, MN 55422-3992
C March I September F 1964 X 1972
All other controls and systems:
D April J October E 1965 W 1973
International Marketing MN10-131A
E May K November D 1966 V 1974 Honeywell International Inc.
F June L December C 1967 U 1975 1985 Douglas Drive North
Golden Valley, MN 55422-3992
B 1968 T 1976
A 1969
Horsepower Ratings
Ratings of Honeywell controls listed herein are in amperes, and All motors do not necessarily come within the maximum ampere ratings
correspond generally to the values for various horsepowers as shown shown in the table, and control devices must be used which have a
in this chart. Full load ratings are taken from the National Electrical rating equal to, or greater than, the actual motor running and starting
Code, 1978 edition; locked motor ratings are 6 times full load rating (ac) currents.
or 10 times full load rating (dc).
158 70-8911
Reference Information
NEMA Standard Classification Code for Flame Safeguard Enclosures
NEMA 1—General purpose. For indoor protection, where conditions NEMA 6—Submersible. For submerged operation under specified
are not unusually severe. pressures and time.
NEMA 2—Driptight. Designed to exclude falling moisture or dirt. NEMA 7—Hazardous Locations, National Electrical Code Class 1
Particularly applicable to cooling rooms, laundries, etc., where (circuit breaks in air).
condensation is prevalent. For indoor use. NEMA 8—Hazardous Locations, National Electrical Code Class 1
NEMA 3—Weather Resistant (weatherproof). For outdoor use; (circuit breaks immersed in oil).
designed to withstand all normal exposure to natural elements. NEMA 9—Hazardous Locations, National Electrical Code Class 2.
Controls mounted on pullout racks for easy access. With rain hood and
weather seals. NEMA 10—Explosion-proof. Meets U.S. Bureau of Mines requirements
for explosive atmospheres.
NEMA 4—Watertight. Withstands water pressure from 1 in. hose
nozzle, 65 gallons per minute, from distance of not less than 10 ft. for NEMA 11—Acid or Fume Resistant. Provides for immersion of enclosed
five minutes. Suitable for maritime applications, breweries, etc. equipment in oil.
NEMA 5—Dust-tight. Equipped with dust-tight gaskets. Suitable for NEMA 12—Industrial Use. Excludes oils, dust, moisture, to satisfy
mills and other high-dust atmospheres. individual requirements.
IP Standard Classification
• The IP classification system is used to indicate the degree of • A classification consists of the letters IP followed by two digits which
protection provided by the housings of electrical products operating indicate conformity with test conditions as defined in the table below.
on low and middle voltages (up to 1000 V ~ and 1500 V =).
M18900 M18900
1 A large surface of the body, such as a hand 1 Dripping water (vertically falling drops) shall
(but no protection against deliberate access). have no harmful effect.
Solid objects exceeding 50 mm in diameter.
M18901 M18907
2 Fingers or similar objects not exceeding 80 2 Vertically dripping water shall have no harmful
mm in length. Solid objects exceeding 12 mm effect when the enclosure is tilted at any angle
in diameter. up to 15° from its normal position.
M18902 M18908
3 Tools, wires etc., of diameter or thickness 3 Water falling as a spray at an angle up to 60°
greater than 2.5 mm. Solid objects exceeding from the vertical shall have no harmful effect.
2.5 mm in diameter.
M18909
M18903
4 Wires or strips of thickness greater than 4 Water splashed against the enclosure from any
1.0 mm. Solid objects exceeding 1.0 mm in direction shall have no harmful effect.
diameter.
M18904
M18910
5 Ingress of dust is not totally prevented by dust 5 Water projected by a nozzle against the
does not enter in sufficient quantity to interfere enclosure from any direction shall have no
with satisfactory operation of the equipment. harmful effect.
M18905
M18911
70-8911 159
Reference Information
First Digit Second Digit
Protection against Solid Objects Protection against Water
IP Tests IP Tests
6 No ingress of dust 6 Water from heavy seas or water projected in
powerful jets shall not enter the enclosure in
harmful quantities.
M18906 M18912
M18913
Capacities
Most gas capacities listed in this catalog are stated for natural gas,
based on 1,000 Btu per cu ft, 0.64 sp. gr. nat. gas, at a pressure drop of Total Heating Value for Gas X At sp. gr. Conversion Factor
1.0 in. w.c. (37.3 MJ/m3, 0.64 sp. gr. at a pressure drop of 0.25 kPa). Btu/cu ft MJ/m3 (multiply)
To calculate the Btu/h capacity for other gases, multiply the listed 500 to 800 18.7 to 29.8 0.60 0.516a
Btu/h capacity by the conversion factor. 800 to 950 29.8 to 35.4 0.70 0.765a
2500 93.3 1.53 (LP gas) 1.62
a
Nominal conversion factor for range of total heat value.
For gases not listed in table, use one of the following formulas:
or
Btu/h Capacity sp. gr. gas A Btu/cu ft (MJ/m3) gas B Btu/h Capacity
=
(gas A) sp. gr. gas B Btu/cu ft (MJ/m3) gas A gas B
M18317
160 70-8911
Reference Information
Power & Heat Btu Contents of Fuels
1 Btu 776 ft-lb Grade or Type Unit Btu
0.293 Watt-hr No. 1 Oil Gallon 137,400
252 cal
No. 2 Oil Gallon 139,600
1 cal 0.003968 Btu
No. 3 Oil Gallon 141,800
0.0011619 Watt-hr
No. 4 Oil Gallon 145,100
1 Btu/h 0.293 Watt
4.2 cal/min No. 5 Oil Gallon 148,800
1 Watt 3.413 Btu/h No. 6 Oil Gallon 152,400
1 Watt-hr 3.413 Btu Nat. Gas cu ft 950 to 1,150
1 kW (1000 Watts) 3413 Btu/h Propane cu ft 2,550
1 kW-hr 3413 Btu Butane cu ft 3,200
1 hp 0.746 kW
2544.65 Btu/h
33,000 ft-lb./min
1 Bohpa 9.809 kW
33,479 Btu/h
34.5 lb of steam per hour
a
Boiler Output Horsepower is the equivalent of the heat required to evaporate
34.5 lb of water per hour into dry, saturated steam at 212°F.
70-8911 161
Training Booklets
Training Booklets
Training Booklets
Burners and Boilers
Descriptions of various types of commercial and industrial gas, oil, and coal burners and their 70-8107
operation. Also boilers classified by construction and size. A comprehensive and understandable
introduction to the subject. 65 pages
Orderable in packs of 25 from: http://literature.honeywell.com/
FSG Textbook
FSG Textbook, “Flame Safeguard Controls: A Honeywell Textbook” 2nd edition
The most comprehensive and popular Flame Safeguard textbook available in our industry. It’s where the beginners begin and where the “Old Pros”
return year after year and problem after problem.
Textbook
FSG Textbook, “Flame Safeguard Controls: A Honeywell Textbook”, 362 pages
Contents: 71-97558/U
• Introduction to Flame Safeguard – Flame Safeguard functions and controls.
• Combustion – explanation of fuel types and flame characteristics.
• Burners and Boilers – description of representative burners and boilers.
• Flame Rod Application – design and installation of flame rods and rectification systems.
• Optical Detector Applications – description, operation, application and checkout of detectors;
covering rectifying photocells, infrared, and ultraviolet detectors.
• Primary Controls – capabilities and operation of primary controls (RA890, R4795 and R7795) used
on smaller burners
• Programming Controls – capabilities and operation of programming controls (R4140 and BC7000
Microcomputer Programmable Controls.
• Troubleshooting FSG Systems – outlines systematic procedures for isolating common Flame
Safeguard problems.
• Service Equipment – description and operation of testers, simulators and meters.
• Auxiliary Equipment – description, operation, application and checkout of pressure and
temperature controllers.
• Valves and Valve Trains – description and application of typical Flame Safeguard valves and valve
trains.
• Sizing and Application of Large Gas Valves – principles and procedures for selecting gas valves
(includes selection nomographs).
• Firing Rate Controls – covers methods for controlling firing rate, firing rate sequences, programmer
switching, motors and valves.
• Glossary – Flame Safeguard terminology.
• Orderable from: http://literature.honeywell.com/
162 70-8911
Reference Manuals
Reference Manuals
These reference manuals are collations of Honeywell publications used to apply, install and service various categories of control products.
Combined they represent virtually all of the technical information Honeywell publishes on its residential and light commercial electric and
electronic controls.
Reference Manuals
The Firing Line
A comprehensive manual designed to facilitate the upgrading and replacement of burner and boiler 70-8900/U
controls in commercial and industrial applications. Extensive information on approval bodies to
explain what type of controls are required to meet various codes. Subjects include how to sell control
modernization, how to sell replacement, conversion wiring, handy survey guides and worksheets.
Lab Trainers
A lab trainer requires the student to actually perform point-to-point wiring to achieve a properly functioned control system.
Demonstrators
Flame Safeguard Trainer
The DSP3452 is designed for training and demonstration of Honeywell Burner and Boiler Controls DSP3452
with auxiliary devices that are typically used with commercial and industrial burners. It demonstrates
the wiring and operation of primary safety controls. The nine trouble switches simulate a range of
faults from a burned out pilot valve to a faulty flame detector to an inoperative firing rate motor.
ControLinks™ Demonstrator
The DSP3564 is designed for use in training on the Honeywell ControLinks™ Fuel Air Control System. DSP3564/U
The demonstrator contains the following items:
• One RM7800L1012 One R7847A1033
• One ST7800A1021 One Q7800A1005
• One R7999A1005 One Q7999A1006
• Four ML7999A1003 Six Indicator Lights
• One 1-5K Pot One 2-1K Pot
• Six SPST Toggle Switches One Carrying Case with handle (22" x 16" x 6")
70-8911 163
Lab Trainers
ControLinks FAR Configuration Toolkit
The DSP3981 Toolkit includes USB-485 Converter with cable and Connector for ControLinks; ZM DSP3981/U
Software
SOLA Demonstrator
The DSP3943 is used as a SOLA commissioning or monitoring tool when a System or Local Operator DSP3943/U
Interface is not required for operation. The DSP contains the S7999B1026 touchscreen display which
uses a wizard-like process to assist you through the commissioning process.
SOLA Demonstrator
The DSP3980 contains an S7999D1006 Touchscreen Display to commission or monitor the SOLA DSP3980/U
system when a System or Local Operator Interface is not required for operation. The DSP3980
includes the power supply for operation and cable with connector for the SOLA system. A USB
storage drive is provided to save display screen snapshots or trending information.
164 70-8911
Lab Trainers
UV Light and Accessories Demo Case
The Demo Case includes: ISO/UNIT SS - 1” NPT High Pressure Air Purge Quartz Isolation Unit - DSP3995/U
Stainless, M-701-2 SS - 2” Pipe Thread Swivel Mount - Stainless, Display Arts and documentation
70-8911 165
Ordering Information
Ordering Information
Order online
You can order online at http://customer.honeywell.com
If you are already a Honeywell customer, please login with your name and password. You can then go to the quick order form and fill it out to place
your order.
Some products are available through the Print-On-Demand site at http://Literature.honeywell.com
Shipping
All U.S. orders for training materials are shipped freight collect, UPS ground. Please pay with a credit card and the charges will be added to your
total.
Expedited Orders
When requested, we will expedite an order and ship by air, but you must pay by credit card and you will be billed for the shipping costs.
International Orders
International orders MUST be placed through your local Honeywell subsidiary. They can advise you on ordering and shipping procedures. We
cannot accept or ship international orders.
Returns
Returned items are accepted within four months of purchase. There are no cash refunds, and a $30 restocking fee per item will be deducted from
your credit. You are responsible for return shipping costs. The address for returns is printed on the bill of lading. Please call or fax in advance of
your return and provide a list of the items that you are returning and a reason as to why you are returning them.
Form of Payment
For online orders, payment must be made by VISA, MasterCard, or American Express card or a company purchase order.
Inquiries
If it is necessary to contact us regarding your order, please provide the following information:
The date the order was placed, your account number, the web order number (found on the order confirmation) and the reference number.
Contact us at:
166 70-8911
THERMAL SOLUTIONS WARRANTY POLICY
Honeywell warrants the products in this catalog (except those parts designated on Honeywell’s price lists as not covered by this warranty) to be free from defects due to
workmanship or materials, under normal use and service, for the following warranty periods.
Sixty (60) months from date of installation The warranty period for all other products is
• C7061 UV Detector twelve (12) months from date of installation.
If a product is defective due to workmanship or materials, is removed within the applicable warranty period, and is returned to Honeywell in
accordance with the procedure described below, Honeywell will, at its option, either repair, replace or credit the customer for the purchase
price of the product, in accordance with the procedure described below. This warranty extends only to persons or organizations who purchase
products in this catalog for resale.
The expressed warranty above constitutes the entire warranty of Honeywell with respect to the products in this catalog and IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT
SHALL HONEYWELL BE RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER.
INSTRUCTIONS—INSTALLING OR v. are received transportation pre-paid at the facility WEBs return products must be processed through
listed on the shipping and/or packing slip. WEBs Customer Care. Defective hardware products
SERVICING CONTRACTOR OR DEALER vi. and are found by Honeywell’s inspection to be under warranty have to be returned to Tridium in
When replacing a Honeywell product under warranty, defective in workmanship or materials under Richmond, VA. Security Access and Video products
including those products furnished on original normal use and service must have prior authorization.
heating and/or cooling equipment, you should rely will be handled in accordance with one of the two
All VFD warranty return products must be
on your local Honeywell Wholesaler or Distributor for following procedures, as specified by the customer
coordinated through the Commercial Components
prompt and efficient product replacement service. making the return.
Hotline (1-888-516-9347 option 4) staff and VFD
No warranty claim for product replacement or credit 1. CREDIT PROCEDURE. Honeywell will issue Warranty and Repair Program Coordinator (ECC-
will be honored by Honeywell without a completed credit, at Honeywell’s lowest wholesaler net price VFD Coordinator). All VFD warranty returns must
return authorization form or a manual return in effect at the time of the return (as set forth on have prior authorization and must be returned to the
authorization form issued by Honeywell Customer Honeywell’s then current price sheet) or at the specified Honeywell VFD Service Center.
Care. actual invoice amount if a copy of that invoice
The warranty will not be honored if:
is attached to the packing list. (TRADELINE
INSTRUCTIONS—WHOLESALER OR Replacement Exchange Products will be at i. product is damaged or missing parts or accessory
Honeywell’s lowest replacement exchange net items including batteries.
DISTRIBUTOR
price in effect at the time of such return, as ii. product exhibits evidence of field misapplications.
The following will apply to the return of any product shown on Honeywell’s then current price sheet.) Final disposition of any warranty claim will be
to Honeywell under this warranty, except any Honeywell reserves the right to disallow this credit determined solely by Honeywell. If inspection by
products which are not variable frequency drives or option in cases of warranty abuse. Honeywell does not disclose any defect covered
WEBS and are: by the warranty, the product will be returned or
2. REPLACEMENT PROCEDURE. Warranty
scrapped as instructed by the customer and
i. identified with a Honeywell Return Authorization replacement procedure must be used for
Honeywell’s regular service charges will apply.
Form (obtained from the B2B website at in-warranty emergency replacement orders.
Products returned to the customer may be sent
Customer.Honeywell.com) Customer will not be credited for items not
shipping charges collect.
ii. display the Return Authorization Form number meeting warranty criteria as outlined by policy.
and return address label on the outside of the Please return the defective item to the address If you have any questions relative to product
return carton. Make sure a copy of the form is listed on the return authorization form. returns to Honeywell, contact your Customer Care
enclosed in the return carton Representative:
List Water Solutions products on a separate Return
iii. packed separately from other returns and
Goods Order form, marked “Water Solutions”. Honeywell International Inc.
protected from shipping damage;
Customer Care MN10-131A
iv. have certification by the installer or servicing All new and unused VBN control ball valves MUST
1985 Douglas Drive
dealer that the product was removed, due to be approved by your Honeywell sales representative
Golden Valley, MN 55422
failure, within the applicable warranty period; before returned.
1-888-793-8193
70-8911 167
For More Information
The Honeywell Thermal Solutions family of products
includes Honeywell Combustion Safety, Honeywell
Combustion Service, Eclipse, Exothermics, Hauck,
Kromschröder and Maxon. To learn more about our
products, visit ThermalSolutions.honeywell.com or
contact your Honeywell Sales Engineer.
Honeywell Process Solutions
Honeywell Thermal Solutions (HTS)
1250 West Sam Houston Parkway
South Houston, TX 77042 70-8911
Rev. 01-19
ThermalSolutions.honeywell.com © 2019 Honeywell International Inc.