Mack MP8 Cabeza de Cilindros Cambio
Mack MP8 Cabeza de Cilindros Cambio
Mack MP8 Cabeza de Cilindros Cambio
PV776-88995497 USA45146
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 2(15)
Service Procedures
21124-1
Cylinder Head, Installation
Note: As the illustrations in the service literature are used for several different engine
variants, certain details may differ from the variant you are working with.
The essential information in the illustrations is, however, always correct.
WARNING
When cleaning the unit injectors, under no
circumstances may rotary wire brushes, wire brushes
or similar tools be used on the injector nozzle. There
is a risk that this will damage or block the injector jets,
causing loss of power etc. If necessary use a rag
soaked in paraffin or similar instead.
W2006256
J42885
2
2
Clean the cylinder head bolts before reuse.
3
3
Remove the press tools.
T2025185 9996966
4
4
Fit a new gasket in the coolant pipe.
5
5
Apply a 2 mm thick string of an approved sealant on the
side of the “groove” in the timing gear plate, see Function
Group 20, Specifications.
T2022794
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 4(15)
6
6
Carefully lower the cylinder head until it is in contact
with the cylinder head gasket. Make sure that the guide
washers (1) are correctly positioned. Press the cylinder
head onto the timing gear plate.
Insert a bolt through the hub of the idler gear bolt and the
timing gear plate. Tighten bolt to specification.
88800188
W2006306
7
7
Insert 4 cylinder head bolts into locations 24, 26, 28 and
30. Tighten the bolts to specification.
Slacken off the bolt that goes through the timing gear
plate by 45°. Otherwise there is a risk that the screw will
shear off when the cylinder head bolts are tightened.
T2024951
8
8
Fit the remaining cylinder head bolts.
9
9
Remove the plug from the flywheel casing and fit cranking
tool.
88800014
T2022960
10
10
Push a piece of rag into the flywheel housing to prevent
screws from falling into the engine.
Fit the bolts (1) in the timing gear plate. Tighten according
to Function Group 20, Specifications.
Turn the engine so that the bolt holes in the timing gear
plate can be reached through the idler gear hole. Fit the
bolts (2) and tighten according to Function Group 20,
Specifications.
Fit the remaining bolts (3) for the idler gear in the hub.
T2025199
Tighten according to Function Group 20, Specifications.
12
12
Carefully lift the camshaft into place.
85109034
W2005134
13
13
Fit the camshaft bearing caps in the correct bearing
brackets.
14
14
Fit bolts to the right-hand side of the bearing brackets.
Tighten according to Function Group 20, Specifications.
T2024930
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 7(15)
16
16
Fit the unit injectors with the yoke.
T2024928
17
17
Ensure that the camshaft mark (TDC) lies between the
markings on the bearing cap.
T2022609
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 8(15)
18
18
Fit the camshaft gear, note the mark on the timing gear
plate.
T2025654
19
19
Check the backlash between the camshaft gear and the
adjustable idler gear.
Adjust if necessary.
W2005136
20
20
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 9(15)
T2025656
22
22
Fit new tie straps to hold the wiring onto the control valve.
T2024956
23
23
Clean the contact surfaces on the timing gear cover,
timing gear plate and cylinder head.
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 10(15)
24
24
Install new seals in the upper timing gear cover.
T2024961
25
25
Fit the upper timing gear cover.
85111422
W2006191
26
26
Wipe off any excess sealant from the joint (A) between
the cylinder head and the upper timing gear cover.
T2025659
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 11(15)
27
27
Turn the engine so that a tooth on the camshaft gear
wheel is in the middle of the camshaft sensor hole in the
upper timing gear cover.
88800014
T2024959
28
28
Check the distance to the camshaft gear wheel with tool
88800031.
• No edge = no adjustment shim
• One edge = one adjustment shim
• Two edges = two adjustment shims
88800031
T2024958
29
29
Fit the camshaft sensor with the correct number of
adjustment shims.
T2024962
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 12(15)
30
30
Adjust valves and unit injectors, see Function Group 214.
31
31
Fit the fuel line hollow screws with new seals onto the
front edge and left-hand side of the cylinder head.
T2026991
32
32
Fit the charge air hose between the intake manifold and
charge air cooler.
33
33
Fit the turbocharger, see Function Group 25.
34
34
Depending upon the model, position the air cleaner
housing against the cab and install the fasteners to
secure.
35
35
Fit the main intake air pipe between the turbocharger inlet
elbow and the air cleaner housing. Position the clamps
and secure.
36
36
Fit screws in the fan ring attachment, left and right-hand
sides.
37
37
Connect the connector to the temperature sensor.
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 13(15)
38
38
Clean the contact surface on the valve cover, check the
gasket. If damaged replace with a new gasket.
T2025659
39
39
Fit the valve cover. Tighten according to Function Group
20, Specifications.
T2025623
40
40
Install the fasteners securing the crankcase ventilation
tube and bracket to the valve cover and intake manifold.
Tighten the fasteners to specification.
41
41
Using fasteners previously removed, secure the
compressor air intake pipe to the cylinder head over the
valve cover.
W2063053
T2022128
Mack Trucks, Inc. Date Group No. Release Page
Service Bulletin 1.2011 211 79 15(15)
44
44
Fit the screws to the coolant pipe.
45
45
Fit the coolant hose to the thermostat housing cover.
46
46
Fill with coolant.
47
47
Bleed the fuel system. Clean up any spills.
48
48
Refit the engine cover (inside the cab).
49
49
Fit all previously removed cables from the ground
(negative) battery terminals.
50
50
WARNING
Make sure that the parking brake has been applied
and that neutral is selected.
Start the engine and check the function and see if there
is any leakage.