WPS 360-1 Rev0 PDF
WPS 360-1 Rev0 PDF
WPS 360-1 Rev0 PDF
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Sketches, Production Drawings, Weld Symbols or Written Description
should show the genera! arrangement of the parts to be welded. Where
applicable, the root spacing and the details of weld groove may be
specified.
(At the option of the Mfgr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g. for notch toughness proce- *Or as per the weld Joint configuration on the
dure, for multiple process procedures, etc.) fabrication drawing
Chemical Analysis - Overlay Cr: 18.0% fminl, Ni: 8.0o/o fminl, Cb/C < 16:1
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove Not A�elicable' Fillet Not Annlicable
Pipe Dia. Range: Groove Not A��licable Fillet Not Aeelicable
Other QW403.23 Base metal thickness 0.5" to umlimited
printed on 11/23/2018
PQR360A
r
Types (Manual, Automatic, Semi-Auto
.)
fl
JOINTS (Vo/Q-402)
E347T-1
0.177"MIN.
L �
AFTER MACH. WELD OVERc.AY
1 \
E309LT-1
�[. �t�-
-� .. . 2. . ,�_J
Groove Deslgn of Test Coupon
{For combi"i'lation qualifications, the deposited weld meta! lnkkooss shalt be recon;led fer each filler metal Of process used,)
BASE METALS (QW-'103) POSTWELO HEAT TREATMENT (QW-407)
Material Spec. SA516 Temprature 1150° Ft 25°F
Type or Grade Grade 70 Time 9 Hours
P-No. 1 to P-No, Other
Thickness of Test Coupon 0.500"
Diameter of Te.st Coupon
C;her
.
GAS (QW-408)
Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding Argon/CO2 75°/v/25% 35-45 CFH
Tralling
FILLER METALS (QW-404) Backing
SFA Specification 5.22
AWS Classlflcatlon E309LT-1, E347T-1 ELECTRICAL CHARACTERISTICS (QW-409)
FIiier Metal F-No. 6 Current 409.4- DC
Weld Metal Analysis A-No. 8 Polarity Reverse
Size or FIiier Melal 404.38: 0.045" dla. Amps. 200A Volts 26V
Olher Tungsten Electrode Slze None
Flux core filler metal only. No Supplemental filler metal. Other
Deposited Weld Metal_ 0.177" Aller machining 10.302" [nom] prior Heat ln�ut • 20,800 Joulesnn. -1st layer
POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove 1G Overlay Travel Speed 151PM
Weld Progression (Uphill, Downhill) String or Weave Bead String
Other Oscillation None
--· -- Multlpass or slngte Pass (par side) Mum pass
Single or Multiple Electrodes Single
PREHEAT (QW-4-06) Other 410.38 - Multiple layer cladding
Preheat Temp 406.4 • 250° F 50% Weld Bead Overlap
lnterpass Temp. 406.4 - 400" F max.
Other
QW-483 (Back)
PQR No. --��--�
360A
Tensile Test (QW-150)
Comments:
File!- Weld Test (QW-180)
No
Result -Satisfactory: Yes
----- No Penetration Into Parent Material: Yes
Manufacturer
laboratory Report
Attention Client's Order Numbe, Date Report Number
21 November 128-18-1 OHOOOOl-0005
2018 Rev. 1.
Client's Material/Produd Description Date Sample Received Material/Produd Specification
One weld overlay coupon
Base plate: 8" W x 14" L x 1 /2" Thick
ASME SA516-70N 05 November 2018 ---
Overlay: 4" W x 14" L, E309LT-1 (1 ''
pass)/E347T-1 (2"d & 3,d pass)
PQR: 360A
1. PWHT
The coupon was held at 11 50° F for nine hours, refer to the Temperature vs Time chart for details
attached on page 3 of this report.
51 Side Bend
Test results conform to the
Address
2 190 Speers Road 52 Side Bend No Open Discontinuity in spec!fied requirements in
Oakvi11e,ON <;ladding and along the weld QW-1 63 of ASME Section
Canada 53 Side Bend interface for all four specimens
L6L2X8 IX: 2017
Telephone
54 Side Bend
(905)673-9S99
Website
www.acuren.com
Ferrite Content(%)
Reading#
Before PWHT After PWHT
1 9.0 7.2
2 9.9 6.5
3 9.7 7.7
4 9.3 6.5
5 1 0.1 8.2
6 9.6 7.2
Average 9.6 7.2
Address
2 l 90 Speers Road
Oakville.ON
Canada
L6L 2X8
. Telephone
(905)673-9S99
Website
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2190 Speers Road
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Lllnada
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Telephone
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Website
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CERT /HW7,0I & 3977.01
PAGE: 1 of 4
DATE: Nov 12,2018
ACUREN Joa#: 128-18-10H00001-0005
REPORT#: KHAMUH181112-PT
CONTRACT/PO: TBA WO: 0005
ATTENTION:
PROJECT: Call out
ITEM(s) EXAMINED: Weld overlay coupon/plate
PART#: 1 and 2 MATERIAL: Carbon/stainless steel THICKNESS: NIA
Scope; Perform visible Liquid Penetrant inspection on Weld overlay coupon/plate
TYPE OF INSPECTION: Liquid Penetrant
TEST DETAILS!
AccEPTAt!CE STANDARD: ASME Section IX REV!SIOIJ: 2017
PROCEOUREITECHNIQUE: CAN•PT•l-1001 REVISION: 2015
TYPE: Visible METI-IOD: Waler Washable
FAMILY BRAUD: Spot Check LIGHTING EO<}JPJ.IENT: Flashlight
PEm:TRAtrr: SKL·WP.2 DWEtt T!�IE: 15 Min, 8LACKUGHTMAKE: NIA S/N; NIA
PENETru>.NTREf.lOVEH: Water DRY Tit.IE; 5 Min. L!GHTMETERS/N: 170523152 CAL DUE: Feb 13,2019
DEVELOPER: SKD-S2 DWELL TIME: 8 Min. LIGHT INTEUS-ITY: > 100 fc (1076 Ix)
DEVELOPER TYPE.: • Non Aqueous ------------ ···------------------------
BATCH NrJs. (WHEN f\EQUIRED): PENETRANr: REMO'tEn: DEVELOPER:
T!:ST SURFACE Cot10lTION: Clea.n Bare Meta! TEST SURFACE TEMPERl,T!JRE:
RESULTS:
V!sib1e liquid Penetrant inspection was performed on tvl'o v'Jeld overlay coupon/plate numbefed as 1 and 2.
Address At the Ur:ne of inspecUon no relevant indications were observed, The welds are acceptable to the above
2190 Speers Road mentioned code requirement.
Oakville,ON
Canada
L6L2X8
Telephone
(905)673-9899
Website
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Page 2 of 4
Addre5S
2190 Speers Ro;id
Oakvil!e,ON
Canad�
L6L 2X8
Te/epho.ne
0
(905)673-9399
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<:ERTIIJ?n.01 &�
a,-n_.•_, _________ �-=-----�=�---------------------�===������==
EAS-LAB-02F008 ROS {August 27, 2018) Report Form Page 5 of 10
128_18_10H00001-0005 Rev.1
ACUREN JOB# 128-18-10H00001-0005
1 Be_1c,1_,_
H_,:
REPORT# _I,KH!!A"'M"'c'Uc, 12e_·�P�T__
Address
2190 Speers Road
Oakville,ON
Canada
L6l 2X8
Telephone
(905)673-9899
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CERT#J'.!17.01 &�::'·:
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Page 4 of4
Address
2 ·190 Speers Road
Oakville,ON
Canada
L6L 2X8
. Telephone
(905)673-9899
Website
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Measured Overlay
Elements 3/32" below weld cap l /8" above interface
Thickness (mm)
Fe Rem. Rem.
C 0.035 0.038
Si 0.64 0.62
Mn 1.58 1.53
p 0.027 0.024 Five measurements were
s 0.013 0.011
taken across the overlay
width on the cross section
Cr 19.44 19.49 specimen used for hardness
Mo 0.08 0.08 survey (7.76 mm; 7.61
Ni 10.53 10.61 mm; 7.65 mm; 7.54 mm;
7.82 mm), the averaged
Al 0.005 0.01 overlay thickness is 7.67
Co 0.13 0.13 mm
Cu 0.12 0.12
Nb 0.38 0.34
Ti 0.04 0.04
V 0.08 0.08
Website
www.acuren.com
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,;:1
Address
2190 Speers Road
Oakville,ON
Camdol Figure 1 (b) Indents for Vickers hardness test
L6L 2X8
Telephone
(905)673-9899 Table 1. Vickers Hardness Results
Website
HVlO
Readings Location
Line 1 Line 2 Line 3 Line 4 Line 5
1 142.7 146.8 144.9 147.0 142.6 BM
2 199.9 214.4 200.7 187.5 198.1 HAZ
3 189.0 185.4 195.7 182.4 184.8 First Layer
4 194.4 194.8 188.0 199.2 175.6 Second Layer
5 181.8 190.9 185.2 175.4 174.5 Third Layer
Client acknowledges receipt and custody. of the report or other work ("Deliverable"). Client agrees that it is responsible for assuring that acceptance
standards, specifications and criteria in the Deliverable and Statement of Work ("SOW") are correct. Client acknowledges that Acuren is providing the
Deliverable according to the SOW, and not any other standards, Client acknowledges that it is responsible for the failure of any items inspected to meet
standards, and for.remediation, Client has 15 business days following the date Acuren provides the Deliverable to inspect it, identify deficiencies in writing,
and provide written rejection, or else the Deliverable will be deemed accepted. The Deliverable and other services provided by Acuren are governed by a
Master Services Agreement ("MSA"), If the parties have not entered into an MSA, then the Deliverable and services are governed by the SOW and the
"Acuren Standard Se!Vice Terms" (www.acuren.com/serv!ceterms) in effect when the services were ordered
The Client Representative who receives this report is responsible for verifying that any acceptance stand,uds listed in the report are conect and
promptly notifying Acuren ofany issues with this report and/or the work summadzed herein. The owner is responsible for notifying Acuren in writing
if they would like their samples returned or placed into storage (at their cost) othenvise, all samples/specimens associated with this report will be
Address disposed of60 days afteJ· the report date.
2 190 $peers Road NOTES:
Oakville, ON
Can;ida A) Any tests subcontracted to an approved subcontractor are highlighted above C-)
L6l 2X8 B) Levels of Services :Regular Service: 3 to 5 business days; Next Day Service: 8 to 16 business hours; Same Day Service: within 8
business hours; Super Rush: Work will commence immediately regardless of the time and will contlnue until it is completed
Telephane
(905)67 3-9S99 C) The Clienfwill be notified if completion of test will exceed the time specified as a resulfof the volume of work or the complexity of
the test
"""'
Website D) The Client should specify the standards used for testing/comparison purpose. We have a comprehensive library and online
www.acuren.com subscription of commonly used standards, however, we may ask the client to supply the standards if not common or the Client requests to
purchase standard(s) on his behalf.
E) Please provide all the necessary information/documents (MSDS) pertaining to any Toxic I Dangerous materials prior to their arrival
in the Laboratory.