SUPER-TITAN ™

Split-case pumps with power, performance

and reliability for a world of applications
 Features
The Prestige. The TKL Super-Titan pump makes a significant contribution
to the operator’s requirements.

The Performance. The numerous design features offer longer life of all parts.
Our engineers considered the many service needs of
modern general purpose pumps: higher operating pressures,
dependability for continuous operation in process

SUPER-TITAN ™
applications, high efficiency for economical operation,
low monitoring and maintenance on any service.
The TKL Super-Titan, a rugged, dependable and efficient

PUMPS pump meets all these requirements.

The Best Just

Got Better.
The Thompsons Kelly & Lewis
Super-Titan split-case pump
has long been used for the
handling of liquids where the
utmost in reliability and
maintainability are demanded.
At first glance, the TKL
Super-Titan pump may look
like any other split-case pump.
However, a close look inside
will show how special attention
devoted to design of the
component parts makes the
TKL Super-Titan pump
different, a leader among
split-case pumps.
Construction CASING 001 Single or double volute for
optimum hydraulic performance. Split on
horizontal centreline - no need to disturb piping
063 002 or motor for servicing.
029 CASE WEAR RINGS 007 Renewable case rings
001
eliminate casing wear. Low cost replace-ment to
007
017 refurbish to design clearances.
006 IMPELLER 002 Double suction arrangement
560
014 requires minimum NPSH. Balanced construction
reduces thrust loads and prolongs bearing life.
BEARING HOUSING 099 Designed for short
bearing span, flanged and doweled for easy
rotating element removal and accurate
alignment on reassembly. Five standard grease
lubricated bearing elements cover complete
pump range, reducing operators’ spare parts
inventory.
For high intensity operation, the bearing housing
581 099 099 on larger models can be furnished with
integrally cast cooling jackets and temperature
Horizontal Shaft sensing.
Single Volute BEARINGS 560/561 Pre-lubricated single and
double row angular contact anti-friction bearings
sized to give long life under the toughest
conditions of radial and axial load. Water
throwers and grease seals protect bearings from
063 002
moisture and dirt.
SHAFT 006 Large diameter and short span
029 001 minimises shaft deflection and prolongs seal
007 and bearing life.
560 017 581
561 SHAFT SLEEVES 014 Renewable to protect the
014 006
shaft. Threaded to axially locate and lock the
impeller inboard of the shaft seals. Thread is
opposed to direction of shaft rotation.
STUFFING BOXES Fitted with renewable neck
bushes 063, lantern rings 029, high quality
packing 581 and split glands 017 as standard.
Mechanical seals are optional.
VERTICAL CONFIGURATION Space saving
design with most of the features of the
horizontal version and in addition the pump is
099
supplied with a pump support stool 023 and
motor mounting flange 081. The external upper
bearing 560/561 carries all thrust and radial
loads, the internal lower sleeve bearing 039 is
Horizontal liquid lubricated.
Shaft Double
Volute
Optional
Configurations
081
The standard TKL Super-Titan pump is
006 designed to meet most requirements. However,
to satisfy special conditions, a number of
099
optional configurations are available:
560 • Seal flush through cyclone separator to filter
017 liquid supply to the stuffing boxes, and to the
581
029 bottom bearing of vertical pumps.
063 • Quench glands for temperatures above105˚C.
007
• High-speed kit with extended neck bushes in
001 non-metallic material for
pump operation above 1500 r/min.
002
• Splash guards to contain excessive spray from
014 gland leakage.
• Pressure gauge tappings on pump branches.
039
• Grease nipples fitted to bearing covers.
• Air and drain piping to a common discharge
023
point.
• Increased sealing ring clearances for
Vertical Shaft ‘dirty water’ operation.
• Opposite-hand shaft rotation; standard
rotation is clockwise viewed from drive end.
• Alternative flange drilling.
 Principal Dimensions A

Ø Suction
a b g f h2
e+
Ød
f
a
c
Ød

h2 h3 b
q
h1

Ø Suction Ø Discharge
View in h3
direction of Ø Discharge Øk
m1 n1
arrow ‘A’
Horizontal Shaft Vertical Shaft
Notes: 3. # Approximate only, subject to change.
1. All pumps have Table ‘E’ flanges except those 4. Dimensions in millimetres for cast iron pumps.
with impeller diameters 590 mm and above 5. ✷ Double volute casing.
which have Table ‘F’. 6. ~ Frame 18 bearings and frame 16 stuffing box.
2. Tender drawing only, not for construction. 7. + Approximate only, can vary with motor size.

PUMP DESIGNATION PUMP & PUMP SUPPORT

DIA DIA NOM
Discharge Suction IMP DIA Frame a b c ød e+ f g h1 h2 h3 øk m1 n1 q
mm mm mm No.
150 200 560 12 460 460 280 55 372 519 413 425 292 318 965 580 370 625
200 250 400A 12 410 410 280 55 402 549 443 425 254 279 965 600 470 625
200 250 400B 12 410 410 280 55 402 549 443 425 254 279 965 600 470 625
200 250 500 12 460 460 280 55 442 549 443 475 305 330 965 600 405 625
200 250 630A 14 530 530 300 65 480 608 470 560 380 406 965 670 350 645
200 250 630B 14 530 530 300 65 480 608 470 560 380 406 965 670 350 645
200 300 630 14 530 530 300 65 486 608 470 560 380 406 965 670 350 645
250 300 335 12 460 460 280 55 402 549 443 450 254 279 965 600 470 625
250 300 425A 12 500 500 320 55 402 549 443 475 279 305 965 600 495 665
250 300 425B 12 500 500 320 55 440 549 443 475 279 305 965 600 495 665
250 300 500A 14 530 530 300 65 446 608 470 530 330 356 965 670 445 645
250 300 500B 14 530 530 300 65 446 608 470 530 330 356 965 670 445 645
#~✷300 350 695 18 680 610 370 85 650 740 627 720 445 445 1170 780 600 830
350 400 335 14 600 560 375 65 436 638 500 560 315 315 965 600 520 720
350 400 425 14 560 560 350 65 406 608 470 560 305 305 965 600 545 695
350 400 500 14 600 600 350 65 516 638 500 600 350 350 965 780 445 695
# 350 400 590 16 700 686 394 75 480 695 594 670 432 432 965 780 600 695
# 400 450 420 14 670 500 410 65 480 678 540 670 356 360 965 780 600 755
400 450 425 14 670 500 400 65 516 638 500 670 356 360 965 780 600 745
# 400 450 550 16 686 686 440 75 570 745 644 670 406 406 965 780 600 785
#✷ 400 450 600 16 700 686 430 75 570 745 644 750 470 445 965 780 600 767
# 400 450 630 18 700 670 340 85 667 837 724 700 450 450 1170 780 600 820
✷ 400 500 675 20 840 660 470 95 612 775 662 785 457 457 1676 780 600 1000
✷ 400 500 695 20 840 660 470 95 612 775 662 785 457 457 1676 780 600 1000
450 500 375 14 700 600 450 65 556 718 580 750 400 400 965 780 600 795
450 500 475 14 700 670 461 65 556 746 580 750 428 406 965 780 600 820
# 450 600 525 16 810 700 500 75 550 755 654 880 495 495 965 1000 700 825
#✷ 450 600 540 18 990 762 500 85 575 825 712 900 530 470 1170 1000 700 950
# 500 500 550 14 700 670 475 65 480 718 580 750 428 406 965 780 600 820
# 500 600 680 18 838 737 521 85 590 920 750 850 508 508 1170 1168 940 971
✷ 550 600 445 16 900 600 565 75 600 850 799 900 475 475 1170 900 700 1000
600 750 740 22 990 990 620 100 693 1100 883 965 597 597 1350 1000 700 1092

Materials
The TKL Super-Titan pump is
supplied as standard with a cast iron
casing, bronze impeller and stainless
steel shaft. Other materials to match
a wide range of requirements and
specific liquids can be furnished.
These include austenitic cast iron
and zinc free bronze for casing and
impeller; cast iron, austenitic cast
iron and stainless steel alloys for
impeller; and a choice of metals for
the wear and sealing rings, sleeves,
glands and lantern rings.
Selection Guide - 50 Hz
The selection guide shows the extensive hydraulic
coverage which the TKL Super-Titan pump range
provides. Their robust construction and high quality of
manufacture combine to enable the pumps to maintain
their initial hydraulic efficiency for years of operation.

US gpm (x 1000)
1 2 4 6 8 10 20
200
600
400x500 500
200x250-630A 300x350-695 -695

200x250-630B 400x450-600 400

250x300-500B 200x300 400x500
-630 400x450-630 -675
100
350x400
90 -590 300
150x200-560 400x450-420
80 250x300-500A 450x600
-540
70 200x250-500
350x400-500 400x450-550
60 200
Total Head - m

Total Head - ft
250x250 600x750-740
-400B 985 r/min
50
200x250-400A 400x450
-425
40 250x300
-425A 350x400
-425 550x600-445 500x600-680
450x500 985 r/min
-375 100
30 250x300-335
350x400-335 90
250x300-425B
80
450x500-475 500x500-550
Best Efficiency Point 985 r/min 450x600-525 985 r/min 70
20 Four shaft elements: 985 r/min
350x400-425 400x450-425
Frame No. 12 985 r/min 60
985 r/min
14
50
16
18
20 40
22
10
40 60 80 100 200 400 600 800 1000 2000 L/s

200 400 600 800 1000 2000 4000 6000 m3/h

Volumetric Flow Rate

Operating Limits
• Casing test pressure - cast
iron: (above 560 imp. dia.)
3.15 MPa
(all other models) 2.1 MPa
• Temperature range:
-10˚C to 120˚C
• Maximum suction pressure:
700 kPa

Quality
Assurance
Thompsons, Kelly & Lewis Pty
Ltd operates with quality
systems that have been audited
and certified to conform with
AS/NZS ISO9001.
Installations &
Applications
The well known TKL Super-Titan pumps are
used extensively in Australia and many
other countries for important and exacting
duties in many industries and services, to
handle untreated, clean and non-potable
water. Following are just a few of the more
common services for which these pumps
are particularly suitable.
WATER WORKS, UTILITIES, IRRIGATION
Raw water (low and high lift), backwash,
transfer, booster services, pipeline
PULP AND PAPER Fan pumps, white
water, raw water, weak black liquor,
primary cleaner
STEEL MILLS Service water, roll cooling,
strip cooling, blast furnace cooling,
cooling tower, BOF gas cleanup systems
MARINE Cargo unloading, fire, ballast,
tank cleaning, dry docks
SUGAR, FOOD & OTHER INDUSTRIES
Cooling water, liquor, various chemical
solutions
MINING Dewatering, water supply, heap
leach spray, dust suppression
POWER GENERATION Condenser circulation
BUILDING SERVICES Water supply, fire
services

Customer Service
TKL offers a comprehensive Aftersales
Customer Service to support our pumps in
operation. Qualified supervisors for
erection and commissioning engineers for
start-up are available to ensure that the
equipment we supply is correctly installed
and placed into service.
Spare parts are made as standard
products and high usage items are
available off-the-shelf.
TKL has pump service workshops at key
industrial locations and accredited service
representatives in regional centres.
Service engineers are available for on-site
consultation and maintenance. Both in-
house and on-site training is available
covering pump application, maintenance
and operation and we are pleased to provide
stock recommendations and
enter contracts for spare parts supply.

Thompsons, Kelly & Lewis Pty. Ltd. For further information, sales, service or technical assistance,
A.B.N. 15 004 249 012 consult your telephone directory for nearest sales office.
AUSTRALIA Sydney Melbourne Brisbane Perth
26 Faigh Street Mulgrave Victoria 3170 Australia NEW ZEALAND Christchurch
Tel +61 3 9562 0744 Fax +61 3 9562 2816 EAST ASIA Singapore
E-mail: [email protected] TM - Trademark owned by Thompsons, Kelly & Lewis Pty Ltd
ISO 9001 Lic 2685
Internet: www.tkl.com.au Alteration Rights Reserved • Publication ST/1.1 April 2003 Standards Australia