Carrier

Transicold
Diesel
Engine
CT4-114-IDI (V1902-IDI)
CT4-114-DI (V1902-DI)
CT4-114TV (V1903-TV)
CT4-133-DI (V2202-DI)
*CT4-134-DI (V2203-DI)
CT4-134-TV (V2203-TV)

*NOTE
CT4-134-DI Engines Starting
With Serial Number XA0001
Use Parts List 62-10295 Service
Parts List

62-03459 Rev H
 Service Parts List DIESEL ENGINE
CT4-114IDI, CT4-114-DI, CT4-114-TV,
CT4-133-DI, CT4-134-DI & CT4-134-TV
CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Replacement Engine Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Engine Photograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Oil Pan -- One Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Oil Pan -- Two Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Dipstick ....................................................... 6
5. Cylinder Head Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6. Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7. Valves And Rocker Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8. Gear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9. Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10. Inlet Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11. Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
12. Crankshaft and Pistons -- CT4-114-IDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
13. Crankshaft and Pistons -- CT4-114-DI/133-DI/134-DI/134-TV/114-TV . . . . 18
14. Main Bearing Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15. Flywheel Housing And Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
16. Fuel Camshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
17. Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
18. Speed Control Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
19. Engine Stop Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
20. Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
21. Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
22. Injection Pump And Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
23. Injectors, Fuel Lines, And Glow Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
24. Injection Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
25. Injector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
26. Starter ........................................................ 38
27. Starter Assy (25-39291-00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
28. Fuel Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
29. Stop Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
30. Gasket Set and CT4-114-IDI Engine Rebuild Kit . . . . . . . . . . . . . . . . . . . . . 44
31. Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Carrier Refrigeration
Carrier Transicold, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221 U. S. A.
Carrier Transicold E.T.O. Boite Postale Nr. 16 Franqueville -- Saint--Pierre 76520 Boos, FRANCE
¤ Carrier Corporation 2001 D Printed in U. S. A. 05/01
 CT4-114/133/134
INTRODUCTION
This parts list identifies service replacement parts for the Carrier Transicold models listed in the following Model
Chart. The diesel engines are manufactured exclusively for Carrier Transicold transport refrigeration by Kubota.

REPLACEMENT ENGINE PART NO.

ENGINE NEW ENGINE REMANUFACTURED
MODEL NO. OIL PAN PRIMARY USE
TYPE PART NO. PART NO.
Early Trailer No Lift Pump
V1902-IDI CT4-114-IDI 1 piece -- 26-50000-00RM
Mount
Early Trailer With Lift Pump
V1902-IDI CT4-114-IDI 1 piece -- 26-50003-00RM
Mount
V1902-DI CT4-114-DI 1 piece CALL FOR INFORMATION
V1903-TV CT4-114-TV 2 piece 26-00108-00 -- EXTRA

V2202-DI CT4-133-DI 1 piece CALL FOR INFORMATION

V2203-DI CT4-134-DI 1 piece 26-00093-00 26-50001-00RM Phoenix Advantage, T-Bird
Same as 26-50001-00RM but less Flywheel & Housing 26-50001-10RM Phoenix Advantage, T-Bird
V2203-DI CT4-134-DI 1 piece -- 26-50016-00RM GENSET
V2203-DI CT4-134-DI 2 piece SEE NOTE 26-50014-00RM GENSET
V2203-DI CT4-134-DI 2 piece SEE NOTE 26-50015-00RM Trailer Units

V2203-TV CT4-134-TV 1 piece 26-00094-00 26-50002-00RM Phoenix Advantage, T-Bird

V2203-TV CT4-134-TV 2 piece 26-00101-02 26-50004-00RM Trailer Units
NOTE: Refer to Manual 62-10295 for New CT4-134-DI Low Emissions Engine
Remanufactured engines are less fuel pump and starter.

ORDERING INSTRUCTIONS
All orders and inquiries for parts must include: Address all correspondence for parts to the following
address:
S Unit Serial Number
CARRIER TRANSICOLD
S Part No. Replacement Components Group, TR-20
S Description of Part P.O. Box 4805, Syracuse, NY 13221

S Quantity Required or
Fax to : (315) 432-3778

GENERAL NOTES
To find replacement parts, consult table of contents, and turn to the appropriate page for the illustrated breakdown of
replacement parts. The following letter designations are used to classify parts throughout this list:

A/R As Required NSS Not Sold Separately -- order next higher

assembly or kit.

NLO No Longer Offered PL Purchase Locally.

NS Not Shown in the illustration.

NSA Non-Stock Assembly -- order components

listed under the assembly.

i
 CT4-114/133/134
ENGINE PHOTOGRAPH

One Piece Oil Pan

Two Piece Oil Pan

1
 CT4-114/133/134
1. CRANKCASE

10
2 to 17 15
12
30
17 3
13

8
5
27
18
16
9

11
4
14
10

6
20
19
24 7
23
26
25
29
7 28
13 3

22
21

2
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

1. CRANKCASE
1 25-37025-00 Crankcase Assembly (CT4-114-IDI) -- Includes: 1
1 25-38025-00 Crankcase Assembly (CT4-114-DI) -- Includes: 1
1 25-38505-00 Crankcase Assembly (CT4-133-DI) -- Includes: 1
1 25-39011-00 Crankcase Assembly (CT4-134-DI) -- Includes: 1
1 25-39010-00 Crankcase Assembly (CT4-134-TV) -- Includes: 1
1 25-39012-00 Crankcase Assembly (CT4-114-TV) -- Includes: 1
2 NSS Crankcase 1
3 25-37026-00 Plug 6
4 25-37029-00 Plug 19
5 25-37028-00 Plug 2
6 25-37027-00 Plug (CT4-114-IDI, 114-DI) 1
6 25-37029-00 Plug (CT4-134-TV-& CT4-114-TV) 1
7 25-37030-00 Plug, Expansion(CT4-114-IDI, 114-DI, 134-DI, 134-TV) 3
7 25-39015-00 Plug, Expansion (CT4-134-TV-Ultra & CT4-114-TV) 3
8 25-37031-00 Plug, Expansion 1
9 25-37032-00 Cap, Sealing 6
10 25-37033-00 Cap, Sealing 2
11 25-37034-00 Pin, Dowel 2
12 25-37035-00 Pin, Dowel 2
13 25-37695-00 Pin, Dowel 2
14 25-37036-00 Pin, Dowel 1
15 25-35031-00 Pin, Pipe 1
16 25-37037-00 Adapter 1
17 25-37038-00 Liner, Cylinder (CT4-114-IDI, 114-DI) 4
18 25-37039-00 Cock, Drain 1
19 25-37040-00 Pump, Oil 1
20 25-37041-00 Gasket, Oil Pump 1
21 25-37042-00 Bolt, M6 x 50mm lg -- Grade 7 4
22 25-35692-00 Washer, Spring Lock, M6 4
23 25-37043-00 Gear, Oil Pump Drive 1
24 25-37044-00 Key, Feather 1
25 25-37045-00 Nut 1
26 25-37046-00 Washer 1
27 25-37049-00 Plug 1
28 25-37048-00 Plug 1
29 25-35136-05 Gasket, Seal 1
30 25-35032-00 O-Ring 1

3
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

2. OIL PAN -- ONE PIECE

11 5 7
10
6
2

8 4

1 25-37075-00 Oil Pan -- One Piece 1

2 25-39027-00 Gasket, Oil Pan 1
3 25-37077-00 Bolt, M10 x 1.25 x 110 mm lg 24
4 25-37078-00 Plug, 3/4-14 NPT 2
5 25-37079-00 Screen, Oil Pick-up 1
6 25-37657-00 Bolt, M8 x 16mm lg -- Grade 7 1
7 25-39032-00 O-Ring 1
8 NLO Dipstick and Tube -- Refer to Section 4. 1
9 25-37082-00 Plug, 1-1/2 -- 11 NPT 1
10 25-35687-00 Washer, Spring Lock, M8 1
11 25-38252-00 Plug 1

4
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

3. OIL PAN -- TWO PIECE

16
9 8
15
14
5
1

12
4
13

10
11

2
6

1 25--39292--00 Pan, Oil Two Piece Top 1

2 25--39026--00 Cover, Oil Pan Two Piece Bottom 1
3 25--39027--00 Gasket, Oil Pan 1
4 25--39028--00 Gasket, Oil Pan Cover Two Piece 1
5 25--39030--00 Bolt, Metric (M10) 16
6 25--37077--00 Bolt, (M10) 8
7 25--39021--00 Bolt 20
8 25--36738--00SV Plug & Gasket -- Includes: 1
9 25--36739--00 Gasket, Copper O--Ring 1
10 25--39029--00 Plug 1
11 25--35045--00 Gasket, Copper O--Ring 1
12 25--37079--00 Screen Filter, Oil Pump Pickup 1
13 25--37657--00 Bolt, M8 X 16 mm lg Grade 7 1
14 25--39032--00 O--Ring, Oil Pickup Tube 1
15 25--39276--00 Gasket, Copper O--Ring 1
16 25--39277--00 Plug 1

5
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

4. DIPSTICK
3

A = 3 or 5 1/8” 1

2
B = 1 3/8 or 3 1/4”

1 25--37089--00 Kit, Dipstick & Fill Tube -- Includes: 1

2 25--37087--00 Tube, Oil Fill -- LONG B Approximately 3 1/4” 1
3 25--37085--00 Dipstick / Fill Cap -- LONG A Approximately 5 1/8” 1
4 25--37310--00 O--Ring 1
2 25--15071--00 Tube, Oil Fill -- SHORT B Approximately 1 3/8” 1
3 25--15070--00 Dipstick / Fill Cap -- SHORT A Approximately 3” 1

6
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

5. CYLINDER HEAD COVER

9 20
11 10
19
12 15 18
17 9
7
16 10
12

8 7

6 21 14 14
22 8
2 23
13
3 2
1 3
4 24 1
5 4
14 5

OPEN BREATHER CLOSED BREATHER

1 25-37300-00 Plate 1
2 25-37301-00 Cover 1
3 25-37302-00 Element, Breather 1
4 25-37303-00 Oil Shield, Breather 1
5 25-37304-00 Screw (Includes Washer) 2
6 25-37305-00 Tube, Breather Pipe 1
7 25-37306-00 Cover, Valve(CT4-114-IDI, 114-DI, 133-DI, 134-DI) 1
7 25-39070-00 Cover, Valve (CT4-134-TV, 114-TV) 1
8 25-37307-00 Gasket, Valve Cover 1
9 25-37308-00 Nut, Cap 4
10 25-35136-05 Gasket 4
11 25-35209-00 Cap, Oil Filler 1
12 25-37310-00 O-Ring, Oil Fill Cap 1
13 PL Breather Hose 1/2 ID 1
14 44-00045-06 Clamp, Worm 2
15 25-38582-00 Breather Assembly -- Includes: 1
16 NSS Flange 1
17 NSS Plate Element 1
18 25-38582-03 Element, Breather 2
19 NSS Plate Element 1
20 NSS Cap 1
21 25-38581-00 Fitting, Manifold 1
22 25-38583-00 Tube Breather 1
23 25-38580-00 Fitting, Valve Cover 1
24 -- Manifold, Inlet -- Refer to Section 10. 1

7
 CT4-114/133/134
6. CYLINDER HEAD

19
14 20

17 12 9
2
11
1
18

7 13
10
16 3
15 1
6
5
4

10 3

8
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

6. CYLINDER HEAD
1 PL Lifting Eye 2
2 25-37657-00 Bolt, M8 x 16mm lg -- Grade 7 1
3 25-37119-00 Stud 2
4 25-35685-00 Nut, M8 -- Grade 7 1
5 25-35687-00 Washer, Spring Lock, M8 1
6 25-35531-00 Washer, Plain, M8 1
NS 25-37105-00 Cylinder Head Assembly (CT4-114-IDI) -- Includes: 1
NS 25-38045-00 Cylinder Head Assembly (CT4-114-DI) -- Includes: 1
NS 25-38525-00 Cylinder Head Assembly (CT4-133-DI, 134-DI) -- Includes: 1
NS 25-39035-05 Cylinder Head Assembly (CT4-134-TV) -- Includes: 1
NS 25-39154-00 Cylinder Head Assembly (CT4-114-TV) -- Includes: 1
7 NSS Cylinder Head 1
8 25-37106-00 Cap, Sealing 12
9 25-37107-00 Cap, Sealing 1
10 25-37108-00 Plug, Pin 2
11 25-39036-00 Guide, Inlet Valve (Ream to Size) 4
12 25-39037-00 Guide, Exhaust Valve (Ream to Size) 4
13 25-37120-00 Pre-Chamber (CT4-114-IDI) 4
13 25-39039-00 Pre-Chamber (CT4-134-TV) 4
14 25-37111-00 Bolt, Cylinder Head (CT4-114-IDI, 114-DI) 18
14 25-38528-00 Bolt, Cylinder Head (CT4-133-DI, 134-DI, 134-TV, 114-TV) 18
NS 25-37115-04 Kit, Head Gasket (CT4-114-IDI) -- Includes: 1
NS 25-38046-01 Kit, Head Gasket (CT4-114-DI) -- Includes: 1
NS 25-38530-01 Kit, Head Gasket (CT4-133-DI) (Prior to S/N 1001) -- Includes: 1
NS 25-38529-01 Kit, Head Gasket (CT4-133-DI, 134-DI)
(Starting with S/N 1001) -- Includes: 1
NS 25-38532-00 Kit, Head Gasket (CT4-134-TV) -- Includes: 1
NS 25-39113-00 Kit, Head Gasket (CT4-114-TV) -- Includes: 1
15 NSS Gasket, Cylinder Head 1
NS 25-35032-00 O-Ring -- Refer to Section 1. for Location 1
16 25-37116-00 Shim, Cylinder Head Gasket (CT4-114-IDI) 1
17 25-37117-00 Seat, Exhaust Valve (CT4-114-IDI) 4
17 25-38050-00 Seat, Exhaust Valve (CT4-114-DI) 4
17 25-39087-00 Seat, Exhaust Valve (CT4-134-TV) 4
18 25-37118-00 Seat, Inlet Valve (CT4-114-IDI) 4
18 25-38048-00 Seat, Inlet Valve (CT4-114-DI) 4
18 25-39088-00 Seat, Inlet Valve (CT4-134-TV) 4
19 25-38052-00 Plug (CT4-114-DI, 133-DI, 134-DI, 134-TV, 114-TV) 1
20 25-38053-00 Washer (CT4-114-DI, 133-DI, 134-DI, 134-TV, 114-TV) 1

9
 CT4-114/133/134
7. VALVES AND ROCKER ARMS

11

12

15 14 13
18
23
24 10
20
21
25
22 9
7
5 10
8
4
16 3
19 17 6

2
1

10
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

7. VALVES AND ROCKER ARMS

1 25-37260-00 Valve, Inlet (CT4-114-IDI) 4
1 25-38085-00 Valve, Inlet (CT4-114-DI, 133-DI, 134-DI) 4
1 25-39085-00 Valve, Inlet (CT4-134-TV, 114-TV) 4
2 25-37261-00 Valve, Exhaust (CT4-114-IDI) 4
2 25-38086-00 Valve, Exhaust (CT4-114-DI, 133-DI, 134-DI) 4
2 25-39086-00 Valve, Exhaust (CT4-134-TV, 114-TV) 4
3 25-37262-00 Spring, Valve 8
4 25-37263-00 Retainer, Valve Spring 8
5 25-37264-00 Keeper, Valve 16
6 25-37265-00 Seal, Valve Stem 8
7 25-37266-00 Cap, Valve 8
8 25-37267-00 Shaft Assembly, Rocker Arm -- Includes: 1
9 NSS Shaft, Rocker Arm 1
10 25-37267-02 Screw, Set 2
11 25-37268-00 Bracket, Rocker Arm 4
12 25-37269-00 Stud 4
13 25-35685-00 Nut, M8 -- Grade 6 4
14 25-35692-00 Washer, Spring Lock, M8 4
15 25-35531-00 Washer, Plain, M8 4
16 25-37270-00 Screw, Set 1
16 25-39023-00 Pin Roll (CT4-114-TV) 1
17 25-37271-00 Washer, Rocker Arm Shaft 2
18 25-37272-00 Spring, Rocker Arm 3
19 25-37273-00 Circlip 2
20 NLO Rocker Arm Assembly (With Bushing) -- Includes: 8
21 NSS Rocker Arm 8
22 25-37275-00 Bushing, Rocker Arm 8
20 25-39090-00 Rocker Arm Assembly (Without Bushing) -- Includes: 8
21 NSS Rocker Arm 8
23 25-37276-00 Screw, Adjusting 8
24 25-37277-00 Nut 8
25 25-39092-00 Plate, Oil Deflection 1

11
 CT4-114/133/134
8. GEAR CASE

1A
10
14
1 to 6
11
20 22
25
24 27
28
27 21
26 4
6

5
18
30 19
17
23
29
15
16

12 14
7
13
3A 3
9
14 2
14
11
14
1
8 12

45
46
44

40
43
31 41 42
40A

44

Two Piece Oil Pan

12
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

8. GEAR CASE
1A 25-37140-01 Case, Gear Assembly (With One Piece Oil Pan)--Includes: 1
1A 25-39050-00 Case, Gear Assembly (With Two Piece Oil Pan)--Includes: 1
1 NSS Case, Gear 1
2 25-37141-00 Plug, Pin (Prior to S/N 22625) 2
2 25-36127-00 Plug, Pin (With One Piece Oil Pan) 2
2 25-39051-00 Plug, Pin (With Two Piece Oil Pan) 2
3 25-37142-00 O-Ring 2
3A 25-37142-00 O-Ring (Prior to S/N 22625) 1
3A 25-39046-00 O-Ring (Starting with Engine S/N 22625) 1
4 25-37143-00 O-Ring 1
5 25-37144-00 Pin, Start Spring 1
6 25-37695-00 Pin, Dowel, 6mm Dia x 12mm lg 2
7 25-37145-00 Gasket, Gear Case (With One Piece Oil Pan) 1
7 25-39054-00 Gasket, Gear Case (With Two Piece Oil Pan) 1
8 25-37146-00 Bolt, M8 x 60mm lg -- Grade 7 2
9 25-37665-00 Bolt, M8 x 70mm lg -- Grade 7 5
10 25-35531-00 Washer, Plain M8 1
11 25-37147-00 Bolt, M8 x 80mm lg -- Grade 7 3
12 -- Bolt -- Refer to Section 21. 3
13 25-37149-00 Bolt, M8 x 95mm lg -- Grade 7 2
14 25-35687-00 Washer, Spring Lock, M8 13
15 25-37150-00 Adapter (CT4-114-IDI, 114-DI, 133-DI, 134-DI, 134-TV) 1
15 25-39059-00 Adapter (CT4-134-TV-Ultra, 114-TV) 1
16 25-37151-00 Washer, Plain, M18 (Prior to Engine S/N 2980) 1
16 25-37151-01 Gasket, Copper (Starting with Engine S/N 2980) 1
16 25-37151-00 Washer, Plain, M18 (CT4-134-TV-Ultra) 1
17 25-37152-00 Spring 1
18 25-37153-00 Seat, Valve 1
19 25-37154-00 Ball 1
20 25-37155-00 Flange, Water Return 1
21 25-37156-00 Gasket, Water Return Flange 1
22 25-35678-00 Bolt, M6 x 20mm lg -- Grade 7 3
23 25-37157-00 Adapter, Oil Filter (Prior to Engine S/N 2980) 1
23 25-37157-01 Adapter, Oil Filter (Starting with Engine S/N 2980) 1
24 25-37092-00 Gasket 1
25 25-37672-00 Stud 4
26 25-35684-00 Nut, M6 -- Grade 6 4
27 25-35692-00 Washer, Spring Lock, M6 7
28 25-37159-00 Cover 1
29 25-37158-00 O-Ring 1
30 25-37150-01 Adapter (Starting with Engine S/N 2980) 1
31 30-00323-00 Filter, Oil 1

The Following Parts are used on Engines with Two Piece Oil Pan
40 25-39055-00 Adapter Base, Oil Filter (With Flanges) 1
40A 25-39123-00 Adapter Base, Oil Filter (No Flanges) 1
41 25-39056-00 O-Ring (Small) 1
42 25-39057-00 O-Ring (Large) 1
43 25-37150-00 Adapter 1
44 25-36683-00 Plug, Pipe 3
45 25-37662-00 Bolt, M8 x 35mm lg -- Grade 7 2
45 25-39021-00 Bolt (CT4-114-TV) 2
46 25-39058-00 Bolt 2
46 25-39022-00 Bolt (CT4-114-TV) 2

13
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

9. CAMSHAFT

15 2
17
16
12
9 11
1
10

11

13 4
14

6
7
5 3

8
1 25-39100-00 Tappet 8
2 25-37360-00 Rod, Push (CT4-114-IDI, 114-DI) 8
2 25-38600-00 Rod, Push (CT4-133-DI, 134-DI, 134-TV, 114-TV) 8
NS 25-37350-00 Camshaft (CT4-114-IDI) -- Includes: 1
NS 25-38105-00 Camshaft (CT4-114-DI, 133-DI, 134-DI, 134-TV)-- Includes: 1
NS 25-39153-00 Camshaft (CT4-114-TV)-- Includes: 1
3 NSS Camshaft 1
4 NSS Screw, Set 2
5 25-37352-00 Gear, Camshaft 1
6 25-37700-00 Key, Feather 1
7 25-37353-00 Plate, Thrust 1
8 25-35680-00 Bolt, M8 x 18mm lg -- Grade 7 2
9 25-37354-00 Gear Assembly, Idler -- Includes: 1
10 NSS Gear, Idler 1
11 25-37354-02 Bushing, Idler Gear 2
12 25-37355-00 Collar 1
13 25-37356-00 Collar 1
14 25-37357-00 Circlip 1
15 25-37358-00 Shaft, Idler Gear 1
16 25-35680-00 Bolt, M8 x 18mm lg -- Grade 7 3
17 25-35687-00 Washer, Spring Lock, M8 3

14
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

10. INLET MANIFOLD

1A 1
2

3
4
3
4
2A
1 25-37230-10 Manifold, Intake (CT4-114-IDI --for Closed Breather) 1
1 25-37230-00 Manifold, Intake (CT4-114-IDI -- for Open Breather) 1
1A 25-38075-00 Manifold, Intake (CT4-114-DI -- for Open Breather) 1
1A 25-38565-00 Manifold, Intake (CT4-114-DI, 133-DI, 134-DI) for Closed Breather 1
1A 25-39075-00 Manifold, Intake (CT4-134-TV, 114-TV) for Closed Breather 1
2 25-37231-00 Gasket (CT4-114-IDI) 1
2A 25-38076-00 Gasket (CT4-114-DI, 133-DI, 134-DI, 134-TV, 114-TV) 1
3 25-37659-00 Bolt, M8 x 22mm lg -- Grade 7 7
4 25-35687-00 Washer, Spring Lock, M8 7

11. EXHAUST MANIFOLD

8
3 7
2
6 9

6
1

3 5 4
1 25-37235-00 Manifold, Exhaust (CT4-114-IDI, 114-DI, 133-DI) 1
1 25-39077-00 Manifold, Exhaust (CT4-134-DI, 134-TV, 114-TV) 1
2 25-37236-01 Gasket 4
3 25-37237-00 Stud 8
4 25-35685-00 Nut, M8 -- Grade 6 8
5 25-35687-00 Washer, Spring Lock, M8 8
6 25-37238-00 Gasket, Exhaust Manifold Outlet Flange 2
7 34-00964-00 Stud, Exhaust (Special) 2
8 34-00932-13 Nut, Hex, 3/8-24 (Brass) 2
9 25-37235-01 Cover, Exhaust Flange 1

15
 CT4-114/133/134
12. CRANKSHAFT AND PISTONS -- CT4-114-IDI

5
1 13
3
12
4
11
5

19 29

6 7
14 15
16
9 15
16

22
24 20
23

17 18

21
18 10
27

25 26 28

CT4-114-IDI

16
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

12. -- CRANKSHAFT AND PISTONS -- CT4-114-IDI

1 25-37417-00 Piston and Ring Assembly (Standard) 4
1 25-37417-05 Piston and Ring Assembly (+0.5 mm) 4
2 25-37383-00 Ring Set, Piston (Standard) 1
2 25-37406-00 Ring Set, Piston (+0.5 mm) 1
3 NSS Piston 1
4 NSS Piston Pin 1
5 NSS Circlip 2
6 25-37384-00 Connecting Rod Assembly -- Includes: 4
7 NSS Rod, Connecting 1
8 25-37401-00 Bushing, Piston Pin (Requires Precision Honing) 1
9 25-37384-13 Bolt, Connecting Rod -- Special 2
10 25-37397-00 Kit, Crankshaft, Standard -- Includes: 1
11 NSS Crankshaft 1
12 25-35029-00 Plug, Pin 4
13 25-37385-02 Wear Sleeve -- Rear 1
NS 25-37398-00 Bearing Set Complete -- Includes: 1
14 25-37399-00 Kit, Thrustwasher -- Includes: 1 Set
15 NSS Thrustwasher -- Upper 2
16 NSS Thrustwasher -- Lower 2
17 25-39120-00 Bearing, Crankshaft 1
18 25-39128-00 Bearing, Crankshaft 4
19 25-37384-04 Bearing, Connecting Rod 4
14 25-37409-00 Kit, Thrustwasher (+0.2 mm) -- Includes: 1 Set
15 NSS Thrustwasher -- Upper (+0.2 mm) 2
16 NSS Thrustwasher -- Lower (+0.2 mm) 2
14 25-37410-00 Kit, Thrustwasher (+0.4 mm) -- Includes: 1 Set
15 NSS Thrustwasher -- Upper (+0.4 mm) 2
16 NSS Thrustwasher -- Lower (+0.4 mm) 2
NS 25-37411-00 Bearing Set, Crankshaft (+0.2 mm) -- Includes: 1
17 NSS Bearing, Crankshaft (+0.2 mm) 1
18 NSS Bearing, Crankshaft (+0.2 mm) 4
NS 25-37414-00 Bearing Set, Crankshaft (+0.4 mm) -- Includes: 1
17 NSS Bearing, Crankshaft (+0.4 mm) 1
18 NSS Bearing, Crankshaft (+0.4 mm) 4
19 25-37407-00 Bearing, Connecting Rod (+0.2 mm) 4
19 25-37408-00 Bearing, Connecting Rod (+0.4 mm) 4
20 25-37700-00 Key, Feather 2
21 25-37386-00 Gear, Crankshaft 1
22 25-37387-00 Slinger, Oil 1
23 25-37388-00 Wear Sleeve -- Front 1
24 25-37389-00 O-Ring 1
25 25-37390-00 Nut, Crankshaft 1
26 25-37391-00 Washer, Crankshaft 1
27 25-37396-01 Seal, Oil -- Front 1
28 -- Pulley, Crankshaft (Refer to Section 31.) 1
29 25-37197-00 Seal, Oil -- Rear 1

17
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

13. CRANKSHAFT AND PISTONS -- CT4-114-DI/133-DI/134-DI/134-TV/114-TV

2
9
5 11
1
10
3 4
5
25
15

6
12
8
12
18
20
19 16

13
14

17

23
14

21 22 24

CT4-114-DI/133-DI/134-DI/134-TV/114TV

1 25-39117-01** Piston and Ring Assy, Standard (CT4-114-TV Prior to S/N 1E) -- Includes: 4
1 25-39117-03** Piston and Ring Assembly, (+0.5mm) (CT4-114-TV Prior to S/N 1) -- Includes: 4
1 25-38123-01** Piston and Ring Assy, Standard (CT4-114-TV Starting with S/N 1E) -- Includes: 4
1 25-38123-03** Piston and Ring Assy, (+0.5mm) (CT4-114-TV Starting with S/N 1E) -- Includes: 4
2 25-37383-00 Ring Set, Piston Standard (CT4-114-DI) 4
2 25-37406-00 Ring Set, Piston (0.5 mm) (CT4-114-DI) 4
2 25-38611-00 Ring Set, Piston Standard (CT4-133-DI, 134-DI, 134-TV) 4
2 25-38611-01 Ring Set, Piston (0.5 mm) (CT4-133-DI, 134-DI, 134-TV) 4
2 25-39119-00 Ring Set, Piston Standard (CT4-114-TV Prior to S/N 1E) 4
2 25-38124-00 Ring Set, Piston Standard (CT4-114-TV Starting with S/N 1E) 4
2 25-39119-01 Ring Set, Piston (0.5 mm) (CT4-114-TV Prior to S/N 1E) 4
2 25-38124-01 Ring Set, Piston (0.5 mm) (CT4-114-TV Starting with S/N 1E) 4

** P/N 25-38123-01 & 03 Pistons can be used in Prior to S/N 1E engines if used in full sets.

18
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

13. CRANKSHAFT AND PISTONS -- CT4-114-DI/133-DI/134-DI/134-TV/114-TV

3 25-38115-11 Piston Assembly, Standard (CT4-114-DI) -- Includes: 4
3 25-38115-02 Piston Assembly (+0.5mm) (CT4-114-DI) -- Includes: 4
3 25-39127-01 Piston Assembly, Standard (CT4-133-DI, 134-DI) -- Includes: 4
3 25-39128-01 Piston Assembly, (+0.5mm) (CT4-133-DI, 134-DI) -- Includes: 4
3 25-39110-01* Piston Assy, Standard (CT4-134-TV Prior to S/N 210389) -- Includes: 4
3 25-39110-03* Piston Assy, (+0.5mm) (CT4-134-TV Prior to S/N 210389) -- Includes: 4
3 25-39176-01* Piston Assy, Standard (CT4-134-TV Starting with S/N 210389) -- Includes: 4
3 25-39176-03* Piston Assy, (+0.5mm) (CT4-134-TV Starting with S/N 210389) -- Includes: 4
4 25-38118-00 Pin, Piston 1
5 25-38612-00 Circlip, Piston Pin 2
6 25-39112-00 Connecting Rod Assembly -- Includes: 4
7 25-38121-00 Bushing, Piston Pin 1
8 25-37384-13 Bolt, Connecting Rod (Special) 2
9 25-38125-02 Kit, Crankshaft, Standard (CT4-114-DI Reman) -- Includes: 1
9 25-38613-01 Kit, Crankshaft, Standard (CT4-133-DI) -- Includes: 1
9 25-39116-01 Kit, Crankshaft, Standard (CT4-114TV, 134DI, 134-TV) -- Includes: 1
10 25-38614-00 Plug, Pin 4
11 25-37385-02 Wear Sleeve -- Rear 1
12 25-37399-00 Kit, Thrustwasher Standard 1 Set
13 25-39120-00 Bearing, Crankshaft #1 Front Main Standard 1
14 25-39121-00 Bearing, Crankshaft Main Standard 4
15 25-39122-00 Bearing, Connecting Rod Standard 4
12 25-37409-00 Kit, Thrustwasher (+0.2mm) -- Includes: 1 Set
12 25-37410-00 Kit, Thrustwasher (+0.4mm) -- Includes: 1 Set
NS 25-38126-01 Bearing Set, Crankshaft (+0.2mm) -- Includes: 1
13 NSS Bearing, Crankshaft #1 Front Main (+0.2mm) 1
14 NSS Bearing, Crankshaft Main (+0.2mm) 4
NS 25-38126-02 Bearing Set, Crankshaft (+0.4mm) -- Includes: 1
13 NSS Bearing, Crankshaft #1 Front Main (+0.4mm) 1
14 NSS Bearing, Crankshaft Main (+0.4mm) 4
15 25-38122-01 Bearing, Connecting Rod (+0.2mm) 4
15 25-38122-02 Bearing, Connecting Rod (+0.4mm) 4
16 25-37700-00 Key, Feather 2
17 25-37386-00 Gear, Crankshaft 1
18 25-37387-00 Slinger, Oil 1
19 25-37388-00 Wear Sleeve -- Front 1
20 25-37389-00 O-Ring 1
21 25-37390-00 Nut, Crankshaft 1
22 25-37391-00 Washer, Crankshaft 1
23 25-37396-01 Seal, Oil -- Front 1
24 -- Pulley, Crankshaft (Refer to Section 31.) 1
25 25-37197-00 Seal, Oil -- Rear 1

* P/N 25-39176-01 & 03 Pistons can be used in Prior to S/N 210389 engines if used in full sets.

19
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

14. MAIN BEARING CASE

7
5
6
4

9 2
3

12

11

10

14
13

1 25-38290-00 Case, Main Bearing -- (CT4-114-IDI, 114-DI) 1

1 25-38550-00 Case, Main Bearing (CT4-133-DI, 134-DI, 134-TV, 114-TV) 1
2 25-37186-00 Bolt -- Special (CT4-114-IDI, 114-DI) 8
2 25-38544-00 Bolt -- Special (CT4-133-DI, 134-DI, 134-TV, 114-TV) 8
3 25-37187-00 Washer, Plain 8
4 25-37195-01 Gasket, Bearing (CT4-114-IDI, 114-DI) 1
4 25-38557-00 Gasket, Bearing (CT4-133-DI, 134-DI, 134-TV, 114-TV) 1
5 25-37193-00 Cover, Bearing (CT4-114-IDI, 114-DI) 1
5 25-38558-00 Cover, Bearing (CT4-133-DI, 134-DI, 134-TV, 114-TV) 1
6 25-37194-00 Gasket, Cover (CT4-114-IDI, 114-DI) 1
6 25-38559-00 Gasket, Cover (CT4-133-DI, 134-DI, 134-TV, 114-TV) 1
7 25-37660-00 Bolt, M8 x 25mm lg -- Grade 7 8
8 25-35681-00 Bolt, M8 x 28mm lg -- Grade 7 8
9 25-37197-00 Seal, Oil 1
10 25-37188-00 Case, Main Bearing, No. 1 (CT4-114-IDI) 1
10 25-38065-00 Case, Main Bearing, No. 1 (CT4-114-DI) 1
10 25-38551-00 Case, Main Bearing, No. 1 (CT4-133-DI, 134-DI, 134-TV, 114-TV) 1
11 25-37189-00 Case, Main Bearing, No. 2 (CT4-114-IDI) 1
11 25-38066-00 Case, Main Bearing, No. 2 (CT4-114-DI) 1
11 25-38552-00 Case, Main Bearing, No. 2 (CT4-133-DI, 134-DI, 134-TV, 114-TV) 1
12 25-37190-00 Case, Main Bearing, No. 3 (CT4-114-IDI) 1
12 25-38067-00 Case, Main Bearing, No. 3 (CT4-114-DI) 1
12 25-38553-00 Case, Main Bearing, No. 3 (CT4-133-DI, 134-DI, 134-TV, 114-TV) 1
13 25-37191-01 Bolt, Bearing Case Retaining -- Special 3
14 25-37192-00 Washer, Plain 3

20
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

15. FLYWHEEL HOUSING AND FLYWHEEL

1
3 2 5 4

10
11 7
9
8

14
15
16

17
18

16
12
13

1 25-37420-10 Flywheel Assembly (One Piece Oil Pan) -- Includes: 1

2 NSS Flywheel 1
3 25-37420-12 Gear, Ring (One Piece Oil Pan) 1
1 25-39126-00 Flywheel Assembly (Two Piece Oil Pan) -- Includes: 1
2 NSS Flywheel 1
3 25-39125-01 Gear, Ring (Two Piece Oil Pan) 1
4 25-37421-01 Bolt, Flywheel 6
5 25-37426-00 Washer, Flywheel Locking 3
6 25-37422-01 Housing, Flywheel (CT4-114-IDI, 114-DI) 1
6 25-38632-00 Housing, Flywheel (CT4-133-DI, 134-DI, 134-TV) One Piece Oil Pan 1
6 25-39293-00 Housing, Flywheel (CT4-134-DI, 134-TV, 114-TV) Two Piece Oil Pan 1
7 25-37423-00 Bolt, M10 x 1.25 x 32mm lg--Grade 7 (One Piece Oil Pan) 11
7 25-39131-00 Bolt, M10 x 1.25 x 30mm lg -- Grade 7 (Two Piece Oil Pan) 11
8 25-37690-00 Washer, Spring Lock, M10 11
9 25-37424-00 Cover, Inspection 1
10 25-37425-00 Bolt, M8 x 12mm lg -- Grade 7 1
11 25-35687-00 Washer, Spring Lock, M8 1
12 -- Starter -- Refer to Section 26. 1
13 25-37663-00 Bolt, M10 x 1.25 x 30mm lg -- Grade 7 1
14 25-37670-00 Stud, M10 x 1.25 x 28mm lg -- Grade 7 1
15 25-37681-00 Nut, M10 x 1.25 -- Grade 7 1
16 25-37690-00 Washer, Spring Lock, M10 2
17 25-37680-00 Nut, M8 1
18 25-35687-00 Washer, Spring Lock, M8 1

21
 CT4-114/133/134
16. FUEL CAMSHAFT ASSEMBLY

32 31
39 35
36
28 30
29 24 33
37 21
38
27
23
21 36

26
34
18 20

25 35 36

ENGINES WITH
ENGINE FUEL PUMP

1A 14

1 to 13 1
4

15
17
16
9
24
23
21
2
7
10 22
8
6 21
11
12
3
13 20
5 18 19
ENGINE WITHOUT
ENGINE FUEL PUMP

22
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

16. FUEL CAMSHAFT ASSEMBLY

1A 25-38160-05* Camshaft Assembly, Fuel (CT4-114-DI)
Starting with S/N 12607 -- Includes: 1
1A 25-37430-05 Camshaft Assembly, Fuel (CT4-114-IDI)
Starting with S/N 48630 -- Includes: 1
1A 25-38655-00 Camshaft Assembly, Fuel (CT4-133-DI, 134-DI) -- Includes: 1
1A 25-39180-00 Camshaft Assembly, Fuel (CT4-134-TV, 114-TV) -- Includes: 1
1 NSS Camshaft, Fuel 1
2 25-37431-00 Bearing, Fuel Camshaft 1
3 25-37432-00 Gear, Injection Pump (CT4-114-IDI) 1
3 25-38163-01 Gear, Injection Pump (CT4-114-DI, 133-DI, 134-DI) 1
3 25-39182-00 Gear, Injection Pump (CT4-134-TV, 114-TV) 1
4 25-37433-00 Key, Feather 1
5 25-37434-00 Circlip 1
6 25-37435-00 Sleeve, Governor (CT4-114-IDI) 1
6 25-38165-00 Sleeve, Governor (CT4-114-DI, 133-DI, 134-DI, 134-TV, 114-TV) 1
7 25-37436-00 Circlip 1
8 25-38167-00 Case, Ball 1
9 25-35389-00 Ball 39
10 25-37438-00 Circlip, Ball Case 1
11 25-37439-00 Ball, Governor (CT4-114-IDI) 7
11 25-38169-00 Ball, Governor (CT4-114-DI, 133-DI, 134-DI, 134-TV, 114-TV) 7
12 25-37440-00 Guide, Governor Ball (CT4-114) 1
13 25-37441-00 Rivet (CT4-114-IDI) 7
14 25-37442-00 Bearing (WithOut Fuel Pump) 1
14 25-38660-00 Bearing (With Fuel Pump) 1
15 25-37443-00 Plate, Retaining (One Piece Oil Pan) 1
15 25-39183-00 Plate, Retaining (Two Piece Oil Pan) 1
16 25-37444-00 Bolt, M8 x 14mm lg -- Grade 7 2
17 25-35687-00 Washer, Spring Lock, M8 3
18 25-37447-00 Circlip 1
19 25-37446-00 Gasket, Cover 1
20 25-37445-00 Cover, Fuel Camshaft (WithOut Fuel Pump) 1
20 25-38663-00 Cover, Fuel Camshaft (With Fuel Pump) 1
21 25-37690-00 Washer, Spring Lock, M10 2
22 25-37449-00 Bolt, M10 x 50 mm lg -- Grade 7 2
23 25-38662-00 Stud 2
24 25-37681-00 Nut, Hex, M10 2
25 25-38664-00 O-Ring, Fuel Camshaft Cover 1
26 25-38661-00 Cam, Lift Pump 1
27 25-38665-00 Bolt, M10 x 1.25 x 75mm lg 2
28 25-38666-00 Pump Assembly, Fuel -- Refer to Section 28. 1
29 25-38667-00 O-Ring, Lift Pump 1
30 25-36715-00 Stud, M6 3
31 25-35692-00 Washer, Lock M6 3
32 25-35684-00 Nut, Hex M6 3
33 25-38668-00 Pipe, Oil Line 1
34 25-38669-00 Adapter, Oil Fitting 1
35 25-38670-00 Bolt, Banjo 2
36 25-35136-05 Gasket, Banjo Bolt 4
37 25-38673-00 Cover, Fuel Pump (used when Item 28 is not used) 1
38 25-38674-00 Gasket, Fuel Pump (used when Item 28 is not used) 1
39 25-37594-00 Joint, Eye -- Banjo Fitting 1

* For CT4-114IDI Prior to S/N 48630 use P/N 25-37430-05 and items 21, 23, 24, 25, 27 and 30 to 38

23
 CT4-114/133/134
17. GOVERNOR

9
2

3 to 14 19 4
6
10 3
21 7
8
20 5

1 18
16
12
11

13
12
14
17

15

24
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

17. GOVERNOR
1 25-37460-00 Lever, Governor (CT4-114-IDI, 114-DI, 133-DI, 134-DI, 134-TV) 1
1 25-39210-00 Lever, Governor (CT4-134-TV-Ultra, 114-TV) 1
2 25-37461-00 Lever Assembly, Fork (CT4-114-IDI) -- Includes: 1
2 25-38175-00 Lever Assembly, Fork (CT4-114-DI) -- Includes: 1
2 25-38675-00 Lever Assembly, Fork (CT4-133-DI, 134-DI) -- Includes: 1
2 25-39205-00 Lever Assembly, Fork (CT4-134-TV) -- Includes: 1
2 25-39211-00 Lever Assembly, Fork (CT4-134-TV-Ultra, 114-TV) -- Includes: 1
3 25-37462-00 Lever Assembly, Fork (CT4-114-IDI, 114-DI) -- Includes: 1
3 25-38676-00 Lever Assembly, Fork (CT4-133-DI, 134-DI) -- Includes: 1
3 NSS Lever Assembly, Fork (CT4-134-TV) -- Includes: 1
4 NSS Lever, Fork 1
5 NSS Pin, Fork Lever 2
6 NSS Pin 1
7 25-37465-00 Spring 1
8 25-37466-00 Screw, Set 1
9 NSS Lever, Fork 1
10 25-37468-00 Shaft, Lever 1
NS 25-39213-00 Washer, Plain (between items 4 and 9) 1
11 25-37469-00 Bolt (Special) 1
12 25-35692-00 Washer, Spring Lock, M6 2
13 NSS Holder, Fork Lever 1
14 25-35354-00 Bolt (Special) 1
15 25-37471-00 Bolt, M8 x 32mm lg -- Grade 7 2
16 25-37472-00 Bolt, M6 x 28mm lg -- Grade 7 1
17 25-35531-00 Washer, Plain, M8 2
18 PL Washer, Plain, M6 1
19 25-37473-00 Spring, Start (Two Piece Oil Pan) 1
19 25-38180-00 Spring, Start (One Piece Oil Pan) 1
20 25-38182-00 Spring, Governor (CT4-114-DI, 133-DI) 1
20 25-39208-00 Spring, Governor (CT4-134-DI, 134-TV) 1
20 25-39214-00 Spring, Governor (CT4-134-TV-Ultra, 114-TV) 1
21 25-37474-01 Spring, Governor (CT4-114-IDI) 1
21 25-37474-00 Spring, Governor (CT4-114-DI) 1
21 25-38408-00 Spring, Governor (CT4-133-DI) 1
21 25-38182-00 Spring, Governor (CT4-134-DI, 134-TV) 1
21 25-39219-00 Spring, Governor (CT4-134-DI Gen Set) 1

25
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

18. SPEED CONTROL PLATE

10
9

14 6
11
19
17 19

20 17
18 8
12A 12
19
13
21
19 16
7
22
13A
15
3
1
2
3
4
5

1 25-37490-00 Bolt, Adjusting (CT4-114-IDI, 114-DI, 133-DI, 134-DI, 134-TV, 114-TV) 1

1 25-39190-00 Bolt, Adjusting (CT4-134-TV-Ultra) 1
2 25-37491-00 Nut, Special 1
3 25-37492-00 Gasket, Adjusting Bolt 2
4 25-37493-00 Nut, Cap (One Piece Oil Pan) 1
4 25-39191-00 Nut, Cap (Two Piece Oil Pan) 1
5 25-34259-00 Cover, Cap Nut 1
6 25-37503-00SV Lever, Speed Control 1
7 25-37496-00 Key, Feather 1
8 25-39200-00 O-Ring 1
9 25-37686-00 Washer, Plain, M8 (5/16 Dia.) 1
10 25-35524-00 Nut, M8 -- Grade 4 2
11 25-37498-00 Plate, Friction (One Piece Oil Pan) 1
11 25-39193-00 Plate, Friction(Two Piece Oil Pan) 1
12 NLO Plate, Speed Control (Use Item Q12A) 1
12A 25-39194-01 Plate Speed Control -- Includes: 1
13A 25-37500-01 Gasket, Control Plate 1
13 25-37091-00 Gasket, Control Plate (Use with Item Q12 Only) 1
14 25-35678-00 Bolt, M6 x 20mm lg -- Grade 7 2
15 25-37672-00 Stud, M6 2
16 25-39195-00 Stud, M6 x 22 mm lg 2
17 25-35692-00 Washer, Spring Lock, M6 2
18 25-38705-00 Bolt, M6 x 38mm lg 1
19 25-35684-00 Nut, Hex M6 4
20 PL Wire, Safety 1
21 PL Lead, Sealing 1
22 25-37502-00 Bolt, Safety M6 x 40mm lg 1

26
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

19. ENGINE STOP LEVER

10 19 17
16
18
15 1 20
2
3
5 4
6

12

8
14 11 13
9

8 to 14

1 25-37525-00 Idle Assembly -- Includes: 1

2 NSS Bolt Assembly, Adjusting -- Includes: 1
3 NSS Bolt, Adjusting 1
4 NSS Spring 1
5 NSS Nut 1
6 25-37530-00 Seal, O-Ring 1
7 25-37531-00SV Lever Assembly, Engine Stop (CT4-114-IDI) -- Includes: 1
7 25-38710-01 Lever Assy, Engine Stop (CT4-114-DI, 134-DI, 134-TV) -- Includes: 1
7 25-39215-00SV Lever Assembly, Engine Stop (CT4-134-TV-Ultra, 114-TV) -- Includes: 1
8 NSS Cover 1
9 NSS Shaft, Lever 1
10 NSS Lever 1
11 25-36830-00 Seal, Shaft 1
12 NSS Pin, Spring 1
13 25-39218-00 Spring (Two Piece Oil Pan) 1
14 25-37537-00 Gasket, Pump Cover 1
15 25-38705-00 Bolt, Safety M6 x 30mm lg 1
16 25-35684-00 Nut, Hex M6 1
17 PL Wire, Safety A/R
18 PL Seal, Lead A/R
19 25-35677-00 Bolt, M6 x 18mm lg 4
20 25-37538-00 Cap, Dust 1

27
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

20. THERMOSTAT
4A

8
2
14
3
4

6
5
7

1A

14 11
13 9

15
1
14
10
12
1 25-37560-01 Housing, Thermostat -- Includes: 1
1A 25-39235-00 Pipe, Water Return 1
2 25-37556-00 Hose, Water Return 1
3 PL Clamp, Worm 2
4 25-37557-00 Cover, Thermostat 1
4A 25-38735-00 Cover, Thermostat (90_ used on Container Gen Set) 1
5 25-37559-01 Kit, Thermostat (CT4-114-IDI, 114-DI, 133-DI, 134-DI)-- Includes: A/R
5 25-39236-01 Kit, Thermostat (CT4-134-TV, 114-TV) -- Includes: A/R
6 25-37558-00 Gasket, Thermostat Cover 1
7 NSS Thermostat 1
8 25-37662-00 Bolt, M8 x 35mm lg -- Grade 7 2
9 25-37561-00 Gasket, Thermostat Housing 1
10 25-37659-00 Bolt, M8 x 22mm lg -- Grade 7 2
11 25-35488-00 Stud, M8 x 22mm lg -- Grade 7 1
12 25-37664-00 Bolt, M8 x 65mm lg -- Grade 7 1
13 25-35685-00 Nut, Hex, M8 -- Grade 6 1
14 25-35687-00 Washer, Spring Lock, M8 5
15 25-36683-00 Plug 1

28
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

21. WATER PUMP

5
14 6
1 8 7
2
2 to 9 15
16

4 to 8

11
15
19
18
17
10
13

12
15

20
21
1 25-37581-10 Pump Assembly, Water -- Includes: 1
2 NSS Body, Water Pump 1
3 25-37580-20 Kit, Water Pump -- Includes: 1
4 NSS Shaft, Water Pump 1
5 NSS Impeller, Water Pump 1
6 NSS Seal 1
7 NSS Slinger 1
8 25-37574-00 Gasket, Water Pump 1
9 25-37580-05 Flange, Water Pump 1
10 25-35675-00 Bolt 4
11 -- Pulley, Water Pump (Refer to Section 31.) 1
12 25-37148-00 Bolt, M8 x 87mm lg -- Grade 7 3
13 25-35677-00 Bolt, M6 x 28mm lg -- Grade 7 8
14 25-37671-00 Stud, M8 x 22mm lg -- Grade 7 2
15 25-35687-00 Washer, Spring Lock, M8 7
16 25-35685-00 Nut, M8 2
17 25-35692-00 Washer, Spring Lock, M6 8
18 25-37580-08 Retainer 2
19 25-35681-00 Bolt, M8 x 28mm lg -- Grade 7 2
20 25-39226-00 Adapter, Fan (CT4-134-TV-Ultra, 114-TV) 1
21 25-39227-00 Bolt, M6 x 30mm lg -- Grade 7 (CT4-134-TV-Ultra, 114-TV) 4

29
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

22. INJECTION PUMP AND FITTINGS

10
9

8 10
6
7

6 1
7

7 2

1 -- Pump Assembly, Injection -- Refer to Section 24. 1

2 25-37591-00 Shim, Injection Pump (0.15 mm) A/R
2 25-39173-00 Shim, Injection Pump (0.20 mm) A/R
2 25-39174-00 Shim, Injection Pump (0.25 mm) A/R
3 25-37592-00 Shim, Injection Pump (0.30 mm) A/R
3 25-38741-00 Shim, Injection Pump (0.45 mm) A/R
3 25-39172-00 Shim, Injection Pump (0.30 mm) A/R
4 25-37659-00 Bolt, M8 x 22mm lg -- Grade 7 4
5 25-35488-00 Stud, M8 x 22mm lg -- Grade 7 (CT4-114-IDI, 114-DI, 133-DI, 134-DI, 134-TV) 2
5 25-37237-00 Stud, M8 -- Grade 7 (CT4-134-TV-Ultra, 114-TV) 2
6 25-35685-00 Nut, M8 2
7 25-35687-00 Washer, Spring Lock, M8 6
8 25-37593-00 Fitting, Injection Pump Inlet 1
9 25-37594-00 Banjo 1
10 25-37589-00 Gasket, Banjo 2

30
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

23. INJECTORS, FUEL LINES, AND GLOW PLUGS -- CT4-114-IDI

4 9 8
5
12A
6
3

15
14
1
12

14 2

13 10

11

14

CT4-114-IDI
1 25-37625-00 Injector -- Refer to Section 25. for repair parts 4
2 25-35476-00 Seal, Washer 4
3 25-37610-00 Pipe, Injection, No. 1 1
4 25-37611-00 Pipe, Injection, No. 2 1
5 25-37612-00 Pipe, Injection, No. 3 1
6 25-37613-00 Pipe, Injection, No. 4 1
NS 25-38140-00 Clamp Assembly, Injection Pipe -- Includes: 3
7 NSS Clamp, Pipe 1
8 NSS Clamp, Pipe 1
9 PL Screw (Includes Washer) M5 x 0.8 x 20mm lg 1
NS PL Washer (M5) 1
10 25-37614-00 Glow Plug (Standard) 4
10 25-37614-10 Glow Plug (Optional NGK) A/R
11 25-37615-00 Wire, Glow Plug 3
12 58-00659-00 Hose, Fuel Leak Off (cut to length) (Prior to Engine S/N 1001) 3
12A 25-37616-01 Pipe Assembly, Fuel Leak Off (Starting with Engine S/N 1001) 3
13 58-00659-00 Hose, Fuel Leak Off (cut to length) A/R
14 44-00045-25 Clamp, Worm 8
15 -- Banjo (Prior to S/N 1001) -- Refer to Section 25. 4

31
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY
23. INJECTORS, FUEL LINES, AND GLOW PLUGS (CONT’D) --
CT4-114-DI/133-DI/134-DI
34
27 33
30
29 20
28
26
21

22

25 32

24 34

33 31
23

CT4-114-DI/133-DI/134-DI
20 25-38155-00 Nozzle Assembly (CT4-114-DI) -- Includes: 4
20 25-38640-00 Nozzle Assembly (CT4-133-DI, 134-DI) -- Includes: 4
NS 25-38155-01 Seal Washer 1
NS 25-38155-02SV Carbon Ring 1
21 25-38152-00 Clamp Assembly, Nozzle 4
22 25-38153-00 Spacer, Nozzle 4
*23 25-38645-00 Pipe, Injection, No. 1 1
*24 25-38646-00 Pipe, Injection, No. 2 1
*25 25-38647-00 Pipe, Injection, No. 3 1
*26 25-38648-00 Pipe, Injection, No. 4 1
27 25-38140-00 Clamp Assembly -- Includes: 3
28 NSS Clamp 1
29 NSS Clamp 1
30 PL Screw (M5 x 20MM Lg) 1
NS PL Washer,M5 1
31 25-38150-01 Glow Plug 4
32 25-38143-00 Wire, Glow Plug 3
33 58-00659-00 Tubing, Fuel Leak Off (Cut to length) A/R
34 44-00045-25 Clamp, Worm 8
NS 07-00249-00 Tool, Injection Puller (Pencil Style) 1
NS 07-00250-00 Tool, Carbon Ring Installer 1
* NOTE: If replacing Injection Pipe on CT4-114-DI up to engine S/N 12446 all Injection Pipes must be
replaced, early Pipe are no longer offered.

32
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY
23. INJECTORS, FUEL LINES, AND GLOW PLUGS (CONT’D) --
CT4-134-TV/114-TV
48 49
47 55

46 54
50

45
53
40
51
44 41
52

42

43

44

CT4-134-TV/114-TV
40 25-39106-00 Nozzle Assembly (CT4-114-TV) -- Includes: 4
40 25-39145-01 Nozzle Assembly (Refer to Section 25.) -- Includes: 4
41 25-34216-00 Gasket, Injector 4
42 25-39147-00 Seal, Heat (Injector) 4
43 58-00659-00 Tubing, Fuel Leak Off (Cut to length) A/R
44 44-00045-25 Clamp, Worm 2
45 25-39146-00 Pipe Assembly, Leak Off 1
46 25-39148-00 Pipe, Injection, No. 1 1
47 25-39148-01 Pipe, Injection, No. 2 1
48 25-39148-02 Pipe, Injection, No. 3 1
49 25-39148-03 Pipe, Injection, No. 4 1
50 25-38140-00 Clamp Assembly -- Includes: 3
51 NSS Clamp 1
52 NSS Clamp 1
53 PL Screw M5 x 20MM Lg 1
NS PL Washer M5 1
54 25-39155-00 Glow Plug (12 Vdc) 4
54 25-39159-00 Glow Plug (24 Vdc) 4
55 25-39156-00 Bar, Buss (Glow Plug) 1

33
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

24. INJECTION PUMP ASSEMBLY -- CT4-114-IDI

14
4
5 10
6 15
7
16
1
17
8 9
18
12
19
23
21 20
3
2 22
13
11

CT4-114-IDI
1 25-37585-00 Pump Assembly, Injection -- Includes: 1
2 25-35626-00 Plate, Adjusting 3
3 25-37600-00 Bolt, Adjusting Plate 3
4 25-35628-00 Spring, Delivery Valve 4
5 25-35629-00 Gasket, Delivery Valve 4
6 25-37597-00 Valve, Delivery 4
7 25-37587-00 Element, Pump 4
8 25-37588-00 Bolt, Banjo 1
9 25-37589-00 Gasket, Banjo Fitting 2
10 25-37599-00 O-Ring 4
11 25-37590-00 Rack, Control 1
12 25-35638-00 Pin, Tappet Guide 4
13 25-35639-00 Pin, Clamp 2
14 25-37598-00 Holder, Delivery Valve 4
15 25-35641-00 Sleeve, Control 4
16 25-35642-00 Seat, Spring (Upper) 4
17 25-35643-00 Spring, Plunger 4
18 25-35644-00 Seat, Spring (Lower) 4
19 25-35645-00 Shim 4
20 25-35646-00 Tappet Assembly -- Includes: 4
21 NSS Roller, Tappet 1
22 NSS Pin, Roller 1
23 NSS Body, Tappet 1

34
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

24. INJECTION PUMP ASSEMBLY (CONT’D) -- CT4-114-DI/133-DI/134-DI

43
33 55

34 39
35 44
31
36 32
45
30
53 46
37 38
47
54 41
48
52
40 50 49

42 51

CT4-114-DI/133-DI/134-DI
30 25-38210-01 Pump Assembly, Injection (CT4-114-DI) -- Includes: 1
30 25-38740-00 Pump Assembly, Injection (CT4-133-DI, 134-DI) -- Includes: 1
31 25-38742-00 Plate, Adjusting 1
32 25-36646-00 Bolt, Adjusting Plate 3
33 25-38743-00 Spring, Delivery Valve 4
34 25-36629-00 Gasket, Delivery Valve 4
35 25-38744-00 Valve, Delivery 4
36 25-38211-00 Element, Pump (CT4-114-DI) 4
36 25-38745-00 Element, Pump (CT4-133-DI, 134-DI) 4
37 25-37588-00 Bolt, Banjo 1
38 25-37589-00 Gasket, Banjo Fitting 2
39 25-35653-00 O-Ring 4
40 25-38746-00 Rack, Control 1
41 25-36632-00 Pin, Tappet Guide 4
42 25-38747-00 Pin, Clamp 2
43 25-36630-00 Holder, Delivery Valve 4
44 25-36639-00 Sleeve, Control 4
45 25-36635-00 Seat, Spring (Upper) 4
46 25-38748-00 Spring, Plunger 4
47 25-36636-00 Seat, Spring (Lower) 4
48 25-36652-00 Shim 4
49 25-36631-00 Tappet Assembly -- Includes: 4
50 NSS Roller, Tappet 1
51 NSS Pin, Roller 1
52 NSS Body, Tappet 1
53 25-36644-00 Collar 3
54 25-35692-00 Washer, Spring (M6) 3
55 25-38212-00 Seat, Spring (CT4-114-DI) 4
55 25-38749-00 Seat, Spring (CT4-133-DI, 134-DI) 4

35
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

24. INJECTION PUMP ASSEMBLY (CONT’D) -- CT4-134-TV/114-TV

66

78
64
72
81 65
71
63
67 73
62 74
61 77 68C
68A 68
68B
76
79 80
69
70
75

CT4-134-TV/114-TV
61 25-39160-00 Pump Assembly, Injection (CT4-134-TV) -- Includes: 1
61 25-39016-00 Pump Assembly, Injection (CT4-114-TV) -- Includes: 1
62 25-39161-00 Element, Pump (CT4-134-TV) 4
62 25-39017-00 Element, Pump (CT4-114-TV) 4
63 25-39162-00 Valve, Delivery (CT4-134-TV) 4
63 25-39018-00 Valve, Delivery (CT4-114-TV) 4
64 25-39163-00 Spring, Delivery Valve (CT4-134-TV) 4
64 25-39019-00 Spring, Delivery Valve (CT4-114-TV) 4
65 25-35629-00 Gasket, Delivery Valve 4
66 25-39164-00 Holder, Delivery Valve 4
67 25-39165-00 Plate, Lock 2
68 25-35646-00 Tappet Assembly -- Includes: 4
68A NSS Roller, Tappet 1
68B NSS Pin, Roller 1
68C NSS Body, Tappet 1
69 25-39166-00 Pin, Tappet Guide 4
70 25-39167-00 Plate, 2
71 25-35643-00 Spring, Plunger 4
72 25-35642-00 Seat, Spring (Upper) 4
73 25-35644-00 Seat, Spring (Lower) 4
74 25-35645-00 Shim 4
75 25-37590-00 Rack, Control 1
76 25-39168-00 Plate, Adjusting 3
77 25-37586-00 Bolt, 3
78 25-35641-00 Sleeve, Control 4
79 25-37588-00 Bolt, Banjo 1
80 25-37589-00 Gasket, Banjo Fitting 2
81 25-37599-00 O-Ring 4

36
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

25. INJECTOR ASSEMBLY

10
11
9
8
7
6
5
4
3

2
CT4-114 ONLY

21
20
19 18
17
16
15
12
14
13
CT4-134-TV
1 25-35605-00 Banjo, Single Delivery (Prior to Engine S/N 1001) 1
1 25-35606-00 Banjo, Dual Delivery (Prior to Engine S/N 1001) 1
2 25-37625-00 Injector Assembly -- Includes: 4
3 25-35604-00 Nut 1
4 25-35607-00 Washer, Plain 1
5 NSS Body, Nozzle Holder 1
6 25-35609-00 Washer, Adjusting 1
7 25-35610-00 Spring 1
8 25-35612-00 Rod, Push 1
9 25-35611-00 Spacer 1
10 25-35613-00 Nut, Nozzle 1
11 25-37626-00 Nozzle 1
12 25-39145-01 Injector Assembly (CT4-134-TV) -- Includes: 4
13 25-39152-00 Nut 1
14 25-39151-00 Washer, Plain 1
15 NSS Body, Nozzle Holder 1
16 25-39150-00 Washer, Adjusting 1
17 25-34210-00 Spring, Nozzle 1
18 25-34212-00 Rod, Push 1
19 25-34211-00 Spacer, Injector 1
20 25-39149-00 Nozzle (CT4-134-TV) 1
20 25-39107-00 Nozzle (CT4-114-TV) 1
21 25-34213-00 Nut, Nozzle 1
NS 25-34216-00 Gasket, Injector 1
NS 25-39147-00 Seal, Heat (Injector) 1

37
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

26. STARTER
1

2
3

4 5

9 13
7 14
10

8 11

12 15

OLD STYLE --- One Piece Oil Pan

1 NLO Starter Assembly (Refer to item 20 or 50) -- Includes: 1

2 NSS Yoke 1
3 25-35458-02 Armature 1
4 25-35458-03 Gasket 1
5 25-35458-04 Holder, Brush -- Includes: 1
6 25-35458-05 Spring, Brush 1
7 25-35458-06 Gasket 1
8 25-37645-00 Housing, Solenoid 1
9 25-37643-00 Gear, Spur 1
10 25-35458-08 Gear, Spur 1
11 25-37646-00 Ball 1
12 25-38751-00 Clutch, Starter -- Includes: 1
NS 25-38752-00 Kit, Starter Pinion Gear 1
NS NSS Kit, Clutch 1
NS 25-37647-03 Spring 1
NS 25-37647-04 Shaft 1
13 25-37648-00 Frame, Drive End 1
14 25-35458-16 Bolt, Through 2
15 25-37649-00 Screw, Pan Head 2
NS 25-37731-01 Brush 2

38
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY
26. STARTER (CONT’D)
41
42
27 40 39
25
26
21
22 28
24 29
31
30
23

43
27
20 38
32

33
34

35
37

36

NEW STYLE for One Piece Oil Pan

20 25-38750-00 Starter Assembly (CT4-114-IDI, 114-DI, 133-DI, 134-DI, 134-TV)-- Includes: 1
20 25-38750-00RM Starter Assembly (Reman)-- Includes: 1
21 NSS Yoke 1
22 25-37727-00 Armature Assembly -- Includes: 1
23 25-37743-00 Bearing #1 1
24 25-37744-00 Bearing #2 1
25 25-37731-00 Holder Brush -- Includes: 4
26 25-35458-05 Spring Brush 1
27 25-37738-00 Seal, O-Ring 2
28 25-37732-00 Gear 1
29 25-35458-08 Gear 1
30 25-35458-09 Bearing, Roller 5
31 25-35458-10 Retainer, Roller Bearing 1
32 25-37729-00 Solenoid 1
33 25-35458-12 Spring 1
34 25-35458-13 Ball 1
35 25-38751-00 Clutch 11 Tooth -- Includes: 1
NS 25-38752-00 Kit, Gear Pinion Starter 1
NS 25-37647-03 Spring 1
NS 25-37647-04 Shaft 1
36 25-37728-00 Frame, Drive End 1
37 25-37737-00 Screw 2
38 25-37742-00 Nut 1
39 25-37739-00 Bolt, Through 2
40 25-37740-00 Bolt 2
41 25-37741-00 Cover 1
42 25-37730-00 Frame, End 1
43 25-37731-01 Brush 2

39
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

26. STARTER (CONT’D)

51

50

54

55

53

52
56

Two Piece Oil Pan

50 25-39291-00 Starter Assembly (12 Volt dc 2kw) -- Refer to Section 27. 1

50 25-39250-00 Starter Assembly (24 Volt dc 1.4 kw) 1
50 25-39135-00 Starter Assembly (12 Volt dc 1.4 kw)-- Includes: 1
50 25-39135-00RM Starter Assembly (12 Volt dc 1.4 kw Reman)-- Includes: 1
NS 25-37731-01 Brush 1
NS 25-39138-00 Holder Brush 1
NS 25-39137-00 Clutch 1
NS 25-39135-01 Housing, Starter 1
NS 25-39135-02 Solenoid 1
51 25-37663-00 Bolt (M10) 1
52 25-38767-00 Stud (M10) 1
53 25-37690-00 Washer, Spring Lock (M10) 1
54 25-35687-00 Washer, Spring Lock (M8) 1
55 25-37680-00 Nut, Hex (M8) 1
56 25-37681-00 Nut, Hex (M10) 1

40
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

27. STARTER ASSY (25-39291-00)

12
13 21 16
22
2 14
21
3
4
18
5

23
2
10
7 1
9 25
8 24
11
17
15
20
19
25
6

1 25--39291--00 Starter Assy (2 KW) -- Includes: 1

2 25--39240--00 Field Coil 1
3 25--39241--00 Armature -- Includes: 1
4 25--39242--00 Bearing 1
5 29--70123--00 Bearing 1
6 25--39137--00 Clutch Assy, Starter 9 Tooth 1
7 25--35458--09 Roller 5
8 7103057 Retainer 1
9 7103056 Gear Idler 1
10 25--39243--00 Gear, Armature 1
11 25--39244--00 Frame, Drive End 1
12 25--39245--00 Frame, Brush Holder End 1
13 25--39246--00 Holder, Brush -- Includes: 1
14 25--39247--00 Spring, Brush 4
15 25--39248--00 Solenoid, Assy 1
16 25--39249--00 Screw 2
17 25--39185--00 Screw 2
18 25--39186--00 Bolt, Through 2
19 941598 Ball, Steel 1
20 7103058 Spring, Clutch Engagement 1
21 25--37738--00 O--Ring, Starter 2
22 29--70227--00 Pipe, Drain 1
23 25--37742--00 Nut 1
24 29--70223--00 Nut 1
25 25--39135--03 Wire Assy, Solenoid 1

41
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

28. FUEL PUMP ASSEMBLY

15 11
1A
14
1 to 15
8 9
9 7
7

6
10

1
5 2
4
3

13
14

12
12

NS 25-38215-00 Pump Assembly Fuel (2 Bolt Prior to S/N 12607) 1

NS 25-36498-00 Gasket, Pump Assembly Fuel (2 Bolt) 1
1A 25-38666-00 Pump Assembly Fuel (3 Bolt Starting with S/N 12607)-- Includes: 1
1 25-38666-01 Piston 1
2 25-38666-02 Spring 1
3 25-38666-03 Plug 1
4 25-38666-04 Gasket, Plug 1
5 25-38666-05 Guide Assembly, CAM 1
6 25-38666-06 Valve (Suction & Pressure) 2
7 25-38666-07 Spring, Valve 2
8 25-38666-08 Adapter 1
9 25-38666-09 O-Ring 2
10 25-38666-10 Circlip 1
11 25-38666-11 Pump, Prime 1
12 25-38666-12 Bolt, Banjo -- Includes: 1
13 25-38666-16 Filter (Brass) 1
14 25-38666-13 Gasket, Banjo Bolt 4
15 25-38666-14 Bolt, Banjo 1

42
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

29. STOP SOLENOID

3
2

5
4

CT4-134-TV and CT4-114-TV

1 25-38109-03SV Solenoid, Stop (12 Vdc) -- Includes: 1
1 25-38110-00 Solenoid, Stop (24 Vdc) -- Includes: 1
2 25-39171-00 Gasket, Solenoid 1
3 25-37672-00 Stud (M6) 2
4 25-35684-00 Nut (M6) 2
5 25-35692-00 Washer, Spring (M6) 2
6 PL Clamp 1

43
 CT4-114/133/134
30. GASKET SET and CT4-114-IDI ENGINE REBUILD KIT
1A

1 2

3 4
5

8 9 10 11

19

12 14 16 18
20

13 15 17

25 26
24
27 28 29
21

22
23

NOTE: For a complete gasket set for CT4-134-TV-Ultra, you must order both
P/N 25-39006-00 gasket kit and P/N 25-39007-01 Ultra supplement kit.

44
 CT4-114/133/134
QUANTITY

CT4-134-TV
CT4-114-TV
CT4-114-DI
CT4-133-DI
CT4-134-DI
CT4-114
ITEM PART NO. DESCRIPTION

1A 25-37016-00 Gasket, Set --- Includes: 1

1A 25-38010-00 Gasket, Set --- Includes: 1
1A 25-38513-00 Gasket, Set --- Includes: 1 1
1A 25-39006-00 Gasket, Set --- Includes: 1
1A 25-39008-00 Gasket, Set --- Includes: 1
1 25-37194-00 Gasket, Bearing Cover 1 1
1 25-38717-00 Gasket, Bearing Cover 1 1 1
2 25-37446-00 Gasket, Fuel Camshaft Cover(Without Fuel Pump) 1 1 1 1
NS 25-38664-00 O-Ring, Fuel Camshaft Cover(With Fuel Pump) 1 1 1 1 1
NS 25-36498-00 Gasket, Pump Fuel (2 Bolt) 1 1
3 25-37574-00 Gasket, Water Pump 1 1 1 1 1
4 25-37115-03 Gasket, Cylinder Head (CT4-114-IDI) 1
4 25-38046-00 Gasket, Cylinder Head (CT4-114-DI) 1
4 25-38529-01 Gasket, Cylinder Head (CT4-133-DI, 134-DI) 1 1
4 25-38532-00 Gasket, Cylinder Head (CT4-134-TV) 1
4 25-39113-00 Gasket, Cylinder Head (CT4-114-TV) 1
5 25-37145-00 Gasket, Gear Case 1 1 1 1 1
6 25-37231-00 Gasket, Inlet Manifold 1
6 25-38076-00 Gasket, Inlet Manifold 1 1 1 1
7 25-37307-00 Gasket, Valve Cover 1 1 1 1 1
8 25-37158-00 O-Ring 1 1 1 1 1
9 25-37143-00 O-Ring 1 1 1 1 1
10 25-37310-00 O-Ring, Oil Fill Cap 2 2 2 2 2
11 25-37389-00 O-Ring 1 1 1 1 1
12 25-37084-04 Gasket, Dipstick Cap 1 1 1
13 25-39032-00 O-Ring 1 1 1 1 1
14 25-37142-00 O-Ring 3 3 3 3 2
14 25-39046-00 O-Ring 1
15 25-39200-00 O-Ring 1 1 1 1 1
16 25-35032-00 O-Ring (Blue) 1 1 1 1 1
17 25-37530-00 O-Ring 1 1 1 1 1
18 25-37535-00 O-Ring 1
18 25-36830-00 O-Ring 1 1 1 1
19 25-37236-01 Gasket, Exhaust Manifold 4 4 4 4 4
20 25-37238-00 Gasket, Exhaust 1 1 1 1 1
21 25-37558-00 Gasket, Thermostat Cover 1 1 1 1 1
22 25-37195-01 Gasket, Bearing 1 1
22 25-38557-00 Gasket, Bearing 1 1 1
23 25-39027-00 Gasket, Oil Pan 1 1 1 1 1
24 25-37156-00 Gasket, Water Return Flange 1 1 1 1 1
25 25-37041-00 Gasket, Oil Pump 1 1 1 1 1
26 25-37092-00 Gasket 1 1 1 1 1
27 25-37561-00 Gasket, Thermostat Housing 1 1 1 1 1
28 25-37537-00 Gasket, Pump Cover 1 1 1 1 1
29 25-37091-00 Gasket, Control Plate (S/N 22624 and down) 1 1
29 25-37500-01 Gasket, Control Plate (S/N 22625 and up) 1 1 1 1 1
NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION
25-34216-00 Gasket, Injector 4
25-35136-05 Gasket 4 4 4 4 4
25-35476-00 Seal, Washer 4
25-37151-01 Gasket, Copper (Starting with Engine S/N 2980) 1 1 1 1 1
25-37197-00 Seal, Oil 1 1 1 1 1
25-37265-00 Seal, Valve Stem 8 8 8 8 8
25-37396-01 Seal, Oil --- Front (Starting with Engine S/N 16077) 1 1 1 1 1
25-37492-00 Gasket, Adjusting Bolt 2 2 2 2 2
25-37589-00 Gasket, Banjo 2 2 2 2 2
25-38155-01 Seal Washer 4 4 4
25-38155-02SV Carbon Ring 4 4 4
25-38667-00 O-Ring 1 1 1 1 1
25-39147-00 Seal, Heat (Injector) 4

45
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

30. GASKET SET and CT4-114-IDI ENGINE REBUILD KIT (CONT’D)

GASKET KIT SUPPLEMENT FOR ULTRA
NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION
NS 25-39007-01 Gasket, Set (Supplement for Ultra) -- Includes: 1
25-39027-00 Gasket, Oil Pan 1
25-39028-00 Gasket, Oil Pan Cover 1
25-39032-00 O-Ring 1
25-36739-00 Gasket 1
25-39056-00 O-Ring (Small) 1
25-39057-00 O-Ring (Large) 1
25-39171-00 Gasket, Solenoid 1
25-39200-00 O-Ring 1
25-39054-00 Gasket, Gear Case 1

CT4-114-IDI ENGINE REBUILD KIT

NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION
NS 25-37014-00 Kit, Engine Rebuild -- CT4-114-IDI -- Includes: 1
25-37016-00 Gasket, Set 1
25-37030-00 Plug, Expansion 3
25-37031-00 Plug, Expansion 1
25-37032-00 Cap, Sealing 6
25-37033-00 Cap, Sealing 2
25-37040-00 Pump, Oil 1
25-37106-00 Cap, Sealing 12
25-37107-00 Cap, Sealing 1
25-39036-00 Guide, Inlet Valve 4
25-37302-00 Element, Breather 1
NSS Piston Pin 4
NSS Circlip 8
25-37384-04 Bearing, Connecting Rod 4
25-37385-02 Wear Sleeve -- Rear 1
25-37388-00 Wear Sleeve -- Front 1
NSS Thrustwasher -- Upper 2
NSS Thrustwasher -- Lower 2
25-37401-00 Bushing, Piston Pin (Requires Precision Honing) 4
NSS Piston 4
25-37406-00 Ring Set, Piston (+0.5 mm) 4
NSS Bearing, Crankshaft (+0.2 mm) 1
NSS Bearing, Crankshaft (+0.2 mm) 8
25-37556-00 Hose, Water Return 1
NSS Thermostat 1
25-37581-10 Pump Assembly, Water 1
25-37614-00 Glow Plug 4
25-37625-00 Injector 4
25-39037-00 Guide, Exhaust Valve 4

46
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY
NS 25-37020-00 Kit, Soft Plug (Engine Block) 1
NS 25-37021-00 Kit, Soft Plug (Cylinder Head) 1

NS 25-38514-00 Kit, Upper End Gasket Set -- CT4-134-DI -- Includes: 1

25-35032-00 O-Ring 1
NSS Gasket, Cylinder 1
25-38076-00 Gasket, Inlet Manifold 1
25-37236-01 Gasket, Exhaust Manifold 1
25-37238-00 Gasket, Exhaust Manifold Outlet Flange 1
25-37307-00 Gasket, Valve Cover 1
25-37561-00 Gasket, Thermostat Housing 1
25-37558-00 Gasket, Thermostat Cover 1
25-38155-01 Seal Washer 4
25-38155-02SV Carbon Ring 4
25-37265-00 Seal, Valve Stem 8

47
 CT4-114/133/134
ITEM PART NO. DESCRIPTION QTY

31. PULLEYS

NOTE: Crankshaft and Water Pump Pulleys MUST be Matched (mm Dia.) as Shown below.
1 25--37402--00 Pulley, Crankshaft -- 154 mm Dia. 1
2 25--37580--07 Pulley, Water Pump -- 104 mm Dia. 1

1 25--39307--00 Pulley, Crankshaft -- 104 mm Dia. 1

2 25--39306--00 Pulley, Water Pump -- 97 mm Dia. 1

1 25--393012--00 Pulley, Crankshaft -- 120 mm Dia. 1

2 25--37580--07 Pulley, Water Pump -- 104 mm Dia. 1

48