Bomba Hca Genie Z45 Sauer Sundstran
Bomba Hca Genie Z45 Sauer Sundstran
Bomba Hca Genie Z45 Sauer Sundstran
Parts Manual
Series 40 M46
Axial Piston Tandem Pump
powersolutions.danfoss.com
Parts Manual Series 40 M46 Axial Piston Tandem Pump
Contents
Service Bulletin SB-1987-011 (cylinder block, valve plate, and housing identification).............................................................129
SB-1987-020 (neutral adjustment screw)....................................................................................................................130
SB-1987-024 (SCR valve design change).............................................................................................................131-132
SB-1987-029 (Servo gauge port)....................................................................................................................................133
SB-1988-002 (servo piston improvements).......................................................................................................134-135
SB-1989-001 (silicone filled EDC pilot).........................................................................................................................136
SB-1989-013 (front cover screw size)............................................................................................................................137
SB-1989-021 (auxiliary pad cover seal).........................................................................................................................138
SB-1990-012 (servo cover screw size)...........................................................................................................................139
SB-1990-017 (filtration adapter)............................................................................................................................140-142
SB-1991-009 (servo piston bearing ring).....................................................................................................................143
SB-1994-002 (swashplate kits).........................................................................................................................................144
SB-1994-011 (retained swashplate journal bearing)......................................................................................145-146
SB-1994-037 (front cover screw).....................................................................................................................................147
SB-1995-019 (auxiliary pad seal).....................................................................................................................................148
SB-1995-020 (cylinder block finish)...............................................................................................................................149
SB-1995-022 (feedback pin).............................................................................................................................................150
SB-1997-001 (control sleeve)...........................................................................................................................................151
SB-1998-012 (swashplate feedback pin)......................................................................................................................152
SB-1998-051 (servo adjustment screw)........................................................................................................................153
SB-1998-052 (EDC and HDC O-ring)..............................................................................................................................154
SB-1998-077 (slipper material)........................................................................................................................................155
SB-2002-007 (pilot ring).....................................................................................................................................................156
SB-2002-021 (tapered shaft keyway)............................................................................................................................157
SB-2002-037 (servo gasket and 0 degree servo stop).............................................................................................158
SB-2006-004 (system check relief and spring)...........................................................................................................159
SB-2006-017 (servo cover)................................................................................................................................................160
SB-2014-044 (high response swashplate and Norglide cradle bearings)........................................................161
General information
Service parts The following information and procedure is used to identify the module group, item number,
indentification manufacture date, part number, and part name of the parts included in the series 40 M46 variable
displacement tandem pump.
The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major
Repairs” or “Conversions” on the M46 tandem pumps.
Model Code
The Sauer-Danfoss model code completely defines
the specific unit and must be used when ordering
parts to service this product.
Model Number
The Sauer-Danfoss model number is used by the Model Code Typ
General information
Date code The date code is defined as the year and week of manufacture. The same item number may list more
than one part number. This indicates that there is more than one configuration for that item number.
You will see that there are different date codes for the different part numbers. Find the date code of
your unit from the nameplate to determine which service part number you need to order.
All units with a date code of 84-31 and up to and including 94-47, must use part number “9004700-
126”. All units with a date code of 94-48 and newer must use part number “5000116”.
Service bulletins A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You
must read that Service Bulletin prior to ordering that part. The information contained in these Service
Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins
contain more detailed information such as interchangeability, what additional parts are involved, etc.
It is suggested that you add additional Service Bulletins to this manual as you recieve them.
A part number that has another number following it in parentheses is done to make this a world wide
manual. The first number is sold in Germany. The number in parentheses is sold in the United States.
(Example: 373282 (9001315-0011), customers would order 9001315-0011 if ordering the part in the
United States.)
1) Referring to the input shaft module in the Order Code (see page 7), the shaft option for this pump
is identified by the code “B”. (MPT-046-C-A-C-C-A-AA-B-A-A-A-BHH-AB-U-CD-B-C-A-A-BBB-AB-D-CD-A-
NNN)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this
unit, which is “A”. The shaft is found to be item 2201 and part number 4460151
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M P T 0 4 6 C A C C A A A B A A A B H H A B U C D B C A A B B B A B D C D A N N N
Product
Frame Size
Type
Front Pump
Input Shaft
Rotation
Charge Pump Displ.
Swashplate
Seal
Displacement
Bypass Valve
Control
Rear Pump
Swashplate
Seal
Displacement
Bypass Valve
Control Orifice
Auxiliary Mounting Pad
Special Hardware
P100 534E
937
Front Pump
*935
2169
*168
*QB
*168
2147
*2150
2142
2110 2129
*2137
2110
*936
2107
938
*2115
2130
2136
2133
2133
2163
2132
E100 225E
2130
1837
2131
2133
2163
*1835
2169
2136
*168
*QB
*2137 *168
2129 2107
2107
2147
2144
2146
2145
*2143
2148
2148
*2143
*1836
*2115 1838
E100 207E
201
2138
2135
*301
2204 2206
2203
2203
2201
Shashplate
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
A 201 86-23 94-23 4510072 Non-balanced swashplate kit (SB-1994-002) 1
2135 86-23 94-23 9004820-4416 Pin 1
2138 86-23 94-23 5000507 Pin (SB-1995-022 & SB-1998-012) 1
B 201 86-23 4510073 Balanced swashplate kit 1
2135 86-23 9004820-4416 Pin 1
2138 86-23 5000507 Pin (SB-1995-022 & SB-1998-012) 1
Seal
A 301 84-31 9008000-0121 Lip seal 1
Input shaft
A 2201 84-31 4460151 Shaft, 15 tooth 1
2303
(A, C & E)
2141
2309
2159
2119
2304
2158
2308
2140
2303 2301
2141
2309
2159 2118
(D)
2119
2304
2158
2308
2140
2301
2118
E100 227E
Rotation/housing
A 2301 86-27 02-25 4460417 Valve plate, CW (SB-1987-011) 1
2301 86-18 86-26 4460318 Valve plate, CW, non-balanced 1
2301 84-31 86-17 4460108 Valve plate, CW 1
2303 86-27 02-25 4460418 Valve plate. CCW (SB-1987-011) 1
2303 86-18 86-26 4460319 Valve plate, CCW, non-balanced 1
2303 84-31 86-17 4460109 Valve plate, CCW 1
2304 87-28 02-25 4800159-0001 Gerotor cover, CW 1
2308 89-23 02-25 4461169 Housing assembly, front (SB-1989-013) 1
2309 89-23 02-25 4461170 Housing assembly, rear (SB-1989-013) 1
2303
(G & J)
2141
2309
2159
2119
2304
2158
2308
2140
2303 2301
2141
2309
2159 2118
(F & H)
2119
2304
2158
2308
2140
2301
2118
E100 227E
Rotation/housing
F 2301 86-18 4460319 Valve plate, CCW, non-balanced 1
2301 84-31 86-17 4460109 Valve plate, CCW 1
2303 86-18 4460318 Valve plate, CW, non-balanced 1
2303 84-31 86-17 4460108 Valve plate, CW 1
2304 87-28 4800160-0002 Gerotor cover, CCW 1
2308 89-23 4461169 Housing assembly, front (SB-1989-013) 1
2309 89-23 4461170 Housing assembly, rear (SB-1989-013) 1
2119
(K & Z)
2304
2158
2303
2308
2141 2309
2159
2140
2119 2301
(P) 2118
2304
2158
2303
2308
2141
2309
2159
2140
2119 2301
2118
(S, T & V)
2304
2158
2308
2140
E100 228E
2301
Enlarged bold type item
numbers are recommended 2118
part to stock for servicing.
Rotation/housing
K 2301 89-23 02-25 4460418 Valve plate, CCW, balanced 1
2303 89-23 02-25 4460417 Valve plate, CW, balanced 1
2304 89-23 02-25 4800160-0001 Gerotor cover, CCW 1
2308 89-23 02-25 4461169 Housing assembly, front 1
2309 89-23 02-25 4461170 Housing assembly, rear 1
(A)
*2408
*2407
2406
2405
(B)
*2408
*2407
2404
2403
2402
2405
(C)
*2408
*2407
2404
2403
2405
E100 229E
(A, B, C, D & J)
106
*103
101
105 104
E100 224E
(K, M, R, S, T & U)
106
*103
101
105 104
E100 224E
M 104 86-14 4800431 Charge relief spring, 28.3 bar [410 psi] 1
104 84-31 86-13 3102280 Charge relief spring 1
105 86-14 9800965 Relief valve 1
105 84-31 86-13 3102274 Relief valve 1
R 104 02-12 12-40 4800826 Charge relief spring, 25.0 bar [360 psi] 1
105 02-12 12-40 4461310 Relief valve, .028 orifice 1
805
807
*805
810
801
806
810
(91-31 and newer)
806
815
(prior to 91-35)
(BA)
805
(91-35 and newer)
(BB) 807 *805
802
815
806
802
806
805
807
815
(BC)
813
805
807 *805 (91-35 and newer)
802
806
813
806
E100 230E
Filtration
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
AA 801 91-31 4460643 Filtration adaptor, suction (SB-1990-017) 1
805 91-31 4460655 Filtration adaptor seal, suction (SB-1990-017) 1
805 86-14 91-30 9004101-0170 O-ring 3
805 84-31 86-13 9004104-0180 O-ring 2
806 91-31 9007206-3116 Screw (SB-1990-017) 3
806 86-14 91-30 9007500-3130 Screw 2
806 84-31 86-13 9007200-3124 Screw 2
807 86-14 91-30 9007500-3124 Screw (SB-1990-017) 1
807 84-31 86-13 9007200-3124 Screw 1
810 91-31 9005100-5600 Plug assembly 1
810 84-31 91-30 9005100-5600 Plug assembly 3
931
913
908
905
907
906
909
910
911
919
913
902 902
921 921
914
915 (3, A - D)
929
(J & V)
920 932
(L, R & U)
901
920
901
931
908
905
907
906
1004 909
*1002 910
*1003 911
919
913
902 902
921 921
914
915 (L, R, U & V)
929
E100 232E
(J)
Enlarged bold type item
* = included in overhaul seal kit Q210 numbers are recommended
part to stock for servicing.
(AAA)
1103
1101 (BBB - BGG)
*174 1103
165 1101
*174
165
165
1104
*174
1101
165
1104
*174
(AAA)
1101
(BBB - BGG)
E100 208E
BBB 1103 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
1104 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
BBF 1103 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
1104 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
BBG 1103 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
1104 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
BBJ 1103 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
1104 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
BCC 1103 87-38 4510004-0190 SCR valve kit, 190 bar [2755 psi] (SB-1987-024) 1
1104 87-38 4510004-0190 SCR valve kit, 190 bar [2755 psi] (SB-1987-024) 1
BCE 1103 87-38 4510004-0190 SCR valve kit, 190 bar [2755 psi] (SB-1987-024) 1
1104 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
BDD 1103 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
1104 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
BED 1103 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
1104 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
BEE 1103 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
1104 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
BEF 1103 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
1104 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
BFF 1103 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
1104 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
BGB 1103 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
1104 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
BGE 1103 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
1104 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
BGG 1103 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
1104 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
(BHH - BSS)
1103
1101
*174
165
165
1104
*174
1101
E103 529E
BHM 1103 87-38 4510004-0300 SCR valve kit, 300 bar [4350 psi] (SB-1987-024) 1
1104 87-38 4510004-0140 SCR valve kit, 140 bar [2030 psi] (SB-1987-024) 1
BJB 1103 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
1104 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
BJD 1103 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
1104 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
BJF 1103 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
1104 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
BJJ 1103 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
1104 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
BKK 1103 87-38 4510004-0360 SCR valve kit, 360 bar [5220 psi] (SB-1987-024) 1
1104 87-38 4510004-0360 SCR valve kit, 360 bar [5220 psi] (SB-1987-024) 1
BLL 1103 87-38 4510004-0415 SCR valve kit, 415 bar [6020 psi] (SB-1987-024) 1
1104 87-38 4510004-0415 SCR valve kit, 415 bar [6020 psi] (SB-1987-024) 1
BMG 1103 87-38 4510004-0140 SCR valve kit, 140 bar [2030 psi] (SB-1987-024) 1
1104 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
BMJ 1103 00-26 4510004-0325 SCR valve kit, 325 bar [4712 psi] (SB-1987-024) 1
1104 00-26 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
BMM 1103 87-38 4510004-0140 SCR valve kit, 140 bar [2030 psi] (SB-1987-024) 1
1104 87-38 4510004-0140 SCR valve kit, 140 bar [2030 psi] (SB-1987-024) 1
BRJ 1103 00-26 4510004-0325 SCR valve kit, 325 bar [4712 psi] 1
1104 00-26 4510004-0345 SCR valve kit, 345 bar [5000 psi] 1
BRK 1103 96-51 4510004-0325 SCR valve kit, 325 bar [4712 psi] 1
1104 96-51 4510004-0360 SCR valve kit, 360 bar [5220 psi] 1
BRR 1103 96-51 4510004-0325 SCR valve kit, 325 bar [4712 psi] 1
1104 96-51 4510004-0325 SCR valve kit, 325 bar [4712 psi] 1
BSS 1103 96-51 4510004-0385 SCR valve kit, 385 bar [5580 psi] 1
1104 96-51 4510004-0385 SCR valve kit, 385 bar [5580 psi] 1
(DAB - DAF
1103
1101
(CBA - CMA)
*174 1103
165 1101
*174
165
165
1104
*174
1101
165
1104
*174
(CBA - CMA)
1101
(DAB - DAF)
E100 208E
CCA 1103 87-38 4510004-0190 SCR valve kit, 190 bar [2755 psi] (SB-1987-024) 1
1104 87-38 4510004-0000 Check valve kit (SB-1987-024) 1
CDA 1103 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
1104 87-38 4510004-0000 Check valve kit (SB-1987-024) 1
CEA 1103 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
1104 87-38 4510004-0000 Check valve kit (SB-1987-024) 1
CFA 1103 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
1104 87-38 4510004-0000 Check valve kit (SB-1987-024) 1
CGA 1103 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
1104 87-38 4510004-0000 Check valve kit (SB-1987-024) 1
CHA 1103 87-38 4510004-0300 SCR valve kit, 300 bar [4350 psi] (SB-1987-024) 1
1104 87-38 4510004-0000 Check valve kit (SB-1987-024) 1
CJA 1103 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
1104 87-38 4510004-0000 Check valve kit (SB-1987-024) 1
CKA 1103 87-38 4510004-0360 SCR valve kit, 360 bar [5220 psi] (SB-1987-024) 1
1104 87-38 4510004-0000 Check valve kit (SB-1987-024) 1
CMA 1103 87-38 4510004-0140 SCR valve kit, 210 bar [2030 psi] (SB-1987-024) 1
1104 87-38 4510004-0000 Check valve kit (SB-1987-024) 1
(DAG- DAK
1103
1101
*174
165
1104 165
*174
1101
E103 530E
1265
1214 1207
1210
*303
*1209
1235
1213 1216
1214
1215 1210
(AA)
1235
1213 1216
1214
1215 1210
(AB, AD & AE)
1235
1213 1216
1214
1215 1210
(AC)
1235
1213 1216
1215
(AF)
E100 238E
1265
1207
1214
1210
*303
*1209
1235
1213 1216
1214
1215 1210
(AG)
1235
1213 1216
1214
1215 1210
(AK)
1235
1213 1216
1215
(AL)
E100 239E
1253
1255
1252
1265
*303
*1209 1254
1250
1251
1258
1257
1236
1256
1261
1259
1264
1260 1263
1264
1260 1263
(AU) 1262
E100 240E
1265
1214
1210 1207
1235
*303
1213 *1209 *1220
1216
1215
(AW) *304
Q2901
*1220
1203
1201
1204
Q2901
*1220
*304
*1220
1203
2
M96
1204
M97
M99
(CB)
3
E100 214E
Q1201
*1220
*304
*1220
1203
2
M96
1204
M97
M99
E103 544E
*1297
1224
1265
1214 1207
1210
*303
1235
*1209
1213 1216
1211
1215 1214
(FA)
1210
1235 1216
1213
1215
(GB)
E100 216E
1265
1211
1214
1210 1207
*303
1235 *1209
1216 1211
1214
1215 1210
1213
(GE)
1235 1216 1214
1213 1210
1215
1235
(GG & GJ) 1213 1216
(GH) 1215
E100 241E
(GK)
1265
1214 1207
1210
*303
1235 *1209
1213 1216
1215
1701
2135
2138
E100 243E
D Down
U Up
1401
1421
1405
1402
*302
*1208
1419
E100 242E
1401
1421
1405
1402
*302
*1208
1419
E100 242E
1401
1421
1405
1402
*302
*1208
1419
(DT)
1403
1401
1404
E100 218E
1401
1421
1405
1402
*302
*1208
1419
E100 242E
1401
1421
1405
1402
*302
*1208
1419
1403
1401
1421
1401
1405
1422
1402
*302
1404
*1208
1419
E103 545E
1401 1401
1421
1421
1405
1405
1402 1422
1402
*302 *302
*1208 *1208
1419 1419
(RR, SS & TT)
1403
1401
(WB)
(WA)
1403
1403
1404
1401
1401 1421
1421
1419
1404
1404
E103 546E
1401
1401
1421
1405
1402
*302
*1208
1419
(YC)
1403
1401
1401
1421
1405
1402
*302
*1208
1419
E100 242E
2618
2506 2507
1702
2134
2501
2504 1702
2502
(B)
1504
2506
*2618 2507
2508 1702
2134
2501
1702
2507
1702
2134
(G)
2501
1702
E100 244E
Auxiliary mounting
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
A 1702 86-23 4460696 Journal bearing 2
2134 94-48 5000116 Pin, flared (SB-1994-011) 2
2134 84-31 94-47 9004700-1206 Pin 2
2501 84-31 4460152 Shaft, 9 tooth 1
2502 89-43 4460586 Cover plate (SB-1989-021) 1
2504 84-31 9007200-3716 Screw 2
2506 87-02 89-22 4460449 Rear cover (SB-1989-013) 1
2507 86-23 4461350 Cover assembly 1
2618 89-43 4800482 A pad seal (SB-1989-021 & SB-1995-019) 1
2618
2506 2507
1702
2134
2501
2504 1702
2502
(W)
1504
2506
*2618 2507
2508 1702
2134
2501
1702
2507
1702
2134
(T, V, Y & Z)
2501
1702
E100 244E
Auxiliary mounting
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
S 1702 95-05 4460696 Journal bearing 2
2134 95-05 5000116 Pin, flared 2
2501 95-05 4460152 Shaft, 9 tooth 1
2502 95-05 4460586 Cover plate 1
2504 95-05 9007200-3716 Screw 2
2507 95-05 4461353 Cover assembly 1
2618 95-05 4800482 A pad seal (SB-1995-019) 1
2161
2134
202 (GDB)
ball bearing
2601
Q160
2165
2167 2601
2168 roller bearing
2166 2164
2161
2160
2134 (ANN, GDA
202 & GDC)
2619
2601
2173
2619
2164
2168
2167
2165
2166
Q160
(GDA, GDB & GDC)
2616
2614
2615
2616
*2618
2614
E100 245E
Special hardware
ANN 202 84-31 4460696 Journal bearing 2
2159 86-23 89-22 4460478 Front cover, 4 bolt (SB-1989-013) 1
2160 86-23 4460890 Cylinder block kit 1
2161 89-23 4461352 Front cover assembly, 4 bolt 1
2173 86-23 4460890 Cylinder block kit 1
2601 84-31 5000731 Ball bearing 1
Q160 86-23 11183528 Cylinder block assembly 2
2161
2134
202 (GDG)
ball bearing
2601
Q160
2165
2167 2601
2168 roller bearing
2166 2164
2161
2160
2134 (GDD & GDF)
202
2619
2601
2173
2619
2164
2168
2167
2165
2166
Q160
(GDD, GDF & GDG)
2616
2614
2615
2616
*2618
2614
E100 245E
Special hardware
GDD 202 03-17 4460696 Journal bearing 2
2160 03-17 4461090 Cylinder block kit 1
2161 03-17 4461352 Front cover assembly, 4 bolt 1
2173 03-17 4461090 Cylinder block kit 1
2601 03-17 5000731 Ball bearing 1
2614 03-17 8800565 Lifting bracket 2
2615 03-17 163D1349 Gear pump, 180° mounting orientation 1
2616 03-17 9007200-5030 Screw 2
2618 03-17 9004100-0440 O-ring 1
2619 03-17 9003530-5000 Nut 2
Q160 03-17 11183654 Cylinder block assembly 2
2161
2134
202 (GDH)
ball bearing
2601
Q160
2165
2167 2601
2168 roller bearing
2166 2164
2161
2160
2134 (GDJ & GDK)
202
2619
2601
2173
2619
2164
2168
2167
2165
2166
Q160
(GDH, GDJ & GDK)
2616
2614
2615
2616
*2618
2614
E100 245E
Special hardware
GDH 202 04-26 4460696 Journal bearing 2
2160 04-26 4460890 Cylinder block kit 1
2161 04-26 4461349 Front cover assembly 1
2173 04-26 4460890 Cylinder block kit 1
2601 04-26 5000731 Ball bearing 1
2614 04-26 8800565 Lifting bracket 2
2615 04-26 163D1415 Gear pump, 180° mounting orientation 1
2616 04-26 9007200-5030 Screw 2
2618 04-26 9004100-0440 O-ring 1
2619 04-26 9003530-5000 Nut 2
Q160 04-26 11183528 Cylinder block assembly 2
Q160
2165
2167 (NAA, NAB,
2168 NAC & NAD)
2166 2164
2161
2160
2134
202
2619
2601
2173
2619
2164
2168
2167
2165
2166
Q160
2615
2616
*2618
2614
E103 549E
Special hardware
NAA 202 06-18 4460696 Journal bearing 2
2160 06-18 4460890 Cylinder block kit 1
2161 06-18 4461352 Front cover assembly, 4 bolt 1
2173 06-18 4460890 Cylinder block kit 1
2601 06-18 5000731 Ball bearing 1
Q160 06-18 11183528 Cylinder block assembly 2
2161
2134
(NAG)
202
ball bearing
2601
Q160
2165
2167 2601
2168 roller bearing
2166 2164
2161
2160
2134 (NAE & NAF)
202
2619
2601
2173
2619
2164
2168
2167
2165
2166
Q160
(NAE, NAF & NAG)
2616
2614
2615
2616
*2618
2614
E100 245E
Special hardware
NAE 202 06-46 4460696 Journal bearing 2
2160 06-46 4461090 Cylinder block kit 1
2161 06-46 4461352 Front cover assembly, 4 bolt 1
2173 06-46 4461090 Cylinder block kit 1
2601 06-46 5000731 Ball bearing 1
2614 06-46 8800565 Lifting bracket 2
2615 06-46 80002206 Gear pump, 180° mounting orientation 1
2616 06-46 9007200-5030 Screw 2
2618 06-46 9004100-0440 O-ring 1
2619 06-46 9003530-5000 Nut 2
Q160 06-46 11183654 Cylinder block assembly 2
2161
2134
202 (NAM, NBC,
NBN & NBP)
Q160
2601
2165
2167
2168
2166 2164
2161
2160
2134
202
NBA & NBB)
2619
2601
2173
2619
2164
2168
2167
2165
2166
Q160
E103 548E
Special hardware
NAM 202 09-19 4460696 Journal bearing 2
2160 09-19 4460890 Cylinder block kit 1
2161 09-19 4461349 Front cover assembly 1
2173 09-19 4460890 Cylinder block kit 1
2601 09-19 5000731 Ball bearing 1
Q160 09-19 11183528 Cylinder block assembly 2
2161
2134
202 (NNA, NNB,
NND & NNE)
Q160
2601
2165
2167
2168
2166 2164
2161
2160
2134
202
NNC & NNF)
2619
2601
2173
2619
2164
2168
2167
2165
2166
Q160
E103 548E
Special hardware
NNA 202 06-10 4460696 Journal bearing 2
2160 06-10 4460890 Cylinder block kit 1
2161 06-10 4461349 Front cover assembly 1
2173 06-10 4460890 Cylinder block kit 1
2601 06-10 5000731 Ball bearing 1
Q160 06-10 11183528 Cylinder block assembly 2
2161
2134
202 (NNG &
NNH)
ball bearing
2601
Q160
2165
2167 2601
2168 roller bearing
2166 2164
2161
2160
2134
202 (NNL & NNM)
2619
2601
2173
2619
2164
2168
2167
2165
2166
Q160
(NNL & NNM)
2616
2614
2615
2616
*2618
2614
E100 245E
Special hardware
NNG 202 06-10 4460696 Journal bearing 2
2160 06-10 4460890 Cylinder block kit 1
2161 06-10 4461349 Front cover assembly 1
2173 06-10 4460890 Cylinder block kit 1
2601 06-10 357616 Ball bearing 1
Q160 06-10 11183528 Cylinder block assembly 2
2161
2134
202 (NNN & NNR)
ball bearing
2601
Q160
2165
2167 2601
2168 roller bearing
2166 2164
2161
2160
2134
202 (NNS & NNQ)
ball bearing
2619
2601
2173
2619 2601
roller bearing
2164
2168
2167
2165
2166
Q160
(NNS)
2616
2614
2615
2616
*2618
2614
E103 550E
Special hardware
NNN 202 86-23 4460696 Journal bearing 2
2160 86-23 4460890 Cylinder block kit 1
2161 86-23 4461349 Front cover assembly 1
2173 86-23 4460890 Cylinder block kit 1
2601 86-23 5000731 Ball bearing 1
Q160 86-23 11183528 Cylinder block assembly 2
1831
1813
1808
1805
1807
1806
1809
1810
1811
1819
1813
2701
2101
(BBB - BGG)
*174 2701
165 2101
*174
165
165
2702
*174
2101
165
2702
*174
(AAA)
2101
(BBB - BGG)
E100 235E
BBB 2701 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
2702 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
BBF 2701 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
2702 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
BBG 2701 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
2702 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
BBJ 2701 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
2702 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
BBM 2701 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
2702 87-38 4510004-0140 SCR valve kit, 140 bar [2030 psi] (SB-1987-024) 1
BCC 2701 87-38 4510004-0190 SCR valve kit, 190 bar [2755 psi] (SB-1987-024) 1
2702 87-38 4510004-0190 SCR valve kit, 190 bar [2755 psi] (SB-1987-024) 1
BDD 2701 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
2702 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
BED 2701 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
2702 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
BEE 2701 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
2702 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
BFD 2701 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
2702 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
BFF 2701 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
2702 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
BGB 2701 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
2702 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
BGE 2701 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
2702 87-38 4510004-0230 SCR valve kit, 230 bar [3335 psi] (SB-1987-024) 1
BGG 2701 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
2702 87-38 4510004-0280 SCR valve kit, 280 bar [4060 psi] (SB-1987-024) 1
(BHH - BSS)
2701
2101
*174
165
165
2702
*174
2101
E103 551E
BJB 2701 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
2702 87-38 4510004-0175 SCR valve kit, 175 bar [2538 psi] (SB-1987-024) 1
BJD 2701 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
2702 87-38 4510004-0210 SCR valve kit, 210 bar [3045 psi] (SB-1987-024) 1
BJF 2701 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
2702 87-38 4510004-0250 SCR valve kit, 250 bar [3625 psi] (SB-1987-024) 1
BJJ 2701 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
2702 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
BKJ 2701 87-38 4510004-0360 SCR valve kit, 360 bar [5220 psi] (SB-1987-024) 1
2702 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
BKK 2701 87-38 4510004-0360 SCR valve kit, 360 bar [5220 psi] (SB-1987-024) 1
2702 87-38 4510004-0360 SCR valve kit, 360 bar [5220 psi] (SB-1987-024) 1
BKR 2701 87-38 4510004-0360 SCR valve kit, 360 bar [5220 psi] (SB-1987-024) 1
2702 87-38 4510004-0325 SCR valve kit, 325 bar [4712 psi] (SB-1987-024) 1
BLL 2701 87-38 4510004-0415 SCR valve kit, 415 bar [6020 psi] (SB-1987-024) 1
2702 87-38 4510004-0415 SCR valve kit, 415 bar [6020 psi] (SB-1987-024) 1
BMJ 2701 87-38 4510004-0140 SCR valve kit, 140 bar [2030 psi] (SB-1987-024) 1
2702 87-38 4510004-0345 SCR valve kit, 345 bar [5000 psi] (SB-1987-024) 1
BMM 2701 87-38 4510004-0140 SCR valve kit, 140 bar [2030 psi] (SB-1987-024) 1
2702 87-38 4510004-0140 SCR valve kit, 140 bar [2030 psi] (SB-1987-024) 1
BRK 2701 02-19 4510004-0325 SCR valve kit, 325 bar [4712 psi] 1
2702 02-19 4510004-0360 SCR valve kit, 360 bar [5220 psi] 1
BRR 2701 95-10 4510004-0325 SCR valve kit, 325 bar [4712 psi] 1
2702 95-10 4510004-0325 SCR valve kit, 325 bar [4712 psi] 1
BSS 2701 13-30 4510004-0385 SCR valve kit, 385 bar [5580 psi] 1
2702 13-30 4510004-0385 SCR valve kit, 385 bar [5580 psi] 1
(DAJ)
2701
2101
(CFA, CHA & CKA)
*174 2701
165 2101
*174
165
165
2702
*174
2101
165
2702
(CFA, CHA & CKA) *174
2101
(DAJ)
E100 235E
CHA 2701 95-09 4510004-0300 SCR valve kit, 300 bar [4350 psi] 1
2702 95-09 4510004-0000 Check valve kit 1
CKA 2701 91-08 4510004-0360 SCR valve kit, 360 bar [5220 psi] 1
2702 91-08 4510004-0000 Check valve kit 1
(AA - BB)
2819
2805 2801
2821
1402
*302
*1208
E100 231E
Control orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
AA 302 86-14 5000653 O-ring 1
1208 86-14 9006150-0160 Back up ring 1
1402 84-31 86-13 4800092-0003 Sleeve, .031” 1
2801 86-14 4800155-0006 Orifice plug, .031” 1
2805 86-14 4461342 Sleeve assembly, .031” (SB-1997-001) 1
Also replace control spool with p/n 4460468 if manufacture date is 86-14 thru 87-31.
2819 86-14 9005001-1200 Pipe plug 1
2821 86-14 9005001-1200 Pipe plug 1
(BD - CF)
2819
2805 2801
2821
1402
*302
*1208
E100 231E
Control orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
BD 302 86-14 5000653 O-ring 1
1208 86-14 9006150-0160 Back up ring 1
1402 84-31 86-13 4800092-0002 Sleeve, .046” 1
2801 86-14 4800155-0001 Orifice plug, .036” 1
2805 86-14 4461341 Sleeve assembly, .046” (SB-1997-001) 1
Also replace control spool with p/n 4460468 if manufacture date is 86-14 thru 87-31.
2819 86-14 9005001-1200 Pipe plug 1
2821 86-14 9005001-1200 Pipe plug 1
(DB - EB)
2819
2805 2801
2821
1402
*302
*1208
E100 231E
Control orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
DB 302 86-14 5000653 O-ring 1
1208 86-14 9006150-0160 Back up ring 1
1402 84-31 86-13 4800092-0005 Sleeve, .036” 1
2801 86-14 4800155-0002 Orifice plug, .046” 1
2805 86-14 4461343 Sleeve assembly, .036” (SB-1997-001) 1
Also replace control spool with p/n 4460468 if manufacture date is 86-14 thru 87-31.
2819 86-14 9005001-1200 Pipe plug 1
2821 86-14 9005001-1200 Pipe plug 1
(ED - FF)
2819
2805 2801
2821
1402
*302
*1208
E100 231E
Control orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
ED 302 86-14 5000653 O-ring 1
1208 86-14 9006150-0160 Back up ring 1
1402 84-31 86-13 4800092-0002 Sleeve, .046” 1
2801 86-14 4800155-0003 Orifice plug, .054” 1
2805 86-14 4461341 Sleeve assembly, .046” (SB-1997-001) 1
Also replace control spool with p/n 4460468 if manufacture date is 86-14 thru 87-31.
2819 86-14 9005001-1200 Pipe plug 1
2821 86-14 9005001-1200 Pipe plug 1
2801 2801
2804
(PF)
2819
2805 2801
2821
1402 (WA)
*302
*1208
2803
2819
2819
2801
2801 2821
2821 2804
2822
*302
*1208
E100 234E
2805
Enlarged bold type item
* = included in overhaul seal kit Q210 numbers are recommended
part to stock for servicing.
Control orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
GG 2801 84-31 4800155-0007 Orifice plug, .146” 1
2803 84-31 4460333-0003 Orifice plug, .054” 1
2804 84-31 4460333-0003 Orifice plug, .054” 1
(WB)
2803
2819
2801
2821
2804
2819
2805 2801
2821
1402
*302
*1208
E103 552E
Control orifice
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
WB 2801 03-29 4800155-0007 Orifice plug, .146” 1
2803 03-29 4460333-0001 Orifice plug, .036” 1
2804 03-29 4460333-0001 Orifice plug, .036” 1
2821 03-29 11062005 Orifice plug, .025” 1
(A, B & C)
*1003
1904 *1002
E100 236E
D none
2965
2914
2910 1207
*303
2935 *1209
2913 2916 2914
2910
2915
2935
(AA) 2913 2916 1214
2910
2915
2915
(AL)
E100 209E
2953
2965 2955
2952
*303
*1209
2954
1250
2951
2958
2959 2957
2936
2964 2961 2956
2960
2963
2962 2959
(AT) 2964 2961
2960
2963
2962
(AU)
E100 210E
2965
2914
2910
2935
*303
2913 *1209 *1220
2916
2915
*304 Q2901
(AW) *1220
2903
2904 2108
Q2901
*1220
*304
*1220
2903
2
M96
2904
M97
M99
(CB)
3
E100 221E
2108
Q2901
*1220
*304
*1220
2903
2
M96
2904
M97
M99
E100 223E
2928
*2927
2925
2926
2923 *2927
*1297
2924
(FA)
1265
1214 1207
1210
*303
*1209
1235
1213 1216
1215
(GB)
2965
2911 1207
2914
*303
2910
*1209
(GE)
2965
2911 1207
2914
*303
2910 *1209
2935
2916
2915
2913
2965
2911 1207
2914
*303
2910
*1209
2935 2916
2913
2915
(GH)
2965
2914 1207
2910
*303
2935 *1209
2913 2916
E101 755E
2915
Enlarged bold type item
* = included in overhaul seal kit Q210 numbers are recommended
part to stock for servicing.
D Down
U Up
AX00000051en-US | 11077090 • Rev 0202 • April 2017 127
Parts Manual Series 40 M46 Axial Piston Tandem Pump
Variable displacement tandem pump
Description The M46 single and tandem variable displacement pump Service Parts Manuals, BLN-2-40608 and
BLN-2-40610, clearly define which part number cylinder block, valve plate, and housing belong to
specific vintage pumps.
The purpose of this bulletin is to assist in easy identification of M46 cylinder blocks, valve plates, and
housings, should they get “mixed up” in your stock.
IMPORTANT: For satisfactory pump efficiency, you must use the correct vintage housing, plate, and
cylinder block within a given pump.
HOUSINGS: There are (2) vintages of housings, the current, which will accept EDC/HDC, andMDC,
and the old version (prior to 86-14), which will accept only one or the other control. An easy housing
identifier is that the current design housing has threaded hole “C”, and the pre 86-14 has no hole in
that area.
CYLINDER BLOCKS: There are (2) vintages of pump cylinder blocks. On the current, P/N 4460288, “A’
dimension is approximately 1” and on the older P/N 4460174, “A” dimension is approximately .7”
VALVE PLATES: There are (3) vintages of pump valve plates. “B” dimension is approximately .55” on P/N
4460108 and P/N 4460109, .9” on P/N 4460318 and P/N 4460319, and 1.01” on P/N 4460417 and P/N
4460418.
'A'
'B'
'C'
Products affected M46 variable displacement pumps and motors with mechanical displacement control.
Description As a product improvement, Sauer-Danfoss is changing the neutral adjustment cap screw on all
M46 mechanical displacement control pumps and motors from a standard cap screw and star
lockwasher, to a locking flangeheaded cap screw. There is no washer used with the new cap screw.
Original
Lock Washer
(No Longer Used)
Original
Neutral Adjustment
Cap Screw
All M46-2xxx single pumps, M91-46xxx tandem pumps, and M46-4xxx variable motors with
Models affected
mechanical displacement controls.
Products affected M46 variable displacement pumps and model 90-7001 transmission
Description Service Bulletin 1987-004, dated 6/15/87, announced an upcoming high pressure relief/check valve
design change to M46 and 90-7001 transmissions. This change, which takes affect October 1987,
provides a higher performance and more cost effective design.
The new design part will affect the housing and relief/check valve on M46 pumps and the center
section and relief/check valve on the Model 90-7001 transmission.
The new and current design relief valve plug, relief valve, housing, and center section will not be
interchangeable.
Sauer-Danfoss will no longer produce the current design M46 housings and Model 90-7001 center
section.
Service part requirements for the housing or center section on units built before this change will also
require the purchase of the new design relief/check valve, however, experience has shown housings
or center sections are rarely needed as service parts. Sundstrand-Sauer will continue to offer both the
current and new design relief/check valve as service parts.
New design valves will be sold in kit form only. The kit includes a relief valve plug, spring, and relief/
check valve.
Models affected All M46 single and tandem pumps, and model 90-7001 transmission.
Serial numbers On M46, new style relief/check valves will be incorporated with serial number A-87-40-xxxxx. On 90-
7001, new style relief/check valves will be incorporated with serial number A-87-39-xxxxx.
ATTACHMENT “A”
Relief/ Part Identification Information
Check Should different vintage parts get mixed, below are some identifiers.
Valve
M46
Current New Style
Check/Relief Valve Description Check/Relief Valve
4510001-0000 Kit-charge Check Only 4510004-0000
4510001-0050 Kit-175 Bar Relief/check 4510004-0175
4510001-0051 Kit-210 Bar Relief/Check 4510004-0210
4510001-0052 Kit-230 Bar Relief/Check 4510004-0230
4510001-0053 Kit-250 Bar Relief/Check 4510004-0250
4510001-0054 Kit-280 Bar Relief/Check 4510004-0280
4510001-0055 Kit-300 Bar Relief/Check 4510004-0300
4510001-0056 Kit 345 Bar Relief/Check 4510004-0345
4510001-0057 Kit-415 Bar Relief/Check 4510004-0415
4510001-0058 Kit-190 Bar Relief/Check 4510004-0190
4510001-0062 Kit-360 Bar Relief/Check 4510004-0360
P/N of new style M46 single housing is 4460440.
P/N of new style M46 tandem front housing is 4460438.
P/N of new style M46 tandem rear housing is 4460439.
Serial number incorportation is not required since the motor model numbers change.
Description Effective in mid-October, the servo pressure gauge ports on M46 servo covers was changed from
7/16”-20 straight thread O-ring to 9/16-18 straight thread O-ring.
This change is an effort for Sauer-Danfoss to have consistency in gauge port sizing.
Servo Pressure
Gauge Port
Serial numbers
This change became effective at serial number A-87-42-xxxxx.
Description Two product improvements have taken place in the M46 product line.
The first improvement involves a change in the servo backlash adjustment from one self locking nut
to a stronger double nut arrangement. A .335” wide nut takes the place of the self locking nut, and
is adjusted to set zero backlash as in the previous design. After backlash is set, a .225” wide nut is
torqued to 18-27 ft. lbs. against the thicker nut to act as a lock nut. (Figure 2 and 3)
The second improvement involves the addition of a nonmetallic bearing ring to enhance the bearing
characteristics of the housing bore/servo piston interface. The rings are of a split design and simply
fit into grooves located inside the current grooves for the servo piston seal rings. Before installing
the bearing rings to the servo piston, the bearing rings must be preformed. Simply curl the bearing
ring around your finger until its O.D. is approximately 1”, and let stand for approximately (5) minutes.
To assemble, install the (2) bearing rings into the bearing ring grooves, (2) O-rings into the piston
ring grooves, and (1) of the (2) piston rings over its O-ring. Do not install the piston ring closest to
the neutral adjustment screw (Figure 3). Spread a light film of oil on the seal and bearing ring. Next
slide the servo piston into the housing bore, adjustment screw first, until the adjustment screw end
piston ring groove is just exposed. Then install the second piston ring and oil and slide the piston into
position in the housing. (Figure 4).
Serial numbers Double nut backlash was incorporated at serial number 87-41-xxxxx. Bearing
ring was incorporated at serial number 88-05-xxxxx.
Parts disposition Interchangeable - 4460474 servo piston with 4460477 ring will fit all vintages of M46
housings. See SB-1987-005 for installation instructions for older housing without a lead-in
chamfer.
O-ring
Fig. 1
Servo piston assembly with rings
Fig. 3
Servo piston assembly with all
rings installed except the closest
to the neutral adjustment screw.
Fig. 4
Installing second piston ring
Description During late 1988, all series 20, series 30, and M46 pumps with the electrical displacement control (EDC)
option were updated to include the silicone oil filled pressure control pilot (PCP). Prior to this change
the silicone oil filling was optional.
The addition of the silicone oil prevents moisture build up in the torque motor area of the valve and
dampens vibrations.
The new valve is totally interchangeable with the old. The old style (dry) controls and (dry) PCP valves
for controls will be obsoleted and unavailable as service parts.
Model numbers of M46 pumps with non silicone filled controls will be obsoleted and changed to new
models with the silicone oil filled feature. Series 20 and 30 model numbers will not change.
Models affected Series 20, series 30 and M46 pumps with electrical displacement controls. New M46 pump model
numbers will be assigned upon order.
Serial numbers All pumps shipped after November 28, 1988 or with S/N 88-48-xxxx, include the silicone oil filled
pilot.
Products affected M46 variable pumps, tandem pumps, and variable motors
Description As a product improvement, six (6) of the seven (7) front cover screws on M46 variable displacement
units will increase in size from 3/8-16 to 7/16-14. This improvement increases the front cover to
housing clamping force, and reduces the potential for leaks or screw breakage.
A 7/16” 12 point socket is required to remove and install the new 7/16” screws. The 3/8” screw
continues to require a 3/8” 12 point socket. The installation torque is 60-74 lbf•ft. (81-100 Nm) for the
7/16” screws and 39-47 lbf•ft. (53-64 Nm) for the 3/8” screw.
All variable pump and motor housings, including both front and rear tandem pump housings, will
change and the old (all 3/8” screw hole) housings will no longer be available as service parts. Housings
are rarely sold as service part items, but if required, a new front cover and screws must be used with
the new housing. The gasket will change, however, the new style gasket will fit any vintage pump. The
front cover (plus rear cover on tandems) will also change, but old style covers will remain available as
service parts, and must be used to repair older vintage pumps and variable motors.
Housing
Spring pin
(does not change)
Screw that
changes (qty. 6)
Front cover
Models affected All M46-2xxx single pumps, M91-46xxx tandem pumps, and M46-4xxx variable motors.
Serial numbers The change will take place at serial number A-89-23-xxxxx.
Part numbers affected Description Old part number New part number
Housing - single pump *4460440 4460579
Housing - front tandem pump *4460438 4460568
Housing - rear tandem pump *4460439 4460569
Housing - standard variable motor *4460452 4460565
Housing - for thru shaft variable motor *4460453 4460566
Front cover - standard 4460392 4460563
Front cover - special mounting 4460478 4460573
Rear cover - “A” flange tandem pump 4460449 4460571
Rear cover - “B” flange tandem pump 4460437 4460572
Cover gasket *4460409 4460564
12 point screw (quantity 6) 9007510-3716 9007510-4416
Products affected M25, M35 & M46 single and tandem pumps, with SAE A auxiliary pad.
Description Effective in November of 1989, we will no longer supply an O-ring under the auxiliary pad cover
that is capable of sealing an auxiliary pump. A new pad cover, with a square cut ring designed only
for sealing the pad cover, will be used. Customers currently reusing the pad cover O-ring to seal an
auxiliary pump must supply their own O-ring after this change.
The O-ring required to seal an auxiliary pad is a standard 70 durometer O-ring with a .103” cross
section and 3.237” I.D. with ARP 568 uniform dash number -152. This O-ring can be purchased from
Sundstrand-Sauer under part number 9004100-1520.
Current New
(November 1989)
Models affected All M25-2xxx, M35-xxx, and M46-2xxx single pumps. All M91-25xxx, M91-35xxx, and M91-46xxx
tandem pumps with auxiliary mounting pad..
Serial numbers The change will take place at serial number A-89-45-xxxxx. for M46 pumps. The change will take place
at serial number A-89-38-xxxxx. for M25 and M35 pumps.
Description In the 3rd quarter of 1990, the screws that retain the servo covers to the housing will change from hex
head screws with flat washers to flange head screws with no washers.
The wrench size required to remove the screws decreases from 7/16” to 3/8”. The screw torque remains
unchanged at 11 to 13 lbf·ft [16 Nm].
Servo cover
cap screw
(5 per cover)
Models affected All M46-2xxx single pumps, M91-46xxx tandem pumps, and M46-4xxx variable motors.
Part numbers affected Description Old part number New part number
Screw 9007206-2522 9007276-0134
Washer 9009610-2850 not used
Description This bulletin was issued in June, 1991 for advanced information. The purpose of this revision “C” is to
reflect a correct P/N for the new style installation screw. (See part numbers affected on reverse side of
the page.)
As part of our overall series 40 product improvement program, we have redesigned the filtration
adapter blocks used on single and tandem M46 pumps. This change incorporates a more effective seal
with the pump housing and reduces the adapter thickness, thus providing a more compact overall
pump package. Three (3) O-rings seal the current filtration adapters to pump housings. The new
design utilizes a single gasket for sealing.
This change will impact customers using remote filtration or an external source for charge pressure (no
charge pump). Also, any vehicle with a charge pressure monitor connected to this adapter block could
be affected. The new remote filtration adapter block does not have a filter inlet gauge port, however,
this may be accomplished with a tee on the port leading to the remote filter. The new suction filtration
adapter does not include the two (2) alternate charge pressure gauge ports.
The dimensional differences are shown on the attached comparative drawings. All port sizes remain
the same.
Models affected All M46-2xxx single pumps and M91-46xxx tandem pumps.
Serial numbers The change will take place during May, 1991 for the suction filtration adapter and late 1991 for the
remote filtration adapter.
Part numbers affected Option Current Style P/N New Style P/N
Suction filtration adapter 4460345 4460643
Remote filtration adapter 4460434 4460644
Seal gasket - suction (3) 9004101-0170 O-rings 4460655
Seal gasket - remote (3) 9004101-0170 O-rings 4460656
Installation screws (2) 9007500-3130 (3) 9007206-3116
(1) 9007500-3124
Parts disposition Interchangeable - New adapter will fit all housings since serial number A-86-14-xxxxx.
.205"
*4.73"
PV
(*5.29"
PT)
6.760"
Charge Pressure
Gauge Port Charge Pressure
Gauge Port
Old Style
Alternate Charge
Pressure Gauge Ports
.32"
5.84"
PV
(6.40"
PT)
6.76"
Charge Pressure
Gauge Port
Charge Pressure
Gauge Port
.09"
.280" *4.73"
4.635"
PV
PV
(*5.29"
(5.195"
PT)
PT)
6.76"
From Filter
Old Style
9.16"
.78"
.32"
5.84"
PV
(6.40"
PT)
6.76"
From Filter
Filter Inlet
Gauge Port
To Filter From Filter
(Plugged With
No Charge
Pump Option)
Description The part number of the nylon bearing was incorrect in the 4-26-91 version of this bulletin. The purpose
of this revision “A” is to correct that error.
The bearing rings, used on all M46 servo pistons, are changing from a glass filled nylon material to
brass. The brass material will provide a better life in severe duty applications.
There are no functional or operational differences between the nylon and brass rings.
Assembly procedures remain the same except extreme care should be taken not to deform or twist
the rings any more than necessary when sliding the rings over the piston and into their grooves.
Bearing Ring
Servo Piston
Bearing Ring
Models affected All M46-2xxx single pumps, M91-46xxx tandem pumps, and M46-4xxx variable motors.
Serial numbers The change will take place at serial number A-89-23-xxxxx.
Part numbers affected Description Old part number New part number
Bearing ring 4460477 4460648
Description When replacing the swashplate in M46 variable pumps and motors, the servo piston pin and
control feedback pin also need to be replaced. Sauer-Danfoss will provide service kits containing
swashplates with these pins installed. These swashplate kits will work in the variable motor with
the control feedback pin installed, even though the control pin is not necessary.
Swashplates without the pins installed will no longer be available as spare parts.
These assemblies may be used in units from serial number A-86-23-xxxxx to the present
Models affected All M46-2xxx single pumps, M91-46xxx tandem pumps, and M46-4xxx variable motors.
Products affected M46 variable pump, variable motor and tandem pump.
As a product improvement Sauer-Danfoss is changing the way the journal bearings are held in place
Description
on the front cover of the M46 variable units. This change makes it easier to assemble the unit because
the bearings are retained with a flanged pin to the front cover.
The hole in the bearing, along with the OD of the pin, became larger. The hole size of the old bearing
was .125 inches and the hole size of the new bearing is .137 inches. The new bearing can be used with
the old pin when repairing old style units. Thus the need to pull out the old pins and replace with
flanged pins and new bearings is not necessary The old bearing with the .125 hole will be obsoleted
and replaced with the new bearing with the .137 hole.
To install the new bearings and pins, install the pin through the hole in the bearing from the running
surface side. Using a small hammer and punch, seat the pin into the hole of the front cover. After
completing the installation process, be sure the head of the pin is below the surface of the bearing
material to insure the pin does not score the swashplate mating surface.
Since the non-balanced swashplate module was inactivated in new production units in second quarter
1994, the non-balanced swashplate bearings will not change.
Front cover
Journal bearing
Flanged pins
Models affected All M46-2xxx single pumps, M91-46xxx tandem pumps, and M46-4xxx variable motors.
Serial numbers The change will become effective per the following chart:
Part numbers affected Description Where used Old p/n New p/n
Journal bearing PV & PT balanced swashplate 4460320-0001 4460696
Journal bearing PV & PT non-balanced swashplate 4460325-0001 No change
Journal bearing Variable motor (SAE flange) 4460320-0003 4460397
Journal bearing Variable motor (cartridge flange) 4460320-0003 4460697
Slotted pin All variable units* 9004700-1206 5000116
* Except variable units with the non-balanced swashplate
Products affected M46 variable pump, tandem pump, and variable motor
Description As a product improvement, Sauer-Danfoss is changing the screws that fasten the front cover to the
housing of the M46 pumps and variable motors.
The old screws had a 7/16 12 point head or 3/8 12 point head. The new screws have an internal T50
or an internal T55 torx head. The torque will remain the same as the old screws. The old screws are
obsolete and no longer available as a service part.
5000208 (1 pc)
5000207 (6 pc)
Models affected All M46-2xxx single pumps, M91-46xxx tandem pumps, and M46-4xxx variable motors.
Part numbers affected Description Old part number New part number
7/16 12 point screw 9007510-4416 -
3/8 12 point screw 9007510-3720 -
T55 torx screw - 5000207
T50 torx screw - 5000208
Products affected 15 Series, M25, M35 & M46 single and tandem pumps with SAE “A” pad
Description Effective in November of 1995, Sauer-Danfoss changed the auxiliary ‘A’ pad seal from a square cut ring
to doughnut type seal. The sealing capacity of the new seal is equal to that of the square cut ring, but
makes assembly much easier.
If the pad cover is removed to install an auxiliary pump, an O-ring must be used to seal that joint.
The O-ring required is a standard 70 durometer O-ring with a .103” cross section and a 3.237” ID. This
O-ring may be purchased from Sauer-Danfoss under part number 9004100-1520.
Models affected All 15-2xxx, M25-2xxx, M91-25xxx, M46-2xxxx and M91-46xxx with SAE “A” pad.
Serial numbers The change will take place at serial number A-95-45-xxxxx.
Part numbers affected Description Old part number New part number
A pad seal 9004375-0024 4800482
Description As a product improvement, Sauer-Danfoss is changing the finish on M46 cylinder block. The old
cylinder blocks had a shiny steel finish. The new cylinder blocks have a dark gray finish.
All repairs that call for a new cylinder block should use the new block. Return new 4460583 cylinder
blocks and 4460289 cylinder block kits for credit and reorder the new part numbers.
Models affected All M46 pumps, fixed motors, and variable motors.
Serial numbers This change became effective at week 96-19 on all fixed motors, and 96-35 for all variable pumps and
variable motors.
Part numbers affected Description Old part number New part number
Cylinder block 4460583 4460832
Cylinder block kit 4460289 4460890
Description As a product improvement, Sauer-Danfoss is increasing the length of the swashplate feedback pin on
the variable swashplate assembly. The installed height changes are from .340 ± .010 to .535 ± .010.
The feedback pin should be replaced with the new pin on any repair. The old pin will become obsolete.
As a reminder when installing the slotted pin, the slot must be either facing the rotating kit or turned
180° away from the rotating kit.
If the pump you are working on was manufactured between A-86-14 and A-97-12, be sure and use a
new style control sleeve. See service bulletin SB-1997-001. For product manufactured before 86-14,
consult Sauer-Danfoss
Feedback Pin
Slot Orientation
Installation Height
Swashplate Feedback Pin
.535± .010"
Part numbers affected Description Old part number New part number
Slotted pin 9004700-2512 5000381
Pin length .075” .9375”
Description To improve serviceability of the M46 control sleeve, Sauer-Danfoss is increasing the feedback slot
width of the control valve sleeve. This is an interchangeable change from pump serial number A-86-
14-xxxxx and newer. For pumps manufactured earlier, consult the M46 service parts manual BLN-2-
41650.
When installing the new control sleeve, be sure that the slot engages the feedback roll pin. Also insure
that there is no rotational free play between the feedback roll pin and the slot of the control valve
sleeve. If there is rotational free play you must change the feedback roll pin. See service bulletin SB-
1995-022.
A sleeve assembly has been created with the O-ring and backup ring installed. See page two for
detailed part number information.
Sleeve
O-ring
Backup ring
Sleeve Assembly
Serial numbers For the MDC, effective at serial number A-97-12-xxxxx and newer.
For EDC/HDC, effective at serial number A-97-09-xxxxx and newer.
Description Sauer-Danfoss has improved the roundness for the swashplate feedback pin used in the M46
variable pumps. If you have any of the old pins in your stock, return them for credit and order the
new part number.
If you are repairing an M46 pump and the slot in the feedback pin has turned and is no longer
either facing the rotating group or 180 degrees away from the rotating group or is not of the
increased length design, the pin must be changed. (Reference SB-9522)
Feedback Pin
Serial numbers Units built A-98-08-xxxxx and newer have the new pin.
Part numbers affected Description Old part number New part number Status of old part
Feedback pin 5000381 5000507 Obsolete
Description As a product improvement, Sauer-Danfoss has modified the design of the servo adjustment screw in
order to make it more robust and lengthen its fatigue life. In conjunction with this change, and as a
result of it, the spring guide has also been changed. The new spring guide is compatible with both the
old and the new servo screw.
If replacement of the old servo screw is required, both the new servo screw and the new spring guide
need to be replaced because, the old spring guide is not compatible with the new servo screw.
The old spring guide and the old servo adjustment screw are obsolete and no longer available as a
service part.
Spring Guide
Serial numbers Units built after A-98-40-xxxxx have the old servo screw and new spring guide.
Units built after A-99-14-xxxxx have the new servo screw and new spring guide.
Part numbers affected Description Old part number New part number
Servo screw* 4460732 4461033
Spring guide 4460548 4461034
* If part number 4460732 is being replaced, both 4461033 and 4461034 need to be
replaced
Description In order to improve the robustness of the EDC and HDC control , Sauer-Danfoss has redesigned the
control housing to accept a stiffer O-ring with a larger cross section. This change requires that a
deeper O-ring groove be machined into the control’s housing, thus making the two O-rings non-
interchangeable.
EDCs and HDCs manufactured before this change took place, will require the smaller cross-sectional
diameter O-ring and this part will still be available as a service part. New EDCs and HDCs when ordered
will come with the new, larger, cross-sectional diameter O-ring. Overhaul seal kits have both the old
and the new O-rings in them so that any vintage pump may be serviced.
O-ring
Models affected All single and tandem M46 pumps that are equipped with an EDC or HDC.
Serial numbers All EDC units produced prior to 98-31-xxxxx use the old O-ring.
All HDC units produced prior to 98-33-xxxxx use the old O-ring.
Part numbers affected Description Old part number New part number
O-ring, .070 x .926, 70D 9004100-0210 N/A
O-ring, .103 x .924, 90D N/A 9004101-1190
Description Sauer-Danfoss has made a material change to the slipper component used in the piston assemblies
of all Series 40 M46 pumps and motors. This change increases the robustness of the design while
maintaining the consistency of the slipper’s performance. To aid in tracking this change, Sauer-
Danfoss has released a new part number for the piston assemblies.
The new piston assembly is fully interchangeable with the one previously used. The previous
piston assembly has become obsolete, due to this part number change. (The cylinder block kits all
incorporate the new slippers, but none of the cylinder block kit part numbers have been changed.)
This bulletin was issued in May of 1999. The purpose of this revision is to remove the slipper part
number from page two, due to the fact that it is not available as a service part.
Serial numbers All service parts and production units ordered or built after March 1, 1999 or serial number A-99-10-
xxxxx.
Part numbers affected Description Old part number New part number
Piston assembly 4460650 4461032
The pilot ring used in tandem pumps with the no charge pump option is obsolete and is
Description
being replaced by the gear rotor cover as shown in the below drawing. This is considered an
interchangeable change, provided that the guidelines in either of the two methods shown on
page three of this bulletin are followed.
Part numbers affected Item description Old part number New part number
Pilot ring 4800079 N/A
CW,1.40 gear rotor cover N/A 4800159-0002
Products affected Series 40: M25, M35, M44, M46, and LV pumps and motors
Sauer-Danfoss will use a straight key rather than a woodruff key in tapered shafts on all Series 40
Description pumps and motors. Tapered shafts requiring a woodruff key are obsolete. The woodruff key, however,
will remain available for service requirements. Customers requiring a replacement shaft need the
straight key.
Models affected Series 40: M25, M35, M44, M46, and LV models using tapered shafts.
Serial numbers This change became effective during the 2002 build year.
Part numbers affected Old part number New part number Description
9003310-2514 - Woodruff key, .248 x .875
- 5000664 Square key, .250 x .750
4250012 4250164 Shaft, pump
4254500 4254568 Shaft, LV, tapered
4350390 4350805 Shaft, fixedv motor, tapered
4350432 4350791 Shaft, tandem, tapered
4460309 4461308 Shaft, pump, tapered/9T aux.
4461290 4461302 Shaft, pump, tapered/13T aux.
4460577 4461309 Shaft, motor, tapered
4460804 4461306 Shaft, MV, 13 tooth/1” dia. 1.5” tapered
4460772 4461307 Shaft, Tandem, tapered
Description As a design improvement, Sauer-Danfoss has introduced a new servo gasket with improved sealing
capability. The new servo gasket is interchangeable for service on all M46 pumps and motors, except
for M46 motors, using the 0 degree servo stop option.
During service repair, if a motor has the obsolete 0 degree servo stop (4461241), and you replace
the servo gaskets with the new servo gaskets (4461311), you must install a new 0 degree servo stop
(4461312). This accommodates the new, thinner servo gaskets.
The old servo gasket and 0 degree servo stop are obsolete. They are no longer available.
Part numbers affected Description Old part number New part number
Servo gasket 4460413 4461311
Servo stop 4461241 4461312
Parts disposition Interchangeable (except for motors manufactured before serieal number K-02-47-xxxxx using
0 degree servo stop)
Description As a product improvement, Sauer-Danfoss has changed the SCR plug and spring. The new plug and
spring clip together to simplify the assembly process. The old plug and spring are obsolete and no
longer available for service. A new spring cannot be used with an old plug. an old spring cannot
be used with a new plug. A new plug/spring assembly is interchangeable with an old plug/spring
assembly.
New Old
spring spring
Part numbers affected Description Old part number New part number
Plug 4460635 4461454
Spring 4800780 4461386
Spring/plug assembly 4461326 4461455
Description Sauer-Danfoss is obsoleting 4460562 servo cover due to low production and service volumns. The
cover is no longer available.
The replacement servo cover is not directly interchangeable for service. The old servo cover can be
replaced by using the current production servo cover (4460455-0004) and five installation screws
(9007276-0134).
Old Servo Cover New Servo Cover
Servo Cover
Part numbers affected Description Old part number New part number
Servo cover 4460562 4460455-0004
Screw 9007206-2528 9007276-0134
Description Due to low usage of the high response swashplate and Norglide cradle bearing on Series 40 M46
single and tandem pumps, the option is being obsoleted and replaced with the standard balanced
swashplate and cradle bearing.
Swashplate
Bearings
Serial numbers This change became effective at serial number A14-43-XXXXX (24-Oct-2014).
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller- Local address:
inverter.com
Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
AX00000051en-US | 11077090 • Rev 0202 • April 2017 www.danfoss.com © Danfoss A/S, 2014-01