Inspection Program For Rig Idc-47 14 DAYS (19/7/2020 - 3/8/2020) Inspection Procedure Cat Iii For Rig Idc-47
Inspection Program For Rig Idc-47 14 DAYS (19/7/2020 - 3/8/2020) Inspection Procedure Cat Iii For Rig Idc-47
3 Check bolts and nuts ,CENTER PIN LOCK VT,MPI Visual check AND Mpi ● 7/19/2020 7/21/2020
4 Fall protection mount VT,MPI Visual check AND Mpi ● 7/19/2020 7/21/2020
6 CROWN RAITING(PLATE OF MAST) VT,MPI Visual check AND Mpi ● 7/19/2020 7/21/2020
Pad eyes
7 VT,MPI Visual check AND Mpi ● 7/19/2020 7/21/2020
(double connection with pins )
8 Crown frame welds VT,MPI Visual check AND Mpi ● 7/19/2020 7/21/2020
1 10 GUY LINE SUPPORT PAD EYES VT,MPI Visual check AND Mpi ● 7/19/2020 7/21/2020
VT + MT +
SHEAVE
NDT inspection
12 MAIN SHEAVES(FLEET SHEAVES) GROOVE
check with MT inspection
● 7/19/2020 7/21/2020
GAUGE,
DEPTH
VT + MT +
SHEAVE
FASTLINE SHEAVE NDT inspection
13 GROOVE
check with MT inspection
● 7/19/2020 7/21/2020
GAUGE,
DEPTH
VT + MT +
SHEAVE
NDT inspection
14 DEADLINE SHEAVE GROOVE
check with MT inspection
● 7/19/2020 7/21/2020
GAUGE,
DEPTH
VT + MT +
SHEAVE
NDT INSPECTION OF THE ACCESSIBLE AREA OF THE
1 Sheaves GROOVE ● 2 DAYS
GAUGE, SHEAVE WITHOUT DISASSEMBLY
DEPTH
7 YOKE (BALL & BECKET) VT + MT NDE INSPECTION & DIMENSION CHECKS ● 7/22/2020 7/23/2020
8 HOOK & SWIVEL BALL VT + MT NDE INSPECTION & DIMENSION CHECKS ● 7/22/2020 7/23/2020
MT + VT INSP.
2 EQUALIZER (PIN , BAR , BEAM) VT + MT ● 7/24/2020 7/25/2020
including the fastening bolts and nuts
9 ARM OF LEVER VT + MT Check with NDT inspection all nuts, check with MT control ● 7/24/2020 7/25/2020
Check of threads and pins frame with NDT and visual inspection
10 RING NUTS OF TURNBUCKLE VT + MT ● 7/24/2020 7/25/2020
Check with MT inspection
17 RING NUTS OF TIE ROD VT + MT Check with NDT inspection all nuts ● 7/24/2020 7/25/2020
Check of threads and tie rod frame with NDT and visual inspection.
18 SUPPORT FRAME OF BALANCER VT + MT ● 7/24/2020 7/25/2020
Check with MT inspection
19 STOPPER ASSEMBLY VT visual check of bolts, nuts, roller and all component ● 7/24/2020 7/25/2020
21 SUPPORT OF SHAFT VT Full visual check for wera or deformation. ● 7/24/2020 7/25/2020
22 ARM OF CROWN MATIC PNEUMATIC VT + MT Check with NDT inspection all nuts, check with MT control ● 7/24/2020 7/25/2020
1 LIFTING POINT SKID VT + MT Visual check OF ALL WELDS + MT inspection of all welds ● 2 DAYS
2 PAD EYES VT + MT Visual check OF ALL WELDS + MT inspection of all welds ● 7/26/2020 7/27/2020
3 JIB CRANE VT + MT Visual check OF ALL WELDS + MT inspection of all welds ● 7/26/2020 7/27/2020
4 CLAMPS VT + MT Visual check OF ALL WELDS + MT inspection of all welds ● 7/26/2020 7/27/2020
5 FLANG PLUGE Visual check OF ALL WELDS + MT inspection of all welds ● 7/26/2020 7/27/2020
VT + MT + Visual check OF ALL WELDS + MT inspection of all welds+ Wall
6 PULSATION DAMPENER ● 7/26/2020 7/27/2020
UT thichiness inspection by using UT device
4
VT + MT + Visual check OF ALL WELDS + MT inspection of all welds+ Wall
4 7 BLEED LINE ● 7/26/2020 7/27/2020
UT thichiness inspection by using UT device
3 BUSHING PULLER HOOK VT + MT Visual check OF ALL WELDS + MT inspection of all welds ● 7/30/2020 8/1/2020
9 Rotary table frame VT + MT Visual check OF ALL WELDS + MT inspection of all welds ● 7/30/2020 8/1/2020
4 Off side front leg VT ,MPI Visual check of ALL WELDS AND PAINT, check deformation ● 7/19/2020 7/20/2020
5 Off side rear leg VT ,MPI Visual check of ALL WELDS AND PAINT, check deformation ● 7/19/2020 7/20/2020
6 C Sections VT ,MPI Visual check of ALL WELDS AND PAINT, check deformation ● 7/19/2020 7/20/2020
7 Diagonal Bracing VT ,MPI Visual check of ALL WELDS AND PAINT, check deformation ● 7/19/2020 7/20/2020
8 Back bracing VT ,MPI Visual check of ALL WELDS AND PAINT, check deformation ● 7/19/2020 7/20/2020
9 Lower latchlatch assemblyassembly ( lock) VT ,MPI Visual check of all welds support frame of sucker rods ● 7/19/2020 7/20/2020
10 Standtand pipe clamps supportssupports VT ,MPI Visual check of all clamps welds, check fastener of bolts and nuts with torque ● 7/19/2020 7/20/2020
11 Ratingating tagstags in place VT ,MPI Check plates presence and right ratings capacity ● 7/19/2020 7/20/2020
12 Telescoping Cylinder stabilizerstabilizer VT ,MPI Visual check of pins with mast and safety lock system presence ● 7/19/2020 7/20/2020
13 Telescoping Cylinder VT ,MPI Visual check of hydraulic connection and leaking of cylinder, visual check of all cylinder ● 7/19/2020 7/20/2020
14 Tubing board mounts VT ,MPI Visual check of all weldswelds
support frame of tubing board ● 7/19/2020 7/20/2020
15 Cat head & sheaves & pins VT ,MPI mpi , vt check ● 7/19/2020 7/20/2020
16 Brake hand support VT ,MPI mpi , vt check ● 7/19/2020 7/20/2020
17 Roll support mast VT ,MPI mpi , vt check ● 7/19/2020 7/20/2020
18 Rising jack pad eyes VT ,MPI mpi , vt check ● 7/19/2020 7/20/2020
3 BASE MAST SECTION
1 Base section structure VT , MPI Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/21/2020 7/22/2020
2 Diagonal supportssupports VT , MPI Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/21/2020 7/22/2020
3 Turnbuckles VT , MPI visual check of threads, assembly test, and visual check of all welds. Dimensional check of ● 7/21/2020 7/22/2020
4 Hinge points PAD EYE VT , MPI Visual check of ALL WELDS AND pin holes withcheck
PAINT, caliperdeformation throughexamination ● 7/21/2020 7/22/2020
5 Derrick locking device VT , MPI Visual check of ring nuts of turnbruckles ● 7/21/2020 7/22/2020
6 Supportupport beam VT , MPI Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/21/2020 7/22/2020
7 Angle adjustment screws VT , MPI Check angle of bottom base of mast with drawwings of use and maintenance for ● 7/21/2020 7/22/2020
8 Welding connection pad eyes VT , MPI deformationdeformation
Check angle of bottom of base mast
base of mast with drawwings frame
of use and maintenance for ● 7/21/2020 7/22/2020
4 TUBING BOARD deformationdeformation of base mast frame
Location of Inspection: Field site
Type inspection: Engineering inspection dept.
SUB.: PROCEDURE INSPECTION CAT III FOR RIG IDC-47
19/7/2020 TO 9/8/2020 (20 DAYS)
Cylinder push points Visual check of all welds of pad eyes, dimensional check of pin hole and pins with
1 VT ,mpi ● 7/23/2020 7/23/2020
PAD EYE + PIN HOLES & PINS caliper. visual check of coating surface of telescopic section
2 Hydraulic connections VT ,mpi Visual chek, check the leaking ● 7/23/2020 7/23/2020
3 Hydraulic hoses VT ,mpi Check for damage of flexible hose ● 7/23/2020 7/23/2020
4 Retaning pins or locks VT ,mpi Check bad pins and locks connection, presence of safety lock ● 7/23/2020 7/23/2020
5 Telescoping ram VT ,mpi Check for leakage of seals and condition of coating ● 7/23/2020 7/23/2020
7.RACKING BOARD (DIRRECK) :
1 Frame straight VT ,mpi Visual check deformation OR CRACK AND PAINT ● 7/24/2020 7/24/2020
2 Pin hole VT ,mpi Visual FOR deformation OR CRACK ● 7/24/2020 7/24/2020
3 Pins VT ,mpi Visual FOR deformation OR CRACK OR WEAR ● 7/24/2020 7/24/2020
4 Safety pins keepers VT ,mpi Visual FOR PRESENCE OR deformation OR CRACK. ● 7/24/2020 7/24/2020
5 Frame welds VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/24/2020 7/24/2020
6 Working platform VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/24/2020 7/24/2020
7 Landing platform VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/24/2020 7/24/2020
8 Handrails VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/24/2020 7/24/2020
9 Ladder Access VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/24/2020 7/24/2020
10 Fingers Straight VT ,mpi Visual check of deformation OR CRACK AND PAINT ● 7/24/2020 7/24/2020
11 Fingers Welds VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/24/2020 7/24/2020
12 Fingers Safety line VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/24/2020 7/24/2020
13 connectios pad eyes VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/24/2020 7/24/2020
14 Single pad eyes VT ,mpi Visual check of ALL WELDS AND PAINT, check deformation throughexamination
8. LADDER:
Visual check of ALL WELDS OR CRACK AND PAINT, check deformation
1 Verticalertical rails straight VT ,mpi ● 7/25/2020 7/25/2020
2 Weight device VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/26/2020 7/26/2020
Visual check of ALL WELDS OR CRACK AND PAINT, check deformation
3 Sheave/shafts VT ,mpi ● 7/26/2020 7/26/2020
4 Wirelines VT ,mpi FULL VISUAL CHECK OF WIRE ROPE AND THE ANCHOR POINT. AND ● 7/26/2020 7/26/2020
5 Cable clamps VT ,mpi LUBRICATED
Visual check FOR deformation OR CRACK AND PAINT ● 7/26/2020 7/26/2020
6 Welds VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/26/2020 7/26/2020
10 CARRIER /TRAILER
Dead line anchor VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/26/2020 7/26/2020
Rear jack beam VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/26/2020 7/26/2020
Front jack beam VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/26/2020 7/26/2020
Load line turnbuckles VT ,mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation ● 7/26/2020 7/26/2020
Load line condition VT ,mpi FULL VISUAL CHECK OF WIRE ROPE AND THE ANCHOR POINT. AND ● 7/26/2020 7/26/2020
LUBRICATED
11. SUB-STRUCTURE :
1 LIFTING POINTS VT ,MPI,UT Visual & mpi check of ALL WELDS AND PAINT, check deformation ● 7/27/2020 7/28/2020
Visual check of ALL WELDS AND PAINT, check deformation throughexamination
2 Check padeyes of substructure VT , mpi ● 7/27/2020 7/28/2020
3 Check Connection padeyes of substructure VT , mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation . ● 7/27/2020 7/28/2020
4 Check of frame arm VT , mpi Visual check of ALL WELDS OR CRACK AND PAINT, check deformation . ● 7/27/2020 7/28/2020
5 Check of pins VT , mpi Check of pins block system, and vefiry safety block presence ● 7/27/2020 7/28/2020
Check supports of ton, Check of connection of snatch Visual check of ALL WELDS and component, check deformation OR CRACK AND PAINT.
6 block
VT , mpi visual check of bolts ● 7/27/2020 7/28/2020
7 Check pad eyes of arms VT , mpi Visual check of ALL WELDS, check deformation OR CRACK AND PAINT. ● 7/27/2020 7/28/2020
8 Check of threads pins of arm VT , mpi Visual check of ALL WELDS, check deformation OR CRACK AND PAINT. ● 7/27/2020 7/28/2020
9 Check body of tunrbuckle VT , mpi Visual check of ALL WELDS, check deformation OR CRACK AND PAINT. ● 7/27/2020 7/28/2020
10 Check of rotary table frame stay VT , mpi Visual check of ALL WELDS, check deformation OR CRACK AND PAINT. ● 7/27/2020 7/28/2020
11 Check of setback frame stay VT , mpi Visual check of ALL WELDS, check deformation OR CRACK AND PAINT. ● 7/27/2020 7/28/2020
12 Check setback beams VT , mpi Visual check of ALL WELDS, check deformation OR CRACK AND PAINT. ● 7/27/2020 7/28/2020
13 Check rotary beams VT , mpi Visual check of ALL WELDS, check deformation OR CRACK AND PAINT. ● 7/27/2020 7/28/2020
12. KELLY DRIVE BUSHING
* Visual check of all welds and paint
1 LOWER PART VT ,mpi ● 7/29/2020 7/30/2020
* MT inspection of all welds.
* Visual check of all welds and paint
2 COVER VT ,mpi ● 7/29/2020 7/30/2020
* MT inspection of all welds.
13. HI-PRESSURE MUD SYSTEM:
1. MANIFOLD :
* Visual check of all welds and paint
1 LIFTING pad eyes VT ,mpi ● 7/29/2020 7/30/2020
* MT inspection of all welds.
* Visual check of all welds and paint
2 LIFTING POINTS OF GROUND MANIFOLD SKID VT ,mpi ● 7/29/2020 7/30/2020
* MT inspection of all welds.
Location of Inspection: Field site
Type inspection: Engineering inspection dept.
SUB.: PROCEDURE INSPECTION CAT III FOR RIG IDC-47
19/7/2020 TO 9/8/2020 (20 DAYS)
1. SEPARATION SYSTEM :
* Visual check of all welds and paint
1 LIFTING POINT FOR SHALE SHAKERS VT ,mpi ● 7/29/2020 7/30/2020
* MT inspection of all welds.
* Visual check of all welds and paint
3 LIFTING POINTS FOR MUD CLEANER VT ,mpi ● 7/29/2020 7/30/2020
* MT inspection of all welds.
3. FLOW LINE :
* Visual check of all welds and paint
1 LIFTING POINTS FOR FLOW LINES VT ,mpi ● 7/29/2020 7/30/2020
* MT inspection of all welds.
15. WELL CONTROL SYSTEM:
* Visual check of all welds and paint
1 ELECTRIC UINT SKID VT ,mpi ●
* MT inspection of all welds. 8/1/2020 8/1/2020
LIFTING POINTS FOR :
1. D-GASSER SKID * Visual check of all welds and paint
2 VT ,mpi ● 8/1/2020 8/1/2020
2. MUD SAVER * MT inspection of all welds.
3. SUPPORT CHARGE SKID
16. BOP:
LIFTING POINTS FOR :
1. BOP CRANE SKID Visual check OF ALL WELDS FOR LIFTING POINTS SKID + MT inspection of all
1 VT ,mpi ● 8/2/2020 8/2/2020
13 2. ANNULAR (HYDRILL) welds
3. RAM PREVENTER
1 LIFTING POINTS FOR CHOKE MANIFOLD SKID VT ,mpi Visual check of all welds for lifting points skid + MT inspection of all welds ● 8/2/2020 8/2/2020
19. FLANGES
* Visual check of all welds and paint
1 BLAIND FLANGE VT ,mpi ● 8/3/2020 8/3/2020
* MT inspection of all welds.
* Visual check of all welds and paint
2 DSA FLANGE VT ,mpi ● 8/3/2020 8/3/2020
* MT inspection of all welds.
* Visual check of all welds and paint
3 ADAPTER FLANGE VT ,mpi ● 8/3/2020 8/3/2020
* MT inspection of all welds.
* Visual check of all welds and paint
4 CROSSOVER FLANGE VT ,mpi ● 8/3/2020 8/3/2020
* MT inspection of all welds.
* Visual check of all welds and paint
5 TRAIDED FLANGE VT ,mpi ● 8/3/2020 8/3/2020
* MT inspection of all welds.
* Visual check of all welds and paint
6 DOUBLE FLANGE VT ,mpi ● 8/3/2020 8/3/2020
* MT inspection of all welds.
14. RIG FLOOR:
1. RIG FLOOR :
* Visual check of all welds and paint
1 LIFTING POINT FOR RIG FLOOR VT ,mpi ● 8/4/2020 8/4/2020
* MT inspection of all welds.
* Visual check of all welds and paint
2 LIFTING POINTS FOR SUPPORT OF FLOOR VT ,mpi ● 8/4/2020 8/4/2020
* MT inspection of all welds.