XTL 5000 Series

Parts List

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XTL 5000 Series
Parts List

W4 Rotary Control Head

REF. REF.
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
1 0380077M07 Screw, control head mounting (qty 2) 9 3205805V01 Gasket, W4 shaft (qty 2)
2 3602113Z05 Knob, volume control 10 0284218M02 Nut, mode switch
3 3205805V01 Gasket, W4 shaft (qty 2) 11 0484219M02 Lockwasher, mode switch
4 0284218M01 Nut, volume switch 12 6105129X01 Lightpipe
5 0484219M01 Lockwasher, volume switch 13 7505128X01 Keypad
6 1502117Z07 Housing, front cover (mobile) 14 AAHN4045_ Assembly, circuit board (mobile)
or or
1502117Z08 Housing, front cover (motorcycle) PMLN4019_ Assembly, circuit board (motorcycle)
or 15 4302112Z02 Spacer, internal
1502117Z10 Housing, front cover (motorcycle) 16 0310945A14 Screw, machine (qty 4)
or 17 3280289L02 Gasket, housing
1502117Z11 Housing, front cover (motorcycle)
or Notes: _ = The latest version kit. When ordering, refer to your specific kit for this
suffix letter.
1502117Z12 Housing, front cover (rear) The HKN4356_ Radio Cable is used to remote mount the W4 Control Head.
7 0102709J83 Assembly, volume and rotary switch Universal Crypto Module (UCM) part numbers and descriptions are listed in
8 3602113Z03 Knob, mode control the Encryption chapter of the service manual.

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 XTL 5000 Series Mobile
Accessories

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XTL 5000 Series
Parts List

W5 and W7 Pushbutton Control Head

REF. REF.
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
1 3880227M04 Switch, On/Off cap 15 HLN6396_ Board, control head (mobile)
2 3880009P01 Switch, mode rocker or
3 3880009P02 Switch, volume rocker HLN6563_ Board, control head (motorcycle)
4 1580020S17 Housing, W5 front cover (mobile) 16 0180049S09 Assembly, W5 front cover (mobile)
or or
1580020S19 Housing, W5 front cover (motorcycle) 0180049S11 Assembly, W5 front cover (motorcycle)
or or
1580020S23 Housing, W5 front cover (motorcycle) 0180049S13 Assembly, W5 front cover (motorcycle)
or or
1580020S25 Housing, W5 front cover (motorcycle) 0180049S15 Assembly, W5 front cover (motorcycle)
or or
1580020S27 Housing, W5 front cover (rear) 0180058T16 Assembly, W5 front cover (rear)
5 3880092J05 Pushbutton, HOME 0180049S08 Assembly, W7 front cover (mobile)
6 3880092J05 Pushbutton, DIM or
7 0380077M07 Screw, (qty 2) 0180049S10 Assembly, W7 front cover (motorcycle)
8 1580020S16 Housing, W7 front cover (mobile) or
or 0180049S12 Assembly, W7 front cover (motorcycle)
1580020S18 Housing, W7 front cover (motorcycle) or
or 0180049S14 Assembly, W7 front cover (motorcycle)
1580020S22 Housing, W7 front cover (motorcycle) or
or 0180049S15 Assembly, W7 front cover (rear)
1580020S24 Housing, W7 front cover (motorcycle) Item 16 includes items 1, 2, 3, 4 or 8, 5, 6,
or 9, and 10
1580020S26 Housing, W7 front cover (rear)
9 6180017S01 Lightpipe Notes: _ = The latest version kit. When ordering, refer to your specific kit for this
10 7580012S03 Keypad suffix letter.
11 4380019S02 Spacer, internal frame The HKN4356_ Radio Cable is used to remote mount the W5 and W7
Control Head.
12 0310945A14 Screw, tapping (qty 7) Universal Crypto Module (UCM) part numbers and descriptions are listed in
13 3280289L02 Gasket, housing the Encryption chapter of the service manual.

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 XTL 5000 Series Mobile
Accessories

10/03
XTL 5000 Series
Parts List

W9 Pushbutton Control Head

REF. REF.
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
1 1380087J01 Escutcheon 19 2680190P02 Shield, component side
2 HLN5083_ Button, Emergency 20 3205082E90 O-Ring “D” connector (qty 2)
HLN5091_ Button, Dir 21 3380178M01 Nameplate
HLN5066_ Button, Scan 22 0784323C01 Bracket, strain relief
HLN5256_ Button, Srch 23 0310908A18 Screw, machine
HLN5074_ Button, Call 24 HKN4356_ Cable, radio
HLN5268_ Button, Page 25 HMN1050_ Kit, microphone
HLN5259_ Button, RPGM or
HLN5258_ Button, Site HMN1080_
HLN5090_ Button, PHON or
HLN5072_ Button, H/ L HMN1061_
HLN5257_ Button, Lock 26 1580221J01 Housing, VIP connector (optional)
HLN5076_ Button, RCL 27 7502118Z01 Cover, rubber dust (MIC)
HLN5085_ Button, SQL 28 7502118Z02 Cover, rubber dust (VIP)
HLN5078_ Button, Del 29 0310908A33 Screw, machine (qty 2)
HLN5087_ Button, Home 30 3205198X01 Gasket, face
HLN5079_ Button, Sel 31 1505199X05 Housing, back
HLN5095_ Button, blank 32 2805778W01 Connector, mini “D” 50 contact
3 3880253K04 Plug 33 3205143X01 Gasket, “D” connector
4 3880195P03 Switch, mode rocker 34 3205143X01 Gasket, On/Off switch
5 3205145X01 Gasket, internal frame 35 3880128J01 Key, On/Off
6 6105126X01 Lightpipe, keypad 36,37 HCN4046E W9 Control Head (Board Kit, includes items
7 7505127X01 Keypad 7, 8, 9, 13, 14, 16, 18, 19, 30 and 32)
8 7280242J01 Display, VF 38 0310945A14 Screw, tapping (qty 2)
9 7580094M05 Pad, shock (qty 3) 39 3880092J05 Key, blank
10 1405410X01 Insulator 40 3880195P02 Switch, volume rocker
11 4180042S01 Spring, leaf assembly 41 1505125X12 Housing, front
12 0380041S01 Screw, captive (qty 4) 42 3205144X01 Gasket, lens
13 6180026R02 Spacer, LED (8-position) 43 6105146X01 Lens, VF display
14 6180027R02 Spacer, LED (2-position)
16 2680190P02 Shield, solder side (Includes two
1480269K01 insulators) Note: _ = The latest version kit. When ordering, refer to your specific kit for this
suffix letter.
17 0310945A11 Screw, tapping (qty 5) Universal Crypto Module (UCM) part numbers and descriptions are listed in
18 3080034K01 Cable, flex the Encryption chapter of the service manual.

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 XTL 5000 Series Mobile
Accessories

3
4

5
7

9
12
11
10 13
14
15
16
17

23
ref. 11.2 - 11.4
24
21
18
19
20
21

22

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XTL 5000 Series
Parts List

10-35W Radio
REF. REF.
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
1 0385870E01 Screw Assembly, top cover 17 HLN6876_ PCB Assembly, secure interface
2 1585860C02 Cover, millennium or (3-day key retention)
3 3285495E01 Seal, main O-ring HLN6877_ PCB Assembly, secure interface
4 7585060F01 Pad, thermal, grey (30-second key retention)
5 3285743E01 Seal, RF connector 18 --- Module, secure
6 0310907A20 Screw, M3X0.5X10 pan-head 19 2685498E01 Shield, secure
7 3285744E01 Seal, DC connector 20 0310907A20 Screw, M3X0.5X10, pan-head
8 4285702E01 Clip, RF/DC retention 21 3285471E01 Seal, headbridge
9 HUF4017_ PCB Assembly, main 22 3085020F01 Flex, dash mount
10 3085741E01 Connector, rear accessory port or
11 3285742E01 Seal, accessory 3085019F01 Flex, remote mount
12 0305760W02 Screw, M5.0X0.8X14.9 wing 23 1585245E01 Housing, headbridge
13 4305425W01 Spacer, inner 24 0380077M07 Screw, control head M3X35
14 4305426W03 Spacer, outer
15 HLN6861_ Trunnion, millennium
includes 18 (x2), 19 (x2), AND 21 (x2) Note: _=The latest version kit. When ordering, refer to your specific kit for
16 2785862C02 Chassis, millennium this suffix letter.

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 XTL 5000 Series Mobile
Accessories

7
6
8
5 9
4 10

3
2
1

Motorcycle Interconnect Board and Assembly (HLN6365)

REF. REF.
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
1 3880064P01 Cap, DVP connector 8 0300139581 Screw, mach 4-40X5/16 P
2 0380077M07 Screw, front mount 9 0400131974 Washer, flt. 130.312
3 1580062P12 Housing, remote front 10 0310945A11 Screw, tapping P3.12X1.27X8
4 3280063P01 Gasket, DVP connector
5 3280289L02 Gasket, O-Ring
6 0980159P01 Connector, D-Sub
7 HLNxxxx_ Board, interconnect (See dealer for Note: _ = The latest version kit. When ordering, refer to your specific kit for
this suffix letter.
applicable kit number.)

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XTL 5000 Series
Parts List

7
6
8
5 9
4 10

3
2
1

11

Low- and Mid-Power Interconnect Board and Assembly (HLN6344)

REF. REF.
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
1 3880064P01 Cap, DVP connector 9 0400131974 Washer, flt. 130.312
2 0380077M07 Screw, front mount 10 0310945A11 Screw, tapping P3.12X1.27X8
3 1580062P11 Housing, remote front 11 3280025R01 Gasket, remote
4 3280063P01 Gasket, DVP connector
5 3280289L02 Gasket, O-Ring NOT SHOWN
6 0980159P01 Connector D-Sub 1580005G01* Cover, dust
7 HLNxxxx_ Board, interconnect (See dealer for
applicable kit number.) Note: _ = The latest version kit. When ordering, refer to your specific kit for this
suffix letter.
8 0300139581 Screw, mach 4-40X5/16 P * = Used when the option cable is not used or when the radio is stowed.

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 XTL 5000 Series Mobile
Accessories

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XTL 5000 Series
Parts List

Motorcycle Radio Remote-Mount Control Head with Speaker & Microphone

REF. REF.
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
– See Model Chart Motorcycle hardware kit SECURENET 26 0780201P01 Bracket, extension
– See Model chart Motorcycle hardware kit 27 0380114M03 Screw, machine, M5 x 0.8 x 12 mm (2 used)
1 3880064P01 Cap, SECURENET connector 28 See Model Chart Microphone and coiled cord
3 0380077M01 Screw, front-mount (4 used) 29 --- Speaker (see page 219)
7 HLN6890_ Cable, accessory, motorcycle 30 0180743T91 Spring and bracket eyelet (HLN5391A)
8 1580293L03 Housing, back remote rework 31 3085019F01 Remote flex
9 1580062P12 Housing, front remote SECURENET 32 1585245E01 Housing, headbridge
10 3280063P01 Gasket, SECURENET 33 HLN6884_ Motorcycle interconnect board
11 3280231M01 Gasket 34 0380077M07 Screw, control-head, M3 x 35 mm
12 3280289L02 Gasket, housing
13 4380128N01 Spacer, trunnion (2 used) NON- REFERENCED ITEMS
14 3285471E01 Seal, headbridge 0312002A01 Screw, self-drilling (2 used)
15 See Model Chart Control-head cable, 22-conductor 0312002C01 Screw, self-drilling*
– See Model Chart Motorcycle mounting kit 2900824456 Lug*
16 0780200P01 Bracket, control-head / speaker-mounting 0780127N02 Trunnion, remote**
17 0205681N03 Nut, hex, M5 x 0.8-6H x 8.87 (6 used)
18 0400002647 Lockwasher #10 ext (14 used)
19 0380114M05 Screw, machine, M5 x 0.8 x 30 mm (2 used) NOTE: _= The latest version kit. When ordering, refer to your specific kit for
this suffix letter.
20 0380114M04 Screw, machine, M5 x 0.8 x 16 mm (2 used) * = These parts are provided in hang- up clip it for mounting the hang-up
22 0400128991 Washer, 0.234 x 0.5 x 0.048 (4 used) clip on surfaces that are not metallic and/ or are not grounded to the
23 0307644M19 Screw, machine, 8-32 x 7/ 16 (4 used) motorcycle chassis.
**= Used to mount control head when speaker and control head are
25 0200001355 Nut, hex, 8-32 x 5/ 16 x 1/ 8 (4 used) mounted separately.

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 XTL 5000 Series Mobile
Accessories

HMN1062_ Motorcycle Microphone

REF. REF.
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
HLN5459_ Microphone PC board 6 3080206L01 Wire, PC board to weight
(see Detailed Service Manual) 7 3280058H03 Gasket, housing
See Model Chart Hardware kit, motorcycle 8 0180750T91 Rear housing, microphone
1 1500335M01 Front housing, microphone 9 0380076E04 Screw, metric H-LO (3 used)
2 3880144D03 Button, microphone PTT 10 0980218J01 Receptacle, microphone
3 3080144D03 Cable, coiled, includes: 11 3500008M02 Membrane
3A 4284061A03 Clamp, wire 12 0580148D01 Grommet, microphone cartridge
4 0580221K01 Grommet, PTT switch 13 3580089D01 Microphone felt
5 0310943M09 Screw, tapping, TT3 x 0.5 x 8

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XTL 5000 Series
Parts List

HSN6003_ Motorcycle Weather-Resistant Speaker

REF. REF.
NO. PART NO. DESCRIPTION NO. PART NO. DESCRIPTION
1 3506850K01 Cloth grille 13 3083155H01 Cable, 2-conductor
2 4083477E03 Switch, toggle, SPST 15 1510183A18 Housing, connector, 2-contact
3 3910184A45 Contact, plug (2 used) 16 4083477E03 Nut
4 4282018H05 Cable retainer 17 0400001757 Washer
5 3206682F01 Seal, toggle switch 18 3280000S01 Gasket, speaker
6 0300140001 Screw, tapping, 6-19 x 7/ 8 19 0480299R01 Capsert (4 used)
7 0384244C06 Screw, wing, black shadow
8 5084561B08 Speaker, 5-inch, 30 W
9 3200046M04 Gasket NON- REFERENCED ITEMS
10 1300133M05 Bezel 0611086A27 Resistor, 47 ohm, ±5%, 1 W
11 1580099R02 Housing, speaker, weather- resistant 0780200E01 Trunnion bracket, speaker (not shown)
12 3206849K01 Gasket 0312002B14 Screw, self-drilling, 10-16 x 1 (3 used)

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 XTL 5000 Series Mobile
Accessories

Microphones Speakers

HMN1050D Desk Top Microphone Speaker For Siren and Public Address
(For Control Station Operation) TDN6251A Siren Speaker Round with
Chrome Finish

HMN1061A A Palm Mic for use with

W9 Radio TDN6252A Siren Speaker Rectangular
with Chrome Finish

HMN1079A Water Resistant

Palm Microphone TDN6253A Siren Speaker Underhood
HMN1050D with Grey Finish

HMN1080A Standard Palm Mic

TDN6253A TDN6254A Siren Speaker Round with
Grey Finish

External Speaker
HSN4018B External Speaker

TDN6254A

HSN4018B

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XTL 5000 Series Mobile
Accessories

Miscellaneous Hardware Control Station Accessories

HLN6372A Key Lock Mount HPN4001B Power supply and

cable (25-60 watt models)

HLN1224B Auxiliary Switch Panel (W591-W4, W5, W7)

HLN6042A Control
station tray
HLN1342A Auxiliary Switch Panel (W591-W9)

HPN4001B
Cables
Adapter Cables
HKN6158A Audio Cable Adapter Emergency Switch

HKN6159A Adapter Cable Data HLN5113B Emergency Footswitch; Enables

user to send an emergency message to a
HKN4356B Radio Cable, 17 foot console, where their unit ID can be
displayed and an alarm sounded.

Power Cables
HKN4191B Power supply cable - High power (60 watt) HLN6188A Pushbutton External Emergency
Power supply cable HLN5113B

HKN4192B 1-45W Power cable 20 foot; 12V

Remote Mount Cables

YKN4261A Front Control Head cable, 10 Foot

YKN4246A Front Control Head cable, 30 Foot

YKN4248A Front Control Head cable, 50 Foot

YKN4249A Front Control Head cable, 75 Foot

YKN4255A Front Control Head cable, 115 Foot

YKN4256A Front Control Head cable, 150 Foot

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 XTL 5000 Series
Antennas

Low Profile Antennas Low Profile Antennas

VHF UHF
HAD4006A HAE6012A
136-144MHz 1/4 Wave Roof Mount 380-420MHz 1/4 Wave Roof Mount

HAD5007A HAE4003A
144-152MHz 1/4 Wave Roof Mount 450-470MHz 1/4 Wave Roof Mount

HAE6010A HAE4003A
HAD4008A 380-420MHz 3.5dB Gain Roof Mount
152-162MHz 1/4 Wave Roof Mount

HAE4012A
HAD4009A 450-470MHz 3.5dB Gain Roof Mount
162-174MHz 1/4 Wave Roof Mount
HAE6011A
380-420MHz 5.0dB Gain Roof Mount

HAD4006A RAE4014A
450-470MHz 5.0dB Gain Roof Mount

HAE6013A
380-470MHz Wideband

700/800MHz
HAF4013A
762-870MHz 3dB Gain Low Profile

HAF4014A
762-870MHz 3dB Gain Elevated Feed

HAF4015A
762-870MHz 3dB Gain Motorcycle Antenna

HAF4016A
762-870MHz 1/4 Wave Roof Mount

HAF4017A
762-870MHz 3dB Gain Collinear Roof Mount

HAF4018A
762-870MHz Low Profile Motorcycle Antenna

10/03
XTL 5000 Series Service Aids,
Manuals

Service Aids Manuals

RVN4186J Radio Service Software 6881096C68 User guide XTL 5000 W4 W5 W7

HKN6155A Programming/Flash Cable 6881096C72 Installation Manual

0180386A82 Anti-Static Grounding Kit 6881096C73 Basic service manual

8180384N71 Chassis Eliminator

1185984D01 Electromagnetic Interference (EMI) Metallic

Shielding Tape

0180320B16 Magnetic Screwdriver Set with Bits

6686119B01 Plastic Scrapping Tool

6680163F01 Removal and Insertion Tool

RSX4043A Roto Torq Adjustable

Torque Driver

RSX4043A

10/03