Finallllll Tender MKCG PDF
Finallllll Tender MKCG PDF
Finallllll Tender MKCG PDF
FOR
TURNKEY CONTRACTS (SUPPLY & ERECTION)
The last date and time of receipt of tender: 19.10.2012 up to 1.00 P.M
For and on behalf of Southco sealed Tenders in duplicate on two part bidding system are
invited from bidders having valid HT Electrical License issued by ELBO and who comply
to the terms and conditions laid in the tender document of the following works on Turnkey
basis excluding the supply of power transformer & conductors under City Circle,Southco,
Berhampur.
“Construction of (1x5) MVA,33/11 KV Primary Substation at MKCG Medical
College & Hospital, Berhampur, Construction of 33 KV Line with 232 mm²
AAAC & Up-rating of conductor from 80 mm² AAAC to 232 mm² AAAC with
DP Structure using RS Joist poles,Up-rating of conductor for 33KV lines,11KV
lines,Construction of 33 KV Line with XLPE Cable for Railway crossing at
Jagannathpur Junction, Berhampur with other related works for providing power
supply to MKCG Medical College & Hospital,Berhampur”.
Last Date for submission of tender : 19.10.2012 upto 1.00 PM
Date of opening of technical bid. 19.10.2012 upto 3.30 PM
For detail specification, terms and conditions , please logon to our website www.
southcoodisha.com.
SOUTHCO reserves the right to alter the tendered quantity and reject / accept any
or all tenders or split the tendered works among tenderers without assigning any reason
thereof.
Section – I
INVITATION FOR BIDS ( IFB )
Tender Notification :07/2012-13
1.0 SOUTHCO invites sealed tenders from reputed Electrical Contractors with required
license, either in individual capacity or as part of a joint venture agreement
/consortium for carrying out various Electrical Installation works on „Turnkey‟ basis
in the jurisdiction of their respective licensed area. The bidder must fulfill all the
Southco Tender Notice No :07 / 2012-13 Page 3 of 126
CORPORATE OFFICE , SOUTHCO, BERHAMPUR
qualification requirements as specified in clause 2.0 stated below. The sealed
envelopes shall be duly super scribed as “TENDER NOTICE No:--07/2012-13. Due
date of opening-19.10.2012
2.0 Bidders to be considered as eligible (to bid) should meet the following qualifications;
(a) Bidder must quote for the entire quantum of works specified above.
(b) Bidder should have installed and commissioned at least 100% of the quantum of
works as specified with the same voltage level or higher level for which the
bidder is submitting his bid during the last three financial years preceding to the year of
tender notification and should have successful operation of minimum period
of 1(one) year . Bidder must enclose copies of the relevant Works Orders along with
Client Certified copies of Final Invoices and/or Performance Certificates duly signed by
the competent authority of the client and/or Final Inspection Certificate issued by
Electrical Inspector in proof of having executed the desired quantum of works during the
last three financial years.
(c) The minimum Average Annual Turnover of the bidder in any three financial year out
Southco Tender Notice No :07 / 2012-13 Page 4 of 126
CORPORATE OFFICE , SOUTHCO, BERHAMPUR
of the last five financial years should not be less than the estimated value of all the
packages quoted by the bidder(s).
(d) Bidder shall be financially sound and stable having liquid assets as stated in the
enclosed format and/or access to credit facility of not less than one fifth of estimated cost
of the package(s) for which he has submitted the bid.
(e) Two or more like minded contractor(s) and/or manufacturer(s) of electrical
items,which are under scope of supply of the contractor as per this tender specification,
may form a joint venture/ consortium agreement amongst themselves and apply against
this tender specification, provided they qualify the criteria. Sample format of Joint Venture
is enclosed herewith in Annexure-IV. However, if the bidder is quoting against the
packages in his individual capacity, he cannot be a part of joint venture / consortium
agreement to participate in package(s) as notified against this tender specification.
(f) If the bidder is a joint venture / consortium, they shall comply the qualifying criteria as
follows:
i) Both the partner shall have the stipulated previous works experience for similar
quantity of completed works as stated in the qualifying criteria.
ii) If the works experience of one partner is not meeting the entire qualifying criteria, the
item wise field experience of the other partner(s) specified in the scope of works shall be
added for qualifying the bid in total. However item wise fractional works experience shall
not be summed up for consideration for any single item of the scope.
iii) However, the annual turnover and liquidity figures of all partners shall be added
together to determine, if the joint venture / consortium is meeting the Annual Average
Turnover criteria as stated in the qualifying criteria.
(g) One of the partners shall be nominated as Lead Partner and the lead partner shall be
authorized to incur liabilities and receive instructions for and on behalf of all partners of
the joint venture / consortium and entire execution of the contract including receipt of
payments shall be done exclusively through the lead partner. This authorization shall be
evidenced by submitting by a Power of Attorney signed by legally authorized signatories
of all partners.
(h) All partners of joint venture / consortium shall be liable jointly and severally for the
execution of contract in accordance with the contract terms and a copy of the agreement
entered into by the joint venture / consortium partners having such a provision shall be
submitted with the Bid. A statement to this effect shall be included in the authorization
mentioned as above as well as in the Bid form and in Contract form (in case of a
successful bid).
(i) In addition to above the bidder should submit the following documents in Part-I bid as
qualifying terms.
(k) Owner reserves the right to waive minor deviation, if they do not materially affect the
capacity of the bidder to perform the contract.
3.0 Tender papers are to be downloaded from our websites www.southcoorissa.com and the
bidder has to enclose a demand draft payable at Berhampur covering the cost of bid documents as
stated above in a separate envelope with suitable superscription “Cost of Bid Documents : Tender
Notice No.: 07/2012-12 For Construction of 33/11 KV Primary Sub-Station and
associated 33 & 11 KV Line at BERHAMPUR”. This envelope should accompany the
Bid Documents.
4.0 Price shall be inclusive of VAT (For supply items), Insurance, and Service Tax (For
installation part). However detailed price break-up must be provided.
5.0 Project Completion Schedules:-
Description Date
Submission of Bids 19.10.2102 upto 1.00 PM
Opening of Bids(Technical Bid) 19.10.2012 at 3.30 PM
Completion period To be completed within
90 days from the date of
issue of LOA / Work
Order.
6.0 All correspondences with regard to the above shall be made to the following address:
Section – II
INSTRUCTION TO BIDDERS (ITB)
Tender Notification :07/2012-13
The scope shall include construction of new 33 KV and 11 KV lines and 33/11KV S/S with
requisite materials under SOUTHCO area, conforming to the REC Technical Specifications
and IS.
3.0 DISCLAIMER
3.01 This Document includes statements, which reflect various assumptions, which may or may
not be correct. Each Bidder should conduct its own estimation and analysis and should
check the accuracy, reliability and completeness of the information in this Document and
obtain independent advice from appropriate sources in their own interest.
3.02 Neither the Owner nor its employees will have any liability whatsoever to any Bidder or
any other person under the law or contract, the principles of restitution or unjust
enrichment or otherwise for any loss, expense or damage whatsoever which may arise
from or be incurred or suffered in connection with anything contained in this Document,
any matter deemed to form part of this Document, provision of Services and any other
information supplied by or on behalf of Owner or its employees, or otherwise arising in
any way from the selection process for the Supply.
3.03 Though adequate care has been taken while issuing the Bid document, the Bidder should
satisfy itself that documents are complete in all respects. Intimation of any discrepancy
shall be given to this office immediately.
3.04 This Document and the information contained herein are strictly confidential and are
for the use of only the person(s) to whom it is issued. It may not be copied or
distributed by the recipient to third parties (other than in confidence to the
recipient’s professional advisors).
The Bidder shall bear all costs associated with the preparation and submission of its Bid
and Owner will in no case be responsible or liable for those costs.
B. BIDDING DOCUMENTS
5.01 The Scope of Works, Bidding Procedures and Contract Terms are described in the Bidding
Documents. In addition to the covering letter accompanying Bidding Documents, the
Bidding Documents include:
5.02 The Bidder is expected to examine the Bidding Documents, including all Instructions,
Forms, Terms and Specifications. Failure to furnish all information required by the
Bidding Documents or submission of a Bid not substantially responsive to the Bidding
Documents in every respect will may result in the rejection of the Bid.
6.01 At any time prior to the deadline for submission of Bids, the Owner may, for any reasons,
whether at its own initiative or in response to a clarification requested by a prospective
Bidder, modify the Bidding Documents by Amendment.
6.02 The Amendment shall be part of the Bidding Documents, pursuant to Clause 5.01, and it
will be notified in writing by Fax/e-mail to all the Bidders who have received the Bidding
Documents and confirmed their participation to Bid, and will be binding on them.
6.03 In order to afford prospective Bidders reasonable time in which to take the Amendment
into account in preparing their Bids, the Owner may, at its discretion, extend the deadline
for the submission of Bids.
C. PREPARATION OF BIDS
The Bid prepared by the Bidder, and all correspondence and documents relating to the Bid
exchanged by the Bidder and the Owner, shall be written in the English Language. Any
printed literature furnished by the Bidder may be written in another Language, provided
that this literature is accompanied by an English translation, in which case, for purposes of
interpretation of the Bid, the English translation shall govern.
The Bid prepared and submitted by the Bidder shall comprise the following components:
(a) Bid Form, Price & other Schedules (STRICTLY AS PER FORMAT).
(b) All the Bids must be accompanied with the required bid security as mentioned in the
Section-I against each tender.
(c) Power of Attorney indicating that the person(s) signing the Bid have the authority to
sign the Bid and thus that the Bid is binding upon the Bidder during the full period of
its validity, in accordance with clause 12.0.
9.01 The Bidder shall complete an „Original‟ and another one „Copy‟ of the Bid Form and the
appropriate Price & Other Schedules.
The bidder shall furnish, as part of its bid, a bid security as already specified in the tender
document. The bid security is required to protect the Owner against the risk of Bidder‟s
conduct which would warrant the security‟s forfeiture.
The bid security shall be denominated in the currency of the bid, and shall be in the
following form:
(a) Bank Draft in favor of Southern Electricity Supply Company of Orissa Ltd., payable
at Berhampur.
10.01 Bidders shall quote with a break-up of prices for individual items. The total Bid Price shall
also cover all the Supplier's obligations mentioned in or reasonably to be inferred from the
Bidding Documents in respect of design, Supply, Transportation to site, all in accordance
with the requirement of Bidding Documents. The Bidder shall complete the appropriate
Price Schedules included herein, stating the Unit Price for each item & total Price.
10.02 The prices offered shall be inclusive of all costs as well as Duties, Taxes and Levies paid
or payable during execution of the supply works, break up of price constituents, should be
there.
10.03 Prices quoted by the Bidder shall be “Firm” and not subject to any price adjustment during
the performance of the Contract. A Bid submitted with an adjustable price quotation will
be treated as non-responsive and rejected.
12.01 Bids shall remain valid for 180 days from the date of opening of the Bid.
12.02 Notwithstanding Clause 12.01 above, the Owner may solicit the Bidder‟s consent to an
extension of the Period of Bid Validity. The request and the responses thereto shall be
made in writing by Fax/e-mail.
Bidders shall submit Bids, which comply with the Bidding Documents. Alternative Bids
will not be considered. The attention of Bidders is drawn to the provisions of Clause 22.03
& 22.04 regarding the rejection of Bids, which are not substantially responsive to the
requirements of the Bidding Documents.
14.01 The original Bid Form and accompanying documents (as specified in Clause 9.0), clearly
marked "Original Bid", plus one copy must be received by the Owner at the date, time and
14.02 The original and copy of the Bid shall be typed or written in indelible ink and shall be
signed by the Bidder or a person or persons duly authorized to sign on behalf of the
Bidder. Such authorization shall be indicated by written Power-of-Attorney accompanying
the Bid.
14.03 The Bid shall contain no interlineations, erasures or overwriting except as necessary to
correct errors made by the Bidder, in which case such corrections shall be initialed by the
person or persons signing the Bid.
D. SUBMISSION OF BIDS
15.01 Bid submission: One original & one Copy (hard copies) of all the Bid Documents shall be
sealed and submitted to the Owner before the closing time for submission of the bid.
15.02 The Technical Documents and the Bid Security shall be enclosed in a sealed envelope and
the said envelope shall be superscribed with “Technical Bid & Bid Security”. Envelope/s
containing the price bid shall be contained inside another sealed envelope with
superscription “Price Bid”. Both these envelopes shall be sealed inside another big
envelope. All the envelopes should bear the Name and Address of the Bidder and marking
for the Original and Copy. The envelopes should be super-scribed with “Tender Notice
No. & Due date of opening”.
15.03 The Bidders have the option of sending the Bids in person. Bids submitted by
Telex/Telegram/Fax will not be accepted. No request from any Bidder to the Owner to
collect the proposals from Airlines/Cargo Agents etc shall be entertained by the Owner.
16.01 The original Bid, together with the required copies, must be received by the Owner at the
address specified not later than 1.00 PM. on 19.10.2012.
16.02 The Owner may, at its discretion, extend the deadline for the submission of Bids by
amending the Bidding Documents in accordance with Clause 9.0, in which case all rights
and obligations of the Owner and Bidders previously subject to the deadline will thereafter
be subject to the deadline as extended.
Each Bidder shall submit only one Bid either by itself, or as a partner in a Joint Venture. A
Bidder who submits or participates in more than one Bid will cause all those Bids to be
rejected.
Any Bid received by the Owner after the deadline for submission of Bids prescribed by the
Owner, pursuant to Clause 16.0, will be declared "Late" and rejected and returned
unopened to the Bidder.
19.01 The Bidder is not allowed to modify or withdraw its Bid after the Bid‟s submission.
To assist in the examination, evaluation and comparison of Bids, the Owner may, at its
discretion, ask the Bidder for a clarification of its Bid. All responses to requests for
clarification shall be in writing and no change in the price or substance of the Bid shall be
sought, offered or permitted.
22.01 Owner will examine the Bids to determine whether they are complete, whether any
computational errors have been made, whether required sureties have been furnished,
whether the documents have been properly signed, and whether the Bids are generally in
order.
22.02 Arithmetical errors will be rectified on the following basis. If there is a discrepancy
between the unit price and the total price per item that is obtained by multiplying the unit
price and quantity, the unit price shall prevail and the total price per item will be corrected.
If there is a discrepancy between the Total Amount and the sum of the total price per item,
the sum of the total price per item shall prevail and the Total Amount will be corrected.
22.03 Prior to the detailed evaluation, Owner will determine the substantial responsiveness of
each Bid to the Bidding Documents including production capability and acceptable quality
of the Goods offered. A substantially responsive Bid is one, which conforms to all the
terms and conditions of the Bidding Documents without material deviation.
22.04 A Bid determined as not substantially responsive will be rejected by the Owner and / or
the Owner and may not subsequently be made responsive by the Bidder by correction of
the non-conformity.
23.01 The evaluation of Bids shall be done based on the delivered cost competitiveness basis.
23.02 The evaluation of the Bids shall be a stage-wise procedure. The following stages are
identified for evaluation purposes:
In the first stage, the Bids would be subjected to a responsiveness check. The Technical
Proposals and the Conditional ties of the Bidders would be evaluated.
23.03 The Owner's evaluation of a Bid will take into account, in addition to the Bid price, the
following factors, in the manner and to the extent indicated in this Clause:
Bidders shall base their Bid price on the terms and conditions specified in Bidding
Documents.
The cost of all quantifiable deviations and omissions from the specification, terms and
conditions specified in Bidding Documents shall be evaluated. The Owner will make its
own assessment of the cost of any deviation for the purpose of ensuring fair comparison of
Bids.
23.04 Any adjustments in price, which result from the above procedures, shall be added for the
purposes of comparative evaluation only to arrive at an "Evaluated Bid Price". Bid Prices
quoted by Bidders shall remain unaltered.
24.01 From the time of Bid opening to the time of contract award, if any Bidder wishes to
contact the Owner on any matter related to the Bid, it should do so in writing.
24.02 Any effort by a Bidder to influence the Owner and / or in the Owner‟s decisions in respect
of Bid evaluation, Bid comparison or Contract Award, will result in the rejection of the
Bidder‟s Bid.
25.0 THE OWNER’S RIGHT TO ACCEPT ANY BID AND TO REJECT ANY OR ALL
BIDS
The Owner reserves the right to accept or reject any Bid and to annul the Bidding process
and reject all Bids at any time prior to award of Contract, without thereby incurring any
liability to the affected Bidder or Bidders or any obligation to inform the affected Bidder
or Bidders of the grounds for the Owner‟s action.
26.0 AWARD OF CONTRACT
The Owner will award the Contract to the successful Bidder whose Bid has been
determined to be the lowest - evaluated responsive Bid, provided further that the Bidder
has been determined to be qualified to satisfactorily perform the Contract. Owner reserves
the right to award order other bidders in the tender, provided it is required for progress of
project & provided he agrees to come to the lowest rate.
(a) Defines, for the purposes of this provision, the terms set forth
below as follows:
(b) Will reject a proposal for award if it determines that the Bidder
recommended for award has engaged in corrupt or fraudulent practices in competing
for the contract in question;
(c) Will declare a firm ineligible, either indefinitely or for a stated period of time, to be
awarded an contract if it at any time determines that the firm has engaged in corrupt or
fraudulent practices in competing for, or in executing, an contract.
29.02 Furthermore, Bidders shall be aware of the provision stated in the General Conditions of
Contract.
Section – III
(GENERAL CONDITIONS OF
CONTRACT)
Tender Notification :07/20112-13
1.0 GENERAL: -
a) Power Transformer
b) AAA Conductor ( 55 mm² ,100 mm2 and 232 mm²)
price and quantity, the unit price shall prevail and the total price per item will be corrected.
If there is a discrepancy between the Total Amount and the sum of the total price per item,
the sum of the total price per item shall prevail and the Total Amount will be corrected.
18.02.01 The bidder shall guarantee for the workmanship for a minimum period of 24
months from the date of completion of commissioning. The contractor shall guarantee to
repair to the satisfaction of the owner the defective parts at site free of cost within the
above period. However, if the bidder fails to do so within a reasonable time, the owner
reserves the right to effect repair and recover such charges from the contractor.
100 mm2 and 232 mm2 to the Contractor as per the works schedule agreed at the time of
award of works as stated in the scope of works. However, this shall be subject to the actual
progress of the works as certified by the Owner‟s Engineer.
36.02 Before issue of the free issue materials the Contractor at it‟s own cost shall arrange
suitable stores adjacent to the works site and shall offer the same for inspection to the
Owner‟s Engineer.
36.03 The contractor shall furnish Indemnity bond for an amount equivalent to the
estimated value of the free supply materials / dismantled materials returnable as certified
by Engineer in charge. The Contractor shall submit Indemnity Bond in the prescribed
format.
36.04 Subject to compliance of above clauses, the Contractor shall be permitted to draw
the materials from the designated stores of the Owner. The Contractor shall duly
acknowledge the materials along with copies of the notification to the Insurer regarding
such transit of material from designated stores of the Owner to the stores of the
Contractor.
SECTION - IV
GENERAL TECHNICAL SPECIFICATION
Tender Notification :07 /2012
1. GENERAL
1.1 Scope of works:
Southco Tender Notice No :07 / 2012-13 Page 31 of 126
CORPORATE OFFICE , SOUTHCO, BERHAMPUR
Construction of 33KV Express Feeder from 220/132/33KV Grid S/S,Narendrapur to
MKCG Medical College and Hospital,Berhampur and new (1X5)MVA 33/11KV S/S
at MKCG Medical College.
A. Supply
For the work materials have been classified as under.
i. Owner’s supply materials (OSM)
(a)Transformers( Power Transformer), 55 mm² , 100 mm² and 232 mm² AAAC .
ii. Contractor’s scope:
All other material except the items shown above such as RS Joist, Station transformer , 33
KV & 11KV VCBs, Insulators with Hardware, Battery with battery
charger,reinforcements bars, cements,different type of aggregates, bricks, isolators, AB
Switches (for 33 and 11 kV), HG fuses (for 33 and 11 kV), Control cables, Heat shrink
type end connector (for all level), Lightning Arresters, earthing materials, building
materials and other consumable required to complete the job.
B. Construction :
1.Construction of (1x 5 )MVA,33/11 KV Primary Substation at MKCG Medical College
& Hospital, Berhampur,
2. Construction of 7.5 KM 33 KV Line with 232 mm² AAAC from jagannthpur Jn to
Proposed 4-Pole structure at Gudshed Road.
3.Up-rating of conductor from 80 mm² AAAC to 232 mm² AAAC from 220/132/33KV
Grid S/S to Jagannthpur Jn.-1.0KM
4.Construction of 2 No. of 4-Pole structures with 6 No.33KV AB Switches at Gudshed
Road.
5.Up-rating of conductor from 80 mm² AAAC to 100 mm² AAAC and from Proposed 4-
pole structure to the New (1X5)MVA 33/11KV S/S at MKCG Medical College.-3.2KM
6.Construction of 0.5 KM 11 KV line with 55 mm² AAAC at New (1X5)MVA 33/11KV
S/S at MKCG Medical College.
7. Railway crossing with XLPE Cable at Jagannthpur Jn.
(Excluding the supply of power , 55 mm² ,100 mm² and 232 mm² AAA Conductor)
Prior to the commencement of the supply / works all relevant drawings,designs must
be got approved by SOUTHCO.For construction works the drawing to be approved
by The Electricel Inpector and Southco.
C. The scope of the proposal for the balance materials to be supplied by the bidder to
complete the job shall be on the basis of a single Bidder‟s responsibility , completely
covering supply and erection of all the equipment specified under the accompanying
Technical Specifications including other services. It will include the following
(i) Detailed investigation of sub station and preparation of BOQ to be done by the bidder.
1.3 DATA
1.31.1 METEROLOGICAL
Description Data
Annual mean of maximum monthly 50
average temperature.
Annual mean of minimum monthly 5
temperature in ˚C
Average rain fall in mm 1500
Average thunder storms days per year 77days
Design ambient temperature in ˚C 50
(a) Unless otherwise specified, all materials covered under this specification shall be
designed, manufactured, tested and installed in conformity with the latest Indian
Standard Specifications. In case such Indian Standard Specifications are not
published equivalent British Standard Specifications shall be followed. All
equipments shall confirm to latest Indian Electricity Rules, CEA Regulations,
1.1 Survey & Engineering, preparation of BOQ shall be carried out by the contractor
for the lines.
1. General:
The structure materials for DP structure and others shall be fabricated with specified
sections of mild steel materials as per the drawing and bill of quantity. These structure
materials and cross arms shall be fastened with clamps or other structure materials by
means of 5/8" diameter G.I. bolts of appropriate length only. After fabrication or erection
Southco Tender Notice No :07 / 2012-13 Page 60 of 126
CORPORATE OFFICE , SOUTHCO, BERHAMPUR
the structure materials/ cross arms shall be painted with two coats each of red oxide primer
and aluminium paint.
2.Applicable Standard
Materials shall conform to the latest applicable Indian standards. In case bidders offer steel
section and supports conforming to any other international specifications which shall be
equivalent or better than IS, the same is also acceptable.
3) Raw material
The Steel Sections shall be re-rolled from the BILLETS/INGOTS of tested quality as per
latest version of IS: 2830 or to any equivalent International Standard and shall be arranged
by the bidder from their own sources. The Chemical composition and Physical properties
of the finished material shall be as per the equivalent standards.
(B) TECHNICAL SPECIFICATION OF INSULATORS:
The wires shall be drawn from steel made by open hearth basic oxygen or electric arc
furnace process and of such quality that when drawn to the size of wires specified and
coated with Znic, the finished strand and the individual wires shall be of uniform quality
and have properties and characteristic as specified in this specification.
1.Applicable standards:
The GI stranded wire shall comply with the specific requirements of IS:2141-1979,IS:
4826-1979,IS:6594-1974 or the latest version thereof.
(D). TECHNICAL SPECIFICATION G.I. WIRE
The wires shall be drawn from the wire rods conforming to IS:7887-1975 or the latest
version thereof.
1. Applicable standard:
The GI wire shall comply with the specific requirements of IS: 280-1978 and IS: 7887-
1975 or the latest version thereof.
2.Galvanizing:
The wires shall be galvanized with Heavy coating as per IS: 4826-1979 or the latest
version thereof.
This specification covers manufacturing testing and supply of 33 KV, 400 AMPS,50HZ Air
Break switches for out door installation in horizontal configuration. The switches are suitable
for operation under off load conditions only and are intended for use on Sub – stations and
tapping sectionalizing points of 33 KV lines.
2. Applicable Standards: -
The post insulators used in the A.B. Switches shall have the following ratings :-
a) Power frequency withstand voltage (dry) 95 KV (RMS)
b) Power frequency withstand voltage(wet) 75 KV (RMS)
c) Impulse withstand voltage(dry) 170 KV
d) Power frequency puncture withstand 1.3 times of actual dry flash over voltage.
4. Insulator make: -
22/24 KV post insulators complete with post and cap duly cemented to be used in the AB
Switch Set conforming to IS-2544/1973. The bidder shall furnish the type test certificate of the
post insulators from their manufacturer for reference and scrutiny. The bidder shall mention
make, type of insulation materials, metal fittings, Creepage distance, protected Creepage
distance, tensile Strength, compressing strength, torsion strength and cantilever strength.
5.1 General: - The 33 KV A.B. Switch Set shall be the gang operated rotating single air break
type having 4 no.s of post insulators per phase. The operating mechanism shall be suitable for
manual operation from the ground level and shall be so designed that all the three phases shall
open or close simultaneously. The Switches shall be robust in construction, easy in operation
and shall be protected against over travel or staining that might adversely affect any of its
parts. The required base M.S. Channel (hot dip galvanized) phase coupling rod, operation rod
with intermediate guide braided with flexible electrolytic copper, tail piece of required current
carrying capacity and operation mechanism with „ON‟ & „OFF‟positions shall be provided.
The operation rod shall be medium gage of 32 mm diameter nominal bore G.I. pipe single
length 6 meters. The phase coupling rod for gang operation shall be of medium gauge 25 mm
dia. nominal bore G.I pipe. The Rating post insulators shall be provide with suitable bearing
mounted on a base channel with 8mm dia thrust collar and 6mm split pin made out of
stainless steel. The operating down rod shall be coupled to the spindle (minimum) dia – 32mm
for gang operation through another suitable bearing by two numbers 10mm dia stainless
steel bolts with double nuts. All the bearings shall be provided with grease nipple. All metal
(ferrous) parts shall be galvanized an polished. The pipe shall be galvanized in accordance
with IS-4736/1968.The post insulators should be fixed with the base channel using Galvanized
Nuts and Bolts.
SL Requirements Bidder's
Particulars
No. 33KV,400Amps AB Switches Offer
5 Post Insulator
Maker‟s Name & Country of Reputed make . All the post insulators
A Manufacture of Post Insulator provided shall be of same make.
15 Temperature rise:
The Temperature rise should
not exceed the maximum
limit as specified at an
ambient temperature not
a. exceeding 40oC 65 ˚C
Copper contacts silver faced
terminal of switch intended to
be conducted to external
conductor by bolts or screws
at an ambient temperature
B should not exceed. 50 ˚C
Vertical clearance from top of
insulator cap to mounting
16 channel 508 mm Minium
a. Self aligned high pressure jaw type
fixed contacts of electrolytic copper of
size 80x50x8 mm duly silver plated .Each
contact should be riveted with three nos.
copper rivets with a bunch (Minimum
3mm Thick) consisting of copper foils
amy vary from 0.15 mm to 0.25
mm(Total thickness of copper foil per
jaw shall be 6mm ). Jaw assembles are to
be bolted through brass bolts and nuts
17 Type of connect with brass flat and spring washer.
b.Solid rectangular blade type moving
contact of of electrolytic copper size
250X50X8 mm silver plated
c.Pressure springs are to be used in each
jaw contacts should be phosphorous
bronze having 8nos. of turns X28mm
heights X14.4mm diameter with 14 SWG
wire .(Minimum 6 no.s spring shall be
used)
Southco Tender Notice No :07 / 2012-13 Page 67 of 126
CORPORATE OFFICE , SOUTHCO, BERHAMPUR
Terminal connector for both movable and
fixed should be of copper casting (
minimum 95 % copper composition). The
fixed connector shall be of size
(80x50)x8 mm and the size of the
movable connector(80x50)x(80x50)x8
mm with machine finishing duly silver
plated with 2 nos. 12 mm dia. hole with
suitable brass bolts and double nuts with
brass flat washer and 2 nos. solderless
bimettalic sockets per each connector
suitable upto 80mm²/100mm² conductor.
The sockets shall be preferably of “Usha
18 Terminal connector Martin” make.
Movable contact is to be supported by G.I
Angle of size 50x50x5 mm on each phase
and the moving contact are to be bolted
Moving Contact supporting through 2 nos. stainless flat and spring
19 angle washers suitably.
a) Iron parts are hot dip Galvanized as per
IS.2629/1985(1st revision) (Latest
20 Galvanization Amendment)
21 Details of Phase:
25mm nominal bore G.I.Pipe medium
a) Coupling Rod gauge.
32mm nominal bore G.I.Pipe medium
b) Operating Rod gauge single length 6meters.
Outside
Diameter Wall
Nominal Max. Min. Thickness
34.2 33.33
25 mm mm mm 3.25 mm
42.9
32 mm mm 42 mm 3.25 mm
8 mm dia G.I.Rod with spring assisted
c) Arching Horn operation.
One bearing shall be provided near the
d) Bearing System base channel to assist in operation.
e) Force of fixed contact
spring 50-75 lb
ii) The G.I pipes and rods shall be galvanized as per IS:4736/1968(1st.
Revision), (Amendment-1) for hot-dipped zink coating on M.S. Tube.
iii) Certificate from a Government approved laboratory regarding
composition of copper in electrolytic copper casting of materials should
be submitted during inspection of materials at the cost of tenderer.
iv) Items not covered in the G.T.P, but relevant in Design, manufacturing,
quality control & testing of materials shall be governed by the relevant IS
with latest Amendment.
v) Type test report from CPRI or NABL accredited laboratory should be
furnished.
(This form is to be duly filled up by the bidder & submit along with the Tender)
1. Scope: -
This specification covers manufacturing testing and supply of 11KV, 400 AMPS 50HZ Air
Break switches for out door installation in horizontal configuration. The switches are suitable
for operation under off load conditions only and are intended for use on Distribution Sub –
stations and tapping sectionalizing points of 11 KV lines.
The post insulators used in the A.B. Switches shall have the following ratings :-
a) Power frequency withstand voltage (dry) 25KV (RMS)
b) Power frequency withstand voltage(wet) 35KV (RMS)
c) Impulse withstand voltage(dry) 75KV
d) Power frequency puncture withstand 1.3
3. Standards: -
a) IS-9920 (Part-I to V)
b) IS-2544/1973 (for porcelain post insulators)
c) IS-2633, (for galvanization of ferrous parts.) or its latest amendments if any.
4. Insulator make: -
12KV post insulators complete with post and cap duly cemented to be used in the AB Switch
Set conforming to IS-2544/1973. The bidder shall furnish the type test certificate of the post
insulators from their manufacturer for reference and scrutiny. The bidder shall mention make,
type of insulation materials, metal fittings, Creepage distance, protected Creepage distance,
tensile Strength, compressing strength, torsion strength and cantilever strength.
5.1 General: - The 11KV A.B. Switch Set shall be the gang operated rotating single air break
type having 2 post insulators per phase. The operating mechanism shall be suitable for manual
operation from the ground level and shall be so designed that all the three phases shall open or
close simultaneously. The Switches shall be robust in construction, easy in operation and shall
be protected against over travel or staining that might adversely affect any of its parts. The
required base M.S. Channel (hot dip galvanized) phase coupling rod, operation rod with
intermediate guide braided with flexible electrolytic copper, tail piece of required current
carrying capacity and operation mechanism with „ON‟ & „OFF‟positions shall be provided.
The operation rod shall be medium gage of 32mm diameter nominal bore G.I. pipe single
length 6 meters. The phase coupling rod for gang operation shall be of mediumgauge 25 mm
dia. nominal bore G.I pipe . The Rating post insulators shall be provide with suitable bearing
mounted on a base channel with 8mm dia thrust collar and 6mm split pin made out of stainless
steel. The operating down rod shall be coupled to the spindle (minimum) dia – 32mm for gang
operation through another suitable bearing by two numbers 10mm dia stainless steel bolts with
double nuts. All the bearings shall be provided with grease nipple. All metal (ferrous) parts
shall be galvanized an polished. The pipe shall be galvanized in accordance with IS-
6.8 Sample, Drawing & Literatures: - Sample of each items 11KV 200 amps. A.B. Switch
shall be furnished and three copies of drawings item similar to the sample shall be furnished
along with the tender.
6.9 The details of construction and materials of different parts of the A.B. Switch shall clearly
be indicate in the tender and illustrative pamphlet / literature for the same shall be submitted
along with the tender.
7.2 Routine /Acceptance Test: - The inspection may be carried out by the Purchaser at any
stage of manufacture. The successful bidder shall grant free access to the Purchaser‟s
representative at a reasonable time when the works is in progress. The following routine tests
shall have to be conducted on each set and results are to be furnished for consideration of
deputing inspecting officer for inspection and conduction testing of the materials at the works
of the manufacturer. the supplier shall give fifteen days advance intimation to the Purchaser to
enable him to depute his representative for witnessing the tests.
1. Power frequency voltage dry test.
2. Measurement of resistance of main circuit.
3. Tests to prove satisfactory operation.
4. Dimension Check
5. Galvanization test.
6. Operational test.
8.0 Guaranteed Technical Particulars: - The bidder shall furnish the guaranteed technical
particular duly filled in the format along with the tender.
9.0 Completeness of Equipment: -
All fittings, accessories of apparatus which may not have been specifically mentioned in this
specification but which are usual or necessary in equipment of similar plat shall be deemed to
be included in the specification and shall be supplied by the Tender without extra charge. All
plant and equipment shall be completed in all details whether such details are mentioned in the
specification or not.
The prospective bidder may source Earthing Coil from manufacturers who must qualify all
the following requirements :
a) The manufacturer must have successfully carried out Type Test of similar item from
any NABL Accredited Laboratory within the last 5 years, prior to the date of submission
of the bid.
The specification covers design, manufacture, testing for use in earthing of the HT poles.
Earthing coils shall be fabricated from soft GI Wire Hot Dip Galvanized. The Hot Dip
galvanized wire shall have clean surface and shall be free from paint enamel or any other
poor conducting material. The coil shall be made as per REC constructions standard.
The Hot Dip galvanizing shall conform to IS: 2629/1966, 2633/1972 and 4826/1969 with
latest amendments.
IV. TESTS
Galvanizing Tests
Adhesion Test
As per ISS 4826 – 1979.
V. DIMENSIONAL REQUIREMENT
Nominal dia of GI Wire -4 mm (Tolerance±2.5%)
Minimum no. of turns – 115 Nos.
External dia of Coil (Min) – 50 mm
Length of Coil (Min) – 460 mm
Free length of GI Wire at one end coil (Min.) – 2500 mm
Minimum length of wire to be grounded during installation -1000 mm.
The turns should be closely bound. Weight of one finished Earthing Coils (min.) –1.850
Kg.
EARHTING COIL
GUARANTEED TECHNICAL PARTICULARS
(To be submitted along with Offer)
2 No. of turns
4 Length of Coil
5 Mass of Zinc
(This form is to be duly filled up by the bidder & submit along with the Tender)
The prospective bidder may source Stay Sets from manufacturers only must qualify all the
following requirements :
b) The manufacturer should have supplied at least 1000 sets (both HT & LT taken
together) to electricity supply utilities / PSUs. The bidder should enclose Performance
Certificates from the above users issued in the name of the manufacturer as proof of
successful operation in field.
II. SCOPE
This specification covers design, manufacture, testing and dispatch of HT stay sets 20 mm
dia.
The Stay Set (Line Guy Set) will consist of the following components:
Overall length of Rod should be 1800mm to be made out of 20 mm dia GI rod one end
threaded up to 40 mm length with a pitch of threads per cm. And provided with one square
G.I Washer of Size 50x50x1.6mm and one GIHexagonal nut conforming to IS:1363:1967
& IS:1367:1967. Both washer and nut to suit the threaded rod of 20mm.The other end of
the rod to be made into a round eye having an inner dia of 40mm with best quality of
welding. Dimensional and other details are indicated and submitted by bidders for owner„s
approval before start of manufacturing.
Anchor Plate Size 300 x 300 x 8 mm
To be made out of G.S. Plate of 8 mm thickness. The anchor plate to have at its centre
22mm dia hole.
Turn Buckle, Eye Bolt with 2 Nuts.
To be made of 20 mm dia G.I Rod having an overall length of 450 mm. One end of the rod
to be threaded up to 300 mm length with a pitch of 4 threads per cm. The 20 mm dia bolt
so made shall be provided with two G.I Hexagonal nuts of suitable size conforming to IS:
1363:1967 & IS: 1367:1967.The other end of the rod shall be rounded into a circular eye
of 40mm inner dia with proper and good quality of welding. Welding details are to be
indicated by the bidder separately for approval.
Thimble 2 Nos.
To be made of 1.5 mm thick G.Isheet into a size of 75x22x40mm and shape as per
standard.
Galvanizing
The complete assembly shall be hot dip galvanized.
Welding
The minimum strength of welding provided on various components of 16mm and 20 mm
dia stay sets shall be 3100 kg & 4900 kg respectively. Minimum 6mm filet weld or its
equivalent weld area should be deposited in all positions of the job i.e. at any point of the
V. IDENTIFICATION MARK
All stay sets should carry the identification mark of the Purchaser
(SOUTHCO)applicable.This should be engraved on the body of stay rods to ensure proper
identification of the materials. The nuts should be of a size compatible with threaded
portion of rods and there should be not play or slippage of nuts.Welding wherever required
should be perfect and should not give way after erection.
VI. TOLERANCES
The tolerances for various components of the stay sets are indicated below subject to the
condition that the average weight of finished stay sets of 16mm dia excluding
nuts,thimbles and washers shall not be less than the weight specified above.
Specified parameters
Sl. Bidder’s
Item Description Section Fabrication Material
No. offer
Tolerances Tolerances
1 Anchor Plate 8mm 300x300mm+ GI Plate 8 mm
Except when they conflict with the specific requirements of this specification, the G.I Stay
Stranded Wires shall comply with the specific requirements of IS: 2141-1979. IS:4826-
1979 & IS: 6594-1974 or the latest versions thereof.
The G.I. stranded wires covered in this Specification are intended for use on the overhead
power line poles, distribution transformer structures etc.The G.I stranded wires shall be of
7/8 SWG mm for 33 kv lines standard sizes.
IV. Materials
The wires shall be drawn from steel made by the open hearth basic oxygen or electric
furnace process and of such quality that when drawn to the size of wire specified and
coated with zinc, the finished strand and the individual wires shall be of uniform quality
and have the properties and characteristics as specified in this specification.The wires shall
not contain sulphur and phosphorus exceeding 0.060% each.
Tensile Grade
The wires shall be of tensile grade 4, having minimum tensile strength of 700 N/mm²
conforming to 1S:2141.
General Requirements
V. Construction
The galvanized stay wire shall be of 7-wire construction. The wires shall be so stranded
together that when an evenly distributed pull is applied at the ends of completed strand,
each wire shall take an equal share of the pull. Joints are permitted in the individual wires
during stranding but such joints shall not be less than 15 metres apart in the finished
strands.The wire shall be circular and free from scale, irregularities, imperfection, flaws,
splits and other defects.
X. Packing
The wires shall be supplied in 75-100 Kg. coils. The packing should be done in
accordance with the provisions of IS:6594
XI. Other Items:
For remaining items of stay sets mentioned in the enclosed drawing, relevant applicable
Indian standards shall be applicable.
2 Tolerance in diameter
4 Tensile strength
A Min. N/mm²
B Max. N/mm²
7 Variety Hard/Soft
11 Bend Test
A Angle
B Phosphorous 0.065%
SCOPE :
Southco Tender Notice No :07 / 2012-13 Page 81 of 126
CORPORATE OFFICE , SOUTHCO, BERHAMPUR
Scope covers manufacture, testing and supply of 3.53 mm dia Aluminium Binding Wire as
per IS 398.
MATERIALS :
The material comprising the wire shall have the following chemical composition:
Aluminium 99.5% minimum Copper, silicon and iron 0.5% maximum The surface of the
wire shall be smooth and free from all irregularities and imperfections. Its cross sections
shall closely approximate that of true circle.
The following routine checks and tests shall be carried out on 10% of the coils of
aluminium binding wire. If any one sample fails to pass any one of the test nominated for
that wire, then samples shall be taken from every coil in the consignment and any coil
from which a sample proves defective shall be rejected. On no account shall any rejected
material be presented for test again unless with the written approval of, and under
conditions determined by the Purchaser.
Physical properties
The surface of the finished wires shall be checked to ensure that it is smooth , free from all
irregularities, imperfections and inclusions and that its cross section approximates closely
that of true circle.The wire shall be checked to ensure that its diameter and weight are
within the values given in the table above for characteristic of a aluminium binding wire.
Ultimate tensile strength
When tested on a standard tensile testing machine, the value obtained for the ultimate
tensile stress shall not be less than 1.57kN
Wrapping test
The wire shall withstand one cycle of a wrapping test as follows: The wire shall be closely
wrapped round a wire of its own diameter form a close helix of eight turns. Six turns shall
then be unwrapped and again closely rewrapped in the same direction as the first
wrapping. The wire shall not break or crack when subjected to this test.
Packing & Delivery
The aluminium binding wire shall be delivered in 30m coils, with a permitted tolerance of
+5%.Random or non standard lengths shall not be permitted.Each coil shall be adequately
guarded against damage due to transportation and handling and shall have an outer layer
of tightly wound polythene tape or be contained in a suitable, transparent plastic bag.The
internal diameter of the wound coil shall not be such as to result in a permanent set in the
conductor.
The coils shall be contained in non returnable wooden cases, with a gross weight not in
excess of 300 kg. The number of coils contained shall be marked on the outside of each
case.
4 Dia. Of Wire
7.1 Aluminium
(a) Si
(b) Cu
9 Modulus of Elasticity
(This form is to be duly filled up by the bidder & submit along with the Tender)
The prospective bidder may source the above items from manufacturers who must qualify
the following requirements:
The manufacturer should have supplied at least 1000 no.s (of each item) to electricity
supply utilities / PSUs.
The bidder should enclose Performance Certificates from the above users issued in the
name of the manufacturer as proof of successful operation in field.
(a) Cross arms and Pole Top Brackets for 33 KV construction at intermediate and light
angle pole shall be fabricated from grade 43A mild steel of channel section and for heavy
angle poles, end poles and section poles fabricated from grade 43A mild steel of angle
section. The grades of structural steel shall conform to IS – 226: 1975.
(b) The 33 KV - V „ Cross arm shall be made out of 100x 50x5.6. mm MS Channel of (
9.56 kg/mtr weight) .
The Back Clamp for 33 KV shall be made out of 75 x 10 MS Flat and shall be suitably
designed to fit RS Joist Pole 9 Mtr long (150X150).
c)The Pole Top Bracket (F Clamp) shall be made out of 75 x 10 MS Flat suitably
designed to fit RS Joist Pole 9 Mtr long (150X150) for 33 KV.
Except where otherwise indicated all dimensions are subject to the following tolerances:
Dimensions up to and including 50mm:+1mm: and dimensions greater than 50mm:+2%
All steel members and other parts of fabricated material as delivered shall be free of
warps, local deformation, unauthorized splices, or unauthorized bends. Bending of flat
strap shall be carried out cold. Straightening shall be carried out by pressure and not by
hammering.
Holes and other provisions for field assembly shall be properly marked and cross
referenced. Where required, either by notations on the drawing or by the necessity of
proper identification and fittings for field assembly, the connection shall be match marked.
A tolerance of not more than 1mm shall be permitted in the distance between the center
lines of bolt holes.
The holes may be either drilled or punched and, unless otherwise stated, shall be not more
than 2mm greater in diameter than the bolts. When assembling the components force may
be used to bring the bolt holes together (provided neither members nor holes are thereby
distorted) but all force must be removed before the bolt is inserted. Otherwise strain shall
be deemed to be present and the structure may be rejected even though it may be, in all
other respects, in conformity with the specification.
The back of the inner angle irons of lap joints shall be chamfered and the ends of the
members cut where necessary and such other measures taken as will ensure that all
members can be bolted together without strain or distortion. In particular, steps shall be
taken to relieve stress in cold worksed steel so as to prevent the onset of embitterment
during galvanizing.Similar parts shall be interchangeable.
Shapes and plates shall be fabricated and assembled in the shop to the greatest extent
practicable. Shearing flame cutting and chipping shall be done carefully, neatly and
Shapes and plates shall be fabricated to the tolerance that will permit field erection within
tolerance, except as otherwise specified. All fabrication shall be carried out in a neat and
worksmanlike manner so as to facilitate cleaning, painting, galvanizing and inspection and
to avoid areas in which water and other matter can lodge. Contact surfaces at all
connections shall be free of loose scale, dirt, burrs, oil and other foreign materials that
might prevent solid seating of the parts.
After the erection of supports and providing guys, the cross-arms are to be mounted on the
support with necessary clamps, bolts and nuts. The practice of fixing the cross arms before
the pole erection should be followed.
(This form is to be duly filled up by the bidder & submit along with the Tender)
SCOPE
SCOPE
This Specification provides for the design, manufacture, inspection and testing before
dispatch, packing and delivery F.O.R. (destination) of metal oxide (gapless) Surge
Arresters with discharge counters, insulating base, terminal connectors and other
accessories as specified here in.
STANDARDS:-
Except to the extent modified in the Specification, the Surge Arrester shall conform to the
latest editions and amendments of the standards listed hereunder.
The Rolled Steel joist (RSJ) support structures shall be fabricated from mild steel, grade A
and in lengths dictated by design parameters . The joists, may include, but shall not be
limited to the following (150 X 150) mm.
2. Standards :
The RS JOISTS shall comply with the requirements of latest issue of IS – 2062 Gr – A
except where specified otherwise.
9 Moment of Inertia
Ixx (cm4) 1540.00
Iyy (cm4) 460.00
10 Radius of Gyration (cm)
Rxx 6.29
Ryy 3.44
11 Modulus of Section
Zxx(cm3) 205
Zyy(cm3) 60.2
12 Flange Slope(α) in Degree 94.0
13 Tolerance in Dimension As per IS:1852
Grade A -
Chemical Name Fe-410W A -
Carbon(%Max.) 0.23 0.02
Manganese(%Max.) 1.5 0.05
Sulphur(%Max.) 0.050 0.005
Phosphorous(%Max.) 0.050 0.03
Silicon(%Max.) 0.40 -
Carbon 0.42 -
Deoxidation Mode Semi-killed or killed -
Equivalent(%Max.)
Supply condition As rolled -
3.4. However, In case of any discrepancy between the above data & the relevant ISS, the
values indicated in the IS shall prevail.
3.5. The Acceptance Tests shall be Carried out as per Relevant ISS.
4. 150x150mm RS Joists:
RS Joists of Specific Weight 30.6kg/mtr with length of each type of pole being 11mtr &
13mtrs long and each pole weighing 336.6Kg & 397.8 Kg respectively for specified
number of poles with 33 specified weight in MT as given in the NIT table given above
shall have to be supplied as per IS:2062;2006 Grade‟A‟ , IS:808;1989/2001, IS1608:1995
& IS:12779-1989 and their latest amendment if any complying the required Dimension,
Weight, Chemical & Mechanical properties confirming to the relevant IS, as per the
Tolerances given Below.
iii. Weight for whole lot of supply for all categories = ±3.0% As per relevant IS: 12779-
1989 for both type of RS Joists.
9 Moment of Inertia
Ixx (cm4) 1540.00
Iyy (cm4) 460.00
10 Radius of Gyration (cm)
Rxx 6.29
Ryy 3.44
11 Modulus of Section
Zxx(cm3) 205
Zyy(cm3) 60.2
12 Flange Slope(α) in Degree 94.0
13 Tolerance in Dimension As per IS:1852
1.2 MECHANICAL PROPERTIES:
However, In case of any discrepancy between the above data & the relevant IS, the values
indicated in the IS shall prevail. The Acceptance Tests shall be Carried out as per Relevant
IS.
The RS Joists shall be manufactured confirming to the relevant IS with Manufacturer‟s
name/logo & B.I.S Logo if applicable embossed on it.
BIDDER’S SIGNATURE WITH SEAL
(This form is to be duly filled up by the bidder & submit along with the Tender)
System Particulars
Nominal System Voltage 33 KV
Frequency 50HZ± 5%
Neutral earthing Solidly earthed
Number of phase 3
3.1 The climatic conditions are prone to wide variations in ambient conditions and hence the
equipment shall be of suitable design to work satisfactorily under these conditions.
4.4 In case of conflict arising out due to variations between the applicable standard and the
standards specified herein the provisions of this specification should prevail.
5.0 Specific Technical Requirement
5.1 Standard KVA Ratings:.
The standard ratings for transformer shall be 100 KVA.
5.2 Nominal Voltage Ratings
I. Pri mary voltage, 33KV
II. Secondary voltage: 0.433 KV
5.3 Winding connections -
I. H.V. Winding- Delta
II. LV Winding – Star
The neutral of the L.V. winding shall be brought out to a separate insulated terminal. The voltage
group
shall be Dyn -11.
5.4 Temperature Rise:
I. The temperature rise for top oil over an ambient temperature of 50˚C should be 40˚ C
maximum(measured by thermometer in accordance with IS 2026 or relevant International
Standard). i.e Max. Temp. of top oil shal I not exceed 90˚C.
II. Temperature rise for winding over an ambient temperature of 50˚C should be 45˚C maximum
(measured by resistance method in accordance with IS 2026 or relevant International Standard).i..e.
Max. Temp. of winding shall not exceed 95˚C.
6.2 Winding:-
i. Materials Double paper covered electrolytic Copper conductor shall be used HV and
LV
winding for 33kv class.
ii. Current Density: Current density for HV and LV winding should not be more than
2.5A/sq.mm for
Copper conductor.
iii. L.V. Neutral formation shall be at top.
iv. The stacks of windings are to receive adequate shrinkage treatment.
6.3 Tap Changer (for I 00 KVA only)
i) Tap changing shall be carried out with the transformer off circuit.
ii) Tap positions shall be numbered as follows:
6.4 LOSSES:
The Total Losses (No load losses + Load Losses) 100 KVA, 11/0.433 KV and rated voltage
shall not
exceed the values indicated as below:
No positive tolerance for losses of 33/0.433 kv. Distribution transformers as per IS 1180
(Part 1)
amended upto date. In case the actual loss values exceed the above guaranteed values, the
transformers
shall be rejected at the risk, cost and responsibility of the supplier.The values guaranteed in G.T.P.
for flux density, no load current at rated voltage, no load current at 112.5% of rated voltage and
no load loss at rated voltage shall be individually met.
6.5 Insulation material & clearances:
i. Materials - Makes of Electrical grade insulating craft paper, precompress Board, Perma
wood insulation shall be declared in GTP by the bidder. The test reports for all
properties as per relevant I.S. amended up to date shall be submitted during inspection.
ii. The electrical clearance between the winding and body of the tank (between inside
surface of the tank and outside edge of the windings) should not be less than 60 mm for
33 KV class
Minimum external clearances of bushing terminals
HV Ph to Ph 350 mm
Ph to E 210 mm
LV Ph -to-Ph 75mm.
Ph to E 40mm
a. Heat dissipation by tank walls excluding top and bottom should be 50OW / sq,mtr.
Southco Tender Notice No :07 / 2012-13 Page 100 of 126
CORPORATE OFFICE , SOUTHCO, BERHAMPUR
b. Heat dissipation by fin type (pressed steel) radiator 1.25 mm thick will be worked out on
the basis of
manufacturers date sheet. The tendered shall submit the calculation sheet with the offer or
the offer shall
stand rejected.
c. Radiators shall be provided only on HV side and shall be of fin type. They should be
fixed at right angle to the sides and not diagonally. The size of the radiator shall be such
that it covers at least 50 % of the bottom yoke, full core and complete top yoke.
10.0 Conservator:
a) The total volume of conservator shall be such as to contain 10% of total quantity of oil.
Normally 3% quantity of the total oi8l will be contained in the conservator. Dimension of the
conservator shall be indicated on the General Arrangement Drawing.
b) Oil level indicator shall be provided on the side which will be with fully covered detachable
flange with single gasket and tightened with MS nut-bolt.
c) The inside diameter of the pipe connecting the conservator to the main tank shall be within
20 to 50mm and it should be project into the conservator in such way that its end is approximately
20mm above the totem of the conservator so as to create a sump for collection of impurities. The
minimum oil level (corresponding to (-) 5 deg.) should be above the sump level.
d) The pipe from conservator tank connecting to main tank shall be mimum 25mm (min.) dia and
shall have a slopping flap so that the oil falling from the pipe shall not fall directly on the active
job and shall fall on the side walls only.
e) The conservator shall be provided with the drain plug and a filling hole (30 mm dia) with cover.
11. BREATHER:-
Breather joints will be screwed type. It shall have die-cast aluminum body or of Poly propylene
materials
and inside container for silica gel shall be of tin sheet, in case of aluminum die cast breather.
Makes of
the breather shall be subject to purchaser's approval. Volume of breathers shall be suitable for 250
gm.
Of silica gel. The make and design of breather shall be subject to approval of purchaser.
12 TERMINAL:-
Brass rods 12mm diameter for HT with necessary nuts, check-nuts and plain thick tinned washer.
13. Bushings & Connections:
17.0 Fittings:
21.2 In case of any doubt in the Type test reports submitted by the bidder, the Purchaser reserves
the right to verify the original Type Test Reports, as well as to refer to the concerned
laboratory directly without recourse to be bidder
22.0 CAPITALIZATION OF LOSSES AND LIQUIDATED DAMAGES FOR EXCESSIVE
LOSSES
22.1 LOSSES
Transformer with lower losses shall be preferred. The bidder shall indicate the values of load and no
load
losses of the transformer in his bid.
22.2 CAPITALIZATION OF LOSSES
For total cost evaluation, the capitalized cost of losses will be taken into account as per the following
Capitalized Cost of Transformer = Cost of Transformer (as per Bid) + A x WI + B x We
a. Where Wi No Load losses in KW & A = Rs. 1,52,847.00 for no load losses.
b. We = Load losses in KW & B = Rs. 20,175.00 for load losses
The no load loss in KW at rated voltage & frequency and the load loss in KW at rated current,
rated frequency, rated output and at 75˚C shall be quoted and these figures shall be guaranteed.
22.3 LIQUIDATED DAMAGE
Liquidated damages for non-performance of transformers shall be recovered from the supplier in
case he is unable to achieve the quoted guaranteed loss figures at the rate equivalent to the double
of the rate considered for evaluation i.e. at the following rates:
a) For each KW of excess in no load losses: Rs. 3,05,694.00
b) For each KW of excess in load losses: Rs. 40,350.00
However, the Purchaser reserves the right to reject the transformer out rightly, if any of the losses,
i.e. no
load loss or load loss or both exceed(s) the specified maximum permissible loss as mentioned
in the
technical specification.
b) For Core
18. Whether the offer conforms to the limits of impedance
mentioned in the specification
Whether the offer conforms to the limits of
19.
temperature rise mentioned in the specification.
Whether the losses of the transformer offered are
20.
offered are within the limits specified
Whether the transformer offered is already type tested
21.
for the rating and test reports enclosed.
Whether the HV Bushings and LV Bushings offered are
22
already type tested and test reports (Manufacture's test
reports if it is a bought out item) enclosed.
TABLE-B
Sl.No. Description 100KVA,33/0.433KV
1 Voltage Ratio
2 Rating in KVA
3. Full load current
4. Efficiency at 75 ˚C
a) Unity P.F. &
b) 0.8 P. F.
1) 125% load
2) 100% load
3) 75% load
4) 50% load
5) 25% load
b) Max. efficiency
5. Regulation at
6. Flash Test
HV 70KV / 50 Hz for 1 minute
LV 3 KV / 50 Hz for 1 minute
7. Over potential Test Double Voltage &
Double frequency for 1 minute
8. Impulse Test
9. Weight Content of
a) Core lamination (min.)
b) Windings (min.)
c) Tank & Fittings
d) Oil
e) Oil Qty. (min.)
f) Total Weight
10. Oil Data
1. Qty. for first filling (min.)
2. Grade of oil used
I Maker's name
11. Transformer
1) Overall length x breadth x height
2) Tank length x breadth x height
3) Thickness of plates for
a) Side Plate (min)
b) Top & Bottom Plate (min.)
12. Size of the wire used
1) HV a) SWG /min
b) Dia
c) Area (Sq. mm)
2) LV a) Strip Size
b) No. of Conductors in parallel
c) Total area of cross section (sq.mm)
13. Is the name plate gives all particulars
TABLE-C
Sl.No. Description Unit 100KVA,33/0.433KV
1 Core Grade
2 Core diameter mm
3 Gross Core area cm
4 Net Core area Cm
5 Flux density Tesla
6 Wt. Core kg.
7 Loss per Kg. Of core at the specified Flux Watts
Density
8 Core window height Mm
9 Centre to center distance of the core mm
10 No. of LV Turns mm
11 No. of HV Turns Mm
12 Size of LV Conductor bare /covered mm
13 Size of HV Conductor bare /covered mm
14 No. of Parallels
15 Current density of LV winding amps/sq.
16 Current density of HV winding mm
amps/sq.
17 Wt. of the LV winding for Transformers mm
kg.
18 Wt. of the HV winding for Transformers kg.
19 No. of LV coils / phase
20 No. of HV coils / phase
21 Height of LV winding mm
Height of HV Winding mm
22 ID / OD of LV winding Mm
23 ID / OD of LV winding mm
24 Size of the duct in LV winding mm
25 Size of the duct in HV winding mm
26 Size of the duct between HV & LV mm
27 HV winding of LV clearance mm
28 LV winding to tank clearance mm
29 Calculated impedance mm
30 Calculated impedance %
31 HV to earth creepage distance mm
1.
SECTION – V
Annexure-I
BID FORM
To
The Superintending Engineer (Elect.)
Southco,City Circle,Berhampur, Orissa
Tel No. -------------------------, Fax No. -------------------------------
Sir,
1. We understand that SOUTHCO is desirous for construction of
i.Construction of (1x 5 )MVA,33/11 KV Primary Substation at MKCG Medical College &
Hospital, Berhampur, ii. Construction of 7.5 KM 33 KV Line with 232 mm² AAAC,
iii.Up-rating of conductor from 80 mm² AAAC to 232 mm² AAAC,iv.Construction of 2
No. of 4-Pole structures with 6 No.33KV AB Switches,v.Up-rating of conductor from 80
mm² AAAC to 100 mm² AAAC and vi.Construction of 0.5 KM 11 KV line with 55 mm²
AAAC.line in the sate of Orissa
2. Having examined the Bidding Documents for the above named works, we the undersigned,
offer to deliver the goods in full conformity with the Drawings, Conditions of Contract and
specifications for the sum of......................................... (figures .....................
...................................................) or such other sums as may be determined in accordance
with the terms and conditions of the contract. The above amounts are in accordance with the
Price Schedules attached herewith and are made part of this bid.
3. If our Bid is accepted, we undertake to complete the entire works within 90 days (3 months)
from the date of award of purchase order/letter of intent.
4. If our Bid is accepted, we will furnish a Contract Performance Bank Guarantee for an
amount of 10% (Ten) percent of the total contract value for due performance of the Contract
as well as covering the Guarantee & warrantee obligations of the products, in accordance with
the General Conditions of Contract.
5. We agree to abide by this Bid for a period of 180 days from the date fixed for bid opening,
and it shall remain binding upon us and may be accepted at any time before the expiration of
that period.
6. We declare that we have studied the provision of Indian Income Tax Law and other Indian
Laws for supply of equipments/materials and the prices have been quoted accordingly.
7. Unless and until Letter of Intent is issued, this Bid, together with your written acceptance
thereof, shall constitute a binding contract between us.
8. We understand that you are not bound to accept the lowest, or any bid you may receive.
9. There is provision for Resolution of Disputes under this Contract, in accordance with the
Laws and Jurisdiction of Contract.
Dated this............................... day of................................................. 20 ...............
Signature.............................................. In the capacity of ………………………………
..................................................................duly authorized to sign for and on behalf of
(IN BLOCK CAPITALS) ...............................................................................
Annexure-II
said Agreement and it shall continue to remain in force endorsable till all the dues of SOUTHCO
under by virtue of the said Agreement have been fully paid and its claim satisfied or discharged or
till SOUTHCO certifies that the terms and conditions of the said Agreement have been fully and
properly carried out by the said Contractor(s) and accordingly discharge this guarantee and will not
be revoked by us during the validity of the guarantee period.
5. We, the _________________________ Bank further agree that SOUTHCO shall have the
fullest liberty without our consent and without affecting in any manner our obligations hereunder
to vary any of the terms and conditions of the said Agreement or to extend time of performance by
the said Contractor(s) and we shall not be relieved from our liability by reason of any such
variation or extension being granted to the said Contractor(s) or for any forbearance act or
omission on part of SOUTHCO or any indulgence by SOUTHCO to the said Contractor(s) or by
any such matter or thing whatsoever which under the law relating to sureties would but for this
provisions have effect of so relieving us.
6. The Guarantee will not be discharged due to change in the name, style and constitution of
the Bank and or Contractor(s).
7. We, the _________________________ Bank lastly undertake not to revoke this Guarantee
during its currency except with the previous consent of SOUTHCO in writing.
Our liability under this Bank Guarantee shall not exceed Rs.______________ (Rupees _______
____________________________________________________________________ ) only.
We are liable to pay the guaranteed amount depending on the filing of claim and any part thereof
under this Bank Guarantee only and only if you serve upon us a written claim or demand and
Southco Tender Notice No :07 / 2012-13 Page 117 of 126
CORPORATE OFFICE , SOUTHCO, BERHAMPUR
received by us on or before Dt.__________ otherwise bank shall be discharged of all liabilities
under this guarantee thereafter.
For
_____________________________________
(Indicate the name of the Bank)
N.B.:
(1) Name of the Contractor:
(2) No. & date of the Works order / agreement:
(3) Amount of Works Order.:
(4) Name of Works:
(5) Name of the Bank:
(6) Amount of the Bank Guarantee:
(7) Validity period or date up to which the agreement is valid:
(8) Signature of the Constituent Authority of the Bank with seal:
(9) Name & addresses of the Witnesses with signature:
(10) The Bank Guarantee shall be accepted only after getting confirmation from the respective
Banks.
Annexure - III
ABSTRACT OF GENERAL TERMS AND CONDITIONS
7. Audited annual reports for the last 3 years furnished or not: Yes / No
11. Whether agreed for 180 days‟ validity period of Prices Yes / No
This form is to be duly filled up & signed by the Bidder along with seal & submitted along with
the Part-I of tender.
ANNEXURE –IV
WITNESSES :
SECTION - VI
PRICE BID
Tender Notification :-----------/2012-13
Annexure-V
PRICE BID
Sl.No. Name of the works Amount for supply Amount for Total Amount
of materials (In s) Erection (In Rs) (1+2) (In Rs)
(1) (2)
1 Uprating of the conductor from 80
sq.mm to 232 sq.mm AAAC -1KM
2 Construction of 33KV line with
XLPE Cable
3 Earth work etc for Railway crossing
4 Construction of 7.5 KM 33KV line
with 232 sq.mm AAAC
5 Construction of 2 No. 4-pole structure
for AB Switch
6 Construction of 1X5 MVA, 33/11KV
S/S
7 Construction of 11KV line 0.5 KM
8 Uprating of conductor from 80 sq.mm
to 100 sq.mm-3.2KM
9 Miscellaneous work
10 Total
Total Rupees in words………………………………………………………………………..
Please refer the Attachments available in MS Excel Format for the work. Bidders are
required to enter their item wise rates in each sheet of the respective works. Bidders will
be permitted to only enter the item wise rates. No other modification shall be permitted.
Bidders are required to sign each and every page and enclose the same in the Price Bid in
Sealed Condition. One soft copy in CD shall also be submitted in the Price Bid.
Note :
i. Unit rate is inclusive of all taxes and duties.
ii. Any discrepancy in unit rate and amount, unit rate stands.
iii. Any column left bank shall be treated as nil/inclusive of.
iv.Transportation from Southco store means Store at Khajuria Road, Berhampur
1.
SCOPE
1.1
This specification covers design, engineering, manufacture, testing, inspection before
dispatch packing, forwarding, transportation, insurance during transit, delivery to site/
stores of 33KV Outdoor Vacuum Circuit Breakers for use the 33/11KV primary
substations under the distribution networks of NESCO/WECO/SOUTHCO.
1.2 Al vacuum circuit breakers must be manufactured by ISO 9000 certified Organization
and shal have been type tested at CPRI or any Govt. approval laboratory within five
years as on the date of bid opening and in satisfactory operation for a period not less
than three years. The Bidder shal demonstrate compliance with this requirement by
supplying with the bid, copies of the type test certificates together with performance
certificates from purchasers/ users.
1.3 The scope of supply includes the provision of type tests wherever required. Rates for
type tests shal be given in the appropriate price schedule of the bid document and will
be considered for evaluation. The purchaser reserves the right to waive type tests.
1.4 The scope also includes the circuit breaker and current and potential transformers,
supporting structures, operating mechanism, local/ remote control cabinet, relay control
panel, foundation bolts, all the accessories and auxiliary equipment mandatory spares
and special tools for satisfactory installation and operation.
1.5 The circuit breakers shal conform in all respects to the highest standards of
engineering, design, workmanship, this specification and the latest revisions of relevant
standards at the time of offer and the purchaser shal have the power to reject any work
or materials, which, in his judgement, is not in full accordance therewith.
2. STANDARDS
Expect where modified by this specification, the circuit breakers and the accessories
shal be designed, manufactured and tested in accordance with latest editions of the
following standards.
.
IEC/ISO/BS IS Subject
IEC: 694 IS : 12729 Common clauses of high voltage switch-gear and control
gear standards (for voltage exceeding 1000 V).
IS:13118
IEC: 60 IS : 9135
IEC: 1233
IEC:233 IS : 5621
IEC: 34 IS : 996
IS:2633
IS: 5
IS: 6005
IEC:269 IS:13703
ISO:800 IS:1300
in electrical
High Voltage testing A.C motors
equipment &
techniques.
testing. Hot dip galvanizing
Method of synthetic
Characteristi Method of testing uniformity of zinc coated articles.
testing of HV .A.C circuit
cs of indoor
breakers.
and outdoor Colour for ready missed paints and enamels
HV. AC. Circuit breakers- post
Code of practice for phosphating or iron and steel.
inductive load switching. insulators for
systems with
nominal P.V.C Insulated cables for voltages up to and including
HV. AC. Circuit breakers-
voltages 1100 Volt.
capacitive switching. greater than
1000V. Low voltage fuses for voltages not exceeding 1000volt.
Degree of protection
provided by enclosure. Guide for Phenolic moulding materials.
selection of
Insulating bushing for A.C. insulators in Guide for uniform marking and identification of conductors
voltages above 1000V and apparatus terminals.
respect of
Hollow insulators for use pol uted
conditions.
.
IEC: 185 IS: 2705 Current transformers.
IEC: 296 IS: 335 Specification for unused insulating oil for transformer and
switchgear.
CBIP Technical Report No. 88 Specification for AC Static Electrical Energy Meter.
revised July, 1996 read with
amendment issued (April, 99,
September, 99 and also any
other amendment thereafter)
3. REQUIREMENTS
The circuit breakers to be supplied against this specification shal be required to control
the primary side of 33/11 KV power transformers in the primary sub-stations (incoming
33KV feeders) or Bus coupler or the outgoing feeders in these sub-stations. The circuit
breakers shal be suitable for 3 phase 50Hz solidly grounded neutral system and shal
have normal current carrying capacity and symmetrical short circuit current breaking
capability as mentioned hereunder.
The required 33KV Vacuum Circuit Breakers suitable for outdoor installations are to be
quoted by Manufacturers only with a valid ISO 9000 certification.
The vacuum circuit breakers are required to meet the following basic technical
requirements. (Reference standards IEC:56, IS:13118 and associated standards listed
in this specification.
3
Basic Technical Requirements Nominal
system voltage
Sl. 4
No Particulars Highest system
voltage
1
Service type
2
No. of Poles
33KV
Requirements 36KV
Outdoor
.
5
Rated normal current at 50 C 0
i) 1250A
For Bus-bar of Circuit Breaker
ii) 2000A
For Interrupter
iii) -
For Outgoing Feeders
6 25KA
Rated short circuit breaking current (rms)
7 63KA
Rated short circuit making current (peak)
8 SERVICE CONDITIONS:
Rated short time current withstand capability for 1 sec.
9. The service conditions shal be as
Rated insulation level:
follows:
i)
One minute power frequency withstand voltage to earth
Maximum a altitude above
(wet
ii) and dry) rms sea level
25KA(Panel)
/ 25KA O-0.3 Sec- CO-3 min- 900mm
(Interrupt CO
er) 3 cycles 580mm
.
Maximum ambient air temperature 50 C 0
5.1 General
The circuit breakers shal be structure mounted open type with vacuum as interrupting
media incorporating separate interrupters of 2000 A rating for each phase mounted on
single frame. There shal be a common drive mechanism actuating the interrupters,
which must work in synchronism. These breakers shal be provided with suitable local
control while provision shal be made for remote control.
The circuit breakers shal be fitted with spring mechanism. The inherent design of these
circuit breakers shal be such that they shal satisfactorily perform all test duties and
interrupt out-of-phase current and produce very low over voltage (<2.0p.u.) on all
switching circuits, capacitive and inductive to IEC:56, IS:13118 and other associated
standards mentioned in the clause of this specification.
The terminal pads shal have silver-plating of at least 50 micron thickness. The design
of the circuit breakers shall be such that inspection and replacement of contracts, coils,
vacuum bottles and any worn or damaged components can be carried out quickly and
this ease. The contract gaps shall be adjustable to allow for wear.
The mechanism and the connected interrupters shal satisfy the mechanical endurance
requirements of IEC:56, IS:13118 and all additional requirements specified herein.
5.2
Porcelain Insulator
.
External parts of the circuit breakers, which are under continuous electrical stress, shall
be of hol ow porcelain. The creepage and flashover distance of the insulators shal be
dimensioned and the type and profile designed in accordance with IEC:815 or IS:
13134 and shal be suitable for the worst environmental conditions specified in this
specification. The creepage distance across the interrupting chambers shal suite the
outdoor service conditions mentioned in the relevant standards for heavily pol uted
atmosphere and shal be not less than 900 mm with protected creepage distance 50
percent of the total. Internal surfaces of hol ow insulators shal also be glazed. The
insulators shal comply with IS:5621 and tested in accordance with IEC:233.
Al porcelain whether, used on the interrupting chamber or on the support insulator shal
have the following properties:
Higher strength, homogeneity, uniform glaze, free from cavities and other flaws and
high quality uniform finish porcelain components and shal withstand the maximum
expected static and dynamic loads to which the circuit breakers may be subjected
during their service life.
5.3.1 Vacuum:
In vacuum circuit breakers, facilities shal be provided for monitoring the contract
erosion and any change in contact gap. The vacuum bottles shal be easily replaceable
on site and the mechanism shal be conveniently adjustable to permit resetting the
contact gap.
The vacuum circuit breaker poles shal be sealed to prevent contamination of the
spaces surrounding the interrupters. The Bidder shal demonstrate how this is achieved
by supplying technical details with the bid.
12 auxiliary contacts (6N.O.+ 6N.C.) of 24 Volt D.C grade and 10 amps DC rating shal
be provided in each circuit breaker.
5.5 Indication
.
5.7 Operation and controls
The breaker shal normally be operated by remote electrical control with electrical
tripping by shunt trip coil. Provision shal be made for local electrical operation and
mechanical operation.
The following facilities shall be provided in the circuit breaker local control cabinet:
LOCAL/ REMOTE selector switch of stay put type. The selection of „local‟
operation shal inhibit the operation of the breaker from any remote source.
ON/NEUTRAL/ OFF control switch or ON and OFF push buttons. The push
buttons shal be momentary contract type with rear terminal connections. The
close push button shal be of green colour and the open push button red colour.
Means shal be provided for manual operation of these circuit breakers during
failure of auxiliary power in addition to electrical operation.
The circuit breaker shal be able to perform 10,000 operating cycles at no load in
accordance with IEC:17A/474/CD for circuit breakers for auto reclosing duties.
6. CURRENT TRANSFORMERS
Current transformers, three per circuit breaker, shal be of outdoor, single phase oil
immersed dead tank type and shal comply with IEC:185 and IS:2705, suitable for
operation in hot and humid atmospheric conditions described in service condition. They
shal be mounted on the bracket. The CT tank should be Hot Dip galvanized as per
relevant ISS to prevent corrosion of all exposed metal parts.
6.1 Core
High grade non- ageing cold rolled grain oriented (CRGO M4 or better grade) silicon
steel of low hysteresis loss and permeability shal be used for the core so as to ensure
specified accuracy at both normal and over currents. The flux density shall be limited to
ensure that there is no saturation during normal service.
The instrument security factor of the core shal be low enough so as not to cause
damage to the instruments in the event of maximum short circuit current.
.
6.2 Windings
The secondary windings shal be made of electrolytic copper with suitable insulation.
The conductor shal be of adequate cross- section so as to limit the temperature rise
even during short circuit conditions. The insulation of windings and connections shal be
free from composition liable to soften, coze, shrink or collapse during service.
Polarity shal be indelibly marked on each current transformer and at the lead and
termination at associated terminal blocks. CTs with multi ratio winding shal be clearly
tabulated to show the connections required for different ratios. Similar numbers shal be
marked on terminal block arrangement and wiring diagram. Apart from the above
marking and those to be provided as per IEC 185 or IS 2705, other markings shal be
provided in consultation with owner.
The continuous current rating of the primary winding shal be one hundred and fifty
percent of the normal rated current. Secondary windings of current transformers shal
be used for metering, instrumentation and protection and shal be rated for continuous
current of one hundred and fifty percent of normal rated current of primary winding.
6.3 Construction
The current transformer enclosures shal be made of high quality steel and shal be hot
dip galvanized and shal be able to withstand and stresses occurring during
transportation and the terminal and mechanical stresses resulting from maximum short
circuit current in service. The primary winding and terminals shal be in a tank and
supported by a hollow porcelain insulator. The secondary connection shal be conduited
through the hol ow insulator and terminated in a terminal box mounted on the base
plate.
Each current transformer shal be supplied fil ed with insulating oil complying with
IEC:296 or IS:335 and shal be hermetical y sealed to prevent atmosphere coming in
contact with oil, avoiding frequent filtration and change of oil. Nitrogen or any oil inert
gas above the oil level shal be provided to permit expansion and contraction of oil
without any contract with the atmosphere.
The current transformers shal have provision for draining and re-fil ing insulation oil
after drying.
The current transformer shal be complete with new insulating oil. The quantity of
insulating oil for first fil ing of the equipment and complete specification of oil proposed
to be used shal be stated in the bid. The oil shal conform to the requirements of latest
issue of IEC:296 or IS:335.
.
Fittings and accessories listed below shal be supplied with each current transformer:
HV terminal connectors;
Two earthing terminals and strips with necessary nut, bolts and washers;
Any other fittings deemed essential by the Supplier shal also be supplied with each
current transformer.
The oil level gauge shal be mounted in such a way that the oil level can be clearly seen
from ground level.
A dust, vermin and weather proof terminal box shall be provided at the lower end of the
current transformer for terminating the secondary windings. The box shal have a bolted
cover plate complete with gaskets. The terminal box shall have terminal blocks, cable
gland plate and cable glands with shrouds suitable for different sizes of PVC insulated
control cables 650/1100V grade as per IEC:227 or IS:1554. The terminal blocks shal
have covering of moulded insulation materials complete with brass studs, washers, nuts
and lock nuts suitable for termination of 2X2.5 sqmm wires. The termination shal be
made by crimping lugs or bare wire with insulating sleeves at ends.
The terminal box enclosure shal have protection as per class IP 55 as defined in
IEC:529 or IS:13947.
Each set of 3 current transformers for three phase shal be provided with a common
junction box mounted on the circuit breaker supporting structure at a convenient
position to accommodate the secondary wire of CT and other control cables of
Purchaser. Separate terminals for testing the relays and instruments and short
circuiting of each current transformer secondary wires shal be provided in it. The
junction box enclosure shal have the same protection features as for the terminal box.
It shal be provided with terminal blocks, gland plates and glands suitable for different
sizes of cables. Facilities shal be provided for earthing the CT secondary wires in the
junction box.
.
6.8 Hollow porcelain insulators
The insulators of the current transformers shal conform to latest edition of IS:5621 and
shal be subjected to and successfully pass the tests listed in this standard and in
IEC:233. The hol ow porcelain insulators shal be brown glazed and shal meet the
requirements indicated in this specification. The insulators shal be cemented with
Portland cement to the flanges resulting in high mechanical, tensile and breaking
strength.
The current transformers shal be designed to withstand impulse test voltages and
power frequency test voltages as specified in this specification.
The CTs shal be provided with bi-metallic solderless clamp and rigid type terminal
connectors on the top tank for connection to the HV terminals. The other requirements
shal be same as for the terminal connectors of the circuit breaker described in this
specification. They shal be universal type suitable for both horizontal and vertical
connections.
Two earthing terminals complete with necessary hardware shal be provided on each
CT for connecting to earth continuity conductor to be provided. The earthing terminals
shal be identified by means of appropriate symbol marked in a legible and indelible
manner adjacent to the terminals. The terminals shal be adequately sized to meet the
full earth fault current envisaged.
Ratings: The CTs shal conform to the following ratings and other particulars of the
circuit breakers:
.
3 200-100-50/1-1-1 A
Transformation Ratio
4 Core:1:15
Rated Burden (VA) Core:2:15
Core:3:PS
5 Core- 1:0.5
Class of Accuracy Core- 2:5P
Core-3: PS
6 Core- 1 < 5
Instrument Security Factor
7 Core-2 : 20
Accuracy Limit Factor Core-3 : 20
8 36KV
Rated Voltage
9 31KA rms for 3 seconds
Short Time Rating
10 900mm minimum
Creepage distance 450mm minimum
Protected creepage
distance
11
Insulation Level: 170KV
-Impulse Voltage1.2/50 s
wave withstand level 70KV
-Power frequency 1 min
voltage withstand level
Sl. Requirements
No Particulars
1
8 Function
2
Requirement
3
Transformation Ratio
4
Rated Burden (VA)
5
Class of Accuracy
6
Instrument Security Factor
7
Core:1:15
Core:2:15
Core- 1:0.5
Core- 2:5P
Core-1 < 5
Core-2 : 20
36K
V
.
9 31KA rms for 3 seconds
Short Time Rating
10 900mm minimum
Creepage distance 450mm minimum
Protected creepage
distance
11
Insulation Level: 170KV
-Impulse Voltage1.2/50 s
wave withstand level 70KV
-Power frequency 1 min
voltage withstand level
The CTs shal be tested in accordance with the requirements of the type tests and
routine tests as per the latest issues IEC:185 or IS:2705.
Temperature rise;
Composite error;
.
Over voltage inter-turn test;
Composite error;
Turn ratio;
7 POTENTIAL TRANSFORMER
7.1
BASIC TECHNICAL REQIREMENTS
The 33KV outdoor voltage transformers are required to meet the following basic
technical requirements (Reference standards: IEC:186, IS:3156 and associated
standards listed in the specification):
Sl. Requirements
No Particulars (Phase to earth)
1 i)
Type One minute power frequency
2 withstand
Nominal system voltage, phase to phase voltage to earth (wet and dry) rms
3
Application
4
Number of secondary windings
5
Rated normal burden*
6
Rated primary voltage
7
Rated secondary voltage
8
Class of accuracy
9
Rated insulation level: (Primary winding)
33KV/ 3
Single phase
110V/ 3
33KV
0.5
Instrumentation, Metering and Protection
200VA 70KV
.
ii) 170KV
Impulse withstand voltage to earth with
1.2/50 sec wave of +ve and –ve polarity
(peak)
10
One minute power frequency withstand
voltage of secondary winding (rms)
i) 3KV
Between phase to earth
ii) 3KV
Between sections
11
Rated voltage factor
i) 1.2
Continuous
ii) 1.5
For 30 seconds
12 25
Creepage distance to earth in mm per KV of
highest phase to phase system voltage
7.2 GENERAL
33KV Voltage transformer for all the indicating instruments and measuring meters in
the primary substation on 33KV side.
.
External parts of the voltage transformers which are under continuous electrical stress
shal be of hol ow porcelain insulators complying with latest edition of IS:6521 tested as
per IEC:233. The creepage and flashover distance of the insulators shal be
dimensioned and the type and profile designed in accordance with IEC:815 or
IS:13134 and shal be suitable for the worst environmental conditions for heavily
pol uted atmosphere and shal be not less than 25mm per KV of highest phase to
phase system voltage with protected creepage distance minimum 50 percent of the
total. Internal surfaces of hol ow insulators shal also be glazed.
The insulators shal be cemented with Portland cement to the flanges resulting in high
mechanical, tensile and breaking strength.
Al porcelain used on the voltage transformers shal have the following properties high
strength, homogeneity, uniform glaze, free from cavities and other flaws and a high
quality uniform finish porcelain components shal withstand the maximum expected
static and dynamic loads to which the voltage transformers may be subjected during
their service life.
The insulation of the hol ow porcelain insulators shal be coordinated with that of the
voltage transformers to ensure that any flash over occurs only externally.
7.5 Core
High grade non-ageing cold rolled grain oriented silicone steel of low hysteresis loss
and permeability shal be used for core so as to ensure accuracy at both normal and or
over Voltages. The flux density shal be limited to 1.6 Tesla at normal voltage and
frequency. There shal be no saturation at any stage during operation.
The instrument security factor of the core shall be low enough so as not to cause
damage to the instruments in the event of maximum short circuit current or over
voltages.
7.6 Windings
The primary and secondary windings shal be electrolytic copper of high purity and
conductivity and covered with double paper insulation. The conductor shal be of
adequate cross-section so as to limit the temperature rise even during maximum over
voltages.
The insulation of windings and connections shal be free from composition liable to
soften, ooze, shrink or collapse during service.
The current rating of the primary winding shal be one hundred and fifty percent of the
normal rated burden and the windings shal be suitable to withstand continuously the
maximum system voltage.
The
secondary
windings of
the voltage
transformers
shal also be
suitable for
continuous
over voltage
corresponding
to the
maximum
system voltage
at the primary
winding. The
winding
supports shal
be suitably
reinforced to
withstand
normal
handling and
the thermal
and dynamic
stresses during
operation
without
damage.
.
The voltage transformer secondary circuits wil be taken out to form the star point and
earthed at one point outside the voltage transformers.
7.7 Tank
The voltage transformers shal be supplied fil ed with new insulating oil. The oil shal
conform to the requirements of latest issue of IEC:296 of IS:335. The quantity of
insulating oil for first fil ing of the equipment and complete specification of oil proposed
to be used shal be stated in the bid.
The voltage transformers shal be supplied fil ed with insulating oil and shal be
hermetically sealed to prevent atmosphere coming in contact with oil, avoiding filtration
and change of oil. Nitrogen or other inert gas shal be provided above the oil surface to
permit expansion and contraction of oil. Provision shal be made for draining and re-
fil ing the insulating oil.
Fittings and accessories listed below shal be supplied with each voltage transformer:
HV terminals;
.
Name and rating plate;
The oil level gauge shal be mounted in such a way that the oil level can be clearly
seen from the ground level.
The name and rating plate shal contain all the particulars as provided in IEC:186 and
also the name of the employer and year of manufacture. They shal comply with the
clause termed label in this specification.
A dust, vermin and weather proof terminal box shal be provided at the lower end of
each voltage transformer for terminating the secondary windings. The box shal have a
bolted removable cover plate complete with gaskets. The terminal box shal have cable
gland plate and cable glands with shrouds suitable for entry of 4 core x2.5mm PVC 2
The terminal box enclosure shal have protection of class IP 55 as defined in IEC:529
or IS:13947 and shal be painted or galvanized in accordance with specification of
Surface Treatment.
Terminal blocks of brass studs rated for 10 Amps continuous current, 650 Volt grade
enclosed in moulded insulating materials shal be provided with adequate electrical
clearance for terminating the secondary wiring and outgoing connections. The terminal
blocks shal be suitable for termination of 2.5mm wires. The termination shal be made
2
by crimping Jugs or bare wire with insulating sleeves at ends. Al terminals must be
marked with numbers and wire termination provided with numbered ferrules for
identification.
The secondary windings shal be protected by HRC cartridge fuses in fuse holder
consisting of carriers and bases. The carriers and bases shal be of high grade flame
retarding and non hygroscopic moulded insulating materials with hard glass surface.
Each fuse shal be identified with engraved plastic label.
.
7.14 Circuit diagram
A durable copy of the circuit wiring diagram shall be affixed to the inner side of the
terminal box cover. Labels shal be provided inside the cover to describe the functions
of various items of equipments.
7.15 TERMINATION
The equipment shal be supplied with HV electrical connection terminals of a size and
rating appropriate for all the duties, including overload duty specified for the equipment.
The terminals shal be of the bi-metallic type, suitable for connection of al aluminium
alloy conductor (AAAC) or aluminium conductor steel reinforced (ACSR). In general
connections using palm type solderless sockets shal be preferred. The proposed
method of connections shal be stated in the offer and shal be subject to approval by
the DGM (Tech.), CSO. Where the terminals are of the clamp type, they shal be
suitable for taking a range of conductors appropriate to the rating of the equipment.
Al nuts, bolts, washers and spring washers required to complete the connection shal
be supplied with the equipment.
Two earthing terminals complete with necessary hardware shal be provided on each
voltage transformer for connecting to earth continuity conductors of the Employer.
They shal be of electroplated brass and of adequate size to carry the earth fault
current.
The voltage transformers shal be tested in accordance with the requirements of the
type tests and routine tests as provided in the latest issues of IEC:186 or IS:3516.
.
7.17.2 Routine tests:
The temperature rise of any part of the voltage transformer under continuous operating
and exposed in the direct rays of the sun shal not exceed the permissible limits as
provided in IEC publication 186 or IS:3156. These shal not be exceeded when
corrected for the difference between the ambinent temperature at site and the ambient
temperature specified in the standard. The correction proposed shal be stated in the
bid.
Outdoor control panels with protective relay and meter shal be provided by the
supplier suitable for above breakers. The equipment shal have protection scheme with
the following relays:
(i) Triple pole IDMTL type combined over current (2Nos) & Earth fault (1No) relay
(Draw out type) preferably Non-communicable numerical relay.
Plug setting range of the over current and earth fault relays shal be 5% to 250%.
(i ) 3 elements auxiliary relay for transformer fault, trip for Buchholz, winding
temperature & oil temperature.
.
N.B:- The relays should be Areva, Easun Rerolle, ABB or of any reputed make (subject
to approval)
9. METERS:
i ) Volt meter:- 1 No., 0- 40 KV (size :144mm x 144mm), make IMP/AE or any reputed
make (Dial type or Digital).
i i) Ammeter selector switch- 1 No. Make – Kaycee or any other reputed make.
iv) Volt meter selector switch- 1No. Make- Kaycee or any other reputed make.
vii ) Test terminal Blocks- Test terminal Block need be provided for testing relays &
breakers.
10.1.1 1. General
.
OUTDOOR CONTROL PANEL :-The Control and Relay Panel Boards shal consist of
panel, vertical independent, structure mounted with equipment mounted & wiring
access on front and having double door protection ( Inside door to be glass covered) to
prevent water entry inside the panel. Doors shall have handles with built-in locking
facility
It may please be noted that Outdoor control relay panel with suitable 24 V DC power
pack arrangement is to be provided in CRP
2. CONSTRUCTIONAL FEATURES
2.1 Panels shal be completely 3 mm sheet metal clad and shal be dust, moisture
and vermin proof. The enclosure shal provide a degree of protection not less
than IP – 55 ( For out door CRP) in accordance with IS; 13947 & 2147.
2.2 Panels shal be free standing, floor mounting type and shal comprise structural
frames completely enclosed with specially selected smooth finished, cold rolled
sheet steel of thickness not less than 3 mm. There shal be sufficient
reinforcement to provide level transportation and installation.
2.3 Al doors, removable covers and panels shal be gasketed all around with
neoprene gaskets. Ventilating louvers to be if provided shall have screens and
filters. The screens shal be made of either brass or GI wire mesh.
2.4 Design, materials selection and workmanship shal be such as to result in neat
appearance, inside and outside with no welds, rivets or bolt head apparent from
outside, with all exterior surfaces tune and smooth
2.5 Panels shall have base frame with smooth bearing surface, which shall
be fixed on the embedded foundation channels/insert plates.
2.6 Cable entries to the panels shal be from the bottom. Double Compression
cable gland plate fitted on the bottom of the panel shal be connected to
earthing of the panel/station through a flexible braided copper conductor rigidly.
The gland shall confirm to IS 12943.
3.0 MOUNTING
3.1 Al equipment on and in panels shal be mounted and completely wired to the
terminal blocks ready for external connections. The equipment on front of panel
shal be mounted flush. No equipment shal be mounted on the doors.
3.2 Equipment shal be mounted such that removal and replacement can be
accomplished individually without interruption of service to adjacent devices
and are readily accessible without use of special tools. Terminal marking on the
equipment shal be clearly visible.
3.3 The centre lines of switches, push buttons and indicating lamps shal be not
less than 750mm from the bottom of the panel. The centre lines of relays,
meters and recorders shal be not less than 450mm from the bottom of their
panel.
3.4 The center lines of switches, push buttons and indicating lamps shall be matched
to give a neat and uniform appearance. Like wise the top lines of all meters,
relays and recorders etc. shall be matched.
.
10.1.2 Panel wiring and accessories.
10.1.3 Wiring
Panel wiring shal be suitably bunched and clamped for neat appearance. The
conductors used for wiring puspose shal be PVE insulated 650/1100 volt grade semi-
flexible heat resistant, flame retardant and vermin proof electrolytic copper cable
conforming to IEC:227, 502 or IS:1554. The wiring shal be securely supported and
taken though PVC through PVC troughs. Each wire shal be continuous from end to
end without any joint in between. Al panel wiring shal be capable of withstanding a
voltage of 2KV AC 50Hz for one minute.
Cable and wire for connections within the switchgear and between the switchgear and
terminal blocks shal have a minimum temperature rating of 90 degree Celsius. The
size of the conductors for panel wiring shal be not less than 2.5mm . For CT 2
The panels shal be equipped with links and HRC cartridge fuses conforming to
IEC:269 or IS:13703 in 650 Volt grade phenolic moulded fuse holder consisting of fuse
carrier and base or miniature circuit breakers conforming to IEC:947-2 or IS:13947-2 at
appropriate locations. The carriers and bases shal be made of high grade flame
retardant and non hygroscopic phenolic moulded material with hard glass surface.
Each fuse or MCB shal be identified with engraved plastic label.
In general, fuses and MCBs shall be limited to the minimum required for
safety. The protection scheme shall include fuses for VT secondary
circuits and DC supply to each panel and fuses for MCB for spring
charging motor and incoming AC supply.
Terminal blocks of brass studs rated for 10 amps continuous current, 650 volt DC
grade covered by moulded insulating materials with adequate electrical clearances
shal be provided for terminating the panel wiring and outgoing connections. The
termination shal be made by crimping lugs or bare conductor with insulating sleeves
at ends. The arrangement can be horizontal or vertical as per standard practice
adopted by the manufacturer. Al terminals must be numbered and wire termination
provided with numbered ferrules for identification. Al numbering and marking including
those in wiring diagram shal follow the guidelines provided in IS:11353. Al circuit
breaker auxiliary contracts including spare contacts shal be wired to the terminal
blocks. Ten percent spare terminals shal be provided.
.
The wiring used for 230V AC supply for il umination lamp, panel heater and other
devices shall be coloured red for phase wire and black for the neutral. The colour of
wires connecting directly to Earth shal be black. Al other panel wires shall be of one
colour to be approved.
Engraved core identification plastic ferrules marked to correspond with the panel wiring
diagram shal be fixed at both ends of each wire. Ferrules shal fit tightly on the wire
and shal not fall off when the wire is disconnected from the terminal block. Numbers 6
and 9, if used shal be under scored to enable differentiation.
A durable copy of the circuit wiring diagram shal be affixed to the inner side of the door
of the switchgear compartment. Labels shal be provided inside the compartment to
describe the functions of the various items of equipment.
The scope of the supply shal include the panel mounting base plate and all special
equipment, bolts, nuts and washers necessary for making the supporting.
The supply of the material shal be complete with mounting structures of mild steel
sections conforming to IS:226 or equivalent ISO. The supporting structure shal be
designed and constructed to withstand the maximum combined effects of the circuit
breaker dead weight, its maximum dynamic load and maximum effect of wind loading.
The supporting structure shal be hot dip galvanized as per clause on surface
treatment of this specification.
The supporting structure shal be fitted with a bracket for supporting the three oil fil ed
33KV single phase current transformers and 3 nos. 33KV(1 Phase)PTs. The support
bracket shal be provided opposite the circuit breaker poles and shal ensure adequate
clearance between the breaker poles and the CTs as well as between the CTs and
PTs. The CTs & PTs shall be supplied by the Supplier as per specification above and
is included in the scope. The drawings of the structure with bracket shal be subject to
Purchaser‟s approval before fabrication.
The CT and PT mounting bracket shal be hot dip galvanized as per clause on surface
treatment of this specification.
The operating mechanism, local controls and monitoring shal be provided in a metal
clad control cabinet fitted to the same structure supporting the breaker and mounted at
a convenient height for safe operation from ground level or from platform to be
.
The cabinet shal be made of minimum 3 mm sheet steel and shall be constructed as a
dust, weather and vermin proof outdoor housing with protection of IP-54 class as
defined in IEC:529 or IS:13947. It shal have single door and transparent windows for
reading the circuit breaker ON or OFF position and spring charge position without
opening the door. The door and any removable covers shal be gasketed all round with
neoprene bonded gaskets. A ventilating louver shal be provided with fine wire non-
ferrous metal or stainless steel screen and filter. A 230V AC heather with auto
temperature control shal be provided in the cabinet to prevent moisture condensation
and also a 230 volt lamp for internal il umination with door operated switch.
The local control cabinet shal be subjected to surface treatment and painting as per
clause on surface treatment of this specification.
Panel wiring shal be suitably bunched and clamped for neat appearance. The
conductor used for wiring purpose shal be PVC insulated 650 volt/ 1100V grade semi-
flexible copper cable conforming to IEC:227 or IS:1554, heat resistant, flame, vermin
and rodent proof. The wiring shal be securely supported and taken through PVC
troughs. Al panel wiring shal be capable of withstanding a voltage of 2KV AC 50Hz for
1 minute. Each wire shall be continuous from end to end without any joint in between.
The sizes of the control cable for wiring in the cabinet shal be not less than 2.5mm . 2
The cabinet shal be equipped with links and HRC cartridge fuses in 650 volt grade
fuse holders consisting of fuse carrier and base. The holders shal be made of high
grade, flame retardant and non hygroscopic phenolic moulded material of dark brown
colour with hard glass surface. Each fuse shal be identified with engragved plastic
labels.
Terminal blocks rated for 10 amps continuous current, 650 volt grade covered by
moulded insulating materials with adequate electrical clearances shal be provided for
terminating the panel wiring and outgoing connections. The termination shall be made
by crimping lugs or bare wire with insulating sleeves at ends. The arrangement can be
horizontal or vertical as per standard practice adopted by the manufacturer. Al
terminals must be numbered and wire termination provided with numbered ferrule for
identification. Al numbering and marking include those in wiring diagram shal follow
the guidelines provided in IS:11353. Ten percent spare terminals shal be provided.
10.5.3 Colours
The wiring used for AC supply for il umination lamp and heater shal be differently
coloured from control wiring so that these can be distinguished from each other. The
colour of all earth wire shall be black.
.
10.6 Circuit diagram
A durable copy of the circuit wiring diagram shall be affixed to the inner side of the
control cabinet. Labels shal be provided inside the cabinet to describe the functions of
the various items of equipment.
10.7
Cable Entry
A removable gland plate shal be provided at the bottom of the cabinet for entry of
Purchaser‟s control and auxiliary power cables in the cabinet. Required number of
electroplated brass cable glands of appropriate sizes with shrouds shal be provided in
consultation with the Purchaser in the gland plate for the control and power cables.
Provision shal be make for earthing of the cable armours in the gland.
11 OPERATING MECHANISM
11.1 General
The operating mechanism of the circuit breaker shal be motor wound spring charged
type. It shal be electrically and mechanically trip free with anti pumping device (as per
IEC:694 definition). Al working parts in the mechanism shal be of corrosion resistant
material. Self lubricating, wearing resistant bearings shal be provided in the
mechanism.
The mechanism shal fully close the circuit breaker and sustain it in the closed position
against the forces of the rated making current and shal fully open the circuit breaker
without undue contact bounce at a speed commensurate with that shown by tests to be
necessary to achieve the rated breaking capacity in accordance with IEC:56 or
IS:13118. The mechanism shal be capable of being locked in either the open or closed
position. The mechanism shal be capable of fully closing and opening again after the
auto-reclose time interval specified as 0.3 second in this specification.
The spring operating mechanism shal be with spring charging motor, opening and
closing springs with limit switches and all accessories necessary for automatic
charging. In normal operation, recharging of the operating springs shal commence
immediately and automatical y upon completion of the closing operation so that a
complete sequence of closing and opening operation should be possible.
It shal be possible to hand charge the operating spring with the circuit breaker in either
the open or closed position conveniently from the ground level. Closure whilst a spring
charging operation is in progress shal be prevented and release of the springs shal
not be possible until they are fully charged.
The state of charge of the operating springs shal be indicated by a mechanical device
showing ‘SPRING CHARGED’ when closing spring is fully charged and operation is
permissible and ‘SPRING FREE’ when closing spring is not fully charged and the
operation is not possible. Provision shal be made for remote electrical indication of
„Spring Charged‟ and „Spring Free‟ conditions.
.
The operating mechanism shal be such that the failure of any auxiliary spring shal not
cause tripping or closing the circuit breaker but shal not prevent tripping against trip
command.
Closing action of the circuit breaker shal charge the opening spring ready for tripping.
From the close position with spring charged, one open-close-open operation shal be
possible without recharging the spring.
11.3 Motor
The motor for spring charging shal be single phase 230 Volt A. C motor. Continuous
motor rating shal be at least ten percent above the maximum load demand of the
driven equipment. It shal remain within its rated capacity at all operating points that will
arise in service. It shal be protected by H.R.C cartridge fuses or MCB. The motor shal
comply with IEC:34 or IS:996.
The operating mechanism shal be suitable to operate with the following auxiliary
power supplies.
The DC supply shall be from a Power Pack. The Input to Power Pack is 110V from PT
and 230V from main supply. The power pack should be capable for minimum 3
Trippings even if input to power pack is failed.
DC supply:
.
The circuit breaker shal be capable of being mechanically and electrically interlocked
with the associated line isolator so that the isolator cannot be operated with the
breaker in the closed position.
Al doors or shutters which give access to live parts shal be interlocked in such a way
that these cannot be opened unless the circuit breaker is in the open position.
Protective relays and metering will be provided in a control panel by separate agency
in Purchaser‟s control room. The circuit breaker shal be particularly suitable for the
following protection schemes:
Suitable terminal connectors of bi-metallic type suitable for both horizontal and vertical
connection shal be provided on the terminal pad both on the incoming and the
outgoing side for connection of jumpers of ACSR or AAAC conductor. The size of the
conductor may vary between 50mm and 232mm depending upon the location of the
2 2
circuit breaker. The terminal connection drawing and details are to be approved by the
Purchaser before fabrication. The terminal connectors shal be bi-metallic type to avoid
bi-metallic corrosion.
a) The insulation to ground, the insulation between open contacts and insulation
between phases of the circuit breaker shal be capable of satisfactorily withstanding
dielectric test voltages.
.
The temperature rise and the maximum temperature of any part of the circuit breaker
under continuous load condition and exposed in the direct rays of the sun shal not
exceed the permissible limits as provided in Table V of IEC publication 694 or table 4
of IS:12729. These limits shal not be exceeded when corrected for the difference
between the ambient temperature at site and the ambient temperature specified in the
standard. The correction proposed shall be stated in the tender.
18. TESTS
The circuit breakers shal be subjected to routine and type tests in accordance with the
standards listed in this specification including the following IEC and IS standards with
the latest amendments:
The circuit breaker shal satisfactorily perform the out of phase and short circuit duties
specified in IEC:56, IEC:17A(Sectt.) and IEC:17A/CD/474, IS-13118 and IS:13516.
The circuit breaker shal be capable of performing at least twenty five (25) open
operations at the rated short circuit current before maintenance or inspection is
required.
.
At zero gauge loss of vacuum inside the interrupter chamber, the open contracts shal
withstand continuously, the rated phase to ground voltage and it shal be possible to
break normal current in these conditions. During the dielectric type tests, no flashover
external or internal shal be acceptable.
The circuit breakers shal be subjected to a power frequency AC voltage test for one
minute in dry and wet conditions and there shal be no external flash over to earth.
The circuit breakers shall produce very low over voltage (<2.0 pu) on all switching
circuits inductive current including reactor switching to IEC-1233 and capacitive current
switching to IEC:17A (Secretariat) 438 and IEC 17A/CD/474 the circuit breaker shal be
re-ignition or re-strike free for all duties.
Apart from auto-reclosing and the other duties mentioned above, the breakers shal be
able to perform the following duties for which type tests are to be conducted as per
IEC:56 or IS:13118.
1. Breaking the steady and the transient magnetising current of the transformer.
2. Breaking 25% of rated fault current at twice the rated voltage as per IEC/IS.
Test for the resistance of the main circuit shal also be conducted.
Temperature rise test is to be conducted on the circuit breaker and the accessories in
accordance with IEC:56 or IS:13118. The temperature rise shal be limited as per this
specification.
.
19. PERFORMANCE REQUIREMENTS
The supplier shal declare the circuit breaker opening and closing times at 120 percent,
100 percent and 70 per cent of the rated voltage of the opening and closing devices
when measured at the terminals of the trip and closing coils. The minimum make break
time at rated voltage and total break time of the CB shal be stated. The total break
time must not exceed 60m. sec.
20. EARTHING
Al metal parts not intended for carrying current or not alive shal be connected to
duplicate earthing system and suitable electroplated brass earthing terminals shal be
provided on each circuit breaker in conformity with IEC:56 or IS:13118. Suitable
identification mark for the earth terminals shal be provided adjacent to the terminal.
Earth continuity conductors shal be provided down to the ground level for earth
connection to purchaser‟s earthing grid. It shal have sufficient cross sectional area to
afford a low resistance path for the full fault current envisaged. Such conductor shal
also be provided for the CTs up to the ground level.
The size of the earth continuity conductor shal be large enough to reduce the potential
rise of the metal frame of the breaker in the even of fault to minimum but in any case
not more than 10V. The size of the conductor shal also be adequate to restrict the
temperature rise without causing any damage to the earth connection in the case of
fault. No riveted joints in the earth conducting path shal be permissible and only bolted
joints of adequate size shal be provided with nuts, bolts and plain and spring washers.
The surfaces to be jointed shall be perfectly flat without any unevenness to ensure that
there is no contact resistance.
The supplier shal provide the mandatory spares as follows for each company NESCO/
WESCO / SOUTHCO
2 2
2 2
3
3
3
2
2
2
.
ANNEXURE- V (A)
TECHINICAL DATA SCHEDULE FOR 33 KV OUTDOOR VACUUM CIRCUIT
BREAKER
Durat 25
SL ion As Per 3 Seconds
NO DESCRIPTION Specification
1 GENERAL
- Name of manufacture
- Manufacturer’s type
designation
- Governing standards IS : 13118 & IEC :
Peak value
Rms value 62.5
no.
no.
mm
Yes/No
KV
KV
Amps
Amps
KA
KA
KA
KA
KA
Sec
.
SL
NO DESCRIPTION closin As Per UNITS
g Specification
5. device
MAX. TEMP. RISE OVER
AMBIENT OF 50 C 0
- At normal continuous
0C
current
- After performing the
0C
operating sequence
- At 10% rupturing capacity milli-sec
6 Make & Break Times
Total break times
At 10% rupturing capacity 60 milli-sec
At rated rupturing capacity 60 milli-sec
Arcing time at rated
60 milli-sec
breaking current
Make time form giving
60 milli-sec
close command
- Minimum reclose time at
full rated interrupting
sec
Capacity from trip coil
energisation
- Minimum dead time for 3
mill-sec
phase reclosing
- Circuit breaker opening
time:
at 125% of rated voltage of 60 milli-sec
opening device
at 100% of rated voltage of
60 milli-sec
opening device
at 70% of rated voltage of 60 milli-sec
opening device
- Circuit breaker closing
time:
at 125% of rated voltage of
60 milli-sec
closing device
at 100% of rated voltage of
60 milli-sec
closing device
at 70% of rated voltage of 60 milli-sec
BIDDER's OFFER
.
SL
NO DESCRIPTION As Per UNITS
Rated
Specification
7 RESTRIKING back-
VOLTAGES FOR 100% to-
RATED CAPACITY
back
- Amplitude factor KV
capacit
- Phase factor KV
or
- Natural bank KHz
frequency breaki
- Rate of rise of ng
curren 0.57 kv/µs
recovery voltage
8 RATED INSULATION t
LEVEL
- Dry and wet power
frequency withstand test
voltage (rms) for 1 minute
Between live terminals and
70 KV
grounded objects
Between terminals with
70 KV
breaker contacts open
BIDDER's
Amps OFFER
.
Rated capacitor bank in-rush
making current KA
SL As Per BIDDER's
NO DESCRIPTION Specification UNITS OFFER
Rated small inductive
25 KA
breaking current
First pole-to-clear factor 1.5
KAmp no kg
Yes/ No kg
mm
mm mm
mm mm
mm
no.
no
kg
no
.
13 HOLLOW INSULATOR
HOUSING
Type and make of insulators.
Power frequency withstand
test voltage for one minute:
- Dry 70 KV
SL As Per BIDDER's
DESCRIPTION UNITS
NO Specification OFFER
- Wet 70 KV
Flash over value
- Dry 135 KV
- Wet 95 KV
1.2/50 impulse voltage
withstand capability
- positive polarity 170 KV
- negative polarity 170 KV
Creepage distance total 900 mm
Creepage distance protected 450 mm
- Wet 95
1.2/50 impulse voltage
withstand capability
- positive polarity 170
- negative polarity 170
Creepage distance, total 900
450
KV
KV
KV
KV
KVp
KVp
mm
mm
.
Weight of assembled housing kg
Type of auxiliary
contacts
Material of auxiliary Silver Plated Brass
contacts
SL As Per BIDDER's
DESCRIPTION UNITS
NO Specification OFFER
Type of plating, if any Silver
No of auxiliary contacts
6 NO + 6 NC
provided:
Those closed when breaker 6 no
is closed
Those open when breaker is 6 no
closed
Those adjustable no
16 OPERATING Whether
MECHANISM limit
Opening type Shunt Trip
switches
are Motor / Manual spring
Closing type charge,Shunt/Magnetic
provided actuator operation
with
spring
Force applied by charged
spring for closing
Time taken by motor for
charging the spring form <30
fully discharged to fully
charged position
Full sequence of operation O-0.3sec-CO-3min-CO
Yes
kg
sec
yes/no
.
Whether spring limit
switches start & stop the Yes yes/no
motor
Yes Yes/no
Yes Yes/no
.
- Dust proof
provision Yes Yes/no
- Ventilation
Yes Yes/no
provision
- Thickness of
3 mm
sheet materials used
- Overall
mm
dimensions
- Total weight kg
- Mounting
arrangement
19 TERMINAL
CONNECTOR
- Material
- Bi-metallic or not Yes
- Weight kg
SL As Per BIDDER's
NO DESCRIPTION Specification UNITS OFFER
- Dimensions mm
- Thickness of microns
silver plating
20 CORROSION faste
ners
PREVENTION SYSTEM Preferable
FOR CIRCUIT BREAKER
Galvanised
AND CONTROL
CABINET
- Surface
preparation
- Rust inhibition
- Zinc
thickness/paint thickness
- Treatment of
microns
.
21 CORROSION
PREVENTION SYSTEM
FOR SUPPORT Hot Dip Galvanised
STRUCTURE
Surface preparation
Rust inhibition
Zinc thickness microns
Treatment of fasteners.
22 VACUUM CIRCUIT
BREAKER SEALING Hermetically Sealed
Degree of protection of
circuit breaker pole
enclosure. (IEC 529, IS
13947)
SL As Per BIDDER's
NO DESCRIPTION Specification UNITS OFFER
23 33 KV CURRENT
TRANSFORMER
Make of Manufacturer
for transformer protection
- Ratio 200-100-50/ 1-
(i) 1–1A
Core 2. VA
Core1. VA Burden 15
Accuracy class burden 0.5
Saturation factor NA
Instrument security
factor Accuracy class <5
Secondary resistance
<=2
R ct
15
VA
5P
Volts
Milli amps.
ohms
VA
.
Instrument security
factor
facto
Accuracy limit factor r 20
Core 3. VA burden
Acc
Accuracy class PS
urac
Saturation factor y
Accuracy limit factor limit
facto
Instrument security r
factor
Knee point voltage 375
Magnetizing current
< 30 mA at 0.5 Vk
at V /2 k
Secondary resistance
<= 2
R ct
Core1. VA Burden 15
Saturation factor NA
Magnetizing current
at V /2 k
Secondary resistance
<=2
R ct
Core 2. VA burden 15
Accuracy class 5P
Saturation factor
Instrument security
20
Volts
VA
Volts
Milli amps.
ohms
VA
.
Short time current rating : 31 KA
Current
time 3 Sec.
Impulse voltage withstand 170 KV
level
Power frequency voltage
withstand level
Primary winding 70 KV
Secondary winding 3 KV
Specification of oil IS : 335
Quantity of oil Liters
Creepage distance 900 mm
KV
micron Volts
VA
KV
KV Minute
.
- Instrument
security factor
- Short time
current rating
Rms value Power
Period frequenc
Peak value y
- Impulse voltage withstand 170
withstand level level
One minute power frequency
voltage withstand level of 70
primary winding
- Specification of
IS : 335
oil
- Weight of oil
Weight of core and
winding
- Total weight
Overall dimensions
- Correction factor
- Partial discharge
level
b. TANK
- Composition of Hot Dip Galvanised
metal
- Thickness 3
c. CORE
Material composition CRGO
Flux density at normal < 1.2
voltage and frequency
Lamination thickness 0.27
d. WINDINGS
Purity of copper used Electrolytic copper
Type of insulation DPC
KV Kg
Sec
KA Mm mm
KV
Telsa
KV
0C mm
Percent
Kg
pC
Kg
.
Secondary winding to 3 KV
earth
Between sections 3 KV
e. SECONDARY
TERMINAL BOX
Degree of protection
Vermin proof provision Yes/no
Weather proof provision Yes/no
Dust proof provision Yes/no
Thickness of metal used mm
Overall dimensions mm
Mounting arrangement
f. H V TERMINAL
- Material
- Bi-metallic or not Bi-Metallic Yes/no
- Dimensions, mm
Size and type of conductor
Sq. mm
it can accommodate
g. CORROSION
PREVENTION SYSTEM Hot Dip Galvanised
(To be furnished as per
clause on Surface Treatment)
Surface preparation
Rust in inhibition
Treatment of fasteners
Oil resistance varnish
26
A. INSTRUMENTS & 7. short time overload
METERS (Ammeter & rating
Voltmeter)
8. V A Burden:
1. Type & make of
instruments & meter
2. Size
3. Whether magnetically
shielded or not
4. Limits or error in the
effective range
5. Scale length
6. Whether Tropicalised
144 X 144 mm 90 KV
0
Yes Yes
Analogue, AE
make ±2% 200%
.
Current coil
Potential coil
9. Power consumption
of current & potential coil
B. BACK UP RELAYS
AREVA, ER,ABB
Make
make
2. Current coil rating 1 Amp
3. Tap range 5% - 250%
4. VA Burden Highest VA
3
tap & lowest tap
5. Power consumption
Watts
at
highest tap & lowest tap
6. Time of operation at
maximum time dial seting at 1.6-1.9 Second
i) 5 times tap setting
current 1.3 Second
ii) 10 times tap setting
current IDMTL
7. Type of
characteristic Yes
8. Whether draw out
type or not.
9. Trip contact ratings
Amps. 5 Amp-Continuos Amp
10. Whether seal In
Yes
contacts provided or not
11. No. of contacts 2 NO+2 NC
12. Flag Required
D. Three element voltage
operated Aux. Relay
Type & make of the AREVA, ER,ABB
Relay make
.
Flag Required
Purpose Trf protection
E. High speed Tripping Relay
SL As Per
NO DESCRIPTION Specification UNITS BIDDER's OFFER
G. POWER PACKS (2 X 12 V
inbuilt Battery)
SECTION- (A)
TECHNICAL SPECIFICATION FOR 11 KV OUTDOOR VACUUM CIRCUIT
BREAKERS
1. SCOPE
1.1 This specification covers design, engineering, manufacture, testing, inspection before
dispatch packing, forwarding, transportation, insurance during transit, delivery to site/
stores of 11 KV Outdoor Vacuum Circuit Breakers for use the 33/11KV primary
substations under the distribution networks of NESCO / WESCO / SOUTHCO.
1.2 Al vacuum circuit breakers must be manufactured by ISO 9000 certified Organization
and shal have been type tested at CPRI or any Govt. approval laboratory within five
years as on the date of bid opening and in satisfactory operation for a period not less
than three years. The Bidder shal demonstrate compliance with this requirement by
supplying with the bid, copies of the type test certificates together with performance
certificates from purchasers/ users.
1.3 The scope of supply includes the provision of type tests wherever required. Rates for
type tests shal be given in the appropriate price schedule of the bid document and wil
be considered for evaluation. The purchaser reserves the right to waive type tests.
1.4 The scope also includes the circuit breaker and current and potential transformers,
supporting structures, operating mechanism, local/ remote control cabinet, relay control
panel, foundation bolts, all the accessories and auxiliary equipment mandatory spares
and special tools for satisfactory installation and operation.
1.5 The circuit breakers shal conform in all respects to the highest standards of
engineering, design, workmanship, this specification and the latest revisions of relevant
standards at the time of offer and the purchaser shal have the power to reject any work
or materials, which, in his judgment, is not in full accordance therewith.
2. STANDARDS
Expect where modified by this specification, the circuit breakers and the accessories
shal be designed, manufactured and tested in accordance with latest editions of the
following standards.
IEC/ISO/BS IS Subject
IEC:137 IS: 2099 Insulating bushing for A.C. voltages above 1000V
IEC:233 IS : 5621 Hollow insulators for use in electrical equipment & testing.
IEC:273 IS: 5350 Characteristics of indoor and outdoor post insulators for
systems with nominal voltages greater than 1000V.
IEC:815 IS: 13134 Guide for selection of insulators in respect of pol uted
conditions.
IEC:269 IS:13703
ISO:800 IS:1300
Low voltage
P.V.C Insulated cables for Phenolic moulding materials.
fuses for
voltages up to and
voltages not Guide for uniform marking and identification of conductors
including 1100
exceeding and apparatus terminals.
Volt.
1000volt.
IEC: 296 IS: 335 Specification for unused insulating oil for transformer and
switchgear.
CBIP Technical Report No. 88 Specification for AC Static Electrical Energy Meter.
revised July, 1996 read with
amendment issued (April, 99,
September, 99 and also any
other amendment thereafter)
3. REQUIREMENTS
The circuit breakers to be supplied against this specification shal be required to control
the secondary side of 33/11 KV power transformers in the primary sub-stations or Bus
coupler or the outgoing feeders in these sub-stations. The circuit breakers shall be
suitable for 3 phase 50Hz solidly grounded neutral system and shal have normal
current carrying capacity and symmetrical short circuit current breaking capability as
mentioned hereunder.
The required 11 KV Vacuum Circuit Breakers suitable for outdoor installations are to be
quoted by Manufacturers only with a valid ISO 9000 certification.
The vacuum circuit breakers are required to meet the following basic technical
requirements. (Reference standards IEC:56, IS:13118 and associated standards listed
in this specification.
Nominal
Basic Technical Requirements system voltage
4
Sl. Highest system
No Particulars voltage
1
Service type
2
No. of Poles
3
11 KV
Requirements 12 KV
Outdoor
5
Rated normal current at 50 C 0
i) 800 A
For Bus-bar of Circuit Breaker
ii) SERVICE CONDITIONS:
For Interrupter
iii) The service conditions shal be as
For Outgoing Feeders
follows:
6
Rated short circuit breaking current (rms)
Maximum a altitude above
7
Rated short circuit making current (peak) sea level
8
Rated short time current withstand capability for 3 sec.
9.
Rated insulation level:
i)
One minute power frequency withstand voltage to earth
(wet
ii) and dry) rms
2000 A 75 KV
sun
32 C 0
General
5.2
External parts of the circuit breakers, which are under continuous electrical stress, shal
be of hol ow porcelain. The creepage and flashover distance of the insulators shal be
dimensioned and the type and profile designed in accordance with IEC:815 or IS:
13134 and shal be suitable for the worst environmental conditions specified in this
specification. The creepage distance across the interrupting chambers shal suite the
outdoor service conditions mentioned in the relevant standards for heavily polluted
atmosphere and shal be not less than 350 mm with minimum protected creepage
distance 280 mm. Internal surfaces of hol ow insulators shal also be glazed. The
insulators shal comply with IS:5621 and tested in accordance with IEC:233.
Al porcelain whether, used on the interrupting chamber or on the support insulator shal
have the following properties:
Higher strength, homogeneity, uniform glaze, free from cavities and other flaws and
high quality uniform finish porcelain components and shal withstand the maximum
expected static and dynamic loads to which the circuit breakers may be subjected
during their service life.
5.3.1 Vacuum:
In vacuum circuit breakers, facilities shal be provided for monitoring the contract
erosion and any change in contact gap. The vacuum bottles shal be easily replaceable
on site and the mechanism shal be conveniently adjustable to permit resetting the
contact gap.
The vacuum circuit breaker poles shal be sealed to prevent contamination of the
spaces surrounding the interrupters. The Bidder shal demonstrate how this is achieved
by supplying technical details with the bid.
5.4
5.7
5.5
Auxiliary Indication
contracts
A mechanically operated circuit breaker position indicator of non corroding material
12 auxiliary shal be provided in a location visible from the operating side of the breaker without the
necessity to open the mechanism door. The word „OFF‟ in white letter on green
contacts background shal be used to indicate that the breaker is in the opening position and the
(6N.O.+6N.C.) word „ON‟ in white letters on a red background to indicate that the breaker is in the
of 24 Volt D.C closed position. The drive for the device shal be positive in both directions and
provision shal be made for local and remote electrical indication.
grade and 10
amps DC Indication of spring charging condition shal be provided as mentioned in this
rating shal specification. Mechanical counters to record the number of closing operations shal be
be provided in provided for each circuit breaker mechanism.
each circuit
breaker. Operation and controls
6.
The breaker ON/NEUTRAL/ OFF control switch or ON and OFF push buttons. The push
shal normally buttons shal be momentary contract type with rear terminal connections. The
be operated close push button shal be of green colour and the open push button red colour.
by remote
electrical MECHANICAL EMERGENCY TRIP DEVICE: suitable for manual operation in
control with the event of failure of electrical supplies. The device shal be accessible without
electrical opening any access doors and distinctly labeled. It shal be shrouded and
tripping by shunt protected against inadvertent operation.
trip coil.
Provision shal Means shal be provided for manual operation of these circuit breakers during
be made for failure of auxiliary power in addition to electrical operation.
local electrical
operation and Means shal be provided to prevent the mechanism from responding to a close
mechanical signal when the trip coil is energized or to reclosing from a sustained close
operation. signal either opening due to a trip signal or failure to hold in the closed position.
The following The circuit breaker shal be able to perform 10,000 operating cycles at no load in
facilities shall accordance with IEC:17A/474/CD for circuit breakers for auto reclosing duties.
be provided in
the circuit
breaker local
control
cabinet:
LOCAL/
REMOT
E
selector
switch
of stay
put
type.
The
selectio
n of
SECTION- (B)
„local‟
operatio CURRENT TRANSFORMERS
n shal
inhibit
the
operatio
n of the
breaker
Current transformers, three per circuit breaker, shal be of outdoor, single phase oil
immersed dead tank type and shal comply with IEC:185 and IS:2705, suitable for
operation in hot and humid atmospheric conditions described in service condition. They
shal be mounted on the bracket. The CT tank should be Hot Dip galvanized as per
relevant ISS to prevent corrosion of all exposed metal parts.
6.1 Core
High grade non- ageing cold rolled grain oriented (CRGO M4 or better grade) silicon
steel of low hysteresis loss and permeability shal be used for the core so as to ensure
specified accuracy at both normal and over currents. The flux density shall be limited to
ensure that there is no saturation during normal service.
The instrument security factor of the core shal be low enough so as not to cause
damage to the instruments in the event of maximum short circuit current.
6.2 Windings
The secondary windings shal be made of electrolytic copper with suitable insulation.
The conductor shal be of adequate cross- section so as to limit the temperature rise
even during short circuit conditions. The insulation of windings and connections shal be
free from composition liable to soften coze, shrink or collapse during service.
Polarity shall be indelibly marked on each current transformer and at the lead and
termination at associated terminal blocks. CTs with multi ratio winding shal be clearly
tabulated to show the connections required for different ratios. Similar numbers shal be
marked on terminal block arrangement and wiring diagram. Apart from the above
marking and those to be provided as per IEC 185 or IS 2705, other markings shal be
provided in consultation with owner.
The continuous current rating of the primary winding shal be one hundred and fifty
percent of the normal rated current. Secondary windings of current transformers shal
be used for metering, instrumentation and protection and shal be rated for continuous
current of one hundred and fifty percent of normal rated current of primary winding.
6.3 Construction
The current transformer enclosures shal be made of high quality steel and shal be hot
dip galvanized and shal be able to withstand and stresses occurring during
transportation and the terminal and mechanical stresses resulting from maximum short
circuit current in service. The primary winding and terminals shal be in a tank and
supported by a hollow porcelain insulator. The secondary connection shal be conduited
through the hol ow insulator and terminated in a terminal box mounted on the base
plate.
Each current transformer shal be supplied fil ed with insulating oil complying with
IEC:296 or IS:335 and shal be hermetical y sealed to prevent atmosphere coming in
contact with oil, avoiding frequent filtration and change of oil. Nitrogen or any oil inert
gas above the oil level shal be provided to permit expansion and contraction of oil
without any contract with the atmosphere.
The current transformers shal have provision for draining and re-fil ing insulation oil
after drying.
The current transformer shal be complete with new insulating oil. The quantity of
insulating oil for first fil ing of the equipment and complete specification of oil proposed
to be used shal be stated in the bid. The oil shal conform to the requirements of latest
issue of IEC:296 or IS:335.
Fittings and accessories listed below shal be supplied with each current transformer:
HV terminal connectors;
Two earthing terminals and strips with necessary nut, bolts and washers;
Any other fittings deemed essential by the Supplier shal also be supplied with each
current transformer.
The oil level gauge shall be mounted in such a way that the oil level can be clearly seen
from ground level.
A dust, vermin and weather proof terminal box shall be provided at the lower end of the
current transformer for terminating the secondary windings. The box shal have a bolted
cover plate complete with gaskets. The terminal box shall have terminal blocks, cable
gland plate and cable glands with shrouds suitable for different sizes of PVC insulated
control cables
650/1100V
grade as per
IEC:227 or
IS:1554. The
terminal
blocks shal
have covering
of moulded
insulation
materials
complete with
brass studs,
washers, nuts
and lock nuts
suitable for
termination of
2X2.5 sqmm
wires. The
termination
shal be
made by
crimping lugs
or bare wire
with insulating
sleeves at
ends.
The terminal box enclosure shal have protection as per class IP 55 as defined in
IEC:529 or IS:13947.
Each set of 3 current transformers for three phase shal be provided with a common
junction box mounted on the circuit breaker supporting structure at a convenient
position to accommodate the secondary wire of CT and other control cables of
Purchaser. Separate terminals for testing the relays and instruments and short
circuiting of each current transformer secondary wires shal be provided in it. The
junction box enclosure shal have the same protection features as for the terminal box.
It shal be provided with terminal blocks, gland plates and glands suitable for different
sizes of cables. Facilities shal be provided for earthing the CT secondary wires in the
junction box.
The insulators of the current transformers shal conform to latest edition of IS:5621 and
shal be subjected to and successfully pass the tests listed in this standard and in
IEC:233. The hol ow porcelain insulators shal be brown glazed and shal meet the
requirements indicated in this specification. The insulators shal be cemented with
Portland cement to the flanges resulting in high mechanical, tensile and breaking
strength.
The current transformers shal be designed to withstand impulse test voltages and
power frequency test voltages as specified in this specification.
The CTs shal be provided with bi-metallic solderless clamp and rigid type terminal
connectors on the top tank for connection to the HV terminals. The other requirements
shal be same as for the terminal connectors of the circuit breaker described in this
specification. They shal be universal type suitable for both horizontal and vertical
connections.
Two earthing terminals complete with necessary hardware shal be provided on each
CT for connecting to earth continuity conductor to be provided. The earthing terminals
shal be identified by means of appropriate symbol marked in a legible and indelible
manner adjacent to the terminals. The terminals shal be adequately sized to meet the
full earth fault current envisaged.
Ratings: The CTs shal conform to the following ratings and other particulars of the
circuit breakers:
Technical Requirements
Sl. b) Description
No
1 Rated voltage
2 Insulation level
i) Primary winding
3 Frequency
i) Category- A: 600-300-150-1-1-1A
a) Rated output
b) Class of accuracy
d) Purpose
a) Rated output
Class of Requirements
accuracy
: 12 KV
: 75 KVP
: 28KV rms
: 3KV rms
: 50Hz
15VA 15VA -
0.5 5P PS
- 20
Metering Protection
Protection
30Ma
10 - -
: Core-I Core-II
15VA 15VA
5P 0.5
The CTs shal be tested in accordance with the requirements of the type tests and
routine tests as per the latest issues IEC:185 or IS:2705.
Section – (C )
POTENTIAL TRANSFORMER
7
The 11 KV outdoor voltage transformers are required to meet the following basic
technical requirements (Reference standards: IEC:186, IS:3156 and associated
standards listed in the specification):
Sl. Requirements
No Particulars
1 Type Single phase, outdoor, oil fil ed &
hermetically sealed
2 Nominal system voltage, phase to phase 11 KV
3 Application Instrumentation, Metering and Protection
4 Number of secondary windings 1
5 Rated normal burden* 100VA
6 Rated primary voltage 12 KV
7 Rated secondary voltage 110V
8 Class of accuracy 0.5
9 One min. power frequency withstand 70 KV (rms)
voltage for primary
10 One minute power frequency withstand 3 KV (rms)
voltage of secondary winding (rms)
11 Rated voltage factor
i) Continuous 1.2
ii) For 30 seconds 1.5
12 Creepage distance to earth in mm per KV 25
of
highest phase to phase system voltage
7.4
7.2
7.3
External parts of the voltage transformers which are under continuous electrical stress
shal be of hol ow porcelain insulators complying with latest edition of IS:6521 tested as
per IEC:233. The creepage and flashover distance of the insulators shal be
dimensioned and the type and profile designed in accordance with IEC:815 or
IS:13134 and shal be suitable for the worst environmental conditions for heavily
pol uted atmosphere and shal be not less than 25mm per KV of highest phase to
phase system voltage.. Internal surfaces of hol ow insulators shal also be glazed.
The insulators shal be cemented with Portland cement to the flanges resulting in high
mechanical, tensile and breaking strength.
Al porcelain used on the voltage transformers shal have the following properties high
strength, homogeneity, uniform glaze, free from cavities and other flaws and a high
quality uniform finish porcelain components shal withstand the maximum expected
static and dynamic loads to which the voltage transformers may be subjected during
their service life.
The insulation of the hol ow porcelain insulators shal be coordinated with that of the
voltage transformers to ensure that any flash over occurs only externally.
7.5 Core
High grade non-ageing cold rolled grain oriented silicone steel of low hysteresis loss
and permeability shal be used for core so as to ensure accuracy at both normal and or
over Voltages. The flux density shal be limited to 1.6 Tesla at normal voltage and
frequency. There shal be no saturation at any stage during operation.
The instrument security factor of the core shal be low enough so as not to cause
damage to the instruments in the event of maximum short circuit current or over
voltages.
7.6 Windings
The primary and secondary windings shal be electrolytic copper of high purity and
conductivity and covered with double paper insulation. The conductor shal be of
adequate cross-section so as to limit the temperature rise even during maximum over
voltages.
The insulation of windings and connections shal be free from composition liable to
soften, ooze, shrink or collapse during service.
The current rating of the primary winding shal be one hundred and fifty percent of the
normal rated burden and the windings shal be suitable to withstand continuously the
maximum system voltage.
The secondary windings of the voltage transformers shal also be suitable for
continuous over voltage corresponding to the maximum system voltage at the primary
winding. The winding supports shal be suitably reinforced to withstand normal handling
and the
thermal and
dynamic
stresses during
operation
without
damage.
The voltage transformer secondary circuits wil be taken out to form the star point and
earthed at one point outside the voltage transformers.
Both primary and secondary winding terminals shal be clearly and indelibly marked to
show polarity in accordance with IEC:186. The connections required for different
secondary windings in case of multi-winding voltage transformers shal be clearly
indicated in terminal blocks and the wiring diagrams.
7.7 Tank
Both expansion chamber and tank of the voltage transformers shal be made of high
quality steel and shal be hot dip galvanized and shal be able to withstand the stress
occurring during transit and all thermal and mechanical stresses resulting from
maximum short circuit current during operation.
The voltage transformers shal be supplied fil ed with new insulating oil. The oil shal
conform to the requirements of latest issue of IEC:296 of IS:335. The quantity of
insulating oil for first fil ing of the equipment and complete specification of oil proposed
to be used shal be stated in the bid.
The voltage transformers shall be supplied fil ed with insulating oil and shal be
hermetically sealed to prevent atmosphere coming in contact with oil, avoiding filtration
and change of oil. Nitrogen or other inert gas shal be provided above the oil surface to
permit expansion and contraction of oil. Provision shal be made for draining and re-
fil ing the insulating oil.
Fittings and accessories listed below shal be supplied with each voltage transformer:
HV terminals;
Any other fitting deemed essential by the contractor shal also be supplied along with
each voltage transformer:
The oil level gauge shal be mounted in such a way that the oil level can be clearly
seen from the ground level.
The name and rating plate shal contain all the particulars as provided in IEC:186 and
also the name of the employer and year of manufacture. They shal comply with the
clause termed label in this specification.
A dust, vermin and weather proof terminal box shal be provided at the lower end of
each voltage transformer for terminating the secondary windings. The box shal have a
bolted removable cover plate complete with gaskets. The terminal box shal have cable
gland plate and cable glands with shrouds suitable for entry of 4 core x2.5mm PVC
2
The terminal box enclosure shal have protection of class IP 55 as defined in IEC:529
or IS:13947 and shal be painted or galvanized in accordance with specification of
Surface Treatment.
Terminal blocks of brass studs rated for 10 Amps continuous current, 650 Volt grade
enclosed in moulded insulating materials shal be provided with adequate electrical
clearance for terminating the secondary wiring and outgoing connections. The terminal
blocks shal be suitable for termination of 2.5mm wires. The termination shal be made
2
by crimping Jugs or bare wire with insulating sleeves at ends. Al terminals must be
marked with numbers and wire termination provided with numbered ferrules for
identification.
The secondary windings shal be protected by HRC cartridge fuses in fuse holder
consisting of carriers and bases. The carriers and bases shal be of high grade flame
retarding and non hygroscopic molded insulating materials with hard glass surface.
Each fuse shal be identified with engraved plastic label.
A durable copy of the circuit wiring diagram shall be affixed to the inner side of the
terminal box cover. Labels shal be provided inside the cover to describe the functions
of various items of equipments.
7.15 TERMINATION
The equipment shal be supplied with HV electrical connection terminals of a size and
rating appropriate for all the duties, including overload duty specified for the equipment.
The terminals shal be of the bi-metallic type, suitable for connection of al aluminium
alloy conductor (AAAC) or aluminium conductor steel reinforced (ACSR). In general
connections using palm type solder less sockets shal be preferred. The proposed
method of connections shal be stated in the offer and shal be subject to approval by
the Purchaser. Where the terminals are of the clamp type, they shal be suitable for
taking a range of conductors appropriate to the rating of the equipment.
Al nuts, bolts, washers and spring washers required to complete the connection shal
be supplied with the equipment.
Two earthing terminals complete with necessary hardware shall be provided on each
voltage transformer for connecting to earth continuity conductors of the Employer.
They shal be of electroplated brass and of adequate size to carry the earth fault
current.
The voltage transformers shal be tested in accordance with the requirements of the
type tests and routine tests as provided in the latest issues of IEC: 186 or IS: 3516.
The temperature rise of any part of the voltage transformer under continuous operating
and exposed in the direct rays of the sun shal not exceed the permissible limits as
provided in IEC publication 186 or IS: 3156. These shal not be exceeded when
corrected for the difference between the ambient temperature at site and the ambient
temperature specified in the standard. The correction proposed shal be stated in the
bid.
Section - D
Outdoor control panels with protective relay and meter shal be provided by the
supplier suitable for above breakers. The equipment shal have protection scheme with
the following relays:
(i) Triple pole IDMTL type combined over current (2Nos) & Earth fault (1No) relay
(Draw out type) preferably Non-communicable numerical relay.
Plug setting range of the over current and earth fault relays shal be 5% to 250%.
(i ) 3 elements auxiliary relay for transformer fault, trip for Buchholz, winding
temperature & oil temperature.
N.B:- The relays should be Areva, Easun Rerolle, ABB or of any reputed make (subject
to approval)
9. METERS:
i ) Volt meter:- 1 No., 0- 15 KV (size :144mm x 144mm), make IMP/AE or any reputed
make (Dial type or Digital).
i i) Ammeter selector switch- 1 No. Make – Kaycee or any other reputed make.
iv) Volt meter selector switch- 1No. Make- Kaycee or any other reputed make.
vii ) Test
terminal
Blocks- Test
terminal Block
need be
provided for
testing relays
&
breakers.
10.1.1 1. General
OUTDOOR CONTROL PANEL :-The Control and Relay Panel Boards shall
consist of panel, vertical independent, structure mounted with equipment
mounted & wiring access on front and having double door protection ( Inside
door to be glass covered) to prevent water entry inside the panel. Doors shall
have handles with built-in locking facility
It may please be noted that Outdoor control relay panel with suitable 24 V
DC power pack arrangement is to be provided in CRP
2. CONSTRUCTIONAL FEATURES
2.1. Panels shal be completely 3 mm sheet metal clad and shal be dust, moisture
and vermin proof. The enclosure shal provide a degree of protection not less
than IP – 55 ( For out door CRP) in accordance with IS; 13947 & 2147.
2.2 Panels shal be free standing, floor mounting type and shal comprise structural
frames completely enclosed with specially selected smooth finished, cold rolled
sheet steel of thickness not less than 3 mm. There shal be sufficient
reinforcement to provide level transportation and installation.
2.3 Al doors, removable covers and panels shal be gasketed all around with
neoprene gaskets. Ventilating louvers to be if provided shall have screens and
filters. The screens shal be made of either brass or GI wire mesh.
2.4 Design, materials selection and workmanship shal be such as to result in neat
appearance, inside and outside with no welds, rivets or bolt head apparent from
outside, with all exterior surfaces tune and smooth
2.5 Panels shall have base frame with smooth bearing surface, which shall
be fixed on the embedded foundation channels/insert plates.
2.6 Cable entries to the panels shal be from the bottom. Double Compression
cable gland plate fitted on the bottom of the panel shal be connected to
earthing of the panel/station through a flexible braided copper conductor rigidly.
The gland shall confirm to IS 12943.
3.0 MOUNTING
3.1 Al equipment on and in panels shal be mounted and completely wired to the
terminal blocks ready for external connections. The equipment on front of panel
shal be mounted flush. No equipment shal be mounted on the doors.
3.2 Equipment shal be mounted such that removal and replacement can be
accomplished individually without interruption of service to adjacent devices
and are readily accessible without use of special tools. Terminal marking on the
equipment shal be clearly visible.
3.3 The centre lines of switches, push buttons and indicating lamps shal be not
less than 750mm from the bottom of the panel. The centre lines of relays,
meters and recorders shal be not less than 450mm from the bottom of their
panel.
3.4 The center lines of switches, push buttons and indicating lamps shall be
matched to give a neat and uniform appearance. Like wise the top lines of all
meters, relays and recorders etc. shal be matched
10.1.3 Wiring
Panel wiring shal be suitably bunched and clamped for neat appearance. The
conductors used for wiring purpose shal be PVC insulated 650/1100 volt grade semi-
flexible heat resistant, flame retardant and vermin proof electrolytic copper cable
conforming to IEC:227, 502 or IS:1554. The wiring shal be securely supported and
taken though PVC through PVC troughs. Each wire shal be continuous from end to
end without any joint in between. Al panel wiring shal be capable of withstanding a
voltage of 2KV AC 50Hz for one minute.
Cable and wire for connections within the switchgear and between the switchgear and
terminal blocks shal have a minimum temperature rating of 90 degree Celsius. The
size of the conductors for panel wiring shal be not less than 2.5mm . For CT 2
The panels shal be equipped with links and HRC cartridge fuses conforming to
IEC:269 or IS:13703 in 650 Volt grade phenolic moulded fuse holder consisting of fuse
carrier and base or miniature circuit breakers conforming to IEC:947-2 or IS:13947-2 at
appropriate locations. The carriers and bases shal be made of high grade flame
retardant and non hygroscopic phenolic moulded material with hard glass surface.
Each fuse or MCB shal be identified with engraved plastic label.
In general, fuses and MCBs shal be limited to the minimum required for safety. The
protection scheme shal include fuses for VT secondary circuits and DC supply to each
panel and fuses for MCB for spring charging motor and incoming AC supply.
Terminal blocks of brass studs rated for 10 amps continuous current, 650 volt DC
grade covered by moulded insulating materials with adequate electrical clearances
shal be provided for terminating the panel wiring and outgoing connections. The
termination shal be made by crimping lugs or bare conductor with insulating sleeves at
ends. The arrangement can be horizontal or vertical as per standard practice adopted
by the manufacturer. Al terminals must be numbered and wire termination provided
with numbered ferrules for identification. Al numbering and marking including those in
wiring diagram shal follow the guidelines provided in IS: 11353. Al circuit breaker
auxiliary contracts including spare contacts shal be wired to the terminal blocks. Ten
percent spare terminals shal be provided.
The wiring used for 230V AC supply for il umination lamp, panel heater and other
devices shall be coloured red for phase wire and black for the neutral. The colour of
wires connecting directly to Earth shal be black. Al other panel wires shall be of one
colour to be approved.
Engraved core identification plastic ferrules marked to correspond with the panel wiring
diagram shal be fixed at both ends of each wire. Ferrules shal fit tightly on the wire
and shal not fall off when the wire is disconnected from the terminal block. Numbers 6
and 9, if used shal be under scored to enable differentiation.
A durable copy of the circuit wiring diagram shal be affixed to the inner side of the door
of the switchgear compartment. Labels shal be provided inside the compartment to
describe the functions of the various items of equipment.
The scope of the supply shal include the panel mounting base plate and all special
equipment, bolts, nuts and washers necessary for making the supporting.
The supply of the material shal be complete with mounting structures of mild steel
sections conforming to IS:226 or equivalent ISO. The supporting structure shal be
designed and constructed to withstand the maximum combined effects of the circuit
breaker dead weight, its maximum dynamic load and maximum effect of wind loading.
The supporting structure shal be hot dip galvanized as per clause on surface
treatment of this specification.
The supporting structure shal be fitted with a bracket for supporting the three oil fil ed
11 KV single phase current transformers and 3 nos. 11 KV(1 Phase)PTs. The support
bracket shal be provided opposite the circuit breaker poles and shal ensure adequate
clearance between the breaker poles and the CTs as well as between the CTs and
PTs. The CTs & PTs shall be supplied by the Supplier as per specification above and
is included in the scope. The drawings of the structure with bracket shal be subject to
Purchaser‟s approval before fabrication.
The CT and PT mounting bracket shal be hot dip galvanized as per clause on surface
treatment of this specification.
The operating mechanism, local controls and monitoring shal be provided in a metal
clad control cabinet fitted to the same structure supporting the breaker and mounted at
a convenient height for safe operation from ground level or from platform to be
supplied under the contract.
The cabinet shal be made of minimum 2.00mm sheet steel and shal be constructed
as a dust, weather and vermin proof outdoor housing with protection of IP-54 class as
defined in IEC:529 or IS:13947. It shal have single door and transparent windows for
reading the circuit breaker ON or OFF position and spring charge position without
opening the door. The door and any removable covers shal be gasketed all round with
neoprene bonded gaskets. A ventilating louver shal be provided with fine wire non-
ferrous metal or stainless steel screen and filter. A 230V AC heather with auto
temperature control shal be provided in the cabinet to prevent moisture condensation
and also a 230 volt lamp for internal il umination with door operated switch.
The local control cabinet shal be subjected to surface treatment and painting as per
clause on surface treatment of this specification.
Panel wiring shal be suitably bunched and clamped for neat appearance. The
conductor used for wiring purpose shal be PVC insulated 650 volt/ 1100V grade semi-
flexible copper cable conforming to IEC: 227 or IS:1554, heat resistant, flame, vermin
and rodent proof. The wiring shal be securely supported and taken through PVC
troughs. Al panel wiring shal be capable of withstanding a voltage of 2KV AC 50Hz for
1 minute. Each wire shall be continuous from end to end without any joint in between.
The sizes of the control cable for wiring in the cabinet shal be not less than 2.5mm . 2
The cabinet shal be equipped with links and HRC cartridge fuses in 650 volt grade
fuse holders consisting of fuse carrier and base. The holders shal be made of high
grade, flame retardant and non hygroscopic phenolic moulded material of dark brown
colour with hard glass surface. Each fuse shal be identified with engraved plastic
labels.
Terminal blocks rated for 10 amps continuous current, 650 volt grade covered by
moulded insulating materials with adequate electrical clearances shal be provided for
terminating the panel wiring and outgoing connections. The termination shall be made
by crimping lugs or bare wire with insulating sleeves at ends. The arrangement can be
horizontal or vertical as per standard practice adopted by the manufacturer. Al
terminals must be numbered and wire termination provided with numbered ferrule for
identification. Al numbering and marking include those in wiring diagram shal follow
the guidelines provided in IS:11353. Ten percent spare terminals shal be provided.
10.5.3 Colours
The wiring used for AC supply for il umination lamp and heater shal be differently
coloured from control wiring so that these can be distinguished from each other. The
colour of all earth wire shall be black.
A durable copy of the circuit wiring diagram shall be affixed to the inner side of the
control cabinet. Labels shal be provided inside the cabinet to describe the functions of
the various items of equipment.
A removable gland plate shal be provided at the bottom of the cabinet for entry of
Purchaser‟s control and auxiliary power cables in the cabinet. Required number of
electroplated brass cable glands of appropriate sizes with shrouds shal be provided in
consultation with the Purchaser in the gland plate for the control and power cables.
Provision shal be make for earthing of the cable armours in the gland.
11 OPERATING MECHANISM
11.1 General
The operating mechanism of the circuit breaker shal be motor wound spring charged
type. It shal be electrically and mechanically trip free with anti pumping device (as per
IEC:694 definition). All working parts in the mechanism shal be of corrosion resistant
material. Self lubricating, wearing resistant bearings shal be provided in the
mechanism.
The mechanism shal fully close the circuit breaker and sustain it in the closed position
against the forces of the rated making current and shal fully open the circuit breaker
without undue contact bounce at a speed commensurate with that shown by tests to be
necessary to achieve the rated breaking capacity in accordance with IEC:56 or
IS:13118. The mechanism shal be capable of being locked in either the open or closed
position. The mechanism shal be capable of fully closing and opening again after the
The spring operating mechanism shal be with spring charging motor, opening and
closing springs with limit switches and all accessories necessary for automatic
charging. In normal operation, recharging of the operating springs shal commence
immediately and automatical y upon completion of the closing operation so that a
complete sequence of closing and opening operation should be possible.
It shal be possible to hand charge the operating spring with the circuit breaker in either
the open or closed position conveniently from the ground level. Closure whilst a spring
charging operation is in progress shal be prevented and release of the springs shal
not be possible until they are fully charged.
The state of charge of the operating springs shal be indicated by a mechanical device
showing ‘SPRING CHARGED’ when closing spring is fully charged and operation is
permissible and ‘SPRING FREE’ when closing spring is not fully charged and the
operation is not possible. Provision shal be made for remote electrical indication of
„Spring Charged‟ and „Spring Free‟ conditions.
The operating mechanism shal be such that the failure of any auxiliary spring shal not
cause tripping or closing the circuit breaker but shal not prevent tripping against trip
command.
Closing action of the circuit breaker shal charge the opening spring ready for tripping.
From the close position with spring charged, one open-close-open operation shal be
possible without recharging the spring.
11.3 Motor
The motor for spring charging shal be single phase 230 Volt A. C motor. Continuous
motor rating shal be at least ten percent above the maximum load demand of the
driven equipment. It shal remain within its rated capacity at all operating points that will
arise in service. It shal be protected by H.R.C cartridge fuses or MCB. The motor shal
comply with IEC:34 or IS:996.
The operating mechanism shal be suitable to operate with the following auxiliary
power supplies.
b) DC supply 24 Volts- For close and open coils, indication & Alarm
The DC supply shall be from a Power Pack. The Input to Power Pack is 110V from PT
and 230V from main supply. The power pack should be capable for minimum 3
Trippings even
if input to The mechanism shal be designed to operate satisfactorily despite fluctuations of
power pack is auxiliary power supplies as under:
failed.
17.
15.
16.
The circuit Other interlocks shal be provided as deemed necessary for safety.
breaker shal
be capable of
being TERMINAL CONNECTOR
mechanically
and electrically Suitable terminal connectors of bi-metallic type suitable for both horizontal and vertical
interlocked connection shal be provided on the terminal pad both on the incoming and the
outgoing side for connection of jumpers of ACSR or AAAC conductor. The size of the
with the
associated line conductor may vary between 50mm and 232mm depending upon the location of the
2 2
isolator so that
circuit breaker. The terminal connection drawing and details are to be approved by the
Purchaser before fabrication. The terminal connectors shal be bi-metallic type to avoid
the isolator
bi-metallic corrosion.
cannot be
operated with
the INSULATION AND CLEARANCE
breaker in the
closed a) The insulation to ground, the insulation between open contacts and insulation
position. between phases of the circuit breaker shal be capable of satisfactorily withstanding
dielectric test voltages.
Al doors or
shutters which
b) The minimum clearance in open air shal be as follows:
give access to Phase to phase spacing in - 320 mm
live parts shal switchyard i.e. interpole
be interlocked in spacing for Breaker (min)
such a way
that these Ground clearance from the - 2700mm
cannot be lowest line terminal if both the
opened unless terminals are not in same
the circuit horizontal plane (min)
breaker is in
the open TEMPERATURE RISE
position.
The temperature rise and the maximum temperature of any part of the circuit breaker
under continuous load condition and exposed in the direct rays of the sun shal not
exceed the permissible limits as provided in Table V of IEC publication 694 or table 4
of IS:12729. These limits shal not be exceeded when corrected for the difference
between the ambient temperature at site and the ambient temperature specified in the
standard. The correction proposed shall be stated in the tender.
18. TESTS
The circuit breakers shal be subjected to routine and type tests in accordance with the
standards listed in this specification including the following IEC and IS standards with
the latest amendments:
The circuit breaker shal satisfactorily perform the out of phase and short circuit duties
specified in IEC:56, IEC:17A(Sectt.) and IEC:17A/CD/474, IS-13118 and IS:13516.
The circuit breaker shal be capable of performing at least twenty five (25) open
operations at the rated short circuit current before maintenance or inspection is
required.
At zero gauge loss of vacuum inside the interrupter chamber, the open contracts shal
withstand
continuously,
the rated
phase to
ground voltage
and it shal be
possible to
break normal
current in
these
conditions.
During the
dielectric type
tests, no
flashover
external or
internal shal
be acceptable.
19.
18.6
18.7
18.8
18.9
adjustment is
allowed and shal be performed in accordance with manufacturer‟s instructions.
The circuit Change of contracts is not permitted.
breakers shal
be subjected to
a power Low current switching
frequency AC
voltage test for The circuit breakers shall produce very low over voltage (<2.0 pu) on all switching
one circuits inductive current including reactor switching to IEC-1233 and capacitive current
minute in dry switching to IEC:17A (Secretariat) 438 and IEC 17A/CD/474 the circuit breaker shal be
and wet re-ignition or re-strike free for all duties.
conditions and
there shal be Duty requirement tests
no external
flash over to Apart from auto-reclosing and the other duties mentioned above, the breakers shal be
earth. able to perform the following duties for which type tests are to be conducted as per
IEC:56 or IS:13118.
Mechanical
1. Breaking the steady and the transient magnetising current of the transformer.
endurance
2. Breaking 25% of rated fault current at twice the rated voltage as per IEC/IS.
In addition to
the 3. Cable charging breaking current.
requirements
of IEC:56, an 4. Back-to-back capacitor bank breaking current.
extended
5. Single capacitor bank breaking current.
mechanical
endurance test 6. Capacitor bank in rush making current.
is
required to Test for the resistance of the main circuit shal also be conducted.
show that the
circuit breaker
is capable of at Temperature rise test
least 10,000
operations at Temperature rise test is to be conducted on the circuit breaker and the accessories in
no
accordance with IEC:56 or IS:13118. The temperature rise shal be limited as per this
load in
specification.
accordance
with
IEC:17A/474/C PERFORMANCE REQUIREMENTS
D. Between
the specified
test series in
IEC:17A/474/C
D, some
maintenance
such as
lubrication and
mechanical
The supplier shal declare the circuit breaker opening and closing times at 120 percent,
100 percent and 70 per cent of the rated voltage of the opening and closing devices
when measured at the terminals of the trip and closing coils. The minimum make break
time at rated voltage and total break time of the CB shal be stated. The total break
time must not exceed 60m. sec.
20. EARTHING
Al metal parts not intended for carrying current or not alive shal be connected to
duplicate earthing system and suitable electroplated brass earthing terminals shal be
provided on each circuit breaker in conformity with IEC:56 or IS:13118. Suitable
identification mark for the earth terminals shal be provided adjacent to the terminal.
Earth continuity conductors shall be provided down to the ground level for earth
connection to purchaser‟s earthing grid. It shal have sufficient cross sectional area to
afford a low resistance path for the full fault current envisaged. Such conductor shal
also be provided for the CTs up to the ground level.
The size of the earth continuity conductor shal be large enough to reduce the potential
rise of the metal frame of the breaker in the even of fault to minimum but in any case
not more than 10V. The size of the conductor shal also be adequate to restrict the
temperature rise without causing any damage to the earth connection in the case of
fault. No riveted joints in the earth conducting path shal be permissible and only bolted
joints of adequate size shal be provided with nuts, bolts and plain and spring washers.
The surfaces to be jointed shal be perfectly flat without any unevenness to ensure that
there is no contact resistance.
An earth busbar of copper strip shal be provided inside the local control cabinet to
which all earthing connections must be made. The earth busbar shal be terminated
into two electroplated brass earthing terminals of adequate size with nuts, bolts and
washers for connecting to earth continuity conductor mentioned above.
The supplier shal provide the mandatory spares as follows for each company NESCO/
WESCO / SOUTHCO
(Nos.)
1 9 Complete pole
2 10 assembly of the
3 circuit breaker
4 Vacuum interrupter
5 bottle (for vacuum
6 type only)
7 Tripping coils
8 Closing coils
Insulated drive 2
rod 2
Spring charging 3
motor 3
Set of spring 3
charging limit 2
switches 2
Set for gaskets 2
complete for one 2
circuit breaker 2
Upper Housing
assembly
Lower Housing
assembly
ANNEXURE- V(B)
TECHINICAL DATA SCHEDULE FOR 11 KV OUTDOOR VACUUM CIRCUIT
BREAKER
< 60
no.
no.
KV
KV
Amps
Amps
KA
KA
KA
KA
KA
Sec
0C
0C
milli-
sec
62 KV
3
Hz
Kv/µs
28 KV
28 KV
75 KVp
75 KVp
2 KV
BIDDER'S OFFER
KVp
Amps.
Amps
Amps
KA
KA
KA
no.
no
no
no
mm
mm
mm
Kg
Kg
Kg
mm
mm
.
Depth mm
Drawings must be provided Yes / No
28 KV
28 KV
75 KVp
75 KVp
75 KVp
75 KVp
>300 mm
>280 mm
Kg
28 KV
28 KV
75 KV
75 KV
75 KVp
75 KVp
>300 mm
>280 mm
Kg
Yes / No
Copper
.
contacts
- Type of plating, if any Silver
- Thickness of plating 20 Micron
105%
95%
Kg / N
sec
Volts
Volts
Volts
Hz
Hz
.
- Normal control circuit 24
Volts
voltage
- DC Voltage limits for proper
operation
Maximum 120% Volts
Maximum 70% Volts
- Power required for trip coil 300 Watts
- Power required for closing 300 Watts
coil
mm
mm
Kg
Kg
mm
sq mm
microns
Microns
.
Surface preparation
Rust inhibition
Zinc thickness
Treatment of fasteners. Microns
22 VACUUM CIRCUIT
BREAKER SEALING
Degree of protection of circuit
breaker pole enclosure (IEC 529,
IS 13947).
Method of sealing the circuit
breaker pole enclosure.
15 VA
0.5
10
15 VA
5P
20
PS
.
Make and type of Transformer Out type, Oil cooled,
1 ph, Dead Tank
Ratio
Core 1. VA burden 15 VA
Accuracy class 0.5
Saturation factor
Instrument security 10
factor
Accuracy limit factor
Core 2. VA burden 15 VA
Accuracy class 5P
Saturation factor
Accuracy limit factor 20
Short time current rating: 25 KA for 3 sec KA,
Current time Sec
Volts
VA KA
Sec
KA
Min
KV
KV
KV
.
- Impulse voltage 75 KVp
withstand level
- One minute power 28 KV
frequency voltage withstand level
of primary winding
- Weight of core and Kg
winding
- Total weight Kg
- Overall dimensions Mm
- Rated voltage factor
Continuous 1.2
For 30 seconds 1.5
- Temperature rise above 40 0C
the ambient of 50 C0
- Correction factor
- Partial discharge level pC
Electrolytic Percent
3 KV
28 KV
Yes/No
Yes/No
Yes/No
Yes/No
3 mm
mm
Yes/no
mm
.
- Size and type of 100 Sq. mm
conductor it can accommodate
25 INSTRUMENTS & METERS
(Ammeter , Volt Meter &
Energy Meter)
A. 1. Type & make of Analogue type ,AE
Ammeter & voltmeter make
2. Size 144x144
3. Whether Yes
magnetically shielded or not
4. Limits or error in the
effective range ±2%
5. Scale length 90 Deg.
6. Whether
Tropicalised
7. Short time overload 200%
rating
Watt
Amp
SL DESCRIPTION As Per
NO Specifications
UNITS BIDDER'S OFFER
Mounting Flush
Aux. Contact on each pole 1 NO + 1 NC
Flag Required
Purpose Trf protection
E. High speed Tripping Relay
Type & make of the Relay AREVA, ER,ABB
make
Voltage coil rating 24 V DC Volts
Contact(Hand reset) 3 NO +1 NC
Flag Required
F. High speed Harmonic Restraint
Differential Relay
Type & make of the Relay AREVA, ER,ABB
make
Voltage coil rating in 24 V DC
Aux. Contacts(Hand reset) bu 2 NO
Mounting ilt Flush
Ba
CT secondary tte 1 Amp.
Differential current setting ry 15%
Bias setting ) 15-30-40 %
Flag Required
G. POWER PACKS (2 X 12 V
Volts
1. Rated AC voltage.(Input 230 /110 Volt AC Volt
230 V AC or 110 V. AC ).
.
2. Single phase or three Single phase
phase.
3. Capacity(VA) 300
4. Power factor
5. Type of transformer
used, if any, to supply input to the
rectifier
6. Transformation ratio
7. Type of rectification Full wave
employed, full wave or half wave
8. Type of rectifier Bridge
connection
9. Ripple factor
10. Type of filter employed
11. Ratings of capacitor
12. Time of retention of
charge by capacitor
13. Value of DC constant.
14. Out put voltage(DC) 24 + 15% Volt
15. Capacity (Watt-sec)
16. No of closing & tripping >10
taken by this pack.
5 33 KV Pin Insulator No 45
6 33 KV G.I Pin No 45
7 33 KV Disc Insulator B/S No 1485
33 KV HW Fitting (B & S Type) -
8 Set 405
Suspension Type
33 KV HW Fitting (B & S Type) -
9 Set 90
Tension Type
10 Earthing Coil Each 300
11 MS Nut ,Bolt & Washer Kg 480
Transportation from Southco Store
12 and errection of 232 sqmm AAA Km 23.50
Conductor Will be supplied by Southco.
PG Clamp for 232 Sq. mm AAA
13 No 78.75
Conductor
14 HT Stay Set Set 114
15 7/10 SWG stay wire Kg 1140
16 Stay insulator No 114
17 Stay clamp Pair 114
18 Cement Concreting of Stay Pit 114
19 Cement Concreting of Pole Each 300
20 Painting of MS Materials Ltr 100
BOQ of 11KV line 3ph with 55mm2 AAAC=0.5 KM
Sl. Description of Materials Unit
Quantity Total Amount
No Supply Errection
for Supply &
Rate(Rs) Amount (Rs) Rate (Rs) Amount (Rs) Errection
1 2 3=(1x2) 4 5=(1X4) 6=(3+5)
1 9mtr. Long 300kg. PSC Pole No 7
2 RCC Base plate No. 7
3 Padding and concreting material for
support No. 7
4 Earthing Support( Coil Type) No 7
5 11KV 'V' Cross Arm No. 6
6 Back Clamp No. 6
7 F-Clamp No. 6
8 11KV Pin Insulator No. 19
9 11KV G.I Pin No. 19
10 Disk Insulator (T&C type) No. 9
11 Hardware for Disk Insulator No. 9
12 HT Stay Set Set 2
13 Stay Wire (7/10 SWG) Kg 20
14 Stay Insulator No. 2
15 Stay Clamp Pair 2
16
Concrete material for stay anchor plate No. 2
17 Danger Plate No. 7
18 MS Channel (100x50x6)mm 9.2kg/mtr 33
for tapping point Kg
19 Transportation from Southco store & 1.50
errection of 1.5KM,55sqmm AAA Will be Supplied by
conductor km Southco
20 Paint Ltr 4
21 M.S. Bolts, Nuts & Washers of different Kg 13
size
BOQ for 2 Nos of 4 Pole Structure with 6 Nos AB Switch)( At Point F & G)
1 2 4 5=(1X4) 6=(3+5)
3=(1x2)