BFW COOLER

10-E1415

PROJECT NAME Methanol Wash Column

CLIENT

LOCATION Al-Jubail, Saudi Arabia

2 28-Oct-13 Issued For 60% ENGG PACKAGE AD JL US
1 6-Sep-13 Issued For BEP AD JL US
0 24-Aug-13 Issued For BEP AD JL US
CONSULTANT
PRPD CHKD APPR APPR
REV DATE REVISION DESCRIPTION
BY BY BY CLIENT
Entire Specification DOCUMENT ISSUED FOR REV
DOCUMENT NO. .
Issued this Revision In-house Review Design NO.
Revised Pages Only Client Comments / Approval Construction IEC-SIPC-1014-PRCS-PDS-001
2
Issued this Revision Detail Engineering Package Page 1 of 3
 SHELL AND TUBE HEAT EXCHANGER

PROCESS DATASHEET

Project Number: Datasheet Number: Date: Page: Rev.:

Methanol Wash Column IEC-SIPC-1014-
1014 28 Oct 13 2 of 3 2
PRCS-PDS-001

CLIENT: Sipchem EQUIPMENT NO. 10-E1415

LOCATION: Al-Jubail, Saudi Arabia SERVICE: BFW COOLER
1 Size (Shell ID X Tube Length) 381 x 2800 mm Type DEU Horz. Connected In 1 Parallel 1 Series
2 Surf/Unit (Gross/Eff) 18.43 / 18.08 m2 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 18.43 / 18.08 m2
3 PERFORMANCE OF ONE UNIT
4 Fluid Allocation Shell Side Tube Side
5 Fluid Name Cooling Water BFW
6 Fluid Quantity, Total kg/hr 61,772 4,932
7 Vapor (In/Out)
8 Liquid 61,772 61,772 4,932 4,932
9 Steam
10 Water 61,772 61,772 4,932 4,932
11 Noncondensables
12 Temperature (In/Out) C 39 45 108 (Note-5) 45 2
13 Specific Gravity 0.9933 0.9909 0.9474 0.9941
14 Viscosity cP 0.6655 0.5962 0.2341 0.5972
15 Molecular Weight, Vapor
16 Molecular Weight, Noncondensables
17 Specific Heat kJ/kg-C 4.1770 4.1773 4.2271 4.1605
18 Thermal Conductivity W/m-K 0.6277 0.6351 0.6882 0.6388
19 Latent Heat kJ/kg
20 Inlet Pressure barg 6.2 78.40
21 Velocity m/s 0.52 0.93
22 Pressure Drop, Allow/Calc bar 0.300 0.095 1.00 0.264
23 Fouling Resistance (min) m2-K/W 0.000170 0.000170
24 Heat Exchanged kW 430 MTD (Corrected) 22.9 C 2
25 Transfer Rate, Service 1039.2 W/m2-K Clean 2166.8 W/m2-K Actual 1158.5 W/m2-K
26 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
27 Shell Side Tube Side
28 Design/Test Pressure bargG 10.5 / 128 /
29 Design Temperature C 120 132 2
30 No Passes per Shell 1 8
31 Corrosion Allowance mm 3.175 3.175
32 Connections In inch 1@ 6 1@ 2
33 Size & Out inch 1@ 6 1@ 2
34 Rating Intermediate @ @
35 Tube No. 66U OD 15.875 mm Thk(Avg) 2.108 mm Length 2800 mm Pitch 23.813 mm Layout 45
36 Tube Type Plain Material Carbon Steel
37 Shell Carbon Steel ID 381.00 mm OD mm Shell Cover Carbon Steel (Integral)
38 Channel or Bonnet Channel Cover
39 Tubesheet-Stationary Tubesheet-Floating
40 Floating Head Cover Impingement Plate None
41 Baffles-Cross Carbon Steel Type SINGLE-SEG. %Cut (Diam) 37 (H) Spacing(c/c) 187.11 mm Inlet 300 mm
42 Baffles-Long Seal Type None
43 Supports-Tube U-Bend Carbon Steel Type Full Support
44 Bypass Seal Arrangement 0 Tube-Tubesheet Joint
45 Expansion Joint - Type
46 Rho-V2-Inlet Nozzle 853.6 kg/m-s2 Bundle Entrance 449.46 Bundle Exit 295.61 kg/m-s2
47 Gaskets-Shell Side Tube Side
48 -Floating Head
49 Code Requirements ASME SECT VIII DIV. I, API 660 TEMA Class R
50 Weight/Shell 1477.9 Filled with Water 1868.5 Bundle 335.69 kg
51 Remarks:
52 1. Specified duty and flow rates are 110% of normal duty and flow rates.
53 2. MDMT for exchanger is 0°C.
54 3. The exchanger is designed based on Maximum purge gas flow case (Case-1).
55 4. The Shell ID is equivalent to 16" Sch 40 standard pipe.
56 5. Specified exchanger design & duty is based on BFW cooling from maximum temperature of 120°C to 45°C. 2
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 SHELL AND TUBE HEAT EXCHANGER
PROCESS DATASHEET

Project Number: Datasheet Number: Date: Page: Rev

Methanol Wash Column IEC-SIPC-1014-PRCS-
1014 28-Oct-13 3 of 3 2
PDS-001
CLIENT: SIPCHEM EQUIPMENT NO. 10-E1415
LOCATION: Al-Jubail, Saudi Arabia SERVICE: BFW COOLER
1
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Tube Layout
3
4
5
6 154.051 mm
7
8
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15
16
17
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1 2
1 4 3
2
3 5 6
4
154.051 mm
5 8 7
6
7
TEMA type DEU
8 Shell ID 381.000 mm
9 Actual OTL 368.011 mm
10 Height under inlet nozzle 17.189 mm
11 Height under outlet nozzle 17.189 mm
12 Tube type Plain
13 Tube OD 15.875 mm
Tube pitch 23.813 mm
14
Tube layout angle 45 deg
15
Tubes (specified) 132
16 Tubes (calculated) 132
17 Tie rods 4
18 Seal strip pairs 0
19 Passlane seal rods 8
20 Tube Passes 8
21
Parallel passlane width 31.750 mm
Perpendicular passlane width 15.797 mm
22
Baffle cut % diameter 37
23
24 TUBEPASS DETAILS
25 Pass Rows Tubes Pass Rows Tubes
26 1 6 19 5 3 14
27 2 6 19 6 3 14
28 3 3 14 7 6 19
4 3 14 8 6 19
29
30 Remarks:
31