LOME Instruction Manual

Instruction manual
Designation Mineral oil centrifuge with self-cleaning bowl
Type OSE 20-91-067
No. 2064-9001-200
Edition 0909
Mechanical Separation / GEA Westfalia Separator

2 2064-9001-200 / 0909
TRANSLATION OF ORIGINAL INSTRUCTION MANUAL

Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be addressed to:
Mechanical Separation
GEA Westfalia Separator GmbH
Werner-Habig-Straße 1 · D-59302 Oelde (Germany)
Tel.: +49 (0) 25 22 / 77-0 · Fax: +49 (0) 25 22 / 77-17 78
[email protected] · www.westfalia-separator.com

2064-9001-200 / 0909 3
GEA Westfalia Separator Systems GmbH

59302 Oelde, Germany
Type S/N:
Year of manufacture
-1
Max. admissible rated bowl speed in min
3
Max. admissible density in kg/dm of product
Heavy 3
liquid kg/dm
3 Solids kg/dm
3
Min/max throughput m /h
Min/max temp. of product in °C
Min/max housing pressure range in bar
This nameplate must be filled in by the operator.

Please transfer the data from the centrifuge nameplate.

4 2064-9001-200 / 0909
For your safety

• Take special care when carrying out operations marked with this
symbol -
otherwise danger to life!
• Strictly adhere to instructions marked with this symbol.

This avoids damage to the separator and other equipment.
Note: • This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant compo-
nents and the processes.
• Observe the accident prevention regulations!

The local safety and accident prevention regulations apply uncondi-
tionally to the operation of the separator. The plant operator must en-
sure compliance with these regulations.
• When operating electrical apparatus, certain parts carry danger-

ous voltage.
Before working in electrical components, take adequate preventive
measures according to the national provisions (in Germany in accor-
dance with the rules and regulations of the VDE (Verein Deutscher
Elektrotechnik / Association of German Electrical Engineering) or of
the local electric power company.
Non-compliance with the protective measures can result in serious
damage to persons or property.
Any work on electrical components may only be carried out by an au-
thorized electrician.
• Only qualified or authorized specialized staff may operate, main-

tain and repair the separator.
Corresponding training courses take place in the manufacturer’s plant
or are held on site by the manufacturer.
• Follow the instructions in the manual.

Follow only the instructions given in this manual.
Repair and maintenance work that goes beyond the scope described
in this manual may not be carried out.
• Operate the separator only in accordance with agreed process

and operating parameters

2064-9001-200 / 0909 5
• Maintain the separator

as specified in this manual.
• Carry out safety checks on the separator,

as described in chapter "Safety precautions" in this manual
• Liability for the function of the machine passes to the owner.

Liability for the function of the machine passes unconditionally to the
owner or operator irrespective of existing warranty periods in so far as
the machine is improperly maintained or serviced by persons other
than Westfalia Separator service personnel or if the machine is not
applied in accordance with the intended use.
Westfalia Separator shall not be liable for damage which occurs as a
result of non-observance of the above. Warranty and liability condi-
tions in the Conditions of Sale and Delivery of Westfalia Separator are
not extended by the above.

6 2064-9001-200 / 0909
1 Safety precautions 9
1.1 Correct usage ........................................................................................ 10

1.2 Non-compliance with the intended use .................................................. 11
1.3 Safety markings ..................................................................................... 12
1.3.1 Safety markings and their meaning ....................................................... 13
1.4 Basic operating principles ...................................................................... 17
1.5 Operations on the separator .................................................................. 18
1.5.1 Demands on the operating and maintenance personnel ....................... 18
1.5.2 Spare part requirements ........................................................................ 19
1.5.3 Assembly ............................................................................................... 19
1.5.4 Electrical installation .............................................................................. 22
1.5.5 Before start-up ....................................................................................... 23
1.5.6 Start-up .................................................................................................. 25
1.5.7 Shut-down and “Emergency-Off" ........................................................... 27
1.5.8 Voltage cutoff during operation .............................................................. 28
1.5.9 Maintenance and repair ......................................................................... 29
1.6 Corrosion ............................................................................................... 33
1.7 Erosion ................................................................................................... 34
1.8 The health hazards involved when handling heavy oils and lube oils ... 36
1.8.1 Code of practice and personal protective measures ............................. 36
2 Machine description 37
2.1 Standard dimensioned drawing of the separator ................................... 38

2.2 Section through separator ..................................................................... 40
2.3 General .................................................................................................. 41
2.4 OSE ...-91-... .......................................................................................... 41
2.5 Main components of the separator ........................................................ 44
2.5.1 Centripetal pump ................................................................................... 45
2.5.2 Bowl ....................................................................................................... 46
2.5.3 Bowl hydraulics ...................................................................................... 47
2.5.4 Drive ....................................................................................................... 50
2.5.5 Solenoid valve block .............................................................................. 51
2.6 Regulating ring ....................................................................................... 55
2.6.1 Determination by table ........................................................................... 55
2.6.2 Determination by experiment ................................................................. 56
2.7 Supervisory equipment .......................................................................... 57
2.7.1 Pressure transmitter .............................................................................. 57
2.7.2 Vibration monitoring (Option) ................................................................. 59
2.7.3 Speed monitoring ................................................................................... 60
2.8 Product feed line and product discharge line ........................................ 61
2.8.1 Throughput monitoring (product feed line A) ......................................... 61
2.8.2 Determining the throughput rate (product feed line A) .......................... 62
2.8.3 Pressure monitoring (product discharge line B) .................................... 63
2.9 Technical data ....................................................................................... 64
3 Operation 67
3.1 Technical information ............................................................................. 68

3.1.1 Notes on separation ............................................................................... 68
3.1.2 General information on bowl ejection .................................................... 68
3.2 Before start-up ....................................................................................... 70
3.2.1 Before the first start-up – after maintenance and repair ........................ 70

2064-9001-200 / 0909 7
3.2.2 Before every start-up ............................................................................. 72

3.3 Starting the separator ............................................................................ 73
3.4 Monitoring of operation .......................................................................... 74
3.5 Setting the separation time .................................................................... 76
3.5.1 Mathematical calculation ....................................................................... 76
3.6 Ejecting the bowl .................................................................................... 77
3.7 Shutting down the separator .................................................................. 78
3.7.1 Shut-down “Emergency-Off" .................................................................. 80
3.8 Trouble shooting .................................................................................... 82
3.8.1 Trouble shooting .................................................................................... 82
3.8.2 Bowl faults.............................................................................................. 84
4 Installation - Maintenance - Repair 91
4.1 Installation of the separator ................................................................... 92

4.1.1 Transporting the separator .................................................................... 94
4.1.2 Installing the separator .......................................................................... 96
4.1.3 Motor ...................................................................................................... 97
4.1.4 Direction of rotation of the bowl ........................................................... 100
4.1.5 Speed and starting time of the bowl .................................................... 101
4.2 Orifice plates and flowmeter ................................................................ 103
4.2.1 Installing the orifice plates ................................................................... 104
4.3 Maintenance and lubrication ................................................................ 105
4.3.1 Maintenance schedule ......................................................................... 105
4.3.2 Hoses and hose pipes ......................................................................... 112
4.3.3 Lubrication ........................................................................................... 113
4.3.4 Lubrication Chart ................................................................................. 116
4.3.5 Table of lubricating oils ........................................................................ 118
4.3.6 Comments on table of lubricating oils for separators from Westfalia
Separator ............................................................................................. 119
4.4 Bowl ..................................................................................................... 120
4.4.1 Dismantling the bowl ............................................................................ 122
4.4.2 Cleaning the bowl ................................................................................ 138
4.4.3 Cleaning the frame .............................................................................. 139
4.4.4 Cleaning the strainer and the operating water feeding system ........... 139
4.4.5 Cleaning the motor .............................................................................. 140
4.4.6 Important instructions for assembling the bowl ................................... 141
4.4.7 Assembling the bowl ............................................................................ 143
4.4.8 Replacing the polyamide gasket (bowl top) ......................................... 157
4.4.10 Reworking the sliding piston ................................................................ 166
4.5 Closing the hood .................................................................................. 167
4.6 Drive ..................................................................................................... 170
4.6.1 Important instructions for fitting and removing the drive ...................... 172
4.6.2 Removing the drive belt and spindle assembly ................................... 174
4.6.3 Dismantling the spindle assembly ....................................................... 178
4.6.4 Dismantling the centrifugal clutch ........................................................ 180
4.6.5 Fitting the spindle assembly ................................................................ 184
4.6.6 Fitting the centrifugal clutch ................................................................. 186
4.6.7 Fitting the motor ................................................................................... 192
4.7 Height adjustment ................................................................................ 197
4.7.1 Bowl height .......................................................................................... 197
4.7.2 Centripetal pump clearance ................................................................. 198
4.8 Final checks after assembling the separator ....................................... 200
4.9 Before a long-term shut-down of the separator ................................... 200
4.9.1 Preserving the separator ..................................................................... 200
4.9.2 Preserving the motor ........................................................................... 201
4.10 Storage ................................................................................................ 202

8 2064-9001-200 / 0909
4.10.1 After delivery ........................................................................................ 202

4.10.2 Separator ............................................................................................. 202
4.10.3 Control system ..................................................................................... 202
4.11 Before restarting .................................................................................. 203
4.12 Disposal ............................................................................................... 204
4.12.1 Gear and lubricating oils ...................................................................... 204
4.12.2 Cleaning liquids ................................................................................... 205
4.12.3 Separator ............................................................................................. 205
4.13 Standard tools ...................................................................................... 206
4.14 Special tools ........................................................................................ 208
5 Spare parts 211
5.1 Spare part requirements ...................................................................... 212

5.2 Guide to ordering spare parts .............................................................. 212

2064-9001-200 / 0909 9
1 Safety precautions
1.1 Correct usage ........................................................................................ 10

1.2 Non-compliance with the intended use .................................................. 11
1.3 Safety markings ..................................................................................... 12
1.3.1 Safety markings and their meaning ....................................................... 13
1.4 Basic operating principles ...................................................................... 17
1.5 Operations on the separator .................................................................. 18
1.5.1 Demands on the operating and maintenance personnel ....................... 18
1.5.2 Spare part requirements ........................................................................ 19
1.5.3 Assembly ............................................................................................... 19
1.5.4 Electrical installation .............................................................................. 22
1.5.5 Before start-up ....................................................................................... 23
1.5.6 Start-up .................................................................................................. 25
1.5.7 Shut-down and “Emergency-Off" ........................................................... 27
1.5.8 Voltage cutoff during operation .............................................................. 28
1.5.9 Maintenance and repair ......................................................................... 29
1.6 Corrosion ............................................................................................... 33
1.7 Erosion ................................................................................................... 34
1.8 The health hazards involved when handling heavy oils and lube oils ... 36
1.8.1 Code of practice and personal protective measures ............................. 36

10 2064-9001-200 / 0909
1.1 Correct usage

Centrifugal separators – called separators in short – are used
• for the separation of liquid mixtures which consist of two liquids, with simulta-
neous removal of the solids contained in the liquids.
• for removing (clarifying) solids from a liquid.
The separator is designed

• for a very high bowl speed.
The admissible bowl speed depends on the chemical and physical properties
of the product:
– Temperature
– Density of the fluid and solid components.
• for products which contain no corrosive and erosive components.
The aggressiveness of the product influences the careful selection of the bowl
material.
Only products conforming to the specifications on the nameplate may be
processed.
• in accordance with the method of application of the separator agreed with
Westfalia Separator. Refer to the data sheet and contractually agreements.
• in accordance with the admissible utilities (cleaning agents, lubricants, operat-
ing liquids etc.) specified in the documentation or on the data sheet.
Intended use involves

• paying attention to the safety precautions, the instruction manual of the sepa-
rator and the safety markings on the separator.
• adhering to the data on the nameplate, e.g. maximum admissible bowl speed.
Further information on the intended use of the separator such as
– agreed areas,
– density of the product
– throughput capacities
– temperatures
– pressures etc.
is given in the documentation or the data sheet furnished with the documenta-
tion.
The contractually agreed conditions agreed with Westfalia Separator on the in-
tended use of the separator must be passed on to the operating personnel by
the plant operator.
Any operating mode deviating from this is not intended use and can result
in severe damage to property and persons!

2064-9001-200 / 0909 11
1.2 Non-compliance with the intended use

Any use that deviates from the intended use is considered to be non-
compliant.
The separator may not be operated by:

• Persons who have not read and understood these basic safety precautions.
• Persons who have not read and understood the instruction manual of the
separator.
• Persons who have not been briefed on proper and correct operation.
• Persons who have not been adequately trained.
• Persons who have not reached the minimum age of 18 years.
The separator may not be operated

• when the product fed does not conform to the specifications on the name-
plate.
– Product with excessively high density
– Solids with excessively high density
– Product with excessively high temperature
• when the max. admissible bowl speed has been exceeded through electrical
or electronic manipulation of the drive.
• in an incomplete state of assembly, e.g.
– required supervisory equipment is not activated or has been switched off.
– the required safety and/or protective covers have not been installed.
• by persons who are not adequately trained.
• when the separator is operated with spare parts which do not come from
Westfalia Separator.
Non-compliance with intended use can result in severe damage to prop-

erty and persons!

12 2064-9001-200 / 0909
1.3 Safety markings

The safety markings (adhesive and metal plates) are attached to all separators
on the hood and frame of the respective separator in such a way that they are
clearly visible.
All safety markings on the separator, control system and plant components must
always be in perfect condition.
• Clean dirty safety markings.
• Replace damaged safety markings.
Fig. 1 Example of markings on a separator
1 Pictograms (safety stickers)

2 Oil quality
3 Plates
4 Nameplate
5 Maker's nameplate
The texts and part numbers of the safety markings change depending on the
languages required by the customer.

2064-9001-200 / 0909 13
1.3.1 Safety markings and their meaning

The following safety markings must be attached to the separator as adhesive
labels.
Fig. 2
Refer to the machine documen-

tation!
• Every person who is assigned the
task of installing, operating, main-
taining and repairing the machine
must have read and understood the
documentation.
• The documentation must be com-
plete kept near to the machine and
be readily accessible to the opera-
tors. It must be available to the op-
erators at all times!
Fig. 3

14 2064-9001-200 / 0909
Before carrying out work, dis-

connect power to all compo-
nents of the monitoring system!
Risk of injury due to electrical voltage
and unintended start-up of the separa-
tor!
Before carrying out work on the

separator and electrical plant com-
ponents:
• Make sure the separator is at a
standstill.
Fig. 4 • Switch off all electrical appliances
via the main switch,
• Lock the installation to prevent it
from being accidentally switched on.
Danger to life and limb through

rotating machine parts!
• Do not loosen any part and do not
carry out maintenance or repair
work on the separator before the
separator is at a standstill.
Methods of how to check standstill
are described in the machine docu-
mentation.
Fig. 5
Warning of unusual noises or

vibrations!
When unusual noises or vibrations
occur on the separator:
• Immediately shut down the separa-
tor with filled bowl via “emergency-
off”.
• Never trigger a bowl ejection!
• Evacuate the room.
• Do not re-enter the room until the
centrifuge has come to a standstill.
Fig. 6

2064-9001-200 / 0909 15
Frequency converter operation!

• When setting the frequency con-
verter, do not exceed the admissible
bowl speed (see nameplate)
Note:
This adhesive plate is only used for
frequency converter operation.
Fig. 7
Warning of extreme surface

temperatures!
The surfaces of the separator and

plant components can be hot!
Note:
This adhesive plate is only used for hot
operation.
Fig. 8
Danger due to electrical voltage!

Non-compliance with the protective
measures can result in serious dam-
age to persons or property.
Before working on electrical separa-

tor/plant components:
• Switch off all electrical appliances
via the main switch.
Fig. 9
CAUTION:
The parts marked in this way can carry voltage even when the main
switch is off!
• Lock the separator/plant to prevent it from being accidentally switched on.
• Take adequate preventive measures according to the national provisions (in
Germany in accordance with the rules and regulations of the VDE (Verein
Deutscher Elektriker / Association of German Electrical Engineers) or of the
local electric power company.
• The work may only be carried out by competent persons (qualified technical
specialists).

16 2064-9001-200 / 0909
Pictograms with warning text

Pictograms can be meaningfully supplemented as illustrated in the two following
examples:
– With warning text (Voltage is also present . .),
– with signal word (ATTENTION!) and warning text.
Bei ausgeschaltetem Sous tension même

Danger through external voltage!
Hauptschalter en position d’arrêt de
unter Spannung! l’interrupteur principal !
Voltage also present Con el interruptor

Voltage also present when main switch
when main
switch is turned off!
principal desconectado se
encuentra bajo tensión! is turned off!
CAUTION:
The circuits marked in this way can
carry voltage even when the main
switch is off!
Fig. 10 Example 1
ACHTUNG! Danger through external voltage!

Auch bei ausgeschaltetem
Hauptschalter können
orangefarbige Leitungen
unter Spannung stehen.
ATTENTION!
ATTENTION!
Also in case of switched off main isola-
Also in case of switched off tor orange coloured cores can be un-
main isolator orange coloured cores
can be under voltage. der voltage.
ATTENTION!
Lorsque le commutateur principal
est éteint les files orange
peuvent être sous tension. CAUTION:
The circuits marked in this way can
carry voltage even when the main
switch is off!
Fig. 11 Example 2
No te :
Orange coloured leads are fitted as standard at Westfalia Separator.
Different colour leads can be fitted if requested by the customer!

2064-9001-200 / 0909 17
Potential equalisation (protec-

tive-earth terminal)
The grounding protection is a measure
which, in the case of a malfunction,
leads off the touch voltage into the
earth.
Fig. 12
1.4 Basic operating principles

Separators are used for the separation of liquid mixtures or for the separation of
solids out of liquids or liquid mixtures.
High centrifugal forces are produced in

the rotating bowl.
Fig. 13
Under the influence of the centrifugal forces, separation of the liquid mixture
and/or ejection of the solids particles takes place most rapidly.
The specifically heavier components are displaced to the bowl periphery, whe-
reas the specifically lighter components are displaced towards the centre of the
bowl.
The high centrifugal force is produced by very high bowl speeds. On the one
hand, high bowl speeds signify high efficiency, while on the other hand, they
signify high material stressing of the separator.

18 2064-9001-200 / 0909
1.5 Operations on the separator
The separator works reliably, provided

that it is operated and maintained in
accordance with our operating instruc-
tions.
Fig. 14
Special attention must be given to:

• Assembly
• Electrical installation
• Before start-up
• Start-up
• Shut-down
• Maintenance and repair
1.5.1 Demands on the operating and maintenance personnel

Operating, maintaining or repairing the separator or the separator plant requires
specialized knowledge.
CAUTION!
Operating, maintenance or repair work by unqualified or unauthorized
personnel can lead to operating, assembly and handling errors and severe
damage to persons and property.
Westfalia Separator accepts no liability for damage caused by unqualified

or unauthorized personnel!
For operation, maintenance and repair work, personnel may only be deployed
who
• have reached a minimum age of 18 years.
• are demonstrably familiar with the state-of-the-art through briefings and train-
ing.
• are adequately qualified for performing the work and checking it.
Electrical work may only be carried out by an authorized electrician!
The operator of the separator or separator plant

• is responsible for the necessary skills and knowledge of the personnel.
• is responsible for briefing and training the personnel.
• must be sure that the personnel have read and understood the manuals nec-
essary to carry out their work.

2064-9001-200 / 0909 19
Westfalia Separator offers an extensive range of training and advanced training

courses. You can obtain further information from Westfalia Separator or from
one of the authorized representatives.
1.5.2 Spare part requirements
• Use only genuine spare parts from Westfalia

Separator. The original spare parts are listed
in the spare parts catalog.
The use of non-genuine parts leads to:
– safety risks,
– reduced durability of these parts,
– reduced availability of the separator and
– increased service requirement.
Fig. 15 If a safety risk occurs when using non-original
spare parts, this may have legal consequences
for the responsible persons. In such cases,
Westfalia Separator accepts no liability or war-
ranty claims.
1.5.3 Assembly
• If the plant has several centrifuges,

be careful not to interchange parts of
different bowls since each bowl has
been balanced individually.
The bowl parts are marked with the
serial-number of the machine or with
the last three digits of the serial-
number.
Fig. 16
• Damaged parts must be replaced

immediately by new or reconditioned
parts.
Fig. 17

20 2064-9001-200 / 0909
CAUTION:
• Some bowl parts may be pre-
assembled and balanced only by
specialists from Westfalia Separa-
tor or in workshops authorized by
Westfalia Separator.
Unqualified balancing can lead to
dangerous operating states (vi-
brations) and destruction of the
separator with danger to life.
Fig. 18
• To avoid unbalance, when replacing

some bowl parts like
– Lock ring
– Bowl top
– Distributor
– Bowl bottom
– Water chamber bottom
Westfalia Separator must be con-
sulted.
These parts
– are marked with a footnote in the
separator manual (see section
“Bowl”).
Fig. 19 – are marked in the column “ETS” of
the parts list with a 3 or 4.
• Some bowl parts are arranged in

fixed positions relative to one an-
other.
• Locking devices and alignment
marks must be in perfect condition.
The bowl must otherwise not be op-
erated.
Fig. 20
• When transporting and assembling

machine parts, avoid crushing and
shear strain.
Fig. 21

2064-9001-200 / 0909 21
• When assembling the bowl, be sure

to strictly adhere to the assembly in-
structions in order to avoid undue
imbalance.
• Before starting the bowl, be sure to
fit all parts.
Fig. 22
• Tighten the bowl lock ring securely:

the "O" marks on the bowl bottom or
bowl top and on the lock ring must
be in line with each other.
• Pay attention to the position of the
marks!
CAUTION:
A loose lock ring can endanger life!
Fig. 23
• Tighten the spindle screw with the

separator-specific torque (left-hand
thread).
CAUTION:
A loose spindle screw can endanger
life!
Fig. 24
• Tighten the centripetal pump cham-

ber lock ring securely (left-hand
thread).
CAUTION:
A loose lock ring can endanger life!
Fig. 25

22 2064-9001-200 / 0909
• Carefully fasten hood 1, feed and

discharge housing 2 and centripetal
pump 3.
Fig. 26
• Check if the machine is completely

assembled and properly installed.
Fig. 27
1.5.4 Electrical installation
• Electrical work may only be car-

ried out by an authorized electri-
cian!
• The governing accident prevention
regulations apply for the electrical
appliances and installations.
• Special attention must be paid to the
installation guidelines of Westfalia
Separator.
• The frequency and voltage of the
power supply must correspond to
the machine specifications.
Fig. 28
• Carry out voltage equalization.

• Observe legal regulations; e.g. in the EU:
– Low-voltage guideline 2006/95/EC,
– Electromagnetic compatibility 2004/108/EC,
– Guidelines of the classification societies.

2064-9001-200 / 0909 23
1.5.5 Before start-up
• Check that the bowl lock ring has

been firmly tightened.
• The "O" marks on bowl bottom or
bowl top and on the lock ring must
be aligned.
Fig. 29
• The bowl must rotate in clockwise

direction (see arrow on frame or sol-
ids collector).
Fig. 30
• The separator may only be operated

with protection devices conforming
to EN 294.
• Equip solid and liquid discharges
accordingly where appropriate.
Fig. 31

24 2064-9001-200 / 0909
• Check that the lubrication and cool-

ing systems are serviceable.
Fig. 32
• Check whether the supervisory

equipment is operational and the
correct limit values are adjusted.
• When hoods, concentrate collectors
and vessels are pressurized, e.g. by
– inert gas blanketing,
– cooling,
– steam sterilization etc.
the pressures stated on the boiler
plate must not be exceeded.
Fig. 33
• Check that the product lines are set

to operation.
• Regularly check hoses for signs of
ageing.
• Check sight glasses for mechanical
damage.
• Damaged parts must be replaced
immediately by new or reconditioned
parts.
Fig. 34

2064-9001-200 / 0909 25
1.5.6 Start-up
• Refer to chapter “operation”.

• Note nameplate. The values for
– bowl speed,
– density of the heavy liquid,
– density of the solids (centrifugally
dry)
are maximum values and must not
be exceeded.
Fig. 35
• Wear ear protection.
Fig. 36
In case of frequency converter

operation:
• Do not under any circumstances
manipulate the frequency converter
to exceed the permissible bowl
speed (see nameplate).
• The separator may only be operated
with an independent device for
speed limiting.
Fig. 37

26 2064-9001-200 / 0909
• Do not feed product which is catego-

rised as explosive.
• The separator must not be used in
areas where explosion protection is
required.
Fig. 38
• When processing products harmful

to persons, observe the pertinent
safety regulations.
• Refer to the safety data sheet of the
product.
• Use protective gear, e.g.
– Protective clothing
– Eye protection
– Protective mask
Fig. 39

off”.
• Never trigger a bowl ejection!
separator has come to a standstill.
Fig. 40
Only in case of hot operation:

• Product-contacting parts such as
– pipes and hoses,
– hood,
– solids catcher
o
reach temperatures over 80 C .
o
(176 F).
Fig. 41

2064-9001-200 / 0909 27
• The bowl is not allowed to run with-

out liquid supply for more than 15 –
30 minutes, as otherwise it would
result in overheating of the bowl ma-
terial.
Fig. 42
1.5.7 Shut-down and “Emergency-Off"
• For shut-down of the separator refer

to the chapter "Operation" of this
manual and follow the start-up and
shut-down instructions.
Fig. 43

28 2064-9001-200 / 0909
1.5.8 Voltage cutoff during operation

When the voltage is cut off for longer than one second during operation, the
control system switches off automatically and the separating process is aborted.
Important:
– The bowl is not emptied. Product and solids remain in the bowl.
– The separator motor and product feed pump will be switched off.
– The control system switches itself back on automatically when the power
returns.
After the power returns

• Switch on the separator motor and product feed pump.
A closing water pulse after run-up of the separator triggers a total ejection
automatically.

off”.
Fig. 44

2064-9001-200 / 0909 29
1.5.9 Maintenance and repair

Unfavourable operating conditions may require shorter maintenance intervals.
The factors listed below are unfavourable because they either attack the sepa-
rator material directly or impair the lubrication/cooling system:
• Aggressive product (chemical or physical)
• High product temperature
• Product with grease-decaying properties
• Environment: Temperature, dust, vapours
Particularly high-stressed separator

parts like
– Bowl lock ring,
– bowl bottom,
– bowl top and
– other bowl parts with a large outer
diameter
must be checked regularly to assure
safe and efficient operation.
Fig. 45
Timely maintenance of the separator and replacement of worn or damaged ma-

chine parts is essential for safe operation of the machine.
Use only genuine spare parts from Westfalia Separator. Otherwise, safety
risks may arise (see section 1.5.2)
Carry out the required cleaning thoroughly.

One-sided solid deposits in the bowl cause severe unbalance!
Maintenance and repair work may only be carried out to the extent described in
this instruction manual.
Maintenance and repair work not described in this manual may only be
carried out by the manufacturer or by "repair shops" authorized by the
manufacturer.
We, therefore, recommend in your own interest to have your separator in-
spected by our service engineers at regular intervals. These checks help to
maintain the operating safety and avoid unexpected downtime.

30 2064-9001-200 / 0909

ponents:
• Make sure the separator is at a
standstill.
Fig. 46
• Do not loosen any part and do not

carry out maintenance or repair
work on the separator before the
separator is at a standstill.
The standstill check is described in
the section “bowl”.
Fig. 47
• Do not climb onto or stand on the

machine or parts of the machine.
• Make provision for and use a sturdy
working platform.
Fig. 48
• Place dismantled machine parts on

a suitable base, e.g. rubber mat.
• Secure machine parts from rolling
away and overturning using suitable
aids!
Fig. 49

2064-9001-200 / 0909 31
• Do not heat bowl parts with the

naked flame.
• Bowl parts must never be welded.
This also applies for hood and
solids catcher parts of steam-
sterilizable separators.
• Even during cleaning the bowl parts
the temperature must not exceed
100 °C (212 °F).
Fig. 50
• Load-carrying equipment such as

– lifting devices for bowl or distribu-
tor,
– chains etc.
may only be used for their intended
purpose, i.e. the work routines as
described in this instruction manual.
• Do not use damaged or incomplete
load carrying equipment.
Fig. 51
• All load suspension devices have to be checked for completeness and for
possible damage at least once a year.
• In addition, when using load suspension devices and hoists, the applicable
legislation and safety rules have to be strictly observed.
CAUTION: Danger to life when transporting heavy parts!

• Do NOT step under hanging load.
• Special tools (e.g. compressing, assembly devices, pin spanners) may only
be used for their intended purpose, i.e. the work routines as described in this
instruction manual.
• Before using the standard and special tools supplied, check them for damage
and completeness.
Make sure that
– all moving parts are correctly aligned and not seized.
– that no parts are broken and that there is otherwise no damage which could
affect the operation of the tool.
• Have damaged tools repaired by specialists before using them again.
– Use only genuine spare parts from Westfalia Separator. Otherwise, the
safety of the tool can be impaired.
• Keep the tools clean and keep them in a dry, safe place.
Properly maintained and cleaned tools work more precisely and can be
checked better.

32 2064-9001-200 / 0909
• Collect dripping oil to prevent danger

of slipping or product infection.
• When handling waste oils note:
– They can be injurious to health,
depending on their chemical com-
position.
– Waste oil must be disposed of in
accordance with local regulations.
Fig. 52

2064-9001-200 / 0909 33
1.6 Corrosion
Corrosion can also affect bowl parts made of stainless steel. This corrosion can
be flat-spread or pit- or crack-shaped and merits special attention.
Corrosion on stainless steel bowl material should be examined thoroughly and
documented.
Flat-spread corrosion can usually be measured (reduction of wall thickness)
Pit- or crack-shaped corrosion cannot be measured without the risk of damage.
At the initial stage pit-shaped corrosion is generally caused by chlorine ions.
Depending on the stressing of the part, pit-shaped corrosion can result in crack-
shaped corrosion.
Possible formation of pit-shaped cor-

rosion.
Fig. 53
Such pittings can only be investigated by a materials expert.
In case of crack-shaped corrosion attack with or without superposed flat-

spread and pit-shaped corrosion on main bowl components, the machine
must be shut down immediately.
Contact your nearest Westfalia Separator representative for a thorough exami-

nation.
Pittings
Pittings which are close together or
form a linear pattern can signify crack
formation beneath the surface.
Such pittings should be investigated by
a materials expert.
Fig. 54

34 2064-9001-200 / 0909
1.7 Erosion
Erosion is caused by solid particles in the process liquid.
These solid particles grind marks into the surfaces with which they come into
contact.
The following factors favour the occurrence of erosion:
• hard solids particles
• high throughput capacities
The first signs of erosion should be carefully observed and documented. Ero-
sion can deepen rapidly, thereby weakening the bowl material.
Contact your nearest Westfalia Separator representative for a thorough exami-

nation. Information on the nature of the damage can be provided by photos,
plaster casts or lead molds.
Fig. 55
The surfaces most susceptible to erosion are:
1) the bottom of the distributor, the rising channels and the ribs,
2) the centripetal pump (cavitation),
3) all surfaces in the area of the solids discharge ports,
4) the nozzles.

2064-9001-200 / 0909 35
Signs of erosion which you should

immediately report to your nearest
Westfalia Separator representative:
• The bottom of the erosion mark has
a radius smaller than 1 mm (large
notch effect).
• The depth of erosion mark exceeds
1 mm (0.04 inch) at the deepest
point.
Fig. 56

36 2064-9001-200 / 0909
1.8 The health hazards involved when handling heavy oils and lube oils
As a result of the deterioration in quality of fuel oils, the danger has arisen that the heavy oils used on
board contain greater amounts of substances injurious to health. These include:
- polycyclic aromatic hydrocarbons,
- lead compounds,
- chemical residues.
An increased amount of polycyclic aromatic hydrocarbons is also present in used lube oils (waste oils).
The health hazards for the engine room staff depend to a large extent
• on the concentrations of the dangerous substances,
• the ambient air (inhalation of oil vapours/oil mist),
• the intensity and duration of the contact with the skin or mucous membrane.
Possible short-term effects:

• headaches,
• dizziness,
• nausea,
• itching or burning of the skin,
Possible long-term effects:

• allergic reactions, especially skin allergies,
• festering inflammation of the skin pores (oil-acne),
• damage to the central nervous system after inhalation over a long period,
• skin cancer caused by direct skin contact over a long period,
• Lung cancer or cancer of the digestive organs after inhalation over a long period
(not certain as the causes are difficult to separate from the effects of smoking and alcohol).
1.8.1 Code of practice and personal protective measures
• Avoid skin contact with heavy oils or lube oils if possible!

- Wear suitable protective gloves.
- Apply a protective ointment to the skin (e.g. ointment no. 76), especially if no protective gloves are
worn!
• Avoid breathing in oil vapours if possible!
• If possible, improve the air circulation in the room!
Fully open the air regulation flaps in the outlets of the air supply ducts in the centrifuge and filter area.
• Wash affected areas of skin frequently and thoroughly!
Apply protective ointment to the skin!
• Personal hygiene is of the utmost importance!
• Change dirty overalls regularly!
• Exercise special care when carrying out maintenance work on and cleaning heavy oil and lube oil cen-
trifuges and filters!

2064-9001-200 / 0909 37
2 Machine description
2.1 Standard dimensioned drawing of the separator ................................... 38

2.2 Section through separator ..................................................................... 40
2.3 General .................................................................................................. 41
2.4 OSE ...-91-... .......................................................................................... 41
2.5 Main components of the separator ........................................................ 44
2.5.1 Centripetal pump ................................................................................... 45
2.5.2 Bowl ....................................................................................................... 46
2.5.3 Bowl hydraulics ...................................................................................... 47
2.5.4 Drive ....................................................................................................... 50
2.5.5 Solenoid valve block .............................................................................. 51
2.6 Regulating ring ....................................................................................... 55
2.6.1 Determination by table ........................................................................... 55
2.6.2 Determination by experiment ................................................................. 56
2.7 Supervisory equipment .......................................................................... 57
2.7.1 Pressure transmitter .............................................................................. 57
2.7.2 Vibration monitoring (Option) ................................................................. 59
2.7.3 Speed monitoring ................................................................................... 60
2.8 Product feed line and product discharge line ........................................ 61
2.8.1 Throughput monitoring (product feed line A) ......................................... 61
2.8.2 Determining the throughput rate (product feed line A) .......................... 62
2.8.3 Pressure monitoring (product discharge line B) .................................... 63
2.9 Technical data ....................................................................................... 64

38 2064-9001-200 / 0909
2.1 Standard dimensioned drawing of the separator
• Refer to the installation guidelines for further information.
Minimum lifting capacity hoist 100 kg

For repair and maintenance
bowl, motor
The complete bowl

can then be trans-
ported over adjacent
separators of identic-
al type.
Centre of gravity
Water discharge /
Operating water
discharge
Filling, displacement and operating water feed
Product discharge
Product feed
Solids discharge
Water discharge / operating water discharge
These dimensions must be adhered to!

Do not discharge residuals into public waters!
Fig. 57 Refer to the project-specific dimensioned drawing!

2064-9001-200 / 0909 39
Centre of gravity
Socket:
Product discharge
Discharge by the separator built into the separa-
tor
Product feed
Terminal box
Solenoid valve block

Filling, displacement and operating Solids discharge
water with water pressure reducer
Pressure transmitter (product

discharge)
Pressure transmitter (water discharge)
Water discharge
Operating water discharge
Operating side
The separator foundation must not have contact with foundations of other units (e.g. aux-
iliary diesel engine, pumps) to avoid damage to roller bearings.


40 2064-9001-200 / 0909
2.2 Section through separator
Fig. 59

2064-9001-200 / 0909 41
2.3 General
The machine described in this manual is a high-speed centrifugal separator with
self-cleaning bowl.
"Separation" means the separation of liquid mixtures which consist of two liq-
uids, with simultaneous removal of the solids contained in the liquids.
"Clarification" is the removal of solids from a liquid.
Prerequisite for treatment technology (separation) is that the components of the
product
– can be separated mechanically,
– have different densities and
– do not emulsify.
2.4 OSE ...-91-...

The separator OSE ...-91-...
• is equipped with a self-cleaning disk bowl,
• is used for clarification and separation in fuel and lube oil treatment plants.
• operates with regulating rings (see section 2.6).
The most important part of the separator is the bowl. The bowl
• is configured as a purifier bowl at the factory,
• can – depending on the application – be converted to function as a clarifier or
purifier bowl.
Conversion of the purifier bowl into a clarifier bowl is possible in a few simple
steps (see diagrams).
In the case of the purifier bowl:

• Mount the centripetal pump chamber
cover with bores.
IMPORTANT: All holes of the cen-
tripetal pump chamber cover must
be open!
• Select the regulating ring (see sec-
tion 2.6).
Fig. 60 Centripetal pump chamber cover

with 2 bores (example)

42 2064-9001-200 / 0909
In the case of the clarifier bowl:

• ATTENTION! Mount the centripetal
pump chamber cover (without
bores!) for operation in clarifier
mode.
• Request the part number of the cen-
tripetal pump chamber cover from
the supplier.
Fig. 61 Centripetal pump chamber cover

without bores (example)
Operating principles of the separator
Fig. 62 Example of monitoring
1 Dirty oil feed 11 Separating disk

2 Clean oil discharge 12 Solids holding space
3 Displacement water 13 Dirty water discharge
4 Pressure transmitter (product discharge) 14 Operating water discharge
5 Pressure transmitter (water discharge) 15 Solids discharge
6 Throttle 16 Operating water feed
7 Regulating ring 17 Solenoid valve block
8 Control unit
9 Sensing liquid pump (dirty water)
10 Centripetal pump (clean oil)
The fuel oil or lube oil is conveyed to the separator via a separate pump.
The product is fed in through a closed line system (1).
The dirty water is discharged (13) by sensing liquid pump (9) via a throttle (6).
The clarified clean oil is discharged (2) under pressure by centripetal pump (10).

2064-9001-200 / 0909 43
The bowl is automatically opened and closed for desludging at full bowl speed
by means of a remote controlled solenoid valve (17) in the operating water line.
The opening time of the solenoid valve is up to 3 seconds.
The control and monitoring unit (8) ensures unmanned operation.

44 2064-9001-200 / 0909
2.5 Main components of the separator
Fig. 63
Pos. Designation Function

1 Handle connection • connects centripetal pump and hood.
piece • holds the filling and displacement water supply
line.
2 Centripetal pump See section 2.5.1

Sensing liquid pump
3 Hood • covers the rotating bowl.
• holds the feed and discharges (see section
2.8).
4 Bowl: See section 2.5.2

Bowl hydraulics See section 2.5.3
5 Frame • contains the drive parts.

• supports motor, bowl and hood.
6 Sight glass allows checking the oil level.
7 Sight glass for checking the drive belt.
8 Solenoid valve block See section 2.5.5
9 Drive See section 2.5.4
10 Motor • accelerates the separator to the required

speed.
• is protected against overload during operation.

2064-9001-200 / 0909 45
2.5.1 Centripetal pump
Fig. 64
1 Centripetal pump • discharges the purified liquid under pressure.

• is firmly connected to hood 2 of the separator.
• The disk provided with channels

dips into the liquid rotating with the
bowl.
• The liquid
– is pared off by the centripetal
pump and
– flows through its spiral channels
from the outside to the inside.
By this means the kinetic energy is
converted into pressure energy
which makes possible discharging
the liquid under pressure.
3 Sensing liquid pump • operates on the same principle as centripetal

pump 1.
• conveys the sensing liquid to the monitoring
system.

46 2064-9001-200 / 0909
2.5.2 Bowl
Fig. 65

1 Bowl produces high centrifugal forces through rotation
making possible separation and clarification.
2 Distributor accelerates the product fed in through feed A to
the rotational velocity of the bowl and then con-
veys it into the disk stack.
3 Disk stack • splits the liquid mixture consisting of a light
and heavy phase, e.g. oil-water, into its com-
ponents.
• consists of a large number of conical disks
positioned on top of one another.
Each disk is provided with spacers so that pre-
cisely defined interspaces are formed between
the individual disks.
The smooth disk surfaces facilitate sliding of the
solids and hence self-cleaning of the disks.
Separation chamber The separation space consists of a large number
of parallel chambers of low height. This pro-
duces very small radial sedimentation paths for
the product.
Solids collect on the upper wall of each disk interspace

and slide down into the solids holding space.
4 Solids holding space collects the solids separated in the disk stack.

2064-9001-200 / 0909 47
2.5.3 Bowl hydraulics
A B
Fig. 66
A Separation – Bowl closed

B Ejection – Bowl open
1 Operating liquid In the rotating bowl the incoming, rotating oper-

(usually water) ating liquid generates a high centrifugal pres-
sure. This pressure is utilised for actuating the
annular piston and sliding piston which closes
and opens the bowl.
2 Annular piston • is inside the bowl bottom,

• rotates with the same angular velocity as the
other bowl parts,
• is axially movable.
3 Sliding piston • is located inside the bowl bottom,

• rotates with the same angular velocity as the
other bowl parts,
• is axially movable.

48 2064-9001-200 / 0909
Closing the bowl (separation)
A B
Fig. 67

After starting the separator the solenoid valve for operating liquid is actuated
with the aid of the control unit, and the bowl is closed as follows:
1 Operating liquid • flows into the injection chamber 4 of bowl

bottom 5 and
• from there through feed holes into closing
chamber 6.
This initiates closing of the bowl.
2 Annular piston • moves into closed position.
3 Sliding piston • is raised due to the hydrostatic pressure in

closing chamber 6.
• is pressed against the gasket 7 of bowl top
due to the hydrostatic pressure and
• closes the bowl.

2064-9001-200 / 0909 49
Opening the bowl (ejection)
A B
Fig. 68

The solenoid valve for operating liquid is opened with the aid of the control unit,
and the ejection cycle is triggered as follows:
1 Operating liquid • flows first into injection chamber 4 and

• from there into opening chamber 8.
2 Annular piston • rises and

• empties closing chamber 6.
3 Sliding piston • moves downwards and

• opens the ejection ports in bowl bottom 5 for
the separated solids 9.

50 2064-9001-200 / 0909
2.5.4 Drive
Fig. 69

1 Drive motor drives the separator.
Power transmission to the bowl spindle is via the
centrifugal clutch to the motor belt pulley and via
the drive belt.
2 Centrifugal clutch • ensures power transmission between motor,

drive belt and spindle.
• accelerates the bowl gradually to rated
speed;
• is gentle on the drive belt and motor.
Important!
– The driving effect of new clutch shoes will
improve after several starts.
– Smoking of the centrifugal clutch during the
first few starts is perfectly normal and will dis-
appear after a short time of operation.
– Wear to the clutch shoes depends on the
number of starts and the ejection frequency
(see section 4.3.1).
3 Drive belt transfers the drive power of the drive motor 1 to

the bowl spindle 4.
Regularly check the seat and condition of the
drive belt. The inspection and replacement inter-
vals are given in the maintenance schedule (see
4.3.1).
4 Bowl spindle supports the bowl.

2064-9001-200 / 0909 51
2.5.5 Solenoid valve block

The solenoid valve block for operating, filling and displacement water consists of
two 2/2-way solenoid valves with servo control. They are equipped with a man-
ual override for testing purposes.
Fig. 70
10 Pressure controller 90 Diaphragm

20 Sleeve-type ball valve 100 Magnet core
30 Pressure gauge 110 Coupler socket
40 Filter insert 130 Hose
70 Magnet coil
80 Housing A Manual override
Manual override A
The manual override can only be

actuated with a screwdriver!
1 closed
2 open
Fig. 71

52 2064-9001-200 / 0909
Adjusting the pressure setpoint

- pressure controller 10
If necessary:
• Correct the pressure setpoint by
turning the setpoint screw 1 (jaw
span 7).
Pressure setpoint correction

• Open the operating water valve
using the manual override (see Fig.
71).
Pressure setpoint is too low.

• Increase the pressure setpoint.
– Turn setpoint screw clockwise.
Pressure setpoint is too high.
• Decrease the pressure setpoint.
– Turn setpoint screw counter-
clockwise.
The adjusted pressure setpoint is indi-

cated on pressure gauge 30.
SW = jaw span
Fig. 72

2064-9001-200 / 0909 53
Technical data
ATTENTION:
• Note the specifications on the nameplate of the solenoid valve block and
• the installation guidelines.
Part-No. see parts list

Operating principles 2/2-way solenoid valve
NC
Material: Gasket EPDM
Housing CuZn
Solenoid
Coil size 32 mm
valves:
Nominal diameter
13 mm
(DN)
Operating voltage: 24 V DC
Rating 8 W (per solenoid valve)
Coupler socket with built-in electronics,
24 V DC, LED and free-wheeling diode
with fitted cable (1.5 m long)
Pressure Medium 0 to 10 bar
Control range 1 to 6 bar
Pressure setpoint 2 bar
with open operating water solenoid
valve
Temperature: Medium -10 to +80 °C (14 – 176 °F)
In case of electrical faults
CAUTION: Danger due to electrical current!

• Switch off the main switch and lock it.
• Close the main valve for operating water, filling and displacement water.
CAUTION: Danger of injury through very hot separator parts!

When carrying out maintenance work, there is a danger of injury through hot
o
separator parts (separating temperatures of 70 to 100 C(158 – 212 °F)).
ATTENTION:
• Refer to the instruction manual and nameplate of the solenoid valve block.
• Direct intervention in the solenoid valve block only by authorised specialists
and with suitable tools!

54 2064-9001-200 / 0909
Problem Cause Action
Solenoid valve does Control unit is defective. Contact service backup

not function. support.
Wire break in the connect- Replace wire.
ing terminal.
Connecting terminal on the Tighten the screw of the
connector block is loose. connecting terminal.
Bad contact on the con- Clean or replace the con-
necting terminal. tact.
Coupler socket loose. Tighten coupler socket.
Magnet coil defective. Replace the solenoid head.
Diaphragm defective. Replace diaphragm.

2064-9001-200 / 0909 55
2.6 Regulating ring

Perfect separation of a liquid mixture is only possible when the bowl has been
correctly adapted to the density difference between the light liquid (e.g. oil) and
the heavy liquid (e.g. water).
To achieve this, select and fit the regu-

lating ring from the set furnished (with
different inner diameters) whose inner
diameter corresponds to the difference
in density between the two liquid com-
ponents.
Fig. 73 Regulating ring (example)
The inner diameter of the regulating ring to be selected can be determined from
the table or empirically. The general rule of thumb is:
• narrow regulating ring for heavy oil
• wide regulating ring for light oil.
2.6.1 Determination by table
Density of the light liquid, Inner diameter

o o
at 15 C (59 F) of the regulating ring
3
kg/dm mm
0.80 – 0.82 –
0.83 – 0.86 83
0.87 – 0.90 76
0.91 – 0.94 73
0.95 – 0.97 64
0.98 – 0.991 59
Density difference of the liquids

3
Min. density difference 0.02 kg/dm
3
Max. density difference 0.20 kg/dm
3
The max. density of the light liquid is 0.991 kg/dm with a density of the heavy
3
liquid of 1.0 kg/dm .
Important!
If light liquid discharges through the heavy liquid discharge, the next smaller
regulating ring must be fitted.

56 2064-9001-200 / 0909
2.6.2 Determination by experiment

(explained using the example of oil purification)
Always try a wide regulating ring and then the next smaller ring.
When the regulating ring is too wide the discharging water contains oil.
When the regulating ring is too narrow the discharging clean oil contains water.
The water may look milky or dirty. The coloration comes from the washing of the
oil.
In the bowl, a separation zone is formed between the light and heavy phases
whose centre is the separating line.
After opening the bowl, the position of the separating zone can be recognised
by the almost always visible separating line between water and oil on the under-
side of the separating disk.
Correctly selected regulating ring

The separating line between water and
variable
oil is at the outer edge of the discs.
Effect:
– The discharging clean oil is free of
water.
– The discharging water is free of oil.
Fig. 74
Regulating ring too wide

The separating line between water and
too wide oil runs
– far outside the discs and
– too close to the outer edge of the
separating disk.
Effect:
– The discharging clean oil is free of
water.
– The discharging water contains oil or
– oil breaks the water seal.
Fig. 75
Regulating ring too narrow

too narrow The separating line between the liquid
components does not pass at the outer
edge of the discs but further inwards.
Effect:
– The discharging clean oil contains
water.
– The discharging water is free of oil.
Fig. 76

2064-9001-200 / 0909 57
2.7 Supervisory equipment

The separating process is monitored and controlled by an automatic control unit.
For further details, refer to the control unit manual.
2.7.1 Pressure transmitter
The pressure transmitters PT1 and

PT2
– are included in the standard scope
of supply,
– serve to register alarms PAH (P res-
sure Alarm High) and P AL (Pres-
sure Alarm Low),
– switch process-specifically n case of
pressure drop or increase,
– can be software-checked for correct
functionality and
can be adjusted to their switching
points,
Fig. 77 – are maintenance-free.
The pressure transmitter
– PT1 is fitted in the product discharge line.
– PT2 is fitted in the water discharge line.
Note:
Refer to the circuit diagram in the control cabinet and the manual of the control
system.
Setting the switching points

The switching points are set at the factory using appropriate software.
Factory settings
Product discharge Water discharge
Pressure transmitter Pressure transmitter
PT1 PT2
PAL PAH PAH
(1) (2)
1.0 bar 3.0 bar 0.5 bar
(1)
The product discharge pressure on the pressure gauge (separator) must be 0.5 to
1 bar above the switching point.
(2)
The product discharge pressure on the pressure gauge (separator) must be 0.5 to
1 bar below the switching point.
IMPORTANT:
• Pay special attention to order-specific settings (see operating data sheet in
the order documentation)!

58 2064-9001-200 / 0909
Technical data
Voltage 24 V DC
Range 0 – 16 bar
Output signal 4 – 20 mA
Pressure connection G 1/4in outer (O-ring seal)
Tightening torque
Pressure connection max. 25 Nm
Connector plug M 12 x 1; 5-pole
Cable PUR-2 core, 1.5 m
Cable box M 12 x 1; 5-pole
Pin1-, white; Pin4+, black
Enclosure IP 67
Working temperature
-40 to +125 °C (-40 to +257 °F)
Medium temperature

2064-9001-200 / 0909 59
2.7.2 Vibration monitoring (Option)

The separator is protected against inadmissibly high vibrations by means of an
electronic vibration monitoring system.
Fig. 78 Installation example
1 Vibration pick-up • is installed at the upper part of the frame.

• converts the separator vibrations into electric
signals.
2 Terminal box • is mounted at the lower part of the frame.
3 Vibration monitoring • is installed in the control cabinet.

unit • evaluates the signals coming from the vibra-
tion pickup.
The evaluation of the signal – depending on the version – takes place

in the control cabinet, on the control unit or directly on the vibration
pickup.
When the limit value or values are exceeded, an alarm and follow-up
measures are triggered and the separator motor switches off automati-
cally.
The operating status can be read off on the control unit.
ATTENTION!
Pay attention to the following instructions and plans:
• instruction manual of the vibration monitoring system
• instruction manual of the control unit
• terminal allocation in the terminal diagram of the control cabinet
• circuit diagram

60 2064-9001-200 / 0909
2.7.3 Speed monitoring

Speed monitoring device
• displays bowl speed.
Speed deviations of up to 5 % are permissible.
• monitors speed drop as well as excess of speed and starting time.
Fig. 79
1 Spindle • rotates and generates speed pulses at prox-

imity switch 2.
2 Proximity switch • transmits the pulses triggered from the spindle

to control unit 3.
ATTENTION!
Align the proximity switch as illustrated.
The distance X between the spindle and the
proximity switch must be 2.5 mm.
3 Control unit • evaluates the speed pulses.

• triggers an alarm if the bowl speed is too low
or too high.
• initiates a shut-down process if the bowl speed
is too low or too high.
• indicates the current bowl speed and
• permits setting of limit values.
ATTENTION!
Pay attention to the terminal allocation in the terminal diagram of the
refer to the instruction manual of the control unit.

2064-9001-200 / 0909 61
2.8 Product feed line and product discharge line
The separator is adapted to local con-

ditions for throughput capacity and line
pressure by means of orifice plates
installed in product feed line A and
product discharge line B (see section
4.2).
Fig. 80
2.8.1 Throughput monitoring (product feed line A)

The effective throuhput capacity of the separator is stated on the project depen-
dent data sheet.
The inner diameters of the orifice plates required for the different thrgoughput
capacities can be read from the following table:
Flowmeter – Scale: 0 – 10
Throughput capacity Inner diameter of orifice plate
[l/h] [mm]
1 000 – 1 400 6
1 400 – 2 200 8
2 200 – 3 300 10
3 300 – 4 800 12
4 800 – 7 000 14
7 000 – 13 000 no orifice plate
When using a D10 control unit

• During commissioning mark the respective scale area on flowmeter 2 (see
Fig. 80 with the sticker supplied.
When using an E10 control unit

The effective throughput capacity is displaced on the control unit.
Throughput values deviating between the actual value and the setpoint value
can be adapted in the control unit.

62 2064-9001-200 / 0909
2.8.2 Determining the throughput rate (product feed line A)
Fig. 81 Diagram for determining the throughput rate
A Inner diameter of orifice plate (mm)

B Throughput capacity (x 1000 l/h)
C Scale area of flowmeter
The throughput capacity of the separator (volume of product to be treated fed by

unit of time) can be determined with the aid of the diagram.
Procedure:
• Read the value on the scale of flowmeter 2 (see Fig. 80 ).
e.g. 3
• From the value read from the scale (e.g. 3) draw a line up to the curve of the
inner diameter of the built-in orifice plate A (e.g. Ø 10).
• Read the throughput rate B appearing vertically below:
e.g. 2.7 (= 2 700 l/h)
The precision in throughput determination depends on the following characteris-

tics of the product to be processed:
– Viscosity
– Temperature
– Density
The parameters mentioned here can lead to inexact determination of the
throughput rate.

2064-9001-200 / 0909 63
2.8.3 Pressure monitoring (product discharge line B)

The pressure in the discharge line is displayed on pressure gauge 1 (see Fig.
80).
• Note factory adjusted switch points (see section 2.7.1).
The inner diameters of the orifice plates required for the different throughput ca-
pacities can be read from the following table:
Pressure gauge - Measuring range: 0 – 10 bar

Throughput capacity Inner diameter of orifice plate
[l/h] [mm]
1 000 – 1 800 6
1 800 – 2 800 8
2 800 – 4 300 10
4 300 – 6 300 12
6 300 – 9 100 14
9 100 – 13 000 no orifice plate

64 2064-9001-200 / 0909
2.9 Technical data

Subject to modification!
The order-specific process data are given on the operating data sheet in-
cluded in the documentation.
Bowl
3
Solids holding space (total) 1.5 dm
–1
Speed 12 000 min
– for densities of the product up to
3 o (see name-plate)
0.991 kg/dm (at 15 C) and
– for densities of the separated solids up to
3
1.4 kg/dm
Speed for higher densities contact the factory
Starting time approx. 2 – 4 min

Run-down time (after switching off the motor
45 min
with drive belt))
Run-down time (without drive belts, i.e. in
the case of torn, jumped off or defective drive 90 min
belt)
Centripetal pump
Output (depending on medium) max. 10 000 l/h

Pressure head 1 – 2 bar
Operating water
Qty. min. 1 800 l/h

Pressure (with open valve) 2–3 bar
Standard operating water specification
Suspended matter max. 10 mg/l

Particle size max. 50 µm
Hardness:
o o
– up to 55 C separating temperature < 12 dH
o o
– above 55 C separating temperature < 6 dH
To convert the hardness values stated use the following equation:
1° dH = 1.79 ° fH = 1.25 ° eH = 17.9 ppm CaCO3
Chlorine ions < 100 mg/l

pH 6.5 – 7.5

2064-9001-200 / 0909 65
Normal separating temperature of the product
DO 20 °C (68 °F)
MDO 40 °C (104 °F)
LO 90 °C (194 °F)
LO HD 95 °C (203 °F)
HFO 98 °C (208 °F)

Due to the large number of products to be treated, it is not possible
to specify an exact separating temperature of the product in this
manual.
The exact separating temperature of the product (in °C) is stated in
the order-specific data sheet.
Motor
Power rating 50 Hz 7.5 kW

60 Hz 8.6 kW
Speed 50 Hz 3 000 RPM

60 Hz 3 600 RPM
Design IM V1
Enclosure IP 55
Drive 50/60 Hz
Oil filling approx. 2.5 l
Oil quality, see section 4.3.3
Product feed pump
Pump unit (gear or screw pump)
Output depending on plant rating
Suction height max. 0.4 bar
Pressure head 2 bar
Weights
Separator (with motor, without bowl) 240 kg

Bowl 70 kg
Motor 53 kg

66 2064-9001-200 / 0909
Note
Notes
Notizen
Anotaciones
Для записей
Muistiinpanot
Σημειώσεις
Notater
Notes
Note

2064-9001-200 / 0909 67
3 Operation
3.1 Technical information ............................................................................. 68

3.1.1 Notes on separation ............................................................................... 68
3.1.2 General information on bowl ejection .................................................... 68
3.2 Before start-up ....................................................................................... 70
3.2.1 Before the first start-up – after maintenance and repair ........................ 70
3.2.2 Before every start-up ............................................................................. 72
3.3 Starting the separator ............................................................................ 73
3.4 Monitoring of operation .......................................................................... 74
3.5 Setting the separation time .................................................................... 76
3.5.1 Mathematical calculation ....................................................................... 76
3.6 Ejecting the bowl .................................................................................... 77
3.7 Shutting down the separator .................................................................. 78
3.7.1 Shut-down “Emergency-Off" .................................................................. 80
3.8 Trouble shooting .................................................................................... 82
3.8.1 Trouble shooting .................................................................................... 82
3.8.2 Bowl faults.............................................................................................. 84

68 2064-9001-200 / 0909
3.1 Technical information

Take note of the following sections:
3.1.1 Notes on separation

The separator is used for clarification and separation in fuel and lube oil treat-
ment plants.
The best separation effect is obtained with low viscosity of the product to be
separated.
The separator operates economically with the separating temperatures and ca-
pacities specified by us. Refer to the data sheet and contractual agreements.
Procedure:
• Select the desired operating mode on the control unit.
• Set the separating time on the control unit.
• Start the separator (see 3.2).
3.1.2 General information on bowl ejection

The bowl is ejected automatically at full speed during the program sequence.
The ejection time is determined by the preset separating time.
For determining the separating time see 3.5.
Sequence of an ejection (example)
1. Separating time has elapsed.

2. Product feed valve is closed.
3. Displacement water displaces the fuel oil to the clean oil side.
4. Operating water opens and closes the bowl hydraulically at full bowl
speed.
5. Waiting time for speed recovery.
6. Filling water supply
7. Product valve is opened.
8. Separating time resumes.
Displacement
• When separating, the loss of feed liquid unavoidable during ejection can be
reduced to a minimum by displacing the feed liquid with water before sludge
ejection takes place (especially important when processing valuable feed liq-
uid).
• The duration of displacement water supply is given in the timer overview (see
control unit manual).
• If the displacement time is too long, water will discharge through the light liq-
uid outlet.
• If the displacement time is too short, part of the product remains in the bowl
and is lost during desludging.

2064-9001-200 / 0909 69
Flush ejection
If the solids cant be completely ejected,
– due to an excessively long dwell time in the bowl or
– are stuck to firmly on the wall of the solids holding space due to the solids
properties,
• either the separating time must be shortened or
• a flush ejection must be carried out after the total ejection by filling the bowl
with water or product and emptying it again.
Program control
• "Displacement", "ejection", "filling" and "flush ejections" at precisely defined
intervals are best carried out with the automatic control unit.
• The clean oil discharge and water discharge can be monitored.
• Faults can be signalled visually or audibly.

70 2064-9001-200 / 0909
3.2 Before start-up
Note:
• Safety precautions in chapter 1.
• Instruction manual of the corresponding control unit.
• Instructions “Settings and malfunctions”
• Instruction manuals for other auxiliary equipment
• Process-related deviations are possible
(refer to the order-specific operating data sheet!)
3.2.1 Before the first start-up – after maintenance and repair
ATTENTION!
In order not to endanger the operating safety of the separator, keep
to the recommended maintenance intervals.
If the bowl has been out of operation for longer than 6 months (e.g. due
to a long standstill period or storage),
• check all bowl parts as specified in the maintenance schedule (table
“Maintenance after 4000 operating hours or after 6 months at the latest”).
• Replace if necessary.
If the separator has been out of operation for longer than 12 months (e.g.
due to a long standstill period or storage),
• check all separator parts in accordance with the maintenance schedule
(table “Maintenance after 8000 operating hours or after 1 year at the lat-
est),
• replace if necessary.
Ensure that
• the sight glass in the frame for observing the drive belt is clean.
• the sight glass in the frame for observing the oil level is clean.
• the drive chamber is filled with oil in accordance with section 4.3.3.
• the bowl height is correct (see section 4.7.1).
• the bowl can be rotated by hand.
• the machine is correctly assembled.
– Tighten the bowl top securely (left-hand thread).
– Tighten the spindle screw with the separator-specific torque (left-hand
thread).
– Tighten the centripetal pump lock ring securely (left-hand thread).
• the hood is correctly mounted (see 4.5).
• the handle connection piece is tightly bolted to the centripetal pump (see 4.5).
• the hoses and hose pipes are undamaged and connected (see section 4.3.2).
• the feed and discharge lines are connected (see 4.5).

2064-9001-200 / 0909 71
• the supervisory equipment is complete, mechanically and electrically func-

tional.
• the product and supply lines are ready-for-operation.
– Pay attention to the air and water pressures (see order-specific operating
data sheet).
• the product heating devices are ready for operation (option).
– Pay attention to the volumes, pressure and temperature (see order-specific
operating data sheet).
• the plant components such as valves, water pressure reducer, compressed
air control unit etc. are operational.
• the motor is correctly connected (see 4.1.3).
• the motor is correctly mounted.
Important!
• Check the remaining plant components such as hose pipes, sight glasses for
signs of aging and mechanical damage.
• Damaged plant components must be replaced immediately by new parts.

72 2064-9001-200 / 0909
3.2.2 Before every start-up
Ensure that
• the sight glass in the frame for observing the drive belt is clean.
• the sight glass in the frame for observing the oil level is clean.
• the drive chamber is filled with oil in accordance with section 4.3.3.
• the machine is correctly assembled.
– Tighten the bowl top securely (left-hand thread).
– Tighten the spindle screw with the separator-specific torque (left-hand
thread).
– Tighten the centripetal pump lock ring securely (left-hand thread).
• the hood is correctly mounted (see 4.5).
• the handle connection piece is tightly bolted to the centripetal pump (see 4.5).
• the hoses and hose pipes are undamaged and connected (see section 4.3.2).
• the feed and discharge lines are connected (see 4.5).
• the supervisory equipment is complete, mechanically and electrically func-
tional.
• the product and supply lines are ready-for-operation.
– Pay attention to the air and water pressures (see order-specific operating
data sheet).
• the product heating devices are ready for operation (option).
– Pay attention to the volumes, pressure and temperature (see order-specific
operating data sheet).
• the plant components such as valves, water pressure reducer, compressed
air control unit etc. are operational.
• the motor is correctly mounted.
Important!
• Check the remaining plant components such as hose pipes, sight glasses for
signs of aging and mechanical damage.

2064-9001-200 / 0909 73
3.3 Starting the separator

• See section 3.2.1 or 3.2.2
• Switch on the control unit.
• Switch on the separator motor.
Compare the starting current and starting time with the diagram (section
4.1.3) until the bowl reaches the speed specified on the separator nameplate.
Note:
The run-up phase of the separator motor is signalled by slow flashing of the
LED in the “Status Separator” key.
ATTENTION! Before the first start-up – after maintenance and repair work
on the separator -
• Check the direction of rotation of the bowl.
The bowl must rotate in clockwise direction when looked at from above.
The direction of rotation of the bowl is

correct when the drive belt rotates
clockwise (check through the sight
glass in the frame).
When the direction of rotation is incor-
rect the motor connections must be
reversed by an authorised specialist.
Fig. 82
• Switch on the product feed pump (option).

– Ensure that the product feed valves to the suction and pressure side are
open!
ATTENTION! Before the first start-up – after maintenance and repair work
on the product feed pump -
• Check the direction of rotation of the product feed pump.
The direction of rotation of the product feed pump is correct when the fan
wheel of the pump motor rotates clockwise.
• Put the preheater in operation (option).
P re -c o n d itio n s :
– Steam or thermal oil feed and discharge valves are open!
– Electric preheater is switched on!
• Open the product discharge valve in the product discharge line (option).

74 2064-9001-200 / 0909
• Open the shut-off flap in the solids

discharge (option).
1 Shut-off flap
2 Solids tank
3 Solids discharge
Fig. 83
• Start the program.

P re -c o n d itio n s :
– Continuous lighting of the LED in the “Status Separator” button.
– The specified separating temperature has been reached.
– The solids tank has been released (level switch LSHH).The solids tank is
empty.
• After the product feed valve has automatically opened.
– Set the backpressure in the product discharge line to approx. 1.5 to 2.5 bar
(see order-specific operating data sheet).
– Adjust the desired throughput capacity; while doing so, maintain the back-
pressure in the product discharge line in the specified area.
ATTENTION!
• Check the discharges for solids and dirty water; there must be no oil flow
during the separating process!
3.4 Monitoring of operation

The machine is monitored largely by the separator control.
Operations to be carried out regularly:

• On your daily round, especially during the first 1500 operating hours, pay at-
tention to the following:
– Oil level
– Temperatures
– Pressures
– Leakage
– Vibrations
– Current consumption
– Starting time
– Hoses and hose pipes
– Pipe joints
• Keep to the maintenance schedule (see 4.3.1)!

2064-9001-200 / 0909 75
• Inspection
We, therefore, recommend in your own interest to have your separator in-
spected by our service engineers once a year. These checks help to
– maintain the operating safety of the machine and
– avoid unscheduled downtime.
Im p o rta n t!
• Regularly check plant components such as hose pipes, sight glasses for signs
of aging and mechanical damage.

76 2064-9001-200 / 0909
3.5 Setting the separation time

When using time-dependent automatic control programs, accurate setting of the
separation time (time between ejection cycles) is only possible if the throughput
capacity and solids loading in the feed remain constant. If this is not the case, it
may be necessary to correct the settings during operation.
The separating time depends on
• the preselected operating mode (partial or total ejection mode),
• the solids loading in the feed,
• the consistency of the solids,
• the effective solids space volume in the bowl,
• the separator throughput.
Given constant conditions, the separating time can be determined by calcula-
tion.
The following times have proven appropriate in practice (examples):
Product Total ejection Partial ejection

HFO max. 2 h max. 1 h
MDO max. 2 h max. 1 h
DO max. 4 h max. 2 h
LO mild max. 4 h max. 2 h
LO HD max. 2 h max. 1 h
3.5.1 Mathematical calculation

Example for mathematical calculation of the separating time:
(1)
Given: Solids content p = 0.05 %
Solids holding space volume V = 1.5 l
Solids holding space given 75 % utilisation V' = 1.13 l
(1) o
Throughput capacity V = 2 000 l/h
Wanted: Separating time t = ? min
The separating time to be set is calculated as follows:
V’ 1.13
t = ——— • 60 • 100 = —————— • 6 000 = 57.8 min = 1.1 h
V° • p 2 000 • 0.05
(1)
Solids content and throughput capacity must be determined on site or taken from
the order specification.

2064-9001-200 / 0909 77
3.6 Ejecting the bowl
Automatic operation
• Initiate ejection program by pressing the key ”Process START”:

– Product feed is closed.
– Displacement
– Bowl ejection
– Speed recovery
– Filling water (process-dependent)
• The product valve opens again.
Manual operation (in the case of unscheduled shut–down)
• Close the product feed line.

– Close the product feed valve manually.
• Eject the bowl:
– Open the operating liquid valve using the manual override for approx. 2 –
3 seconds.
• Speed recovery
– Wait for approx. 20 – 30 seconds.
• New separating operation
– Open the product feed valve manually.

78 2064-9001-200 / 0909
3.7 Shutting down the separator
Automatic operation
• End the separation program with the key "Process STOP”.

– Two total ejections are performed automatically.
Manual operation (in the case of unscheduled shut–down)
• Switch off the preheater (option).

– Continue to feed product for a few minutes since the preheater continues
to heat for a short time.
• Close the product feed line.
– Close the product feed valve manually.
• Displacement:
– Open the displacement water valve using the manual override.
(The bowl contents are displaced without loss by opening the displace-
ment water valve).
• Eject the bowl:
– Open the operating liquid valve using the manual override for approx. 2 –
3 seconds.
• Speed recovery
– Wait for approx. 20 – 30 seconds.
• Switch off the product feed pump (option).

– The product feed pump continues to run (timer 23)!
– The LED in the “FEED” button shows the post-run phase by slow flashing.
– The control valves for thermal oil and steam preheater close automatically.
ATTENTION!
If the control unit or the control voltage 24 VDC fails, the automatic post-run
phase of the product feed pump is disabled.
The product feed pump may never be switched off to the steam shut-off valve
without a delay time. The pre-heater could get damaged!
All heaters (e.g. steam-fired, thermal oil, electric heaters) must be manually
shut down.
Manual shut-down of the product feed pump must be carried out delayed.
• Close the product feed valve in the suction side of the product feed pump (op-
tion).
• Switch the separator motor off.
• Close the discharges.
• Close the supply lines such as heating steam, water, compressed air lines
with hand valves.
CAUTION: Danger to life through high-speed rotating separator parts!

• Do not loosen any part of the separator before the bowl has come to a stand-
still.
– The run-down time of the bowl is 45 minutes after switching off the motor.
– Bowl standstill is indicated by standstill of the drive belt.

2064-9001-200 / 0909 79
Standstill of drive belt

• Shine a torch through the frame
sight glass.
• Visually check that the drive belt is
no longer moving.
Fig. 84
When the sight glass is turbid:

• Unscrew the sight glass,
• shine a torch through the sight glass opening in the frame!
CAUTION: Danger of injury through rotating drive belt!
• Check ONLY visually that the drive belt is no longer moving.
– Do NOT touch the drive belt through the sight glass opening in the frame!
• Clean the sight glass and screw it back in.

In the case of torn or defective drive belts or if the belts have come off:
still.
• Be sure to observe the run-down time of 90 minutes until dismantling the
separator!
ATTENTION!
Only after standstill of the bowl,
• Close the shut-off flap in the solids
discharge (option).
1 Shut-off flap
2 Solids tank
3 Solids discharge
Fig. 85
Risk of injury due to electrical volt-

age and unintended start-up of the
separator!

ponents:
Fig. 86

80 2064-9001-200 / 0909

o o
separator parts (separating temperatures of 70 to 100 C (158 – 212 F).
3.7.1 Shut-down “Emergency-Off"

In a hazardous situation (unusual noises or vibrations) or in the case of damage
to the separator or plant components (e.g. burst hoses), a manual quick shut-
down of the installation can be carried out.
Depending on the version, the control cabinet is equipped with:
– a main switch (yellow-red) with integrated “Emergency:Off” function and
additional connection for an external “Emergency-Off”-switch (example 1),
– an “Emergency-Off” switch (yellow-red), a main switch (grey-black) and ad-
ditional connection for an external “Emergency-Off”-switch (example 2) or
– an “Emergency-Off” switch (yellow-red), a main switch (grey-black) and ad-
ditional connection, via approved “Emergency-Off” relay for several “Emer-
gency-Off”-switches (example 2).
Main switch (yellow-red) with inte-

grated “Emergency-Off” function
• Actuate the main switch with “Emer-
gency-Off” function.
– The complete control unit is de-
energised.
– No bowl ejection is performed.
• CAUTION! Evacuate the room.

Fig. 87 Example 1
“Emergency-Off”-switch (yellow-
red) and main switch (grey-black)
• Actuate the “Emergency-Off switch.
– The complete drives of the control
unit are de-energised.
– The separator is shut down in a
controlled manner with two total
ejections.
• CAUTION! Evacuate the room.

Fig. 88 Example 2

2064-9001-200 / 0909 81
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note

82 2064-9001-200 / 0909
3.8 Trouble shooting

The following tables are an aid for locating and eliminating faults.
If assembly operations have to be carried out refer to the section "Maintenance
and Repair".
3.8.1 Trouble shooting
Failure Possible causes Action

The bowl does not come up Oil has run down the spindle onto the • Clean belt contact surface of the
to rated speed or takes too drive belt; the drive belt is slipping on spindle and clutch pulley.
long to do so. the bowl spindle. • Replace the drive belt.
Motor is incorrectly connected. • Check connection.

Insufficient number of clutch shoes. • Increase the number of clutch
shoes.
• Make sure that the
clutch shoes are
evenly spaced.
Drive belt has stretched and is slipping • Replace drive belt.

on the bowl spindle.
Drive belt has not been fitted correctly. • Check position of drive belt on cen-
trifugal clutch and bowl spindle.
Liquid or dirt has collected in the upper • Check operating water discharge:
section of frame and is braking the Liquid must flow off freely.
bowl. • Clean inside of upper section of
frame.
The bowl speed drops during Friction surfaces of clutch shoes are • Wipe dry friction surfaces.
operation. oily. • ATTENTION: Do not use
benzene, trichlorethy-
lene or any other sol-
vent!
Drive belt has stretched and is slipping • Replace the drive belt.
on the bowl spindle.
The motor speed drops during opera- • Check motor and line voltage.
tion.
The bowl reaches the rated Too many clutch shoes are used. • Reduce the number of clutch shoes.
speed too fast (in less than • Make sure that the
1.5 minutes). The starting clutch shoes are
current of the motor is hence evenly spaced.
inadmissibly high.(Imax >2 x IN).

2064-9001-200 / 0909 83

Uneven run of the centrifuge. Bowl is out of balance for the following For pos. 1 - 4:
reasons: • Shut down separator.
• Close the product feed and dis-
charge.
CAUTION:
• Bowl must not be emptied
as otherwise the vibrations
occurring during shut-down
will intensify.
If bowl leaks,
• Completely open the water supply.
1. The separated dirt has deposited • Clean bowl.
unevenly in the bowl.
2. Bowl has not been correctly as- • Assemble bowl properly.
sembled or parts of different bowls
(if plant has several separators)
have been interchanged.
3. The tension in the disk stack has
slackened:
– The bowl top is not screwed on CAUTION: A loose bowl
until O mark alignment. top can endanger life!
• The O marks of
the bowl bottom
and the bowl top
must be aligned.
– Insufficient number of disks. • Check number of disks; add a spare

disk if necessary.
4. Bowl parts are damaged. • Send bowl to factory for repair.
CAUTION: Do not carry out
your own repairs!
Do not weld or solder as this
would weaken the bowl!
Ball bearings are worn. • Replace damaged bearings.
ATTENTION!
Use only the ball bearings
specified in the parts list.

84 2064-9001-200 / 0909
3.8.2 Bowl faults
Fig. 89 Bowl and operating water feeding system
1 Gasket (bowl top) 11 Operating water feeding system

2 Gasket (bowl top) 12 Injection chamber
3 Gasket (sliding piston) 13 Closing chamber bottom
4 Gasket (annular piston) 14 Bowl bottom
5 Gasket (closing chamber bottom) 15 Drain hole
6 Gasket (annular piston) 16 Annular piston
7 Gaskets (closing chamber bottom) 17 Drain hole
8 Gasket (bowl bottom) 18 Sliding piston
9 Piston guide ring (bowl bottom) 19 Bowl top
10 Gasket (water chamber bottom) 20 Solenoid valve block
21 Solenoid valve for operating water
22 Solenoid valve for filling and displacement water
23 Filling and displacement water line
24 Strainer
25 Shut-off valve
26 Operating water line

2064-9001-200 / 0909 85
The bowl does not close. Operating water

Control unit is defective or • Check the control unit.
ATTENTION: Motor is not correctly set. • Check or reset program parameters.
– Product flows out of the
(See control unit documentation.)
solids discharge.
– Current consumption is too
high.
Closing water pulse too short. • Set 1 seconds (see also control unit
documentation).
Strainer 24 in the operating, filling and • Close shut-off cock 25.
displacement water line is dirty. • Clean strainer 24 (see 4.4.4).
The operating water capacity is too • Check line pressure, increase if
low. necessary.
Operating water data:

– Pressure 2 – 3 bar (with open valve)
– Volume flow min. 1 800 l/h (gauge
the capacity by litres) ≅ 1.0 l in
3 secs
The operating water line 26 has be- • Clean or replace operating water
come constricted due to dirt accumula- line 26.
tion or damage. Insufficient operating
water is entering the injection cham-
ber.
The operating water solenoid valve 21 • Check solenoid valve 21 and re-
does not open properly. place if necessary.
Bowl hydraulics
Bowl hydraulic system is soiled. • Remove hood and
or • dismantle and clean the bowl (see
section 4.4.1 and 4.4.2).
• Thoroughly clean all bores.
Gaskets and piston guide ring are • Replace all sealing elements.
damaged or Use set of spare parts "bowl/hood“
(see list of spare parts).
Important: Time-consuming instal-
lation!
• Change polyamide gasket 5 only
when it is damaged (see section
4.4.9).
Sealing rim of sliding piston 18 is • Lightly remachine the sealing sur-
damaged. face of the sliding piston – max. 1
mm! – see section 4.4.10) or
• send in the sliding piston for repair.

86 2064-9001-200 / 0909

24 Strainer
25 Shut-off valve

2064-9001-200 / 0909 87
The bowl does not open or Operating water

not properly Control unit is defective or • Check the control unit.
Motor is not correctly set. • Check or reset program parameters.
(See control unit documentation.)
Time for opening water too short. • Set 3 – 4 seconds (see also control
unit documentation).
Strainer 24 in the operating, filling and • Close shut-off cock 25.
displacement water line is dirty. • Clean strainer 24 (see 4.4.4).
The operating water capacity is too • Check line pressure, increase if
low. necessary.

3 secs
The operating water line 26 has be- • Clean or replace operating water
come constricted due to dirt accumula- line 26.
tion or damage. Insufficient operating
water is entering the injection cham-
ber.
The operating water solenoid valve 21 • Check solenoid valve 21 and re-
does not open properly. place if necessary.
Bowl hydraulics
Bowl hydraulic system is soiled • Remove hood and
or • dismantle and clean the bowl (see
section 4.4.1 and 4.4.2).
• Thoroughly clean all bores.
– Thoroughly check outlet bore 17
and clean if necessary.
Gaskets and piston guide ring are • Replace all sealing elements.
damaged. Use set of spare parts "bowl/hood“
(see list of spare parts).
Important: Time-consuming instal-
lation!
• Change polyamide gasket 5 only
when it is damaged (see section
4.4.9).
• Thoroughly check polyamide gasket
5 for proper location in its groove.

88 2064-9001-200 / 0909

24 Strainer
25 Shut-off valve

2064-9001-200 / 0909 89

The bowl does not empty The operating water capacity is too • Check line pressure, increase if
completely. Solids remain in low. necessary.
the bowl.
3 secs
The separating time has been set too • Shorten the separating time (see
long with the result that the solids con- section 3.5).
tent is too high.
The bowl opens during sepa- Closing water pulse is too short. • Readjust the closing water impulse
ration. – Closing water evaporates. (see control unit documentation).
Closing water pulse is too long.
– Closing water impulse opens the
bowl.

90 2064-9001-200 / 0909
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note

2064-9001-200 / 0909 91
4 Installation - Maintenance - Repair
4.1 Installation of the separator ................................................................... 92

4.1.1 Transporting the separator .................................................................... 94
4.1.2 Installing the separator .......................................................................... 96
4.1.3 Motor ...................................................................................................... 97
4.1.4 Direction of rotation of the bowl ........................................................... 100
4.1.5 Speed and starting time of the bowl .................................................... 101
4.2 Orifice plates and flowmeter ................................................................ 103
4.2.1 Installing the orifice plates ................................................................... 104
4.3 Maintenance and lubrication ................................................................ 105
4.3.1 Maintenance schedule ......................................................................... 105
4.3.2 Hoses and hose pipes ......................................................................... 112
4.3.3 Lubrication ........................................................................................... 113
4.3.4 Lubrication Chart ................................................................................. 116
4.3.5 Table of lubricating oils ........................................................................ 118
4.3.6 Comments on table of lubricating oils for separators from Westfalia
Separator ............................................................................................. 119
4.4 Bowl ..................................................................................................... 120
4.4.1 Dismantling the bowl ............................................................................ 122
4.4.2 Cleaning the bowl ................................................................................ 138
4.4.3 Cleaning the frame .............................................................................. 139
4.4.4 Cleaning the strainer and the operating water feeding system ........... 139
4.4.5 Cleaning the motor .............................................................................. 140
4.4.6 Important instructions for assembling the bowl ................................... 141
4.4.7 Assembling the bowl ............................................................................ 143
4.4.10 Reworking the sliding piston ................................................................ 166
4.5 Closing the hood .................................................................................. 167
4.6 Drive ..................................................................................................... 170
4.6.1 Important instructions for fitting and removing the drive ...................... 172
4.6.2 Removing the drive belt and spindle assembly ................................... 174
4.6.3 Dismantling the spindle assembly ....................................................... 178
4.6.4 Dismantling the centrifugal clutch ........................................................ 180
4.6.5 Fitting the spindle assembly ................................................................ 184
4.6.6 Fitting the centrifugal clutch ................................................................. 186
4.6.7 Fitting the motor ................................................................................... 192
4.7 Height adjustment ................................................................................ 197
4.7.1 Bowl height .......................................................................................... 197
4.7.2 Centripetal pump clearance ................................................................. 198
4.8 Final checks after assembling the separator ....................................... 200
4.9 Before a long-term shut-down of the separator ................................... 200
4.9.1 Preserving the separator ..................................................................... 200
4.9.2 Preserving the motor ........................................................................... 201
4.10 Storage ................................................................................................ 202
4.10.1 After delivery ........................................................................................ 202
4.10.2 Separator ............................................................................................. 202
4.10.3 Control system ..................................................................................... 202
4.11 Before restarting .................................................................................. 203
4.12 Disposal ............................................................................................... 204
4.12.1 Gear and lubricating oils ...................................................................... 204
4.12.2 Cleaning liquids ................................................................................... 205
4.12.3 Separator ............................................................................................. 205
4.13 Standard tools ...................................................................................... 206
4.14 Special tools ........................................................................................ 208

92 2064-9001-200 / 0909
4.1 Installation of the separator
• Refer to the installation guidelines for further information.
Minimum lifting capacity hoist 100 kg

For repair and maintenance
bowl, motor
The complete bowl

can then be trans-
ported over adjacent
separators of identic-
al type.
Centre of gravity
Water discharge /
Operating water
discharge
Product discharge
Product feed
Solids discharge
Water discharge / operating water discharge


2064-9001-200 / 0909 93
Centre of gravity
Socket:
Product discharge
Discharge by the separator built into the separa-
tor
Product feed
Terminal box
Solenoid valve block

Filling, displacement and operating Solids discharge
water with water pressure reducer
Pressure transmitter (product

discharge)
Pressure transmitter (water discharge)
Water discharge
Operating water discharge
Operating side
The separator foundation must not have contact with foundations of other units (e.g. aux-
iliary diesel engine, pumps) to avoid damage to roller bearings.


94 2064-9001-200 / 0909
4.1.1 Transporting the separator
• CAUTION: Use appropriate lifting devices to prevent accidents!

– Be sure to use suitably rated, intact hoists for transport and installation.
• CAUTION: Danger to life under hoists!

– Do NOT step under hanging load.
• Always transport the separator without installed bowl!
• For special tools, see section 4.14 or parts list.
• Unscrew the screw plug 1 from the

lower part of the frame.
Fig. 94
• Screw double nipple 1 into the hole

in the frame.
Fig. 95

2064-9001-200 / 0909 95
• CAUTION! Do not use the eye bolt

of the motor to suspend the sepa-
rator.
• ATTENTION: Do not damage any

machine attachment parts when fas-
tening the ropes.
• Attach the transport ropes

– to the machine A as illustrated,
– around the double nipple and
– hang them into the load hook of
the hoist as illustrated.
ATTENTION: Prevent the ropes from

slipping!
• Wind one piece of rope twice round
the hook (see detail).
• Make sure the machine touches

down gently.
Fig. 96
• Unscrew double nipple 1
Fig. 97
• Screw in the screw plug 1.
Fig. 98

96 2064-9001-200 / 0909
4.1.2 Installing the separator

• Before installing the separator make sure that
– sufficient space is available for operating and dismantling the machine.
– the foundation is not connected to foundations of other vibrating units to
avoid the transfer of vibrations.
• Align separator 1 with feet 2 and

plates 3 on foundation 4.
• Tack plates 3.
• Unscrew screws 5.
• Lift separator with feet (see section
4.1.1).
• Weld plates 3 to foundation 4.
• Place the separator on plates 3 and
• bolt tight with hexagon nuts 5.
• Screw tight hex head screws 6.
Fig. 99

2064-9001-200 / 0909 97
4.1.3 Motor
Fig. 100 Start-up diagram (current and speed characteristics) – example
at
De- Enclo-
50 Hz 60 Hz 50 Hz 60 Hz
sign sure *
rpm min s kW rpm rpm
IP 55
see name- approx. 2 – IM ISO-

3 7.5 8.6 3 000 3 600
plate 4 V1 class
F*
* WS standard
The separator is driven by a three-phase AC motor via a centrifugal clutch and
the drive belt.
The specified motor ratings are minimum values which are based on the in-
creased starting current. Since the current consumption of the motor drops after
start-up, overloading of the motor during operation is not possible.
The starting time depends on the
– flywheel effect of the bowl,
– number of clutch shoes used,
– condition of the clutch shoes.
The starting current can peak at about 1.8 - 2 times the rated current (see start-
up diagram). This is to be considered when selecting switches, lead-in wires
and fuses.
The motor
– can be started direct online (WS standard) or via a motor control for star-
delta switching (Ex-zone).

98 2064-9001-200 / 0909
– is protected against overheating by thermal overload releases or a PTC

thermistor as sole protection.
(As WS standard, the motor is protected against overheating by three PTC
thermistors).
– can be equipped with a frequency converter if requested by the customer.
When using thermal overload releases, the motor has to be protected as fol-
lows:
– during operation by a release set to the rated current and
– during start-up by a second release set to 1.8 - 2 times the rated current.
The release set to the rated current must be bridged during start-up.
Note:
• The temperature feelers must be connected to a commercial tripping device.
• External voltage higher than 2.5 volts must not be applied to the connection
terminals of the temperature feelers.
• When testing for continuity, use an ohmmeter and not a test lamp.
Electrical connection
CAUTION: Danger to life and limb through electric current!

There might be residual voltage!
In the case of motors with space heaters, residual voltages in the motor
terminal box are possible despite switched off main switch.
Prior to working on the motor:

• Refer to the motor nameplate.
• Refer to the motor instruction manual.
Germany in accordance with the rules and regulations of the VDE (Associa-
tion of German Electrical Engineers) or of the local electric power company.
• Any work on the motor may be carried out by an authorized electrician
only.
• Connect the motor.

Refer to the motor instruction man-
ual.
Fig. 101 Connection scematic
The terminal board in the terminal box can be connected in star or delta.
• Check correct switching of the motor (star or delta).
Refer to the motor instruction manual.

2064-9001-200 / 0909 99
Star switching (example)
Fig. 102
Delta switching (example)
Fig. 103
IMPORTANT:
• In the case of additional electrical components, PTC thermistors or space
heaters, refer to the motor manual.
Shipboard operation
• When operating the machine on board of ship, pay attention to the installation
guidelines issued by the respective classification societies.
• When using ship wiring cables, cable entry must be by means of marine-type
glands.

100 2064-9001-200 / 0909
4.1.4 Direction of rotation of the bowl
Provided that:
– The drive chamber is filled with oil
up to the half way mark on the sight
glass.
• Switch on motor.
Fig. 104
The bowl must rotate in clockwise direction when looked at from above.
The direction of rotation of the bowl is

correct when the drive belt rotates
clockwise (check through the sight
glass in the frame).
When the direction of rotation is incor-
rect the motor connections must be
reversed by an authorised specialist.
Fig. 105
In case of frequency converter

operation:
• Before working on the motor,
note that residual voltage may be
present!
• In this connection:
– Read the documentation supplied
by the frequency converter manu-
facturer.
– Have protective measures imple-
mented by suitably qualified per-
sonnel.
Fig. 106

2064-9001-200 / 0909 101
4.1.5 Speed and starting time of the bowl
Speed see name-plate

– for densities of the product up to
3
max. 0.991 kg/dm and
– for densities of the separated solids up to max.
3
1.4 kg/dm
Starting time approx. 2 – 4 min
The bowl speed has been rated so as to ensure the operating safety of the
separator.
Before the first start-up

• Check spindle speed (= bowl speed)
with a hand tachometer before fitting
the bowl.
CAUTION!
Risk of injury through rotating
spindle.
• Keep a safe distance away from the
rotating spindle.
• Do not wear long, open hair or wide,
loose clothing!
• Wear a hairnet!
• IMPORTANT: Do not exceed the

maximum spindle running time of
1 minute!
• Speed deviations of up to 5 % are

permissible.
Fig. 107

102 2064-9001-200 / 0909
In case of frequency converter operation:

The frequency converter is equipped with a reliable frequency limitation to pre-
vent operation at inadmissibly high bowl speeds.
CAUTION!
• Operate the separator with fre-
quency converter, speed monitor-
ing device and hardware-
controlled speed shut-off device.
• Do not under any circumstances
manipulate the frequency con-
verter to exceed the permissible
bowl speed (see nameplate)!
• Check from time to time that
– the bowl speed (see nameplate)
and
Fig. 108 – motor frequency (see nameplate
and frequency converter display!)
coincide with the separator speed.

2064-9001-200 / 0909 103
4.2 Orifice plates and flowmeter

A set of orifice plates (with different inner diameters) and a set of commissioning
parts are supplied with the separator.
– The set of orifice plates is fastened to the separator hood.
– The set of commissioning parts comprises flowmeter 3.
By installing an orifice plate the separator throughput can be monitored.
Fig. 109
A Product feed line

B Product discharge line
1 Orifice plate
2 Orifice plate
3 Flowmeter
4 3/2-way valve
ATTENTION! Before starting up the separator check that the following

parts are installed:
Orifice plates 1 and 2

• Select the orifice plates from the set of plates supplied, according to the re-
quired throughput capacity (see section 2.8).
• Install orifice plate 1 in product feed line A (see chapter 4.2.1).
• Install orifice plate 2 in product feed line B (see chapter 4.2.1).
Flowmeter 3
• Remove the plug from the corresponding hole of 3/2-way valve 4.
• Secure the thread of flowmeter 3 with Loctite 245.
• Install flowmeter 3 into 3/2-way valve 4.

104 2064-9001-200 / 0909
4.2.1 Installing the orifice plates

Installation of the orifice plates is explained here for product feed line B for ex-
ample.
Required material:
– Open ended wrench
– Lubricating grease
• Unscrew corrugated hose 3.

• Insert the selected orifice plate 2 into
connection piece 1 and press in
evenly, by hand.
Fig. 110
• Slightly grease the threaded area of

connection piece 1
• Insert corrugated hose 3 and firmly
tighten with hexagon nut 2.
Fig. 111

2064-9001-200 / 0909 105
4.3 Maintenance and lubrication
• Special care must be taken when performing maintenance and lubrication

operations.
Conscientiously performed maintenance and lubrication operations improve
the service life of the separator.
• In the case of accessories (motor, product pump, preheater, solenoid valve
block etc.) the manufacturer’s maintenance and lubrication instructions must
be observed.
• Maintenance and repair work may be carried out only by persons
– who are demonstrably familiar with the state-of-the-art through briefings
and training.
– who are adequately qualified for performing the work and checking it.
• Electrical work may only be carried out by an authorized electrician!
• Use only genuine spare parts from Westfalia Separator.
4.3.1 Maintenance schedule
ATTENTION!
The following maintenance intervals are recommendations which apply only for normal operating
conditions.
Negative operating conditions (e.g. low-grade fuel, excessively high temperature, strong vibrations,
frequent starting and stopping of the separator etc.) can necessitate shorter maintenance intervals.
To assure correct functioning and operating safety,

• in case of non-routine shut-down, see section 3.7 - manual operation.
• Pay attention to the following points during servicing:
– Oil level – Current consumption
– Temperatures – Starting time
– Pressures – Hoses and hose pipes (see 4.3.2)
– Leakage – Pipe joints
– Vibrations
• Before every assembly, grease the main components of the bowl at guide and contact surfaces (see section 4.3.4 -
lubrication schedule).
• in the case of frequent starting and stopping of the separator, shaft-driven alternator operation and in power plants, the
condition of the clutch shoes must be checked more often than stated in this schedule. It is not possible to state a defini-
tive time. We recommend checking the clutch shoes after 1000 operating hours or after 2 months at the latest.
• We recommend having the separator checked by a WS service specialist once a year.

106 2064-9001-200 / 0909
Fig. 112 Set of spare parts "bowl/hood“ (operation: 1 year or 8000 hours)

2064-9001-200 / 0909 107
Commissioning date:
(to be filled in by user)
Maintenance work Remark

– After 4000 operating hours – after 6 months at the latest
– After 12,000 operating hours – after 1 ½ years at the latest
Bowl inspection • Dismantle bowl and centripetal pump.
• Clean the bowl and centripetal pump parts and check for
corrosion and erosion.
• Clean all holes, nozzles and chambers of the hydraulic
system.
• The cones of bowl and spindle must be clean and dry
when fitting.
Replace gaskets (see accompanying illustration). • Use set of spare parts "bowl/hood“
(Operation: 1 year or 8,000 hours).
See spare parts list.
Important: Time-consuming installation!
Only replace polyamide gasket 100 if damaged (see section
4.4.9)!
Check the motor. • See instructions of motor manufacturer
Re-lubricate motor bearings (if required)
When using mineral oil: • See section 4.3.3 - oil quality and oil change.
Oil change and thorough cleaning of the drive chamber
Clean the strainer and pipe in the operating liquid feed • See section 4.4.4.
system on the self-cleaning separator.
Carefully clean the holes in the non-return valve in the • See section 4.5.
water feed and rinse with water.
Check the functionality of the non-return valve.
Carefully clean the water detector (if installed) with a soft
cloth, use diesel oil if necessary.
Clean the sight glass/glasses in the frame for observation
of the drive belt.
Check the hoses and hose pipes and replace when neces-
sary.
Clean the filter in the suction line of the product feed pump
(option).

108 2064-9001-200 / 0909

2064-9001-200 / 0909 109

– After 8000 operating hours – after 1 year at the latest
– After 24,000 operating hours – after 3 years at the latest
system.
when fitting.
Replace gaskets and piston guide ring (see adjacent fig- • Use set of spare parts "bowl/hood“
ure). (Operation: 1 year or 8000 hours).
See parts list.
Change the polyamide gasket only when it is damaged (see
section 4.4.9).
Clean the inside of the upper section of frame. • Remove bowl.
Replace gaskets. • Use set of spare parts "drive"
Replace the drive belt. (Operation: 1 year or 8000 hours).
Replace grooved ball bearings and angular contact ball See parts list.
bearings of spindle.
Replace vibration absorber.
Check grooved ball bearings of centrifugal clutch and re- • Use set of spare parts "drive"
place if necessary. (Operation: 2 years or 16,000 hours).
Check thickness of the clutch shoes (1) and replace when See parts list.
h smaller than 18 mm.
New condition of clutch shoe h = 26 mm
(2)
Oil change and thorough cleaning of the drive chamber When using mineral oil
(2)
When using synthetic oil
Check the bowl height. • See section 4.7.1.
In case of direct current: • Check only after motor or drive replacement.
Check the spindle speed (bowl). • See section 4.1.5.
Check the starting time. • See section 4.1.5.
Clean the strainer and pipe in the operating liquid feed • See section 4.4.4
water feed and rinse with water.
Carefully clean the water detector (if provided) with a soft
Clean the sight glass(es) in the frame for observing the
drive belt.
sary.
Check that vibration absorbers are fully functional (option).
(option).
(1) In the case of frequent starting and stopping of the separator, shaft-driven alternator operation and power plants shorter maintenance
intervals are required It is not possible to state a definitive time. We recommend checking the clutch shoes after 1,000 operating
hours or after 2 months at the latest.
(2) See section 4.3.3 - Oil quality and oil change

110 2064-9001-200 / 0909

2064-9001-200 / 0909 111

system.
when fitting.
Replace gaskets, piston guide ring and guide strips (see • Use set of spare parts "bowl/hood“
adjacent figure). (Operation: 1 year or 8000 hours).
See parts list.
Change the polyamide gasket only when it is damaged (see
section 4.4.9).
Clean the inside of the upper section of frame. • Remove bowl.
Replace gaskets. • Use set of spare parts "drive"
Replace the drive belt. (Operation: 2 years or 16,000 hours).
Replace grooved ball bearings and angular contact ball See parts list.
bearings of spindle.
Replace vibration absorber.
Replace grooved ball bearings of centrifugal clutch.
Check thickness of the clutch shoes (1) and replace when
h smaller than 18 mm.
New condition of clutch shoe h = 26 mm
(2)
Oil change and thorough cleaning of the drive chamber When using mineral oil
(2)
When using synthetic oil
Check the bowl height. • See section 4.7.1.
In case of direct current: • Check only after motor or drive replacement.
In case of three-phase current: • Check only after drive replacement.
Check the starting time. • See section 4.1.5.
Clean the strainer and pipe in the operating liquid feed • See section 4.4.4
operating water feed.
Carefully clean the water detector (if provided) with a soft
Clean the sight glass(es) in the frame for observing the
drive belt.
sary.
Check that vibration absorbers are fully functional (option).
(option).
(1) In the case of frequent starting and stopping of the separator, shaft-driven alternator operation and power plants shorter maintenance
intervals are required It is not possible to state a definitive time. We recommend checking the clutch shoes after 1,000 operating
hours or after 2 months at the latest.
(2) See section 4.3.3 - Oil quality and oil change

112 2064-9001-200 / 0909
Maintenance work
Equip the separator with new vibration isolators.

We recommend having the separator checked by a WS service engineer.
4.3.2 Hoses and hose pipes

Replace hose pipes when an inspection reveals one or more of the following de-
fects:
• Damage of the outer layer down to the fabric (e. g. chafe marks, cuts or
cracks).
• Leaky spots.
• Damage to or deformation of the hose fittings.
– Slight surface damage is not a reason for replacement.
• The hose becomes dislodged from the fitting.
• Corrosion of the fitting diminishing function and strength.
Protective hose 1
• Fit the protective hoses at all contact

points to the separator.
• Adapt the length of the protective

hose.
Fig. 115

2064-9001-200 / 0909 113
4.3.3 Lubrication
The spindle bearings are splash-lubricated from a central oil bath.
MOTOR BEARINGS
For re-greasing the motor bearings, refer to the instructions of the motor manu-
facturer.
OIL QUALITY (mineral oil)

The mineral gear oil tested by Westfalia Separator with the designation "Separa-
tor lube oil CLP 100" meets the requirements and should preferably be used.
Designation according to DIN

51502 CLP
100
Designation as per ISO 3498 CC 100
Viscosity class SAE 30
o o 2
Viscosity (at 40 C/104 F) 100 ± 10 mm /s (cSt)
Part Number 0015-0003-080 (2.5 litres)
Dispose of the oil as per instructions of the oil manufacturer.
The viscosity class SAE 30 covers a larger viscosity range than specified here.
However, only oils with the viscosity range specified here may be used.
OIL QUALITY (synthetic oil)

Use the synthetic lube oil tested by Westfalia Separator AG!
Designation according to ISO Mobil SHC 626

Viscosity class (ISO) VG 68
Viscosity
o o 2
– at 40 C (104 F) 65 mm /s
o o 2
– at 100 C (212 F) 10,4 mm /s
Viscosity index (VI) 147
o o
Density (at 15 C/59 F) 0.857 g/ml
based on Polyalphaolefin
Part Number 0015-0020-010 (1 litre)
Dispose of the oil as per instructions of the oil manufacturer.

114 2064-9001-200 / 0909
OIL QUANTITY
IMPORTANT: Do not forget to top up the oil in good time!
Filling in oil
Fill the drive with oil before commis-
sioning the separator.
• Unscrew the screw plug and
• fill in oil through the charge hole.
Filling quantity approx. 2.5 litres
Fig. 116
Oil level
IMPORTANT:
• Check the oil level only when the
separator is at standstill.
• The oil level must never drop below
the lower third of the sight glass dur-
ing operation.
1 Maximum oil level

2 Minimum oil level
Fig. 117
Minimum oil level approx. up to lower third of sight glass

(at separator standstill)
Maximum oil level up to middle of sight glass
(at separator standstill)
OIL CHECK
• Check the oil level every week!
• From time to time undo the oil drain screw and check whether there is water
in the oil bath. When the oil exhibits a milky colouring (emulsification), the oil
must be changed immediately.
OIL CHANGE
• Change oil after about
– 4000 operating hours or 6 months at the latest (mineral oil).
– 8000 operating hours or 1 year at the latest (synthetic oil).
• Clean sight glass.

2064-9001-200 / 0909 115
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note

116 2064-9001-200 / 0909
4.3.4 Lubrication Chart
Fig. 118 Lubrication schedule

2064-9001-200 / 0909 117
Lubricant Lubrication frequency

Lubricat- Amount of
after Lubrication point
ing point lubricant
Designation Designation operating per year
hours
CLP
100
Lube oil DIN 51502 3

4 000 2x 2 500 cm Drive chamber
(mineral)
1
CC 100
ISO 3498
Lube oil Mobil SHC 626 3

8 000 1x 2 500 cm Drive chamber
(synthetic) ISO VG 68
2 according to instructions of motor manufacturer Motor bearings
Threads and sliding sur-

3 2x
faces of bowl
Lubricating see
as required apply sparingly
grease parts list
4 1x Threads of fittings
• Check oil level regularly through sight glass.

• Manual lubrication
• Refer to lube oil table (see section 4.3.5)

118 2064-9001-200 / 0909
4.3.5 Table of lubricating oils
Lubricating oil sorts suggested by some firms
Manufac-
Viscosity
Designation at 40 °C (104 °F)
turer
mm2/s (cSt)
Lubricating oil table
for separators in onshore and shipboard opera- BLASIA 100
tion RADULA 100 100
DIESEL GAMMA 30
Separator Lube oil
ATLANTA MARINE 30
Viscosity 105
(Designation accord-
DISOLA M 3015
ing to DIN 51502)
MONTANOL HK 100 100

Oil filling
Kinematic
Symbol
Type viscosity ENERGOL GR-XP 100 100

at 40 °C ENERGOL DL-MP 30 114
(104 °F)
2
l mm /s (cSt) HYSPIN AWS 100
100
BTC 3 ALPHA ZN 100
CTC 1 MARINE HEAVY 99
CTC 3
MTC 3 1.3 GST OIL 100
100
OTC 2 NL Gear Compound 100
OTC 3 Veritas Marine Oil R&O 30 108
WTC 2 DELO 3000 Marine Oil 30 104
ATLANTA MARINE 30
105
CSD 1 DISOLA M 3015
OSD 2 1.3 TURBINE T 100 95
SD 1
EXX-MAR XP 110
NUTO H 100
100
SPARTAN EP 100
ESD 18 GULF HARMONY 100 95

GSC 15 VERITAS 30 110
OSD 6 CLP 90 to 110 0015-0003-080
OSD 18 2.5 HIDRAOIL HD 70 95
100 (2.5 l)
WSD 8
WSD 18
OSE 10 MOBILGARD 312 106
OSE 20
GADINIA 30 104
GSC 25 ROTELLA MX SAE 30 105
OSD 20
OSD 25
OSD 30 3.7 HYDRA WAY HMA 100
100
OSD 35 LOAD WAY EP 100
SD 30
WSD 35
OSE 40 DORO AR SAE 30 119
OSD 50 TARO XD SAE 30 105
OSD 60
OSD 80
5.0
SD 50
WSD 60
OSE 80

2064-9001-200 / 0909 119
4.3.6 Comments on table of lubricating oils for separators from Westfalia Separator
Faultless functioning of separators very much depends on the proper type of lubricating oil used, since a
high grade oil, selected to meet all service requirements, will minimize the wear, thus extending the ser-
vice life and increasing the operating safety.
For the lubrication of our separators we recommend to use the oils specified by us since continuous qual-
ity checks are performed by Westfalia Separator. Oils proposed from some firms are not subjected to
these tests.
Therefore, Westfalia Separator cannot give a performance guarantee for those oils.
Be sure to select only high grade solvent refined products.
The specified oil types meet the requirements according to DIN. Under unfavourable operating condi-
tions, e.g. high temperatures, the quality of the oils may be insufficient so that more efficient oils, e.g.
synthetic oils, must be used. If necessary, consult Westfalia Separator.
For the different separator types and oil types the viscosity ranges are specified in the table of lubricating
oils.
The operating temperature of the separator exceeds normally 80 oC (176 oF). At those temperatures
some oils age quickly, so that they have to be changed prematurely.
Be sure not to use lubricating oils with viscosities lower than those specified in the table. Due to the pos-
sibility of the oil film breaking down, oil of too low a viscosity will give insufficient lubrication, resulting in
increased wear. However, oils with a slightly higher viscosity than specified may be used.
Bear in mind that the viscosity groups SAE 30, 40 and 50 (SAE = Society of Automotive Engineers)
cover larger viscosity ranges and be sure to select lubricating oils with viscosities not lower than the
minimum values of the viscosity ranges restricted for the different separator types.

120 2064-9001-200 / 0909
4.4 Bowl
Fig. 119 Exploded view of bowl and centripetal pump

2064-9001-200 / 0909 121
Pos. Designation Dimensions
20 (1) Bowl bottom, compl.

30 Gasket
40 Piston guide ring
50 (2) Water chamber bottom
60 Gasket
70 Gasket
80 Allen screw ISO 4762 – M 8 x 16 – A4-80
90 Annular piston
100 Gasket
110 Gasket
120 Closing chamber bottom
130 Gasket
140 Gasket
150 Gasket
180 Sliding piston
200 Gasket
210 (1) Distributor
220 Disk stack, complete

230 Separating disk
240 (1) Bowl top
250 Gasket
260 Gasket
290 Threaded pin ISO 4026 - M 10 x 10 -1.4571
310 Gasket
320 Centripetal pump chamber
cover
330 Centripetal pump chamber
cover
340 Lock ring
350 Spindle screw
360 Gasket
370 Regulating ring
510 Centripetal pump, compl.

520 Gasket
530 Sensing liquid pump
540 Gasket
550 Spacer ring
560 Gasket
570 Gasket
(1) IMPORTANT: This part can only be replaced by a WS service specialist!

The complete bowl must be re-balanced in one of our authorized workshops or in the manufacturer’s plant.
(2) IMPORTANT: This part can only be replaced by a WS service specialist!
A vibration check must be carried out on the machine by a WS service specialist.

122 2064-9001-200 / 0909
4.4.1 Dismantling the bowl


still.

sight glass..
no longer moving.
Fig. 120


still.
separator!

o


Germany in accordance with the rules and regulations of the VDE (Verband
Deutscher Elektrotechnik/ Association of German Electrical Engineering) or of
only.

2064-9001-200 / 0909 123
• Avoid damage to bowl parts when fitting and removing by

– precise positioning,
– no diagonal pull!
– selecting the low lifting speed of the hoist.
CAUTION: Use appropriate lifting devices to prevent accidents!

• Use suitably rated, intact hoists.

CAUTION: Avoid accidents by using undamaged, complete tools!

• Use tools only for their intended use!
– For special tools, see section 4.14 or spare parts catalog.
– For standard tools, see section 4.13.
• Do not use force when removing or fitting parts.
• Treat all bowl parts

– gently.
– Always set them down on a rubber mat or a wooden pallet.
CAUTION: Danger of imbalance!

If an installation is equipped with several separators:
• Do not interchange parts from different bowls.
The bowl parts are marked with the serial number of the machine or the last
three digits of the serial number.
CAUTION:
• Certain bowl parts (see sect. 4.4)
may be pre-assembled and bal-
anced only by specialists from
Westfalia Separator or in work-
shops authorized by Westfalia
Separator.
Unqualified balancing can lead to
dangerous operating states (vi-
brations) and destruction of the
separator with danger to life.
Fig. 121

124 2064-9001-200 / 0909
Hinging up the hood
• Unscrew filling and displacement

water line 1.
Fig. 122
• Unscrew handle connection piece 1

by lightly hammering with a mallet
(left-hand thread); at the same time
• hold the centripetal pump with offset
screwdriver 2.
Fig. 123
• Remove handle connection piece 1.
Fig. 124

2064-9001-200 / 0909 125
• Unscrew three hex head screws with

their washers.
Fig. 125
• Hinge up the hood.
CAUTION: Danger of injury by in-

correct hinging up of the hood!
• The stirrup must register properly.
Fig. 126
If necessary (see section 4.3.1):

• Take gasket 1 out of the upper sec-
tion of the frame.
Fig. 127

126 2064-9001-200 / 0909
Removing the centripetal pump
Required special tool

– Double hook wrench
• Loosen the centripetal pump cham-

ber lock ring using the double hook
wrench (left-hand thread) and re-
move it.
Fig. 128
• Screw handle connection piece into

the centripetal pump (left-hand
thread).
• Remove the complete centripetal
pump together with the centripetal
pump chamber covers.
Fig. 129

– Pressure piece 1
• Insert pressure piece 1 into spacer

ring 2.
• Pull off spacer ring 2 with fitted
gaskets with the aid of a commercial
puller.
Fig. 130

2064-9001-200 / 0909 127
• Remove the following parts if nec-

essary::
– centripetal pump chamber cover 1
with inserted gasket,
– sensing liquid pump 2 with in-
serted gaskets,
– regulating ring 3,
– centripetal pump chamber cover 5
with gaskets 4 and 6,
– centripetal pump 7 with inserted
gasket.
Fig. 131
Lifting out the bowl

– Socket wrench 1
• Unscrew the spindle screw (with

inserted gasket) with socket wrench
1 and a commercially available rat-
chet wrench (left-hand thread) and
remove it.
Fig. 132

– Eye bolt 1
Bolt unit 1 comprises ring nut, hexagon

nuts, and bolt.
CAUTION: Avoid accidents by using
undamaged and complete tools!
The ring nut and the upper hexagon
nut must always be screwed into the
bolt and be secured with Loctite 275.
Fig. 133

128 2064-9001-200 / 0909
• Unscrew hexagon nut 2.

• Screw eye bolt 1 into the bowl bot-
tom.
• Press off the bowl from the spindle
cone by at least 10 mm.
Fig. 134
• CAUTION: Danger to life when

transporting heavy parts!
• Lift the bowl out of the frame with
the aid of a hoist.
• Set the bowl down on a rubber mat
or a wooden pallet for further dis-
mantling.
Fig. 135
Compressing the disk stack
Required special tools

Compressing device
– Eye bolt 1
– Bell-shaped piece 3
• Grease the contact surface of bell-

shaped piece 3 (see chapter 4.3.4).
• Place bell-shaped piece 3 on the
bowl top.
• Unscrew hexagon nut 2
tom.
Fig. 136

2064-9001-200 / 0909 129
• Compress the disk stack firmly.

– Screw tight hexagon nut 1.
Fig. 137
Lifting off the bowl top
• Unscrew two threaded pins out of

the bowl top with a screwdriver.
Fig. 138

– ring spanner 1
• Remove two hexagon nuts 3 from

hex head screws 2.
Fig. 139

130 2064-9001-200 / 0909
Important:
• The O-marks of the bowl top and of
the bowl bottom must be visible.
– Do NOT hide them under ring
spanner 1!
• The arrow and the "open" mark must
show upwards.
• Bolt ring spanner 1 to the bowl top.

• Screw in two hex head screws 2 of
the ring spanner and tighten firmly.
Fig. 140
• CAUTION: Danger of injury

through rotating lever!
– Be careful when working in the
area around the lever.
• ATTENTION: Pay attention to the

point of impact A!
• Strike open the bowl top with a mal-

let (left-hand thread) and unscrew
it.
Fig. 141
• Remove eye bolt, bell-shaped piece,

and ring spanner.
Fig. 142
• Lift off the bowl top with fitted

gaskets by hand.
Fig. 143

2064-9001-200 / 0909 131
Removing the separating disk
• Remove the Separating disk from

the distributor neck.
Fig. 144
Removing the disk stack and the distributor
• Remove the disks out of the distribu-

tor, one by one or group-wise.
Fig. 145
• Remove the distributor.
Fig. 146

132 2064-9001-200 / 0909
Removing the sliding piston
• Insert the spindle screw into the hub.
Fig. 147

– Eye bolt 1
Fig. 148
• Assemble eye bolt 1 and bell-

shaped piece 2:
– Screw eye bolt 1 into bell-shaped
piece 2
– Screw eye bolt 1 into hexagon nut
3 by approx. 20 mm.
Fig. 149

2064-9001-200 / 0909 133
• Grease the thread of sliding piston 1

(see chapter 4.3.4).
• Screw the bell-shaped piece with
fitted eye bolt into the thread of the
sliding piston.
Fig. 150

– Socket wrench 1
• Press off the sliding piston from the

bowl bottom by turning the socket
wrench clockwise.
Fig. 151
• Remove the sliding piston (with fitted

gasket) with bell-shaped piece and
eye bolt.
• Remove the bell-shaped piece and
the eye bolt.
Fig. 152

134 2064-9001-200 / 0909
Removing the annular piston and the closing chamber bottom

– Socket wrench 1
• Unscrew the Allen screws holding

the bowl bottom and the closing-
chamber bottom together.
Fig. 153

– Eye bolt 1
– Assembling device 3
Fig. 154

shaped piece 2:
piece 2
– Screw eye bolts 1 into hexagon
nut 3 by approx. 20 mm.
Fig. 155

2064-9001-200 / 0909 135
• Place the bell-shaped piece with

fitted eye bolt into the bowl bottom.
• Fit assembling device 3 onto the
bell-shaped piece.
• Loosen three Allen screws 4 using
the ratchet wrench (with extension
and socket).
• Slip three disks 5 of the assembling
device towards the periphery, under
the rim of annular piston 6.
• Make sure that disks 5 are properly
positioned in the mounting groove of
Fig. 156
the annular piston.
• Firmly re-tighten Allen screws 4.
• Force off closing chamber bottom 3

together with annular piston 4 by
turning wrench 5 clockwise.
Fig. 157
• Remove closing chamber bottom 3

and annular piston 4 (with fitted
gaskets) with the bell-shaped piece
and the eye bolt.
the eye bolt.
Fig. 158
• Separate annular piston 1 from clos-

ing chamber bottom 2 by tapping
with a mallet – as illustrated.
Fig. 159

136 2064-9001-200 / 0909
• Unscrew spindle screw 1.
Fig. 160
If necessary:
• Remove gasket 1 and piston guide
ring 2.
Fig. 161

2064-9001-200 / 0909 137
Removing the water chamber bottom

– Socket wrench 1
o
• Turn bow bottom through 180 (up-
side down).
• Unscrew four Allen screws 2 from
water chamber bottom 3.
Fig. 162
• Force off water chamber bottom 1

with a screwdriver and remove it
with inserted gaskets.
Fig. 163

138 2064-9001-200 / 0909
4.4.2 Cleaning the bowl

It is generally not necessary to dismantle self-cleaning bowls for cleaning after
separation unless
– the nature of the product makes it necessary,
– the separator is to be shut down for a lengthy period (see section 4.9).
• Dismantle and clean the bowl for checking from time to time. See section
4.3.1 - Maintenance schedule.
• Use only a cleaning agent that is approved for the field of application!
• Do not use acid or chloric cleaning agents.

Chlorine attacks stainless steel parts.
• Dissolve dried scale with citric acid.
• For cleaning the individual disks and bowl parts

Do not use metal scrapers and metal brushes!
• Take the gaskets out of the bowl

parts.
• Clean the grooves and gaskets to
avoid corrosion in the grooves.
• Replace damaged, very swollen,
hardened or brittle gaskets immedi-
ately.
Fig. 164
• Clean the small holes for the feed and discharge of the operating liquid with
particular care to ensure trouble-free bowl ejections.
• Clean the distributor between the

ribs with the brush on the inside and
outside.
When the distributor neck is very
dirty, the feed clogs which can
cause overflow.
Fig. 165
• Apply a thin coat of grease to the guide surfaces and threads of the bowl
parts after drying (see 4.3.4 Lubrication schedule).
• Reassemble the bowl immediately after cleaning!

2064-9001-200 / 0909 139
4.4.3 Cleaning the frame
CAUTION: Danger to life through electrical components!

• Never rinse off the motor with a direct water jet.
• Use only a cleaning agent that is approved for the field of application!
ATTENTION!
• Do not use acid or chloric cleaning agents.
Chlorine attacks stainless steel parts.
• Dissolve dried scale with citric acid.
• Clean the inside of the upper section of the frame from time to time:
To do this:
– Refer to the maintenance schedule (section 4.3.1),
– dismantle the bowl (section 4.4.1).
ATTENTION: Escaping cleaning

liquid!
When the bowl has been removed, no
cleaning liquid must spill onto the
drive belt via the spindle.
• Make sure that protective cap 2 and
spindle cap 1 with inserted gasket
are installed.
Fig. 166
4.4.4 Cleaning the strainer and the operating water feeding system
• The strainer and the operating water feeding system must be cleaned de-
pending on the quality of the operating water and overall load. See section
4.3.1 Maintenance schedule
• Use citric acid in case of furring.
• Thoroughly clean the parts with water.
Replacing or cleaning the filter element
CAUTION: Danger due to electrical current!

• Close the main valve for operating water, filling and displacement water.

o
separator parts (separating temperatures of 70 to 100 C (158 – 212 °F) ).

140 2064-9001-200 / 0909
• Undo screw 1 (jaw span 22) with

fitted gasket 2.
• Remove filter element 3.
• Clean or replace filter element 3.
– Use citric acid in case of furring.
– Thoroughly clean the parts with
water.
Fig. 167
• Fit the cleaned or new filter element 3.

IMPORTANT: Cooper strip to the inside!
• Firmly screw in screw 1 with fitted gasket 2 so that it seals well.
4.4.5 Cleaning the motor
CAUTION: Danger to life through electrical components!

• Never rinse off the motor with a direct water jet.
• Keep the motor clean as specified in the manual.

2064-9001-200 / 0909 141
4.4.6 Important instructions for assembling the bowl

When the bowl has not been correctly assembled or is inadequately cleaned,
forces can be produced in the high-speed rotating bowl which endanger the
operating safety of the separator!
Therefore, the cleaning instructions (section 4.4.2) and assembling instructions
(section 4.4.7) must be exactly followed.
P a y p a rtic u lar atte ntio n to th e fo llowin g:
ATTENTION!
• Before assembling the bowl, check to be sure that the guide and contact sur-
faces of the bowl are clean.
• Grease the guide surfaces as specified in the lubrication schedule (see 4.3.4).
• Some bowl parts are arranged in

fixed positions relative to one an-
other.
• Locking devices and alignment
marks must be in perfect condition.
IMP ORTANT:
The bowl must otherwise not be op-
erated.
Fig. 168
• When fitting the bowl parts, make

sure that the "O" marks on all parts
are aligned.
(Only then will the parts fit correctly
over arresting pins and guide ribs).
Fig. 169
• Avoid damage to bowl parts when fitting and removing by




142 2064-9001-200 / 0909


• If the plant has several separators,
be sure not to interchange parts of
different bowls.
The parts are marked
– with the serial number or
– the last three digits of the serial
number.
Fig. 170
• Thoroughly clean the gasket

grooves of the individual bowl parts
and apply a thin coat of grease.
• After fitting check that
– the gaskets are not twisted,
– the gaskets are evenly positioned
in the groove.
Fig. 171

2064-9001-200 / 0909 143
4.4.7 Assembling the bowl
• Pay special attention to sections “Safety”, 4.4.2 and 4.4.6

• For dimensions of the parts see 4.4 - exploded view.
Installing the water chamber bottom

– Socket wrench 4
• Insert gaskets 1 and 2 in the

grooves of the water chamber bot-
tom.
o
• Turn bow bottom through 180 (up-
side down).
• Place water chamber bottom 3 on
the bowl bottom.
– The O marks of the bowl bottom
and the water chamber bottom
must be aligned.
• Screw in the four Allen screws 5
holding the water chamber bottom
and bowl bottom together tight.
Torque: 25 Nm
Fig. 172
Installing the annular piston and the closing chamber bottom
• Grease guide surfaces as specified

in the lubrication schedule (see
4.3.4).
• Insert gasket 1 and piston guide
ring 2 into the grooves of the bowl
bottom.
Fig. 173

144 2064-9001-200 / 0909
• For replacing the polyamide gasket

1 see section 4.4.9.
• Place gasket 2 into the groove of the
annular piston and press in evenly
and firmly.
4.3.4).
Fig. 174
• Insert annular piston 1 into bowl

bottom 2.
Fig. 175

grooves of the closing chamber bot-
tom.
4.3.4).
Fig. 176
• Insert closing chamber bottom 1 into

the annular piston.
– The O marks of the closing cham-
ber bottom and the bowl bottom
must be aligned.
Fig. 177

2064-9001-200 / 0909 145

– Two complete assembling devices:
Hex head screw 1
Wing nut 2
Pipe 3
Hexagon nut 4
• Unscrew hexagon nuts 4
Fig. 178
• Screw two assembling devices into

the bowl bottom.
• Insert the closing chamber bottom
into the bowl bottom by turning wing
nuts 2 clockwise
• Remove the assembling devices.
Fig. 179
• Fasten closing chamber bottom 1

onto the bowl bottom by tightening
Allen screws 2 crosswise.
Fig. 180

– Socket wrench 1
• Screw tight the Allen screws holding

the closing chamber bottom and the
bowl bottom together.
Torque: 25 Nm
Fig. 181

146 2064-9001-200 / 0909
• Make sure that piston guide ring 1 is

firmly located in the groove.
Fig. 182
Installing the sliding piston
• Insert the gasket in the groove of the

sliding piston.
4.3.4).
Fig. 183

Compressing device
– Eye bolt 1
Fig. 184
Bolt unit 1 comprises ring nut, hexagon nuts, and bolt.

CAUTION: Avoid accidents by using undamaged and complete tools!
– The ring nut and the upper hexagon nut must always be screwed into the bolt
and be secured with Loctite 275.

2064-9001-200 / 0909 147
• Grease thread 1 of the sliding piston

(see chapter 4.3.4).
• Screw bell-shaped piece 2 into the
thread of the sliding piston.
Fig. 185
• Install the sliding piston (with fitted

gasket) into the bowl bottom, with
screwed-in bell-shaped insert.
• Screw the eye bolt into the bowl
bottom through the bell-shaped
piece.
• Press the sliding piston into its seat,
as far as it will go, by turning hexa-
gon nut 1 clockwise with an open-
ended wrench.
the eye bolt.
Fig. 186
Installing the distributor and the disk stack
• Insert the distributor into the sliding

piston.
– Pay attention to correct position-
ing.
– The "O" marks must be aligned.
Fig. 187

148 2064-9001-200 / 0909
ATTENTION: Pay attention for cor-

rect total number of disks!
It is marked on the blind disk, e.g.
84/1:
– Total number of disks A and B = 84
(number of disks with spacers A +
number of blind disks B)
– Number of blind disks B = 1
Fig. 188
ATTENTION: The last disks must be

properly located in the guide ribs of
the distributor!
• Carefully stack the disks on the dis-

tributor neck, one by one or group-
wise .
Fig. 189
Fitting the separating disk
• Mount the separating disk.

ing!
– The "O" marks must be aligned.
Fig. 190

2064-9001-200 / 0909 149
• Slightly compress the disk stack with

the bell-shaped piece and the eye
bolt.
Fig. 191
Installing the bowl top
• Thoroughly clean the grooves for

gaskets 1 and 2 in the bowl top.
• Check gaskets 1 and 2:
– replace when damaged,
– install if missing.
• Check the inserted gasket 3.
– replace when damaged,
– For replacing the polyamide gas-
ket 3 see section 4.4.8.
Fig. 192
ATTENTION: Prevent seizing of

threads!
• The following parts must be carefully
cleaned, wiped dry and greased in
accordance with the lubrication
schedule (see 4.3.4).
– threads and guide surfaces of
bowl bottom and bowl top
– contact surfaces of bowl top and
sliding piston
Fig. 193

150 2064-9001-200 / 0909

– ring spanner 1
• Remove two hexagon nuts 3 from

hex head screws 2.
Important:
• If threaded pins are screwed into the
bowl top, undo them with a screw-
driver.
• The O mark of the bowl top must be
visible.
– Do NOT hide them under ring
Fig. 194
spanner 1!
• The arrow and the "open" mark must
show upwards.
• Bolt ring spanner 1 to the bowl top.
– Screw in two hex head screws 2 of the ring spanner and tighten firmly.
• Screw the bowl top by hand into the

bowl bottom as far as it will go (left-
hand thread).
Fig. 195
Compressing the disk stack
• Compress the disk stack firmly.

– Screw tight hexagon nut 1.
Fig. 196

2064-9001-200 / 0909 151
• Compress the disk stack again and

• Screw in the bowl top using the ring
spanner (left-hand thread).
Fig. 197
• CAUTION: Danger of injury

through rotating lever!
– Be careful when working in the
area around the lever.

point of impact A!
CAUTION:
A loose bowl top can endanger life!
• Strike the bowl top with a mallet until
the "O" mark is reached (left-hand
thread).
Fig. 198
• Remove eye bolt, bell-shaped piece,

and ring spanner.
Fig. 199
• Screw in two threaded pins using a

screwdriver.
Fig. 200

152 2064-9001-200 / 0909
Installing the complete bowl and the centripetal pump
• Clean and wipe dry the spindle

cone with a suitable cloth.
ATTENTION: Do not grease the
conical parts!
Fig. 201

– Eye bolt 1

tom.
Fig. 202
o
• Turn bowl through 90 (opposite the
fitting position).
• Clean the bowl hub with a suitable
cloth.
ATTENTION: Do not grease the
bowl hub!
Fig. 203

2064-9001-200 / 0909 153

• Carefully place the bowl using eye
bolt and hoist on the spindle cone.
• Unscrew the eye bolt from the bowl
bottom and remove the hoist.
Fig. 204
Required tools
– Socket wrench
– Torque wrench
• Provide spindle screw 2 with gasket

1.
• Put spindle screw into socket
wrench and screw in (left-hand
thread).
Fig. 205
CAUTION:
A loose spindle screw can endanger
life!
• Tighten spindle screw.

Torque: 50 Nm
Fig. 206
• Check that the spindle and bowl are

centric.
The control dimension B
– is 4 ±1.5 mm
– between the bowl and the upper
section of the frame.
• Pay attention to bowl height A (see

section 4.7.1.
Fig. 207

154 2064-9001-200 / 0909
• Insert gasket 1 in the centripetal

pump groove.
• Lightly grease threads and contact
surfaces of the centripetal pump.
• Install centripetal pump 2.
Fig. 208

grooves of the centripetal pump
chamber cover.
• See section 2.4.
Fig. 209

cover with fitted gaskets.
– The “O” marks of the centripetal
pump chamber cover and the
bowl top must be aligned.
Fig. 210
• Mount the regulating ring selected

from the set of regulating rings.
• See section 2.6.
Fig. 211

2064-9001-200 / 0909 155
• Insert gaskets 1 and 2 in the sensing

liquid pump grooves.
• Grease guide surfaces.
• Install sensing liquid pump.
Fig. 212
• Insert gasket 1 in the groove in the

centripetal pump chamber cover.
Fig. 213

cover.
– The “O” marks of the centripetal
pump chamber cover and the
bowl top must be aligned.
Fig. 214

– Double hook wrench
• Grease the threads on the bowl top

and on the centripetal pump cham-
ber lock ring as specified in the Lu-
brication schedule (see 4.3.4).
CAUTION:
A loose centripetal pump chamber
lock ring can endanger life!
• Screw tight the centripetal pump
chamber lock ring using the double
Fig. 215 hook wrench (left-hand thread).

156 2064-9001-200 / 0909
• Insert gaskets 1 and 2 in spacer

ring.
• Grease the guide surfaces of the
centripetal pump as specified in the
lubrication schedule (see 4.3.4).
• Fit spacer ring.
Fig. 216
• Pay attention to section 4.7.1.

2064-9001-200 / 0909 157
4.4.8 Replacing the polyamide gasket (bowl top)

• For standard tools, see section 4.13.
REMOVAL
ATTENTION: Sensitive bowl part!
– Do NOT damage the bowl top
groove when drilling!
• Drill through the damaged polyam-

ide gasket twice centrically and
vertically.
– with a 2 mm drill bit
– at a distance of approx. 50 to
60 mm.
Fig. 217

– Do NOT damage the bowl top
groove when screwing in!
• Screw two wooden screws in the
holes in the polyamide gasket.
• Force off the old polyamide gasket
with the wood screws and
• lever it bit by bit out of the groove
using a screwdriver.
Fig. 218
Note:
If the polyamide gasket cannot be removed, repeat this procedure.
FITTING
• Thoroughly clean and dry the groove.
o
• Heat the gasket in approx. 80 C (176 °F) water for 5 minutes.
• Wipe dry the gasket.
• Fit the gasket into the groove of the

bowl top (with the narrow side facing
the bowl top).
• Place on a smooth wooden block.
• hammer the gasket evenly into the
groove.
Fig. 219

158 2064-9001-200 / 0909
• The sealing surface of the gasket

must not protrude by more than
1 mm from the surface A of the bowl
top.
Fig. 220

2064-9001-200 / 0909 159
4.4.9 Replacing the polyamide gasket (bowl top)

Change the polyamide gasket only when it is damaged.
• For standard tools, see section 4.13.
REMOVAL

– Do NOT damage the ring piston
groove when drilling!
• Drill through the damaged polyam-

ide gasket twice centrically and
vertically.
– with a 2 mm drill bit
– at a distance of approx. 50 to
60 mm.
Fig. 221

– Do NOT damage the ring piston
groove when screwing in!
• Screw two wooden screws in the
holes in the polyamide gasket.
• Force off the old polyamide gasket
with the wood screws and
• lever it bit by bit out of the groove
using a screwdriver.
Fig. 222
Note:
If the polyamide gasket can’t be removed, repeat this procedure.

160 2064-9001-200 / 0909
FITTING
• Thoroughly clean and dry the

groove.
• Heat the new polyamide gasket in
o
approx. 80 C (176 °F) water for 5
minutes.
• Wipe the gasket dry and press it
evenly and firmly into the groove, at
four opposite points
Fig. 223
• Insert annular piston 1 into bowl

bottom 2.
Fig. 224

grooves of the closing chamber bot-
tom.
4.3.4).
Fig. 225

2064-9001-200 / 0909 161
• Clamp mounting ring 1 under the rim

of the closing chamber bottom.
Fig. 226
• Insert closing chamber bottom 1 into

the annular piston.
– The O marks of the closing cham-
ber bottom and the bowl bottom
must be aligned.
Fig. 227

– Two complete assembling devices:
Hex head screw 1
Wing nut 2
Pipe 3
Hexagon nut 4
• Unscrew hexagon nuts 4
Fig. 228
• Screw two assembling devices into

the bowl bottom.
• Insert the closing chamber bottom
into the bowl bottom by turning wing
nuts 2 clockwise
• Remove the assembling devices.
Fig. 229

162 2064-9001-200 / 0909
• Fasten closing chamber bottom 1

onto the bowl bottom by tightening
Allen screws 2 crosswise.
Fig. 230

– Socket wrench 1
• Screw tight the Allen screws holding

the closing chamber bottom and the
bowl bottom together.
Torque: 25 Nm
Fig. 231
• Insert spindle screw 1 into the hub.
Fig. 232
• Unscrew the Allen screws holding

the bowl bottom and the closing-
chamber bottom together.
Fig. 233

2064-9001-200 / 0909 163

– Eye bolt 1
– Assembling device 3
Fig. 234

shaped piece 2:
piece 2
– Screw eye bolts 1 into hexagon
nut 3 by approx. 20 mm.
Fig. 235
• Place the bell-shaped piece with

fitted eye bolt into the bowl bottom.
• Fit assembling device 3 onto the
bell-shaped piece.
• Loosen three Allen screws 4 using
the ratchet wrench (with extension
and socket).
• Slip three disks 5 of the assembling
device towards the periphery, under
the rim of annular piston 6.
• Make sure that disks 5 are properly
positioned in the mounting groove of
the annular piston.
Fig. 236
• Firmly re-tighten Allen screws 4.
• Force off closing chamber bottom 3

together with annular piston 4 by
turning wrench 5 clockwise.
Fig. 237

164 2064-9001-200 / 0909
• Remove closing chamber bottom 3

and annular piston 4 (with fitted gas-
kets) with the bell-shaped piece and
the eye bolt.
the eye bolt.
Fig. 238
• Separate annular piston 1 from clos-

ing chamber bottom 2 by tapping
with a mallet – as illustrated.
• Remove the mounting ring.
Fig. 239
• Unscrew the spindle screw.
Fig. 240

2064-9001-200 / 0909 165
• By carrying out several measure-

ments around the entire circumfer-
ence of the annular piston, check
that the polyamide gasket is seated
parallel in the groove.
Fig. 241

166 2064-9001-200 / 0909
4.4.10 Reworking the sliding piston

The bowl seal consists of
• the sealing surface A of the sliding piston (Fig. 242) (Sealing surface A as de-
livered 2 mm high) and
• the polyamide gasket B of the bowl top (Fig. 244).
When worn, the sealing surface A of

the sliding piston can be remachined
up to max. 0.5 mm several times be-
fore it has to be replaced.
When the first erosion marks (0.2

mm deep) are detected, i.e. as soon
as the bowl starts to leak:
• Remachine the sealing surface of
the sliding piston.
Fig. 242
• When remachining, make sure that

– the sealing surface is machined
cleanly and
– shoulder H at diameter X is still at
least 1.5 mm high.
Fig. 243
Standard parameters for remachining the sealing surface

Surface quality Ra 2 µm (Rz 12.5 µm)
Tool Hard metal steel of ISO quality M 30 or K 20
-1
Speed 55 min
Cutting depth max. 0.15 mm
Forward feed max. 0.1 mm/revolution
After facing
• fit a new polymide gasket B into the
bowl top (see section 4.4.8)!
Fig. 244

2064-9001-200 / 0909 167
4.5 Closing the hood
If the gasket has been removed to

keep to the service intervals:
• insert a new gasket 1 in the groove
of the upper part of the frame.
Fig. 245
CAUTION: Danger of injury!

• Unlock the shackle.
• Carefully close the hood.
Fig. 246
• Screw in three hex head screws (M

12 x 30) with washers.
Fig. 247

168 2064-9001-200 / 0909
If the gaskets 2 have been removed

to keep to the service intervals:
• Provide handle connection piece 1
with new gaskets 2.
• Apply a thin coat of grease to the

guide surfaces and threads of the
handle connection piece as speci-
fied in the lubrication schedule (see
4.3.4).
Fig. 248

– Offset screwdriver 2
• Introduce handle connection piece 1

into the hood.
• Hold the centripetal pump with the
offset screwdriver and tighten it by
lightly hammering the handle con-
nection piece with a mallet (left-
hand thread).
Fig. 249
• Carefully clean the holes in the non-

return valve and
• rinse with water.
• Check the functionality of the non-
return valve.
Fig. 250
• Assemble the filling and displace-

ment water line 1 and connect it.
Fig. 251

2064-9001-200 / 0909 169
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note

170 2064-9001-200 / 0909
4.6 Drive
Fig. 252 Exploded view of the drive

2064-9001-200 / 0909 171
Pos. Designation Dimensions
1 Retaining ring 95 x 3
3 Clutch pulley
4 Grooved ball bearing
5 Spacer bush
8 Clutch driver
9 Clutch shoe
10 Washer 13 x 33 x 3
11 Hex head screw M 11 x 60
12 Washer
14 Drive belt
15 Spindle
17 Bearing cover
18 Bearing cover
20 Retaining ring 35 x 1,5
21 Ball bearing protection ring
22 Angular contact ball bearing
23 Bearing sleeve
24 Gasket
25 Rubber-metal cushion
26 Pivoting bearing
28 Gasket
29 Cup spring
30 Bearing cover
31 Washer
(This hex head screw is glued in with Loc-
tite 275.)
(This hex head screw is glued in with Loctite
275.)

172 2064-9001-200 / 0909
4.6.1 Important instructions for fitting and removing the drive


still.

sight glass.
no longer moving.
Fig. 253


still.
separator!

o


Germany in accordance with the rules and regulations of the VDE (Verband
Deutscher Elektrotechnik/ Association of German Electrical Engineering) or of
only.

2064-9001-200 / 0909 173
• Avoid damage to drive parts when fitting and removing by




• Treat all drive parts
– gently.
– Always set them down on a rubber mat or a wooden pallet.
ATTENTION: Before fitting the drive parts

• Thoroughly clean and dry the drive chamber.
Use only a cleaning agent that is approved for the field of application!
• Check the ball bearings of the spindle and centrifugal clutch.
Use only the ball bearings specified in the parts list!
ATTENTION: To avoid bearing damage,

• always operate the separator with installed bowl!

174 2064-9001-200 / 0909
4.6.2 Removing the drive belt and spindle assembly
• Pay special attention to section 4.6.1.
• Undo the oil drain screw and

• Drain the oil into an oil pan (approx.
2.5 l).
Fig. 254
• Undo three hex head screws 1.

• Take off cover 2.
Fig. 255
• Unscrew four hex head screws 1.
Fig. 256

2064-9001-200 / 0909 175
• Pull the motor out of the flange

guide by means of the hoist (approx.
5 mm).
– Drive belt is slackened!
ATTENTION!
• Pull the drive belt off the clutch pul-
ley (centrifugal clutch) downwards.
Fig. 257
• Lift the motor with centrifugal clutch

out of the lower section of frame.
Fig. 258
Remove the operating water feeding

device in the upper section of
frame:
• Undo nut 2.
• Take off pipe 3.
Fig. 259
• Remove spindle cap 1 with fitted

gasket.
Fig. 260

176 2064-9001-200 / 0909

• Remove ring 2 and protective cap 3
with inserted gasket 4.
Fig. 261
Removing the speed monitoring

device:
• Unscrew hex head screw 1.
• Take off speed monitoring device 2
and lay it down in the lower section
of frame.
Fig. 262
• Take the drive belt out of the lower

section of frame.
Fig. 263

• Unscrew spindle assembly 2 from
the lower part of the frame.
(For dismantling the spindle assem-
bly, see section 4.6.3.)
Note:
If the vibration absorber is also pulled out
of the lower section of the frame:
• Loosen it from the spindle assembly by
striking the spindle on a wooden base.
Fig. 264

2064-9001-200 / 0909 177
• Remove from the lower part of

frame:
– Gasket 1
– Rubber-metal cushion 2
Fig. 265
If necessary:
• remove bearing cover 2 with sealed
hex head screws, disk and cup
springs 3 from the lower part of the
frame.
Fig. 266
If necessary:
• Take out gasket 1.
Fig. 267

178 2064-9001-200 / 0909
4.6.3 Dismantling the spindle assembly
Spindle assembly
Required tools:
– Pulling device
– Open ended wrench
– Pliers with outer snap jaws
Fig. 268
• Detach the bearing sleeve 1 from

the spindle.
Fig. 269

2064-9001-200 / 0909 179
• Pull off from the spindle:

– Angular contact ball bearing 2:
– Ball bearing protection ring 3
Fig. 270
• Remove the retaining ring.
Fig. 271
• Pull off from the spindle:

– Grooved ball bearing 1
– bearing cover 2
– bearing cover 3
Fig. 272

180 2064-9001-200 / 0909
4.6.4 Dismantling the centrifugal clutch

• Take off cover 2.
Fig. 273
Fig. 274
• Pull the motor out of the flange

guide by means of the hoist (approx.
5 mm).
– Drive belt is slackened!
ATTENTION!
• Pull the drive belt off the clutch pul-
ley (centrifugal clutch) downwards.
Fig. 275

2064-9001-200 / 0909 181

• Lift the motor with fluid clutch out of
the lower section of the frame.
Fig. 276
• Turn the motor together with the

o
centrifugal clutch 90 (upside down)
with the aid of the hoist.
• CAUTION: Secure from rolling
away and overturning using suit-
able aids!
Fig. 277
• Undo retaining ring 1.

• Take off disk 2.
Fig. 278
• Pull the clutch shoes out of the

clutch driver.
Fig. 279

182 2064-9001-200 / 0909
• Arrest the clutch driver 1 with an

open-ended wrench.
• Unscrew hex head screw 2 from the
motor shaft end.
• Take off disk 3.
Fig. 280
Required special tool:

– Threaded pin 2 = M 12 x 40

open-ended wrench.
ATTENTION! For protecting the mo-
tor shaft end:
• Screw threaded pin 2 into the thread
of the motor shaft end.
Fig. 281
Required special tools:

– Eye bolt 1
– Socket wrench 3

• Screw eye bolt 1 into the clutch
driver.
• Arrest the clutch driver with an open-
ended wrench.
• Force the centrifugal clutch off the
motor shaft end by turning the eye
bolt clockwise.
Fig. 282
• Remove eye bolt 1 from the clutch

driver and threaded pin 2 from the
motor shaft end.
Fig. 283

2064-9001-200 / 0909 183

• Place the clutch pulley and clutch
driver on a wooden base using
transport ropes and hoist.
able aids!
• Take the retaining ring out of the
clutch driver groove.
Fig. 284
• Position wooden block.

• Drive the clutch driver downwards
by means of light hammer blows.
• Loosen the clutch driver from the
seat of the two ball bearings.
Fig. 285
o
• Turn the clutch pulley through 90
(opposite the fitting position) with the
aid of the hoist.

able aids!
• Take the retaining rings out of the

clutch drum grooves.
Fig. 286
Required tools
– Disk (Ø 86 – 94 mm)
– Wooden block
– Hammer
o
• Turn the clutch pulley through 180
and
• place it on wooden supports as
shown.
• Drive the grooved ball bearing and
spacer bush out of the clutch pulley.
Fig. 287

184 2064-9001-200 / 0909
4.6.5 Fitting the spindle assembly

If necessary:
lower section of frame.
Fig. 288
If necessary:
ATTENTION: Pay attention to the
correct fitting position of the cup
springs!
• Fit bearing cover 1 (with sealed hex
head screws and washer) with cup
springs 2 and bolt tight with hex
head screws 3.
Fig. 289

correct fitting position of the rub-
ber-metal cushion!
– The two opposite inner holes 2 of
the rubber-metal cushion must be
directed upwards.
• Fit rubber-metal cushion 1.
lower section of frame.
Fig. 290

2064-9001-200 / 0909 185
o
• Turn spindle through 180 (upside
down).

correct fitting position of the bear-
ing cover!
• Mount bearing covers 1 and 2.
• Heat grooved ball bearing 3 in oil up
o o
to 100 C (212 F) and slip it onto
the spindle.
• Insert retaining ring 4 in the spindle
groove.
Fig. 291
• Heat ball bearing protection ring 1

and angular contact ball bearings 2
o o
in oil up to 100 C (212 F).
ATTENTION: Bearing damage is

caused by incorrect fitting!
– When fitting angular contact ball
bearings 2 on the spindle, make
sure that the narrow rim of the ball
bearing inner ring faces upwards.
• Slide ball bearing protection ring 1
and angular contact ball bearings 2
Fig. 292
onto the spindle.
• Heat bearing sleeve 1 in oil up to

o o
100 C (212 F).
• Important! Before fitting bearing
sleeve 1, make sure that the in-
stalled angular contact ball bearing
has cooled down to room tempera-
ture.
• Slide bearing bush 1 over the angu-
lar contact ball bearings and the ball
bearing protection ring.
Fig. 293
• Install the assembled spindle as-

sembly 1 in the lower part of the
frame.
ing!

correct fitting position of the spin-
dle!
– The holes in the bearing cover must
be aligned with the holes in the
lower section of the frame.
Fig. 294
• Bolt tight spindle with the three
hex head screws 2.

186 2064-9001-200 / 0909
4.6.6 Fitting the centrifugal clutch

• Clean the clutch pulley.

• Insert retaining ring 1 in the lower
groove.
• Check that retaining ring 1 is cor-
rectly fitted.
Fig. 295
Required tools:
– Disk 2 (Ø 86 – 94 mm)
– Wooden block
– Hammer

– Disk 2 may only contact the outer
ring of grooved ball bearing 1!
• Carefully drive the first grooved ball

bearing 1 with disk 2 up to the re-
taining ring.
Fig. 296

2064-9001-200 / 0909 187

– Distance bush 1 may only contact
the inner ring of grooved ball bear-
ing 2!
• Place distance bush on the ball

bearing inner ring.
Fig. 297

– Disk 2 may only contact the outer
ring of grooved ball bearing 1!
• Carefully drive the second grooved

ball bearing 1 with a suitable disk 2
up to the distance sleeve.
Fig. 298
CAUTION: Danger of imbalance by

incorrect fitting!
o
• Insert retaining ring 2 180 offset
relative to retaining ring 1 in the up-
per groove.
Fig. 299

188 2064-9001-200 / 0909
Required tool:
– Disk 1 (Ø 61 – 69 mm)

• Turn clutch pulley with fitted grooved
o
ball bearings through 180 .
Fig. 300
ATTENTION: Bearing damage is caused by incorrect fitting!

– Disk 1 may only contact the inner ring of the grooved ball bearing!
• Place the ball bearing inner ring on disk 1.

correct fitting position of the dis-
tance bush!
– Distance bush 1 must be flush with
the inner rings of the grooved ball
bearings.
Fig. 301
Required tools:
– Wooden block
– Rubber hammer
• Carefully hammer the clutch driver

into the grooved ball bearing with
light blows.
Fig. 302

2064-9001-200 / 0909 189
o
• Turn the clutch pulley through 180 .
• Fit the retaining ring in the groove of
the clutch driver.
Fig. 303

o
• Turn the motor through 90 with the
aid of the hoist.
able aids!
Fig. 304
Required tools:
– ring spanner 2
– Hex head screw 3 (M 10 x 200)
– Hexagon nut 4 (M 10)

feather key groove.
• Fit the assembled centrifugal clutch
on the motor shaft end.
open-ended wrench.
• Insert ring spanner 2 - as shown -
and
• Screw hex head screw 3 with hexa-
gon nut 4 into the motor shaft end.
Fig. 305

190 2064-9001-200 / 0909
• Pull the centrifugal clutch onto the

motor shaft end as far as it will go,
by turning hexagon nut 4 with a sec-
ond open-ended wrench.
Fig. 306
• Undo hex head screw 3 together

with hexagon nut 4 and
• detach ring spanner 2.
Fig. 307
With driver 1 arrested:

• Provide hex head screw 2
(M 12 x 60) with washer 3 and
thread it into the motor shaft end.
Fig. 308

– Be sure to replace all clutch shoes
simultaneously!
Never replace individual clutch
shoes.
– Make sure that the clutch shoes are
evenly spaced!
• Fit clutch shoes.
Fig. 309

2064-9001-200 / 0909 191
• Insert disk 2.
• Fit the retaining ring 1 in the groove
of the clutch driver.
Fig. 310

192 2064-9001-200 / 0909
4.6.7 Fitting the motor
• Carefully place the motor with pre-

assembled centrifugal clutch on
lower section of frame by means of
a hoist.
– Do not yet let the motor flange
lock into the frame opening.
Fig. 311
ATTENTION:
• Degrease the belt contact surfaces
of the spindle and clutch drum.
• Fit the drive belt:
– through upper section of frame
opening 1 and
– through brake housing opening 2
(centrifugal clutch).
• Pay attention to correct seating of
the drive belt on clutch pulley and
spindle pulley.
Fig. 312
• Unscrew the screw plug 1 from the

lower part of the frame.
Fig. 313

2064-9001-200 / 0909 193
• Screw hex head screw 1 (M 10 x

200) with hexagon nut 2 and washer
3 through the frame bore into the ta-
phole of the centrifugal clutch.
• ATTENTION: To avoid damage to
the grooved ball bearing:
– do not screw in hex head screw 1
all the way.
• Tension the drive belt by turning hex
head nut 2 clockwise until the mo-
tor flange locks into the frame open-
ing.
Fig. 314
• Fasten the motor with four hex head

screws 2 (M 12 x 30).
• Unscrew hex head screw 1 (with

hexagon nut and washer) from the
centrifugal clutch.
Fig. 315
• Screw in the screw plug 1.

• Remove the hoist.
Fig. 316
Note:
Due to the design concept used, the spindle is at an inclined angle relative to
the opposite side of the motor when the drive belt has not been fitted or ten-
sioned (see Fig. 317, pos. 2).
The spindle is pulled into the centric axis when the belt is tensioned (see Fig.
317, pos. 1).

194 2064-9001-200 / 0909
• Check
– that the spindle 1 can be turned
easily.
– whether the spindle 3 has been
pulled into the centric axis by
tensioning the drive belt 3 (see
Fig. 207).
Fig. 317
Installing the speed monitoring de-

vice:
• Place speed monitoring device 2 on

the lower section of frame and
• fasten with hex head screw 1.
Fig. 318
• Align proximity switch 1 as illu-

strated.
ATTENTION!
The distance X between the spindle
and the proximity switch must be 2.5
mm.
Fig. 319
• Insert protective cap 3 with fitted

gasket 4 and ring 2 and
• bolt tight with four hex head screws
1 (M 8 x 12).
Fig. 320

2064-9001-200 / 0909 195
• Place spindle cap 1 with fitted

gasket on the spindle.
ing!
Fig. 321
Fitting the operating water feeding

device in the upper section of
frame:
• Slide nut 2 over pipe 3.
• Fit pipe with nit into the screwed
connection 1 and slide on as far as it
will go.
ATTENTION: The narrow end of the

pipe must be directed upwards!
• Tighten nut 2 firmly.

Fig. 322
• Fit cover 2 to the lower section of

the frame with three hex head
screws 1 (M 8 x 20).
Fig. 323
• Screw in oil drain screw 1 with fitted

gasket.
• Screw in the sight glass 2.
• Fill in oil as described in section
4.3.3 and
• Screw in plug 3 with gasket.
Fig. 324

196 2064-9001-200 / 0909
Danger to life and limb through electric current!

• Have the motor connected by an authorized electrician!

2064-9001-200 / 0909 197
4.7 Height adjustment
For reasons of operating reliability, adjustment of

• bowl height
• and centripetal pump play
must be performed with particular care.
4.7.1 Bowl height
ATTENTION: The bowl height must not be adjusted on this separator!

The bowl height may only be measured with fitted and tightened drive
belt!
A bowl height check is necessary, e.g.
– after replacing the drive parts,
– after fitting another bowl,
– after fitting a different centripetal pump,
– as soon as the centripetal pump exhibits grinding marks.
CAUTION:
A loose bowl top can endanger life!
• Tighten the bowl top firmly.

– The O marks of the bowl bottom
and the bowl top must be aligned.
Fig. 325
The control dimension A

– is 25 ±2 mm
– between upper edge of bowl top and
upper section of frame.
Fig. 326
If it does prove necessary to readjust the bowl height, consult the factory.

198 2064-9001-200 / 0909
4.7.2 Centripetal pump clearance
• Move the centripetal pump axially to

and fro in the centripetal pump
chamber.
• Measure the total clearance A
(approx. 10 Mm).
• Close the hood.
• Check:
– Is the hood correctly seated on
the frame rim?
– Are the hood screws tightened
firmly?
Fig. 327
• Lightly apply a thin coat of lubricant

to the threads of the centripetal
pump as specified in the lubrication
schedule.
• Fit handle connection piece 1 into
the centripetal pump.
• Hold the centripetal pump with offset
screwdriver 2.
• Screw handle connection piece into
the centripetal pump as far as it will
go (left-hand thread).
Fig. 328
• Hold the handle connection piece 1.

• Turn the offset screwdriver 2 until
the handle connection piece is
raised slightly from the hood
(approx. 0.5 mm).
Fig. 329

2064-9001-200 / 0909 199
• Raise the handle connection piece

to its maximum.
• Measure the axial clearance.
A/2 = 4 – 6 mm
Fig. 330

200 2064-9001-200 / 0909
4.8 Final checks after assembling the separator
Before starting the separator

Perform the following checks after assembling and before starting the separator
depending on the scope of the repair work:
Checks Section
1. Bowl height 4.7.1
2. Oil level in drive chamber 4.3.3
3. Direction of rotation of the bowl 4.1.4
4. Bowl speed 4.1.5
5. Starting time of bowl / current consumption 4.1.5
6. Running characteristics of the separator 3.8.1
7. Suction line of the product pump (if installed) for leakage
When starting the separator

Perform the following checks after carrying out repairs:
Checks Section
1. Temperature of product
2. Observe discharges for water, solids and oil to see if the 3.3
bowl is operating correctly.
4.9 Before a long-term shut-down of the separator

• Disconnect all electrical connections.
• Thoroughly clean the separator (see section 4.4.2, 4.4.3 and 4.4.4).
• Dry and grease the clean bowl parts and all unvarnished machine parts to
avoid corrosion damage.
• Store the clean, greased bowl in a dry place until reuse.
• Store the gaskets in a cool, dry, dust-free dark room to prevent them from be-
coming brittle.
• Check if the shut-off valves for water leak.
• If necessary, disconnect the water lines to prevent damage by dripping water.
4.9.1 Preserving the separator

• Drain the lube oil completely.
Observe the local regulations on disposal of the lubricating oil.
• Fill the drive chamber with a slushing oil, e.g. Shell oil S.7294 (SAE 30/SAE
50), to the middle of the sight glass.
• Let the separator run without bowl for approx. 1 minute to make sure that all
drive parts are coated with slushing oil.

2064-9001-200 / 0909 201
CAUTION!
Risk of injury through rotating separator parts.
• Keep a safe distance away from the rotating spindle.
• After switching off the separator, wait until the spindle has stopped rotating.
• Take off the drive belt.
4.9.2 Preserving the motor

• Follow the instructions of the motor manufacturer.

202 2064-9001-200 / 0909
4.10 Storage
ATTENTION!
Improper and incorrect storage of the separator and control unit can dam-
age or destroy their components.
Store accessories like spare parts, tools, lubricants properly!
Note:
Gaskets, hoses and hosepipes, for example, change their physical properties in
unfavourable storage conditions. This can result in a shorter service life. They
can be rendered useless due to excessive hardening, softening, permanent de-
formation, flaking, cracks or other surface damage.
IMPORTANT:
• Outdoor exposure is not admissible!
4.10.1 After delivery

If the separator and control unit are not installed immediately after delivery,
• store the separator and control unit in the original transport packaging.
Recommended storage temperature: + 5 to +50 °C (41 – 122 °F)
IMPORTANT:
A storage time of more than 12 months of the separator and control unit is only
possible after consulting the manufacturer.
4.10.2 Separator
The following procedure applies
– for storing the separator before commissioning and
– for storing the separator before a prolonged standstill period.
IMPORTANT:
• Store the separator with dismantled bowl!
• Store the clean, greased bowl in a dry place.

• Store the gaskets in a cool, dry, frost-free, dust-free dark room to prevent
them from becoming brittle.
Recommended storage temperature: + 5 to +50 °C (41 - 122 °F)
• The separator with dismantled bowl must be stored dry and free from vibra-
tions.
(Vibrations during standstill can cause bearing damage!).
• Protect the drive spindle and motor from dust.
• Store all other separator parts dry and frost-free.
4.10.3 Control system

• The control unit and accessories must be stored dry, dust-free, vibration and
frost-free.
• Protect from excessive heat!

2064-9001-200 / 0909 203
Recommended storage temperature: + 5 to + 45 °C (41 – 113 °F)
4.11 Before restarting
Before re-starting, the operator must ensure

• that all separators and plant components have been function-checked
by competent personnel (qualified specialists).
• that the maintenance intervals are adhered to.
• that the separator is assembled correctly by competent persons.
Note:
If the bowl has been out of operation for longer than 6 months (e.g. due to a
long standstill period or storage),
• check all bowl parts as specified in the maintenance schedule (table “Mainte-
nance after 4000 operating hours or after 6 months at the latest”).
If the separator has been out of operation for longer than 12 months (e.g. due
to a long standstill period or storage),
• check all separator parts in accordance with the maintenance schedule (table
“Maintenance after 8000 operating hours or after 1 year at the latest).
Procedure:
• Drain the slushing oil.
Observe the local regulations on disposal of the slushing oil.
• Remove the grease from all unpainted machine parts.
• Check gaskets.
Replace damaged, very swollen, hardened or brittle gaskets immediately.
• Assemble the bowl (see section 4.4.7).
• Check the ball bearings of the spindle and centrifugal clutch (if applicable).
When damaged, replace the ball bearings immediately !
• Fit drive belt (see section 4.6.5 or 4.6.7).

When damaged, replace the drive belt immediately !
• Assemble the separator correctly.

• Fill the drive chamber with the specified lube oil as specified in section 4.3.3.

204 2064-9001-200 / 0909
4.12 Disposal
When the equipment is no more useful or the separator has reached the end of
its service life, the operator is responsible for appropriate, environmentally
friendly disposal of its components and materials such as
– metal,
– caoutchouc and rubber
– plastics,
– glass,
– gear and lube oils on a mineral-oil basis,
– synthetic gear and lube oils,
– cleaning liquids,
– electric and electronic apparatus.
ENVIRONMENTAL PROTECTION!
Be sure to adhere to applicable environment-protection legislation!
More information on disposal matters can be obtained from local authorities.
4.12.1 Gear and lubricating oils
Replacement and disposal of waste

oils recovered during the oil changes
and maintenance work must be carried
out carefully.
• Collect dripping oil to prevent danger
of slipping or product infection.
• They can be injurious to health,
depending on their chemical compo-
sition.
• Waste oil must be disposed of in
accordance with local regulations.
Note:
Fig. 331
Special attention must be paid to
the directive issued by the operator
on handling waste oils and the local
regulations.

2064-9001-200 / 0909 205
4.12.2 Cleaning liquids

Only those cleaning agents may be used that are specified in the overall docu-
mentation (see data sheet).
CAUTION: Danger of chemical burns!

The cleaning agents can be acids and caustics which, if used carelessly,
can cause severe damage to persons.
Note:
Pay particular attention to the directive issued by the operator on handling the
cleaning agents used and the local disposal regulations.
4.12.3 Separator
Before disposing of the separator
• Drain the gear oil and dispose of it properly in accordance with section 4.12.1.
• Dismantle the separator, remove any lubricant sticking to separator parts and
dispose of them separately or recycle them where appropriate.

206 2064-9001-200 / 0909
4.13 Standard tools

are commercially available tools to be supplied by the customer.
Fig. 332

2064-9001-200 / 0909 207
Pos. Designation
1 Screwdriver
2 Torque wrench (0 - 100 Nm)
with inserts and extension
3 Caliper gauge
4 Electric oil heater for ball bearings
5 Ratchet
with inserts and extension
6 Standard hammer and mallet
7 Inner snap pliers with offset jaws
(Ø 40 mm)
8 Outer snap pliers (Ø 35 mm)
9 Hand tachometer
10 Wrench, adjustable
11 Brushes
12 Puller (200 x 200 mm (H x W))
13 Open-ended wrench (jaw spans: 19, 32, 55 mm)
14 Wooden blocks
15 Drill
16 Drill bit (Ø 2 mm)
17 Wooden screws (max. Ø 4 mm x 50 mm length)

208 2064-9001-200 / 0909
4.14 Special tools
Fig. 333

2064-9001-200 / 0909 209
• Special tools are provided by the manufacturer.

• For the delivery of special tools, the packing list supplied with the sepa-
rator is applicable.
Pos. Designation
10 Mallet
15 Complete socket wrench (spindle screw)
20 Offset screwdriver (centripetal pump)
30 Double hook wrench (centripetal pump chamber lock ring)
40 Hexagon nut M 10 (centrifugal clutch)
50 Hex head screw M 10 x 200 (centrifugal clutch)
60 Disk 11 x 27 x 2 (centrifugal clutch)
70 Eye bolt, complete (bowl / centrifugal clutch))
80 Bell-shaped piece (bowl top / disk stack / sliding piston)
90 Assembling device, complete (closing chamber bottom / annular pis-

ton)
100 Ring spanner (bowl top)
110 Mounting ring (annular piston)
120 Double nipple (transporting the separator)
130 Threaded pin M 12 x 40 (centrifugal clutch)
140 Disk (centrifugal clutch)
150 Pressure piece (centripetal pump)
160 Assembling device, complete (closing chamber bottom / annular pis-

ton)

210 2064-9001-200 / 0909
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note

2064-9001-200 / 0909 211
5 Spare parts
5.1 Spare part requirements ...................................................................... 212

5.2 Guide to ordering spare parts .............................................................. 212

212 2064-9001-200 / 0909
5.1 Spare part requirements
• Use only genuine spare parts from Westfalia

Separator. The original spare parts are listed
in the spare parts catalog.
The use of non-genuine parts leads to:
– safety risks,
– reduced durability of these parts,
– reduced availability of the separator and
– increased service requirement.
Fig. 334 If a safety risk occurs when using non-original
spare parts, this may have legal consequences
for the responsible persons. In such cases,
Westfalia Separator accepts no liability or war-
ranty claims.
5.2 Guide to ordering spare parts

A rapid and correct supply of spare parts can only be guaranteed if your order
includes the following details:
• Separator model see name-plate

e.g. OSE 20-91-067
• Serial-No. see name-plate

e.g. 9000-223
• Designation see order-specific parts catalog

e.g. frame
• Part Number see order-specific parts catalog

e.g. 2050-1100-020
The part number is also marked on almost all the
individual parts.
Only when ordering spare parts for bowls:

• Bowl S/N If this differs from the serial number.
The bowl serial number is engraved on the bowl
lock ring, bowl bottom and bowl top.
Only required when ordering spare parts for pump and pump connection parts:
• Model and number of see pump nameplate

pump
The information provided must be complete to avoid incorrect deliveries.
Available sets of spare parts

The following sets of spare parts are available depending on the respective
technical maintenance intervals:
– Set of spare parts “bowl and hood” for operation of 1 year or 8000 hours
– Set of spare parts “Drive” for operation of 1 year or 8000 hours
– Set of spare parts “Drive” for operation of 2 years or 16,000 hours
The maintenance schedule forms the systematic maintenance basis for the use
of these sets of spare parts.

2064-9001-200 / 0909 213
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note

214 2064-9001-200 / 0909
Note
Notes
Notizen
Anotaciones
Muistiinpanot
Notater
Notes
Note

2064-9001-200 / 0909 215

Mechanical Separation
GEA Westfalia Separator GmbH
Werner-Habig-Straße 1 · 59302 Oelde (Germany)
Phone: +49 2522 77-0 · Fax: +49 2522 77-17 78
[email protected] · www.westfalia-separator.com

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Instruction manual

Designation Mineral oil centrifuge with self-cleaning bowl

Type OSE 20-91-067

Mechanical Separation / GEA Westfalia Separator

TRANSLATION OF ORIGINAL INSTRUCTION MANUAL

Mechanical Separation / GEA Westfalia Separator

GEA Westfalia Separator Systems GmbH

Min/max temp. of product in °C

Min/max housing pressure range in bar

This nameplate must be filled in by the operator.

Mechanical Separation / GEA Westfalia Separator

For your safety

• Strictly adhere to instructions marked with this symbol.

• Observe the accident prevention regulations!

• When operating electrical apparatus, certain parts carry danger-

• Only qualified or authorized specialized staff may operate, main-

• Follow the instructions in the manual.

• Operate the separator only in accordance with agreed process

Mechanical Separation / GEA Westfalia Separator

• Maintain the separator

• Carry out safety checks on the separator,

• Liability for the function of the machine passes to the owner.

Mechanical Separation / GEA Westfalia Separator

1.1 Correct usage ........................................................................................ 10

2.1 Standard dimensioned drawing of the separator ................................... 38

3.1 Technical information ............................................................................. 68

Mechanical Separation / GEA Westfalia Separator

3.2.2 Before every start-up ............................................................................. 72

4 Installation - Maintenance - Repair 91

4.1 Installation of the separator ................................................................... 92

Mechanical Separation / GEA Westfalia Separator

4.10.1 After delivery ........................................................................................ 202

5 Spare parts 211

5.1 Spare part requirements ...................................................................... 212

Mechanical Separation / GEA Westfalia Separator

1.1 Correct usage ........................................................................................ 10

Mechanical Separation / GEA Westfalia Separator

1.1 Correct usage

The separator is designed

Intended use involves

Mechanical Separation / GEA Westfalia Separator

1.2 Non-compliance with the intended use

The separator may not be operated by:

The separator may not be operated

Non-compliance with intended use can result in severe damage to prop-

Mechanical Separation / GEA Westfalia Separator

1.3 Safety markings

Fig. 1 Example of markings on a separator

1 Pictograms (safety stickers)

Mechanical Separation / GEA Westfalia Separator

1.3.1 Safety markings and their meaning

Refer to the machine documen-

Mechanical Separation / GEA Westfalia Separator

Before carrying out work, dis-

Before carrying out work on the

Danger to life and limb through

Warning of unusual noises or

Mechanical Separation / GEA Westfalia Separator

Frequency converter operation!