Operating Manual: All-Around-Weeder Radius SL Plus

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Operating manual

All-Around-Weeder
RADIUS SL PLUS
Item number: CL861.000000 right; CL861.100000 left

CLEMENS GmbH & Co. KG


Maschinenfabrik
Rudolf-Diesel-Straße 8
D-54516 Wittlich / Germany

RADIUS SL PLUS 03.2019 en 1


Index
Page
1 Preface ................................................................................................................................... 4
1.1 Advantages of the RADIUS SL PLUS .............................................................................. 4
2 EC Conformity Declaration ................................................................................................... 5
3 Description of RADIUS SL PLUS .......................................................................................... 6
3.1 General description and intended use.............................................................................. 6
3.2 Basic equipment .............................................................................................................. 6
3.3 Mounting options - Mounting heights - Working depth ..................................................... 7
3.3.1 Rear mounting ......................................................................................................................... 7
3.3.2 Mid-mounting with column lifter ............................................................................................... 7
3.4 RADIUS front-mounted, double sided .............................................................................. 8
3.5 Support wheels for height guidance ................................................................................. 8
3.6 Validity ............................................................................................................................. 9
3.7 Contact ............................................................................................................................ 9
3.8 General technical data ..................................................................................................... 9
3.8.1 Machine number ...................................................................................................................... 9
3.8.2 Technical Data: RADIUS SL PLUS ....................................................................................... 10
3.8.3 Technical Data: Add-on tools ................................................................................................ 10
4 Safety instructions .............................................................................................................. 10
4.1 General safety and accident prevention regulations ....................................................... 10
4.1.1 General .................................................................................................................................. 10
4.1.2 Road and transport travel ...................................................................................................... 11
4.1.3 Maintenance and repair ......................................................................................................... 12
4.1.4 Information on noise .............................................................................................................. 12
4.2 Hydraulic system, lubricant ............................................................................................ 12
4.3 Warning and information pictograms.............................................................................. 13
5 First installation ................................................................................................................... 14
5.1 Before first commissioning ............................................................................................. 14
5.2 Hydraulic installation ...................................................................................................... 15
5.2.1 Hose installation .................................................................................................................... 15
6 Commissioning ................................................................................................................... 16
6.1 Road and transport travel .............................................................................................. 16
6.2 Operating and adjusting the machine............................................................................. 16
6.2.1 General indications ................................................................................................................ 16
6.2.2 De-aeration ............................................................................................................................ 17
6.2.3 Adjustment - setting at the factory ......................................................................................... 17
6.2.4 Adjustments – tool change – add-on tools ............................................................................ 18
6.2.5 Working in strong weeds ....................................................................................................... 19
6.2.6 Changing the blade share ..................................................................................................... 19
6.2.7 Front engaging tools for RADIUS SL PLUS .......................................................................... 19
6.2.8 Add-on tool: Driven Disks ...................................................................................................... 20
6.2.9 Add-on tool: Rotary Cultivator ............................................................................................... 21
6.2.10 Add-on tool: Mower ............................................................................................................... 22
6.2.11 Drawing cut (trailing position) ................................................................................................ 23
6.2.12 Adjusting the spring tension .................................................................................................. 24
6.3 Dismounting from the tractor .......................................................................................... 24
6.3.1 Shutting down the machine/implement ................................................................................. 24
6.3.2 Lifting the machine with belts and chains .............................................................................. 25
7 Maintenance......................................................................................................................... 26
7.1 General.......................................................................................................................... 26
RADIUS SL PLUS 03.2019 en 2
7.2 Hydraulic oil and oil filter ................................................................................................ 26
7.3 Replacement of wearing parts ....................................................................................... 27
7.4 Cleaning ........................................................................................................................ 27
7.5 Seals ............................................................................................................................. 27
7.5.1 Replacement of control valve seal ........................................................................................ 28
7.6 Lubrication schedule ...................................................................................................... 29
8 Possible faults and their elimination.................................................................................. 30
9 Workshop instructions........................................................................................................ 30
9.1 Basic setting of the machine .......................................................................................... 30
9.2 Initial installation ............................................................................................................ 30
9.3 First commissioning ....................................................................................................... 30
9.4 Tightening torques ......................................................................................................... 31
9.5 Tightening torques ......................................................................................................... 31
10 Spare parts list and optional parts ..................................................................................... 31
10.1 Basic body ..................................................................................................................... 32
10.2 Shaft unit ....................................................................................................................... 34
10.3 Shaft unit (from 2019) .................................................................................................... 35
10.4 Control valve .................................................................................................................. 36
10.5 Control unit .................................................................................................................... 37
10.6 Swivel cylinder ............................................................................................................... 38
10.7 Spring unit ..................................................................................................................... 39
10.8 Blade shares with sensor rods and accessories ............................................................ 40
10.9 Working shafts and supports for add-on tools ................................................................ 41
10.10 Driven Disks .................................................................................................................. 42
10.11 Hydraulic hoses for Driven Disks 1-sided ....................................................................... 44
10.12 Hydraulic hoses for Driven Disks 2-sided ....................................................................... 45
10.13 Rotary Cultivator ............................................................................................................ 46
10.14 Hydraulic hoses Rotary Cultivator 1-sided ..................................................................... 48
10.15 Hydraulic hoses Rotary Cultivator 2-sided ..................................................................... 50
10.16 Conversion kit Rotary Cultivator Reverse ...................................................................... 52
10.17 Mower............................................................................................................................ 54
10.18 Stone protection Mower ................................................................................................. 55
10.19 Hydraulic hoses Mower 1-sided ..................................................................................... 56
10.20 Hydraulic hoses Mower 2-sided ..................................................................................... 58
10.21 Disk plow ø 300 mm (11.8“) ........................................................................................... 60
10.22 Disk plow ø 350 mm (13.8“) ........................................................................................... 61
10.23 Swivelling disk colter ...................................................................................................... 62
10.24 Clearing body LW-1 ....................................................................................................... 63
10.25 Lateral angle adjustment ‘S’ mechanical ........................................................................ 64
10.26 Hydraulic installation for Lateral angle adjustment ......................................................... 65
10.27 Quantity B disconnectable + merged return ................................................................... 66
10.28 Oil flow divider with return oil manifold 50/50 with hoses................................................ 68
10.29 Bridge hose for 1-sided operation with 2-sided hydraulic equipment, disconnectable .... 71
10.30 Retrofit kit manometer ................................................................................................... 71
10.31 Override valve, electromagnetic, 1-sided, without pressure relief valve ......................... 72
10.32 Override valve, electromagnetic, 2-sided, with pressure relief valve .............................. 74
10.33 Constant flow divider adjustable 1-25 l (0.25-6.60 gal.) .................................................. 77
10.34 Constant flow regulator 0-25 l (6.6 gal.) and 0-50 l (13.2 gal.) with Mounting kit ............ 78
10.35 Mounting kit B-quantity disconnectable for flow divider 0-25 l and 0-50 l........................ 79
10.36 Hosing variant basic device RADIUS: 1-sided mounting ................................................ 80
10.37 Hosing variant 2 pairs of RADIUS on high clearance tractor .......................................... 82
11 List of illustrations .............................................................................................................. 84

RADIUS SL PLUS 03.2019 en 3


1 Preface

1.1 Advantages of the RADIUS SL PLUS

1. High tractor forward speed


2. Fast reaction of the RADIUS
3. Highly sensitive sensor unit
4. Sensor unit quickly adjustable
5. Quick and easy installation on tractors or other mounting devices
6. Very compact, ideal for narrow rows
7. Easy adjustment to different soil conditions by a vast variety of frontal tools
8. RADIUS is the alternative to chemical weed control.

Dear customer!

With the RADIUS SL PLUS you have acquired an excellent alternative to chemical weed control.

The RADIUS SL PLUS makes it easy to keep the area between the plants clean. The smooth-running single-
acting control ensures a fast forward travel tractor speed. The soil around the plant is loosened quickly and
precisely.

The single-acting hydraulic system helps to avoid the plants continuously, with small as well as with large oil
supply and even with fast forwarding speed. Even when the plants are angled forward it is possible to drive with
RADIUS, due to the easily adjustable sensor unit.

With the CLEMENS RADIUS SL PLUS you get a mature technology with a simple and uncomplicated hydraulic
control unit.

The blade share can be changed easily and quickly.

RADIUS SL PLUS as a compactly constructed device can be mounted quickly and suits perfectly even two-sided
mounting in small plantations.

Note:

The manufacturer is not liable if the operating manual is not followed or if unauthorized spare parts are
used.
Furthermore, the RADIUS SL PLUS must not be subjected to any modifications, additions or conversions
that could impair safety without the manufacturer's approval.

Technical alterations reserved!

© 2018 CLEMENS GmbH & Co. KG


All rights reserved

RADIUS SL PLUS 03.2019 en 4


2 EC Conformity Declaration
in line with the EC Recommendation 2006/42/EC

Manufacturer / Address: CLEMENS GmbH & Co. KG/Maschinenfabrik


Rudolf - Diesel - Straße 8
54516 Wittlich / Mosel

This is to certify that type and style of:

Machine type:

CL861.000000; CL861.100000 (Around-the-vine Weeder RADIUS SL PLUS)


CC849.000000; CC849.100000 (Mower)
CA917.050000; CA917.150000 (Rotary Cultivator)
CL917.007000; CL917.107000 (Driven Disks)

complies with the following relevant provisions (directives):

Machinery directive 2006/42/EC

The following (harmonized) standards have been applied:

Safety of machines DIN EN ISO 12100:2011-03


Safety of machines
Safety distances against reaching hazardous areas with the DIN EN ISO 13857:2008-06
upper and lower limbs
Agricultural Machinery Safety Part 1
DIN EN ISO 4254-1:2016-09
General requirements
Agricultural Machinery Safety Part 5
DIN EN ISO 4254-5:2011-05
Powered soil tillage implements
Fluid technology
General rules and safety requirements for hydraulic systems and DIN EN ISO 4413:2011-04
their components
Safety of machines
DIN EN 349:2008-09
Minimum distances to avoid crushing of body parts

The following national technical standards and specifications were applied:


----------------

Details on the authorized signatory:

Name, first name: Clemens, Bernhard


Position: Managing Director

Details on the authorized person for EC documentation:

Name, first name: Loch, Christof


Position: Technical Director

Wittlich, 28.01.2019 ____________________________


Place, date legally binding signature

RADIUS SL PLUS 03.2019 en 5


3 Description of RADIUS SL PLUS
Meaning of the information symbols:

Attention:
In this operating manual, points concerning your safety are marked with this symbol. Observe
the instructions and pass on all safety instructions to other users!

Note:
This symbol indicates special additional information. Observe the notes and pass on all
information to other users!

3.1 General description and intended use

CLEMENS RADIUS SL PLUS mainly consists of the following assemblies:

 Basic body with hose guide


 Mounting for shaft unit or driven tool
 Control valve
 Control unit
 Swivel cylinder
 Spring unit

The RADIUS is attached with clamping straps to a standard spar of the corresponding mounting bracket, lifter,
mounting frame, etc.

The operating principle of the RADIUS is based on a control valve supplied by the tractor hydraulics providing oil
to the swivel cylinder. The blade share is turned outwards while driving up towards the vine. When the sensor rod
touches the vine, the control valve is actuated and the oil flow to the swivel cylinder is interrupted. The blade share
pivots inwards supported by spring force and thus avoids the vine. Once the pressure on the sensor rod has been
relieved, the swivel cylinder is again supplied with oil and the blade share swivels back to its initial position.

3.2 Basic equipment

Basic body Hose guide

Sensor rod
Control unit (optional)

Swivel cylinder Mounting

Shaft unit
Spring unit (optional)
Grubber share Blade share
(optional) (optional)
Control valve

Figure 1 Description of RADIUS SL PLUS

The optional attachments and tools can be found in Chapter 10: Spare parts list and optional parts

RADIUS SL PLUS 03.2019 en 6


3.3 Mounting options - Mounting heights - Working depth

In principle, the RADIUS units can be mounted on the tractor in the front and rear as well as in the inter axle
area.

3.3.1 Rear mounting

Rear mounting is the most uncomplicated mounting option. The RADIUS units can be mounted 1 or 2 sided when
mounted on cultivators. For two-sided operation, a flow divider with return oil manifold is required.
The mounting height of the RADIUS units depends on the tools used on the cultivator. The RADIUS tools should
run a little higher than the cultivator’s. The tools which are mounted in front of the RADIUS shaft (Figure 3, item
5) should run 20 mm (1”) deeper than the RADIUS blade share (Item 6).

3.3.2 Mid-mounting with column lifter

For the column lifters type S2R and S5, the mounting tube or the square peg with connection tube is attached to
the tractor so that a working depth of 20-120 mm (1” to 5“) is achieved.
To determine the mounting height on the tractor, the column lifter, complete with RADIUS, is placed flat on the
ground. The hydraulic cylinder must be extended by 120 mm (5”). In this extended position the mounting height
is measured and determined. It varies even with the same tractor type, as it depends on the respective tires. The
column lifter has a stroke of 500 mm (19.5”). Make sure that the front mounted optional tools in front of the RADIUS
shaft (, Item 5) are mounted 20 mm (1”) lower than the RADIUS blade share (Item 6). Please check that there is
sufficient safety clearance when mid- or front-mounting:

a) with the front wheel turned inwards (Figure 3, item 7) from the implement to the wheel and from the RADIUS
blade share to the rear wheel.
b) to the brake pedal with the unit swiveled in and lifted.
c) Furthermore, when mounting the RADIUS on the column lifter, there should be enough clearance between
the support wheel and the RADIUS so that trouble-free working with disc plow and disc coulter is possible.
d) The best locating for the plant to touch the sensor rod is 5 cm (2“) from the outer end of the rod (Figure 2,
item 8).

Figure 2 Dimensions with share lengths, top view Figure 3 Dimensions with disc coulter, side view

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3.4 RADIUS front-mounted, double sided

1. The frame width for front attachment depends on the row width as well as on the share length used. This
results in the following:

a) Share length 370 mm: Frame width (A) = Row width (B) – 650 mm (25.6”)
b) Share length 500 mm: Frame width (A) = Row width (B) – 910 mm (35.8”)
c) Share length 620 mm: Frame width (A) = Row width (B) – 1150 mm (45.3”)

recommended
measure

48

Figure 4 Attachment two-sided front

2. Please determine the mounting height of the front column lifter as described in section 3.3.2 „Mid-mounting
with column lifter“. The column lifter S-2R front is single-acting and has a stroke of 500 mm (19.7”). On request,
the lifter can also be supplied with a double-acting cylinder

3. The mounting bracket CL759.270000 (Figure 4, item 48) is equipped with a pendulum compensation.

4. If you drive mostly on hillsides mount the frame a little deeper than normal, in order to ensure that the RADIUS
tools will have contact with the soil when you enter the row which is headed down a steep slope. Experience
showed that a working depth of 110 mm (4.3”) is best. That means that while mounting the device, the hydraulic
cylinder should be extended 130 mm (5.1”). (Device completely mounted and placed on level ground).

3.5 Support wheels for height guidance

In order to achieve an optimum working result, it is advisable to use


support wheels with most attachment combinations. The support wheels
are used to guide the height of your attached tools, enabling the ground
contour to be accurately traced. Depending on the application, you can
choose between a manually or hydraulically adjustable support wheel.

Support wheel

Figure 5 Support wheels for height guidance

RADIUS SL PLUS 03.2019 en 8


3.6 Validity

This operating manual is valid for the CLEMENS machines of the series:

 CL861.000000; CL861.100000 (Around-the-vine weeder RADIUS SL PLUS)

3.7 Contact

Manufacturer:

CLEMENS GmbH & Co. KG


Maschinenfabrik
Rudolf-Diesel-Straße 8
D-54516 Wittlich(Germany)

Tel: +49 (0) 65 71 / 929 -00 (switchboard)


Fax: +49 (0) 65 71 / 929 -191 (switchboard)
E-Mail: [email protected]
Web: www.clemens-online.com

3.8 General technical data

3.8.1 Machine number

For complaints and spare parts orders, please specify type and machine number or year of construction. The data
is located on the nameplate on the base frame.

Figure 6 Position nameplate


Figure 7 Nameplate

In order to make the ordering process as easy as possible for you, we advise you to enter your machine data in
the table below so that you always have it at your disposal.

Type: RADIUS SL PLUS

Serial number:

Year of construction:

RADIUS SL PLUS 03.2019 en 9


3.8.2 Technical Data: RADIUS SL PLUS

Type: RADIUS SL PLUS

Data

Machine weight approx. approx. 35 kg (77 lb.) without blade share and sensor rod

approx. 430 x 300 x 500 mm (17”x12”x20”) without blade


Dimensions Length x Width x Height approx.
share and sensor rod
Lubricant sulphur-free grease

Hydraulic oil CH32D

Oil requirement one sided 6 – 10 l/min (1.5 – 2.6 gpm)

Oil requirement two sided 12 – 20 l/min (3.0 – 5.2 gpm) (Flow divider is required.)

3.8.3 Technical Data: Add-on tools

Weight Length x width x height


Oil requirement
(without hydraulic hoses) approx.
Mower
500 x 500 x 320 mm approx. 20 l/min
(with stone approx. 35 kg (77 lb.)
(20“x20“x13“) (5.2 gpm)
protection)

450 x 300 x 320 mm approx. 35 l/min


Rotary Cultivator approx. 23 kg (51 lb.)
(18“x12“x13“) (9.25 gpm)

700 x 400 x 400 mm approx. 20 l/min


Driven Disks approx. 42 kg (93 lb.)
(28“x16“x16“) (5.2 gpm)

4 Safety instructions
Compliance with the safety instructions is mandatory.

Attention:
 Replace damaged and illegible stickers immediately!
 Replace warning pictograms when repairing or replacing parts!
 During cleaning work, make sure that warning pictograms are not damaged!
 Familiarize yourself with the statements of the warning symbols and with the danger points
on the machine!

4.1 General safety and accident prevention regulations

4.1.1 General
(1) Before every start-up check the implement and the tractor for traffic and operational safety!
(2) In addition to the instructions in this operating manual, observe the generally applicable safety and accident
prevention regulations!

RADIUS SL PLUS 03.2019 en 10


(3) The warning and information signs attached to the device provide important information for safe operation;
observance serves your safety! The labels must be kept in a perfect, easily legible condition!
(4) Before starting work, familiarize yourself with all devices and operating elements and their functions.
(5) Operating devices (ropes, chains, rods, etc.) of remote-controlled devices shall be so installed that they do
not trigger any unintentional movements in all transport and working positions!
(6) Do not stay within the turning and swivelling range of the unit!
(7) Before leaving the tractor secure the implement! Lower attachments completely! Switch off the engine and
remove the ignition key!
(8) Ensure that there are no persons within a radius of 10 meters (11 yards) of the machine/implement. The
tractor operator is responsible.
(9) Maintenance and repair work must not be carried out with the tractor running. Remove the ignition key!
(10) Nobody may stand between tractor and implement without the vehicle being secured against rolling away
by the parking brake and/or by chocks!
(11) Damage must be removed immediately before working with the unit or continuing to work!
(12) Never leave the operator's platform while driving! Only climb on or off your tractor when the hydraulics are
switched off, the engine switched off, the parking brake applied and the ignition key removed.
(13) Only put the machine into operation when all guards are fitted and functional!
(14) The device should only be used in daylight.
(15) If the device must be lifted for mounting, dismounting, maintenance and repair work, sufficiently
dimensioned and undamaged lifting gear shall be used.
(16) Cranes and similar lifting equipment shall have a sufficient load-bearing capacity and shall not show any
damage to important supporting and safety-related equipment. Lifting equipment may only be operated by
instructed or trained personnel.
(17) Standing under suspended loads is prohibited.
(18) Driving the vehicle under the influence of alcohol or other intoxicating substances is absolutely forbidden at
all times!
(19) If there is a risk that soil or similar material could be hurled when the attachments are in use, the driver's
cab must be closed. Otherwise, it is essential to wear protective goggles and helmet.
(20) The device may only be used for the specified purpose.
(21) Damaged parking and supporting devices shall be replaced or repaired before use.

4.1.2 Road and transport travel


(1) When using public roads, observe the respective regulations.
(2) Riding on the implement is not permitted!
(3) Do not exceed permissible axle loads and total weights!
(4) Observe permissible transport dimensions! In case of excess width special permission required.
(5) Check and fit transport equipment - e.g. lighting, warning devices and possibly protective devices!
(6) Bring the implement to the prescribed condition for road travel and lock it in accordance with the regulations!
(7) Never leave the driver's platform while driving!
(8) Handling, steering and braking ability are influenced by mounted or trailed implements and ballast weights!
Therefore, ensure sufficient steering and braking power!
(9) When driving on uneven ground and in bends, take into account the wide outreach and/or the flywheel
mass of the machine! Danger of tipping over!
(10) The weight on the front axle shall not be less than 20 % of the empty weight of the vehicle.
(11) Attached devices may restrict the field of view. Observe the respective regulations.
(12) The horizontal distance between the front attachment part furthest forward and the center of the steering
wheel must not exceed 3.5 m (11.5’)!
(13) Lighting devices of the tractor concealed by attachments must be repeated!

RADIUS SL PLUS 03.2019 en 11


4.1.3 Maintenance and repair
(1) Before carrying out maintenance and repair work on the lifted device or unit, always secure it mechanically
with suitable support elements! Switch off the engine and remove the ignition key!
(2) Check nuts and screws regularly for tightness and retighten if necessary. First check after approx. 5
operating hours, then after each use.
(3) Spare parts must meet the technical requirements specified by the device manufacturer! This is only given
by original spare parts!
(4) Use only the specified resources. Dispose of replaced resources properly!
(5) Splashing oil can cause injury and pollution of the environment. Wear safety goggles and protective clothing
and use appropriate collection containers!

4.1.4 Information on noise


The noise level at the operator's ear may be 85 dB(A) or more. Hearing protection must be worn when the
daily noise exposure level exceeds 85 dB(A) at the driver’s seat.

4.2 Hydraulic system, lubricant

Attention:
 The hoses for the hydraulic cylinders must be replaced at least every five years.

Note:
 If the machine/mounted implement is operated via the tractor's hydraulics, check before
commissioning whether the oil from the machine in the hydraulic circuit may enter the tractor's
hydraulic circuit.
 An inadmissible mixing of different oils can lead to damage to the tractor! If the oils are
different, replace the oil of the implement with the hydraulic oil of the tractor!
 Before introducing biological oils into the machine's system, check with CLEMENS Customer
Service whether the desired oil can be used.

Attention:
 There are crushing and shearing points on externally actuated parts (e.g. hydraulic)!
 Splashing oil can cause injuries and environmental pollution!

Attention:
 Immediately take up leaked hydraulic oil with oil binding agent and place it in the waste
container provided for this purpose; ventilate the room well.
 Caution: danger of slipping on greasy ground.

RADIUS SL PLUS 03.2019 en 12


Attention:
 Hand protection: Use chemical resistant gloves for prolonged handling.
 Cream hands with skin protection cream.
 Avoid contact with the skin.
 Do not use solvents, thinners, white spirit, etc. for skin cleansing.
 Change soaked clothing immediately and do not put it back on until after cleaning.

Attention:
 After skin contact: Wash thoroughly with soap and water.
 After eye contact: Rinse for ten minutes under running water with the eyelid open and towards
the outer corner of the eyelid. Consult an ophthalmologist.
 After ingestion: Do not stimulate vomiting, consult a doctor.
 After oil injection: After oil has penetrated under the skin, seek medical advice immediately.

Attention:
 Wear safety goggles!

4.3 Warning and information pictograms

The hazard and safety labels contain important information for the safe operation of the device. Observing
these instructions is essential for your safety. Damaged, illegible or missing labels must be replaced
immediately.

Item number:
CW002.000900
Description:
Sticker „CLEMENS“ (160 x 30)

Item number:
CW002.001400
Description:
Sticker „ATTENTION! Rotating and running-out tools“

Item number:
CW002.001500
Description:
Sticker „Direction sign“

RADIUS SL PLUS 03.2019 en 13


Item number:
CW002.002400
Description:
Sticker „Blade share screw“

Item number :
CW002.002900
Description :
Sticker „ Warning of a danger point “

Item number:
CW002.003600
Description:
Sticker „Danger from parts being flung away when the engine is running! Keep safety distance“

Item number:
CW002.004600
Description:
Sticker „Max. oil quantity 30l/min (8 gpm)“

Item number:
CW002.008400
Description:
Sticker „Only touch machine parts when they have come to a complete
standstill.“

5 First installation

5.1 Before first commissioning


Read these operating instructions carefully and familiarize yourself with the operation of the RADIUS SL PLUS
and the front-mounted tools.

Before using the device, carry out a visual inspection of all parts.

RADIUS SL PLUS 03.2019 en 14


5.2 Hydraulic installation
Check that the hydraulic connections fit your tractor. There are two hoses leading to the RADIUS SL PLUS as
pressure/return lines which must not be confused. RADIUS one-sided: Pressure hose nominal size 8 mm (0.3”)
and return hose nominal size 13 mm (0.5”).
RADIUS two-sided: from flow divider to tractor pressure hose nominal size 10 mm (0.4”) and return hose nominal
size 16 mm (0.6”).

Attention:
 As soon as the oil supply is switched on, the RADIUS blade share moves outwards. This is
particularly important when the unit is lifted, as it may cause injury. The unit should only be
switched on at the place of use, please keep your distance!

5.2.1 Hose installation


The hydraulic hoses are connected according to Figure 8 and Figure 9 . “D“ means pressure inlet, “T“ means tank
and “Z“ connection to the cylinder.

Figure 8 Hose connections on the basic unit


Figure 8: Here we show a right-hand machine without override valve.

NW16
T
D
NW10

NW8
NW13

Figure 9 Hose installation RADIUS 2-sided

Figure 9 shows the connection scheme in case of double-sided equipment without override valve, but with flow
divider and return oil-manifold. For further hose and attachment variants, please refer to the hosing diagrams in
the spare parts list!

The indicated hose diameters (NW) should be respected. The manufacturer is not responsible for
improper connections and such that are not correctly made. Furthermore, he is not responsible for break
downs on the tractor due to leakage and oil overheating. The oil quantities indicated in section 6.2.1 must
strictly be adhered to. The return flow hose bears only a pressure of 2 bar (29 psi). The operator must
make sure that the tractor’s hydraulic system is sufficient respectively that there is a recooling of the
hydraulic oil.

RADIUS SL PLUS 03.2019 en 15


6 Commissioning

6.1 Road and transport travel

Please observe the safety instructions in these operating instructions.

For road travel, the machine/attachment is set so that its space consumption is minimal. Further settings must be
made in such a way that road traffic is not obstructed. The traffic regulations must be observed.

When driving on the road, the machine/attachment must be switched off.

In order to avoid traffic obstructions, all attachments and working implements as well as the tractor should be
freed from larger impurities which could come loose during road travel.

6.2 Operating and adjusting the machine

Attention:
 When leaving the tractor for mounting, dismounting and making adjustments always switch
off the drive and engine.
 Remove ignition key!
 Secure the tractor and machine against unintentional movements (e.g. rolling away, lowering,
etc.).
 Observe the relevant accident prevention regulations and all other information given in the
operating instructions!
 When attaching or removing implements to the tractor do not step between tractor and
implement!

6.2.1 General indications

The swivelling range of the RADIUS blade share is infinitely variable between 0 and 90 degrees.

The blade share with sensor rod is available in sizes 370 mm (14.5”), 500 mm (20”) and 620 mm (24”).

The driving speed should be 4 -1 0 km/h (2.5 - 6.2 mph) depending on soil conditions and culture.

The RADIUS units are available with electromagnetic manual control with pressure relief valve (optional for one-
sided manual control This enables to adjust the pressure of the blade share from 0-180 bar (0 – 2611 psi),
depending on the soil conditions. When the manual control is actuated, the system is depressurized and the
RADIUS blade share pivots in.

The RADIUS operates via a single-acting hydraulic valve.


a) required oil quantity for one-sided operation: 6 – 10 l/min (1.5 – 2.6 gpm)
b) required oil quantity for two-sided operation: (3.0 – 5.2 gpm) (flow divider is necessary)

The return flow of the oil should always be guided pressureless (best by means of 15 mm (0.6”) pipe
diameter) back into the tank. It must be ensured that the oil is delivered into the tank below the oil level (see
Figure 10). The return hose should have at least nominal diameter 13 mm (0.5”) for one-sided operation and at
least nominal diameter 16 mm (0.63”) for two-sided operation from the collective return.

Ensure that the oil is filtered at one point in the circuit. It is advisable to do this in the suction line so that there is
no backflow in the return line (see Figure 10).

RADIUS SL PLUS 03.2019 en 16


Pump Suction filter

Figure 10 Return into the tank

Attention:
 As soon as the oil supply is switched on, the RADIUS blade share moves outwards. This is
particularly important when the unit is lifted, as it may cause injury. The unit should only be
switched on at the place of use, please keep your distance!

6.2.2 De-aeration

a) The units are vented with the oil flow is switched on. All valve levers connected to the RADIUS units should
be placed in the operating position for some time. Move the sensor rod and thus also the device by hand. Now
the system deareates automatically.

b) After the hydraulic system has been vented and filled with the hydraulic oil, it is necessary to check the oil level
of the tractor's hydraulic system and, if necessary, top up with oil.

6.2.3 Adjustment - setting at the factory

6
5

4
3

1
2 7
8

Figure 11 Sensor rod end stop inwards


Figure 12 Sensor rod end stop outwards

The devices are precisely adjusted and tested at the factory. If the setting should have changed in the course of
time, the device must be reset as follows:

RADIUS SL PLUS 03.2019 en 17


6.2.3.1 Adjustment without hydraulic pressure to the unit

a) Sensor rod end stop inwards (Figure 11):


The purpose of this setting is to prevent the valve piston from being pressed in too deeply, thereby damaging
the valve bottom.
Loosen the counternut (item 1) and turn the screw (item 2) with its head towards the support (item 3); if you
now press the sensor rod unit inwards, the end stop (item 4) must not touch the screw head (item 2). Hold the
sensor rod unit pressed in firmly and turn the screw (item 2) in the direction of the end stop (item 4). When the
head of the screw (item 2) touches the end stop (item 4), turn it another half turn. This ensures that the piston
of the valve does not touch the valve bottom. Tighten the counternut (item 1).

b) Sensor rod end stop outwards (Figure 12):


This setting is used to position the sensor unit so that the pressure section (item 5) just comes into contact
with the valve piston (item 6) in the rest position of the device. Loosen the counternut (item 7) and turn the
screw (item 8) inwards so that there is play between item 5 and item 6. Check whether the valve piston (item
6) is smooth-running and fully extended. Now turn the screw (item 8) back so that the play between item 5 and
item 5 is just eliminated. Tighten the counternut (item 7).

6.2.3.2 Adjustment with hydraulic pressure to the unit (stroke limitation)

Move the RADIUS blade share to the working position. In this position, the blade share must be able to move
forward by 5 mm (1/5”) if you press forward from the rear at the outer end. This play is necessary to keep some
distance between the piston rod of the cylinder and the cylinder bushing.

If this clearance is not present, adjust it using the set screw


(Figure 13, item 1) located in the stop of the bearing housing.
First loosen the counternut (Figure 13, item 2) and then adjust
the setscrew so that there is a clearance of 5 mm. Then
retighten the counternut (item 2).

1 2
Figure 13 Adjustment with hydraulic pressure to the unit

6.2.4 Adjustments – tool change – add-on tools

6.2.4.1 Adjustment of the sensor rod

The setting of the sensor rod is simple and fast: Lift the button on the sensor unit
slightly and then move the sensor rod forwards or backwards in the desired
direction. When driving uphill, it is advantageous to position the sensor rod slightly
in front of the blade share. The same applies if the plants have grown at an angle
(inclined forwards) or if the forward speed is higher than 8 km/h (5mph). The sensor
rod height can be adjusted via the screw and counternut on the clamping piece.

Figure 14 Adjustment of the sensor rod

RADIUS SL PLUS 03.2019 en 18


6.2.5 Working in strong weeds

If the sensor rod is already pushed backwards by strong


weeds, the sensitivity of the sensor unit can be reduced by
inserting a spring CW009.020600 (Figure 15, item 1). Place
the spring between the hook (item 2) and the adjusting screw
(item 3).

1 3
2

Figure 15 Tension spring for strong weeds

6.2.6 Changing the blade share

If the RADIUS blade shares are worn out, they should be replaced in good time. To do this, loosen the screw
(Figure 16, item 1) from the RADIUS shaft and clean the matching surface (serrated disc Figure 16, item 2). Place
the new blade share (Figure 16, item 3) on the serrated disc and tighten the screw with washer (Figure 16, item
1 and item 4) firmly. (Tightening torque 190 Nm)

Figure 16 Changing the blade share

6.2.7 Front engaging tools for RADIUS SL PLUS

As a general rule, the RADIUS units should only be operated with front engaging tools (see chapter 3.3). These
tools should generally run 20 mm (0.8”) deeper than the RADIUS blade share in order to protect the shaft from
stones etc. (Figure 3)
CLEMENS offers various front tools for a large variety of soil conditions. The
grubber share, for example, is excellently suited to ripping the soil thoroughly
and deeply. In greened plantations, either the oscillating disc colter (Figure 17)
or the disc plow is used.
The oscillating disc colter cuts a clean edge on the vegetation. The disc
plow, on the other hand, can also be adjusted for slightly hilling up or plowing
back. For stronger hilling up and ploughing back work CLEMENS offers the
clearing body LW1.

Figure 17 RADIUS with oscillating disc colter

RADIUS SL PLUS 03.2019 en 19


6.2.8 Add-on tool: Driven Disks

The Driven Disks loosen the soil around the plant stems and transport it away from them. The resulting deepening
leads the surface water and nutrients faster to the roots. Weeds and vegetation around the trunk and in the vine
row are additionally disturbed.

Figure 19 Trailing position

Figure 18 Driven Disks

In general, the driven discs are operated in the trailing position (see section 6.2.11, Drawing cut (trailing position))
of the RADIUS SL PLUS. For this purpose, the control unit has to be adjusted by one position forward. (see
section 6.2.4.1, Adjustment of the sensor rod). The preload force of the spring must also be increased (see section
6.2.12).
The disk unit can be inclined to lower the second disc relatively to the first. This serves to penetrate deeper into
the ground, to raise the motor to protect it in the presence of large stones, or to facilitate the work of the first disc
and to retrieve the machine on heavy soils.

Figure 20 Direction of rotation of the disks

Under no circumstances may the rotating disks be gripped.


There is a risk of cutting edges!

The angle of inclination and thus the working depth is adjusted by means
of the fine serrated disk (Figure 21, item 1) by loosening the screw
connection (item 2).

1 2
Figure 21 Inclination angle
For the operation of the Driven Disks, an additional single-acting hydraulic connection (approx. 20 liters/minute (5
gal/min) = single-sided/double-sided operation, connected in series) and an unpressurised return connection are
required (suitable sensor rod, hydraulic installation see chapter 10 Spare parts list and optional parts).

RADIUS SL PLUS 03.2019 en 20


6.2.9 Add-on tool: Rotary Cultivator

The Rotary Cultivator is used either in combination with the 500 mm blade share (Figure 22) or solo (Figure 23)
to loosen the soil and disturb the greenery around the trunk and along the vine row. Optionally, the 620 mm blade
share can be used for the Rotary Cultivator in conjunction with a mounting extension. (Figure 24).

Figure 22 Rotary Cultivator with 500 mm blade Figure 23 Rotary Cultivator solo
share

Figure 25 Direction of rotation Rotary Cultivator

Standard direction of rotation right-hand


attachment: clockwise! (Figure 25)

Standard direction of rotation left-hand


Figure 24 Rotary Cultivator with 620 mm blade attachment: counter-clockwise!
share and mounting extension

Under no circumstances may the rotating cultivator be gripped.


Damaged tines must be replaced immediately.

For the operation of the tine rotor you need an additional single-acting hydraulic connection (max. 35 liters/minute
(9 gal / min)) and a pressure-free return connection (suitable sensor rod, hydraulic installation see chapter 10
Spare parts list and optional parts).

Note:
For the transport of large quantities of soil, the direction of rotation of the rotor can be changed
using the conversion kit Rotary Cultivator Reverse CA895.405000.

RADIUS SL PLUS 03.2019 en 21


6.2.10 Add-on tool: Mower

The task of the mulcher is the rapid and precise care of the even greenery around the trunk and along the vine
row. Two fast rotating blades trim the growth and keep trellis clean without destroying the turf.

rotating direction

Figure 26 Rotating direction of the mower (right mounting side)

The direction of rotation of the mower for the right-hand attachment side is clockwise (see Figure 26). When
mounted on the left-hand side, the direction of rotation is counter-clockwise.
If necessary, the direction of rotation can be reversed by the specialist dealer. For this purpose, the arrangement
of the motor supply and return lines is exchanged.

Important:
For correct scanning of the obstacle, the control unit must be moved to the foremost
setting position. (Figure 27)

Figure 27 Foremost
setting position

Damaged blades or fasteners are to be replaced immediately.

During the operation of the mower, no other persons may be allowed within a radius of 30 m (100
ft). Under no circumstances may the rotating mower be gripped.

Observe the general accident prevention regulations for handling mowing devices and mowing
work!

The mower must only be operated in conjunction with intact stone impact protection.

In addition to a single-acting hydraulic connection (approx. 20 liters / minute (5 gal / min)), a pressure-free return
is required (suitable sensor rod, hydraulic installation see chapter 10: Spare parts list and optional parts).

RADIUS SL PLUS 03.2019 en 22


6.2.11 Drawing cut (trailing position)

With the RADIUS SL PLUS it is possible to limit the forward rotation of the share or the tools to 90 °, 85 °, 45 °
and 40 °. When working with the Driven Disks, the 45 ° setting is essential. With the other tools and shares it is
possible to work in the four different positions.

When using the blade share with no driven auxiliary tool, the 45 ° setting is used to achieve a better earth transport
due to a higher transit speed compared to the 90 ° setting. With the clearing share (CW653.001400 right and
CW653.001500 left) mounted at the end of the blade, at 45 ° an earth transport from the undervine area to the
middle of the row similar to working with a ploughshare can be achieved.

1 1

Figure 28 Stop block mounted

Figure 29 Stop block

If you want to bring the blade share in a different position, please loosen the hexagon head screws (Figure 28,
item 1) and move the stop block (item 2) into the required position.

Figure 30 Stop block in 45° setting

RADIUS SL PLUS 03.2019 en 23


6.2.12 Adjusting the spring tension

2 1 adjustment range 3
Figure 31 Adjusting the spring tension
For heavy add-on tools, e.g. the Driven Disks or the Rotary Cultivator, the RADIUS SL PLUS is equipped with an
additional retracting spring, which supports the rapid evasion of trunks, poles and piles.
For the adjustment process, first loosen the lock nut item 1. Ensure that the spring retainer item 2 is secured
against twisting during the entire process. Now the pretensioning path and thus the spring preload can be
adjusted by means of the adjusting screw item 3. The desired pretensioning path is fixed by tightening the lock
nut item 1.
The spring force to be adjusted must be adapted to the conditions on
site and to the add-on tool used The lowest possible preload of the
spring results when the piston rod of the working cylinder is completely
retracted and the spring windings have a spacing of approximately 1
mm from one another. (Figure 32). The spring must always be
preloaded so that it cannot slide out of the suspension eye.

Figure 32 Lowest preload

6.3 Dismounting from the tractor

Attention:
 When leaving the tractor for mounting, dismounting and making adjustments always switch
off the drive and engine.
 Remove ignition key!
 Secure the tractor and machine against unintentional movements (e.g. rolling away, lowering,
etc.).
 Observe the relevant accident prevention regulations and all other information given in the
operating instructions!
 When attaching or removing implements to the tractor do not step between tractor and
implement!

The machine/implement is designed for permanent attachment to the tractor.


If, however, it should be necessary to dismount it, this process must take place on a dry, level and firm or load-
bearing surface. Ensure that the implement is secured against toppling over. Before starting to dismount, make
sure that there are no persons under the RADIUS SL PLUS or in its immediate vicinity. Observe the accident
prevention regulations.

6.3.1 Shutting down the machine/implement


When the unit is taken out of operation (end of the season, installation of another unit), complete cleaning must
be carried out. Remove all connections from the tractor. Secure the implement against any form of damage
(tipping over, etc.).
The storage location should be protected from solar radiation and other weather influences.

RADIUS SL PLUS 03.2019 en 24


6.3.2 Lifting the machine with belts and chains

Attention:
 Always switch off the drive and engine when leaving the tractor for mounting, dismounting or
making adjustments.
 Remove ignition key!
 Secure the tractor and machine against unintentional movements (e.g. rolling away, lowering,
etc.).
 Observe the relevant accident prevention regulations and all other information given in the
operating instructions!
 When attaching or removing implements to the tractor do not step between tractor and
implement!

Always use the attachment point when lifting the machine. Remove the lateral protective cover. To lift, you can
now insert a suitable belt into this opening and lead it upwards through the opening for the front tool. If the edges
are sharp, use an edge protector.
Attention: The RADIUS can tip over when the screws are loosened.

Never step under suspended loads! Ensure that the hoist is sufficiently dimensioned and tested and
observe the applicable accident prevention regulations when handling hoists and suspended loads!

Lead the belt through this opening.

Pull out cover

Figure 33 Attachment point

RADIUS SL PLUS 03.2019 en 25


7 Maintenance
The machine/attachment is designed to require as little maintenance and care as possible. However, the following
rules must be observed to ensure proper operation of the implement.

7.1 General

Attention:
 Always carry out maintenance work with the drive and motor switched off!
 Remove ignition key!
 Secure the tractor and machine against unintentional movements (e.g. rolling away, lowering,
etc.).
 Observe the relevant accident prevention regulations and all other information given in the
operating instructions!
 Only use original spare parts!

If the device must be lifted for mounting and dismounting as well as for maintenance and repair work, sufficiently
dimensioned and undamaged hoisting gear must be used. Cranes and similar lifting equipment must have
sufficient lifting capacity and must not show any damage to safety equipment. Lifting equipment may only be
operated by instructed or trained personnel.

It is prohibited to stay under suspended loads.

After the first 5 hours of operation all screw connections must be checked for tightness, then every 20
hours.

When cleaning with a high-pressure cleaner, make sure that the high-pressure jet is not directed at bearing and
sealing points or hydraulic connections. This can lead to damage and premature failure.

The hosing must be replaced by a specialist workshop at least every five years or if damaged.

Hydraulic and electrical components must be checked for damage and replaced if necessary.

Fractures, cracks and other significant damage to the machine/attachment must be repaired by a specialist
workshop.

7.2 Hydraulic oil and oil filter

A clean hydraulic oil is indispensable for a long service life of the hydraulic components. The hydraulic oil should
therefore be filtered through a filter at one point in the tractor's hydraulic system. It is also advisable to replace all
the hydraulic oil at regular intervals.

RADIUS SL PLUS 03.2019 en 26


7.3 Replacement of wearing parts

Attention:
 Always carry out repair and maintenance work with the drive and motor switched off!
 Remove ignition key!
 Secure the tractor and machine against unintentional movements (e.g. rolling away, lowering,
etc.).
 Observe the relevant accident prevention regulations and all other information given in the
operating instructions!
 Only use original spare parts!
 Maintenance and repair work may only be carried out by qualified personnel.

Information on spare parts procurement can be found in chapter 10.

7.4 Cleaning

Attention:
 Observe the safety instructions in chapter 4.
 When cleaning, never direct the high-pressure jet at bearing, guide and sealing points or
hydraulic connections.
 After downtimes and cleaning work, the guideways must be lubricated.
 Damaged components and stickers must be replaced.

Before driving on the road, remove any major dirt or grease from the appliance that may become detached while
driving and obstruct or endanger other road users. Cloths soiled with grease must then be stored in suitable
containers until they are disposed of.
After cleaning, the lubrication points should also be lubricated. This increases the service life of your
machine/implement.

7.5 Seals

For reasons of environmental protection and occupational safety, damaged seals and leaks must be
repaired immediately.

Attention:
 In particular, carry out a daily visual inspection of the hydraulic cylinders/motors as well as
the hydraulic connections and hydraulic hoses.
 Hydraulic oil must not escape into the environment!
 Leaking oil can ignite!

RADIUS SL PLUS 03.2019 en 27


7.5.1 Replacement of control valve seal
1 2 3 4 5 10 11 12 6

Seal replacement step 1 Seal replacement step 2


1. Remove item 1 and item 2 as well as the circlip ring 2. Lightly oil the new O-ring (item 6) and carefully twist
(item 3) and the old O-ring (item 4) with sealing ring it into place.
(item 5).
6 7 9
8 7 6

Seal replacement step 3 Seal replacement step 4


3. Lightly oil the new support ring item 7) (not below 20° 4. Using the mounting bushing (item 8), embed the
C / 68° F) and pull it spirally over the O-ring (item 6). support ring (item 7) on one side with rotation and
slight pressure in the direction of the arrow (item 9).
9 8

13

Seal replacement step 5 Seal replacement step 6


5. Push the bushing (item 8) in the opposite direction 6. Oil the control piston and guide it into the housing
and push it rotating with the conical side in the direction until the bushing is in contact with the recess. Slide the
of the arrow (item 9) onto the seal set. control piston inwards rotating until the seal set (items
6 + 7) is in the housing. Keep the end of the drill
channel closed with your thumb so that the end of the
piston does not protrude. Remove the bushing (item
8) (hold up the piston). Reassemble items 1, 2 and 3.
Insert the pressure spring (item 10) and close the
housing with items 11 and 12. When mounting the
valve under the plate of the shaft unit, do not forget the
washers ø6.

Item no. Denomination Quantity Order number


Bore seal with O-ring complete 1 CW780.012600
consisting of:
6 O-Ring Ø12x2 1
7 Plastic support ring 1
8 Mounting bushing 1 CW010.000201

Figure 34 Replacement of control valve seal

RADIUS SL PLUS 03.2019 en 28


7.6 Lubrication schedule

Attention:
 Observe the safety instructions in chapter 4.
 Please use only sulphur-free lubricating grease.

The machine/implement must be lubricated regularly according to the lubrication schedule. Any large
accumulations of grease which may become loose during work or transport must be removed. Cloths soiled with
grease must then be stored in suitable containers until they are cleaned or disposed of.

Lubricate every 10 working hours at the points marked "X". After cleaning, the lubrication points should also be
lubricated. This increases the service life of your machine/attachment.

If the sensor unit is no longer smooth-running after lubrication, too much grease has been pressed in.
This can be remedied by pressing the sensor unit several times by hand.

„X“ „X“

Figure 36 Lubrication schedule sensor unit

Figure 35 Lubrication schedule cylinder

RADIUS SL PLUS 03.2019 en 29


8 Possible faults and their elimination

Note:
 Troubleshooting and repair work must always be carried out by a specialist workshop.
 Observe the relevant accident prevention regulations and all other information given in the
operating instructions!
 Use only original spare parts!

Possible cause Fault correction


The nominal diameters of the suction, pressure and return hoses are too small.
The oil tank (reservoir) is insufficiently dimensioned.
The oil level in the hydraulic system of the tractor is too low.
Abnormal oil heating The oil filter is clogged.
The necessary oil quantity is not reached.
The setting of the pressure-relief valve of the tractor is insufficient (180 bar (2611 psi)
as a minimum).

9 Workshop instructions

Note:
 Always carry out mounting, conversion, repair and maintenance work with the drive and
motor switched off!
 Remove ignition key!
 Secure the tractor and machine against unintentional movements (e.g. rolling away, lowering,
etc.).
 Observe the relevant accident prevention regulations and all other information given in the
operating instructions!
 Only use original spare parts!

9.1 Basic setting of the machine


In the basic setting, the blade share on the RADIUS is completely retracted.

9.2 Initial installation


Installation may only be carried out by trained personnel!

The fastening screws must be tightened with the appropriate torque from the tightening torque table in section
9.5. Guideways must be greased.

Hydraulic and other components must be checked for damage and replaced if necessary.

The general safety and accident prevention regulations must be observed for all work.

9.3 First commissioning


Every user must read these operating instructions before using the machine/implement.

The initial commissioning at the customer's is accompanied by the specialist dealer.

RADIUS SL PLUS 03.2019 en 30


9.4 Tightening torques

For correct disposal of the machine, please contact a specialist dealer. Under no circumstances must hazardous
substances be allowed to enter the environment.

9.5 Tightening torques

The following values serve as an assembly aid. This information is without guarantee.
Tightening torques for steel screws DIN 912 / 931 / 933 / 934 Strength classes 8.8 and 10.9

Tightening torque (Nm)


Dimension Gradient
Strength class 8.8 Strength class 10.9
M4 0.7 3.0 4.4
M5 0.8 5.9 8.7
M6 1.0 10 15
M8 1.25 25 36
M10 1.5 49 72
M12 1.75 85 125
M14 2.0 135 200
M16 2.0 210 310
M18 2.5 300 430
M20 2.5 425 610

Figure 37 Tightening torque table

Additional lubrication of the threads considerably changes the coefficient of friction and leads to indeterminate
tightening conditions!

10 Spare parts list and optional parts


In the appendix you will find a graphic representation of the components to match the spare parts list.

Spare parts can be ordered from your specialist dealer.

Customer Service Address: Customer Service Address in the USA


CLEMENS GmbH & Co. KG Clemens Vineyard Equipment, Inc.
Rudolf-Diesel-Straße 8 224 N. East Street
D-54516 Wittlich (Germany) Woodland, CA 95776
Phone: +49 (0) 65 71 / 929 -00 Phone: (530) 406-0577
Fax: +49 (0) 65 71 / 929 -192 Fax: (530) 661-0451
E-Mail: [email protected] e-mail: [email protected]
Web: www.clemens-online.com

Note:
Color variations from the original part are possible.

Note:
All illustrations show the right-hand version: Spare and optional parts for the left-hand version
are shown in blue.

Note:
When ordering hydraulic hoses for replacement, measure length "L" (including pressed fittings)
and indicate in mm. (Conversion aid: 1” = 25.4 mm)

RADIUS SL PLUS 03.2019 en 31


10.1 Basic body

13

7,7

17

10

2
8

1,1
21 21

11
4

21
18

21

20

14
2
12 19
3

8
15
16
8

Figure 38 Spare parts Basic body

RADIUS SL PLUS 03.2019 en 32


Item no. Specification Remark Quantity Order no.
1 Bracket rhs 1 CL860.011000
1 Bracket lhs 1 CL860.111000
2 Cover 2 CL860.010100
3 Clamping plate 1 CL856.010002
4 Company logo CLEMENS RADIUS SL 1 CL861.010012
5 Limiting bushing high 1 CL860.050002
6 Disk 1 CW007.004700
7 Leg spring high rhs 1 CW009.042100
7 Leg spring high lhs 1 CW009.042200
8 Deep groove ball bearing 3 CW540.064400
9 Spring washer 1 012714
10 Circlip ring 1 047272
11 Fitted screw 1 061014060s
12 Setscrew 1 091308025s
13 Hexagon screw 1 093108060
14 Hexagon screw 2 093312055
15 Hexagon nut 1 093408
16 Hexagon nut 1 093414
17 Hexagon nut 1 098508
18 Adjusting. washer 1 0988152105
19 Adjusting. washer 1 0988152110
20 Washer 2 144012
21 Bind rivet 4 7337030062A

RADIUS SL PLUS 03.2019 en 33


10.2 Shaft unit

up to serial number: CL861.00640 (right) / CL861.10514 (left)

15
8 19

1,1 6
7

16 14
16
13 18

11
2

2.1

2.2
2.4
Tightening torque of the
2.3
hexagon head screw 2.5
item 2.5: 220 Nm

Figure 39 Spare parts Shaft unit


Item no. Specification Remark Quantity Order no.
1 Supporting shaft rhs up to serial number: CL861.00640 1 CL861.020100
1 Supporting shaft lhs up to serial number: CL861.10514 1 CL861.120100
2 Flange plate complete incl. items no. 2.1 – 2.5 1 CL861.021000
2.1 Washer 4 012513
2.2 Lock washer 4 CW520.002900
2.3 Hexagon head screw 4 093112065
2.4 Lock washer 1 CW520.003100
2.5 Hexagon head screw 1 096116050
3 Cover disk, galv. 1 CL856.020001
4 Spacer 1 CL860.020003
5 Spacer disk 1 CL860.050004
6 Sliding disk 1 CW007.004900
7 Disk 1 CW007.005200
8 Lock washer 1 CW520.002900
11 Circlip ring 1 047145
13 Hexagon head screw 1 093308030
14 Hexagon head screw 1 093308040
15 Hexagon head screw 1 093312035
16 Hexagon nut 2 093408
18 Hexagon nut 1 098508
19 Hose guide 1 CL845.901000

RADIUS SL PLUS 03.2019 en 34


10.3 Shaft unit (from 2019)
from serial number: CL861.00641 (right) / CL861.10515 (left)

15 20

8
3
5

6
1,1 7

17
11 10
14
12 17

18

13
10
19
10

19

16

Figure 40 Spare parts Shaft unit (from 2019)


Item no. Specification Remark Quantity Order no.
Shaft unit rhs complete from serial number: CL861.00641 CA861.020000
Shaft unit lhs complete from serial number: CL861.10515 CA861.120000
1 Supporting shaft rhs 1 CA861.020100
1 Supporting shaft lhs 1 CA861.120100
2 Flange plate 1 CA861.020001
3 Cover disk 1 CL856.020001
4 Spacer 1 CL860.020003
5 Spacer disk 1 CL860.050004
6 Sliding disk 1 CW007.004900
7 Disk 1 CW007.005200
8 Lock washer 1 CW520.002900
9 Lock washer 6 CW520.004300
10 Washer 6 012513
11 Hexagon head screw 1 09311206010
12 Hexagon head screw 2 09311212010
13 Hexagon head screw 1 093308030
14 Hexagon head screw 1 093308040
15 Hexagon head screw 1 093312035
16 Hexagon head screw 6 093312050
17 Hexagon head screw 2 093408
18 Hexagon nut 1 098508
19 Hexagon nut 3 09851210
20 Hose guide, separate not included in shaft unit complete 1 CL845.901000

RADIUS SL PLUS 03.2019 en 35


10.4 Control valve

16
8 18

17
3
11
13

9
15

1,1

21

7 2 5

22 4

10

20 8 16
19 14
Figure 41 Spare parts Control valve

Item no. Specification Remark Quantity Order no.


Control valve rhs complete 1 CL856.030000
Control valve lhs complete 1 CL856.130000
1 Housing rhs 1 CL856.030001
1 Housing lhs 1 CL856.130001
2 Control piston 1 CL856.030002
3 Flange 1 CL856.030003
4 Cover 1 CL856.030004
5 Pressure spring 1 CW009.005300
6 Hollow screw 1 CW011.500600
7 Hose stem, return oil 1 CW011.600800
8 Lock washer 6 CW520.002500
9 Lock washer 3 CW520.002600
10 Angular connection 1 CW730.015800
11 Straight screwed socket 1 CW730.018100
12 Bellow 1 CW780.007000
Bore seal with O-ring
13 Replacing this seal requires mandatory 1 CW780.012600
compliance with section 7.5.1 !
14 Expander 1 CW780.050100
15 Circlip ring 1 047116s
16 Socket head cap screw 6 091205016
17 Hexagon screw 1 093106070
18 Hexagon screw 2 093106080
19 Hexagon nut 2 093406
20 Washer 3 144006
21 O-Ring 1 OR01620
22 O-Ring 2 OR01820

RADIUS SL PLUS 03.2019 en 36


10.5 Control unit

16 3.3
9 12 5 13 3.4
1,1
3.2
19 18
2,2 3.7
8
11,11
12

15

3
6
3.7
9

4,4 3.5,3.5
3.6
10 17 14
3.4
19
7
3.8,3.8

Figure 42 Spare parts Control unit

Item no. Specification Remark Quantity Order no.


1 Sensor housing rhs 1 CL860.041000
1 Sensor housing lhs 1 CL860.141000
2 Mounting pin rhs 1 CL861.042000
2 Mounting pin lhs 1 CL861.142000
3 Sensor rod-mounting pin rhs complete incl. items 3.2 – 3.8 1 CL861.043000
3 Sensor rod-mounting pin lhs complete incl. items 3.2 – 3.8 1 CL861.143000
3.2 Spring bolt 1 CL862.010009
3.3 Washer 1 012513
3.4 Clamping sleeve 2 148104026
3.5 Leg spring rhs 1 CW009.043000
3.5 Leg spring lhs 1 CW009.043100
3.6 Hexagon head screw 2 093310020
3.7 Slide bushing 2 CW550.010900
3.8 Sensor rod holder rhs 1 CL861.043200
3.8 Sensor rod holder lhs 1 CL861.143200
4 Sensor rod seat aluminum rhs 1 CG856.040001
4 Sensor rod seat aluminum lhs CG856.140001
5 Stop block 1 CL860.040001
6 Centering bolt 1 CA856.040002
7 Lock bolt 1 CL856.040003
8 Pressure section 1 CL856.040005
9 Collar bushing 2 CW004.051300
10 Pressure spring 1 CW009.004000
11 Leg spring rhs 1 CW009.040100
11 Leg spring lhs 1 CW009.040200
12 Lock washer 3 CW520.002800
13 Conical lubricating nipple 1 CW570.000100
14 Washer 1 012510
15 Socket head cap screw 1 091210020
16 Hexagon head screw 2 093310030
17 Hexagon head screw 1 093310045
18 Adjusting washer 1 0988131915
19 Clamping sleeve 2 1481030162A

RADIUS SL PLUS 03.2019 en 37


10.6 Swivel cylinder

7
6
1 11 5 12

4 3 10 9 2

6 8
Figure 43 Spare parts Swivel cylinder

Item no. Specification Remark Quantity Order no.


Swivel cylinder complete Piston rod ø 30 CA895.530000
1 Cylinder pipe 1 CL895.531000
2 Piston rod complete Ø 30 1 CA895.531000
3 Bushing 1 CA895.530001
4 Spacer disk 2 CW007.007900
5 Lock washer 1 CW520.002800
6 Bushing 2 CW550.004800
7 Conical lubricating nipple 1 CW570.000100
8 High pressure hose with pressed fittings 1 CW700.021400
9 Piston seal 1 CW780.018100
10 Dust shield 1 CW780.015200
11 Hexagon head screw 1 093310016
12 O-Ring 1 OR04225

RADIUS SL PLUS 03.2019 en 38


10.7 Spring unit

12
10 5

16
11 6
8
10 14

7
3
4,4
1 2

18

15

17 10
9

13
Figure 44 Spare parts Spring unit

Item no. Specification Remark Quantity Order no.


Spring unit complete rhs 1 CL861.050000
Spring unit complete lhs 1 CL861.150000
1 Spring support galv. 1 CL861.050100
2 Ball joint 1 CL861.050200
3 Threaded rod complete with welded-on nut 1 CL861.050300
4 Spring mount rhs 1 CL861.050400
4 Spring mount lhs 1 CL861.150400
5 Spacer plate 1 CL861.050001
6 Tension spring 1 CL861.050003
7 Spring bushing 1 CL861.050004
8 Threaded plug 1 CL861.050005
9 Lock washer 1 CW520.002800
10 Lock washer 5 012508
11 Hexagon screw 2 093108035
12 Hexagon screw 1 093308030
13 Hexagon screw 1 093310022
14 Hexagon nut 1 093410
15 Castle nut 1 093710
16 Hexagon nut 1 098510
17 Clamping sleeve 1 148102516
18 Oval head screw 2 738008012

RADIUS SL PLUS 03.2019 en 39


10.8 Blade shares with sensor rods and accessories

7,7 1 10
9,9

8
2

3
4

6
Figure 45 Blade shares with sensor rods and accessories

Item no. Specification Remark Quantity Order no.


1 Blade share 370 mm (14“) 1 CA919.030000
2 Blade share 500 mm (20“) 1 CA919.041000
2 Blade share 500 mm (20“) wear-resistant coating 1 CB919.041000
3 Blade share 620 mm (24“) 1 CA919.061000
4 Sensor rod for blade share 370 1 CL861.000011
5 Sensor rod for blade share 500 1 CL861.000021
6 Sensor rod for blade share 620 1 CL861.000031
7 Sensing share rhs complete 1 CB917.016200
7 Sensing share lhs complete 1 CB917.116200
8 Swiveling clod breaker number depends on share length 2/3/4 CL919.330000
9 Clearing share rhs complete 1 CW653.001400
9 Clearing share lhs complete 1 CW653.001500
10 Serrated disk loose for welding on 1 CW902.000900
For fastening the blade share to the shaft:
11 Screw locking disc not shown 1 CW520.007800
12 Hexagon head screw not shown 1 096116050

RADIUS SL PLUS 03.2019 en 40


10.9 Working shafts and supports for add-on tools

11 + 12 + 13 4
3,3
8,8 2
1

11 + 12 + 13

9 + 10
7,7
5
14 + 15 + 16 6
9 + 10
Figure 46 Working shafts and supports for add-on tools

Item no. Specification Remark Quantity Order no.


1 Mowerflange complete 1 CL861.004000
2 Working shaft for blade share 370 mm (14”) from 2019 1 CA861.001000
3 Working shaft for blade share 500 mm rhs (20”) from 2019 1 CA861.002000
3 Working shaft for blade share 500 mm lhs from 2019 1 CA861.102000
4 Basic unit complete Rotary cultivator rhs/lhs from 2019 1 CA861.003000
when using 620 mm (24”) blade
5 Prolongation of items no. 3, 4, 7 and 8 1 CL861.003100
share and Rotary Cultivator
6 Working shaft for blade share 370 mm (14”) with serrated disk 1 CL861.001000
7 Working shaft for blade share 500 mm rhs (20”) with serrated disk 1 CL861.002000
7 Working shaft for blade share 500 mm lhs with serrated disk 1 CL861.102000
8 Basic unit complete Rotary cultivator rhs with serrated disk 1 CL861.003000
8 Basic unit complete Rotary cultivator lhs with serrated disk 1 CL861.103000
9 Schraubensicherungsscheibe included in items 2, 3, 6 and 7 1 CW520.007800
10 Sechskantschraube included in items 2, 3, 6 and 7 1 096116050
11 Schnorrscheibe included in items 4 und 8 3 CW520.003100
12 Sechskantschraube included in items 4 und 8 3 093316055
13 Sechskantmutter included in items 4 und 8 3 093416
14 Unterlegscheibe included in item 5 4 012517
15 Sechskantschraube included in item 5 2 093116080
16 Sechskantmutter included in item 5 2 093416

Note:
The working shafts and basic units differ with regard to their attachment to the main shaft.
Until year of construction 2018 (up to serial numbers CL861.00640 right / CL861.10514 left)
the connection was made via serrated discs, in this case items no. 6, 7 and 8 are to be used.
From year of construction 2019 (from serial numbers CL861.00641 right / CL861.10515 left)
the serrated discs are no longer used, in this case the items 2, 3 and 4 are to be used.

RADIUS SL PLUS 03.2019 en 41


10.10 Driven Disks

from serial number CL917.007103 (right) /


CL917.107085 (left)
1,1
31 24 32

1,1

24

4
27 28

23

3,3

29
2,2

16

35

20 34

30 14 10 5 11 21 22 8 19 33 15
13 10

17 12 12
16 26 18 18 25

Figure 47 Spare parts Driven Disks

RADIUS SL PLUS 03.2019 en 42


Item no. Specification Remark Quantity Order no.
Driven disks complete rhs complete without item no.36 CL917.007000
Driven disks complete lhs complete without item no.36 CL917.107000
1 Angular mount rhs with serrated disk 1 CL917.007100
1 Angular mount lhs with serrated disk 1 CL917.107100
1 Angular mount rhs from serial no. CL917.007103 1 CA917.007100
1 Angular mount lhs from serial no. CL917.107085 1 CA917.107100
2 Motor mount rhs 1 CL917.007200
2 Motor mount lhs 1 CL917.107200
3 Scraper bracket rhs 1 CL917.007300
3 Scraper bracket lhs 1 CL917.107300
4 Scraper 2 CL917.007400
5 Main shaft 1 CL917.007001
6 Guard rail 1 CL917.007002
7 Deflector 1 CL917.007003
8 Bearing spacer tube 1 CL917.007004
9 Small spacer tube 1 CL917.007005
10 Disk spacer tube 2 CL917.007006
11 Dirt protection 1 CL917.007007
12 Inner ring 2 CL917.007008
13 Outer ring 1 CL917.007009
14 Snap ring 1 CL917.007010
15 Hydraulic motor 1 CL917.007011
16 Sticker „Direction sign“ 1 CW002.001500
17 Screw locking disc 1 CW520.007800
18 Spherical roller bearing 2 CW540.069800
19 Locknut 1 CW540.069900
20 Disk 2 CW650.019400
21 Shaft seal 1 CW780.030600
22 Gasket LSTO 1 CW780.027600
23 Washer 5 012513
24 Washer 4 012517
25 Spring washer 2 012712
26 Circlip ring 1 047285s
27 Hexagon head screw 5 093312030
28 Hexagon head screw 1 096016075
29 Hexagon head screw 2 096116035
30 Hexagon head screw 1 096116050
31 All-metal hexagon nut 1 098016015
32 Blind rivet 2 7337030062A
33 Cylinder head screw 2 798412030
34 Flat head screw 1 799112020
35 Flat head screw 2 799112025
36 Sensor rod for Driven Disks 1 CT917.007500

36

Figure 48 Sensor rod for Driven Disks

RADIUS SL PLUS 03.2019 en 43


10.11 Hydraulic hoses for Driven Disks 1-sided
Hydraulic motor 1 B 7 7 2

return

pressure 5 4 3
6 A 7 2 3

Figure 49 Spare parts Hydraulic hoses for Driven Disks 1-sided


Item no. Specification Remark Quantity Order no.
Hydraulic hoses 1-sided complete CL917.008000
1 Sticker "Return oil hose" 1 CW002.003400
2 Coupling plug 2 CW720.000200
3 Dust cover 2 CW720.006000
4 Straight connection 1 CW730.009000
5 Non-return valve 1 CW730.026000
6 Angular screw connection 2 CW730.073300
7 Cable tie, pink 3 CW830.061000

Note:
The optimal hose length varies depending on tractor and type of mounting. Please determine
the desired length on site and specify when ordering. The standard length is 4 m ea.

1
2 2

“L“ = length in mm incl. pressed fittings

A = Pressure hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001300
2 Pressed fitting 2 CW710.004200

4 5 2 3 1 3 2 5 4

“L“ = length in mm incl. pressed fittings

B = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.002100
2 Hose stem 2 CW011.600100
3 Clip 2 CW500.034000
4 Union nut 2 CW730.011500
5 Ferrule 2 CW730.011600

RADIUS SL PLUS 03.2019 en 44


10.12 Hydraulic hoses for Driven Disks 2-sided
Hydraulic motor
Hydraulic motor

A 9 2 4 3 9 A 7 7
7
A
7 B
8
8
6
5 1

8 2
4
2

Figure 50 Spare parts Hydraulic hoses for Driven Disks 2-sided


Item no. Specification Remark Quantity Order no.
Hydraulic hoses 2-sided complete CL917.009000
1 Sticker "Return oil hose" 1 CW002.003400
2 Coupling plug 3 CW720.000200
3 Quick coupling sleeve 1 CW720.003600
4 Dust cover for plug 3 CW720.006000
5 Coupling plug 1 CW730.009000
6 Non-return valve 1 CW730.026000
7 Angular screw connection 4 CW730.073300
8 Cable tie, pink 3 CW830.061000
9 Cable tie, blue 2 CW830.061300
Dust cover for sleeve not shown 1 CW720.007900
1
2 2

„L“ = length in mm incl. pressed fittings

A = Pressure hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001300
2 Pressed fitting 2 CW710.004200
4 5 2 3 1 3 2 5 4

„L“ = length in mm incl. pressed fittings

B = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.002100
2 Hose stem galv. 2 CW011.600100
3 Clip 2 CW500.034000
4 Union nut 2 CW730.011500
5 Ferrule 2 CW730.011600

RADIUS SL PLUS 03.2019 en 45


10.13 Rotary Cultivator

20
19
9

27
15
14
22
27

21
17
12

1
8

4
12

7 26

25
29

13
24

13
11

5
18

10

23

Figure 51 Spare parts Rotary Cultivator

RADIUS SL PLUS 03.2019 en 46


Item no. Specification Remark Quantity Order no.
Rotary Cultivator rhs complete CA917.050000
Rotary Cultivator lhs complete CA917.150000
1 Base module rhs 1 CA917.051000
1 Base module lhs 1 CA917.151000
2 Plate unit 1 CA917.052000
3 Cover assembly 1 CA917.053000
4 Deflector 1 CA917.050001
5 Straight tine 3 CA917.050002
7 Sticker "Direction sign" 1 CW002.001500
8 Sticker "Only touch machine parts..." 1 CW002.008400
9 Lock washer 2 CW520.002700
10 Lock washer 4 CW520.002800
11 Lock washer 3 CW520.002900
12 Lock washer 6 CW520.003100
13 Deep grove ball bearing 2 CW540.035600
14 Screwing plug 2 CW600.090100
15 Hydraulic motor 1 CW750.005200
for 15 Seal kit for hydraulic motor 1 CW750.005202
16 Connector block 1 CW750.005201
17 Washer 3 012508
18 Circlip ring 1 047170s
19 Socket head cap screw 4 091208040
20 Hexagon head screw 2 093108080
21 Hexagon head screw 3 093116060
22 Hexagon head screw 3 093308022
23 Hexagon head screw 4 093310025
24 Hexagon head screw 3 093312035
25 Hexagon nut 3 093412
26 Hexagon nut 3 093416
27 Notched nail 2 147603006
28 Spring washer 4 798008s
29 Gasket from serial number 917.050221 1 CW780.027800
oder 29 Adjusting washer see note 1 CA917.050003

Note:
If only a base module item no. 2 or only a plate unit item no. 3 is required for devices with
serial numbers up to 917.050220, the adjusting washer item no. 29 is required instead of the
gasket item no. 29.

RADIUS SL PLUS 03.2019 en 47


10.14 Hydraulic hoses Rotary Cultivator 1-sided
(illustration shows CL917.050000 Rotary Cultivator rhs)

5 10

flow direction
A 1

2
B
flow direction

17
15

14
8

11
16

Druckseite 12

13
motor rotation
direction of

18

A = Pressure hose B = Return oil hose C = Leak oil hose


Figure 52 Spare parts Hydraulic hoses Rotary Cultivator 1-sided

RADIUS SL PLUS 03.2019 en 48


Item no. Specification Remark Quantity Order no.
Hydraulic hoses 1-sided complete (without motor) CA917.055000
1 Sticker "Return oil hose" 1 CW002.003400
2 Hose protector textile Length in mm CW700.030000
3 Coupling plug 1 CW720.000300
4 Dust cap 1 CW720.005200
5 Dust cover for coupling plug SVK 1 CW720.006000
6 Quick coupling sleeve BG3 1 CW720.010900
7 T-fitting 1 CW730.004700
8 Angular fitting 1 CW730.004900
9 Union nut 1 CW730.011300
10 Check valve 1 CW730.011700
11 Straight fitting 1 CW730.014800
12 Angular fitting 1 CW730.020900
13 Straight fitting 1 CW730.035300
14 Double nut 1 CW730.042600
15 Reducing coupling 1 CW730.054800
16 Elbow fitting 45° 1 CW730.074200
17 Closing slug 1 CW730.090600
18 Swiveling screw connection 1 CW730.098000
19 Cable tie not shown 3 CW830.061700

2 1 3

“L“ = length in mm incl. pressed fittings

A = Pressure hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.065000
2 Pressed fitting 1 CW710.003500
3 Pressed fitting 1 CW710.004400

2 1 3

“L“ = length in mm incl. pressed fittings

B = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.065100
2 Pressed fitting 2 CW710.004500
1 2 1
3 3

“L“ = length in mm incl. pressed fittings


C = Leak oil hose
Item no. Specification Remark Quantity Order no.
1 Ear clamp 2 CW500.034200
2 Hydraulic hose „L“ = length in mm 1 CW700.002200
3 Pipe socket 2 CW710.008800

RADIUS SL PLUS 03.2019 en 49


10.15 Hydraulic hoses Rotary Cultivator 2-sided
(illustration shows CA917.150000 Rotary Cultivator lhs and CA917.050000 Rotary Cultivator rhs)
D 7 D
B
1 9 6 4
Rotary Cultivator lhs 10 8 13

flow direction
16
direction of 12 11 15 14
motor rotation flow direction

C
direction of
motor rotation
flow direction
16

10 8 A 2 3 5
Rotary Cultivator rhs
10 8

A = Pressure hose B = Bridge hose C = Return hose D = Leak oil hose

Figure 53 Spare parts Hydraulic hoses Rotary Cultivator 2-sided

Item no. Specification Remark Quantity Order no.


Hydraulic hosed 2-sided complete (without motor) CA917.056000
1 Sticker "Return oil hose" 1 CW002.003400
2 Hose protector textile Length in mm CW700.030000
3 Coupling plug 1 CW720.000300
4 Dust cap 1 CW720.005200
5 Dust cover for coupling plug SVK 1 CW720.006000
6 Quick coupling sleeve BG3 1 CW720.010900
7 T-fitting 1 CW730.004700
8 Angular fitting 3 CW730.004900
9 Check valve 1 CW730.011700
10 Straight fitting 3 CW730.014800
11 Angular fitting 1 CW730.020900
12 Straight fitting 1 CW730.035300
13 Double nut 1 CW730.042600
14 Reducing coupling 1 CW730.054800
15 Elbow fitting 45° 1 CW730.074200
16 Swiveling screw connection 2 CW730.098000
17 Cable tie 4,8 x 178 mm not shown 5 CW830.061700
18 Cable tie 7,8 x 360 mm not shown 2 CW830.063300

RADIUS SL PLUS 03.2019 en 50


2 1 3

“L“ = length in mm incl. pressed fittings

A = Pressure hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.065000
2 Pressed fitting 1 CW710.003500
3 Pressed fitting 1 CW710.004400

2 1 2

“L“ = length in mm incl. pressed fittings

B = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.065100
2 Pressed fitting 2 CW710.004500

2 1 2

“L“ = length in mm incl. pressed fittings

C = Bridge hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.065000
2 Pressed fitting 2 CW710.003500
1 2 1
3 3

“L“ = length in mm incl. pressed fittings

D = Bridge hose
Item no. Specification Remark Quantity Order no.
1 Ear clamp 2 CW500.034200
2 Hydraulic hose „L“ = length in mm 1 CW700.002200
3 Pipe socket 2 CW710.008800

Note:
When ordering hydraulic hoses for replacement, measure the length "L" (including pressed
fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm).

RADIUS SL PLUS 03.2019 en 51


10.16 Conversion kit Rotary Cultivator Reverse
(Connection diagram for Rotary Cultivator 2-sided)
10
8

B
A

===>
A

11
1 5
===>

4
12
2 Leak oil hose

13
Pressure side
3 9
<=== Flow direction
Tank

===>
B
Flow divider

===>
Flow direction ==>

Bridge hose
===>

===>
Rotary Cultivator lhs

Rotary Cultivator rhs


CA.917.150000

CA.917.050000

A = return oil hose direction of direction of


B = Leak oil hose motor rotation motor rotation

Figure 54 Spare parts Conversion kit Rotary Cultivator Reverse

RADIUS SL PLUS 03.2019 en 52


Item no. Specification Remark Quantity Order no.
Conversion kit Rotary Cultivator
complete CA895.405000
Reverse
1 Hose protector textile 1 CW700.030000
2 Coupling plug 1 CW720.000300
3 Dust cover for coupling plug 1 CW720.006000
4 Coupling sleeve 1 CW720.012100
5 Coupling plug 1 CW720.012200
6 Dust cover 1 CW720.012300
7 Dust cover 1 CW720.012400
8 Angular fitting 1 CW730.004900
9 L-Fitting 1 CW730.006200
10 Straight fitting 1 CW730.014800
11 Straight screwed socket 1 CW730.034100
12 Straight fitting 1 CW730.049400
13 Double nut 1 CW730.049600

2 1 3

“L“ = length in mm incl. pressed fittings

A = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.065000
2 Pressed fitting 1 CW710.003500
3 Pressed fitting 1 CW710.004400

1 1
2
3 3

“L“ = length in mm incl. pressed fittings

B = Leak oil hose


Item no. Specification Remark Quantity Order no.
1 Ear clamp 2 CW500.034200
2 Hydraulic hose „L“ = length in mm 1 CW700.002200
3 Pipe socket 2 CW710.008800

Note:
When ordering hydraulic hoses for replacement, measure the length "L" (including pressed
fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm).

RADIUS SL PLUS 03.2019 en 53


10.17 Mower

20
22
28 17
28

23 16

23

19
3
14

12
13

7
11
15
24 24

18

18

26

9
27
8 26
15
8
21
9

5
Figure 55 Spare parts Mower

RADIUS SL PLUS 03.2019 en 54


Item no. Specification Remark Quantity Order no.
Under-vine rotor mower rhs complete CC849.000000
Under-vine rotor mower lhs complete CC849.100000
3 Bearing flange 1 CC849.040000
5 Wear plate 1 CC849.022000
6 Slide bushing 2 CC849.000001
7 Hose protector 1 CC849.000002
8 Knife screw 2 CC849.000003
9 Knife for undervine mower 2 CC849.000004
11 Sticker „CLEMENS“ 1 CW002.000900
12 Sticker "Attention! Rotating and running-out tools..." 1 CW002.001400
13 Sticker "Direction sign" 1 CW002.001500
14 Sticker "Danger from hurled material" 1 CW002.003600
15 Sticker "Max. oil quantity 30l/min" 1 CW002.004600
16 Shaft nut 1 CW500.015100
17 Lock washer 4 CW520.002700
18 Deep-groove ball-bearing 2 CW540.028800
19 Conical lubricating nipple 1 CW570.000400
20 Hydraulic motor 1 CW750.004100
for 20 Seal kit for hydraulic motor OT200 1 CW780.030700
21 Washer 2 012513
22 Cylinder head screw 4 091208025
23 Cylinder head screw 6 091210025
24 Hexagon head screw 6 098510
25 Hexagon nut 2 098512
26 Hexagon nut 2 098518
27 Clamping sleeve 1 148108036
28 Blind rivet 2 733703006ALU
29 Pump connection not shown 2 CW750.015700

10.18 Stone protection Mower

7
3
5

8 4 2
6

Figure 56 Spare parts Stone protection Mower


All parts can be used on the right and left side.
Item no. Specification Remark Quantity Order no.
Stone protection Mower complete rhs and lhs CD849.050000
2 Tarpaulin 1 CC849.050001
3 Protective ring 1 CD849.050002
4 Lock washer 1 CW520.002900
5 Washer 6 012508
6 Washer 1 012513
7 Hexagon head screw 6 093308016
8 Hexagon head screw 1 093312020

RADIUS SL PLUS 03.2019 en 55


10.19 Hydraulic hoses Mower 1-sided

C 17 18 pressure side 6

oil return

flow direction
18

<==
3
13

A
AA
oil flow direction with
mower retardation
==> 13
AA

8 19 9 10
15
oil flow direction with mower running!!
10 ==>
7

16
14 12
1 11
flow direction
<==

6
8

A = Pressure hose
B = Return oil hose
C = Leak oil hose

Figure 57 Spare parts Hydraulic hoses Mower 1-sided

RADIUS SL PLUS 03.2019 en 56


Item no. Specification Remark Quantity Order no.
Hydraulic hoses 1-sided complete without motor and item no. 18 CC849.070000
1 Return oil collector 1 CC849.060100
2 Sticker "Return oil hose" 1 CW002.003400
3 Hose protector textile Length in mm 1 CW700.030000
4 Coupling plug 1 CW720.000200
5 Coupling plug 1 CW720.000300
6 Dust cover for coupling plug 2 CW720.006000
7 Angular fitting 1 CW730.004900
8 Straight connection 1 CW730.009000
9 L-Fitting with seal 1 CW730.010300
10 Angular fitting, adjustable 2 CW730.010400
11 Union nut 1 CW730.011300
12 Check valve 1 CW730.011400
13 Straight screwed socket 2 CW730.031600
14 Double nut 1 CW730.042500
15 Swiveling T-fitting 1 CW730.066200
16 Wear slug 1 CW730.090600
17 Swiveling screw connection 1 CW730.098000
18 Pump connection not included in complete part 2 CW750.015700
19 Check valve 1 CW730.026000

2 1 2

“L“ = length in mm incl. pressed fittings

A = Pressure hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001300
2 Pressed fitting 2 CW710.004200

B = return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.006500
2 Pressed fitting 2 CW710.004400
1 2 1
3 3

“L“ = length in mm incl. pressed fittings

C = Leak oil hose


Item no. Specification Remark Quantity Order no.
1 Ear clamp 2 CW500.034200
2 Hydraulic hose „L“ = length in mm 1 CW700.002200
3 Pipe socket 2 CW710.008800

Note:
When ordering hydraulic hoses for replacement, measure the length "L" (including pressed
fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm).

RADIUS SL PLUS 03.2019 en 57


10.20 Hydraulic hoses Mower 2-sided

flow direction
==>
12 7
B
14
2

11 AA
C 8 18 10 1

AA 11
==> 15
C oil flow direction with
mower retardation
13
13
C
16 17
17
oil return pressure side
C
pressure side
16 6

oil return 4

17
A
flow direction

13
<==

3
13
8
11
==>
9

flow direction
18 oil flow direction with
==>
10 mower retardation
11

3 A
A = Pressure / Bridge hose
B = Return oil hose
C = Leak oil hose

Figure 58 Spare parts Hydraulic hoses Mower 2-sided

RADIUS SL PLUS 03.2019 en 58


Item no. Specification Remark Quantity Order no.
Hydraulic hoses 2-sided complete without motor and item 17 CC849.060000
1 Return oil collector 1 CC849.060100
2 Sticker "Return oil hose" 1 CW002.003400
3 Hose protector textile Length in mm 1 CW700.030000
4 Coupling plug 1 CW720.000200
5 Coupling plug 1 CW720.000300
6 Dust cover for coupling plug 2 CW720.006000
7 Angular fitting 1 CW730.004900
8 Straight connection 2 CW730.009000
9 L-Fitting with seal 1 CW730.010000
10 Angular fitting, adjustable 2 CW730.010300
11 Check valve 4 CW730.010400
12 Straight screwed socket 1 CW730.011400
13 Double nut 4 CW730.031600
14 Swiveling T-fitting 1 CW730.042500
15 Swiveling screw connection 1 CW730.066200
16 Pump connection 2 CW730.098000
17 L-Fitting with seal not included in complete part 4 CW750.015700
18 Check valve 2 CW760.026000
19 Cable tie not shown 5 CW830.063300

2 1 2

“L“ = length in mm incl. pressed fittings

A = Pressure / Bridge hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001300
2 Pressed fitting 2 CW710.004200

B = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.006500
2 Pressed fitting 2 CW710.004400
1 2 1
3 3

“L“ = length in mm incl. pressed fittings

C = Leak oil hose


Item no. Specification Remark Quantity Order no.
1 Ear clamp 2 CW500.034200
2 Hydraulic hose „L“ = length in mm 1 CW700.002200
3 Pipe socket 2 CW710.008800

Note:
When ordering hydraulic hoses for replacement, measure the length "L" (including pressed
fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm).

RADIUS SL PLUS 03.2019 en 59


10.21 Disk plow ø 300 mm (11.8“)

14

1
12
1.1

8
2

11
10
9
7 4
11
15
7
9
13
5
16

Figure 59 Spare parts Disk plow ø 300 mm (11.8")

Item no. Specification Remark Quantity Order no.


Disk plow with indented disk Disk-ø 300 mm (11.8“) CL926.920000
1 Bowed leg 1 CB919.121000
1.1 Serrated disc ø 65 mm (2.5“), for welding available separately 1 CW902.002300
2 Disk support 1 CL919.122000
3 Support 1 CL926.923000
4 Oval head screw 4 CW500.010700
5 Lock washer 4 CW520.002800
6 Lock washer 1 CW520.003100
7 Ball bearing 2 CW540.026500
Plow disk Ø300 mm (11.8”) indented CW650.015800
8 alternatively: 1
Plow disk Ø300 mm (11.8”) plain CW650.015400
9 Gasket 2 CW780.030000
10 Circlip ring 1 047135
11 Circlip ring 2 047272025
12 Hexagon head screw 1 093116080
13 Hexagon nut 4 093410
14 Hexagon nut 1 093416
15 Supporting ring 1 0988354525s
16 Washer 4 144010

RADIUS SL PLUS 03.2019 en 60


10.22 Disk plow ø 350 mm (13.8“)

4
2

1.1

6
5

Figure 60 Spare parts Disk plow ø 350 mm (13.8")

Item no. Specification Remark Quantity Order no.


Disk plow ø 350 mm (13.8”) indented CB926.920000
alternatively:
Disk plow ø 350 mm (13.8”) plain CC926.920000
1 Bowed leg 1 CB926.920100
1.1 Serrated disc ø 65 mm (2.5“), for welding available separately CW902.002300
2 Support 1 CB926.920200
3 Lock washer 5 CW520.002900
4 Retaining washer 1 CW520.009900
5 Bearing unit 1 CW540.047900
Disk 350 mm (13.8”) indented CW650.019300
6 alternatively: 1
Disk 350 mm (13.8”) plain CW650.019500
7 Hexagon head screw 1 096016065
8 Hexagon head screw 5 096112020
9 Hexagon nut 1 09852420

RADIUS SL PLUS 03.2019 en 61


10.23 Swivelling disk colter

2,2
8
6

10 3

1,1

4.7

4.6
4.4 4.5
4.5
4.1 11 4.2 4.3 4.7 5

Figure 61 Spare parts Swivelling disk colter

Item no. Specification Remark Quantity Order no.


Disk colter 300 mm (11.8”) complete rhs complete CC919.130000
Disk colter 300 mm (11.8”) complete lhs complete CC919.630000
1 Bowed leg rhs 1 CC919.131000
1 Bowed leg lhs 1 CC919.631000
2 Stem rhs 1 CC919.132000
2 Stem lhs 1 CC919.632000
3 Spacer disk 2 CC919.130001
4 Hub support complete 1 CA919.123000
4.1 Hub 1 CA919.123001
4.2 Bolt 1 CA919.123002
4.3 Seal 1 CA919.123003
4.4 Dust protection cover 1 CW004.002400
4.5 Deep groove ball bearing 2 CW540.042700
4.6 Circlip ring 1 047247
4.7 Hexagon nut 1 093620015
5 Lock washer 2 CW520.004000
6 Slide bushing 2 CW550.001600
7 Conical lubricating nipple 1 CW570.000100
8 Colter disc 1 CW650.012200
9 Circlip ring 1 047125
10 Hexagon head screw 4 093310030
11 Hexagon nut 4 093410

RADIUS SL PLUS 03.2019 en 62


10.24 Clearing body LW-1

9.1

9.4
9.3 2,2

9.2

1,1
8
5
7

3,3

Figure 62 Spare parts Clearing body LW-1

Item no. Specification Remark Quantity Order no.


Clearing body LW1 rhs complete items no. 1-8 CA919.140000
Clearing body LW1 lhs complete items no. 1-8 CA919.640000
1 Front rhs 1 CA919.141100
1 Front lhs 1 CA919.641100
2 Leg rhs 1 CL940.160001
2 Leg lhs 1 CL940.170001
3 Offset share rhs 1 CW650.008800
3 Offset share lhs 1 CW650.008900
4 Countersunk screw with nut 3 06081002504s
5 Hexagon head screw 2 093312035
6 Hexagon nut 2 093412
7 Washer 2 012513
8 Hexagon nut 3 093410
Additional part for attachment on plows:
9 CA952.110000
Mounting clamp complete
9.1 Clamp strap 2 CW030.000700
9.2 Hexagon head screw 4 093112055
9.3 Hexagon nut 4 093412
9.4 Washer 4 144012

RADIUS SL PLUS 03.2019 en 63


10.25 Lateral angle adjustment ‘S’ mechanical

11

10

1 3

11

5
10
4

9 7

Figure 63 Spare parts Lateral angle adjustment ‘S’ mechanical

Item no. Specification Remark Quantity Order no.


Lateral angle adjustment ‘S’ mechanical rhs complete CI866.360000
Lateral angle adjustment ‘S’ mechanical lhs complete CI866.370000
1 Mount rhs (from June 2014) 1 CI866.362200
1 Mount lhs (from June 2014) 1 CI866.372200
2 Support rhs 1 CC866.362100
2 Support lhs 1 CC866.372100
3 Bolt 1 CC866.362001
4 Pin 2 CW003.004900
5 Lock washer 2 CW520.003400
6 Upper link complete 1 CW560.000700
7 Split pin 2 009440036
8 Hexagon nut 2 093422015
9 Hexagon nut 1 093624
10 Washer 2 144022
11 Clamping sleeve 2 148106036

Note:
As an alternative to items no. 6 and 9 (upper link) you will find a hydraulic adjustment on the
following page.

RADIUS SL PLUS 03.2019 en 64


10.26 Hydraulic installation for Lateral angle adjustment

11 3 8 8
10
9

6
3.1

1
9
2
4
6

6
6

6
7

7.1

7.2
7.3
7.2
Figure 64 Spare parts Hydraulic installation for Lateral angle adjustment
Item no. Specification Remark Quantity Order no.
Hydraulic installation rhs complete CF866.361000
Hydraulic installation lhs complete CF866.371000
1 Straight fitting 2 CF866.361101
2 Restricting orifice 2 CF866.361102
3 Hydraulic cylinder (stroke 64 mm (2.5”)) incl. item no. 3.1 1 CA895.610000
3.1 Slide bushing available separately 2 CA895.610003
4 Bolt 2 CW003.014301
5 Hydraulic hose with pressed fittings overall length 2500 mm (98.4”) 2 CW700.023000
6 Angular fitting, adjustable 6 CW730.010400
7 Check valve double Complete incl. items 7.1,7.2,7.3 1 CW760.056300
7.1 Banjo fitting w. union nut + cutting ring Included in item no. 7 2 CW770.001301
7.2 Copper washer Included in item no. 7 4 CW780.000400
7.3 Hollow screw Included in item no. 7 2 CW730.030500
8 Split pin 2 009440036
9 Washer 2 144020
Coupling plug SVK standard CW720.000200
10 Coupling sleeve SVK e.g. for Fendt 2 CW720.003600
Coupling plug flat e.g. for Holder CW720.000700
CW720.005900
Dust cover for plug SVK standard
(CW720.006000)
11 2
Dust cover for sleeve SVK e.g. for Fendt CW720.007900
Dust cover for plug flat e.g. for Holder CW720.005200
12 Cable tie green not shown 3 CW830.061200

RADIUS SL PLUS 03.2019 en 65


10.27 Quantity B disconnectable + merged return

A
4
7

2 7
C

8 5 12

2 7

9
3 B
7

10 11
8 1
6

A = Pressure hose B = Return oil hose C = Bridge hose

Figure 65 Spare parts Quantity B disconnectable + merged return

Item no. Specification Remark Quantity Order no.


Quantity B disconnectable + merged return complete CA895.402000
1 Straight screw socket M22x1,5 1 CW011.220500
2 Coupling plug 2 CW720.000200
3 Coupling plug 1 CW720.000300
4 Coupling plug 1 CW720.000400
5 Quick coupling sleeve 1 CW720.003700
6 Coupling sleeve 1 CW720.004200
7 Dust cover for coupling plug 4 CW720.006000
8 Dust cover for coupling sleeve Ø30 2 CW720.007900
9 Angular fitting 1 CW730.004900
10 Union nut 1 CW730.012000
11 Ferrule 1 CW730.012100
12 Double nut 1 CW730.034000

RADIUS SL PLUS 03.2019 en 66


Note:
When ordering hydraulic hoses for replacement, measure the length "L" (including pressed
fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm).

1
2 3

“L“ = length in mm incl. pressed fittings

A = Pressure hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.065100
2 Pressed fitting 1 CW710.004500
3 Pressed fitting 1 CW710.004600

1
2 2

“L“ = length in mm incl. pressed fittings

B = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.065000
2 Pressed fitting 2 CW710.004400

C = Bridge hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001300
2 Pressed fitting 2 CW710.004200

RADIUS SL PLUS 03.2019 en 67


10.28 Oil flow divider with return oil manifold 50/50 with hoses

3 1.2
1.3
1.4
D 1.3 1.4
1.1
5 2

A
C B
6 *
A = Pressure hose
B = Pressure hose RADIUS
C = Return oil hose RADIUS
D = Return oil hose 7
1

C B

8.5 8.2
8.4

8.3

8.1

Figure 66 Spare parts Oil flow divider with return oil manifold 50/50 with hoses

Note:
The connection marked * is located on the RADIUS itself. The hose must be pressed at this
connection. (see 10.4, items 6, 7 and 22)
The hydraulic hose B is also connected to the RADIUS itself. (see 10.4, item 10)

Note:
When ordering hydraulic hoses for replacement, measure the length "L" (including pressed
fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm).

RADIUS SL PLUS 03.2019 en 68


Item no. Specification Remark Quantity Order no.
complete items no. 1 - 7 standard
Oil flow divider 50/50 CF856.092000
+ item no. 9
1 Flow divider / Return oil manifold complete items no. 1.1 - 1.4 1 CA895.381000
1.1 Valve housing 1 CA895.381001
1.2 Control piston 1 CL895.381002
1.3 Closing screw 3 CW011.006100
1.4 Pressure spring 2 CW009.005500
Coupling plug SVK standard CW720.000200
2 Coupling sleeve SVK e.g. for Fendt 1 CW720.003600
Coupling plug flat e.g. for Holder CW720.000700
Coupling plug SVK standard CW720.001000
3 Coupling sleeve SVK e.g. for Fendt 1 CW720.000600
Coupling plug flat e.g. for Holder CW720.004200
CW720.005900
Dust cover for coupling plug SVK standard
(CW720.006000)
4 1
Dust cover for coupling sleeve SVK e.g. for Fendt CW720.007900
Dust cover for coupling plug flat e.g. for Holder CW720.005300
CW720.005900
Dust cover for coupling plug SVK standard
(CW720.006000)
5 1
Dust cover for coupling sleeve SVK e.g. for Fendt CW720.007900
Dust cover for coupling plug flat e.g. for Holder CW720.005200
6 Straight screw socket 1 CW730.008600
7 Straight screw socket 2 CW730.008800
8 Mounting bar for flow divider complete items no. 8.1 – 8.5 1 CB856.085000
8.1 Fastening section 1 CA856.085100
8.2 Support section 1 CB856.085200
8.3 Hexagon head screw 1 093312020
8.4 Hexagon head screw 2 093106090
8.5 Hexagon nut 2 098506
9 Cable tie not shown 3 CW830.063300

Note:
Item no. 8 Mounting bar for flow divider may differ depending on the mounting frame used:
For HEXAGON frames we use the Mounting bar CC856.085000
For TERACTIV frames, an additional CL860.010009 clamping strap and two screw-on sets
093112110 + 098512 + 012315 are required. The order number of the complete group item no.
8 + additional parts is CE856.085000.
For SB frames, the fastening section pos. 8.1 is welded to the frame.

RADIUS SL PLUS 03.2019 en 69


1
2 2

“L“ = length in mm incl. pressed fittings

A = Pressure hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 2200 mm (86.6“) „L“ = length in mm 1 CW700.001300
2 Pressed fitting 2 CW710.004200

B = Pressure hose RADIUS (2x)


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 2200 mm (86.6“) „L“ = length in mm 1 CW700.001200
2 Pressed fitting 2 CW710.003800

2 3 1 3

“L“ = length in mm incl. pressed fittings

C = Return oil hose RADIUS (2x)


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 2200 mm (86.6“) „L“ = length in mm 1 CW700.001700
2 Threaded hose stem 1 CW011.620800
3 Clip, 1 eye 2 CW500.034100

2 3 1 3 2

“L“ = length in mm incl. pressed fittings

D = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 2200 mm (86.6“) „L“ = length in mm 1 CW700.002100
2 Threaded hose stem 2 CW011.620100
3 Clip, 1 eye 2 CW500.034000

RADIUS SL PLUS 03.2019 en 70


10.29 Bridge hose for 1-sided operation with 2-sided hydraulic equipment,
disconnectable
T2 Flow divider / Return T = Return oil line
oil manifold P = Pressure line
P2 6 2 4
5
5
4
1
6
3

3 2

Figure 67 Spare parts Bridge hose 1-sided operation with 2-sided hydraulic equipment, disconnectable
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 360 mm (14.2“) with pressed fittings 1 CW700.021600
2 Coupling plug 2 CW720.000200
3 Coupling sleeve 2 CW720.003600
4 Dust cover for coupling plug 2 CW720.006000
5 Dust cover for coupling sleeve 2 CW720.007900
6 Srew-in fitting 2 CW730.031700

10.30 Retrofit kit manometer

Figure 68 Spare parts Retrofit kit manometer


Item no. Specification Remark Quantity Order no.
1 Straight connection 1 CW730.009000
2 L-Fitting with seal 1 CW730.010300
3 Angular fitting 1 CW730.010400
4 Manometer 0-250 bar (3626 psi) 1 CW740.063300
5 Manometer connection 1 CW740.063400

Note:
The Retrofit Kit Manometer CA895.391500 is exclusively to be used in conjunction with the
Pressure Relief Valve CW760.011600 (included as standard in 2-sided manual control
CG856.097000, for 1-sided manual control CF856.097000 available as option).
The retrofit kit manometer is inserted into the supply line "P" via the L-fitting (item no. 2) directly
upstream of the pressure relief valve.

RADIUS SL PLUS 03.2019 en 71


10.31 Override valve, electromagnetic, 1-sided, without pressure relief valve

4.2

4.4

4.3 4.1

4.8
5
4.6
3.2
4.6

9 4.5
3.1

4.7

*
13

14
A 9
6
1

8
14 8
12
11
2

B
A = Return oil hose RADIUS
15 7
B = Return oil hose

Figure 69 Spare parts Override valve, electromagnetic, 1-sided, without pressure relief valve

Note:
The connection marked * is located on the RADIUS itself. The hose must be pressed at this
connection. (see 10.4, items 6, 7 and 22)
The hydraulic hose CW700.033800 (item no. 5) is also connected to the RADIUS itself. (see
10.4, item 10)

Note:
When ordering hydraulic hoses for replacement, measure the length "L" (including pressed
fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm).

RADIUS SL PLUS 03.2019 en 72


Item no. Specification Remark Quantity Order no.
Override valve electric 1-sided complete items 1 - 14 + hoses CF856.097000
1 Fastening section 1 CA856.085100
2 Slide section 1 CA895.359100
3.1 Valve housing incl. expander 1 CA895.391101
3.2 Electrovalve 4/2 ways 1 CW760.010900
4 Electric parts complete 1 sided complete incl. items 4.1 - 4.8 CI895.391300
4.1 Housing 1 CI895.391310
4.2 Magnetic clamp, white with hook 1 CW500.010200
4.3 Toggle switch 1 CW820.027900
4.4 Signal light LED 1 CW820.028000
4.5 Cable 1500 mm (59.1“) 1 CW830.000100
4.6 Cable fitting 2 CW830.033900
4.7 Plug 3-pin 1 CW830.044200
4.8 Valve connector incl. cable 4000 mm (157.5”) 1 CW830.099900
5 Hydraulic hose 2000 mm (78.7“) 1 CW700.038800
6 Hydraulikschlauch 1700 mm (66.9“) 1 CW700.023900
7 Coupling plug 1 CW720.000200
8 Dust cover 2 CW720.005900
9 Straight screw socket 6 CW730.008800
10 Cable tie, black not shown 3 CW830.063300
11 Hexagon head screw 2 093106070
12 Hexagon head screw 1 093312020
13 Hexagon nut 2 098506
14 Washer 4 144006
15 Coupling plug 1 CW720.001000

2 3 1 3

“L“ = length in mm incl. pressed fittings

A = Return oil hose RADIUS


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 2000 mm (78.7”) „L“ = length in mm 1 CW700.001700
2 Threaded hose stem 1 CW011.620800
3 Clip, 1 eye 2 CW500.034100

4 1 2
3 4

“L“ = length in mm incl. pressed fittings

B = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulikschlauch 3000 mm (118.1“) „L“ = length in mm 1 CW700.002100
2 Threaded hose stem 1 CW011.620100
3 Threaded hose stem 1 CW011.620900
4 Clip, 1 eye 2 CW500.034000

RADIUS SL PLUS 03.2019 en 73


10.32 Override valve, electromagnetic, 2-sided, with pressure relief valve

* C
3
12
46 11
2

10
12
B 4.2

4.1

11

13
D

7
11
8
5.7
5.8 A
5.5

5.6 1.5
6
1.4
9
5.1
5.3 1.2

5.2 5.4
1.3

1.1

A = Pressure hose
B = Pressure hose RADIUS
C = Return oil hose RADIUS
D = Return oil hose

Figure 70 Spare parts Override valve, electromagnetic, 2-sided, with pressure relief valve

Note:
The connection marked * is located on the RADIUS itself. The hose must be pressed at this
connection. (see 10.4, items 6, 7 and 22)
The hydraulic hose B is also connected to the RADIUS itself. (see 10.4, item 10)

RADIUS SL PLUS 03.2019 en 74


Item no. Specification Remark Quantity Order no.
Override valve electric 1-sided complete items 2 - 13 CG856.097000
1 Mounting bar standard complete items 1.1 – 1.5 1 CB856.085000
1.1 Fastening section 1 CA856.085100
1.2 Support section 1 CB856.085200
1.3 Hexagon head screw 1 093312020
1.4 Hexagon head screw 2 093106090
1.5 Hexagon nut 2 098506
2 Flow divider / Return oil manifold for details see 10.28 1 CA895.381000
3 Valve housing incl. expander 2 CA895.391101
4 Pressure relief valve with valve housing complete items 4.1 – 4.2 1 CA895.391200
4.1 Valve housing 1 CA895.391201
4.2 Pressure relief valve 1 CW760.011600
5 Electric parts complete 2 sided complete incl. items 5.1 – 5.8 CK895.391300
5.1 Magnetic clamp with hook 1 CW500.010200
5.2 Housing 1 CK895.391310
5.3 Toggle switch 2 CW820.027900
5.4 Signal light LED 2 CW820.028000
5.5 Cable 1 CW830.000100
5.6 Cable fitting 3 CW830.033900
5.7 Plug 3-pin 1 CW830.044200
5.8 Valve connector incl. cable 4000 mm (157.5”) 2 CW830.099900
6 Coupling plug 1 CW720.000200
7 Coupling plug 1 CW720.001000
8 Dust cover 1 CW720.005900
9 Dust cover 1 CW720.006000
10 Straight screw socket 2 CW730.008600
11 Straight screw socket 7 CW730.008800
12 Screw-in fitting 6 CW730.031700
13 Electrovalve 4/2 ways 2 CW760.010900
14 Cable tie black not shown 14 CW830.063300

Note:
When ordering hydraulic hoses for replacement, measure the length "L" (including pressed
fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm).

Note:
When ordering the hydraulic hoses B and C, pay attention to the different lengths to the right
and left basic unit.

Note:
Item no. 1 Mounting bar for flow divider may differ depending on the mounting frame used:
For HEXAGON frames we use the Mounting bar CC856.085000
For TERACTIV frames, an additional CL860.010009 clamping strap and two screw-on sets
093112110 + 098512 + 012315 are required. The order number of the complete group item no.
1 + additional parts is CE856.085000.
For SB frames, the fastening section pos. 1.1 is welded to the frame.

RADIUS SL PLUS 03.2019 en 75


1
2 2

“L“ = length in mm incl. pressed fittings

A = Pressure hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 3000 mm (118.1“) „L“ = length in mm 1 CW700.001300
2 Pressed fitting 2 CW710.004200

B = Pressure hose RADIUS (2x)


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 3000 mm (118.1“) „L“ = length in mm 1 CW700.001200
2 Pressed fitting 2 CW710.003800

2 3 1 3

“L“ = length in mm incl. pressed fittings

C = Return oil hose RADIUS (2x)


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 4400 mm (173.2“) „L“ = length in mm 1 CW700.001700
2 Threaded hose stem 1 CW011.620800
3 Clip, 1 eye 2 CW500.034100

3 4 1 4 2
33

“L“ = length in mm incl. pressed fittings

D = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose 2200 mm (86.6“) „L“ = length in mm 1 CW700.002100
2 Threaded hose stem 1 CW011.620100
3 Threaded hose stem 1 CW011.620900
4 Clip, 1 eye 2 CW500.034000

RADIUS SL PLUS 03.2019 en 76


10.33 Constant flow divider adjustable 1-25 l (0.25-6.60 gal.)

1 7

8
12

7 4
8

3
7 11
2
4

8
10 5
6

Figure 71 Spare parts Constant flow divider adjustable 1-25 l (0.25-6.60 gal.)

Item no. Specification Remark Quantity Order no.


Constant flow regulator adjustable 1-25 l
complete CC845.463200
(0.25-6.60 gal.)
1 Pipe bend 1 CC845.463202
from 2018, with nut and
2 Screw-in fitting 1 CW730.031800
ferrule
3 Union nut 1 CW011.600600
4 Straight screw socket with nut and ferrule 2 CW730.004900
5 Fitting 1 CW730.008600
6 Angular fitting 1 CW730.010400
7 Union nut 3 CW730.012000
8 Ferrule 6 CW730.012100
9 Straight fitting 1 CW730.015000
10 Adjustable T-fitting with nut and ferrule 1 CW730.077100
11 Straight screw socket 1 CW730.079200
12 Oil flow divider 1 CW760.009100

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10.34 Constant flow regulator 0-25 l (6.6 gal.) and 0-50 l (13.2 gal.) with Mounting kit

0-25 l (6.6 gal.) 0-50 l (13.2 gal.)


1 1

7 6 4 10 11

4 11
6 7 9
8
6 8
2 7
3
12
5

Figure 72 Spare parts Constant flow regulator 0-25 l (6.6 gal.) and 0-50 l (13.2 gal.) with Mounting kit

Item no. Specification Remark Quantity Order no.


1 Constant flow regulator for 0-25 l (6.6 (gal.) 1 CD845.463201
1 Constant flow regulator for 0-50l (13.2 gal.) 1 CD845.463202
Mounting kit complete consisting of items no. 2-12 1 CD845.463200
2 Pipe bend 1 CW070.000800
3 Hose stem 1 CW011.600600
4 Angular fitting with nut and ferrule 2 CW730.004900
5 Angular fitting 1 CW730.010400
6 Union nut 3 CW730.012000
7 Ferrule 3 CW730.012100
8 Straight fitting 2 CW730.014800
9 Double nut 1 CW730.034000
10 Adjustable T-fitting with nut and ferrule 1 CW730.077100
11 Straight screw socket 2 CW730.079200
12 Straight fitting 1 CW730.100200

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10.35 Mounting kit B-quantity disconnectable for flow divider 0-25 l and 0-50 l

Flow divider

1
5
6

2
1 2 3 6

Figure 73 Spare parts Mounting kit B-quantity disconnectable for flow divider 0-25 l and 0-50 l

Item no. Specification Remark Quantity Order no.


Mounting kit B-quantity disconnectable for flow
complete CD845.463300
divider 0-25 l (6.6 gal.) and 0-50 l (13.2 gal.)
1 Angular fitting 90° 2 CW730.004900
2 Straight fitting 2 CW730.014800
3 Double nut 1 CW730.034000
4 Straight fitting 1 CW730.034200
5 Adjustable T-fitting 1 CW730.077100
6 Straight screw socket 2 CW730.079200

Note:
Mounting on flow divider CD845.463201 (0-25 l (6.6 gal.)) or CD845.463202 (0-50 l (13.2 gal.)).

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10.36 Hosing variant basic device RADIUS: 1-sided mounting

Front, rear and mid mounting

H Hydraulic installation from the tractor to the RADIUS basic unit 1-sided

Note:
The connection marked * is located on the RADIUS itself. The hose must be
pressed at this connection. (see 10.4, items 6, 7 and 22)
The hydraulic hose A is also connected to the RADIUS itself. (see 10.4, item
10)

3 2 B *

3 1 A

A = Pressure hose RADIUS


B = Return oil hose RADIUS

Figure 74 Hosing variant basic device RADIUS: 1-sided mounting

Item no. Specification Remark Quantity Order no.


Coupling plug SVK standard CW720.000200
1 Coupling sleeve SVK e.g. for Fendt CW720.003600
Coupling plug flat e.g. for Holder CW720.000700
Coupling plug SVK standard CW720.001000
2 Coupling sleeve SVK e.g. for Fendt CW720.000600
Coupling plug flat e.g. for Holder CW720.004200
CW720.005900
Dust cover for coupling plug SVK standard
(CW720.000600)
3 Dust cover for coupling sleeve SVK e.g. for Fendt CW720.007900
Dust cover for coupling plug flat e.g. for Holder (pressure hose) CW720.005200
Dust cover for coupling plug flat e.g. for Holder (return oil hose) CW720.005300
Pressure hose length 1700 mm (66.9“) complete hose A + items 1, 3 CW700.020600
Pressure hose length 2000 mm (78.7“) complete hose A + items 1, 3 CW700.021500
Pressure hose length 2800 mm (110.2“) complete hose A + items 1, 3 CW700.021900
Pressure hose length 2500 mm (98.4“) complete hose A + items 1, 3 CW700.023000

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2 2

“L“ = length in mm incl. pressed fittings

A = Return oil hose RADIUS


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001200
2 Pressed fitting 2 CW710.003800

2 3 1 3

“L“ = length in mm incl. pressed fittings

B = Return oil hose RADIUS


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001700
2 Threaded hose stem 1 CW011.620700
3 Clip 1-eye 2 CW500.034000

Note:
When ordering hydraulic hoses for replacement, measure the length "L" (including pressed
fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm).

Note:
When ordering the hydraulic hoses, pay attention to the different lengths to the right and left
basic unit.

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10.37 Hosing variant 2 pairs of RADIUS on high clearance tractor

C
*

C
B
8

A
B
8 2

2 D
7
4
5
E
1
A 8

7
1 A 3
6
A = Pressure hose
B = Pressure hose RADIUS
C = Return oil hose RADIUS
D = Return oil hose
E = Connecting return oil hose

Figure 75 Hosing variant 2 pairs of RADIUS on high clearance tractor

Item no. Specification Remark Quantity Order no.


1 Mounting bar for flow divider 3 CB856.085000
2 Flow divider / Return oil manifold for details see 10.28 3 CA895.381000
3 Coupling plug SVK 1 CW720.000200
4 Coupling plug SVK 1 CW720.001000
CW720.005900
5 Dust cover for coupling plug SVK 1
(CW720.006000)
6 Dust cover 1 CW720.006000
7 Straight screw socket 3 CW730.008600
8 Straight screw socket 6 CW730.008800

Note:
The connection marked * is located on the RADIUS itself. The hose must be pressed at this
connection. (see 10.4, items 6, 7 and 22)
The hydraulic hose B is also connected to the RADIUS itself. (see 10.4, item 10)

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1
2 2

„L“ = length in mm incl. pressed fittings

A = Pressure hose
Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001300
2 Pressed fitting 2 CW710.004200

B = Pressure hose RADIUS


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001200
2 Pressed fitting 2 CW710.003800

2 3 1 3

L“ = length in mm incl. pressed fittings

C = Return oil hose RADIUS


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.001700
2 Threaded hose stem 1 CW011.620800
3 Clip 1-eye 2 CW500.034000

2 3 1
3 2

L“ = length in mm incl. pressed fittings

D = Return oil hose


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.002100
2 Threaded hose stem 2 CW011.620100
3 Clip 1-eye 2 CW500.034000

2 4 1 4 3

L“ = length in mm incl. pressed fittings

E = Return oil hose – connection


Item no. Specification Remark Quantity Order no.
1 Hydraulic hose „L“ = length in mm 1 CW700.002100
2 Threaded hose stem 1 CW011.620100
3 Threaded hose stem 1 CW011.620900
4 Clip 1-eye 2 CW500.034000

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11 List of illustrations
Page
Figure 1 Description of RADIUS SL PLUS.............................................................................................................. 6
Figure 2 Dimensions with share lengths, top view .................................................................................................. 7
Figure 3 Dimensions with disc coulter, side view .................................................................................................... 7
Figure 4 Attachment two-sided front ....................................................................................................................... 8
Figure 5 Support wheels for height guidance ......................................................................................................... 8
Figure 6 Position nameplate ................................................................................................................................... 9
Figure 7 Nameplate ................................................................................................................................................. 9
Figure 8 Hose connections on the basic unit ........................................................................................................ 15
Figure 9 Hose installation RADIUS 2-sided .......................................................................................................... 15
Figure 10 Return into the tank ............................................................................................................................... 17
Figure 11 Sensor rod end stop inwards ................................................................................................................ 17
Figure 12 Sensor rod end stop outwards .............................................................................................................. 17
Figure 13 Adjustment with hydraulic pressure to the unit ..................................................................................... 18
Figure 14 Adjustment of the sensor rod ................................................................................................................ 18
Figure 15 Tension spring for strong weeds ........................................................................................................... 19
Figure 16 Changing the blade share ..................................................................................................................... 19
Figure 17 RADIUS with oscillating disc colter ....................................................................................................... 19
Figure 18 Driven Disks .......................................................................................................................................... 20
Figure 19 Trailing position ..................................................................................................................................... 20
Figure 20 Direction of rotation of the disks............................................................................................................ 20
Figure 21 Inclination angle .................................................................................................................................... 20
Figure 22 Rotary Cultivator with 500 mm blade share .......................................................................................... 21
Figure 23 Rotary Cultivator solo ............................................................................................................................ 21
Figure 24 Rotary Cultivator with 620 mm blade share and mounting extension .................................................. 21
Figure 25 Direction of rotation Rotary Cultivator ................................................................................................... 21
Figure 26 Rotating direction of the mower (right mounting side) .......................................................................... 22
Figure 27 Foremost setting position ...................................................................................................................... 22
Figure 28 Stop block mounted .............................................................................................................................. 23
Figure 29 Stop block ............................................................................................................................................. 23
Figure 30 Stop block in 45° setting ....................................................................................................................... 23
Figure 31 Adjusting the spring tension .................................................................................................................. 24
Figure 32 Lowest preload ...................................................................................................................................... 24
Figure 33 Attachment point ................................................................................................................................... 25
Figure 34 Replacement of control valve seal ........................................................................................................ 28
Figure 35 Lubrication schedule cylinder................................................................................................................ 29
Figure 36 Lubrication schedule sensor unit .......................................................................................................... 29
Figure 37 Tightening torque table ......................................................................................................................... 31
Figure 38 Spare parts Basic body ......................................................................................................................... 32
Figure 39 Spare parts Shaft unit ........................................................................................................................... 34
Figure 40 Spare parts Shaft unit (from 2019) ....................................................................................................... 35
Figure 41 Spare parts Control valve ..................................................................................................................... 36
Figure 42 Spare parts Control unit ........................................................................................................................ 37
Figure 43 Spare parts Swivel cylinder ................................................................................................................... 38
Figure 44 Spare parts Spring unit ......................................................................................................................... 39
Figure 45 Blade shares with sensor rods and accessories................................................................................... 40
Figure 46 Working shafts and supports for add-on tools ...................................................................................... 41
Figure 47 Spare parts Driven Disks ...................................................................................................................... 42
Figure 48 Sensor rod for Driven Disks .................................................................................................................. 43
Figure 49 Spare parts Hydraulic hoses for Driven Disks 1-sided ......................................................................... 44
Figure 50 Spare parts Hydraulic hoses for Driven Disks 2-sided ......................................................................... 45
Figure 51 Spare parts Rotary Cultivator................................................................................................................ 46
Figure 52 Spare parts Hydraulic hoses Rotary Cultivator 1-sided ........................................................................ 48
Figure 53 Spare parts Hydraulic hoses Rotary Cultivator 2-sided ........................................................................ 50
Figure 54 Spare parts Conversion kit Rotary Cultivator Reverse ......................................................................... 52
Figure 55 Spare parts Mower ................................................................................................................................ 54
Figure 56 Spare parts Stone protection Mower .................................................................................................... 55
Figure 57 Spare parts Hydraulic hoses Mower 1-sided ........................................................................................ 56
Figure 58 Spare parts Hydraulic hoses Mower 2-sided ........................................................................................ 58

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Figure 59 Spare parts Disk plow ø 300 mm (11.8") .............................................................................................. 60
Figure 60 Spare parts Disk plow ø 350 mm (13.8") .............................................................................................. 61
Figure 61 Spare parts Swivelling disk colter ......................................................................................................... 62
Figure 62 Spare parts Clearing body LW-1 .......................................................................................................... 63
Figure 63 Spare parts Lateral angle adjustment ‘S’ mechanical .......................................................................... 64
Figure 64 Spare parts Hydraulic installation for Lateral angle adjustment ........................................................... 65
Figure 65 Spare parts Quantity B disconnectable + merged return...................................................................... 66
Figure 66 Spare parts Oil flow divider with return oil manifold 50/50 with hoses ................................................. 68
Figure 67 Spare parts Bridge hose 1-sided operation with 2-sided hydraulic equipment, disconnectable .......... 71
Figure 68 Spare parts Retrofit kit manometer ....................................................................................................... 71
Figure 69 Spare parts Override valve, electromagnetic, 1-sided, without pressure relief valve ........................... 72
Figure 70 Spare parts Override valve, electromagnetic, 2-sided, with pressure relief valve ................................ 74
Figure 71 Spare parts Constant flow divider adjustable 1-25 l (0.25-6.60 gal.) .................................................... 77
Figure 72 Spare parts Constant flow regulator 0-25 l (6.6 gal.) and 0-50 l (13.2 gal.) with Mounting kit ............. 78
Figure 73 Spare parts Mounting kit B-quantity disconnectable for flow divider 0-25 l and 0-50 l ......................... 79
Figure 74 Hosing variant basic device RADIUS: 1-sided mounting ...................................................................... 80
Figure 75 Hosing variant 2 pairs of RADIUS on high clearance tractor ................................................................ 82

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