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    Job Safety Analysis Sheet: PSV Replacement

    Uploaded by

    shahzad
    This Job Safety Analysis sheet provides safety precautions for replacing a pressure safety valve (PSV). The key steps are: 1) Isolating the PSV by locking out upstream and downstream valves, depressurizing lines, and testing for gases. 2) Checking that the work area is safe by verifying isolations and that it is free of gases and vapors. 3) Slowly loosening the PSV bolts while checking for leaks or pressure, and removing the old valve. 4) Installing the new PSV using proper gaskets and uniformly tightening all bolts.

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    © All Rights Reserved
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    Job Safety Analysis Sheet: PSV Replacement

    Uploaded by

    shahzad
    1K views1 page
    This Job Safety Analysis sheet provides safety precautions for replacing a pressure safety valve (PSV). The key steps are: 1) Isolating the PSV by locking out upstream and downstream valves, depressurizing lines, and testing for gases. 2) Checking that the work area is safe by verifying isolations and that it is free of gases and vapors. 3) Slowly loosening the PSV bolts while checking for leaks or pressure, and removing the old valve. 4) Installing the new PSV using proper gaskets and uniformly tightening all bolts.

    Original Description:

    PSV Replacement

    Original Title

    PSV Replacement

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    This Job Safety Analysis sheet provides safety precautions for replacing a pressure safety valve (PSV). The key steps are: 1) Isolating the PSV by locking out upstream and downstream valves, depressurizing lines, and testing for gases. 2) Checking that the work area is safe by verifying isolations and that it is free of gases and vapors. 3) Slowly loosening the PSV bolts while checking for leaks or pressure, and removing the old valve. 4) Installing the new PSV using proper gaskets and uniformly tightening all bolts.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    1K views1 page

    Job Safety Analysis Sheet: PSV Replacement

    Uploaded by

    shahzad
    This Job Safety Analysis sheet provides safety precautions for replacing a pressure safety valve (PSV). The key steps are: 1) Isolating the PSV by locking out upstream and downstream valves, depressurizing lines, and testing for gases. 2) Checking that the work area is safe by verifying isolations and that it is free of gases and vapors. 3) Slowly loosening the PSV bolts while checking for leaks or pressure, and removing the old valve. 4) Installing the new PSV using proper gaskets and uniformly tightening all bolts.

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    Job Safety Analysis Sheet

    Job: PSV Replacement JSA Ref. No. JSA/EN/65


    Facility: Work Area / Equipment: Permit No:
    AGEP1 Date:

    PERSONAL PROTECTIVE EQUIPMENT & TOOLS NEEDED FOR WORK ACTIVITIES : Hard Hat, Coverall, Ear plug, Safety
    Shoes, Safety Goggles, Hand Gloves, Hammer, Spanner, Gas Monitor, Airline Unit,

    SEQUENCE OF Yes /
    POTENTIAL HAZARDS PRECAUTIONS
    BASIC JOB STEPS No

     Plan the work involving personnel responsible for


    Lack of Communication Y preparation (isolation, depressurization, draining & gas
    testing etc) of the valve to be replaced.
    Non-compliance of HSEMS  Obtain the required work permits.
    Y
    Procedures  Conduct Tool Box Talk
     Identify the PSV to be replaced referring P & ID.
    Pre - work  Ensure the upstream as well as downstream of the PSV to
    Incorrect Isolation Y
    be replaced are isolated properly.
     Use Lock & Tag
     Depressurize / drain the fluid to safe location.
    Presence of Flammable / Toxic
    Y  Override the gas detectors if required.
    vapors
     Carry out gas test for safe working area.
    Incorrect Valve Y  Arrange correct specification PSV for replacement.

    Upstream / Downstream Isolation  Confirm Upstream / Downstream isolation valve integrity by


    Y
    Valve Passing opening slightly the nearest vent / drain point.

     Verify the work area is gas free.


    Spark Generation / Fire Y
     Use non sparking tools in hazardous location.
     Erect secured scaffolding at properly leveled ground in case
    the PSV to be replaced is located at height.
    Fall , Slip, Injury Y  Use safety harness while working at height.
     Use appropriate lifting tools & tackles (such as Chain Pulley,
    Winch) for supporting the valve to be removed or installed.
    Valve Replacement
     Check the work area is free from toxic vapor.
    Exposure to Toxic Vapor Y  Slightly open one bolt / stud to confirm no pressure.
     Use air line unit if required.
     Use safety goggles
    Splash of Hazardous Fluid Y
     Loosen the bolts / studs slowly.

     Remove old PSV & install new valve safely.


    Leak / Spill Y  Use gasket of proper rating & specification as required.
     Tighten all the studs & bolts uniformly.
     Ensure proper wind up & housekeeping at worksite.
    Windup &
    Scattered Material Y  The lifting tools, tackles, scaffolding must be removed after
    Housekeeping
    ensuring valve stability.

    Additional Hazards
    (Other than indicated
    above)

    Name: Designation:
    ID. No: Company: ENERFLEX
    JSA Done By Contract No.(If Applicable):
    Controlling Team: TP
    Signature: Date:

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