McCormick C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 Tractor Service Repair Manual PDF

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- A
1 3671103M91 "perkins - re37928" 1 Engine
D
T-A 7:0
T-B 30:0
1 4208195M91 1 10/04/07 1 Engine
"perkins - re81663"
B
1 4208199M91 1 10/04/07 1 Engine
"perkins - re81664"
C
1 From serial or engine number
T-A Replacement
T-B Overhaul
A Green engine
B For market "ue"
C For market "epa"
D For other markets

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\00002787.png

1 RE40002 2 U491476 t 1 Engine


3 3115A141(1),
32186146(3), RE40021(1)
1 RE40021 1 U491477 t 1 Short engine
1 From serial or engine number
2 Up to serial or engine number
3 Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020523.png

1 ZZ50312 3 ZZ50325(1) 1 Kit


T-A 30:0
2 ! 1 1 Cylinder block
6 Ref.n.1
3 ! 1 1 Bearing
6 Ref.n.1
4 ! 1 2 Bearing
6 Ref.n.1
5 ! 1 1 Bearing
6 Ref.n.1
6 ! 1 1 Bearing
6 Ref.n.1
7 33142111 ! 1 10 Manicott
8 32166329 ! 1 10 Screw
9 3112D071 ! 1 1 Bush
3 3112D075(1)
10 3241A012 ! 1 1 Plug
11 3241A011 ! 1 2 Plug
12 0650588 ! 1 1 Plug
13 0650710 ! 1 1 Plug
14 3212P008 ! 1 1 Plug
15 3244A009 ! 1 2 Dowel
16 32141316 ! 1 2 Plug
17 2485A108 ! 1 1 Plug
18 3212V006 ! 1 1 Plug

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020523.png

19 2314F001 ! 1 4 Screw
20 2113A003 ! 1 4 Atomiser
21 2314H033 ! 1 4 Screw
22 3623A009 ! 1 1 Plate
T-A 0:25
23 3688A039 ! 1 1 Gasket
T-A 0:25
! This is a component of an assembly
6 Not serviced, order
3 Replacement
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020524.png

1 ZZ90224 2 U491476 t 1 Kit


3 ZZ90239(1)
T-A 15:0
1 ZZ90237 1 U491477 t 1 Shaft
2 ! 1 1 Shaft
6 Ref.n.1
3 U5MB0018 ! 1 1 Kit
2 U491476 t
3 U5MB0033(1)
T-A 15:0
3 U5MB0018A ! 1 1 Kit
B 0.010"
2 U491476 t
3 U5MB0033A(1)
T-A 15:0
3 U5MB0018B ! 1 1 Kit
B 0.020"
2 U491476 t
3 U5MB0033B(1)
T-A 15:0
3 U5MB0018C ! 1 1 Kit
B 0.030"
2 U491476 t
3 N.L.A.(1)
T-A 15:0

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020524.png

3 U5MB0033 ! 1 1 Kit
1 U491477 t
3 U5MB0033A ! 1 1 Kit
B -0,25mm
1 U491477 t
3 U5MB0033B ! 1 1 Kit
B -0,50mm
1 U491477 t
3 U5MB0033C ! 1 1 Kit
B -0,75mm
1 U491477 t
3 N.L.A.(1)
4 T400002 ! 1 1 Kit
1 U491477 t
3 T410927(1)
4 U5ME0026 ! 1 1 Kit
2 U491476 t
3 U5ME0034(1)
4 U5ME0026A ! 1 1 Kit
B +0,25mm
2 U491476 t
3 U5ME0034A(1)
4 U5ME0026B ! 1 1 Kit
B +0,50mm
2 U491476 t
3 U5ME0034B(1)

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020524.png

4 U5ME0026C ! 1 1 Kit
B +0,75mm
2 U491476 t
3 U5ME0034C(1)
5 31137312 ! 1 2 Ring
B 0.007"
T-A 15:0
5 31137551 ! 1 2 Washer
T-A 15:0
6 31137322 ! 1 2 Ring
B 0.007"
T-A 15:0
6 31137561 ! 1 2 Washer
T-A 15:0
7 0500012 T-A 10:0 1 Key
8 3117C221 T-A 10:0 1 Gear
! This is a component of an assembly
1 From serial or engine number
2 Up to serial or engine number
6 Not serviced, order
B Shim
3 Replacement
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020525.png

1 4115P011 T-A 14:0 4 Kit


2 ! 1 1 Piston
6 Ref.n.1
3 ! 1 1 Dowel
6 Ref.n.1
4 2721332 ! 1 2 Ring
5 UPRK0003 ! 1 1 Kit
(X) 0.2.5.
T-A 11:25
6 4115C311 2 U491476 t 4 Kit
A
T-A 14:0
6 4115C312 2 U491476 t 4 Kit
B
T-A 14:0
6 4115C313 2 U491476 t 4 Kit
C
T-A 14:0
6 4115C314 2 U491476 t 4 Kit
D
T-A 14:0
6 4115C315 2 U491476 t 4 Kit
E
T-A 14:0

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020525.png

6 4115C316 2 U491476 t 4 Kit


F
T-A 14:0
6 4115C361 1 U491477 t 4 Conrod
A
6 4115C362 1 U491477 t 4 Conrod
B
6 4115C363 1 U491477 t 4 Conrod
C
6 4115C364 1 U491477 t 4 Conrod
D
6 4115C365 1 U491477 t 4 Conrod
E
6 4115C366 1 U491477 t 4 Conrod
F
7 ! 6 1 Conrod
6 Ref.n.6
8 3112A005 ! 6 1 Bush
T-A 14:0
9 3212V003 ! 6 2 Screw
2 U491476 t
9 T400001 ! 6 2 Screw
1 U491477 t
! This is a component of an assembly
1 From serial or engine number
2 Up to serial or engine number
6 Not serviced, order
McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3
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RS21\000020525.png
(X) Qty per tractors sold (aa.bbb.ccc.ddd) (aa) for 1,(bbb) 2-10 (ccc) 11-25 (ddd) 26-50
T-A Replacement
A Red
B Orange
C White
D Green
E Purple
F Blue

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020526.png

1 2418F704 T-A 9:0 1 Housing


2 3211C002 10 Screw
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020527.png

1 ZZ80270 T-A 4:0 1 Kit


T-B 7:50
2 ! 1 1 Head
6 Ref.n.1
3 3313A012 ! 1 4 Insert
T-A 7:50
4 3313A012 ! 1 4 Insert
T-A 7:50
5 3314A241 ! 1 4 Insert
T-A 7:50
6 3314A231 ! 1 4 Insert
T-A 7:50
7 32416117 ! 1 2 Plug
8 0650588 ! 1 4 Plug
9 3142H071 ! 1 4 Valve
T-A 7:50
10 2418M519 T-A 0:0 4 Ring
11 3174A016 ! 1 4 Spring
T-A 3:0
12 3342A011 ! 1 4 Cover
T-A 3:0
13 3142W004 ! 1 8 Cotter
T-A 3:0
14 3142A151 ! 1 4 Valve
T-A 7:50

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020527.png

15 2418M517 ! 1 4 Ring
T-A 3:0
16 3174A016 ! 1 4 Spring
T-A 3:0
17 3342A011 ! 1 4 Cover
T-A 3:0
18 3142W004 ! 1 8 Cotter
T-A 3:0
19 3278A006 ! 1 1 Plug
20 2415H003 ! 1 1 Ring
21 2431154 ! 1 1 Plug
22 3681E051 (X) 1.3.5. 1 Gasket
T-A 4:0
23 3218A011 7 Screw
24 3218A012 3 Screw
! This is a component of an assembly
6 Not serviced, order
(X) Qty per tractors sold (aa.bbb.ccc.ddd) (aa) for 1,(bbb) 2-10 (ccc) 11-25 (ddd) 26-50
T-A Replacement
T-B Overhaul

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000015155.PNG

1 4115R612 T-A 4:0 1 Rocker


2 4115R703 ! 1 1 Shaft
T-A 4:0
3 ! 2 1 Shaft
6 Ref.n.2
4 2485A104 ! 2 2 Plug
5 4115R314 ! 1 4 Rocker
T-A 4:0
6 ! 5 1 Rocker
6 Ref.n.5
7 ! 5 1 Pad
6 Ref.n.5
8 0576052 ! 5 1 Nut
9 32114145 ! 5 1 Screw
10 3174A015 ! 1 3 Spring
T-A 4:0
11 4115R315 ! 1 4 Rocker
T-A 4:0
12 ! 11 1 Rocker
6 Ref.n.11
13 ! 11 1 Pad
6 Ref.n.11
14 0576052 ! 11 1 Nut
15 32114145 ! 11 1 Screw
T-A 1:25
16 2722A022 ! 1 2 Ring

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000015155.PNG

17 2134A502 ! 1 2 Washer
18 2316A901 ! 1 1 Screw
19 2316A902 ! 1 3 Screw
20 4112K041 T-A 15:0 1 Shaft
21 3142U991 T-A 15:25 8 Tappet
22 31434307 T-A 2:75 8 Rod
23 ! 20 1 Shaft
6 Ref.n.20
24 0500012 ! 20 1 Key
! This is a component of an assembly
6 Not serviced, order
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000015026.png

1 2644N201 2 U128374 l 1 Pump


3 2644N201/22(1)
T-A 5:0
1 2644N207 1 U128375 l 1 Pump
3 N.L.S.(1)
2 ! 1 1 Pump
6 Ref.n.1
3 ! 1 1 Solenoid
A
(X) 1.2.5.
4 3117L251 T-A 4:50 1 Gear
5 2411D008 3 Washer
6 2314H004 3 Screw
7 2415H548 T-A 4:50 1 Ring
8 2487D002 1 Cover
9 3641A007 1 Stirrup
10 2314H003 1 Screw
11 2318A603 1 Nut
12 2314J002 1 Screw
13 2645K016 T-A 2:0 4 Atomiser
14 ! 13 1 Support
6 Ref.n.13

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000015026.png

15 ! 13 1 Nozzle
6 Ref.n.13
(X) 1.4.8.1
T-A 2:0
16 L311FF02 ! 13 1 Washer
T-A 2:0
17 3751A241 T-A 2:0 4 Clamp
18 2314W009 4 Screw
19 3525A091 T-A 0:25 1 Pipe
20 3525A092 T-A 0:25 1 Pipe
21 3525A093 T-A 0:25 1 Pipe
22 3525A094 T-A 0:25 1 Pipe
23 2481Y011 T-A 0:25 2 Clip
24 2481Y012 T-A 0:25 1 Clip
25 2646E019 T-A 0:25 1 Clip
26 3673286M91 T-A 0:25 1 Cable
27 26460064 ! 13 1 Ring
! This is a component of an assembly
1 From serial or engine number
2 Up to serial or engine number
6 Not serviced, order
3 Replacement
(X) Qty per tractors sold (aa.bbb.ccc.ddd) (aa) for 1,(bbb) 2-10 (ccc) 11-25 (ddd) 26-50
T-A Replacement
A To be advised

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020530.png

1 2848A127 A 1 Sensor
T-A 0:50
2 3161C017 T-A 0:50 1 Cable
3 2485A109 1 Plug
T-A Replacement
A Water temperature

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020531.png

1 4113K005 T-A 1:75 1 Housing


2 2314J005 4 Screw
3 3115C113 T-A 1:50 1 Pulley
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000014129.png

1 3717E271 T-A 1:50 1 Crankcase


2 3681K036 (X) 1.2.5. 1 Gasket
T-A 1:50
3 3627P041 T-A 1:50 1 Crosspiece
4 2311D039 2 Screw
5 3211P013 2 Stud
6 2318A603 2 Nut
7 32186405 T-A 0:25 2 Plug
8 2415715 T-A 0:25 2 Ring
9 2314H023 5 Screw
10 2314H022 3 2314H052(1) 1 Screw
11 2314H015 12 Screw
12 3577A125 T-A 0:25 1 Pipe
13 ! 12 1 Pipe
6 Ref.n.12
14 3353D005 ! 12 1 Nut
15 3178C081 T-A 0:25 1 Rod
16 33812116 1 Olive
17 3765A091 T-A 1:75 1 Pipe
18 36832137 T-A 1:75 1 Gasket
19 2314H006 2 Screw
20 2431A016 1 Plug
! This is a component of an assembly
6 Not serviced, order
3 Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000014129.png
(X) Qty per tractors sold (aa.bbb.ccc.ddd) (aa) for 1,(bbb) 2-10 (ccc) 11-25 (ddd) 26-50
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020533.png

1 4142X325 3 T417478(1) 1 Coperch.


T-A 1:0
2 ! 1 1 Cover
6 Ref.n.1
3 3681A055 ! 1 1 Gasket
(X) 1.2.5.
T-A 1:0
4 2161A013 ! 1 10 Screw
5 3174A017 ! 1 1 Spring
T-A 0:25
6 3788A002 ! 1 1 Cap
T-A 0:25
7 3789A001 ! 1 1 Diaphragm
T-A 0:25
8 3615A009 ! 1 1 Plate
T-A 0:25
9 2151A001 ! 1 4 Screw
10 3788A003 ! 1 1 Cap
T-A 0:25
! This is a component of an assembly
6 Not serviced, order
3 Replacement
(X) Qty per tractors sold (aa.bbb.ccc.ddd) (aa) for 1,(bbb) 2-10 (ccc) 11-25 (ddd) 26-50
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\00008971.png

- 2 U164458 l
1 4134C043 3 4134C072(1) 1 Filler
T-A 0:25
2 ! 1 1 Body
6 Ref.n.1
3 2415H540 ! 1 1 Ring
T-A 0:25
4 4142X098 ! 1 1 Plug
T-A 0:25
5 ! 4 1 Plug
6 Ref.n.4
6 2415633 ! 4 1 O ring
T-A 0:25
7 2314K161 1 Screw
8 2314H005 1 Screw
9 3751A261 1 Adaptor
10 3683A012 1 Gasket
11 2311D062 2 Screw
! This is a component of an assembly
2 Up to serial or engine number
6 Not serviced, order
3 Replacement
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020589.png

- 1 U164459 l
1 4134C019 3 N.L.S.(1) 1 Filler
T-A 0:25
2 ! 1 1 Body
6 Ref.n.1
3 2415B121 ! 1 1 Ring
T-A 0:25
4 4142X098 ! 1 1 Plug
T-A 0:25
5 ! 4 1 Plug
6 Ref.n.4
6 2415633 ! 4 1 O ring
T-A 0:25
7 2314K161 1 Screw
8 2314H008 1 Screw
! This is a component of an assembly
1 From serial or engine number
6 Not serviced, order
3 Replacement
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000015080.PNG

1 4134K021 T-A 0:50 1 Pipe


2 ! 1 1 Pipe
6 Ref.n.1
3 2415A068 ! 1 1 Ring
T-A 0:50
4 2415H701 1 Ring
5 2314F005 2 Screw
! This is a component of an assembly
6 Not serviced, order
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000015081.png

1 3716C581 T-A 4:75 1 Housing


2 3681P053 T-A 4:75 1 Gasket
3 2418F437 T-A 4:75 1 Seal
4 2314H003 6 Screw
5 2314H006 2 Screw
6 2314H034 4 Screw
7 4148K012 T-A 4:75 1 Plate
8 ! 7 1 Plate
6 Ref.n.7
9 2415H515 ! 7 1 Ring
T-A 4:75
10 3617A021 T-A 4:75 1 Disc
11 2415H516 T-A 4:75 1 O ring
12 2314J014 2 Screw
13 2318A604 2 Nut
14 2485A124 T-A 4:75 1 Plug
15 2485A124 T-A 4:75 1 Plug
16 2314C049 1 Screw
17 2415D053 1 Washer
! This is a component of an assembly
6 Not serviced, order
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020537.png

1 3812A026 T-A 0:25 1 Heatshield


2 2314F001 2 Screw
3 2314F006 1 Screw
4 3788N003 T-A 0:50 1 Cover
5 2314F003 3 Screw
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000015031.png

1 4134W023 3 4134W027(1) 1 Radiator


T-A 1:0
2 2486A215 ! 1 1 Radiator
T-A 1:0
3 3685A025 ! 1 2 Ring
T-A 1:0
4 ! 1 1 Cooler
6 Ref.n.1
5 3685A033 ! 1 1 Gasket
(X) 1.2.5.
T-A 1:0
6 2314K161 ! 1 3 Screw
7 2314H004 ! 1 10 Screw
8 2314H006 ! 1 4 Screw
9 2311D060 ! 1 2 Screw
! This is a component of an assembly
6 Not serviced, order
3 Replacement
(X) Qty per tractors sold (aa.bbb.ccc.ddd) (aa) for 1,(bbb) 2-10 (ccc) 11-25 (ddd) 26-50
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000032.910.PNG

1 3773A071 T-A 0:50 1 Head


2 4 A-05 19 04 1 Filter
3 2415H009 1 O ring
4 3688A041 (X) 1.2.5. 1 Ring
T-A 0:50
5 3773A081 T-A 0:50 1 Adaptor
6 3688A039 (X) 1.2.5. 1 Gasket
T-A 0:50
7 2314H038 4 Screw
8 3278A004 1 Plug
9 2415H002 1 Ring
10 3278A007 1 Plug
4 See page - reference number
(X) Qty per tractors sold (aa.bbb.ccc.ddd) (aa) for 1,(bbb) 2-10 (ccc) 11-25 (ddd) 26-50
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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RS21\000020540.png

1 3753A071 T-A 0:50 1 Coperch.


2 3688A041 (X) 1.2.5. 1 Ring
T-A 0:50
3 2314H034 4 Screw
4 701899A1 (X) 1.2.5. 1 Filter
T-A 0:25
(X) Qty per tractors sold (aa.bbb.ccc.ddd) (aa) for 1,(bbb) 2-10 (ccc) 11-25 (ddd) 26-50
T-A Replacement

McCormick_Ne C-MAX RPS Tier 2 (2004-2012) - RS21 - 75 - 3685024M3


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