DVC10 (Master Module) : Description
DVC10 (Master Module) : Description
DVC10 (Master Module) : Description
DESCRIPTION
The DVC10 Master Module is the main control module for all DVC series modules. It has a
large number of inputs and outputs to work as a stand-alone unit or it can be the main
module for a large CAN Bus system with up to 16 DVC expansion modules (see the DVC
Series Modular Configuration drawing for available DVC expansion modules). An RS-232
port is used for programming, monitoring and driving an external display.
The DVC10 has 3 Universal inputs (programmable to accept the most common sensor
inputs), 3 analog inputs, and 8 digital inputs. All universal and analog inputs have a
corresponding Pot Reference output. All digital inputs have an indicator to show input activity.
The DVC10 has 6 High-Side (sourcing) and 3 PWM outputs. The High-Side outputs provide
+POWER IN when turned on. The PWM outputs are used to vary current to the valves
(switch to ground at a high frequency). This regulated valve current provides a constant valve
output, which is unchanged by coil resistance or power supply fluctuations. An indicator
located on the module displays the status of each output. The High-Side and PWM outputs
can be used stand-alone or in conjunction with one another (High-side attached to the + coil
and PWM to the –coil).
The DVC10 software provides each individual user the ability to program this module to work
in a variety of applications without large outside development costs (knowledge of
Windows98, programming, and electro-hydraulic needed).
The controller is packaged in a small rugged enclosure. All connectors are sealed and the
module is encapsulated to withstand extreme conditions in the harsh mobile operating
environment.
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High Country Tek DVC 10 Module
FEATURES
SOFTWARE FEATURES
PRE-PROGRAMMED CONTROLLERS • controller networking
DVC10 Controllers can be supplied with
customer-specific application software
created by High Country Tek. Many UN-PROGRAMMED CONTROLLERS
application modules have been written to Software and programming kits are
reduce development time, such as: available for programming the DVC10 .
• Power management such as anti-stall, The kits includes:
horsepower limit, and load limit. • User-friendly software generated by
• Speed control/idle control using PID High Country Tek and designed for
control algorithms. the mobile environment. This
• Brake and clutch control algorithms software will include:
utilizing adjustable valve transfer - DVC Programming Tool
functions. - DVC Program Loader Monitor
• steering control for mobile steering - sample software
requirements • DVC10 Programming User Guide
• hydrostatic transmission control
• pressure control
• multiple valve control
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High Country Tek DVC 10 Module
TECHNICAL DATA
UNIVERSAL INPUTS – Qty (3)
All Universal inputs can be configured for analog, current, or pulse inputs (see the DVC10
software manual for programming examples). A Pot Reference output (+5Vdc reference
through a series 1K ohm resistor) is supplied with each Universal Input for a potentiometer
(recommend 10K ohm) connection. All Universal inputs have 10-bit resolution.
*Note: Pulse inputs are rated up to 8 KHz.
PROGRAMMABLE MODES
A. Inputs Modes
1. Analog – +/- 1Vdc, 0 to +5Vdc, or 0 to +10Vdc.
2. Pulse - +/- 1Vdc, 0 to +5Vdc, or 0 to +10Vdc.
a. Pulse Timeout – sets a flag if a pulse has not been detected for a certain amount
of time.
b. Pulses Per Rev – used for calculating RPM.
* Note - The maximum speed for all three universal inputs is 21khz (total of all three inputs added together).
*Note: Pulse inputs are rated up to 8 KHz.
3. Current - 0 to 20ma
* Note – This output will shut off and stay at the maximum current for 5 seconds if the input exceeds 22.8ma.
This is to avoid internal circuitry failure do to miswires.
B. Joystick Configuration
1. Enable Center - sets up upper and lower configuration for single axis joystick.
2. Deadband – Sets the % of deadband at center.
C. Voltage Calibration – Setting for the actual voltage/current received at the input (Min,
Center and Max).
D. Voltage/Current Limits – sets the Min a Max limits of the input. A flag is set when these
limits are met. This feature detects unwanted conditions so that the controller can be
safely programmed to a default condition.
* Note – The input will go high if the input is open (no connection).
E. Invert Output – Simply inverts the output control with respect to the input command.
F. Pot Reference Flag – Detects an open circuit to the Pot Ref output (mainly used with
potentiometers).
The Analog inputs have a range of 0 to +5Vdc. A Pot Reference output (+5Vdc reference
through a series 1K ohm resistor) is supplied with each Analog Input for a potentiometer
(recommend 10K ohm) connection. All Analog inputs have 10-bit resolution.
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High Country Tek DVC 10 Module
PROGRAMMABLE MODES
A. Joystick Configuration
1. Enable Center - sets up upper and lower configuration for single axis joystick.
2. Deadband – Sets the % of deadband at center.
B. Voltage Calibration – Setting for the actual voltage/current received at the input (Min,
Center and Max).
C. Voltage Limits – sets the Min a Max limits of the input. A flag is set when these limits
are met. This feature detects unwanted conditions so that the controller can be safely
programmed to a default condition.
D. Invert Output – Simply inverts the output control with respect to the input command.
E. Pot Reference Flag – Detects an open circuit to the Pot Ref output (mainly used with
potentiometers).
to DIGITAL IN to DIGITAL IN
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High Country Tek DVC 10 Module
POT REFERENCE – Qty (6)
POTENTIOMETER HOOK-UP
All Universal and Analog inputs have a Pot Reference
output. These outputs are designed to supply a to any POT REF
+5Vdc reference to a potentiometer. Each Pot
Reference is connected to an internal +5Vdc power 10K ohm 0 to 4.5Vdc to Analog In
These outputs are designed to source (supply) power supply voltage when activated.
Each output is short protected and has open detection. The maximum current capability is
3 Amps.
These outputs are designed to sink current to ground at a pwm frequency. Each output
can be configured for a specified current range for maximum current sensing resolution (10
bit). See the DVC10 Ordering Guide for typical current ranges. All outputs are short circuit
protected and most current ranges have open circuit and short circuit detection (see
Current Range Details for more information).
A. Current Ranges – Each PWM output can be configured to a current range, which will
produce the maximum current sensing resolution (see ordering guide).
* Note - Current ranges “L”, “H”, and “D” are short circuit protected but do not have short circuit detection.
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High Country Tek DVC 10 Module
OUTPUT GROUPS (3)
The outputs are divided up into 3 output groups. Each output group has (2) High-Side
outputs and (1) PWM output.
PWM BANG
PWM PWM BANG
FIGURE 4
A. Programmable Features
1. Dither Amplitude
2. Dither Frequency
3. Ramp Up and Ramp Down
4. PID setting for current regulation and I/O functions.
5. Min and Max current
6. Output Group Selection
7. Process selection including: Current regulation, Enable process PI, Enable current
ramps, and PWM Duty cycle mode.
* Note – See the DVC10 Programming User Guide for more details on programmable features.
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High Country Tek DVC 10 Module
INPUT/OUTPUT FUNCTIONS – Qty (8)
There are eight Input/Output Functions that can be programmed individually. The I/O
Function gives the user the ability to change the response of the output with the change of
the input (see sample screen below). The input and output are based on a percentage
scale - 0 to 100% - (Min. to Max.). Different adjustable points on the response curve give
the user full flexibility to control non-linear responses. These functions are adjustable while
the controller is running in order to adjust unknown output characteristics.
* Note – See the DVC10 Programming User Guide for more details.
COMMUNICATIONS
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High Country Tek DVC 10 Module
POWER SUPPLY
MEMORY SIZE
INDICATORS
A. Power LED (Qty 1) (Green) – Blinks if the power supply voltage is above +30Vdc.
Turns off if the power supply voltage drops below +8.0Vdc.
B. Status LED (Qty 1) (Red) – This LED is programmable and is commonly used for error
status or blink codes.
C. Digital Input Status (Qty 8) (Green) – Turns on when the corresponding input is
activated. Inputs can be programmed as active high or low.
D. High-Side Output Driver Status (Qty 6)(Green) – Turns on when the corresponding
High-side output is activated. Blinks once per second for an open circuit. Blinks four
times per second for a short circuit.
E. PWM Output Driver Status (Qty 3) (R/G) – This LED displays duty-cycle status for the
corresponding PWM output. The LED will display from red to green as the duty-cycle
changes from 0% to 100% (50% displaying yellow).
F. Module Status (MS) (Qty 1) (R/G) –
1. Off – There is no power applied to the Module.
2. On green – The module is operating in a normal condition.
3. Flashing green – Device in standby state. May need commissioning.
4. Flashing red – Recoverable Fault.
5. On red – Module has an unrecoverable fault.
6. Flashing Red/Green – Device is in self-test.
G. Network Status (NS) (Qty 1) (R/G) –
1. Off - Device in not on-line.
2. Flashing green – Device in on-line but has not established connection to other
nodes.
3. On green – Device in on-line and has established connection to other nodes.
4. Flashing red – One or more connections are in a timed-out state.
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High Country Tek DVC 10 Module
5. On red – The device has detected an error that has rendered it incapable of
communicating on the network.
PACKAGING
CONNECTORS
A. The DVC10 uses the Metri-Pack 150 series (or compatible) sealed electronic header
designed for severe underhood environments.
1. 30-pin Header (P1) – Used for sensor signal inputs.
2. 18-pin Header (P2) – Used for the power supply and output connections.
B. 5-pin CAN Bus (DeviceNet compliant) connector
1. Pins are gold plated brass machined from solid stock.
2. Protection rating – Nema 1,3,4,6P, and IEC IP 68.
MATING CONNECTORS
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High Country Tek DVC 10 Module
1. DVC10 Serial Port Adapter HCT P/N - 999-10076
2. DVC RS-232 Cable Assembly HCT P/N - 999-10075
ENVIRONMENTAL
• Operating Temperature -40 Celsius to 85 Celsius
• Storage Temperature -40 Celsius to 85 Celsius
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