Silicone Materials For Electronic Devices and Component Assemblies

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Silicone Materials for

Electronic Devices
and Component Assemblies
Contents Silicone Product Condensation Cure
Profile Condensation cure silicone
Overview..................................................................................1-2 products cure when exposed
The products introduced in
to moisture in the environment
Industry Overview................................................................3-4 this selector guide consist
at room temperature. These
Product Index of RTV (Room Temperature
materials are categorized into
Adhesives and Sealants....................................................5-6 Vulcanizing) silicone products
Alkoxy, Acetoxy, or Oxime
Grease........................................................................................7 that are commonly found
based on the byproducts that
Coating Materials.................................................................7-8 in Electric and Electronic
occur during cure.
Encapsulants / Potting Materials....................................9-10 applications and component
assemblies. This family of
Selection Guide.................................................................11-12 Heat (Addition) Cure
silicone products consists
Product Details of both Room Temperature Heat cure grades cure upon
1 Part Condensation Cure.............................................13-17 Cure and Heat (Addition) exposure to elevated heat or
1 Part Heat (Addition) Cure...........................................18-20 Cure grades. room temperature.
2 Part Room Temperature. Cure.................................21-22
2 Part Heat (Addition) Cure...........................................23-24 Momentive Performance
1 Part & 2 Part Gels.......................................................25-26 Materials offers a
Junction Coating Resin (JCR) Grades..............................27 comprehensive portfolio of
Grease.....................................................................................28 silicone solutions to help meet
a broad array of handling
UL Certifications............................................................29-30
and performance needs in
Technical Information....................................................31-32 electronic components and
FAQ.............................................................................................33 assemblies. Selection of
the appropriate type of RTV
depends upon the required
manufacturing process,
handling requirements, curing
conditions, equipment, and
desired material properties.

RTV 1 Part Condensation Cure

Heat (Addition) Cure


Silicone
Varnish
Silicone

Millable
Silicone Rubber
2 Part Condensation Cure

Silicone Oil Heat (Addition) Cure

Relative Performance Characteristics


Property Silicone RTV Epoxy Urethane
o o
Temperature Range -50 ~ +200 C -50 ~ +150 C -30 ~ +120 oC
Heat Resistance Good Poor Poor
Flame Retardancy1 Good None None
UV Stability Good Poor Poor
Ozone Stability Good Poor Poor
Modulus Low High High
1
As a base material silicone demonstrates flame retardant properties comparable to UL94HB.

1
Sealing & Adhesion or meter mix dispensing, Coating coating. Selection of a
depending on production silicone coating material for a
Silicones are used in a wide The Coating process involves
volume and post-mix material particular application involves
array of applications for the application of silicone
properties. the consideration of various
bonding components, and in a thin protective layer to
performance and processing
sealing against moisture or a component surface by
criteria.
environmental contaminants. methods such as dip, flow,
A comprehensive portfolio of spray, and selective robotic
1 Part and 2 Part Adhesives
and Sealants, many of which
Performance Considerations
are excellent candidates for Performance Considerations
- Temperature Resistance
- Temperature Resistance
assembly applications on or - Dielectric Resistance
- Dielectric Resistance
- Flame Retardancy
near sensitive electrical and - Low Volatility
- Flame Retardancy
- Low Volatility
electronic components, are - Adhesion
- Mechanical Strength
available. These materials - Hardness
are applied by a variety - Thermal Conductivity Process Considerations
of methods ranging from - Viscosity
- Cure Mechanism
manual dispensing to auto- Process Considerations - Cure Temperature
dispensing units for tube, - Viscosity - Cure Time
- Cure Mechanism - Pot Life
cartridge, pail, or drum - Cure Temperature
packages. Mixing for 2 Part - Cure Time
- Pot Life
grades may be accomplished
by either manual processes
Potting & performance, many of which
offer enhancements for
Encapsulation
thermal cycling protection,
Silicone rubber and gels are
stress relief, material strength,
widely used in electronics
flame retardancy, or optical
to ensure mechanical and
clarity.
environmental protection.
A full range of products
are offered in various cure
speeds, viscosities, and

Performance Considerations
- Temperature Resistance
- Dielectric Resistance
- Flame Retardancy
- Low Volatility
- Adhesion
- Stress Relief
- Release Properties
- Thermal Conductivity

Process Considerations
- Viscosity
- Cure Mechanism
- Cure Temperature
- Cure Time
- Pot Life

2
Industries Served

Electronic Devices and Typical Applications:


Power Modules - Board-level adhesion,
Momentive Performance fixing, and sealing
Materials is a driving force - PCB coating
as a supplier of advanced - Component
silicone technology to encapsulation
the electronics industry.
- Junction Coating Resins
Increasing electronic
component densities and
performance demands have
created a need for specialized
Consumer Electronics
silicone solutions from
Silicones are commonly used
Momentive for a broad mix
in a variety of consumer
of performance and handling
electronics applications.
requirements.
In addition to providing
Typical Applications: adhesion to many substrates,
- Power converters an array of grades are
- Inverters available to provide heat
resistance, flame retardancy,
- Hybrid ICs
low volatility for sensitive
- Micro-Electronic components, and moisture
packaging protection.
- High-voltage component
Typical Applications:
insulation
- Flat panel displays
- Membrane switches
- PCs and Smart Phones
- Photo couplers
- LED Lighting
- Air conditioner units
- Control panel insulation
Board Assembly
- PCB fixing and sealing
Silicones are found in board-
level adhesion, coating, and
encapsulation applications,
and contribute to the long-
term, reliable performance
of many components and
assemblies. A wide portfolio
of products is available,
providing flame retardancy,
thermal conductivity,
temperature resistance,
low-volatility, or high-purity
benefits.

3
Automotive Electronics Typical Applications: Aviation and Aerospace Typical Applications:
The automotive industry - ECU potting, sealing, Avionics and frame assembly - Avionics
plays a critical role in coating needs in Aviation and - Circuit and terminal
integrating new electronic - Wire connector sealing Aerospace are served protection
technologies. As more and - Sealing, encapsulation in through silicone adhesives, - Wire sealants
more components migrate to a broad range of sensors coating, encapsulation
- Engine gasketing
electronic solutions, silicones and potting materials that
- HVAC system sealing - Cargo door, window
play an increasingly important help withstand stress and
role in helping deliver material - Vibration dampening temperature extremes. sealing
solutions that contribute to - Headlamp assemblies - Weatherstrip adhesives
design flexibility and long- - Aviation lighting
term component reliability
- Ventilation ducts
under harsh operating
conditions.

Energy Typical Applications:


Reliability of electronic - Terminal box potting
components and the ability - Box and base sealing
for panels to withstand harsh - Aluminum frame and
conditions over the lifecycle glass / EVA plate sealing
of the product are important
considerations in solar energy
applications. Momentive
Performance Materials helps
serve this growing industry
with its range of potting
materials and sealants.

4
Product Overview: Adhesives & Sealants
Cure Cured
Type Grade Feature
Chemistry Property
RTV133 Alkoxy Rubber UL certified non-flowable sealant.
RTV167 Alkoxy Rubber High-strength paste adhesive with UL certification and Mil Spec.
TSE385 Alkoxy Rubber Paste adhesive.
TSE3853-W Alkoxy Rubber UL certified, semi-flowable paste.
TSE3854DS Alkoxy Rubber UL certified paste adhesive.
TN3005 Alkoxy Rubber Fast tack, low volatile paste paste adhesive.
TN3085 Alkoxy Rubber Fast tack, low volatile paste paste adhesive. UL certified
TSE3941M Alkoxy Rubber Fast tack, thermally conductive flowable sealant.
TSE3944 Alkoxy Rubber Low volatile, UL certified flowable sealant.
1 Part Condensation Cure

TN3305 Alkoxy Rubber Fast tack, low volatile flowable adhesive / sealant. UL certified
TSE3971 Alkoxy Rubber Flowable adhesive / sealant.
TSE3976-B Alkoxy Rubber Low volatile, temperature resistant sealant. UL certified.
XE11-B5320 Alkoxy Rubber Fast tack, low volatile, thermally conductive adhesive. UL certified.
FRV1106 Acetoxy Rubber Fuel, solvent, chemical, and temperature-resistant fluoro sealant.
RTV100 series Acetoxy Rubber FDA, USDA, and NSF compliant paste adhesive. Mil Spec.
RTV106 Acetoxy Rubber Temperature-resistant adhesive. FDA, USDA, & NSF compliant. Mil Spec.
RTV116 Acetoxy Rubber Temperature-resistant flowable sealant. FDA, USDA, & NSF compliant. Mil Spec.
RTV157 Acetoxy Rubber High strength paste / adhesive.
RTV159 Acetoxy Rubber High strength paste / adhesive. Temperature-resistant.
TSE370 Acetoxy Rubber Fast tack, general purpose paste adhesive.
TSE382 Oxime Rubber Fast tack, general purpose adhesive paste. UL certified.
TSE3826 Oxime Rubber Fast tack adhesive for high-temperature applications.
TSE3843-W Oxime Rubber UL certified general purpose adhesive / sealant.
TSE384-B Oxime Rubber UL certified general purpose adhesive / sealant.
TSE387 Oxime Rubber General purpose flowable adhesive / sealant.
TSE3877-B Oxime Rubber Flowable sealant for high-temperature applications.
TSE388 Oxime Rubber Flowable general purpose adhesive / sealant.
TSE3212 Heat Rubber Thixotropic adhesive / sealant.
TSE322 Heat Rubber Flowable adhesive / sealant.
TSE3221S
1 Part Heat Cure

Heat Rubber Flowable adhesive / sealant.


TSE322S Heat Rubber UL certified, semi-flowable adhesive / sealant.
TSE326 Heat Rubber UL certified, high temperature-resistant adhesive / sealant.
TSE3261-G Heat Rubber High temperature-resistant adhesive / sealant.
TSE326M1 Heat Rubber High temperature-resistant adhesive / sealant.
TSE3280-G Heat Rubber Thermally conductive adhesive.
TSE3281-G Heat Rubber Thermally conductive adhesive.
XE13-B3208 Heat Rubber General purpose adhesive / sealant.
LA650S Heat Rubber Adhesive that cures to a tough silicone elastomer.
RTV577 Condensation Rubber Extreme low temperature resistant sealant. Release capability.
RT Heat
2P 2 P

RTV88 Condensation Rubber Semi-flowable temperature-resistant sealant. Release capability.


TSE3360 Heat Rubber General purpose adhesive / sealant with extended pot life.
Cure

TSE3380 Heat Rubber Thermally conductive adhesive. Fast cure at elevated temperatures.
1
TSE326M-EX in Europe and the Americas

5
Regulatory restrictions may apply to products in certain countries.
Please contact a Momentive Performance Materials sales representatives for availability in specific regions.

Performance
Product
Flame Low Thermally High Temp. Low Temp. FDA Detail
Flowability MIL-Spec
Retardancy Volatility Conductive Resistance Resistance Compliant
Non-flowable UL94 V-0 P. 13
Non-flowable UL94 HB MIL-A-46146B P. 13
Non-flowable P. 13
Semi-flowable UL94 V-0 P. 14
Non-flowable UL94 V-0 P. 13
Non-flowable • P. 13
Non-flowable UL94 V-0 • • P. 13
Flowable • P. 14
Semi-flowable UL94 V-0 • P. 14
Flowable UL94 HB • P. 14
Flowable P. 14
Flowable UL94 HB • • P. 14
Non-flowable UL94 HB • • P. 13
Non-flowable • P. 16
Non-flowable • MIL-A-46106B P. 17
Non-flowable • • MIL-A-46106B P. 17
Flowable • • MIL-A-46106B P. 17
Non-flowable P. 17
Non-flowable • P. 17
Non-flowable P. 17
Non-flowable UL94 HB P. 15
Non-flowable • P. 16
Semi-flowable UL94 V-1 • P. 16
Non-flowable UL94 V-0 P. 16
Flowable P. 16
Flowable • P. 16
Flowable P. 16
Semi-flowable P. 18
Flowable P. 18
Flowable P. 19
Semi-flowable UL94 HB P. 18
Flowable UL94 HB • P. 19
Flowable • P. 18
Flowable • P. 20
Flowable • P. 19
Flowable • P. 19
Non-flowable P. 18
Non-flowable P. 18
Non-flowable • P. 21
Semi-flowable • P. 21
Non-flowable P. 23
Flowable • P. 23

6
Product Overview: Coating Materials
Cure Cured
Type Grade Feature
Chemistry Property
ECC3010 Alkoxy Rubber Fast cure conformal coating material. Solvent free
ECC3050S Alkoxy Rubber Fast cure conformal coating material. Low volatile. Solvent free
ECS0600 Alkoxy Rubber High purity repairable electrode coating. Fast tack.
ECS0601 Alkoxy Rubber High purity, non-repairable type electrode coating. UL certified.
ECS0609FR Alkoxy Rubber High purity, non-repairable type electrode coating. UL certified.
1 Part Condensation Cure

RTV160 Alkoxy Rubber UL certified flowable sealant.


TSE3941M Alkoxy Rubber Fast tack, thermally conductive flowable sealant.
TSE3944 Alkoxy Rubber Low volatile, UL certified flowable sealant.
TN3305 Alkoxy Rubber Fast tack, low volatile flowable adhesive / sealant. UL certified.
TSE3971 Alkoxy Rubber Flowable sealant.
TSE3976-B Alkoxy Rubber Low volatile, temperature resistant sealant. UL certified.
TSE398 Alkoxy Rubber Pourable coating / encapsulant.
TN3705 Alkoxy Rubber Low volatile, low viscosity coating / potting material
XE11-A5133S Alkoxy Rubber Low volatile, UL certified, thermally conductive coating & potting.
RTV110 series Acetoxy Rubber General purpose coating / encapsulant. FDA, USDA, and NSF compliant. Mil Spec.
TSE387 Oxime Rubber General purpose flowable sealant / coating.
TSE3877-B Oxime Rubber Flowable sealant for high-temperature applications.
TSE388 Oxime Rubber Flowable, general purpose sealant / coating.
TSE389 Oxime Rubber Flowable, UL certified coating / sealant.
ECC4865 Heat Rubber Extreme low viscosity coating material with UV tracer.
TSE3221S Heat Rubber Flowable sealant / coating material.
TSE325 Heat Rubber Flowable coating / encapsulant.
1 Part Heat Cure

TSE3250 Heat Rubber Flowable coating / encapsulant.


TSE3251 Heat Rubber Flowable coating material.
TSE3251-C Heat Rubber Flowable coating material.
TSE325-B Heat Rubber Flowable coating / encapsulant.
TSJ3155 Heat Rubber High purity JCR-grade white rubber.
TSJ3195-W Heat Gel High purity JCR-grade white gel.
TSJ3185 Heat Gel High purity JCR-grade translucent gel.
TSJ3187 Heat Gel High purity JCR-grade translucent gel.
2P RT RTV11 Condensation Rubber General purpose encapsulation and potting. FDA compliant.
TSE3033 Heat Rubber Transparent coating / encapsulant. Fast cure at elevated temperatures.
TSE3331 Heat Rubber UL certified, thermally conductive, coating / encapsulant.
2 Part
Cure
Heat

TSE3331K1 Heat Rubber Low viscosity variant of TSE3331.


TSE3331K EX1 Heat Rubber Low viscosity variant of TSE3331.
XE14-B5778 Heat Rubber High purity JCR-grade translucent rubber.
TSJ3175 Heat Gel High purity JCR-grade thixotropic gel.
1
TSE3331K for Asia Pacific, TSE3331K EX for Europe and the Americas

Grease - Product Index Performance


Product
Thermally Low Low Heat Detail
Grade Feature
Conductive Bleed Volatility Resistant
TSK5303 Moderate thermal conductivity with heat resistance. • • • P. 28
TSK5370 General electrical insulation. Swell resistant on silicone. • P. 28
TSK550 General electrical insulation, arc resistance. P. 28
TSK551 Insulator protection from salt, dust. P. 28
YG6111 Moderate thermal conductivity. • • P. 28
YG6240 Moderate thermal conductivity, low-bleed performance. • • • P. 28
YG6260 Moderate thermal conductivity. • • P. 28
TIG1000 High thermal conductivity. • • P. 28

7
Regulatory restrictions may apply to products in certain countries.
Please contact a Momentive Performance Materials sales representatives for availability in specific regions.

Performance
Product
Flame Low Thermally High Temp. FDA Detail
Flowability JCR Grade MIL-Spec
Retardancy Volatility Conductive Resistance Compliant
Flowable P. 15
Flowable • P. 15
Flowable • P. 15
Flowable UL94 HB • P. 15
Flowable UL94 V-0 • P. 14
Flowable UL94 HB P. 14
Flowable • P. 14
Semi-flowable UL94 V-0 • P. 14
Flowable UL94 HB • P. 14
Flowable P. 14
Flowable UL94 HB • • P. 14
Flowable P. 15
Flowable • P. 15
Flowable UL94 V-1 • • P. 14
Flowable • MIL-A-46106B P. 17
Flowable P. 16
Flowable • P. 16
Flowable P. 16
Flowable UL94 HB P. 16
Flowable P. 20
Flowable P. 19
Flowable P. 20
Flowable P. 20
Semi-flowable P. 20
Semi-flowable P. 20
Flowable P. 20
Semi-flowable • P. 27
Semi-flowable • P. 27
Semi-flowable • P. 27
Semi-flowable • P. 27
Flowable • P. 22
Flowable P. 24
Flowable UL94 V-0 • P. 24
Flowable UL94 V-0 • P. 24
Flowable UL94 V-0 • P. 24
Semi-flowable • P. 27
Semi-flowable • P. 27

8
Product Overview: Encapsulants and Potting Materials
Cure Cured
Type Grade Feature
Chemistry Property
RTV160 Alkoxy Rubber UL certified flowable encapsulant.
Cond. Cure

TSE398 Alkoxy Rubber Pourable coating / encapsulant.


1 Part

TN3705 Alkoxy Rubber Low volatile, low viscosity potting / coating material.
XE11-A5133S Alkoxy Rubber Low volatile, UL certified, thermally conductive coating & potting.
RTV110 series Acetoxy Rubber General purpose coating / encapsulant. FDA, USDA, and NSF compliant. Mil Spec.
RTV116 Acetoxy Rubber Temperature-resistant flowable sealant. FDA, USDA, and NSF compliant. Mil Spec.
TSE325 Heat Rubber Flowable coating / encapsulant.
1 Part Heat

TSE3250 Heat Rubber Flowable coating / encapsulant.


Cure

TSE325-B Heat Rubber Flowable coating / encapsulant.


TSE3051 Heat Gel Low viscosity potting gel.
TSE3051-FR Heat Gel UL certified variant of TSE3051.
TSE3051-L Heat Gel Low penetration variant of TSE3051.
RTV11 Condensation Rubber General purpose encapsulation and potting. FDA compliant.
RTV31
2 Part Room

Condensation Rubber High temperature resistant potting. Good release properties.


Temp. Cure

RTV566 Condensation Rubber Low volatile, high-low temperature-resistance.


RTV60 Condensation Rubber Extreme high temperature-resistant coating / potting. Release capability.
TSE3663 Condensation Rubber Flowable encapsulant / potting material.
TSE3661 Condensation Rubber Flowable encapsulant / potting material.
TSE3664K Condensation Rubber UL certified, flowable encapsulant / potting material.
RTV615 Heat Rubber High strength potting material. Fast cure at elevated temperatures.
TSE3032 Heat Rubber Transparent potting / encapsulant with excellent release properties.
TSE3033 Heat Rubber Low viscosity, transparent potting material. Fast cure at elevated temperatures.
TSE3331 Heat Rubber UL certified, thermally conductive, coating / encapsulant.
TSE3331K1 Heat Rubber Low viscosity variant of TSE3331.
2 Part Heat Cure

TSE3331K EX1 Heat Rubber Low viscosity variant of TSE3331.


TSE3431 Heat Rubber UL certified, thermally conductive potting material. Release capability.
TSE3431-H Heat Rubber UL certified, thermally conductive potting material. Release capability.
XE14-B7892 Heat Rubber UL certified low-viscosity potting material. Low temperture cure. Release capability.
YE5822 Heat Rubber Low viscosity potting material. Good release properties.
FRV138 Heat Rubber Soft fluorosilicone encapsulant.
TIA216G Heat Rubber Thermally conductive, low temperature / fast cure soft pottant.
TIA222G Heat Rubber Thermally conductive, low temperature / fast cure soft pottant. UL certified.
RTV6136-D1 Heat Gel Low viscosity potting gel with fast cure at low temperatures.
TSE3062 Heat Gel Fast cure at low temperatures.
TSE3070 Heat Gel High-elongation gel with low temperature cure.
1
TSE3331K for Asia Pacific, TSE3331K EX for Europe and the Americas

9
Regulatory restrictions may apply to products in certain countries.
Please contact a Momentive Performance Materials sales representatives for availability in specific regions.

Performance
Product
Flame Low Thermally High Temp. Low Temp. FDA Detail
Flowability MIL-Spec
Retardancy Volatility Conductive Resistance Resistance Compliant
Flowable UL94 HB P. 14
Flowable P. 15
Flowable • P. 15
Flowable UL94 V-1 • • P. 14
Flowable • MIL-A-46106B P. 17
Flowable • • MIL-A-46106B P. 17
Flowable P. 20
Flowable P. 20
Flowable P. 20
Flowable P. 25
Flowable UL94 V-1 P. 25
Flowable P. 25
Flowable • P. 22
Flowable • P. 22
Flowable • • • P. 21
Flowable • P. 21
Flowable P. 22
Flowable UL94 HB P. 22
Flowable UL94 V-0 P. 22
Flowable • P. 23
Flowable P. 23
Flowable P. 24
Flowable UL94 V-0 • P. 24
Flowable UL94 V-0 • P. 24
Flowable UL94 V-0 • P. 24
Flowable UL94 V-0 • P. 24
Flowable UL94 V-0 • P. 24
Flowable UL94 V-0 P. 24
Flowable P. 24
Flowable P. 23
Flowable • • P. 23
Flowable UL94 V-0 • • P. 23
Flowable P. 26
Flowable P. 26
Flowable P. 26

10
Selection Guide
1 Part Grades BLACK=Rubber RED=Gels Alkoxy Acetoxy Oxime Heat

Performance
Viscosity
Range Thermally Low UL Temp. FDA General
Conductive Volatility Certified Resistant Compliant Purpose
TN3085 TN3005 TSE3854DS TSE385
XE11-B5320 TN3085 TN3085
XE11-B5320 RTV133
RTV167
Non-
FRV1106 RTV100 RTV157
Flowable
RTV106 RTV106 TSE370
TSE382 TSE3826
TSE384-B
XE13-B3208
TSE3976-B TSE3853-W TSE3976-B TSE3971
TSE3976-B
High RTV159
Viscosity TSE3843-W TSE3843-W TSE3877-B
TSE3212
TSE322
TSE3941M TSE3944 TSE3944 TSE398
XE11-A5133S XE11-A5133S XE11-A5133S
TN3305 RTV160
TN3305
RTV110 RTV116 RTV110
Medium
RTV116
Viscosity
TSE387
TSE388
TSE3280-G TSE322S TSE326 TSE3221S
TSE3281-G TSE325 TSE3261-G
TSE326M
ECC3050S ECS0601 ECC3010
ECS0600 ECS0609FR
ECS0601
ECS0609FR
TN3705
TSE389
Low
TSE3051FR TSE3051
Viscosity
TSE3051-L
TSE325
TSE3250
TSE3251
TSE3251-C
TSE325-B

Cure System Performance Guide


Alkoxy
Attribute Acetoxy Oxime Heat Cure
Fast Cure Slow Cure
Methylethyl
Cure Byproduct Alcohol Alcohol Acetic Acid None
Ketoxime
Cure Speed Fast Slow Fast Moderate Very Fast
Corrosion on Copper None None Yes Yes None
Corrosion on Metals None None Yes None None
Odor Low Low Strong Low None
Strength Good Good Very Strong Good Good

11
2 Part Grades BLACK=Rubber RED=Gels Heat Room Temperature

Performance
Viscosity
Range Thermally Low UL Temp. FDA General
Conductive Volatility Certified Resistant Compliant Purpose
Non-Flowable TSE3360
RTV577
High Viscosity
RTV88
TSE3380
Medium RTV566 RTV31 RTV11
Viscosity RTV566
RTV60
TSE3331 TIA222G TSE3331 RTV615 RTV6136-D1
TSE3331K TIA216G TSE3331K TSE3032
TSE3431 TSE3431 TSE3033
TSE3431-H TSE3431-H TSE3062
Low
TIA222G XE14-B7892 TSE3070
Viscosity
TIA216G TIA222G TSE3330
YE5822
TSE3661 TSE3663
TSE3664K

Non-Flowable
High Viscosity Medium Viscosity Low Viscosity Viscosity and flowability of
Flowable Flowable Flowable
the silicone material are often
key factors in the selection of
a material for use in sealing,
coating, and encapsulation /
potting applications. A broad
array of material performance
and viscosity combinations
are provided to help match
the requirements of many
applications.

Application Geometry and Cure Chemistry Options


The shape and conditions The following are some
of the part are important in general guidelines:
selecting the suitable silicone
grade for each application.

Shallow Cavity / Small Mass Complex Design - Deep Cavity / Large Mass Enclosed System
Exposed Surface

6mm
12mm 12mm
6mm
12mm 25mm

Selection Options: Selection Options: Selection Options: Selection Options:


- 1 Part Condensation Cure - 1 Part Heat Cure - 1 Part Heat Cure - 1 Part Heat Cure
- 1 Part Heat Cure - 2 Part Room Temp. Cure - 2 Part Room Temp. Cure - 2 Part Heat Cure
- 2 Part Room Temp. Cure - 2 Part Heat Cure - 2 Part Heat Cure
- 2 Part Heat Cure

12
Product Details - 1 Part Condensation Cure Grades

Properties RTV167 RTV133 TSE385 TSE3854DS TN3005 TN3085 XE11-B5320

Cure Chemistry Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy


Flowability Non-Flowable Non-Flowable Non-Flowable Non-Flowable Non-Flowable Non-Flowable Non-Flowable
High strength, paste UL certified paste Paste adhesive Paste adhesive. Fast tack, low volatile Fast tack, low volatile Fast tack, low
adhesive with MILA- adhesive. UL certified paste adhesive. paste adhesive. volatile, thermally
Features and Benefits 46106B and UL UL certified conductive paste
certified adhesive. UL certified

Adhesive / Sealant • • • • • • •
Application

Coating
Encapsulant / Potting
Viscosity (23oC) Pa.s (P) - - - - - - -
Application Rate g/min 180 650 - - - - -
Tack Free Time min 240 60 90 15 7 7 5
Specific Gravity (23oC) 1.12 1.23 1.10 1.33 1.04 1.63 2.59
Hardness 37 46 35 45 22 46 80
Tensile Strength MPa (psi) 5.5 (800) 4.5 (650) 2.9 (420) 3.0 (435) 1.8 (260) 2.3 (335) 3.6 (520)
Elongation % 600 250 390 300 330 150 40
Adhesive Strength MPa (psi) 1.2 (175) - 2.0 (290) 2.2 (320) 1.2 (175) 1.3 (190) 1.3 (190)
Thermal Conductivity W/m.K - - 0.17 0.34 0.18 0.7 1.3
Volume Resistivity MΩ.m 3.0x107 3.0x107 5.0x107 2.0x106 2.0x107 4.0x106 2.0x107
Dielectric Strength kV/mm 20 20 22 25 26 23 17
Dielectric Constant (60Hz) 2.8 2.8 (100Hz) 3.0 3.1 2.7 4.0 2.6
Dissipation Factor (60Hz) 0.0026 0.001 (100Hz) 0.001 0.02 0.002 0.04 0.005
Low Molecular Siloxane (D4-D10) wt% - - - - 0.01 0.01 0.010
Flame Retardancy UL94 HB UL94 V-0 UL94 V-0 UL94 V-0 UL94 HB
Low Volatility • • •
Temperature Resistance
Thermally Conductive • •
FDA
MIL-Spec3 MIL-A-46106B4
White • • • • •
Clear •
Color

Black • •
Gray • •
Tube • • • •
Cartridge • • • • • •
Packaging

Can
Pail
See Page 15 for details •
1
JIS K 6249 2 ASTM D2196 3 Testing is performed in accordance with current Momentive Performance Materials quality test methods, laboratory conditions,
procedures, frequency and sampling. 4 MIL-A-46106B Group I Type I

8
Cure Properties: TN3305 (Alkoxy)
30oC, 60%RH
15 TSE382 (Oxime) 50oC, 90%RH
50oC, 60%RH
Condensation cure grades cure 7
50oC, 30%RH
with exposure to atmospheric 6 12
moisture. The cure process
Cure Depth mm
Cure Depth mm

begins from the outer surface 5 23oC, 50%RH


and proceeds inward. 9
4
Therefore, deep section curing 30oC, 90%RH
(in excess of 6mm) is not 3 6
recommended. Typically, tack- 10oC, 30%RH 30oC, 60%RH
free is achieved in 5-60 minutes 2 30ooC, 30%RH
10oC, 90%RH
at 25oC, 50%RH, depending on 1
3 10oC, 60%RH
the grade. 10 C, 30%RH
0 0
24 48 72 96 120
12 24 36 48 60 72
Cure Time h Cure Time h

13
TSE3944 TSE3853-W TSE3971 TSE3976-B XE11-A5133S TSE3941M TN3305 RTV160 ECS0609FR

Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy


Semi-Flowable Semi-Flowable Flowable Flowable Flowable Flowable Flowable Flowable Flowable
Flowable low volatile Flowable adhesive / Flowable adhesive / Flowable, high-temperature Flowable, low volatile Fast tack, thermally Fast tack, low volatile, Flowable adhesive. High-purity electrode
adhesive / sealant. sealant. sealant. resistant low volatile thermally conductive potting conductive flowable flowable UL certified coating material with
UL certified UL certified adhesive / sealant. UL / coating material. UL adhesive / sealant. adhesive / sealant. fast tack performance.
certified certified UL certified

• • • • • •
• • • • • • • •
• •
- 400 (4000) 1 100 (1000) 1 100 (1000) 1 60 (600) 1 50 (500) 1 47 (470) 1 38 (380)2 18 (180) 1
- - - - - - - - -
5 15 10 5 10 5 9 240 7
1.31 1.31 1.04 1.08 1.64 1.64 1.04 1.04 1.22
38 34 16 30 63 63 14 25 28
1.5 (220) 2.3 (335) 1.5 (220) 1.7 (245) 3.9 (565) 3.2 (465) 1.5 (220) 1.9 (275) 2.4 (350)
170 270 350 210 100 70 400 230 250
1.0 (145) 1.3 (190) 1.1 (160) 1.3 (190) 1.3 (190) 1.4 (205) 1.0 (145) - 1.2 (175)
0.36 0.34 0.18 0.18 0.83 0.83 0.18 - -
1.0x107 2.0x106 2.0x107 1.0x107 4.0x106 4.0x106 2.0x107 4.0x106 1.0x105
22 20 21 20 20 21 26 20 20
3.8 3.1 2.9 3.5 4.0 4.0 2.7 2.8 3.1
0.02 0.02 0.005 0.01 0.04 0.04 0.002 0.001 0.05
0.028 - - 0.025 0.025 - 0.01 - -
UL94 V-0 UL94 V-0 UL94 HB UL94 V-1 UL94 HB UL94 HB UL94 V-0
• • • • •

• •

• • • • • • •

• • •
• •
• • • • • •
• • • • • • • •



Typical property data values should not be used as specifications

20 TSE370 (Acetoxy) Adhesion is typicaly 0.4 Manifestation of Adhesion


achieved after
Shear Adhesive Strength MPa

50oC, 90%RH 5-15 hours. Full


15 50oC, 60%RH material properties 0.3
Cure Depth mm

including electronic
y)

50oC, 30%RH performance, is


e)
x
lko

im

10 achieved in up to 7
(A

0.2
x

30oC, 90%RH
(O

days.
5

30oC, 60%RH 8
00

3
)
2

E3
xy

TN S
lko

T
(A

5 30ooC, 30%RH 0.1


5
38

10oC, 90%RH E
10 C, 60%RH TS
10oC, 30%RH 0
0
24 48 72 96 1 2 3 4 5 6 7 8 9 10
Cure Time h Cure Time h

14
Product Details - 1 Part Condensation Cure Grades

Properties TSE398 ECS0600 TN3705 ECS0601 ECC3050S ECC3010 TSE382

Cure Chemistry Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy Alkoxy Oxime


Flowability Flowable Flowable Flowable Flowable Flowable Flowable Non-Flowable
Flowable adhesive / High-purity electrode Low volatile potting High-purity electrode Fast cure conformal Fast cure conformal General purpose
sealant. coating material with and coating material coating material coating material. Low coating material. paste adhesive.
Features and Benefits fast tack performance. with fast tack volatile. Solvent free Solvent free UL certified
Repairable type performance

Adhesive / Sealant •
Application

Coating • • • • • •
Encapsulant / Potting • •
Viscosity (23oC) Pa.s (P) 17 (170) 1 5.0 (50) 1 1.5 (15) 1 1.4 (14) 1 0.55 (5.5) 1 0.11 (1.1) 1 -
Application Rate g/min - - - - - - -
Tack Free Time min 10 7 7 7 5 3 10
Specific Gravity (23oC) 1.04 1.03 1.01 1.01 0.98 0.99 1.04
Hardness 14 20 13 25 22 35 28
Tensile Strength MPa (psi) 1.3 (190) 1.2 (175) 0.4 (60) 0.8 (115) - - 1.9 (275)
Elongation % 230 450 130 150 - - 380
Adhesive Strength MPa (psi) 0.7 (100) - 0.2 (30) 0.3 (45) - - 1.7 (245)
Thermal Conductivity W/m.K 0.18 - 0.18 - - - 0.18
Volume Resistivity MΩ.m 2.0x107 4.0x107 2.0x107 2.0x107 1.0x107 1.0x107 1.0x107
Dielectric Strength kV/mm 23 20 26 20 20 20 23
Dielectric Constant (60Hz) 3.0 2.8 2.7 2.6 2.60 2.78 2.9
Dissipation Factor (60Hz) 0.01 0.001 0.002 0.002 0.001 0.001 0.004
Low Molecular Siloxane (D4-D10) wt% - 0.01 0.01 0.01 0.01 - -
Flame Retardancy UL94 HB UL94 HB
Low Volatility • • • •
Temperature Resistance
Thermally Conductive
FDA
MIL-Spec
White • • • • •
Clear • • • •
Color

Black • • •
Gray •
Red
Tube •
Cartridge • • •
Packaging

Can • •
Pail • •
See Page 15 for details • •
1
JIS K 6249

Packaging Supplement
Tube Cartridge Can Pail
Grade
W C B W C B G W C B W C B
TN3005 • • • • • • • •
TN3305 • • • • • • • • •
TN3705 • • • • • • • • • • • •
TSE382 • • • • • • • •
TSE387 • • • • • • •
TSE389 • • • • •
W: White, C: Clear, B: Black, G: Gray

15
TSE3826 TSE384-B TSE3843-W TSE3877-B TSE387 TSE388 TSE389 FRV1106

Oxime Oxime Oxime Oxime Oxime Oxime Oxime Acetoxy


Non-Flowable Non-Flowable Semi-Flowable Flowable Flowable Flowable Flowable Non-Flowable
High temperature General purpose General purpose General purpose General purpose General purpose Flowable sealant / Fluorosilicone with high
resistant paste paste adhesive. flowable adhesive / flowable adhesive / flowable adhesive / flowable adhesive / coating material. UL temperature performance.
adhesive UL certified sealant. sealant. sealant. sealant. certified Good fuel, oil, moisture, UV,
UL certified ozone & chemical resistance

• • • • • • •
• • • •

- - 500 (5000) 1 300 (3000) 1 60 (600) 1 10 (100) 1 5.6 (56) 1 -


- - - - - - - 88
10 60 60 20 90 60 30 20
1.04 1.46 1.57 1.08 1.03 1.04 1.04 1.58
29 50 60 25 25 16 30 42
2.0 (290) 2.9 (421) 3.9 (565) 2.0 (290) 2.3 (335) 1.5 (220) 2.0 (290) 3.33 (485)
400 270 130 440 350 330 200 230
1.4 (205) 1.4 (203) 1.8 (260) 2.0 (290) 1.3 (190) 1.3 (190) 1.8 (260) -
0.18 0.59 0.67 0.18 0.18 0.18 0.18 -
1.0x107 1.0x107 1.0x107 1.0x107 1.0x107 1.0x107 1.0x107 -
23 22 21 20 20 20 20 13.7
2.9 4.0 3.9 3.5 2.9 2.8 2.7 6.3 (1000Hz)
0.004 0.016 0.02 0.01 0.004 0.008 0.009 -
- - - - - - - -
UL94 V-0 UL94 V-1 UL94 HB

• • •

• • • •
• •
• • • •

• •
• • •
• • • • • •


• •
Typical property data values should not be used as specifications

16
Product Details - 1 Part Condensation Cure Grades
RTV100 RTV110
Properties RTV157 RTV159 RTV106 TSE370 RTV116
series series
Cure Chemistry Acetoxy Acetoxy Acetoxy Acetoxy Acetoxy Acetoxy Acetoxy
Flowability Non-Flowable Non-Flowable Non-Flowable Non-Flowable Non-Flowable Flowable Flowable
High strength paste High temperature, Paste adhesive with High temperature Fast tack paste High temperature resistant, Flowable adhesive
adhesive high strength, paste FDA, USDA, NSF, resistant paste adhesive flowable adhesive. FDA, with FDA, USDA,
Features and Benefits adhesive and MIL-A-46106B adhesive. FDA, USDA, USDA, NSF, MIL-A-47040, NSF, MIL-A-46106B
NSF, MIL-A-46106B MIL-A-46106B

Adhesive / Sealant • • • • • •
Application

Coating •
Encapsulant / Potting • •
Viscosity (23oC) Pa.s (P) - - - - - 25 (250) 1 20 (200) 1
Application Rate g/min 155 175 400 400 - - -
Tack Free Time min 45 45 20 20 5 30 20
Specific Gravity (23oC) 1.09 1.09 1.05 1.07 1.04 1.09 1.05
Hardness 28 20 30 30 22 20 25
Tensile Strength MPa (psi) 6.2 (900) 7.0 (1,025) 2.75 (400) 2.55 (370) 2.5 (365) 2.45 (355) 2.20 (320)
Elongation % 825 350 450 400 530 350 325
Adhesive Strength MPa (psi) 1.3 (183) - 1.4 (200) 1.4 (200) 2.2 (320) 0.9 (125) 0.7 (100)
Thermal Conductivity W/m.K - - - - 0.18 - -
Volume Resistivity MΩ.m 7.5x106 1.1x107 3.0x107 3.0x106 1.0x107 2.0x106 6.0x106
Dielectric Strength kV/mm 20.7 19.7 20 20 22 16 16
Dielectric Constant (60Hz) 2.9 2.6 2.8 2.8 3.0 2.8 2.8
Dissipation Factor (60Hz) 0.0009 0.0007 0.001 0.001 0.003 0.001 0.001
Low Molecular Siloxane (D4-D10) wt% - - - - - - -
Flame Retardancy
Low Volatility
Temperature Resistance • • •
Thermally Conductive
FDA • • • •
2 3 3 3
MIL-Spec MIL-A-46106B MIL-A-46106B MIL-A-46106B MIL-A-46106B3
White RTV102 • RTV112
Clear RTV108 • RTV118
Black RTV103
Color

Gray •
Red • • •
Aluminum RTV109
Tube • • • • • • •
Packaging

Cartridge • • • •
Can
Pail • • • • • •
1
ASTM D2196 2Testing is performed in accordance with current Momentive Performance Materials quality test methods, laboratory conditions,
procedures, frequency and sampling 3MIL-A-46106B Group III Type I
Typical property data values should not be used as specifications

17
Product Details - 1 Part Heat Cure Grades

Properties XE13-B3208 TSE3212 LA650S TSE322 TSE322S TSE3261-G

Flowability Non-Flowable Semi-Flowable Non-Flowable Semi-Flowable Semi-Flowable Flowable


Paste adhesive / Thixotropic adhesive Non-flowable Flowable adhesive / Flowable adhesive / High temperature
sealant / sealant adhesive that cures sealant sealant. UL certified resistant flowable
Features and Benefits to a tough silicone adhesive / sealant
elastomer

Adhesive / Sealant • • • • • •
Application

Coating
Encapsulant / Potting
Viscosity (23oC) Pa.s (P) 670 (6700) 1 280 (2800) 1 150 (1500) 1 110 (1100) 1 70 (700) 1 50 (500) 1
Cure Condition o
C/h 150/1 150/1 125/1.5 150/1 150/1 150/1
Specific Gravity (23 C) o
1.08 1.26 1.10 1.27 1.26 1.48
Hardness 50 52 65 45 37 52
Tensile Strength MPa (psi) 4.4 (640) 3.7 (535) 6.5 (950) 3.4 (495) 3.6 (520) 4.9 (710)
Elongation % 430 240 120 230 230 160
Adhesive Strength MPa (psi) 3.7 (535) 2.6 (375) 5.0 (730) 2.5 (365) 2.5 (365) 2.0 (290)
Thermal Conductivity W/m.K 0.20 0.29 0.2 0.29 0.29 0.41
Volume Resistivity MΩ.m 1.0x107 2.0x107 6.0x107 2.0x107 1.0x107 2.0x107
Dielectric Strength kV/mm 23 20 22 20 25 22
Dielectric Constant (60Hz) 3.1 3.2 2.9 3.1 3.1 3.9
Dissipation Factor (60Hz) 0.001 0.001 0.01 0.006 0.006 0.005
Flame Retardancy UL94 HB
Temperature Resistance •
Thermally Conductive
White •
Clear •
• •
Color

Black
Gray •
Blue • •
Tube • •
Packaging

Cartridge • • • • •
Can • • •
Pail • • • • •
1
JIS K 6249 Typical property data values should not be used as specifications

Cure Properties:
The cure performance of
1 Part Heat Cure grades Hardness & Adhesion &
is demonstrated by the Cure Time - TSE322 Cure Time - TSE322
relationship between
temperature and hardness,
and temperature and 50 3
Shear Adhesive Strength MPa

150oC 150oC
adhesive strength of TSE322
when placed in an oven at 40 120oC
100oC 100oC
temperatures ranging from 120oC 2
Hardness

30
80oC to 150oC.
20 80oC
1 80oC
10

0 0
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Cure Time h Cure Time h

18
Product Details - 1 Part Heat Cure Grades

Properties TSE3280-G TSE3281-G TSE3221S TSE326

Flowability Flowable Flowable Flowable Flowable


Thermally conductive Thermally conductive Flowable adhesive High temperature
flowable adhesive flowable adhesive / sealant, coating resistant flowable
Features and Benefits material adhesive. UL
certified

• • • •

Application
Adhesive / Sealant
Coating •
Encapsulant / Potting
Viscosity (23oC) Pa.s (P) 60 (600) 1 60 (600) 1 58 (580) 1 28 (280) 1
Cure Condition o
C/h 150/1 150/1 150/1 150/1
Specific Gravity (23 C) o
2.10 2.70 1.03 1.45
Hardness 62 84 28 43
Tensile Strength MPa (psi) 3.2 (465) 4.5 (655) 2.8 (405) 3.4 (495)
Elongation % 110 50 370 170
Adhesive Strength MPa (psi) 2.0 (290) 2.5 (365) 2.5 (365) 2.0 (290)
Thermal Conductivity W/m.K 0.88 1.68 0.18 0.41
Volume Resistivity MΩ.m 2.5x106 4.8x106 6.0x107 2.0x107
Dielectric Strength kV/mm 21 15 23 22
Dielectric Constant (60Hz) 4.3 5.2 2.8 3.3
Dissipation Factor (60Hz) 0.002 0.002 0.001 0.02
Flame Retardancy UL94 HB
Temperature Resistance •
Thermally Conductive • •
White
Clear •
Color

Black
Gray • •
Red •
Tube • • •
Packaging

Cartridge • •
Can • • • •
Pail • •
1 2 3
JIS K 6249 ASTM D2196 TSE326M EX in Europe and the Americas.

Storage Stability:
TSE322 Viscosity and Storage Temperature
Storage under low temperature
conditions is important 400
particularly for 1-part heat cure
grades to prevent viscosity o
25 C
Viscosity Pa. s

300
increase.

200

o
5 C
100

1 2 3 4 5 6
Storage Time months

19
TSE326M3 TSE3251 TSE3251-C TSE325 TSE325-B TSE3250 ECC4865

Flowable Semi-Flowable Semi-Flowable Flowable Flowable Flowable Flowable


High temperature Flowable coating Flowable coating Flowable potting / Flowable potting / Flowable potting / Low viscosity conformal
resistant flowable material material coating material coating material coating material coating with UV tracer, fast
adhesive thermal cure & long-term
viscosity stability


• • • • • •
• • •
16 (160) 1 8.5 (85) 1 7.0 (70) 1 4.0 (40) 1 3.5 (35) 1 1.3 (13) 1 0.25 (2.5) 2
200/0.5 150/1 150/1 150/1 150/1 150/1 -
1.46 1.02 1.02 1.02 1.02 0.97 1.19
38 16 16 12 20 9 35
2.9 (420) 0.7 (100) 0.7 (100) 0.7 (100) 0.9 (130) - -
180 200 200 200 200 - -
1.5 (220) 0.4 (60) 0.4 (60) 0.4 (60) 0.4 (60) 0.1 (15) -
0.41 0.18 0.18 0.18 0.18 0.17 -
2.0x107 2.0x107 2.0x107 2.0x107 2.0x107 2.0x107 -
22 20 20 21 21 21 20
3.3 2.8 2.8 2.9 2.9 2.8 2.4
0.02 0.002 0.001 0.001 0.001 0.001 0.01

• •
• • •

• • • • • •
• •
Typical property data values should not be used as specifications

20
Product Details - 2 Part Room Temperature Cure Grades

Properties RTV577 RTV88 RTV60 RTV566

Components RTV5773 DBT RTV883 DBT RTV603 DBT RTV566(A)3 RTV566(B)3

Flowability Non-Flowable Semi-Flowable Flowable Flowable


Low temperature High temperature High temperature Low volatile, low out
resistant paste resistant, semi-flowable resistant flowable gassing sealant with Low
Features and Benefits sealant with good sealant. Good sealant with good and High temperature
release capabilities release capabilities release capabilities performance capability

• •
Application
Adhesive / Sealant
Coating
Encapsulant / Potting • •
Mixing Ratio ((A):(B) by weight) 100:0.5 100:0.5 100:0.5 100:0.1
Color (mixed) White Red Red Red
Viscosity (mixed) (23oC) Pa.s (P) 700 (7000) 2 880 (8800) 2 47 (470) 2 43 (430) 2
Pot Life (23oC) h 2 0.75 2 1.5
Cure Condition o
C/h 25/24 25/24 25/24 25/24
Specific Gravity (23oC) 1.35 1.47 1.48 1.49
Hardness 48 58 57 61
Tensile Strength MPa (psi) 3.0 (440) 5.8 (840) 6.9 (995) 5.5 (795)
Elongation % 150 120 120 120
Adhesive Strength MPa (psi) - - - 3.2 (465)
Thermal Conductivity W/m.K 0.31 0.31 0.31 0.31
Volume Resistivity MΩ.m 5.6x106 2.8x106 4.4x106 2.0x106
Dielectric Strength kV/mm 18.5 17.4 17.7 21.2
Dielectric Constant (60Hz) 3.98 (1kHz) 4.3 (1kHz) 4.0 (1kHz) 3.9 (1kHz)
Dissipation Factor (60Hz) 0.02 (1kHz) 0.03 (1kHz) 0.02 (1kHz) 0.02 (1kHz)
Flame Retardancy
Low Volatility •
Temperature Resistance • • • •
FDA
Bottle
Packaging

Can
Pail
Kit • • • •
1 2 3
JIS K 6249 ASTM D2196 Sub-Zero long-term storage required.

Cure Speed:
The cure speed of 2 Part
TSE3663 - Mixing Ratios & Viscosity
Condensation Cure grades (23oC)
can be changed by adjusting
the amount of the catalyst 60
component. However, the 100 : 2.5

post-cure properties of the 50 100 : 2.0

material may vary from those 100 : 1.5


Viscosity Pa.s

40
achieved under standard mixing
ratios, and therefore adequate
30
testing and confirmation prior to
use in an application is required.
20

10

0
1 2
Time - h

21
RTV31 RTV11 TSE3663 TSE3661 TSE3664K
RTV313 DBT RTV113 DBT TSE3663(A) TSE3663(B) TSE3661(A) TSE3661(C) TSE3664(A) TSE3664(B)

Flowable Flowable Flowable Flowable Flowable


High temperature Sealant with Flowable Flowable encapsulant Flowable encapsulant
resistant flowable good release encapsulant / / adhesive with fast / adhesive with fast
sealant with good properties. FDA adhesive tack free times. tack free times.
release capabilities compliance UL certified UL certified


• • • • •
100:0.5 100:0.5 100:2 100:3 100:7.5
Red White Off-White Blue Green Gray
25 (250) 2 11 (110) 2 4.0 (40)1 3.5 (35)1 3.0 (30)1
2 1.5 0.5 0.1 0.1
25/24 25/24 23/72 23/72 23/72
1.42 1.19 1.19 1.20 1.41
54 41 42 30 60
5.9 (870) 2.1 (300) 1.4 (205) 1.1 (160) 3.0 (435)
170 160 110 120 70
- - 0.9 (130) 0.8 (115) 1.0 (145)
0.31 0.29 0.27 - 0.42
1.6x106 1.1x107 1.0x107 1.0x107 5.0x107
17 20.3 20 20 26
4.4 (1kHz) 3.3 (1kHz) 3.1 3.2 3.1
0.03 (1kHz) 0.006 (1kHz) 0.025 0.02 0.01
UL94 HB UL94 V-0



• • •
• • •
• • •
• •
Typical property data values should not be used as specifications

22
Product Details - 2 Part Heat Cure Grades

Properties TSE3360 TSE3380 TIA222G FRV138 TIA216G RTV615 TSE3032

Components TSE3360(A) TSE3360(B) TSE3380(A) TSE3380(B) TIA222G(A) TIA222G(B) FRV138(A) FRV138(B) TIA216G(A) TIA216G(B) RTV615(A) RTV615(B) TSE3032(A) TSE3032(B)

Flowability Non-Flowable Flowable Flowable Flowable Flowable Flowable Flowable


General purpose Thermally conductive Thermally Fluorosilicone Thermally Low viscosity encapsulant Transparent
paste adhesive with adhesive conductive, low encapsulant conductive, low / potting material with encapsulant / potting
Features and Benefits extended pot life temperature/fast temperature/fast cure capability to cure at RT. material with good
cure, UL certified FDA recognition release properties

Adhesive / Sealant • •
Application

Coating
Encapsulant / Potting • • • • •
Mixing Ratio ((A):(B) by weight) 100:100 100:100 100:100 100:100 100:100 100:10 100:10
Color (mixed) White Gray Gray Translucent Gray Transparent Transparent
Viscosity (mixed) (23oC) Pa.s (P) 640 (6400) 1 40 (400) 1 20 (200) 1 13 (130) 8 (80) 1 4.0 (40) 2 4.0 (40) 1
Pot Life (23oC) h 24 8 4 8 0.5 4 4
Cure Condition o
C/h 150/1 150/0.5 70/0.5 150/1 70/0.5 150/0.25 100/1
Specific Gravity (23oC) 1.12 2.70 2.81 1.3 2.69 1.02 1.02
Hardness 42 70 45 (type E) 55 (shore 00) 45 (type E) 44 35
Tensile Strength MPa (psi) 5.4 (785) 2.5 (365) 0.3 (44) 0.3 (44) 0.2 (29) 6.3 (920) 4.5 (655)
Elongation % 380 100 40 73 40 120 210
Adhesive Strength MPa (psi) 3.1 (450) 1.5 (220) - - - - -
Thermal Conductivity W/m.K 0.23 1.68 2.1 - 1.6 0.19 0.17
Volume Resistivity MΩ.m 1.0x107 2.1x106 4.8x106 1.6x102 4.8x106 1.8x107 2.0x107
Dielectric Strength kV/mm 21 15 20 - 18 19.7 21
Dielectric Constant (60Hz) 3.0 5.7 5.3 7.2 5.0 2.7 (1kHz) 2.8
Dissipation Factor (60Hz) 0.001 0.002 0.002 - 0.002 0.0006 (1kHz) 0.001
Low Molecular Siloxane (D4-D10) wt% 0.02 0.02
Flame Retardancy UL94 V-0
Thermally Conductive • • •
FDA •
Bottle •
Packaging

Can • • • • •
Pail • • • • • • • • •
Kit • •
1 2 3 4
JIS K 6249 ASTM D2196 TSE3331K unavailable in Europe and the Americas TSE3331K EX unavailable in Asia

Pot Life:
5 TSE3331 Viscosity Change After Mixing
The pot life of a 2 Part Heat
Viscosity Pa.s

Cure grade is affected by 4


changes in viscosity that occur 23oC
after the components 3
have been mixed. 2

0
2 4 6 8
Time - h

10 TSE3431-H Viscosity Change After Mixing


Viscosity Pa.s

6 23oC
4

0
0.5 1 1.5 2
Time - h

23
TSE3331 TSE3431 TSE3331K EX4 TSE3331K 3 TSE3431-H XE14-B7892 YE5822 TSE3033
TSE3331(A) TSE3331(B) TSE3431(A) TSE3431(B) TSE3331KEX(A) TSE3331KEX(B) TSE3331K(A) TSE3331K(B) TSE3431-H(A) TSE3431-H(B) XE14-B7892(A) XE14-B7892(B) YE5822(A) YE5822(A) TSE3033(A) TSE3033(B)

Flowable Flowable Flowable Flowable Flowable Flowable Flowable Flowable


Thermally conductive Encapsulant / potting Thermally conductive Thermally conductive Encapsulant / potting Encapsulant / potting Low viscosity transparent Low viscosity
encapsulant / potting material with UL certified, encapsulant / potting encapsulant / potting material with UL certified, material with UL certified, encapsulant / potting transparent
material. thermal conductivity, and material. material. thermal conductivity, and low temperature cure, and material. Good encapsulant / potting
UL certified good release properties UL certified UL certified good release properties good release properties release properties material

• • • •
• • • • • • • •
100:100 100:10 100:100 100:100 100:10 100:100 100:10 100:100
Gray Black Dark Gray Dark Gray Black Black Transparent Transparent
3.5 (35) 1 3.3 (33) 1 3.0 (30) 1 2.6 (26) 1 2.6 (26) 1 1.3 (13) 1 1.0 (10) 1 0.9 (9) 1
8 1.5 8 8 1.5 2 4 6
120/1 100/1 120/1 120/1 100/1 60/1 100/1 150/0.5
1.51 1.50 1.43 1.43 1.52 1.39 0.97 1.01
60 70 50 45 70 60 27 30
2.9 (420) 4.9 (710) 3.0 (440) 3.1 (450) 4.1 (595) 3.5 (510) 0.4 (58) 1.0 (145)
70 70 100 120 60 100 130 130
1.3 (190) - 1.6 (230) 1.6 (230) - - - 0.3 (44)
0.63 0.63 0.53 0.53 0.63 0.44 0.17 0.17
2.0x106 5.0x107 6.0x106 6.0x106 5.0x106 2.0x107 2.0x107 2.0x107
26 26 22 22 27 27 21 21
3.4 3.4 3.1 3.1 3.5 3.1 2.8 2.8
0.017 0.014 0.015 0.015 0.014 0.01 0.001 0.001

UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0 UL94 V-0
• • • • •

• • •
• • • • • • • • • • • • • • •
• • • • • • • •

Cure Properties: Hardness &


The cure performance of Cure Time - TSE3380
2 Part Heat Cure grades
is demonstrated by the 80
relationship between
temperature and hardness of 150oC
TSE3380 when placed in an 70 120oC
Hardness

oven at temperatures ranging


from 100oC to 150oC. 100oC
60

50
30 60 90 120
Cure Time - min

24
Product Details - 1 Part Gels

Properties TSE3051 TSE3051-FR TSE3051-L

Flowability Flowable Flowable Flowable


Low viscosity Low viscosity, UL Low viscosity, low
certified penetration
Features and Benefits

Viscosity (23oC) Pa.s (P) 0.7 (7) 1 0.7 (7) 1 0.7 (7) 1
Cure Condition o
C/h 125/2 150/1 125/2
Specific Gravity (23 C) o
0.97 0.97 0.97
Penetration 85 85 65
Thermal Conductivity W/m.K 0.17 0.17 0.17
Volume Resistivity MΩ.m 1.0x107 5.0x107 1.0x107
Dielectric Strength kV/mm 18 18 18
Dielectric Constant (60Hz) 2.8 2.8 2.8
Dissipation Factor (60Hz) 0.001 0.001 0.001
Flame Retardancy UL94 V-1
White •
Color

Transparent • • •
1kg can See below matrix • •
Pkg

15kg can • •
1
JIS K 6249 Typical property data values should not be used as specifications

TSE3051 W C
1kg bottle • •
4kg can •
15kg can •
20kg pail •
W: White, C: Clear

25
Product Details - 2 Part Gels

Properties TSE3062 TSE3070 RTV6136-D1

Components TSE3062(A) TSE3062(B) TSE3070(A) TSE3070(B) RTV6136(A) RTV6136(B)

Flowability Flowable Flowable Flowable


Features and Benefits Low temperature cure High elongation gel Fast cure, low viscosity

Mixing Ratio ((A):(B) by weight) 100:100 100:100 100:100


Color (mixed) Transparent Transparent Transparent
Viscosity (mixed) (23oC) Pa.s (P) 1.0 (10)1 0.8 (8)1 0.75 (7.5)2
Pot Life (23oC) h 1 4 0.5
Cure Condition o
C/h 70/0.5 70/0.5 100/0.3
Specific Gravity (23oC) 0.97 0.97 0.98
Penetration 55 65 60
Thermal Conductivity W/m.K 0.17 0.17 0.19
Volume Resistivity MΩ.m 1.0x107 1.0x107 1.0x107
Dielectric Strength kV/mm 18 18 20.5
Dielectric Constant (60Hz) 2.7 2.7 2.8 (1kHz)
Dissipation Factor (60Hz) 0.001 0.001 0.001 (1kHz)
Can • • • •
Pkg

Pail • • •
1
JIS K 6249 2ASTM D2196
Typical property data values should not be used as specifications

26
Product Details - 1 Part JCR Grades

Properties TSJ3187 TSJ3155 TSJ3195-W TSJ3185

Flowability Semi-Flowable Semi-Flowable Semi-Flowable Semi-Flowable


Thixotropic JCR gel. Thixotropic JCR rubber. Low viscosity JCR Thixotropic JCR
Provides stress Low post-cure hardness gel. Provides stress gel. Provides stress
Features and Benefits and vibration relief contributes to stress relief and vibration relief and vibration relief
performance of critical components performance performance

Property Gel Rubber Gel Gel


1 1 1
Viscosity (23 C) o
Pa.s (P) 12 (120) 6 (60) 4 (40) 3 (30)1
Color Translucent White White Translucent
Cure Condition o
C/h 150/4 150/4 150/4 150/4
Specific Gravity (23oC) 1.00 1.02 1.00 1.01
Hardness - 11 - -
Penetration 40 - 80 80
Thermal Conductivity W/m.K 0.18 0.18 0.18 0.18
7 7 7
Volume Resistivity MΩ.m 5.0x10 1.0x10 1.0x10 1.0x107
Dielectric Strength kV/mm 25 20 15 15
Dielectric Constant (60Hz) 2.7 2.8 2.8 2.7
Dissipation Factor (60Hz) 0.0006 0.0004 0.0004 0.001
Na+K+ ppm <2 <2 <2 <2
Pkg: 500g bottle • • • •
1
JIS K 6249 Typical property data values should not be used as specifications

Product Details - 2 Part JCR Grades

Properties XE14-B5778 TSJ3175

Components XE14-B5778(A) XE14-B5778(B) TSJ3175(A) TSJ3175(B)

Flowability Semi-Flowable Semi-Flowable


Flow-controllable Thixotropic JCR gel.
JCR rubber. Soft gel property
Features and Benefits contributes to stress
and vibration relief

Property Rubber Gel


Mixing Ratio ((A):(B) by weight) 100:100 100:100
Color (mixed) Translucent Black
1
Viscosity (mixed) (23 C) o
Pa.s (P) 14 (140) 17 (170)1
o
Pot Life (23 C) h 8 12
Cure Condition o
C/h 80/2 125/2
Specific Gravity (23oC) 1.02 1.01
Hardness 16 -
Penetration - 70
Thermal Conductivity W/m.K 0.17 0.18
Volume Resistivity MΩ.m 2.0x105 1.0x107
Dielectric Strength kV/mm 24 15
Dielectric Constant (60Hz) 2.7 2.7
Dissipation Factor (60Hz) 0.001 0.001
Na+K+ ppm <2 <2
Pkg: 500g bottle • • • •
1
JIS K 6249 Typical property data values should not be used as
specifications

27
Product Details - Grease

Properties TSK5303 TSK5370 TSK550 TSK551 YG6111 YG6240 YG6260 TIG1000


Thermally conductive Compound for Compound for electrical Compound for electrical Thermally conductive Thermally conductive Thermally conductive Thermally conductive
compound for medium electrical insulation contact insulation contact insulation compound for medium compound for medium compound for medium compound for medium
Features and Benefits heat dissipation. Heat & sealing with swell resistant protection against protection against heat dissipation. Low heat dissipation. Low heat dissipation. Low to high heat dissipation
resistance performance moisture & contaminants moisture & contaminants oil separation oil separation oil separation applications

Color White White White Green White White White White


Specific Gravity 2.34 - 1.03 1.03 2.45 2.45 2.30 2.50
Penetration 330 270 220 220 310 290 300 340
Bleed (150oC, 24h) % 2.8 1.5 1.5 1.0 0.4 0.0 0.5 0.1
o
Evaporation (150 C, 24h) % 0.2 0.2 0.2 0.3 0.1 0.4 0.1 0.1
Thermal Conductivity W/m.K 0.84 - - - 0.84 0.84 0.84 1.00
Volume Resistivity MΩ.m - 1.0x105 2.0x107 2.0x107 2.0x106 2.0x106 2.0x107 3.0x106
Dielectric Constant (60Hz) 5.0 2.5 2.8 2.8 5.0 5.0 5.0 5.0
Dissipation Factor (60Hz) 0.005 0.0001 0.0002 0.0002 0.006 0.006 0.005 0.006
Low Molecular Siloxane (D4-D10) wt% 0.0015 0.01 - - 0.01 0.003 0.003 0.003
Arc Resistance1 s - - 120< 120< - - - -
Low Volatility • • • • • •
Temperature Resistance •
Thermally Conductive • • • • •
Low Bleed •
Tube • • • • • •
Packaging

Can • • • • • • •
Pail • • •
Typical property data values should not be used as specifications

28
UL Certifications source: Underwriters Laboratories Inc.

Thickness RTI Flame HWI HAI HVTR D495 CTI File


Type Grade Color
mm Elec. Mech. Class (PLC) (PLC) (PLC) (PLC) (PLC) No.

ECS0601 Black Clear White 1.5 105 105 HB - - E56745


Gray 0.2 105 105 V-0 - -
ECS0609FR E56745
Gray 3.0 105 105 V-0 - -
Gray 1.0 105 105 V-1 0 0
0 4 0
Gray 3.0 105 105 V-0 0 0
TN3085 E56745
White 1.0 105 105 V-1 2 0
0 3 0
White 3.0 105 105 V-0 1 0
Black 0.71 105 105 V-1 3 0
RTV133 Black 1.6 105 105 V-1 2 0 0 3 0 E36952
Black 3.4 105 105 V-0 1 0
White 0.75 105 105 HB 4 0
White 1.5 105 105 HB 3 0
RTV160 1 5 0 E36952
White 2.5 105 105 HB 3 0
White 3.0 105 105 HB - -
Gray 0.83 105 105 HB 3 0
RTV167 Gray 1.5 105 105 HB 2 0 0 5 0 E36952
Gray 2.6 105 105 HB 2 0
Clear White 0.75 105 105 HB 4 0
Clear White 1.5 105 105 HB 3 0
TSE382 0 4 0 E56745
Clear White 1.9 150 140 HB 3 0
Clear White 3.0 150 140 HB 3 0
1 Part Condenstaion Cure

Red 2.0 200 200 - - -


TSE3826 E56745
Red 3.0 200 200 - - -
White 1.1 105 105 V-1 - -
White 1.5 105 105 V-1 0 0
TSE3843-W White 1.9 150 140 V-1 - - 0 1 1 E56745
White 2.5 150 140 V-1 - -
White 3.0 150 140 V-1 - -
Black 1.2 105 105 V-0 0 0
TSE384-B Black 1.9 150 140 V-0 - - 0 3 1 E56745
Black 3.0 150 140 V-0 - -
White 1.5 105 105 V-0 0 3
TSE3853-W 0 3 0 E56745
White 3.0 105 105 V-0 0 3
Gray 0.75 105 105 V-0 0 0
Gray 1.5 105 105 V-0 0 0
TSE3854DS Gray 3.0 105 105 V-0 0 0 0 3 0 E56745
White 1.5 105 105 V-0 0 3
White 3.0 105 105 V-0 0 3
Clear White Black 1.5 105 105 HB - -
TSE389 E56745
Clear White Black 3.0 105 105 HB - -
Gray 0.75 105 105 V-0 - -
White 0.75 105 105 V-1 - -
TSE3944 0 3 0 E56745
Gray White 1.5 105 105 V-0 0 0
Gray White 3.0 105 105 V-0 0 0
Clear White Black 1.5 105 105 HB - -
TN3305 E56745
Clear White Black 3.0 105 105 HB - -

RTI: Relative Temperature Index PLC: Performance Level Category HWI: Hot Wire Ignition HAI: High-Current Arc Ignition
HVTR: High-Voltage Arc Tracking Rate D495: D495 High-Voltage Dry Arc Resistance CTI: Comparative Tracking Index

29
Thickness RTI Flame HWI HAI HVTR D495 CTI
Type Grade Color File No.
mm Elec. Mech. Class (PLC) (PLC) (PLC) (PLC) (PLC)

Black 0.64 105 105 HB - -


TSE3976-B Black 1.5 105 105 HB - - E56745
1 P Cond Cure

Black 3.0 105 105 HB - -


XE11-A5133S White 3.0 105 105 V-1 - - E56745
White 1.5 105 105 HB - -
XE11-B5320 E56745
White 3.0 105 105 HB - -
TSE3051-FR Clear 2.7-3.3 105 105 V-1 - - E56745
1 Part Heat Cure

NC 1.0 105 105 HB - -


TSE322S N NC 1.5 105 105 HB - - E56745
NC 3.0 105 105 HB - -
Red 1.0 105 105 HB - -
TSE326 E56745
Red 3.0 105 105 HB - -
Black 1.0 105 105 V-0 - -
Black 1.6 105 105 V-0 2 0
TSE3331 0 0 0 E56745
Black 2.0 105 105 V-0 - -
Black 3.0 105 105 V-0 0 0
Black 2.5 105 105 V-0 - -
TSE3331K E56745
Black 3.0 105 105 V-0 - -
Black 2.5 105 105 V-0 - -
TSE3331K EX E56745
Black 3.0 105 105 V-0 - -
Gray 2.0 105 105 V-1 - -
TSE3431 E56745
Gray 4.0 105 105 V-0 - -
Gray 1.0 105 105 V-0 0 0
2 Part

Gray 1.5 105 105 V-0 - -


TSE3431-H 0 1 1 E56745
Gray 2.5 105 105 V-0 0 0
Gray 3.0 105 105 V-0 - -
Gray 1.0 105 105 V-1 - -
TSE3664K Gray 2.0 105 105 V-0 - - E56745
Gray 3.0 105 105 V-0 0 0
Black 2.0 105 105 V-1 - -
XE14-B7892 E56745
Black 3.0 105 105 V-0 - -
All 1.0 105 105 HB 4 0
TSE3661 0 E56745
All 3.0 105 105 HB 3 0
TIA222G Gray 3.0 - 3.3 105 105 V-0 - 0 0 2 0 E56745

HWI HAI HVTR D495 CTI


Resistance to ignition Mean Ignition Ability to withstand Mean No. Expressed as the rate HVTR Range E x p r e s s e d a s t h e Arc Resistance E x p r e s s e d a s t h a t Tracking Index
w h e n e x p o s e d t o Time (sec) PLC e l e c t r i c a l a r c i n g . of Arcs PLC (inches per minute) that (in mm/min) PLC number of seconds that (sec) PLC voltage which causes (volts) PLC
h i g h t e m p e r a t u re s . Expressed as the a tracking path can a material resists the tracking after 50 drops
Expressed as the ≥ 120 0 number of arc rupture ≥ 120 0 be produced on the 0 - 10 0 formation of a surface- ≥ 420 0 of 0.1% ammonium ≥600 0
m e a n n u m b e r o f 60 - 119 1 exposures required to 60 - 119 1 surface of the material 10.1 - 25.4 1 c o n d u c t i n g p a t h 360 - 419 1 chloride solution have 400 -599 1
seconds required to 30 - 59 2 ignite a specimen when 30 - 59 2 under standardized test 25.5 - 80 2 300 - 359 2 250 - 399 2
ignite a specimen 15 - 29 3 the arc occurs directly 15 - 29 3 conditions. 80.1 - 150 3 when subjected to an
intermittently occurring 240 - 299 3
fallen on the material.
175 - 249 3
when wrapped with an 7 - 14 4 on the surface or a <15 4 >150 4 arc of high voltage, low 180 - 239 4 100 - 174 4
energized ni-chrome <7 5 specified distance above current characteristics. 120 - 179 5 <100 5
resistive wire that the test specimen. 60 - 119 6
dissipates a specified <60 7
level of energy.

30
Typical Adhesion Performance
Condensation Cure Grades
Alkoxy Acetoxy Oxime
Substrate Primer- Primer- Primer-
less
ME121 ME123 XP80-A5363
less
ME121 ME123
less
ME121 ME123 XP80-A5363
Copper • • • 1
• 1
▲1 • 1

Steel • • ▲ • • •
Brass • • ▲1 ▲1 ▲1 • 1
Metals

Stainless Steel • • ▲ • • •
Aluminum • • • • • •
Galvanized Steel • • • • •
Tin • • • • • •
Acrylic Resin • • × • • •
Phenol Resin • • • • • •
Epoxy Resin • • • • • •
Polycarbonate • • • •
Soft Polyvinyl Chloride • • × • × × •
Rigid Polyvinyl Chloride • • • • • • •
Polyester Film • • ▲ • • • •
Unsaturated Polyester • • • • • • •
Plastic

Polyamide • • • • • • •
Nylon 66 • • • • •
PBT • • ▲ •
PPS • • ▲ • •
ABS • • • • • • •
Polypropylene × × • × × × •
Polyethylene × × ▲ × × × × ×
Fluorocarbon Resin × × × × × × ×
Silicone Resin Laminate • • • • • •
Chloroprene Rubber ▲ • ▲ • ▲ •
Nitrile Rubber ▲ • • • ▲ •
Rubber

Styrene Butadiene Rubber ▲ • ▲ •


Ethylene Propylene Rubber ▲ • ▲ •
Silicone • • • • • •
• • • • • •
Inorganic

Glass
Ceramic • • • • • •
• Adheres completely, ▲ Adheres, but separates from surface when pulled, × Does not adhere
1
May corrode under some usage conditions

Condensation Cure Addition Cure


Primer Properties
ME121 ME123 XP80-A5363 SS4004P SS4044P SS4179 ME151 XP81-B0016 SS4120

Appearance Yellow Yellow Yellow Pink Yellow Clear Yellow Yellow Clear
Transparent Transparent Transparent Colorless Transparent Colorless

Metals, Metals,
Substrates Glass, Plastic, Polylefins Metals Metals Plastic Glass, Metals, -
Plastic Rubber Plastic, Glass
Ceramic
Specific Gravity (23OC) 0.85 0.86 0.88 0.85 0.85 0.98 0.87 0.71 0.82
Non-Volatile Content 15% 15% 7% 15% 15% 6% 24% 7.5% 3%
Drying Time (23OC) min 30 30 20 30 30 15 30 30 30

Acetone Acetone Acetone Acetone Ethyl Acetate


Solvents Toluene Toluene Toluene Xylene Xylene Toluene Toluene n-hexane Ethanol
IPA IPA N-butanol N-butanol Methanol IPA Methanol
IPA IPA

31
Shear Adhesion Test Method Typical Heat Resistance
substrate
1-Part Condensation Cure Adhesive (Alkoxy Type)

A
50

Elongation Chng. Adhesion Chng. Hardness Chng.


40 20oC
30 150oC
adhesive 20 200oC
B C
10
JIS Method ASTM Method 0
A: 25mm 1" -10
B: 10mm 0.5"
C: 1mm - 40
Pull Rate: 10mm/min. 1"/min. 20
0

%
-20
-40
Typical Chemical Resistance
20
Chemical Volume Change 0
Concentrated Hydrochloric Acid ◎ -20

%
Hydrochloric Acid (3%) ◎ -40
-60
Concentrated Sulphuric Acid Decomposition
-80
Sulphuric Acid (10%) ◎ 7 14 30 90 180 360
Elapsed Time days
Concentrated Nitric Acid △
Acid

Nitric Acid (7%) ◎


Glacial Acetic Acid ◎
Acetic Acid ◎
Hydrofluoric Acid Decomposition
Citric Acid ◎
Phosphoric Acid ◎ Typical Electrical Performance
Concentrated Ammonia ◎
Dielectric Strength Test Method: 1mm
Ammonia (10%) ◎
Equipment:
Potassium Hydroxide (20%) ◎
Alkali

Dielectric voltage gauge


12.5mm
Sodium Hydroxide (1%) ◎ Voltage Rise: adhesive
Sodium Hydroxide (20%) ◎ 1kV/s
Terminal Gap:
Sodium Hydroxide (50%) ◎ 1mm (JIS C 2110)
Sodium Chloride (10%) ◎
Inorganic Saline
Solution

Sodium Carbonate (2%) ◎


Sodium Carbonate (20%) ◎
Hydrogen Peroxide (3%) ◎ Electrical Performance of Cured Material
ASTM No.1 Oil (150oC, 70h) ◎
ASTM No.3 Oil (150oC, 70h) △ Volume Resistivity Dielectric Strength
TSE3843-W MΩ.m kV/mm
Mineral Oil ◎
Oil

Castor Oil Conditions 40OC, 95%RH 25OC Immersed 40OC, 95%RH 25OC Immersed

Flax Seed Oil ◎ Initial 1.6x107 1.6x107 29 29
o
Silicone Oil (35 C, 70h) △ 1 Day 2.9x10 6
2.2x106 27 25
Acetone △ 3 Days 2.5x10 6
3.6x10 6
29 22
Butyl Alcohol ○ 7 Days 2.7x106 1.9x106 24 23
Solvent

Ethyl Alcohol ◎
Gasoline X
Mineral Spirit X
Toluene X
Water (room temperature) ◎
Water

Boiling Water (70h) ◎


◎ : <10%, ○ : 10-25%, △ : 25-75%, X : >75%
Test Method:
o
Volume change of cured silicone rubber after immersing 1 week at 25 C

32
Other Electronic Frequently Although some heat cure products
can cure at room temperature,
reactive fluids or an RTV with a
lower viscosity.
Solutions from Asked higher heat greatly accelerates the
What can I do to improve
Momentive Questions cure. 1-part heat cure products
typically have an inhibitor in the the adhesion of the silicone
Performance formulation that stops the product adhesive to my parts?
What does RTV mean? from curing until an activation The first step to good adhesion
Materials RTV stands for Room Temperature temperature, greater than room is to have clean surfaces for the
Vulcanization (cure). Despite the temperature, is achieved and the silicone to bond to. For difficult-
low-temperature connotations inhibitor is driven off and the cure to-bond-substrates, Momentive
conveyed by this name, RTV reaction is allowed to proceed. Performance Materials offers a
silicones consist of both Room number of primers that can be
Temperture Cure and Heat Cure What does "tack free time" used to improve and maximize
grades. mean? adhesion.
Tack free refers to the amount of
What is the cure mechanism time it takes for a condensation How do I ensure that air
of a condensation cure cure silicone product to form a is removed from 2-part
product? grades?
cured outer layer (the cured outer
Condensation cure silicone layer is not tacky like uncured If you are hand mixing, air may
products cure when exposed to material). become added to the material
atmospheric moisture. Moisture during the mixing process.
in the air is generally required to What is "mix ratio"? Vacuum de-airing is most effective
cure (or vulcanize) condensation in removing air prior to use.
Mix ratio is a term used to state
cure products. The cure process Automated mixing equipment
the amount of each material to
begins from the outer surface, that utilizes a static mixer can
be in a multi-component material.
Provides detailed information and therefore time is required eliminate the need to de-air prior to
The mix ratios for 2-part products
on silicone materials used for complete cure. The cure dispensing.
are described on the individual
for thermal management time is affected by the reaction
product data sheets and are On complex high-density
applications in electronics and mechanism and viscosity of the
given as a ratio by weight of each electronics, air can sometimes be
micro-electronics. Includes material. Generally, at 25C and
material. trapped under components during
SilCool* grease & adhesives, and 50%RH, condensation cure RTV
silicones cure through in 24 to 48 the potting process. Where this is
conventional grades for adhesion, What does "pot life" or a concern, potting under vacuum
encapsulation and potting. hours. Full physical properties "work life" mean?
may take up to 7 days to develop. or vacuum de-airing after potting
The amount of time after a 2-part can remove the trapped air. An
What is the depth (bead grade is mixed with its curing alternate approach may be to use
thickness) limit for a agent that it will remain useful or a grade with a low viscosity and
condensation cure grade? pliable. longer potlife and to cure at lower
temperatures (if heat-cure grade),
For 1-part, condensation How do I remove silicone? allowing entrapped air to escape
cure products, the depth Before it is cured: use a putty knife prior to the cure of the material.
(bead thickness) limitation is to remove any of the uncured
approximately 6mm (1/4"). paste. Wipe the area clean with What is cure inhibition, and
For 2-part, condensation isopropyl alcohol to remove any how do I prevent it?
cure products, the depth leftover residue. After it is cured: Cure inhibition is a phenomenon
(bead thickness) limitation is First mechanically remove as that may be observed in addition-
approximately 25mm (1"). much of the silicone as you can cure grades. These materials
Can I accelerate the cure with either a knife or a razor. A use a platinum catalyst to drive
time of a 1-part product? solvent (mineral spirits, toluene, the curing reaction. Surfaces
xylene, acetone) can them be containing water, sulphur,
Condensation cure silicone cure
used to remove any oily residue or nitrogen compounds, organic
rates depend on humidity, silicone
any remaining silicone, It may be metal compounds, or phosphate
thickness, and to a smaller degree
necessary to soak the silicone in a compounds, may inhibit cure.
Provides opto-electronic heat. Increasing the relative
solutions for LED Packages and solvent overnight to break it down.
humidity around the silicone or Cure inhibition is characterized
Assemblies. Includes InvisiSil* reducing the thickness of the by a gummy or sticky appearance
LED encapsulants, Glob Top, material will reduce the time to cure
Can I thin a silicone?
of the silicone at the interface
Lens fabrication materials, Die the material. Increased heat (not Silicone can be thinned using a between the silicone and
Attach adhesives, and Dot Matrix over 50C) will somewhat reduce solvent in which the silicone is offending substrate. Inhibition
assembly materials. cure time but as mentioned will do miscible, generally an aromatic can be prevented by application
so to a much smaller degree than solvent such as toluene or xylene. of a barrier coat, cleaning of
humidity or thickness. As always, be sure to follow the the offending material prior to
producer's instructions when application of the silicone material,
What is the cure using solvent products and always replacing the offending material
mechanism of an addition use in a well-ventilated area. The with a suitable alternative, or
cure product? shrinkage of the silicone and the selection of a condensation cure
Addition cure silicone RTV cure time will increase with the grade.
products may be 1 or 2-part addition of solvent. Alternative
and cure when exposed to heat. suggestions would include non-

33
Dispensing Equipment Examples

Tube Type Dispensing Unit

Cartridge Type Dispensing Unit

Cartridge Air-Gun Dispensing Unit

Small Can Pump and Dispensing Unit Pail Can Pump Unit
34
Customer Service Centers

Worldwide Latin America Pacific


[email protected] China
South America
+1 614 986 2495 / T +1 800 295 2392 T +55 11 4534 9650 T +800 820 0202 / +86 21 3860 4892

Mexico and Central America Japan


North America
T +52 55 2169 7670 T +0120 975 400 / +81 276 20 6182
Silicones Korea
T +1 800 332 3390 Europe, Middle East, Africa and India T +82 2 6201 4600
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T +60 3 9206 1532
T +1 877 943 7325

Patent Status
Nothing contained herein shall be construed to imply the nonexistence of any relevant patents or to constitute the permission, inducement or recommendation
to practice any invention covered by any patent, without authority from the owner of the patent.

Product Safety, Handling and Storage 


Customers should review the latest Material Safety Data Sheet (MSDS) and label for product safety information, handling instructions, personal protective
equipment if necessary, and any special storage conditions required. MSDS are available at www.momentive.com or, upon request, from any Momentive
Performance Materials representative. For product storage and handling procedures to maintain the product quality within our stated specifications,
please review Certificates of Analysis, which are available in the Order Center. Use of other materials in conjunction with Momentive Performance Materials
products may require additional precautions. Please review and follow the safety information provided by the manufacturer of such other materials.

Limitations 
Customers must evaluate Momentive Performance Materials products and make their own determination as to fitness of use in their particular applications.

DISCLAIMER:
THE MATERIALS, PRODUCTS AND SERVICES OF MOMENTIVE PERFORMANCE MATERIALS INC. AND ITS SUBSIDIARIES AND AFFILIATES
(COLLECTIVELY “SUPPLIER”), ARE SOLD SUBJECT TO SUPPLIER’S STANDARD CONDITIONS OF SALE, WHICH ARE INCLUDED IN THE
APPLICABLE DISTRIBUTOR OR OTHER SALES AGREEMENT, PRINTED ON THE BACK OF ORDER ACKNOWLEDGMENTS AND INVOICES,
AND AVAILABLE UPON REQUEST. ALTHOUGH ANY INFORMATION, RECOMMENDATIONS, OR ADVICE CONTAINED HEREIN IS GIVEN IN
GOOD FAITH, SUPPLIER MAKES NO WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED, (i) THAT THE RESULTS DESCRIBED HEREIN WILL
BE OBTAINED UNDER END-USE CONDITIONS, OR (ii) AS TO THE EFFECTIVENESS OR SAFETY OF ANY DESIGN INCORPORATING ITS
PRODUCTS, MATERIALS, SERVICES, RECOMMENDATIONS OR ADVICE. EXCEPT AS PROVIDED IN SUPPLIER’S STANDARD CONDITIONS OF
SALE, SUPPLIER AND ITS REPRESENTATIVES SHALL IN NO EVENT BE RESPONSIBLE FOR ANY LOSS RESULTING FROM ANY USE OF ITS
MATERIALS, PRODUCTS OR SERVICES DESCRIBED HEREIN. Each user bears full responsibility for making its own determination as to the suitability of
Supplier’s materials, services, recommendations, or advice for its own particular use. Each user must identify and perform all tests and analyses necessary to assure
that its finished parts incorporating Supplier’s products, materials, or services will be safe and suitable for use under end-use conditions. Nothing in this or any other
document, nor any oral recommendation or advice, shall be deemed to alter, vary, supersede, or waive any provision of Supplier’s standard Conditions of Sale or this
Disclaimer, unless any such modification is specifically agreed to in a writing signed by Supplier. No statement contained herein concerning a possible or suggested
use of any material, product, service or design is intended, or should be construed, to grant any license under any patent or other intellectual property right of
Supplier covering such use or design, or as a recommendation for the use of such material, product, service or design in the infringement of any patent or other
intellectual property right.

*SilCool and InvisiSil are trademarks of Momentive Performance Materials Inc.

Momentive and the Momentive logo are trademarks of Momentive Performance Materials Inc.

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Copyright 2011-2013 Momentive Performance Materials Inc. All rights reserved. MPM 140-045-10E-GL 06/13 Printed in U.S.A.

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