Panasonic Inverter CU-S24JKQ, CS-S24JKQ, CU-S18JKQ, CS-S18JKQ PDF
Panasonic Inverter CU-S24JKQ, CS-S24JKQ, CU-S18JKQ, CS-S18JKQ PDF
Panasonic Inverter CU-S24JKQ, CS-S24JKQ, CU-S18JKQ, CS-S18JKQ PDF
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the products dealt with in this service information by anyone else could result in serious injury or death.
TABLE OF CONTENTS
1. Safety Precautions.............................................3 8. Electronic Circuit Diagram ..............................14
2. Specification .......................................................5 8.1 Indoor Unit..................................................14
8.2 Outdoor Unit ...............................................15
3. Location of Controls and Components ...........7
9. Printed Circuit Board .......................................16
3.1 Indoor Unit....................................................7
3.2 Outdoor Unit .................................................7 9.1 Indoor Unit..................................................16
3.3 Remote Control ............................................7 9.2 Outdoor Unit ...............................................18
9.3 Main Printed Circuit Board .........................18
4. Dimensions .........................................................8
10. Installation Instruction.....................................19
4.1 Indoor Unit....................................................8
4.2 Outdoor Unit .................................................9 10.1 Select The Best Location ...........................19
10.2 Indoor Unit..................................................20
5. Refrigeration Cycle Diagram...........................10
10.3 Outdoor Unit ...............................................24
6. Block Diagram ..................................................11
11. Operation Control.............................................26
7. Wiring Connection Diagram............................12
11.1 Basic Function............................................26
7.1 Indoor Unit..................................................12 11.2 Indoor Fan Motor Operation.......................27
7.2 Outdoor Unit ...............................................13 11.3 Outdoor Fan Motor Operation ....................27
WARNING This indication shows the possibility of causing death or serious injury
CAUTION This indication shows the possibility of causing injury or damage to properties.
• Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for
future reference.
WARNING
2. If wiring unit is supplied as repairing part, do not repair or connect the wire even only partial wire break. Exchange the whole wiring unit.
4. Engage dealer or specialist for installation and servicing. If installation of servicing done by the user is defective, it will cause water leakage,
electrical shock or fire.
5. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electric shock or fire.
6. Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water leakage, fire
or electrical shock.
7. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly done,
the set will drop and cause injury.
8. For electrical work, follow the local national wiring standard, regulation and the installation instruction. An independent circuit and single outlet
must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
9. This equipment is strongly recommended to install with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD). Otherwise, it
may cause electrical shock and fire in case equipment breakdown or insulation breakdown.
2 2
10. Use the specified cable 1.5 mm (1.0 ~ 1.75HP) or 2.5mm (2.0 ~ 2.5HP), and connect tightly for indoor/outdoor connection. Connect tightly
and clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at
the connection.
11. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause
heat-up or fire at the connection point of terminal, fire or electrical shock.
12. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosive and injury.
13. Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit at veranda of high rise building, child may
climb up to outdoor unit and cross over the handrail and causing accident.
14. This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and
telephone. Otherwise, it may cause electric shock in case equipment breakdown or insulation breakdown.
15. Keep away from small children, the thin film may cling to nose and mouth and prevent breathing.
16. Do not damage or use unspecified power supply cord. Otherwise it will cause fire or electric shock.
17. Do not modify the length of the power supply cord or use extension cord, and do not share the single outlet with other electric
appliances. Otherwise, it will cause fire or electric shock.
18. In case of using existing (R22) pipes during installation of R410 models, must carry out pump down properly to collect back the
refrigerant and oil before installation new unit.
Thickness of copper pipes used with R410A must be more than 0.6mm. Never use copper pipes thinner than 0.6mm.
It is desirable that the amount of residual oil is less than 40 mg/10m.
19. During installation, before run the compressor, confirm the refrigerant pipes are fixed. Operation of compressor without fixing the piping,
setting the valves at open condition, a burst may occur and cause injury.
22. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when refrigerant contacts with fire.
23. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
24. Must not use other parts except original parts describe in catalog and manual.
CAUTION
1. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the
unit, it may cause fire.
2. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage
the furniture.
3. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare
may break and cause refrigerant gas leakage.
4. Do not touch outdoor unit air inlet and aluminium fin. It may cause injury.
6. Pb free solder has a higher melting point than standard solder; typically the melting point is 50°F – 70°F (30°C – 40°C) higher. Please use
a high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
7. Power supply connection to the air conditioner. Connect the power supply cord of the air conditioner to the mains using one of the following
methods.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency. In some countries,
permanent connection of this room air conditioner to the power supply is prohibited.
i. Power supply connection to the receptacle using a power plug.
Use an approved 15/16A (1.0 ~ 1.75HP) or 16A (2.0HP) or 20A (2.5HP) power plug with earth pin for the connection to the socket.
ii. Power supply connection to a circuit breaker for the permanent connection.
Use an approved 16A (1.0 ~ 2.0HP) or 20A (2.5HP) circuit breaker for the permanent connection. It must be a double pole switch with a
minimum 3.0 mm contact gap.
8. Do not release refrigerant during piping work for installation, servicing, reinstallation and during repairing a refrigerant parts. Take
care of the liquid refrigerant, it may cause frostbite.
9. Installation or servicing work: It may need two people to carry out the installation or servicing work.
10. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
11. Do not sit or step on the unit, you may fall down accidentally.
12. Do not touch the sharp aluminium fin, sharp parts may cause injury.
kJ/hW 13.5 13.6 12.9 13.5 13.6 12.9 10.5 13.1 12.8 10.5 13.1 12.8
Power Factor % - 98 - - 95 - - 97 - - 97 -
dB-A 45 / 36 / 33 45 / 36 / 33 46 / 37 / 34 46 / 37 / 34
Indoor Noise (H / L / QLo) Power Level
- - - -
dB
dB-A 49 / - 50 / - 49 / - 50 / -
Outdoor Noise (H / L) Power Level
- - - -
dB
Max Current (A) / Max Input Power (W) 8.8 / 1.85k 10 / 2.10k
Starting Current (A) 6.4 7.7
Type Hermetic Motor Hermetic Motor
Compressor Motor Type Induction (4-poles) Induction (4-poles)
Output Power W 900 900
Type Cross-Flow Fan Cross-Flow Fan
Material ASK30K1 ASK30K1
Motor Type Transistor (8-poles) Transistor (8-poles)
Indoor Fan
10
PTC2
PTC1
POWER
11
SUPPLY SC FM
RY-FM
COMP
SC
NOISE FILTER
RY-C
FM
CT
2
3
7.1
HV(-) BL
4 W 4
FUSE301 W
CN-CLN W GND
COMPLETE
T3.15A L250V G G
GENERATOR
W
1 1 1
TERMINAL W 10 W
Indoor Unit
W HV(+)
ELECTRONIC
WIRE HOLDER
CONTROLLER
BOARD RY-PWR
BR W
COMPLETE AUTO
P
W SW01
W SW
BL
L
1 (L) W
TO W STEPPING MOTOR
OUTDOOR
CN-DATA1
2 (N) W 1 BR 1 1 BR 1
UNIT R W R R
CN-STM1
THERMAL 12 5 5
(RED) 5 5
FUSE CN-DATA1
102°C (3A) G301 (YLW) STEPPING MOTOR
G (GRN) BR 1 1 BR
1 1
R R
7. Wiring Connection Diagram
O O
POWER SUPPLY (YLW) Y Y
CORD Y/G
CN-STM2 P P
5 5
FERRITE ELECTRONIC 6 6
12
CORE CONTROLLER
TO OUTDOOR SENSOR 1 (PIPE TEMP.)
UNIT 4
CN-TH SENSOR
Y/G GROUNDING (RED) COMPLETE
TERMINAL 1
COMPLETE SENSOR (AIR TEMP.)
3 1 ELECTRONIC
CN-RCV CONTROLLER
Y/G (YLW)
1 3 CN-RCV
EVAPORATOR
1 CN-DISP (YLW) 15
Y 7
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
B 6
FAN W
BL 5
MOTOR WIRELESS REMOTE
4 14 CN-DISP 1 CONTROLLER
R
1 ELECTRONIC CONTROLLER
CN-FM (DISPLAY LED)
ELECTRONIC CONTROLLER GAS SENSOR
7.2 Outdoor Unit
13
5V 5V
IC301 CN-RCV MAIN ELECTRONIC CONTROLLER
R301
3
2 5V
2
1 R42 (-) HV
Indoor Unit
R10
1
+ SW01 5V 12V 5V Q04
RECEIVER C4 R43
C301 CN-CLN (+) HV
C3 R15
1 R37 C29 4 4
2 3 3 HIGH VOLTAGE POWER SUPPLY -6.0kV
3 C1 2 2
REMOTE CONTROL D1 1 1
+3.5kV
CN-RCV 5V
CN-CLN
Q01 5V
(GND)
R12
MILD DRY
10 C309 AC304(RED)
COOLING 11 R50 3 9 THERMAL
12 R48 R53 2 10 FM FEEDBACK G301(GRN) FUSE
13 R49 1 11 RX LF301 102°C (3A)
14 5V 12 TX D301 W
DB301
15 CN-FB _ R328 B
CN-DATA1 TH302 Power
R41 1 R331 R326 Supply
R329
TH301
CN-DISP 2 Cord
R58 3 G Y/G
C36 C35
+
C9 +
C33 FERRITE
14
C315 CORE
ZD303 ZD301
12V
To
R308
PC302 PC301
2 15 CN-STM2
3 14 1 1
Sensor (Thermistor) 2 2 R321 Y/G
4 13
5 12 3 3 D304
DISPLAY INDICATOR Characteristics 4 4 EVAPORATOR
70 6 11 5 5
12V 7 10 PC307
7 Y
NON-DRY (BLU) LED207 8 C32 6 B
CN-DISP 1 Pipe Temp. Sensor DC Voltage COMMUNICATION
5V 14 60 LEFT RIGHT STM CIRCUIT 5 W
2 Intake Air Temp. Sensor 12V 4 BL
13 FM
12
POWER(GRN) LED201 11 12V R47 R46 R
50 12V 5V
TIMER(ORG) LED202 10 IC03 1
9 CN-STM1 CN-FM
POWER ELECTRONIC CONTROLLER
QUIET(ORG) LED203 8 1 1 9 16
5 5
7 40 2 15 4 4
2 3 14
6 3 3
5 4 13 2 2
POWERFUL (ORG) LED204 5 12 1 1
4 30
12V 3 6 11
2 7 10
1 8 C34 UP DOWN STM
Resistance (kΩ)
E-ION/DUST(BLU) LED205 20
G
LED206 B 10
R
0
-10 0 10 20 30 40 50
15
CN-DATA1
SW01
CN-FB
(S9, 10, 12, 13JK only)
CN-TH
CN-STM1
CN-CLN
CN-RCV CN-DISP
16
AC303 AC304
AC301
RY-PWR
CN-PCFM
CN-DATA1
CN-DISP
CN-RCV
GND
CN1
17
18
Model Horse Piping size Rated Length Max Elevation Min Piping Max Piping Additional Piping length
Power Gas Liquid (m) (m) Length (m) Length (m) Refrigerant for add. gas
(g/m) (m)
S9*** 3/8” 1/4" 7.5 5 3 15 15 7.5
S10*** 3/8” 1/4” 7.5 5 3 15 15 7.5
1.0 ~
S12*** 1/2" 1/4" 7.5 5 3 15 15 7.5
1.75HP
S13*** 1/2” 1/4" 7.5 5 3 15 15 7.5
S15*** 1/2" 1/4" 7.5 5 3 15 15 7.5
S18*** 2.0 ~ 1/2" 1/4" 5 15 3 20 15 10
S24*** 2.5HP 5/8” 1/4" 5 15 3 20 20 10
Left bottom
65mm
About About
960 mm 1660 mm Installation plate
Brushing-Sleeve (*)
Sleeve (*)
Putty (*) (Gum type Sealer)
50mm
or more Bend the pipe as closely on the wall as possible,
• This illustration is for explanation purposes only. but be careful that it doesn’t break.
The indoor unit will actually face a different way.
1
or 00 m
re
or 00 m
mo m
Attaching the remote control holder to re Connecting cable
1
the wall
Liquid side piping (*)
Remote control holder
Remote m
Gas side piping (*)
Remote control m re
control holder 00 o
10 o r m Additional drain hose
3
or 00 m
mo m
re
19
3 4
128
Installation A 234.5mm
241.5mm 6
Measuring 5 plate
Tape
C
128mm 128mm
Dimension
Model
○1 ○
2 ○3 ○4 ○5 ○6
S9***, S10***, S12***, S13***, S15*** 485mm 82mm 165mm 158mm 93mm 145mm
S18***, S24*** 585mm 82mm 165mm 158mm 219mm 269mm
○
B : For left side piping, piping connection for liquid should be about ○
5 from this line.
: For left side piping, piping connection for gas should be about ○
6 from this line.
1 Mount the installation plate on the wall with 5 screws or more (at least 5 screws).
(If mounting the unit on the wall, consider using anchor bolts.)
o Always mount the installation plate horizontally by aligning the marking-off line with the thread and using
a level gauge.
2 Drill the piping plate hole with ø70mm hole-core drill.
o Putting measuring tape at position as shown in the diagram above. The hole center is obtained by
measuring the distance namely 128mm for left and right hole respectively. Another method is
intersection point of arrow mark extension.
o Drill the piping plate hole at either the right or left and the hole should be slightly slanted to the outdoor
side.
Caution 15 mm
When the wall is hollow, please be sure to use the sleeve for tube Sleeve for
tube ass’y
ass’y to prevent dangers caused by mice biting the connecting
cable. Approx. 5 - 7 mm
Ø 70 through hole
Putty or caulking compound
20
Piping
Piping
! Shock absorber
Intake grille
Insert the connecting cable If indoor power supply, excess length of power
supply must arrange accordingly, please refer
“Power supply cord arrangement: before secure
Secure the indoor unit the indoor unit.
Right Rear piping Right and Right Bottom piping Insert the connecting cable
21
Bend the embedded piping • Use a spring bender or equivalent to bend the
piping so that the piping is not crushed.
Pull the connecting cable into indoor unit • The inside and outside connecting cable can be
connected without removing the front grille.
•
Cut and flare the embedded piping When determining the dimensions of the piping, slide the
unit all the way to the left on the installation plate.
• Refer to the section “Cutting and flaring the piping”.
Connect the piping • Please refer to “Connecting the piping” column in the
outdoor unit section (Below steps are done after connecting
the outdoor piping and gas-leakage confirmation
(This can be used for left rear piping & left bottom piping also.)
Connectin g
Drain hose cable
Connecting
Piping
Drain hose cable More than
Drain cap Drain hose 1150 mm
Adjust the piping slightly downwards. Sleeve for piping hole
How to pull the piping and drain hose out, in In case of left piping how to insert
case of the embedded piping the connecting cable and drain
Apply putty or n hose.
t ha
caulking material re
Mo 0 mm
to seal the wall 115 Connecting PVC tube Cable
opening. for drain
cable °
hose Piping 45
More than 700 mm
Piping
e Drain hose
M or Indoor unit Drain
7 0 mm from main unit hose
than 4
PVC tube (VP-65) for piping 72 mm
PVC tube for and connecting cable
drain hose (VP-20) PVC tube for drain hose (VP-30) Piping Cable
(For the right piping, follow the
same procedure)
22
1 2 3 Earth Wire
Terminals on the indoor unit 1 2 3 longer than
Colour of wires others AC
wires for
Terminals on the outdoor unit 1 2 3 safety
reason
Indoor and
outdoor
cable Holder
connection
• Secure the connecting cable onto the control board with the holder.
• This unit must be properly earthed.
• Ensure the color of wires of outdoor unit and the terminal numbers are the same to the indoor’s respectively.
• Earthed lead wire shall be longer than the other lead wires as shown in the figure for the electrical safety in case
of the slipping out of the cord from the anchorage.
terminal board
5 mm
or more
(gap between ACCEPT PROHIBITED PROHIBITED
No loose strand when insert
wires)
23
D
Model A B C D
S9***, S10*** 474 mm 87 mm 18.5 mm 261 mm
S12***, S13***, S15***, S18*** 570 mm 105 mm 18.5 mm 320 mm
S18***, S24*** 612.5 mm 131 mm 19 mm 383 mm
Improper flaring
P ip e H a n d le
R ea m e r 0 – 0 .5 m m
B ar B ar
Yo k e
C o re
I n c l in e d S u r f a c e C ra c k e d U n e v e n
dam aged t h ic k n e s s
P o in t d o w n C la m p h a n d le R e d a r ro w m a r k C o p p e r p ip e When properly flared, the internal surface of the
1. To cut 2. To remove burrs 3. To flare flare will evenly shine and be of even thickness.
Since the flare part comes into contact with the
connections, carefully check the flare finish.
24
Close
Gas side
Three-way valve
OPEN
Close
Lo Hi
Vacuum CLOSE
pump
1 Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way
valve.
o Be sure to connect the end of the charging hose with the push pin to the service port.
2 Connect the center hose of the charging set to a vacuum pump.
3 Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from
0cmHg (0 Mpa) to -76cmHg (-0.1Mpa). Then evacuate the air approximately ten minutes.
4 Close the Low side valve of the charging set and turn off the vacuum pump. Make sure the needle in the
gauge does not move after approximately five minutes.
Note: BE SURE TO TAKE THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5 Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6 Tighten the service port caps of the 3-way valve at a torque of 18Nym with a torque wrench.
7 Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN”
using a hexagonal wrench (4mm).
8 Mount valve caps onto the 2-way valve and the 3-way valve.
o Be sure to check for gas leakage.
Caution
• If gauge needle does not move from 0cmHg (0Mpa) to -76cmHg (-0.1Mpa), in step 3 above take the following
measure:
• If the leak stops when the piping connections are tightened further, continue working from step 3.
• If the leak does not stop when the connections are retightened, repair location of leak.
• Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant,
it may cause frostbite.
25
Indoor intake
Air Temp
• After the operation mode is decided, the unit operation will follow the respective operation mode control.
26
Remote control ○ ○ ○ ○ ○
Tab Hi Me+ Me Me- Lo
• Auto Fan Speed
o According to room temperature and setting temperature, indoor fan speed is determined automatically.
o The indoor fan will operate according to pattern below.
Fan Speed a b c d e f g h a b
Higher
Medium
Lower
[1 pattern : 10s]
• Feedback control
o Immediately after the fan motor is started, feedback control is performed once every second.
o During fan motor on, if fan motor feedback ≥ 2550 rpm or <50 rpm continuously for 10 seconds, the fan motor
error counter increased; fan motor is then stopped and restarted. If the fan motor error counter increased to 7,
then H19 – fan motor error is detected. Operation stopped and could not be restarted.
ON Fan Speed ON
Outdoor Fan 30 sec OFF
• Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the
angles as stated above. When the air conditioner is stopped using remote control, the vane will shift to close
position.
• Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and
the positions of the vane are as figure below. When the air conditioner is stopped using remote control, the vane
will shift to close position.
Side View
1
2 140°
3
4 Close position
5
27
• Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated below and
the positions of the vane are as figure below:
Top View
2 5
3 4
1
Pattern 1 2 3 4 5
Airflow Direction
Patterns at Remote
Control
Vane Angle (°) 90 65 78 102 115
• Control condition
o Quiet operation start condition
When Quiet button at remote control is pressed Quiet INDICATOR illuminates.
o Quiet operation stop condition
When one of the following conditions is satisfied, quiet operation stops:
• Powerful button is pressed.
• Mild Dry Cooling button is pressed.
• Stop by OFF/ON button.
• OFF Timer activates.
• Quiet button is pressed again.
When quiet operation is stopped, operation is shifted to normal operation with previous setting.
When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.
When operation mode is changed, quiet operation is shifted to quiet operation of the new mode.
During quiet operation, if ON timer activates, quiet operation maintains.
After off, when on back, quiet operation is not memorized.
• Control content
o Fan speed is changed from normal setting to quiet setting of respective fan speed. This is to reduce sound of
Hi, Me, Lo for 3dB (more than 3dB for some models).
o Fan speed for quiet operation is -1 step from setting fan speed.
28
60 minutes before the set ON time, indoor (at fan speed of Lo-) and outdoor fan motor start operation for 30 seconds
to determine the indoor intake air temperature and outdoor air temperature in order to judge the operation starting
time.
From the above judgment, the decided operation will start operation earlier than the set time as shown below.
Indoor intake air
temperature (°C)
15 min
30
10 min
25
5 min
Outdoor air
30 35 temperature (°C)
29
Note:
• If POWER LED blinks, the possible operation of the unit is operation mode judgment, or ON timer sampling.
• If TIMER LED blinks, there is an abnormal operation occurs.
• If e-ion LED blinks, there is an abnormal e-ion operation occurs.
• If PATROL LED blinks, there is gas sensor error detection.
• Press “Patrol”
• Press “Patrol” • OFF Timer • Press “Patrol” • Press “Patrol”
activates
• Press “OFF/ON” 4
2 • OFF timer activates
Patrol individual operation Cooling Mode with
Patrol operation (Default)
Indicator LED Indicator LED
Power e-ion Patrol Power e-ion Patrol
○ ○ ● • Press “Mode” ● ○ ●
e-ion operation Patrol LED Air Quality Cooling Mode with e-ion
Indicator LED ● Blue Clean Indicator LED
Power e-ion Patrol ● Orange Moderate Power e-ion Patrol • Press
● ● ● ● Red Dirty ● ● ● “Patrol”
• To monitor air dirtiness level by using Patrol sensor and to maintain air freshness by activates e-ion operation
• Patrol operation stops condition (when any of the following condition is fulfilled):
o When “OFF/ON” button is pressed.
o During any operation with Patrol, “Patrol” button is pressed again.
o When “e-ion” button is pressed.
o When OFF Timer activates.
30
G1
G3
Air Dirtiness Value
G4
Air Dirtiness Level 2
• e-ion Control
o e-ion operation starts condition
When dirtiness at level 2 (Patrol LED turns red).
2 minutes after stabilization time (Patrol LED turns red).
4 hours at level 0 (Patrol LED turns red).
o e-ion operation time
If dirtiness level improves from level 2 to level 1 (Patrol LED from red to orange), the unit carries out level
change after 60 seconds.
When dirtiness level returns to level 0 (Patrol LED turns blue) continuously for 11 minutes or more, e-ion
operation stops.
31
o Then e-ion operation starts based on dirtiness level, both Patrol LED and e-ion LED are ON
• Timer Control
o When ON timer activates when unit stops, previous operation resumes and restored last saved Patrol
operation status.
o When ON timer activates during any operation, no change and carry on current operation.
o When OFF timer activates during any operation, all operation stops and the latest Patrol operation status is
saved.
32
• Press e-ion
• Press e-ion • OFF Timer • Press e-ion • Press e-ion
activates • Press “OFF/ON”
2 • OFF timer activates 4
e-ion individual operation Cooling Mode with
e-ion operation
Indicator LED Indicator LED
Power e-ion Patrol
• Press “Mode” Power e-ion Patrol
● ● ○ ● ● ○
• This operation provides clean air by producing negative ions to attract dust captured at the positively charged
active e-ion filters.
Auto Fan Speed for e-ion operation switches from SHi to Hi after 4 hours of operation.
• Timer control
o When ON timer activates when unit stops, previous operation resumes and restored last saved e-ion
operation status.
o When ON timer activates during any operation, no change and carry on current operation.
o When OFF timer activates during any operation, all operation stops and the latest e-ion operation status is
saved.
• Indicator
o When e-ion operation starts, e-ion indicator ON.
33
• Power failure
o During e-ion individual operation, if power failure occurs, after power resumes, e-ion individual operation
resumes immediately.
o During combination operation, if power failure occurs, after power resumes, combination operation resume
immediately.
o e-ion operation status is not memorized after OFF the unit. After OFF, when the operation is ON again, air
conditioner operates without e-ion operation.
Troubleshooting Methods
• Connect the connector or stop operation (include during Patrol operation) to cancel the blinking.
Troubleshooting Method
• Press “e-ion” button or “OFF/ON” button to stop the operation and check the Active e-ion Air
Purifying system main connector to PCB.
• After that, press “e-ion” button again to confirm the e-ion indicator not blinking.
• The 24 times counter will be clear after 10 minutes of normal operation or when operation stops.
34
Troubleshooting Method
• Press “e-ion” button or “OFF/ON” button to stop the operation.
• Change main circuit board or filter’s high voltage power supply.
• When lo-feedback voltage supplied to Active e-ion Air Purifying system during e-ion operation, e-ion
indicator and Timer indicator stop blinking.
35
(B)
38.5°C
(A) 37.5°C
36
Compressor=OFF
112°C
97°C
Compressor Frequency
110°C Reduced
96°C
Compressor Frequency
100°C Maintain
90°C
Free
Comp Discharge temperature
37
Free
38°C
37°C
Limited Frequency
38
The Auto OFF/ON button may be used together with remote control to set / change the advance setting of air
conditioner operation.
There are 4 types of remote control transmission code could be selected. The indoor unit will only operate
when received signal with same transmission code from remote control. This could prevent signal
interference when there are 2 or more units installed nearby together.
To change remote control transmission code, short or open jumpers at the remote control printed circuit
board.
Remote Control Printed Circuit Board
Jumper A (J-A) Jumper B (J-B) Remote Control No.
Short Open A (Default)
Open Open B
Short Short C
Open Short D
After Auto OFF/ON button is pressed, the 20 seconds counter for Remote Control Receiving Sound OFF/ON
Mode is restarted.
39
13.2.4 TIMER ▲
• To change indoor unit indicators’ intensity:
o Press continuously for 5 seconds.
13.2.5 TIMER ▼
• To change remote control display from Degree Celsius (°C) to Degree Fahrenheit (°F)
o Press continuously for 10 seconds.
40
Excessive amount
of refrigerant
Cooling
Gas side Mode High
Inefficient compressor • Measuring gas side
pressure pressure
Low
Insufficient refrigerant
41
Inefficient compression Ò Ô Ô
• Carry out the measurement of pressure, electric current, and temperature fifteen minutes after an operation is started.
42
43
The memory data of error code is erased when the power supply is cut off, or press the Auto Switch until “beep”
sound heard following by pressing the CHECK button at remote control.
Although operation forced to stop when abnormality detected, emergency operation is possible for certain errors
(refer to Error Code Table) by using remote control or Auto OFF/ON button at indoor unit. However, the remote
control signal receiving sound is changed from one “beep” to four “beep” sounds.
44
Malfunction Caused
• Faulty indoor unit PCB.
• Faulty outdoor unit PCB.
• Indoor unit-outdoor unit signal transmission error due to wrong wiring.
• Indoor unit-outdoor unit signal transmission error due to breaking of wire in the connection wires between the
indoor and outdoor units.
• Indoor unit-outdoor unit signal transmission error due to disturbed power supply waveform.
Troubleshooting
When abnormality indication starts again
NO
YES
45
Malfunction Caused
• Wrong models interconnected.
• Wrong indoor unit or outdoor unit PCBs mounted.
• Indoor unit or outdoor unit PCBs defective.
• Indoor-outdoor unit signal transmission error due to wrong wiring.
• Indoor-outdoor unit signal transmission error due to breaking of wire 3 in the connection wires between the indoor
and outdoor units.
Troubleshooting
NO
NO
Is indoor unit and outdoor unit model numbers matched? Match the compatible model(s)
YES
Check the spare part numbers of the indoor and outdoor unit
PCBs and compare with their Part Lists
YES
NO Change for the specified indoor or outdoor unit
Matched compatibility? PCB
46
Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
When abnormality indication starts again
Is the measured resistance of the indoor intake air NO • Defect in indoor intake air temperature sensor
temperature sensor matches the value specified in its • Replace the indoor intake air temperature
characteristic chart? sensor
YES
• Defect in indoor unit PCB
• Replace the indoor unit PCB
Sensor (Thermistor)
Characteristics
70
1 Pipe temp. Sensor
60
2 Intake Air Temp. Sensor
50
Resistance (kΩ)
1
40
2
30
20
10
0
-10 0 10 20 30 40 50
Temperature (ºC)
47
Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
When abnormality indication starts again
YES
Is the measured resistance of the outdoor compressor NO • Defect in outdoor compressor temperature sensor
temperature sensor matches the value specified in its
• Replace the outdoor compressor temperature sensor
characteristic chart?
60
50
Resistance (kΩ)
40
30
20
10
0
20 40 60 80 100 120 140
Temperature (ºC)
48
Malfunction Caused
• CT defective
• Outdoor PCB defective
• Compressor defective (low compression)
Troubleshooting
NO
Force heating operation and measure:
• Running current
• Suction pressure
Is the running current less than 0.65A and suction pressure YES • Replace Compressor due to compressor low
120psi? compression
49
Malfunction Caused
• Operation stops due to short circuit inside the fan motor winding.
• Operation stops due to breaking of wire inside the fan motor.
• Operation stops due to breaking of fan motor lead wires.
• Operation stops due to Hall IC malfunction.
• Operation error due to faulty indoor unit PCB.
Troubleshooting
NO
Does fan rotate smoothly? • Replace fan motor
YES
YES
Does it rotate? Stop fan motor
NO
Turn off power supply and disconnect fan motor connector, Check the rotation feedback output from fan motor.
then turn power on.
Check the output of fan motor from indoor PCB Rotate the fan motor by hand, is the rotation feedback NO
voltage 15Vdc (pin 7 & 4) generated?
YES
NO
Operate the fan, is the rotation command voltage 1~5Vdc (pin 6 • Replace indoor PCB
& 4) generated?
YES
• Replace fan motor
50
Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
When abnormality indication starts again
Check the connector connection: For safety reason and to prevent component
• Plug out connector from the indoor unit PCB breakdown, always switch off the power
• Measure the resistance of the indoor pipe temperature before remove and connect the component.
sensor
Is the measured resistance of the outdoor intake air NO • Defect in outdoor intake air temperature sensor
temperature sensor matches the value specified in its • Replace the outdoor intake air temperature
characteristic chart? sensor
Sensor (Thermistor)
Characteristics
70
1 Pipe temp. Sensor
60
2 Intake Air Temp. Sensor
50
Resistance (kΩ)
1
40
2
30
20
10
0
-10 0 10 20 30 40 50
Temperature (ºC)
51
Malfunction Caused
• Faulty indoor main PCB.
• Faulty indoor e-ion power module.
Troubleshooting
When abnormality indication starts again For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
NO
• Defect in indoor unit main PCB
• Replace the indoor unit main PCB
52
Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
When abnormality indication starts again
Check the connector connection: For safety reason and to prevent component
• Turn off the power breakdown, always switch off the power
• Check the connector connection before remove and connect the component.
YES
• Defect in outdoor unit PCB
• Replace the outdoor unit PCB
Sensor (Thermistor)
Characteristics
70
1 Outdoor Air Sensor
2 Outdoor Heat Exchanger
60 Sensor
50
Resistance (kΩ)
40
1
30
2
20
10
0
-10 0 10 20 30 40 50
Temperature (ºC)
53
Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
YES
• Defect in outdoor unit PCB
• Replace the outdoor unit PCB
Sensor (Thermistor)
Characteristics
70
1 Outdoor Air Sensor
2 Outdoor Heat Exchanger
60 Sensor
50
Resistance (kΩ)
40
1
30
2
20
10
0
-10 0 10 20 30 40 50
Temperature (ºC)
54
Malfunction Caused
• Faulty connector connection.
• Faulty sensor.
• Faulty PCB.
Troubleshooting
YES
Check the outdoor discharge pipe temperature sensor:
• Plug out connector from the outdoor unit PCB
• Measure the resistance of the outdoor discharge pipe
temperature sensor
55
Malfunction Caused
• Wrong models interconnected.
• Wrong indoor unit and outdoor unit PCBs used.
• Indoor unit or outdoor unit PCB defective.
Troubleshooting
YES
Has the indoor and outdoor model NO • Match the compatible model NO
matched in voltage rating? (follow specification Has the PCB (indoor or outdoor)
being replaced?
YES
YES Has the AC power input dropped
YES more than 50% of rating? (in most
Has the AC power input dropped cases customers do not Confirm the replaced PCB part
NOaware of number versus listed in Service
more than 50% of rating? the voltage drop but the installed
area has known power supply Manual.
issue)
NO
NO
• Change outdoor main, Check DC Voltage after • Replace with correct PCB
indoor main and PCB rectification at outdoor or indoor
PCB. DC Voltage drops below
180Vdc
56
Malfunction Caused
• Faulty connector connection.
• Faulty Patrol sensor.
Troubleshooting
When abnormality indication starts again For safety reason and to prevent
component breakdown, always switch
off the power before remove and
connect the component.
Check at indoor PCB’s CN-DISP (14-15) and CN-DISP1 (1-2) • Correct loose or broken cable /
connector. No loose cable or broken? connector.
NO
57
Malfunction Caused
• Operation stops due to short circuit inside the fan motor winding.
• Operation stops due to breaking of wire inside the fan motor.
• Operation stops due to breaking of fan motor lead wires.
• Operation stops due to Hall IC malfunction.
• Operation error due to faulty outdoor unit PCB.
Troubleshooting
When abnormality indication starts again
NO
Does fan rotate smoothly? • Replace fan motor
YES
YES
Does it rotate? Stop fan motor
NO
Turn off power supply and disconnect fan motor connector, Check the rotation feedback output from fan motor.
then turn power on.
Check the output of fan motor from indoor PCB Rotate the fan motor by hand, is the rotation feedback NO
voltage 15Vdc (pin 1 & 4) generated?
YES
NO
Operate the fan, is the rotation command voltage 1~5Vdc (pin 2 • Replace indoor PCB
& 4) generated?
YES
• Replace fan motor
58
Malfunction Caused
• Clogged air filter of the indoor unit
• Dust accumulation on the indoor unit heat exchanger
• Air short circuit
• Detection error due to faulty indoor pipe temperature sensor
• Detection error due to faulty indoor unit PCB
Troubleshooting
When abnormality indication starts again
YES
Is there any short circuit? • Provide sufficient air passage
NO
YES
Is the indoor unit heat exchanger dirty? • Clean the indoor unit heat exchanger
NO
59
Malfunction Caused
• Clogged air filter of the indoor unit
• Dust accumulation on the indoor unit heat exchanger
• Air short circuit
• Detection error due to faulty indoor pipe temperature sensor
• Detection error due to faulty indoor unit PCB
Troubleshooting
When abnormality indication starts again
NO
Check the air filter
YES
• Defect in indoor unit PCB
• Replace the indoor unit PCB
60
Malfunction Caused
• Faulty connector connection.
• Faulty indoor pipe temperature sensor.
• Faulty indoor main PCB.
Troubleshooting
When abnormality indication starts again For safety reason and to prevent
component breakdown, always switch
off the power before remove and
connect the component.
Check the indoor pipe temperature sensor connection.
YES
Does it cable connection loose or connector broken? • Correct loose or broken cable / connector
NO
NO
Does it conform to specification? • Replace the indoor pipe temperature
sensor
YES
• Replace the indoor main PCB The problem still occur after replacing the
sensor.
Sensor (Thermistor)
Characteristics
70
1 Pipe temp. Sensor
60
2 Intake Air Temp. Sensor
50
Resistance (kΩ)
1
40
2
30
20
10
0
-10 0 10 20 30 40 50
Temperature (ºC)
61
Malfunction Caused
• DC voltage peak due to power supply surge.
• DC voltage peak due to compressor windings not uniform.
• Faulty outdoor PCB.
Troubleshooting
NO
Supply voltage as specified? Correct the power supply
YES
Operate the system. Verify PFC abnormality by measuring DC
voltage between P (+) and N (-) terminal at the outdoor unit PCB.
YES
(~28Vdc) • Defect in PFC circuitry
Is the DC voltage between P (+) and N (-) terminal normal
between 285~315Vdc)? • Replace the outdoor unit PCB
NO
NO
Are the compressor’s winding resistance (U-V, V-W, W-U) • Replace the compressor
YES
• Replace the outdoor unit PCB.
62
Malfunction Caused
• Refrigerant shortage (refrigerant leakage)
• Poor compression performance of compressor.
• 2/3 way valve closed.
• Detection error due to faulty indoor intake air or indoor pipe temperature sensors.
Troubleshooting
When F91 indication happens For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Check the indoor air intake and pipe
temperature sensors.
Does it conform to the sensor NO • Replace the indoor intake air or pipe
characteristic chart? temperature sensor
YES
NO
YES
Capillary tube or dryer clogged? • Replace the capillary tube or dryer.
NO
• Procedure complete
63
Malfunction Caused
• Compressor terminal disconnect
• Outdoor PCB malfunction
Troubleshooting
When F93 indication happens For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Turn off power supply. Disconnect U, V
and W wires
64
Malfunction Caused
• Outdoor pipe temperature rise due to short circuit of hot discharge air flow.
• Outdoor pipe temperature rise due to defective of outdoor fan motor.
• Outdoor pipe temperature rise due to defective outdoor pipe temperature sensor.
• Outdoor pipe temperature rise due to defective outdoor unit PCB.
Troubleshooting
When F95 indication happens For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Check the outdoor unit installation
condition (during cooling or soft-dry
operation
YES
YES
• Replace outdoor unit PCB
65
Malfunction Caused
• IPM overheats due to short circuit of hot discharge air flow.
• IPM overheats due to defective of outdoor fan motor.
• IPM overheats due to defective of internal circuitry of IPM.
• IPM overheats due to defective IPM temperature sensor.
Troubleshooting
When F96 indication happens For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Check the outdoor unit installation
condition (during cooling or soft-dry
operation
YES
• Defect in IPM
• Replace the outdoor unit PCB
66
Malfunction Caused
• Refrigerant shortage (refrigerant leakage).
• 2/3 way valve closed.
• Detection error due to faulty compressor tank temperature sensor.
Troubleshooting
When F97 indication happens For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Check the compressor tank temperature
sensor.
2/3 way valve closed? YES • Open the 2/3 way valve.
NO
Check for gas leakage.
Is Oil oozing out from the 2/3 way valve? YES • Repair the pipe flare or union nuts.
Reclaim and recharge refrigerant.
NO
Capillary tube or dryer clogged? YES • Replace the capillary tube or dryer.
NO
NO
• Procedure complete
67
Malfunction Caused
• Over-current due to compressor failure.
• Over-current due to defective outdoor unit PCB.
• Over-current due to defective inverter main circuit electrolytic capacitor.
• Over-current due to excessive refrigerant.
Troubleshooting
When F98 indication happens For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Get restarted and measure the input
current.
YES
NO
68
Malfunction Caused
• DC peak due to compressor failure.
• DC peak due to defective power transistor(s).
• DC peak due to defective outdoor unit PCB.
Troubleshooting
When F99 indication happens For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Get restarted and measure the input
current.
YES
NO
• Outdoor electronic circuit defect due
to power transistor short
• Replace the outdoor unit PCB.
69
High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with
repair work. Failure to heed this caution may result in electric shocks.
15.1 Indoor Electronic Controllers, Cross Flow Fan and Indoor Fan Motor
Removal Procedures
15.1.1 To remove front grille
Figure 1
4. Bend the horizontal vane slightly 5. Release the hooks from 2 6. Release the hook that holds the
to remove vane’s shaft from body. fulcrums. vertical vanes.
Figure 2
70
Figure 3
13. Pull out the main 14. Detach 5 connectors as labeled from
electronic controller and the electronic controller. Then pull out
power electronic main controller gently
controller halfway.
CN-Data
CN-STM1
10. Detach the CN-DISP
connector then remove CN-STM2
the indicator complete.
CN-CLN
9. Detach the Earth wire
Figure 4 Figure 5
AC303 (White)
CN-PCFM
Figure 6
71
Figure 7
Figure 8
Figure 9
72
Figure 10
23. Push the holdfast to the left and lift up the evaporator.
Evaporator 24. Remove the cross flow fan from 25. Fan motor can be removed after the
the unit by pulling it to the left and removal of cross flow fan.
downward.
Reminder: To reinstall the fan motor, adjust
the fan motor connector to 45° towards you
before fixing control board.
Figure 11
Figure 12
73
7.5
Current (A)
7.0
6.5
6.0
5.5
30 31 32 33 34 35 36 37 38 39 40 41 42 43
Outdoor Temperature (ºC)
1.200
Piping Presure (Mpa)
1.180
Gas Side
1.160
1.140
1.120
30 31 32 33 34 35 36 37 38 39 40 41 42 43
Outdoor Temperature (ºC)
6.000
5.500
Capacity (kW)
5.000
4.500
4.000
30 31 32 33 34 35 36 37 38 39 40 41 42 43
Outdoor Temperature (ºC)
16.00
Outdoor Air (ºC)
15.50
15.00
14.50
14.00
30 31 32 33 34 35 36 37 38 39 40 41 42 43
Outdoor Temperature (ºC)
74
6.8
Current (A)
6.6
6.4
6.2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Piping Length (m)
1.180
Piping Presure (Mpa)
1.160
Gas Side
1.140
1.120
1.100
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Piping Length (m)
5.600
5.400
Capacity (kW)
5.200
5.000
4.800
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Piping Length (m)
16.00
Outdoor Air (ºC)
15.50
15.00
14.50
14.00
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Piping Length (m)
75
8.0
7.0
6.0
30 31 32 33 34 35 36 37 38 39 40 41 42 43
Outdoor Temperature (ºC)
1.000
Piping Presure (Mpa)
0.980
Gas Side
0.960
0.940
0.920
0.900
30 31 32 33 34 35 36 37 38 39 40 41 42 43
Outdoor Temperature (ºC)
7.000
6.500
Capacity (kW)
6.000
5.500
5.000
30 31 32 33 34 35 36 37 38 39 40 41 42 43
Outdoor Temperature (ºC)
14.40
Outdoor Air (ºC)
14.20
14.00
13.80
13.60
30 31 32 33 34 35 36 37 38 39 40 41 42 43
Outdoor Temperature (ºC)
76
7.8
Current (A)
7.6
7.4
7.2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Piping Length (m)
0.970
Piping Presure (Mpa)
0.960
Gas Side
0.950
0.940
0.930
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Piping Length (m)
6.100
6.000
Capacity (kW)
5.900
5.800
5.700
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Piping Length (m)
14.30
Outdoor Air (ºC)
14.20
14.10
14.00
13.90
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Piping Length (m)
77
Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
78
79
NoteThe above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service part.
80
(Note)
• All parts are supplied from PHAAM, Malaysia (Vendor Code: 00029488).
• “O” marked parts are recommended to be kept in stock.
Printed in Malaysia
SIBZ0811-00
81